Operating instructions S3G500AM06H7
Contents
1. 3 TECHNICAL DATA 3 1 Product drawing A i A oe A yw g FE Ho a f A f H z SS Be AY Z A N f AGS p S i E 5 z o d TAS iiia z LO g Q Q Q AN i h E J DNN pi al y 5 96 57 xs O9 olia _ a OD All measures have the unit mm 4 Direction of air flow V Connection line PVC AWG18 5x crimped core end sleeves 3 Connection line PVC AWG22 5x crimped core end sleeves Item no 53880 5 9970 ENG Revision 83077 Release 2014 11 03 Page 4 11 E ebm papst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com 3G500 AM06 H7 Bitzer Kuhlmaschinenbau 3 2 No2. Even devices explicitly suited for outdoor use are to be stored as described prior to being commissioned Maintain the storage temperature see chapter 3 6 Transport and storage conditions Please make sure that all screwed cable glands are fitted with dummy plugs 1 11 Disposal When disposing of the device please comply with all relevant requirements and regulations applicable in your country ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com 3G500 AM06 H7 Operating instructions Bitzer Kuhlmaschinenbau 2 PROPER USE The device is exclusively designed as a built in device for moving air according to its technical data Any other or secondary use is deemed improper and constitutes a misuse of the device Installations on the customer s side must meet the mechanical thermal and service life related stresses that can occur Proper use also includes e Only use the device in power systems either with earthed neutral TN TT power systems or with line to earth e Moving air with a density of 1 2 kg m e Using the device in accordance with the permitted ambient temperature see chapter 3 6 Transport and storage conditions and chapter 3 2 Nominal data e Operating the device with all protective features in place e Minding the operating instructions Improper use Using th
3. D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com 3G500 AM06 H7 Operating instructions Bitzer Kuhlmaschinenbau 4 6 Open additional screwed cable glands You have the ability to break a second cable gland opening through on the terminal box WARNING In event of a fault the screwed cable gland is under electrical voltage Electric shock Do not use metal cable glands for plastic terminal boxes Screw the cable gland into the pre cut thread using a screwdriver When doing so note the tightening torques see chapter 3 1 Product drawing Remove the plastic tab that falls off when the wire is pressed through into the terminal box Fig 4 Screwed cable gland opening 4 7 Checking the connections gt Make sure that the power is off all phases Secure it from being switched on again Check the correct fit of the connection lines Screw the terminal box cover closed again Terminal box tightening torque see chapter 3 1 Product drawing gt Route the connecting cables in the terminal box so that the terminal box cover closes without resistance Use all plug screws the entire number In doing so insert the screws manually to avoid damage to the thread gt Make sure that the terminal box is correctly closed and sealed and that all screws and screwed cable glands are properly tightened 4 8 Switch on device The device may
4. For movable lines the bending radius must be at least 15 times the outside diameter of the cable Earth wire contact resistance to EN 61800 5 1 Compliance with the impedance specifications to EN 61800 5 1 for the protective earth circuit must be verified in the end application Depending on the installation situation it may be necessary to install an additional protective earthing conductor via the additional protective earth connection point available on the device The protective earth connection point is located on the housing and has a protective earth symbol and a bore hole 4 2 2 Idle current Because of the EMC filter integrated for compliance with EMC limits interference emission and interference immunity idle currents in the mains cable can be measured even when the motor is at a standstill and the mains voltage is switched on e The values lie in a range of typical lt 250 mA e The effective power in this operating state readiness for operation is simultaneously at typical lt 4 W 4 2 3 Residual current operated device Only universal type B or B RCD protective devices are permitted Like frequency inverters RCD protective devices cannot provide personal safety while operating the device When switching on the power supply of the device pulsed charge currents from the capacitors in the integrated EMC filter can lead to the RCD protective devices triggering without delay We recommend residual current devic
5. 3G500 AM06 H7 Bitzer Kuhlmaschinenbau ebm papst Mulfingen GmbH amp Co KG Bachmuhle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 infol de ebmpapst com www ebmpapst com CONTENTS 1 SAFETY REGULATIONS AND NOTES 1 1 Levels of hazard warnings 1 2 Staff qualification 1 3 Basic safety rules 1 4 Electrical voltage 1 5 Safety and protective functions 1 6 Electromagnetic radiation 1 7 Mechanical movement 1 8 Emission 1 9 Hot surface 1 10 Storage 1 11 Disposal 2 PROPER USE 3 TECHNICAL DATA 3 1 Product drawing 3 2 Nominal data 3 3 Data according to ErP directive 3 4 Technical features 3 5 Mounting data 3 6 Transport and storage conditions 4 CONNECTION AND START UP 4 1 Connecting the mechanical system 4 2 Connecting the electrical system 4 3 Connection in terminal box 4 4 Factory settings 4 5 Connection screen 4 6 Open additional screwed cable glands 4 7 Checking the connections 4 8 Switch on device 4 9 Switching off the device oO O O O O N N OQ O O UA A aan k amp A O N N NNNNN e a a a 5 INTEGRATED PROTECTIVE FUNCTIONS 10 6 MAINTENANCE MALFUNCTIONS POSSIBLE 10 CAUSES AND REMEDIES 6 1 Cleaning 11 6 2 Safety test 11 Item no 53880 5 9970 ENG Revision 83077 Release 2014 11 03 Page 1 11 Operating instructions 1 SAFETY REGULATIONS AND NOTES Please read these operating instructions carefully before starting to work with the device Observe t
6. 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com 3G500 AM06 H7 Bitzer Kuhlmaschinenbau 5 INTEGRATED PROTECTIVE FUNCTIONS The integrated protective functions cause the motor to switch off automatically in case of faults described in the table safety feature An automatic restart occurs After the blockage is removed the motor restarts automatically If the mains supply voltage returns to permitted values the motor restarts automatically Rotor position detection error Locked rotor Line under voltage mains input voltage outside of permitted nominal voltage Item no 53880 5 9970 ENG Revision 83077 Release 2014 11 03 Page 10 11 Operating instructions 6 MAINTENANCE MALFUNCTIONS POSSIBLE CAUSES AND REMEDIES Do not perform any repairs on your device Return the device to ebm papst for repair or replacement WARNING Terminals and connections have voltage even with a unit that is shut off Electric shock Wait five minutes after disconnecting the voltage at all poles before opening the device CAUTION If control voltage is applied or a speed setpoint is stored the motor automatically restarts e g after a power failure Danger of injury gt Keep out of the danger zone of the device When working on the device switch off the mains supply voltage and secure the latter from being switched on again Wait until the device stops After worki
7. V gt n min lt 1 V gt n 0 5 Speed adjustable 8 lt via potentiometer 13 12 lt wK 12 OM i gt 0 10V 47k 470nF i oO 49 Ps 2 Q a OP O OS oC O Oz OQ S gt Z ty 4 A2 oo OS lt J gt OV a gt 10V Imax 10mA Conn Function assignment 3 green Protective earth yellow No 4 N _ siblue Supply voltage neutral conductor 50 60 Hz C CisS 4 a Status relay floating status contact break for failure contact rating 250 VAC 2A AC1 min 10 mA basic insulation on mains side and reinforced insulation on control interface side Coo 7 white2 Status relay floating status contact common connection contact rating 250 VAC 2A AC1 min 10 mA basic insulation on mains side and reinforced insulation on control interface side 2 8 o tov fyellow Analogue input 1 set value 0 10 V Ri 100kQ parametrisable curve Cd 2 f10 _ RSB_ _fbrown _ RS485 interface for Modbus RSB S 2 M RSA white __ RS485 interface for Modbus RSA S CS C C C C C C CY 2 J12 GND _ __fblue Reference ground for control interface SELV SSS CSC dC 13 10V red Fixed voltage output 10 VDC 10 V 3 max 10 mA short circuit proof power supply for external devices e g potentiometer Item no 53880 5 9970 ENG Revision 83077 Release 2014 11 03 Page 8 11 A ebm papst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2
8. e device in the following ways is particularly prohibited and may cause hazards e Operating the device with an imbalance e g caused by dirt deposits or icing e Opening the terminal box during operation e Moving air that contains abrasive particles e Moving highly corrosive air e g salt spray mist Exceptions are devices that are intended for salt spray mist and protected accordingly e Moving air that contains dust pollution e g suctioning off saw dust e Operating the device close to flammable materials or components e Operating the device in an explosive atmosphere e Using the device as a safety component or for taking on safety related functions e Operation with completely or partially disassembled or modified protective features e In addition all application options that are not listed under proper use Item no 53880 5 9970 ENG Revision 83077 Release 2014 11 03 Page 3 11 ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com 3G500 AM06 H7 Operating instructions Bitzer Kuhlmaschinenbau
9. es no electrically isolating switch Only connect the fan to circuits that can be switched off with an all pole separating switch When working on the fan you must switch off the installation machine in which the fan is installed and secure it from being switched on again NOTE Water penetration into leads or wires Water enters at the cable end on the customers side and can damage the device Make sure that the cable end is connected in a dry environment Item no 53880 5 9970 ENG Revision 83077 Release 2014 11 03 Page 6 11 Operating instructions Connect the device only to circuits that can be switched off using an all pole disconnecting switch 4 2 1 Prerequisites Check whether the data on the type plate agree with the connection data Before connecting the device ensure that the supply voltage matches the operating voltage of the device Only use cables designed for current according to the type plate For determining the cross section follow the basic principles in accordance with EN 61800 5 1 The protective earth must have a cross section equal to or greater than the outer conductor cross section We recommend the use of 105 C cables Ensure that the minimum cable cross section is at least AWG26 0 13 mm gt Note the following when routing the connection lines For permanently installed lines the bending radius must be at least four times the outside diameter of the cable
10. es with a trigger threshold of 300 mA and delayed triggering super resistant characteristic K ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com 3G500 AM06 H7 Bitzer Kuhlmaschinenbau 4 2 4 Locked rotor protection Due to the locked rotor protection the start up current LRA is equal to or less than the nominal current FLA 4 3 Connection in terminal box 4 3 1 Preparing connection lines for the connection LL Lor LN ETE pii Protective Earth sl Strip the cable just enough so that the screwed cable gland is tight and the terminals are relieved of strain Tightening torque see chapter 3 1 Product drawing 4 3 2 Connecting cables with terminals WARNING Terminals and connections have voltage even with a unit that is shut off Electric shock Wait five minutes after disconnecting the voltage at all poles before opening the device Remove the cap from the screwed cable gland Remove the cap only in those places where cables are inserted Insert the line s not included in the standard scope of delivery into the terminal box First connect the PE protective earth connection Connect the lines to the corresponding terminals Use a screwdriver to do so During the connection work ensure that no cables splice off gt Seal the terminal box 4 3 3 Cab
11. fety hazards stemming from the device must be re evaluated once it is installed in the end device Observe the following when working on the unit Do not make any modifications additions or conversions to the device without the approval of ebm papst 1 4 Electrical voltage gt Check the electrical equipment of the device at regular intervals refer to chapter 6 2 Safety test Replace loose connections and defective cables immediately AN DANGER i Electrical load on the device Risk of electric shock Stand on a rubber mat if you are working on an electrically charged device WARNING Terminals and connections have voltage even with a unit that is shut off Electric shock Wait five minutes after disconnecting the voltage at all poles before opening the device ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com 3G500 AM06 H7 Operating instructions Bitzer Kuhlmaschinenbau CAUTION In the event of failure there is electric voltage at the rotor and impeller The rotor and impeller are base insulated Do not touch the rotor and impeller once they are installed CAUTION If control voltage is applied or a speed setpoint is stored the motor automatically restarts e g after a power failure Danger of injury Keep out of the danger zone of the device When work
12. he following warnings to prevent malfunctions or physical damage to both property and people These operating instructions are to be regarded as part of this device If the device is sold or transferred the operating instructions must accompany it These operating instructions may be duplicated and forwarded for information about potential dangers and their prevention 1 1 Levels of hazard warnings These operating instructions use the following hazard levels to indicate potentially hazardous situations and important safety regulations A DANGER d Indicates an imminently hazardous situation which if not avoided will result in death or serious injury Compliance with the measures is mandatory WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Exercise extreme caution while working CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or damage of property NOTE A potentially harmful situation can occur and if not avoided can lead to property damage 1 2 Staff qualification The device may only be transported unpacked installed operated maintained and otherwise used by qualified trained and authorised technical staff Only authorised specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules Any sa
13. ing on the device switch off the mains supply voltage and secure the latter from being switched on again Wait until the device stops After working on the device remove any used tools or other objects from the device 1 5 Safety and protective functions A DANGER Missing safety device and non functioning safety device If there is no safety device you could be seriously injured for example if you reach into the running device or your hands are sucked into it gt Operate the device only with a fixed and isolating safety protection and a fixed guard grille The guard must withstand the kinetic energy of a fan blade detaching at maximum speed The device is a built in component You the owner operator are responsible for providing adequate protection for the device Shut down the device immediately if you detect a missing or ineffective protective feature 1 6 Electromagnetic radiation Interference from electromagnetic radiation is possible e g in conjunction with open and closed loop control devices If unacceptable emission intensities occur when the fan is installed appropriate shielding measures have to be taken by the user NOTE Electrical or electromagnetic interferences after integrating the device in installations on the customer s side Verify that the entire setup is EMC compliant 1 7 Mechanical movement A DANGER d Rotating device Body parts that come into contact w
14. ins supply voltage for a min of 25 s and switch it on again Ambient temperature Reduce the ambient too high temperature Reset by reducing control input to 0 Unacceptable Correct the operating operating point point Let the device cool down Damage to the device during cleaning Malfunction possible Do not clean the device using a water jet or high pressure washer Do not use any cleaners containing acids bases or solvents Do not use any pointed or sharp edged objects to clean 6 2 Safety test NOTE High voltage test The integrated EMC filter contains Y capacitors Therefore the trigger current is exceeded when AC testing voltage is applied Test the device with DC voltage when you carry out the high voltage test required by law The voltage to be used corresponds to the peak value of the AC voltage required by the standard What has to How to test Frequency Which be tested measure Check the protective casing against accidental contact for damage and to ensure that it is intact Check the device for damage to blades and housing Visual inspection Atleast every Repair or replacement of the device Visual inspection At least every Replacement of the device Mounting the Visual inspection Atleast every Fasten connection lines 6 months Item no 53880 5 9970 ENG Revision 83077 Release 2014 11 03 Page 11 11 Operating instructions Mounting of Visual inspect
15. ion protective earth connection Check the Visual inspection insulation of the wires for damage Tightness of Visual inspection screwed cable gland Condensate Visual inspection discharge holes for clogging as necessary Visual inspection At least every 6 months Atleast every Replace wires 6 months At least every 6 months Atleast every Open bore holes 6 months Atleast every Replace device 6 months ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com
16. ith the rotor and impeller can be injured Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair loose items of clothing and jewellery could become entangled and pulled into the device You could be injured Item no 53880 5 9970 ENG Revision 83077 Release 2014 11 03 Page 2 11 Do not wear any loose clothing or jewellery while working on rotating parts Protect long hair by wearing a cap 1 8 Emission WARNING Depending on the installation and operating conditions a sound pressure level greater than 70 dB A may arise Danger of noise induced hearing loss Take appropriate technical safety measures Protect operating personnel with appropriate safety equipment e g hearing protection Also observe the requirements of local agencies 1 9 Hot surface AN CAUTION High temperature at the electronics enclosure Danger of burn injuries Ensure that sufficient protection against accidental contact is provided 1 10 Storage gt Store the device partially or fully assembled in a dry and weatherproof manner in the original packing in a clean environment Protect the device from environmental impacts and dirt until the final installation We recommend storing the device for a maximum up to one year to guarantee proper operation and longest possible service life
17. le routing No water may penetrate along the cable in the direction of the cable gland Fans installed lying flat Make sure that the cable is routed in the form of a loop water trap Fig 2 Fan installed lying flat cable routed as a water trap Item no 53880 5 9970 ENG Revision 83077 Release 2014 11 03 Page 7 11 Operating instructions Fans installed in upright position When routing the cable ensure that the screwed cable glands are arranged at the bottom The cables must always be routed downwards h i y M i kh 4 1 Y 4 hs a at pa Pah j L i Ae i x ae a r rar 1 M i i a ate a q he hal a a 4 g E A sy s Wott y i wy i i n i 1 iy r 4 y i r 4 4 kh i i 4 L r 1a 4 a WW SS Fig 3 Cable routing for fans installed upright 4 4 Factory settings Factory settings with which the device is pre set by ebm papst parameter set 1 parameter set 2 Fan device adress Max PWM EEPROM parameter set 1 parameter set 2 ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com 3G500 AM06 H7 Operating instructions Bitzer Kuhlmaschinenbau 4 5 Connection screen Customer circuit a ebm papst circuit Full speed Adjustable speed 1 lt 2 a gt PET 1 10V 13 12 1
18. minal data Motor M3G084 GF ominal voltage VAC Nominal voltage 200 277 range VAC 50 60 requency Hz ype of data definition peed min ower input W urrent draw A Max back pressure Pa 1 C Max ambient 5 temperature 1 C ml Max load me Max efficiency fa Running at free air cs Customer specs cu Customer unit Subject to alterations 3 3 Data according to ErP directive nstallation category fficiency category ariable speed drive pecific ratio Specific ratio 1 pfs 100 000 Pa 2013 2015 The ErP data is determined using a motor impeller combination in a standardised measurement configuration verall efficiency nes fficiency grade N ower input Ped kW ir flow qv m h ressure increase total psf Pa peed n min 1 Data definition with optimum efficiency 3 4 Technical features urface of rotor Material of terminal box Material of electronics Die cast aluminium coated in black housing Press fitted sheet steel blank sprayed with PP plastic i Steel coated in black plastic RAL9005 umber of blades irection of air flow y irection of rotation ype of protection nsulation class umidity class Item no 53880 5 9970 ENG Revision 83077 Release 2014 11 03 Page 5 11 Operating instructions on top on request holes Operation mode Motor bearing Ball bearing Technical features Output 10 VDC max 10 mA O
19. ng on the device remove any used tools or other objects from the device If the device remains out of use for some time e g when in storage we recommend switching the device on for at least two hours to allow any condensate to evaporate and to move the bearings Malfunction error Possible cause Possible remedy Impeller running roughly Motor does not turn Imbalance in rotating Clean the device if parts imbalance is still evident after cleaning replace the device If you have attached any weight clips during cleaning make sure to remove them afterwards Switch off de energise and remove mechanical blockage Check mains supply voltage restore power supply apply control signal De energise correct connection see connection diagram Allow motor to cool off locate and rectify cause of error if necessary cancel restart lock out Mechanical blockage Mains supply voltage faulty Faulty connection Thermal overload protector responded ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com 3G500 AM06 H7 Bitzer Kuhlmaschinenbau Overtemperature of _ Insufficient cooling Improve cooling Let electronics motor the device cool 6 1 Cleaning NOTE i If you have any other problems contact ebm papst down To reset the error message switch off the ma
20. om www ebmpapst com 3G500 AM06 H7 Bitzer Kuhlmaschinenbau 4 CONNECTION AND START UP 4 1 Connecting the mechanical system CAUTION Cutting and crushing hazard when removing the fan from the packaging Carefully remove the device from its packaging only touching the guard grille Make sure to avoid any shock Wear safety shoes and cut resistant safety gloves Check the device for transport damage Damaged devices must no longer be installed gt Install the undamaged device according to your application 4 2 Connecting the electrical system AN DANGER i Electric voltage on the device Electric shock Always install a protective earth first Check the protective earth AN DANGER i Incorrect insulation Risk of fatal injury from electric shock Use only cables that meet the specified installation requirements for voltage current insulation material load etc Route cables such that they cannot be touched by any rotating parts E AN DANGER i Electrical load gt 50 uC between mains wire and protective earth connection after switching of the supply when switching multiple devices in parallel Electric shock risk of injury Make sure that sufficient protection against accidental contact is provided Before working on the electrical connection the connections to the mains supply and PE must be shorted CAUTION Electrical voltage The fan is a built in component and featur
21. only be switched on if it has been installed properly and in accordance with its intended use including the required safety mechanisms and professional electrical connection This also applies for devices which have already been equipped with plugs and terminals or similar connectors by the customer AN WARNING Hot motor housing Fire hazard Ensure that no combustible or flammable materials are located close to the fan Inspect the device for visible external damage and the proper function of the protective features before switching it on Check the air flow paths of the fan for foreign objects and remove any that are found Apply the nominal voltage to the voltage supply gt Start the device by changing the input signal Item no 53880 5 9970 ENG Revision 83077 Release 2014 11 03 Page 9 11 4 9 Switching off the device Switching off the device during operation Switch off the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Switching off the device for maintenance work Switch off the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Disconnect the device from the supply voltage gt When disconnecting be sure to disconnect the earth wire connection last ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81
22. peration and alarm display Alarm relay Integrated PID controller Output limit Motor current limit PFC active RS485 MODBUS RTU Soft start Control input 0 10 VDC PWM Control interface with SELV potential safely disconnected from the mains Over temperature protected electronics motor Line undervoltage phase failure detection Touch current acc lt 3 5 mA IEC 60990 measuring network Fig 4 TN system Thermal overload protector TOP wired internally Cable exit Protection class if protective earth is connected by customer Product conforming to standard EN 61800 5 1 EN 60335 1 CE For cyclic speed loads note that the rotating parts of the device are designed for maximum one million load cycles If you have specific questions contact ebm papst for support 3 5 Mounting data gt Secure the mounting screws against accidentally coming loose e g by using self locking screws Strength class for 8 8 mounting screws You can obtain additional mounting data from the product drawing if necessary 3 6 Transport and storage conditions gt Use the device in accordance with its protection type Max permissible ambient motor temp transp storage Min permissible ambient motor temp transp storage ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst c
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