Service Manual for QE4 Series Angle Wrench, In
Contents
1. Suny Sururejos OL 986 VI 0012 C IspHOCL ISEM 69 yon K quiossy o purdg 99 986 96 74071 14444 4 4 80517 OZ9 VH ZI 5 VODIH pue 801 9067 POSTY 20 OgC OSPHOZI cmm 9061 101 gzo zast e pue gos Tz 90512 012 101 Og PSPHOZI ct n 0817 20 Suudg SurgeSuosiq L9 98S 8SZAST T PI 90517 IGE CIVHD o nn 90502 0605 0002 20 cen 90812 20 1ooedg 99 98S PSZAST ce rigs 70517 8 700 tt t i s V0OTr 80517 90617 POSTY 10 45 aerae m pODIZ PU 90512 90512 POSTZ 101 OOT paOZE mne 1 C I PHOCI dor eios ISEM ZS Pear ey pOOTZ 103 oem 90612 POSTY 10 Suy 79 OSSW THST POOTT 80512 90612 051 10 rohs 0012 10 K quiossy SursnoH 69 OSTAST 24mnbs g g moy ou 8u01 Z 90502 VAD m em eem ene VODIH pue 103 Woy ou 7 06000 AAS 79 vOIAST 7777707 YONG moy ou 422. 7644 Edition 1 dR January 2004 CCN 04579686 Service Manual for QE4 Series Angle Wrench In Line and Push to Start DC Electric Tools NOTICE For routine Maintenance Operation and Instruction information regarding this product see Publication manual P7609 located at www irtools com techdocuments or contact the nearest Ingersoll Rand Office or Distributor GD Dwg TP2174a GD issomily Solutions Dwg TP2174b Dwg TP2104 Refer All Communications to the Nearest Ingersoll Rand Office or Distributor Ingersoll Rand Company 2004 Assembly Solutions Printed in U S A 991241 51001 pue 104 s43431 ANY SdI 5 ATE DNISNOH HOLOW 730 S9 THELCOPVHD Marg dey 324206 oz ei enne prog zi TSELZ OPVHD pomme nne nn woyg 92 vOL G0EC OFVHD eee e een nnne II 9 GEI 0PVHD e eera Marag 20 cz G EZV GIVHD m n nn prog uomeommnumuo or omne zz zcy tmm nnn dij 6 qHGEI 0PVHO e n nnne dug 12 ICCLCOPVHO me eene enn Suudg g JSSELOPVHD d
3. MOT Maing deg 395206 zz nne nnns ea 9 poe en en nnns 81 IC GZE 0PVHD Denn Suudg oomen nemen nnn Suudg 9 12 09 y gozoryao ne Sursnog 32 9164 uon dridosoq 15171 4aquinw 1 A 51001 11216 01 5 104 AIaWASSY NISNOH YOLOW 730 791241 51001 5 0 pue 1 104 XE Der ATESINASSV MOVd YVAD YSAONGSNVUL 730 811 55 81I CCAA 81I CCAA mnn Surg Sururejoy Lt 18 18 m nn ns 9IcCV 0 dHd 9ICV SCdHd 9ICV 6dHGd 9ICV SIVHD 98815 151 A quiessy 08 08 08 e n nn n 8V 6ddd 8V SIddd 8V 6ddd 8V 0cdHd 790 28816 A quressy 08 08 08 00080 mmn 2 SI 9SLV STVHD SI 9SLV STVHD SI 9SLV STVHD I 9 LV SIVHO 7777777777077 7707070777 A quiassy 1 Iv LEW Te STVAD LEW SC STVAD LEW 6I STVAD LEWET SIVAD A quiassy roonpsuvi JIqU
4. To protect the part s surfaces and to prevent distortion of Housings and threaded joints use care when grasp ing the tool Always press on the inner ring of a ball type bearing when installing the bearing onto a shaft Always press on the outer ring of a ball type bearing when pressing the bearing into a bearing recess Refer to the Lubrication section of this manual for instructions on how to properly grease this tool AWARNING This following procedures are to be performed by an authorized trained repair person To ensure proper functioning of the tool When replacing the Motor Housing Assembly 1 always ensure that the Memory Chip 9 Communication Board 10 Transducer Gear Pack Assembly and Attachment are all assembled as a set with the new Motor Housing Assembly ACAUTION When replacing an Attachment always use the Angle Assembly Attachment designed for that model Never replace an Angle Assembly Attach ment with an In Line Attachment When replacing a Transducer Gear Pack Assembly always use the Assembly designed for that model Transducer Gear Pack Assembly 1 Apply Grease Ingersoll Rand 67 to ring gear of Trans ducer Assembly 41 2 Place one Spacer 42 into Transducer Assembly against bottom face 3 Grease the planet gear teeth of the 2nd Stage Spindle Assembly 43 and slide into Transducer Assembly 41 4 Place second Spacer 44 into Transducer Housing against face of
5. 4 for Communication Board re HB access hole in the Motor Housing Assembly 2 Remove Retainer 11 used to retain Communication Board 10 located at rear end of Motor Housing Motor Commutation Socket Assembly in Connector cavity 3 Through Communication Board access hole discon nect the Motor Phase connector Refer to TP2173a 4 Disconnect the Motor temperature sensor connector from the Communication Board Refer to TP2173a 5 Disconnect the Torque Transducer connector from the Communication Board Refer to TP2173a Dwg TP2173b Angle Assembly Attachments Motor Temperature Sensor Socket 1 For 3 8 and 1 2 Square Drive Spindles a Looking down hole of the Spindle s square socket Motor Phases Connector locate Retaining Pin 83 and Retaining Spring 82 2 b If necessary use a pointed metal probe to pull 31 retaining Spring out of Spindle cavity EX Also if necessary remove Pin from Spindle 2 For Quick Change Spindles remove Bit Retaining 7 Push to Start Connector Spring 85 and Bit Retaining Ball 84 3 Using a Hook Spanner Wrench or similar wrench to hold the tool and using Spanner Wrench GEA40 478 or other appropriate wrench unscrew Coupling Nut 73 or 74 and pull the Angle Assembly Attachment 81 out of Motor Housing Assembly 1 If necessary remove Coupling Nut Retainer 75 using an appropr
6. For In Line and Angle Wrench Models 4 1 sure the Transducer connector is disconnected 54 55 and Washers 52 and 53 Fom the Communication Board 9 Note that the No Float Models have an extra Spacer autol n 5 66 inside the Coupl Motor Housing Assembly feeding the Transducer wire mside the Coupler through the holes in the Motor Housing Assembly 3 Carefully push Transducer s connector through the Sleeve For In Line and Angle Wrench Models hole and remove Transducer Gear Pack Assembly 1 Slide Housing Cover 3 off of Motor Housing from Motor Housing Assembly Assembly 1 2 Remove O ring 2 from the Motor Housing Assembly Transducer Gear Pack Disassembly near the location of the Label Cover Lens 14 1 Remove Retaining Ring 47 from Transducer Assembly 41 Push To Start Output Spindle Assembly End 2 Slide internal components out of Ring Gear Disassembly 3 Separate Ist and 2nd Stage Spindle Assemblies 45 1 Using a Hook Spanner Wrench or similar Wrench to hold the tool and using Spanner Wrench GEA40 478 or other appropriate wrench unscrew Coupling Nut 110 2 Use the appropriate hex key to loosen the Socket Cap Screw 109 from the Handle Grip 107 and remove from Motor Housing Assembly 17 43 and Spacers 42 44 and 46 MAINTENANCE Continued ASSEMBLY Motor Housing Assembly General Instructions
7. 0007 o pue 10012 101 999 8 3p 23umi YOMO WOOLF VAD lea 19 1 P DS 42 1 80517 xvoreso e pue 061220 ose uoyg 8 BS 8 2 90S Tp VAD 12205 09 yuoys DS 2 1 OST YID ott ne eene POST 0612 101 ung 3p YOO XH H T Suudg 66 SUOT Z bs 2 1 SOSIT Henge o oe ne pOSTr pU 70512 101 quoyg 8 BS 8 2 90612 ToyseA 86 748046 Qnis 8 Z P DS POSIT Jaoquinw 3 uondidoso q 1 W IS I 53184 syuouoduro ourT ug 9 0 140g asn 1001 1 104 LNANHOVLILV 30 o I lt H lt For Angle Assembly Attachment Ingersoll Rand 67 20 27 Nm OFF Dwg TP2169 201 3444 sururejay 68
8. ment C o lt Model Identification Code In Lines Dwg TP2174b Dwg TP2104 d assembly Solutions io Model Identification Code gt lt Float Float Travel Push to Start I R 67 1 Table 1 Suggested Tools Parts List Item Tool Used Description Where Used 1 Wrench I R Part GEA40 478 Coupling Nut 2 Pin Spanner Wrench 3 mm or 1 8 pin Cable 3 Spanner Wrench Motor Housing Assembly 4 Wrench 1 2 Sq Drive 50 ft lb capacity General use 5 Adjustable Pin Wrench In Line Spindle Bearing Caps 6 15 64 Cap Screws Low Socket Head 7 19 64 Cap Screws 8 Internal Snap Ring Pliers General use 9 renee O Rings Smalley Ring etc 10 Needle Nose Pliers Accessing Connectors 14 MAINTENANCE General Instructions LUBRICATION Refer to Table 2 Suggested Tools Parts List for quick reference to the tools recommended for the following disassembly assembly instructions s AWARNING Repairs should be made only by authorized trained personnel Consult your nearest Ingersoll Rand Authorized Service Center Disconnect the power
9. the Motor Housing Assembly groove at the bottom of the spline so that the opening in the spacer lines up with the hole in the housing After guiding Transducer s connector into the hole found at end of Motor Housing Assembly s long outer groove insert Transducer Gear Pack Assembly ring gear end first into Motor Housing Assembly Carefully pull Transducer s connector and wiring through hole of Motor Housing Assembly Engage external spline teeth of Transducer Gear Pack Assembly into the internal spline teeth of Motor Hous ing Assembly Continue sliding Transducer Gear Pack Assembly into the Motor Housing while guiding the wire through the hole Align and engage the 1st Stage Spindle Assemblies planet gears with gear teeth on rotor of the Motor Housing Assembly Be certain that the Transducer wire exits the Transducer directly over the access hole through which the wire was fed Continue inserting the Transducer Assembly until it is fully seated 19 Sleeve For In Line and Angle Wrench Models 1 Lay the Transducer wire into the groove running along the axis of the tool and insert the connector through the hole at the end of the groove 2 Slide O ring 2 onto splined end of Motor Housing Assembly and over Transducer wire until it reaches the shoulder of Housing 3 Slide on Housing Cover 3 until it is up against O ring and carefully ensure that Transducer and Motor wires are not disturbed In Line and Angle Wrench Attac
10. 2nd Stage Spindle Assembly 5 Grease the planet gear teeth of the Ist Stage Spindle Assembly 45 and slide into Transducer Assembly taking care to align gear teeth of the 1st Stage Spindle Assembly with the planet gears of the 2nd Stage Spin dle Assembly 6 Place third Spacer 46 against Ist Stage Spindle Assembly 7 Finally install Retaining Ring 47 taking care to prop erly align into groove of Transducer Assembly 8 To assure free rotation of assembly hold Transducer Gear Pack Assembly steady and manually rotate the Ist Stage Spindle Assembly Push To Start Output Spindle Assembly Installation 1 Orient the Spacer located in the Motor Housing Assembly groove at the bottom of the spline so that the opening in the spacer lines up with the hole in the housing 2 Insert applicable output Spindle Assembly Square Drive Spindle Assembly 104 or 105 or Quick Change Spindle Assembly 103 into Spindle Housing Assem bly 106 3 Push Spring 102 into hole in end of output Spindle Assembly 103 104 or 105 4 Guide output end of Drive Spindle Assembly over Spring 102 5 Collectively holding components 101 thru 106 as applicable position Spindle Housing Assembly with Transducer Assembly so that a Drive Spindle Assembly is properly inserted into Transducer Assembly b and wiring of both assemblies 41 and 106 lie in a common plane and orientation relative to the slot in the side of the Motor Hous
11. 68 GEPTS 15 27 12 QE4 ACCESSORIES OPTIONAL PARTS Dwg TP2172_B i When Ordering use applicable Part Number 4 Accessories Parts List Item Part Description Part Number 121 Reaction Bar GEA15 K48 122 Mounting Plate 4 48 123 Mounting Plate 15E4 K48 124 Power Cord Assembly 3 GEA40 CORD 3M 125 Power Cord Assembly 10 GEA40 CORD 10M 126 Power Cord Assembly 90 Deg 3 GEA40 CORD 3M 90 127 Power Cord Assembly 90 Deg 10 GEA40 CORD 10M 90 128 Power Cord Extension Assembly 10 GEA40 EXT 10M 129 Power Cord Extension Assembly 20 GEA40 EXT 20M 130 Power Cord Extension Assembly 40 GEA40 EXT 40M 131 Angle Head Sleeve for Models A2H04 A2Q04 A2804 A2S06 GEA40 170 for Models 4506 4508 GEA40 171 132 Suspension Bail 7L 365 133 Spanner GEA40 478 T Must be used with QE4 In Line tools Optional for Angle Wrench tools 13 QE4 TOOL ASSEMBLIES Angles
12. INN 118g 118g Joquinw 34 Jaquiny 3184 uon 411259 H 0 0 Lrao IBI srao CH Jetot CH 050 HISTOL Lrao CH 050 5 H stot srao 200 CH 050 uoneorgnguop CH 550 RA ACCU H 550 srao CH Jreot 140g asn uauM A 51001 148 6 01 5 pue 1 104 XE Der Di ere ATESINASSV MOVd YVAD YSAONGSNVUL 730 891 1 WN 25 06 330 C 9 LAN 9NI 19109 15 WN 22 08 330 2 SLIM 9NI LNDON TWNOTLdO HLIM 350 1001 1 104 LNANHOVLILV 30 19 05198 91 7 08 80617 PUB 8051 10 o pue 90612 101 Edi quide TURPA CL SUIUIRIOY 94206 LS 104 MN vL QOS Tr pu 80515 3007 NN Zurjdnop L OTTO 9051 90512 TEC ZCWGg dej ZL suds PURIY 193206 96 sam i ME C Suueog o puidg IL 98 In OC OOLVHH
13. Install Retainer 11 behind Communication Board in 3 Install Socket Cap Screw into Motor Housing Assembly connector cavity in the end of the Motor Housing 14 Torque Socket Cap Screw to 10 to 15 15 in 7 1 to 1 7 Assembly Nm m 11 Place the Cover 4 for the Communication Board into the access hole of the Motor Housing Assembly 15 For Models with Levers a Place Lever 23 or 24 in position against Handle Grip and install lever Socket Cap Screws 25 Motor Temperature Sensor Socket b Torque Socket Cap Screw 25 to 5 to 10 in 0 5 to 1 1 Nm 16 For Push to Start Models a Align tabs of Bracket Assembly 33 with slots of F Motor Housing Assembly 1 and slide Bracket UE 5 Assembly onto Motor Housing Assembly 2177 Motor Phases Connector b Torque Bracket Assembly cap screw to 10 15 Ibe in 13 6 20 4 n Push to Start Connector Torque Transducer Socket Torque and Motor Dwg TP2173a External Components 1 Slide Warning Label into Label Cover Lens Note Warning Label 13 or 31 and Label Cover Lens 14 slot and tab alignment features 2 Slide Label Cover Lens and Warning Label over Motor Housing Assembly grip area 3 Install Retaining Ring 15 into groove behind Label Cover Lens 4 Place Spring 16 into Reverse Ring 17 5 Install and depress Spring 5 and Ball 6 and th
14. Line Attachment Installation Position the In Line Attachment appropriately Engage the spline on the input spindle of the In Line Attachment with the matching internal spline of the Spindle Assembly 43 then engage the spline on the Housing Assembly with the internal spline of the Motor Housing Assembly and thread the Coupling Nut onto the Motor Housing 3 While holding the tool using a Hook Spanner or similar wrench use a Spanner wrench to torque Coupling Nut to 15 20 Ib ft 20 27 N e Internal Components 1 Insert the narrow connector end of the LED Flex Board 12 through the same hole that the Transducer connec tor was placed into Opening nearest the Communica tion Board access hole and align edge of LED Flex Board with edge of groove in Motor Housing Assem bly Be sure that the Transducer wires lay above the LED Flex Board and wrap the LED Flex Board around the Motor Housing Assembly 2 Using two of the three internal axial grooves of Motor Housing Assembly slide Communication Board 10 part way into Motor Housing Assembly so that the LED Flex Board and Motor Commutation sockets are visible through the access hole Refer to TP2173b 3 Through the Communication Board access hole move socket lock forward slide LED Flex Board ribbon into socket on Communication Board and then slide lock back into place to retain ribbon Refer to TP2173b 4 Connect Motor Commutation connector into socket on Commun
15. O Box 123720 Alrode 1451 South Africa Phone 27 0 11 617 3828 Fax 27 0 11 864 5609 UK Ingersoll Rand amp Co Ltd Swan Lane Gate 3 Hindley Green Wigan WN2 4EZ UK Phone 44 0 1942 257 171 Fax 44 0 1942 503 450 USA Ingersoll Rand Productivity Solutions P O Box 970 1467 Route 31 South Annandale NJ 08801 Phone 908 238 7000 Fax 908 238 7048 0104
16. cord from the receptacle before performing any maintenance on this or any other tool Always use protective eyewear when performing maintenance on a tool or while operating a tool Use of non Ingersoll Rand parts or failure to follow Maintenance Instructions may create a risk of electric shock or injury Whenever this product is disassembled clean the parts and re lubricate them as follows 1 2 DISASSEMBLY Clean and degrease all parts except for the Ist and 2nd Stage Spindle Assemblies 45 43 Wipe clean the Ist and 2nd Stage Spindle Assemblies with a clean dry and lint free rag Once cleaned apply prescribed amounts of Ingersoll Rand 67 Grease as follows e 210 3 to central area between gears of Spindle Assemblies e 1102 to faces of Spindle Assemblies e Thin layer on Ring Gear teeth For Models with an Angle Assembly Attachment Use Ingersoll Rand 67 Grease to lubricate Angle Head through Grease Fitting For Models with an In Line Attachment Use Ingersoll Rand 67 Grease to lubricate the Drive Spindle Bearings the Drive Spindle 54 and the Disengaging Spring 67 For Push To Start Models Use Ingersoll Rand 67 Grease to lubricate bearing located inside Spindle Housing Assembly 107 AWARNING This procedure is to be performed by an authorized trained repair person To ensure proper functioning of the tool When replacing the Motor Housing Assembly 1 always ensure that the Me
17. d Wadco Rochester MI 48309 Swan Lane Gate 3 Tools Pvt Limited Phone 248 293 5700 Hindley Green 37 A Site 4 Sahibabad Fax 248 293 5800 Wigan WN2 4EZ Industrial Area Phone 44 0 1942 257 171 Ghaziabad 201 010 India Fax 44 0 1942 503 450 Tel 91 120 2895116 126 Fax 91 120 2895127 OFFICE LOCATIONS Asia Pacific Operations Czech Republic Ingersoll Rand Ltd Ingersoll Rand Productivity Solutions 42 Benoi Road Ostrovskeho 34 151 28 Prague Jurong Singapore 629903 Czech Republic Phone 65 861 1555 Phone 420 2 57 109 756 7 Fax 65 861 0317 Fax 420 2 57 109 758 Australia France Ingersoll Rand Ltd Ingersoll Rand Productivity Solutions Landmark Corporate Center A S Division Level 2 Zone du Ch ne Sorcier 454 472 Nepean Highway 62 Frankston Vic 3199 Les Clayes sous Bois Cedex 78346 Australia Phone 33 0 1 30 07 69 00 Phone 61 3 8781 1600 Fax 33 0 1 30 07 69 82 Fax 61 3 8781 1611 Germany Canada Ingersoll Rand European Sales Ltd National Sales Office c o Intersoll Rand GmbH Regional Warehouse Postfach 10 09 54 Toronto Ontario 45409 M lheim Ruhr Germany 51 Worcester Road Phone 49 0 208 9994 0 Rexdale Ontario M9W 4K2 Fax 49 0 208 9994 444 Phone 416 213 4500 e mail Assembly Solutions geu irco com Fax 416 213 4510 India Order Desk Ingersoll Rand Wadco Tools Pvt Limited 37 Site 4 Sahibabad Industrial Area China Ghaziabad 201 010 India Ingersoll Rand Productivity S
18. e tool in a vise as this will likely result in damage to the tool causing wire leads to malfunction which increases risk of electric shock CAUTION When installing or removing a Coupling Nut use a Hook Spanner Wrench or similar wrench to hold the tool and use a Spanner Wrench to tighten or loosen the Coupling Nut Disassembly of External Components Dislodge O rings 18 and remove Memory Chip 9 from assembly Remove Trigger Mechanism 7 from Motor Housing Assembly MAINTENANCE Continued 3 Remove Spring s 8 from Trigger mechanism Note Disassembly of Internal Components Continued that there are two springs for models with an extended lever 9 After sliding the lock on the LED Flex Board socket 4 Slide Reverse Ring 17 or 21 away from Housing away from the socket remove the LED Flex Board being careful not to lose the Detent Ball 6 or Springs ribbon from the socket on the Communication Board 5 and 16 Refer to TP2173b 5 Remove Retaining Ring 15 from behind Label Cover 10 If neccessary remove the Communication Board from Lens 14 the Motor Housing Assembly 6 Ina sliding motion pull Warning Label 13 30 Label Cover Lens 14 off end of Motor Housing LED Socket Lock SEREDI LED Socket Disassembly of Internal Components TM lt lt 1 Remove the Cover
19. en slide Reverse Ring onto Motor Housing Assembly When replacing the Motor Housing Assembly always ensure that the Memory Chip 9 Communication Board 10 Transducer Gear Pack Assembly and Attachment are all assembled as a set with the new Motor Housing Assembly 21 NOTICE SAVE THESE INSTRUCTIONS DO NOT DESTROY When the life of the tool has expired it is recommended that the tool be disassembled degreased and the parts be separated by material so that they can be recycled QE4 Series Wiring Cable Chart Connector Pin Wire Color Cable Logic Connector Pin A Red VCC 13 B Black COM 14 C Gray Spare 1 12 D Pink Spare 2 27 E Brown Spare 4 15 F Yellow Sine 21 G Orange Cosine 28 H Violet Spare 3 7 J Green Ground Sense 20 K Blue RX 5 L Blue White RX 6 M White TX 8 N White Blue TX 9 U Red Motor Phase B 23 Black Motor Phase C 34 W White Motor Phase A 36 X Green Yellow Ground 25 TX Shield 1 RX Shield 4 Hall Shield 22 Motor Shield 16 SERVICE CENTERS Centres d entretien Ingersoll Rand Niederlassungen Centri di Assistenza Centros de Servicio Service Centra Servicentre Servicecenter Servicesenter Huoltokeskus Centros de Assist ncia T cnica K vtoa Ingersoll Rand UK India 1872 Enterprise Drive Ingersoll Rand amp Co Ltd Ingersoll Ran
20. hand to check freedom of movement 4 Lubricate the bearings of the Housing Assembly 51 with Ingersoll Rand 67 Grease 5 Slide Washer 52 and Washer 53 onto applicable output Spindle Square Drive Spindle 54 or Quick Change Spindle 55 and insert output Spindle into Housing Assembly 51 6 Align the Coupler 65 to slide over splines of output Spindle 7 Slide Coupler into position in Housing Assembly 51 8 For No Float Models insert Spacer 66 into the Coupler Slide Washer 69 on the Drive Spindle Assembly 68 10 Use snap ring Pliers to install the Retaining Ring 70 on top of the Washer 11 Press on Rear Spindle Bearing 71 to Drive Spindle Assembly 68 12 Place Disengaging Spring 67 over Drive Spindle Assembly 13 Align the Drive Spindle Assembly with spline of Coupler and insert Drive Spindle assembly into Hous ing assembly 51 14 Apply one drop of Perma Lok MM 115 to threads of Bearing Cap 72 15 Carefully grasp the Housing Assembly Note In the following step the Bearing Cap 72 has a left hand thread 16 Using the appropriate tool tighten Bearing Cap to 15 20 Ib ft 20 27 Nm of torque 17 Slide Coupling Nut 73 or 74 over Housing Assembly 51 18 Using an appropriate tool install Retainer 75 onto spline of Housing Assembly until seated into groove 19 Slide Coupling Nut over Retainer 75 and spin by hand to check freedom of movement In
21. hments Assembly Visually check Housing for loose material fragments For 3 8 and 1 2 Square Drive Spindles install Socket Retaining Pin 83 into small hole on one of the flat sides of square Spindle a With Socket Retaining Pin 83 in place locate the Pin s groove inside large end hole of square Spindle b Position Socket Retaining Spring 82 inside large hole of square Spindle such that the free ends of the Socket Retaining Spring are faced away from the hole and the closed side of the spring will straddle the Socket Retaining Pin 83 c Holding the Socket Retaining Pin steady push Spring down hole of square Spindle until the Socket Retaining Spring s wire engages Socket Retaining Pin d Socket Retaining Pin is properly installed when Socket Retaining Spring snaps into place 3 For Quick Change Spindles install Socket Retaining Ball 84 into small hole and then place Ball Retaining Spring 85 in groove of spindle such that the hole in the Ball Retaining Spring lines up with the Socket N e Retaining Ball 4 Spin output Spindle by hand to check freedom of movement 5 Slide Coupling Nut 73 74 over Angle Assembly Attachment 6 Using an appropriate tool install Retainer 75 on assembly Take care to seat Retainer Ring in groove 7 Slide Coupling Nut over Retainer 75 and spin by hand to check freedom of movement 8 Position the Angle Assembly Attachment to desired orientation 9 Engage A
22. iate tool Torque Transducer Socket Dwg TP2173a 6 Now slide the Communication Board 10 partially out of the Motor Housing Assembly 1 so that the Motor Commutation and LED Flex Board sockets are visible Refer to TP2173b 7 Disconnect the Motor Commutation connector from the Communication Board Refer to TP2173b 8 For Push To Start models disconnect the Push To Start Connector from the Communication Board Refer to TP2173b 16 MAINTENANCE Continued 3 Remove O ring 108 from underneath edge of Grip Handle 107 1 For 3 8 Square Drive Spindles 4 Slide Handle Grip off of the Motor Housing Assembly a Locate Retaining Pin 57 and Retaining Spring 5 Verify that the Push To Start and Transducer Assem 56 of Spindle s square socket bly connectors have been disconnected from their b If necessary use a pointed metal probe to pull perspective terminals See Disassembly of Internal Retaining Spring out of Spindle cavity Components section c Also if necessary remove Pin from Square Drive 6 Gently pull the connectors out of the Motor Housing Spindle 54 Assembly from the hole underneath the Label and 2 For Quick Change Spindles Label Cover Lens area a Remove Retaining Ring 64 using Snap Ring 7 Carefully slide the Spindle Housing Assembly 106 Pliers out of Motor Housing Assembly but do not pull the b Slide Spring 63 Sleeve 62 and Ball 61 off of connector back into the slot in the M
23. ication Board Refer to TP2173b 5 Slide the Communication Board the remainder of the way into the housing LED Socket Lock LED Socket aN ER ee Motor Commutation Socket LEDs and Temperature 5 Dwg TP2173b MAINTENANCE Continued ASSEMBLY Continued 25 6 Install Memory Chip 9 into grip with terminal aligned with O ring groove Internal Components Concluded 7 Slide two O rings 18 into groove to retain Memory Chip 8 Install Spring 8 on the post closest to the middle of Trigger 7 and install Trigger into Motor Housing Assembly 9 Place Cover 4 into Main Board access hole 10 For models with Extended Levers 24 install an additional spring on Triggers auxiliary post 11 Slide Handle Grip 19 20 or 21 or Sleeve 32 onto 6 Route Motor Temperature Sensor Connector cable in order to snap Motor Temperature Sensor connector into the Motor Temperature Sensor socket Refer to TP2173a 7 Connect the Motor Phase Female Connector to Male Connector of Motor 8 Snap Transducer s connector into Communication Board socket Refer to TP2173a m i it P mm 9 For Push to Start models connect mating push to Mp a ium strength thread locker to Socket Cap start connectors Refer to TP2173a 2 10
24. ing Assembly 6 Insert both wire assemblies into Motor Housing Assembly 1 and out through slot in side of Motor Housing Assembly 7 Locate relief notch found on output splined end of Motor Housing Assembly and lay the two wire assem blies between notch and teeth of Transducer Assembly MAINTENANCE Continued 10 11 12 13 14 15 16 Gently slide Transducer Assembly and output Spindle Assembly into Motor Housing Assembly while ensur ing clearance for wire assemblies Align gear teeth of Transducer Assembly with match ing teeth of Motor Housing Assembly Gently rotate end of Spindle until both assemblies 41 and 106 are fully seated inside Motor Housing Assem bly 1 Slide Grip Handle 107 onto Motor Housing Assem bly aligning the hole and the tabs of the Grip Handle with the corresponding threaded hold and tabs of the Motor Housing Assembly Install Socket Cap Screw 109 through hole in Grip Handle and into Motor Housing Assembly Torque Socket Cap Screw to 10 to 15 16 in 1 1 to 1 7 Nm Place O ring 108 onto Motor Housing Assembly and slide underneath the end of the Grip Handle Thread Coupling Nut 110 onto Motor Housing Assembly While holding the tool using a Hook Spanner or similar wrench use a Spanner Wrench to torque Coupling Nut to 15 20 Ib ft 20 27 Nm Transducer Gear Pack Assembly Installation For In Line and Angle Wrench Models Orient the Spacer located in
25. mory Chip 9 Communication Board 10 Transducer Gear Pack Assembly and Attachment are all assembled as a set with the new Motor Housing Assembly 15 A CAUTION When replacing an Attachment always use the Angle Assembly Attachment designed for that model Never replace an Angle Assembly Attachment with an In Line Attachment When replacing a Transducer Gear Pack Assembly always use the Assembly designed for that model General Instructions for Disassembly 1 2 Do not disassemble the tool any further than necessary to replace or repair damaged parts To protect part surfaces and to prevent distortion of Housings and threaded joints use care when grasping the tool Avoid clamping non metal surfaces unless directed otherwise Do not remove any press fit part or any part of an assembly unless its removal is necessary for repair or replacement Grips For models with levers use the appropriate hex key to loosen Cap Screws 25 from lever 23 or 24 and remove lever from Handle Grip 20 or 21 For Push To Start models loosen cap screw in Bracket Assembly 33 and remove Bracket Assembly from the Motor Housing Assembly For all models with the lever or Bracket Assembly removed use the appropriate hex key to loosen the Cap Screw 22 from the Handle Grip 19 20 or 21 or from Sleeve 32 Slide Handle Grip or Sleeve off of Motor Housing Assembly Attachments AWARNING NEVER grasp th
26. ngle Assembly Attachment s Pinion into spline of Spindle Assembly 43 then engage the spline on the Angle Assembly Attachment with the internal spline of the Motor Housing Assembly 10 Thread Coupling Nut 73 or 74 onto Motor Housing Assembly 11 While holding the tool using a Hook Spanner or similar wrench use a Spanner Wrench to torque Coupling Nut to 15 20 Ib ft 20 27 Nm MAINTENANCE Continued In Line Attachment Assembly 1 For 3 8 Square Drive Spindles a Install Socket Retaining Pin 57 into small hole on one of the flat sides of the square Spindle b With Pin in place locate Pin s groove inside large end hole of square Spindle c Position Socket Retaining Spring 56 inside large hole of square Spindle such that the free ends of the Socket Retaining Spring 56 are faced away from the hole and the closed side of the spring straddles the Socket Retaining Pin d Holding the Socket Retaining Pin steady push Spring down hole of square Spindle until the Socket Retaining Spring s wire engages Socket Retaining Pin e Socket Retaining Pin is properly installed when Socket Retaining Spring snaps into place 2 For Quick Change Spindles a Place Ball 61 into hole in Spindle b Slide Sleeve 62 onto Spindle so that it retains the Ball and slide Spring 63 onto Spindle under neath the Sleeve c Place Retaining Ring 64 into groove of Spindle to retain Spring and Sleeve Spin Spindle by
27. o CST IAV peg Surrey ug 78 9 08 911 000 lt 91 00 _ 199205 8 8IL GHNr 8 Sunds 19205 28 85 9SPVAD 9SCVHD pSTVAD pOTVAD VHCVHD 777 A quiessy 8 18 6C TVAD 6C TVAD 6C TVAD 67 TVAD 66099 SL LT CAST 1 91 LC TAST LTU CAST LC CASI 1046 9 pL LCCVHD Suo INN SuydnoD c 1 Jed JIquny 1 3184 JIquiny 2184 1 05 905 905 POSTY PHO POOTV FAO 1175 4 0 asn uauM A Ajquiessy 104 XE Der D lere LNANHOVLILV 30 11 Item QE4 GRIP AND SPINDLES For Push to Start Tools Part Number Dwg TP2171_B 101 102 103 104 105 106 107 108 109 110 1 4 Sq Drive Spindle 3 8 Sq Drive Spindle Spindle Housing GEPTS 15 A586 DEPTS30 626 GEPTS 15 A586 Q4 GEPTS 15 A586 S4 GEPTS 15 A586 S6 GEPTS15 A531 GEPTS15 145 15 136 211 40 135
28. olutions Tel 91 120 2895116 126 Room 1616 South Tower Fax 91 120 2895127 Guangzhou World Trade Center Complex 371 Huanshi East Road Italy Guangzhou 510095 Productivity Solutions China Ingersoll Rand Italia S r l 86 20 8776 4754 or 86 20 8776 4755 Strada Provinciale Cassanese 108 20060 Vignate Milano Italy Phone 39 02 95056 261 Fax 39 02 95360 159 OFFICE LOCATIONS CONTINUED Japan IR Japan Ltd LS Bldg 2F 1 1 17 Kami Ohsaki Shinagawa ku Tokyo 141 0021 Japan 81 3 5420 3397 Latin America Operations Ingersoll Rand 730 N W 107 Avenue Suite 300 Miami FL USA 33172 3107 Phone 305 559 0500 Fax 305 222 0864 Europe Middle East and Africa Ingersoll Rand Douai Operations 111 Avenue Roger Salengro 59450 Sin Le Noble France Phone 33 3 27 93 08 08 Fax 33 3 27 93 08 00 Poland Nowiniarska 1 ap 1 00 235 Warsaw Poland Phone 48 0 22 635 7245 Fax 48 0 22 635 7332 Russia Ingersoll Rand Company Mjasnitskaya Street 32 bld 1 101990 Moscow Russia Phone 7 8 095 933 03 24 Fax 7 8 095 785 21 26 Scandinavia Ingersoll Rand Drammensveien 126 A 0277 Oslo Norway Phone 47 0 22 55 15 26 Fax 47 0 22 43 65 81 Spain Ingersoll Rand Productivity Solutions Tierra de Barros 2 28820 Coslada Madrid Spain Phone 34 0 91 6277405 6277400 Fax 34 0 91 6277406 South Africa Ingersoll Rand Company SA PTY Ltd Productivity Solutions P
29. otor Housing the Spindle 55 Assembly side 3 Using a Hook Spanner Wrench or similar wrench to 8 Remove Quick Change or Square Drive Spindle hold the tool and using Spanner Wrench GEA40 478 Assembly 103 104 or 105 from the Spindle Housing or other appropriate wrench unscrew Coupling Nut Assembly 73 or 74 and pull the In Line Attachment out of 9 Remove Spring 102 Motor Housing Assembly 10 Slide the Drive Spindle Assembly 101 out of the 4 If desired remove Coupling Nut Retainer 75 using Transducer Gear Pack Assembly inside the Motor the appropriate tool Housing Assembly 11 Carefully slide the Transducer Gear Pack Assembly Note In the following step the Bearing 72 has a out of the Motor Housing Assembly while ensuring left hand thread clearance for wire assemblies between the spline teeth of the Transducer and the relief notch in the Motor 5 Using an adjustable Pin Wrench unscrew Bearing Cap Housing Assembly 72 12 Gently pull wires and connectors through slot in side of 6 Pullthe Drive Spindle Assembly 68 out of Housing Motor Housing Assembly and finally out of Motor Assembly 51 Housing Assembly 7 If necessary using a bearing puller tool press the Rear Spindle Bearing 71 off the Drive Spindle Assembly Then remove the Retaining Ring 70 and Washer 69 Transducer Gear Pack Assembly Removal 8 Now tilt Spindle Housing causing the Disengaging Spring 67 Coupler 65 Square Drive or Quick
30. ug 02 CIZOpVED 08 eee nena CELOPVHD on nennen nnn dupopuenu el ea 9 poe e nennen nnns 81 IC GZE 0PVHD penne eene guudg c GLC PVHD en nnns Surg estan LI mnn ZS 6TEOPVID dom nne nn ne Suudg 91 S Z OPVHD omm e enn nn Bury LIZOGT OPVEO p enne guro z o9 crvap dove sue 12405 oqe1 1 Kjquressy Joquinyw 9164 Uoyd sq 15171 Sed 140g ajqvoiddp asn u2uM A 51001 pue 104 SH3A371 GNV SdI 5 ATES HOLOW 730 8 0 1 41 330 02 59 AAO 9 1001 1J61S 0 USnd 104 SLNANOdWNOD9 ANY ATEINASSV ONISNOH YOLOW 730 o9 cvap deeem 9127 12409 18481 1 n nn nne prog TH 71 LEL GISIdH n ysng 76 vOI 60CZ OPVHD t nennen I _ poene nn nnns IWASAN pog 6 amp SISIddD om e een ne pqe oc amp VvamL dtm nnne 6 go cet opvdo s e
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