JL5 Installation Manual
Contents
1. thread Individual ole oie Connect shield with the greatest possible surface area Use metallized housing only Pin Signal Core Colour Pin Unassigned 1 Unassigned 2 Sine white 3 Reference sine brown 4 Cosine green 5 Reference yellow 6 cosine DATA gray T RS 485 DATA pink 8 RS 485 OV blue 9 Power Supply red 10 7 through 12 V 9 Thermal sensor black 11 Thermal sensor 12 Pin 9 and pin 12 are short circuited All dimensions in millimeters Jetter AG 47 7 Description of Connections JetWeb 7 3 3 HIPERFACE cable for JetMove 6xx HIPERFACE cable of cable confection 523 JetMove 6xx Shield Motor SUB D connector HIPERFACE X1 female solder side Cable Solder Side 8 O1 Adapter Mating Connector 000000 Ce Union Nut Sealing and Strain Relief Element Shielding Collar Attaching screws 360 All round Contact of the must have an inch Braided Shield ae thread Individual older side Connect shield with the greatest possible surface area Use metallized housing only Signal Core Colour Unassigned Unassigned Sine Reference sine Cosine 1 9 3 11 Reference cosine 13 DATA RS 485 5 DATA RS 485 2 4 14 7 OV Power Supply 7 through 12 V Thermal2. Fig 2 Mounting Positions of JL5 Motors 22 Ensure unobstructed ventilation of the JL5 synchronous servo motor and observe the ambient and flange temperature The permitted ambient temperature has been specified in chapter 3 Operating Conditions page 27 The maximum permitted flange temperature during operation is 65 C In order to remove gears pulleys etc please use a pulling device according to Fig 3 Jetter AG JL5 Servo Motors Jetter AG 2 4 Electrical Installation Fig 3 Removing a power output element 2 4 Electrical Installation Have installation jobs carried out by qualified personnel only see chapter 1 1 3 Who is permitted to operate the JL5 servo motor page 10 Please check the assignments of servo amplifier and servo motor Compare the continuous rated current and the rated AC voltage of servo amplifier and motor The cable diameter must be designed according to the continuous rated current of the motor Please do also observe the ambient conditions the mode of installation and the local regulations To connect resolver HIPERFACE or power units you can use prefabricated cables available from Jetter or opt for self made cables Please refer to chapter 7 Description of Connections page 36 All cables and pipes have to be run in a way that nobody gets entangled in them When laying lines the bending radiuses must be observed Carry out the wiring according to the electric c
3. motor shaft starts turning inadvertently the protective gloves could get caught in it The JL5 synchronous servo motor can become over 130 C hot during operation without being damaged For your own protection do not touch the motor with bare hands hazard of burning before measuring the temperature of the motor enclosure The machine manufacturer must see to an adequate protection against accidental contact being installed Before commissioning the machine manufacturer must carry out a hazard analysis of the respective machine and take adequate measures so that inadvertent motions will not lead to personal injury and to material damage 11 1 Safety Instructions JetWeb 1 2 1 Malfunctions gt In case of failures or damages disconnect the motor from the mains immediately Please follow the information given in chapter 1 3 Residual Dangers page 13 Malfunctions or other damages are to be reported to an authorised person at once Secure the JL5 synchronous servo motors against improper or inadvertent use 1 2 2 Information Signs and Labels Writings information signs and labels always have to be observed and kept readable Damaged or unreadable information signs and labels are to be exchanged 1 2 3 Earthing procedure 7 Please mind proper earthing of servo amplifier and servo motor Please ensure correct low resistance grounding of the frame by PE reference potential in the control cabinet as
4. fitting clutches gear wheels or pulleys please do by all means only a use the specifically designed tightening thread in the motor shaft see Fig 1 and warm up the power output elements if possible Fig 1 Example Fitting a power output element gt For fitting power output elements use as far as possible only frictional i collets and clutches which are free from backlash Please pay attention to the correct alignment of the coupling as little unbalanced mass as possible A balance error produces vibrations and will damage ball bearings and coupling Check power output elements coupling gearbox pulley for tight fit f and correct set up Jetter AG 21 2 Installation of the Servo Motor Type IM B 5 B5 JetWeb Please give heed to the admissible radial and axial forces For this please do also by all means read the chapter 2 2 2 Avoiding damages page 19 By all means avoid a hyperstatic arrangement of the motor shaft bearings by using a rigid clutch and an external additional bearing e g in the gearbox The installation location must be free from conductive and corrosive substances For encapsulated installation please consult our application department Protect the motors against liquids soaking into the bearing in case the shaft end is installed upwards design V1 refer to Fig 2 IM V 1 V1 IM V 3 V3 A Side B Side
5. of a rated voltage between 50 and 1 000 V AC and between 75 and 1 500 V DC Definition according to the EMC regulations EMC is the ability of a device to function in a satisfactory way in an electro magnetic environment without causing electromagnetic disturbances itself which would be unbearable for other devices in this environment European Standard EuropeanUnion Extract from the Machinery Directive 98 37 EC The manufacturer is under an obligation to assess the hazards in order to identify all of those which apply to his machine he must then design and construct it taking account of his assessment 55 Appendices HIPERFACE JetMove JetWeb Motor circuit breaker PE Peak current Inax Rated torque My Resolver 56 JetWeb High Performance Interface HIPERFACE designates a sensor transducer system by Sick Stegmann The SinCos motor feedback system with the standardised HIPERFACE interface is often used in digital drive technology Unlike the resolver the SinCos motor feedback system with HIPERFACE interface contains electronic components Over several motor rotations a HIPERFACE will report the absolute position values this cannot be performed by a resolver A HIPERFACE is far more precise than a resolver but also more expensive International Protection JetMove is the product designation of a digital servo amplifier series produced by Jetter AG e g JetMove 206 230 with the following fea
6. otherwise safety of persons will not be guaranteed gt The frame should have a conductive low resistance connection with the n machine into which the servo motor has been integrated 1 2 4 Operating the holding brake ensuring personal safety The holding brake can be controlled by the servo amplifier directly In this case though the safety of persons is not guaranteed as suppression of the brake winding is carried out without an additional external safety circuit If the holding brake is not controlled by the servo amplifier directly an additional circuit e g by means of a varistor must be provided An operation of the holding brake that is safe for personnel requires an additional normally open contact in the brake circuit and a suppressor device e g a varistor for the brake circuit 12 Jetter AG JL5 Servo Motors 1 3 Residual Dangers 1 3 Residual Dangers 1 3 1 Hazards during Operation HAZARD caused by high operating voltage Extremely hazardous voltages of up to DC 900 V may occur Such voltages may result in muscle cramps burns unconsciousness respiratory standstill or death Danger D Do not touch or undo electrical connections of the synchronous f servo motor while it is live The power connections may still be live even though the motor is not turning The operating voltage can amount to up to 900 V There is a danger of electric arcing which is a danger to persons and to contacts Danger
7. 1 Signal words in capital letters Chapter 2 Signal words in capital letters Chapter 7 1 Motor and JetMove 6xx Vv assignment Jetter AG JL5 Servo Motors Jetter AG AC Back EMF constant KE CE Continuous rated current Continuous stall current Continuous stall torque Mo DC DC link DIN Drive Output Element EC Low Voltage Directive Electro Magnetic Compatibility EMC EN EU Hazard analysis Appendices Appendix B Glossary Alternating Current This constant specifies the induced electro magnetic force of the motor related to 1 000 RPM as an RMS value between two motor phases Communautes Europeennes European Union At a rated speed n and at output of the nominal torque the motor will collect the continuous rated current This parameter refers to the sine effective current value In order to supply the continuous stall torque during standstill the motor will consume the continuous stall current This parameter refers to the sine effective current value Thermal limit torque which can be output for any length of time at standstill of the motor n 0 rev min and the set ambient conditions Direct Current DC circuit within a servo drive on the basis of which the motor currents are generated Also Known as DC bus DIN Deutsches Institut fur Normung e V German Institute for Standardizing e g clutch gear drive pulley To be considered when using electric devices
8. 50 444 Internet http www jetter de E Mail sales jetter de Jetter Schweiz AG M nchwilerstra e 19 CH 9554 T gerschen Phone 41 719 1879 50 Fax 41 719 1879 69 E Mail info jetterag ch Internet http www jetterag ch Jetter USA Inc 165 Ken Mar Industrial Parkway Broadview Heights OH 44147 2950 Phone 1 440 8380860 Fax 1 440 8380861 E Mail bschulze jetterus com Internet http www jetterus com Jetter AG
9. 53 AC rated voltage U V 170 310 170 170 Rated torque Mp Nm 8 8 8 8 11 0 11 0 Rated speed np RPM 3 000 3 000 3 000 3 000 Continuous stall torque Nm 10 5 10 5 13 5 13 5 Mo Peak torque Mmax Nm 31 5 31 5 40 5 40 5 Peak torque M at np Nm 17 58 11 2 22 51 18 6 Idling speed no RPM 4 210 3 470 4 260 3 840 Limit speed n at Imax RPM 1 660 1 330 1 640 1 450 M Limit torque M at Imaxt Nm 31 35 31 3 40 31 40 32 Nz Corner Points Motor Type motors part 2 JL5 1700 49 Characteristic curves for JL5 servo AC rated voltage U 170 Rated torque M Rated speed np 14 5 3 000 3 000 Continuous stall torque Mo 17 0 17 0 Peak torque M max Peak torque M at np 51 0 51 0 Idling speed ng Limit speed n at Imax M Limit torque Mz at Imax nz 40 32 50 74 50 0 35 7 Description of Connections JetWeb ix 36 7 Description of Connections 7 1 Motor Connection by means of the Motor Connector Series SM 7 1 1 General remarks Important Alternative measures to avoid malfunctions of the control system and the motor Operate the brake via a separately shielded brake line The distance i between brake line and motor power cable should be greater than 20 cm This is the preferred solution Always connect brake lines to a separate power supply unit DC 24 V if brake and motor lines are run together in one bunch of cables and a
10. 7 Check all live parts for protection by an electrical barrier Hot surface HAZARD The JL5 synchronous servo motor can heat up during operation The surface temperature of the motor can exceed 130 C Do not touch the JL5 synchronous servo motor during operation or during the cooling off period following the switching off of the amplifier Caution D gt If there are temperatures exceeding 60 C please install protection u against accidental contact gt Please make sure that no temperature sensitive parts have been u connected or fastened to the motor Jetter AG 13 1 Safety Instructions JetWeb HAZARD in explosive gas atmosphere Do not apply the JL5 synchronous servo motor in potentially explosive areas Danger DANGER of injuries caused by mechanic force This servo motor can move mechanic parts or sharp edges Therefore failure or malfunctioning of the amplifier or motor can be dangerous to persons or damage the manufacturing plant This should be prevented by adequate safety Caution precautions e One safety precaution is to install a second set of limit switches to interrupt the power supply of the motor e Another safety precaution would be installing a guard Make sure that hazards to persons or material damage are precluded even when the drive is rotating unintentionally D Do not remove any guards Do not wear gloves lest they should get caught in the rotating drive shaft Dang
11. C EMC is ensured if the following requirements as to filtering and shielding are fulfilled cf chapter 1 4 Instructions on EMC page 15 e Emitted interference to DIN EN 50081 1 and DIN EN 50082 2 e Immunity to DIN EN 50082 2 2 4 Type Designation 4 Type Designation JL 5 1050 44 3 R V B P M Motor type JL Frame size 5 Continuous stall torque in Ncm Back EMF constant in V kRPM Thermostatic circuit breaker 3 Thermostatic circuit breaker 145 C 4 Overtemperature protection PTC 6 KTY83 110 Shaft tolerances R Concentricity tolerance of the shaft ends to DIN 42955R Class of protection i V Degree of protection IP65 without shaft seal V2 Degree of protection IP65 with shaft seal B Brake 5 _ No brake B brake DC 24 V P Shaft _ Plain shaft P Feather key to DIN 6885 M Winding insulation _ Winding for Upc DC 560 V up to 850 V during braking operation S Electric connection _ Vertical position of the connector S B Horizontal position of the connector against the direction of the motor shaft S X Horizontal position of the connector rotatable C Connector type _ Encoder connector series RC and motor connector series SC for JL2 through JL4 JK4 through JK6 motor connector series SM for JL5 through JL8 JK7 C1 Encoder connector of the RC series and motor connector of the SC series only for JL5
12. J Note N Pali A With cables which have been manufactured before April 2005 The signal Brake is assigned to core 4 i Jetter AG 39 7 Description of Connections JetWeb 7 1 4 Motor power cable for JetMove 6xx Motor power cable Cable confection 201 Connecting Shield Mating Terminals of connector of the JetMove 610 motor female through JetMove solder side 620 4 x 4mm Shielded highly flexible 4 wire cable with PE The wires are The shield is ae equipped with wire connected with end ferrules the servo amplifier via PE Slide the sealing and strain relief element over the braided shield Cap nut Solder side Connect shield with the greatest possible surface area Use metallized housing only Pin Wire Number Signal Pin X9 U2 1 Phase 1 X9 W2 3 Phase 3 X9 PE Yellow green PE conductor All dimensions in millimeters AO Jetter AG JL5 Servo Motors Jetter AG 7 1 Motor Connection by means of the Motor Motor power cable Cable confection 202 Connecting Terminals of JetMove 610 through JetMove 620 Shield Mating connector ofthe motor female solder side 4x4 2x0 5 mm The wires are equipped with wire end ferrules Shielded highly flexible 6 wire cable with PE The shield is connected with the servo amplifier via PE Adapter Slide the sealing and strain relief element over the bra
13. JL5 Servo Motors Drives Installation Manual Jetter Article 60868168 Edition 2 05 January 2006 Printed in Germany Introduction JetWeb Edition 2 05 Jetter AG reserves the right to make alterations to its products in the interest of technical progress These alterations need not be documented in every single case This manual and the information contained herein have been compiled with due diligence However Jetter AG assumes no liability for printing or other errors or damages arising from such errors The brand names and product names used in this document are trademarks or registered trademarks of the respective title owner 2 Jetter AG JL5 Servo Motors Introduction How to Contact us Jetter AG Gr terstra e 2 D 71642 Ludwigsburg Germany Phone Switchboard 49 7141 2550 0 Phone Sales 49 7141 2550 433 Phone Technical Hotline 49 7141 2550 444 Telefax Sales 49 7141 2550 484 E Mail Sales sales jetter de E Mail Technical Hotline hotline jetter de Internet address http www jetter de This installation manual is an integral part of the JL5 servo motor series Model Serial Year of construction Order To be entered by the customer Inventory Place of operation Copyright 2006 by Jetter AG All rights reserved Jetter AG 3 Introduction JetWeb Significance of this Installation Manual This installation manual is an integral part of the JL5 s
14. JetWeb F Encoder type Resolver 2 pin F2 HIPERFACE SKS36 for JL2 or SRS50 for JL3 through JL8 respectively JK4 through JK7 F3 HIPERFACE SKM36 for JL2 or SRM50 for JL3 through JL8 respectively JK4 through JK7 Additional Options X Other configuration e g specific customer requirements Has been specified further in the product description If in an order no specifications have been made on optimum protection against overtemperature and on extras to be provided the features marked by bold area standard of the respective motor 28 Jetter AG JL5 Servo Motors Jetter AG Ordering Instructions e Mating connectors and feather keys have to be ordered separately e The JL5 series also includes motors equipped with HIPERFACE Selection Criteria e Continuous stall torque Mo Nm e Rated speed n rpm e Rotor inertia of motor and load J kgcm e RMS torque calculated M ms Nm For calculating the required servo motors and servo amplifiers both the static and the dynamic load have to be considered acceleration and deceleration Word of Advice on Accessories For the operation of synchronous servo motors a motor cable a resolver or HIPERFACE cable a servo amplifier and possibly a soeed reducer are required Jetter AG employees would be glad to assist you in selecting the cables the servo amplifier and a suitable speed reducer Word of Advice on the Holding Brake As an alternative t
15. age 12 Connect the resolver respectively the HIPERFACE gt Connect the motor lines The toroidal cores or the motor choke must be i placed near the servo amplifier connect shields on both ends of the cables Connect holding brake if available and connect shields on both sides of f the cables Jetter AG 15 1 Safety Instructions 16 JetWeb If a motor power cable is used which includes cores for brake control the brake control cores must be shielded separately Earth the shielding braid on both ends The shielding braid must be placed on both ends of the applicable cables Follow the instructions given in Application Note 016 EMC Compatible Installation of the Electric Cabinet published by Jetter AG The following instructions are excerpts from Application Note 016 On principle physical separation should be maintained between signal and power lines We recommend spacings greater than 20 cm Cables and lines should cross each other at an angle of 90 All cables must be of a sufficient cross section Shielded cables must be used for the following lines Analog lines data lines motor cables coming from inverter drives servo output stage frequency converter lines between components and interference suppressor filter if the suppressor filter has not been placed at the component directly Shield cables at both ends Unshielded wire ends of shielded cables should be as short as possible T
16. ards Commissioning HAZARD caused by high operating voltage Extremely hazardous voltages of up to DC 900 V may occur Please observe the following precautions in order to avoid injuries such as muscle cramps burns unconsciousness respiratory standstill or possibly death Have commissioning jobs carried out by qualified personnel only see chapter 1 1 3 Who is permitted to operate the JL5 servo motor page 10 Prior to commissioning please do the following D Reattach the dismantled thermistor and check it for proper functioning Reattach dismantled protective equipment and check it for proper functioning This way protection from moving parts of the machine will be achieved Protect the servo motor against accidental contact with live parts and components gt Connect to the servo motor only devices or electrical components e g x resolver HIPERFACE or servo motor that have been sufficiently separated from the connected electric circuits pe Always carry out each commissioning even a short functional test with o correctly connected PE bus Jetter AG JL5 Servo Motors Operating Conditions Operating Parameters Transport Temperature 20 C to 70 C maximum fluctuation 20 C per hour Air humidity Relative humidity up to 90 no condensation Climatic Category Category 2K4 to DIN EN 60721 3 2 Mounting in bearings Storage Temperature 20 C to 70 C maximum fluc
17. bit resolution One revolution of the shaft is regarded as a circle which is divided into 4 096 increments Jetter AG JL5 Servo Motors Rotor inertia J SELV Torque constant Ky VDE Units C cm cm kg mH min Nm RPM Jetter AG Appendices Also known as mass moment of inertia Thr rotor inertia is a mechanical parameter for rotating bodies The greater the rotor inertia the greater is the torque needed to accelerate the body up to the desired speed The rotor inertia of a motor is the sum resulting from the mass moment of inertia of the rotor and of the resolver Internal or external accessories holding brake encoder clutch or a load may affect the parameters specified in this manual Therefore for calculating the dynamic motor situation the rotor inertia in its entirety has to be taken into account Safe Extra Low Voltage Voltage which under all operating conditions will not exceed a peak or DC voltage of 42 4 V This voltage is either measured between two conductors or between one conductor and earth The circuit in which this voltage occurs must be separated from the mains power supply by a safety isolating transformer or some equivalent This constant specifies the amount of torque Nm that is output by the motor at an RMS current of 1 A M I Ky Verband deutscher Elektrotechniker e V Association of German Electrical Engineers Ohm Degrees angular dimension Degrees centig
18. e servo amplifier series JetMove 6xx In case you prefer to fabricate the cables yourself the following minimum requirements must be met also considering EMC e Max cable length 50 m e Cable size 3 x 2 x 0 14 mm 2 x 0 5 mm 2 x 0 5 mm must be used for the thermal sensor e Twisted pair cables with all over shield must be used e The shield must be connected to the connector housings on both ends of the cable with the greatest possible surface area Mating connector of the resolver solder side Solder Side Fig 7 RC series mating connector of the resolver internal thread M23 Jetter AG 43 7 Description of Connections JetWeb 7 2 2 Resolver cable for JetMove 2xx Resolver cable of cable confection 23 JetMove 2xx Shield Motor Resolver SUB D connector female solder X61 side Cable Solder Side Adapter Mating Connector Union Nut Sealing and Strain Relief Element i Shielding Coll Attaching screws ci Contact of the must have a metric a ea thread Individual Solder Side Connect shield with the greatest possible surface area Use metallized housing only Pin Signal Core Colour 8 S1 cosine red 3 S3 cosine blue 2 S4 sine 7 S2 sine 1 R1R exciter winding 6 R2L exciter winding 9 Th1 thermal sensor 4 Th2 thermal sensor Unass
19. er Never touch a rotating drive shaft DANGER of feather keys coming loose Some motor shafts come with a feather key If such a shaft is not equipped with a drive output element e g gearwheel sprocket pulley the feather key can come loose when the shaft is spinning D For this reason wear goggles when the motor shaft is spinning 14 Jetter AG JL5 Servo Motors 1 4 Instructions on EMC 1 3 2 Hazards after POWER is turned OFF DANGER resulting from electric shock Capacitors of the servo amplifier can store dangerous voltages for at least 7 minutes after the power has been switched off The control and power connections may still be live even though the motor is not turning Danger D Do never disconnect the motor when it is under voltage gt Wait at least 7 minutes after switching off before disassembling the motor f or disconnecting the servo amplifier and the motor from the mains 1 4 Instructions on EMC The JL5 synchronous servo motor series has been designed for industrial use It may cause radio interferences when used in residential areas It is operated at the operator s own risk The noise immunity of a system corresponds to the weakest component of the system For this reason correct wiring and shielding of cables is of paramount importantance Important Measures for increasing immunity to interference Ground the panel and the frame according to chapter 1 2 3 Earthing procedure p
20. er cable with mating connector Resolver cable for JetMove 2xx Resolver cable for JetMove 6xx HIPERFACE connection HIPERFACE cable with mating connector HIPERFACE cable for JetMove 2xx HIPERFACE cable for JetMove 6xx Maintaining the Motor Troubleshooting List of Appendices Appendix A Recent Revisions Appendix B Glossary Appendix C List of Illustrations Appendix D Index JetWeb 38 42 43 43 44 45 46 46 47 49 91 52 54 99 59 60 Jetter AG JL5 Servo Motors Jetter AG 1 1 Generally Valid Safety Instructions 1 Safety Instructions 1 1 Generally Valid Safety Instructions The JL5 synchronous servo motor series complies with the safety regulations and standards in force Special emphasis was given to the safety of the users Of course the user should adhere to the following regulations e relevant accident prevention regulations accepted safety rules e EC guidelines and other country specific regulations 1 1 1 Usage as Agreed Upon Usage as agreed upon includes operation in accordance with this installation manual The JL5 series of synchronous servo motors belongs to the category of brushless permanently excited precision motors of sine shaped induced voltage The JL5 synchronous servo motors have explicitely been designed for being torque speed and or position controlled by specific servo amplifiers such as JetMove xxx made by Jetter AG This motor has not been designed for d
21. er of light physical damage This sign is also to warn you of material damage Caution This sign indicates hazard of life due to electric shock caused by a high operating voltage This sign is to indicate hazard of serious physical damage or death due to accidentally touching dangerous parts of the device Ob You are asked to wear goggles Failure to comply may lead to bodily injuries This sign is to warn you of material damage due to applying hard blows or shocks to the motor flange and shaft This sign is to indicate a possible impending situation which might bring damage to the product or to its surroundings It also identifies requirements necessary to ensure faultless operation Important Jetter AG 5 Introduction JetWeb You will be informed of various possible applications and will receive further useful suggestions It also gives you words of advice on how to efficiently use hardware and software in order to avoid unnecessary efforts Enumerations are marked by full stops strokes or scores Operating instructions are marked by this arrow Automatically running processes or results to be achieved are marked by this arrow PC and user interface keys This symbol informs you of additional references data sheets literature etc associated with the given subject product etc It also helps you to find your way around this manual Jetter AG JL5 Servo Motors Jetter AG Table of Co
22. es Peak Torque Mmax Nm 40 5 51 0 51 0 Peak Current mag A 46 2 105 5 46 6 Peak Speed Nina RPM 9 000 9 000 9 000 Mechanical Parameters Rotor Inertia 7 25 9 5 9 5 Weight without Brake 11 2 13 7 13 7 Weight with Brake 13 0 15 5 15 5 Axial load Fa N 142 147 147 Radial load FR N 748 772 772 Jetter AG 33 6 Technical Data JetWeb Technical Data JL5 Synchronous Servo Motor Series Part 2 Holding Brake for DC 24 V optional Holding Torque MBR Nm 18 Supply voltage UBR V DC 24 V 10 6 Rated output PBR W 24 Rotor Inertia Jer kg cm 1 66 Other Technical Data Painting Dull black colour RAL 9005 no stability to solvents such as Trilene thinners etc Ball Bearing Service Life gt 20 000 operating hours Thermal Motor Protection Thermo switch 145 C optional PTC resistor respectively NTC resistor Brake Trip Point 24V 5 and 24 V 10 All specified current and voltage values are RMS values Maximum allowed radial or axial force at 3 000 RPM The axial force FA must not exceed one third of the radial force FR Corner points M Nm n n n n min Z O Fig 5 Characteristic curve according to the JL5 synchronous servo motor series 34 Jetter AG JL5 Servo Motors Jetter AG Corner Points motors part 1 Characteristic curves for JL5 servo Motor Type JL5 JL5 JL5 JL5 1050 44 1050 92 1350 45 1350
23. hases mixed up Brake not released Drive blocked Apply ENABLE signal Check setpoint line Connect motor phases correctly Check brake control Check drive mechanism Motor overspeed Motor phases mixed up Connect motor phases correctly Motor chatters Resolver line shielding interrupted Gain factor too high Replace resolver line Use motor default values Error message Brake Error message Output stage Short circuit in the supply line of the motor holding brake Motor holding brake defective Short circuit or ground fault on motor line Short circuit or ground fault in motor Eliminate short circuit Replace motor Replace cable Replace motor Error message Resolver Resolver connector has not been plugged on properly Resolver line interrupted crushed and the like Check plug connection Check the lines Error message Motor temperature Brake does not grip 52 Motor overtemperature protection tripped Resolver line loose or interrupted Required holding torque is too high Brake defective Axial motor shaft overload Wait until the motor has cooled off Then check cause Check connector possibly replace resolver line Check dimensioning Replace motor Possibly replace motor if bearings are defective Jetter AG JL5 Servo Motors Appendices Appendices Jetter AG 53 Appendices 54 Jet Web Appendix A Recent Revisions eee
24. he entire shield must in its entire perimeter be drawn behind the isolation and then be clamped under an earthed strain relief with the greatest possible surface area The shield impedance shielding must in its entire perimeter be drawn behind the shielding clamp of the metallised connector housing respectively of the EMC gland bushing its greatest possible surface area being clamped under a strain relief Jetter AG JL5 Servo Motors 2 1 Scope of Delivery 2 Installation of the Servo Motor 2 1 Scope of Delivery e Synchronous servo motor of the JL5 series e Installation Manual Mounting Accessories not included in the scope of delivery e Motor power cable see chapter 7 1 2 Motor power cable with mating connector page 37 e Resolver cable or HIPERFACE cable see chapter 7 2 1 Motor power cable with mating connector page 43 and chapter 7 3 1 HIPERFACE cable with mating connector page 46 e Digital servo amplifier e g JetMove 2xx or JetMove 6xx J Note ali A If you are not sure which accessories you will need The sales staff of Jetter AG will gladly assist you in the selection Jetter AG 17 2 Installation of the Servo Motor JetWeb 2 2 Important Notes IS Important gt Please read this installation manual before installing and g commissioning this servo motor Please keep to the terminal conditions nameplate and installation manual and to the technical data of the motor see chap
25. here are motors with integrated holding brake available The permanent magnet brake is controlled by DC 24 V in de energized condition it will block the rotor The holding brakes have been designed as standstill brakes They are not approved for permanent slowing down the motor as a part of the operating mode 29 5 Physical Dimensions JetWeb 5 Physical Dimensions o col row ilconte In s al oO N x oo 3 5 50 K K1 with brake 142 x 142 i 22 i151 Se QO i gt 130j6 M8x20 24k6 K K1 with brake eK e o resolver K K1 C JL5 1350 243 286 52 28 320 Design with HIPERFACE K K1 G Optional motor design with feather key to DIN 6885 A 7x8x40 o JF JL5 1700 280 323 55 31 i All dimensions in mm Fig 4 Mounting Dimensions of the JL5 Motor Series 30 Jetter AG JL5 Servo Motors 6 Technical Data Techn
26. ical Data JL5 Synchronous Servo Motor Series Part 1 Motor Type JL5 1050 JL5 1050 JL5 1350 JL5 1350 44 92 45 53 Motor Data Continuous Stall Mo Nm 10 5 10 5 13 9 13 5 Torque Continuous Stall ls A 13 4 6 7 17 4 15 7 Current Back EMF Constant KE V KRPM 47 5 95 47 52 Torque Constant Kr Nm A 0 79 1 57 0 78 0 86 Winding resistance Rph Q 0 51 2 05 0 38 0 48 phase to phase Winding inductance Lph mH 4 6 18 4 3 6 4 5 phase to phase Electrical time constant ms 9 02 8 98 9 47 9 38 Mechanical time ms 0 89 0 79 0 81 constant 5 6 6 6 6 Number of Motor Poles Pmot Number of Resolver Pres E Poles Rated Data Rated Torque 8 8 8 8 11 0 11 0 Rated Speed 3 000 3 000 3 000 3 000 Continuous Rated 11 45 5 8 14 47 13 07 Current Peak Values Peak Torque Mmax Nm 31 5 31 5 40 5 40 5 Peak current lina A 66 6 33 3 86 5 78 2 Peak Speed Nmax RPM 9 000 9 000 9 000 9 000 Mechanical Parameters Rotor Inertia J kg cm 6 2 6 2 7 25 7 25 Weight without Brake kg 10 0 10 0 11 2 11 2 Weight with Brake kg 11 8 11 8 13 0 13 0 Axial load N 139 139 142 Radial load FR N 733 733 748 748 Jetter AG 31 6 Technical Data JetWeb Technical Data JL5 Synchronous Servo Motor Series Part 1 Holding Brake for DC 24 V optional Holding Torque MBR Nm 18 Supply voltage UBR V DC 24 V 10 6 Rated ou
27. ided shield Connect shield with the greatest possible surface area Use metallized housing only Solder side Wire Number Signal Pin Phase 1 Phase 2 V Phase 3 X9 Brake 5 X9 Brake PE conductor Yellow green Brake 4 Brake All dimensions in millimeters 7 Description of Connections JetWeb 7 1 5 Connection assignment of terminal box Connection Assignment of Terminal Box Connection Motor Terminal Box Terminal Assignment Terminals of the Amplifier U2 Pin 1 Phase 1 V2 Pin 2 Phase 2 W2 Pin 3 Phase 3 PE Pin 4 Protective earth Pin 7 Brake Pin 8 Brake alternatively to motor connectors 42 Jetter AG JL5 Servo Motors 7 2 Connection of the Resolver 7 2 Connection of the Resolver 7 2 1 Motor power cable with mating connector Note nr til The resolver respectively HIPERFACE mating connector of the synchronous servo motor series JL5 can be ordered from Jetter AG by supplying the following particulars Article 15100069 Resolver HIPERFACE The complete resolver cable connecting the servo amplifier series JetMove 2xx respectively JetMove 6xx and the synchronous servo motor series JL5 can be ordered from Jetter AG It can be ordered by supplying the following cable confection number Cable confection 23 For the servo amplifier series JetMove 2xx Cable confection 423 For th
28. igned All dimensions in millimeters 44 Jetter AG JL5 Servo Motors 7 2 Connection of the Resolver 7 2 3 Resolver cable for JetMove 6xx Resolver cable of cable confection 423 JetMove 6xx SUB D connector X2 Shield Motor Resolver female solder side Attaching screws must have an inch Adapter Union Nut Sealing and Strain Relief Element Shielding Collar 360 All round Contact of the Braided Shield Solder Side Mating Connector thread Individual Solder Ste Connect shield with the greatest possible surface area Use metallized housing only Signal Core Colour Pin S1 cosine red 1 S3 cosine blue 2 S4 sine yellow 3 S2 sine green 4 R1R R pink 5 R2L R gray 6 Th1 white 7 thermal sensor Th2 brown 8 thermal sensor Unassigned 9 12 All dimensions in millimeters Jetter AG 45 7 Description of Connections JetWeb 46 Solder Side 7 3 HIPERFACE connection 7 3 1 HIPERFACE cable with mating connector Note The resolver respectively HIPERFACE mating connector of the synchronous servo motor series JL5 can be ordered from Jetter AG by supplying the following particulars Article 15100069 Resolver HIPERFACE The complete HIPERFACE cable connecting the servo amplifier series JetMove 2xx respectively JetM
29. in from applying hard blows or shocks to the motor flange and shaft For fitting backlash free output shafts with friction locking please do by all means only use the specifically designed tightening thread in the motor shaft and warm up the power output elements if possible Fitting the power output elements may only be carried out by means of suitable tools Please follow the instructions given by the power output element manufacturers A special hint Apply double conical collets Make sure the clutch is aligned correctly Please follow the instructions given by the manufacturer of the clutch An offset will produce intolerable vibrations and will damage ball bearings and clutch When using timing belts by all means observe the permissible radial forces Fp Radial loads exceeding the limits will significantly reduce the service life of motors If a belt drive is used the minimum permitted diameter of the pinion for example is calculated as follows dmin Mo FR x 2 If possible avoid axial load of the motor shaft Axial load will significantly shorten the service life of the motor When configuring the digital servo amplifier make sure that the correct number of motor poles and of resolver poles is set Faulty settings can result in overheating and destruction of the motor JL5 synchronous servo motor series e Number of motor poles 6 e Number of resolver poles 2 Please make sure there is sufficient heat dissipation e
30. irect connection to the three phase supply network Direct connection to the mains will result in destruction of the motor The JL5 synchronous servo motor series may only be operated within the limits of the stated data see chapter 6 Technical Data page 31 The rated AC voltage of the motors is 170 V respectively 310 V The winding isolation of the motors is rated at 560 V During braking operation the DC link voltage of the servo amplifier however can amount up to DC 850 V Thus the motor is subject to the EC Low Voltage Directive The JL5 synchronous servo motor series has especially been designed as a drive for machines that put high demands on dynamic performance and endurance The JL5 servo motors may only be run under the operating conditions specified in this installation manual see chapter 3 Operating Conditions page 27 The JL5 synchronous servo motors are installed in machines they may only be commissioned as devices integrated in specific plants The values rendered by the thermistor that is integrated into the motor windings must be evaluated and monitored The JL5 synchronous servo motors are used for driving machinery such as conveyors production machines and handling machines 1 Safety Instructions JetWeb 1 1 2 Usage Other Than Agreed Upon The JL5 synchronous servo motor series must not be used in technical systems which to a high degree have to be fail save e g ropeways and aeroplanes If the JL5
31. motor female solder side 4 x 4mm Shielded highly l flexible 4 wire Solder The wires are cable with PE side equipped with wire end ferrules Adapter JetMove 2xx Slide the sealing and strain relief element over the braided shield Mating Connector Cable Strap Motor Cable Connect both sides of the shield with the greatest possible surface area Use metallized housing only Pin Wire Number Signal Pin X62 U2 Phase 1 X62 V2 Phase 2 V 3 Phase 3 Yellow green PE conductor All dimensions in millimeters 38 Jetter AG JL5 Servo Motors 7 1 Motor Connection by means of the Motor Motor power cable Cable confection 202 Connecting terminals of JetMove 2xx Shield Mating connector ofthe motor female solder side 4x4 2x0 5 mm Shielded highly flexible 6 wire cable with PE The wires are equipped with wire end ferrules Adapter JetMove 2xx Mating Connector CSO e Cable Strap Motor Cable u E Connect both sides of the shield with the greatest possible surface area Use metallized housing only Slide the sealing and strain relief element over the braided shield Solder side Wire Number Signal Pin Phase 1 Phase 2 V Phase 3 PE conductor Yellow green X10 BRAKE2 5 Brake X10 GND 6 Brake All dimensions in millimeters
32. ntents Contents 1 Safety Instructions 1 1 Generally Valid Safety Instructions 1 1 1 Usage as Agreed Upon 1 1 2 Usage Other Than Agreed Upon 1 1 3 Who is permitted to operate the JL5 servo motor 1 1 4 Modifications and alterations to the motor 1 1 5 Repairing and servicing the JL5 servo motor 1 1 6 Decommissioning and disposing of the JL5 servo motor 1 2 Ensure Your Own Safety 1 2 1 Malfunctions 1 2 2 Information Signs and Labels 1 2 3 Earthing procedure 1 2 4 Operating the holding brake ensuring personal safety 1 3 Residual Dangers 1 3 1 Hazards during Operation 1 3 2 Hazards after POWER is turned OFF 1 4 Instructions on EMC 2 Installation of the Servo Motor 2 1 scope of Delivery 2 2 Important Notes 2 2 1 Ambient conditions 2 2 2 Avoiding damages 2 3 Mechanical Installation 2 4 Electrical Installation 2 5 Checking the Installation 2 6 Notes on Safety as regards the Installation 2 7 Notes on Safety as regards Commissioning 3 Operating Conditions 4 Type Designation D Physical Dimensions 6 Technical Data 7 Description of Connections 7 1 Motor Connection by means of the Motor Connector Series SM 7 1 1 General remarks 7 1 2 Motor power cable with mating connector 36 36 3 Table of Contents 7 1 3 7 1 4 7 1 9 7 2 7 2 1 7 2 2 1 2 3 1 3 7 3 1 7 3 2 7 3 3 8 9 Motor power cable for JetMove 2xx Motor power cable for JetMove 6xx Connection assignment of terminal box Connection of the Resolver Motor pow
33. onnection diagrams shown in the manual e g in the operator s manual of the applied servo amplifier JetMove xxx Check whether all ground cables are connected see chapter 1 2 3 Earthing procedure page 12 23 2 Installation of the Servo Motor 24 JetWeb For installation according to EMC the chapter 1 4 Instructions on EMC page 15 must be read and observed In addition the explanations given in the operating manual of the respective servo amplifier e g JetMove xxx are to be observed In particular connect the shields according to the connection diagrams given in the operating manuals of the servo amplifiers Checking the Installation Check servo motor and servo amplifier wiring and connections by means of the connection diagrams used A possibly existing holding brake must be checked for proper functioning attach DC 24 V the brake must be released then Check to see whether the rotor of the motor can be turned easily a possibly existing brake must be released beforehand Watch out for possible unusual scraping noises Check to see whether all necessary protection measures against accidental contact with live or moving parts have been taken Carry out any other checks specific to or required for your system Please do by all means set the correct number of motor poles and of resolver poles Faulty settings can result in overheating and destruction of the motor JL5 synchronous servo moto
34. ove 6xx and the synchronous servo motor series JL5 can be ordered from Jetter AG It can be ordered by supplying the following cable confection number Cable confection 723 For the servo amplifier series JetMove 2xx Cable confection 523 For the servo amplifier series JetMove 6xx In case you prefer to fabricate the cables yourself the following minimum requirements must be met also considering EMC e Max cable length 50 m e Cable size 5 x 2 x 0 25 mm e Twisted pair cables with outer shield must be used the signal lines must also be twisted in pairs Sine and reference sine Cosine and reference cosine DATA and DATA 0 V and voltage supply thermal sensor e The shield must be connected to the connector housings on both ends of the cable with the greatest possible surface area HIPERFACE mating connector solder side Fig 8 RC series HIPERFACE mating connector internal thread M23 Jetter AG JL5 Servo Motors 7 3 HIPERFACE connection 7 3 2 HIPERFACE cable for JetMove 2xx HIPERFACE cable of cable confection 723 JetMove 2xx SUB D connector X61 Shield Motor HIPERFACE female solder side Attaching screws must have a metric Adapter Union Nut Sealing and Strain Relief Element Shielding Collar 360 All round Contact of the Braided Shield Solder Side Mating Connector
35. r series e Number of motor poles 6 e Number of resolver poles 2 Note For the digital servo amplifiers JetMove xxx by Jetter AG the correct motor type must be set The settings of the motor and resolver pole numbers will then be correct automatically Put the drive into operation according to the operating manual of the servo amplifier When using multi axis systems put each drive unit servo amplifier motor into operation separately Jetter AG JL5 Servo Motors 2 6 Notes on Safety as regards the Installation 2 6 Notes on Safety as regards the Installation HAZARD caused by high operating voltage Extremely hazardous voltages of up to DC 900 V may occur Danger Please observe the following precautions in order to avoid injuries such as muscle cramps burns unconsciousness respiratory standstill or possibly death gt Have installation and maintenance jobs carried out by qualified personnel di only see chapter 1 1 3 Who is permitted to operate the JL5 servo motor page 10 P Switch off the operating voltage pa Please take into account the information on residual dangers given in chapter 1 3 2 Hazards after POWER is turned OFF page 15 pes Before carrying out installation and maintenance jobs isolate the JL5 synchronous servo motor and all connected devices from the mains pull out the mains plug Jetter AG 25 2 Installation of the Servo Motor JetWeb 26 Danger 2 7 Notes on Safety as reg
36. r shaft Description of Symbols 5 avoid hard blows 19 Disposal 14 Mounting in bearings 22 Mounting and Startup Accessories 17 E N Earthing procedure 12 Noise i 4 ive Electrical Installation 23 PS LES r O O ting P t 27 Fitting the power output aw 2 en element 19 21 Ordering Instructions 29 Flange temperature 49 Oscillation 36 H P HIPERFACE cable PUNY DENICE 22 JetMove 2xx Cable confection 723 47 Q JetMove 6xx Cable confection 523 49 Qualified Staff 10 Sa Jetter AG JL5 Servo Motors Jetter AG R Repair Replacing the ball bearings Residual Dangers Electric shock 15 25 Explosive gas atmosphere High operating voltage Hot surface Mech force Resolver cable JetMove 2xx Cable confection 23 JetMove 6xx Cable confection 423 S Scope of Delivery 44 45 Appendices T Table of Motor Faults 52 Terminal box 42 Thermistor 9 19 U Usage as agreed upon 9 Usage Other Than Agreed Upon 10 W Word of Advice on Accessories 29 Word of advice on the holding brake 29 61 Jetter Subsidiaries Jetter Asia Pte Ltd 32 Ang Mo Kio Industrial Park 2 05 02 Sing Industrial Complex Singapore 569510 Phone 65 6483 8200 Fax 65 6483 3881 E Mail sales jetter com sg Internet http www jetter com sg 62 A Jetter Jetter AG Gr terstra e 2 D 71642 Ludwigsburg Germany Phone 49 7141 2550 0 Phone Sales 49 7141 2550 433 Telefax Sales 49 7141 2550 484 Hotline 49 7141 25
37. rade temperature unit Ampere Centimeter 1 cm 10 m Square centimeter Henry Kilogram Meter Millihenry 1 mH 10 H Minute Newton Newtonmeter revolutions per minute Second 57 Appendices JetWeb V Volt Watt 58 Jetter AG JL5 Servo Motors Jetter AG Appendices Appendix C List of Illustrations Fig 1 Example Fitting a power output element 21 Fig 2 Mounting Positions of JL5 Motors 22 Fig 3 Removing a power output element 23 Fig 4 Mounting Dimensions of the JL5 Motor Series 30 Fig 5 Characteristic curve according to the JL5 synchronous servo motor series 34 Fig 6 SM series mating connector of the motor internal thread M40 37 Fig 7 RC series mating connector of the resolver internal thread M23 43 Fig 8 RC series HIPERFACE mating connector internal thread M23 46 59 Appendices ie Appendix D Index A Active forces Information Signs 12 aa 19 Installation location 22 ade 5 Installation to EMC rules 16 Ambient conditions 18 L B Laying lines 23 Ball bearing noises 51 Ball Bearing Service Life 32 M Belt drive 19 Blocking 36 Maintenance 11 Malfunctions 12 36 C Mechanical Installation 21 EE BRE Mode of installation 22 n m H 37 43 46 Modifications 10 i ec mg the installation 24 Wotorcbleske 23 ze Motor Power Cable Collets 21 Cable confection 201 38 JetMove 6xx Cable confection 201 40 D Cable confection 202 41 Damages in transit and storage 21 Moto
38. re not separately shielded Important Measures to avoid oscillation and blocking of the motor Avoid mixing up of phase conductors resp be sure to connect the phase conductors according to pin assignment Jetter AG JL5 Servo Motors 7 1 Motor Connection by means of the Motor 7 1 2 Motor power cable with mating connector J Note Pali Pal The suitable mating connector female connector of the synchronous servo motor series JL5 can be ordered from Jetter AG by supplying the following a particulars Article 60860443 Motor connector JL5 JL8 JK7 Note N Pali Pal The Jetter Motor power cable of the synchronous servomotor series JL5 can be purchased from Jetter AG It is confectioned with the matching motor connector and can be ordered by the following cable confection numbers Without Brake Cable confection 201 For JetMove 215 Cable confection 201 For JetMove 610 through 620 Cable confection 203 For JetMove 640 With Brake Cable confection 202 For JetMove 215 Cable confection 202 For JetMove 610 through 620 Cable confection 204 For JetMove 640 Mating connector of the motor solder side Solder side Fig 6 SM series mating connector of the motor internal thread M40 Jetter AG 37 7 Description of Connections JetWeb 7 1 3 Motor power cable for JetMove 2xx Motor power cable Cable confection 201 Connecting Shield Mating terminals of connector of the JetMove 2xx
39. sensor Thermal sensor violet 12 All dimensions in millimeters 48 Jetter AG JL5 Servo Motors 8 Maintaining the Motor Motor maintenance is limited to the following work Exchanging ball bearings and occasionally cleaning the housing if it is very dirty _ Check the motor every 2 500 operating hours or at least once a year for f unusual ball bearing noises If there are unusual noises stemming from the ball bearings gt Put the motor out of operation and send it to Jetter AG for being i checked Do by no means disassemble the motor as for reassembling there are specific instructions and settings to be observed The ball bearings are equipped with a grease packing adequate for 20 000 service hours under normal operating conditions pes After these 20 000 service hours the ball bearings must be replaced o For this please send them to our company gt If there are unusual noises stemming from the motor not the ball i bearings the motor must be put out of operation and checked D Use isopropanol or a similar cleaning agent for cleaning the motor frame Do not use cleaning agents which contain solvents On no account immerse the motor in diluent or spray it with diluent Jetter AG 51 9 Troubleshooting JetWeb Troubleshooting Table of Motor Faults Type of Error Possible Cause Troubleshooting Motor will not start Servo amplifier not enabled Setpoint line interrupted Motor p
40. specially on the flange side of the motor Derate the motor output if necessary During operation with rated data the flange temperature of 65 C must not be exceeded The thermistor of the motor must be integrated into the monitoring system of the servo amplifiers 19 2 Installation of the Servo Motor 20 JetWeb All torque data have been determined for motors equipped with cooling plates For calculating the 3 5 mm thick cooling plates the following formula has been applied Length of cooling plate in mm 2 5 x flange size in mm Example Cooling plate for a JL2 0040 motor 2 5 x 55 mm 137 5 mm The following cooling plate will result for JL2 motor types 137 5 mm x 137 5 mm x 3 5 mm Jetter AG JL5 Servo Motors 2 3 Mechanical Installation 2 3 Mechanical Installation D Prior to installing the motor check it for possible damages in transit f and or storage Please do notify us without delay of damaged mechanical equipment as well as of corrosion damages to shaft or flange If there is a brake release it first Try to turn the rotor by hand it must react easily Watch out for unusual scraping noises At manufacturing the rotor of the motor is balanced electronically f Before fitting the power output elements to the end of the shaft remove the corrosion protection that might still be covered with _ Do by all means refrain from applying hard blows or shocks to the j motor flange and shaft gt For
41. synchronous servo motors are to be run under surrounding conditions which differ from the conditions mentioned in chapter 3 Operating Conditions page 2 the manufacturer is to be contacted beforehand 1 1 3 Who is permitted to operate the JL5 servo motor Only instructed trained and authorised persons are permitted to operate the JL5 synchronous servo motor series Transport Only by personnel with knowledge in handling electrostatically sensitive components Installation Only by specialists with training in mechanical and or electrical engineering Commissioning Only by specialists with extensive knowledge of and experience with electrical engineering drive technology 1 1 4 Modifications and alterations to the motor For safety reasons no modifications and changes to synchronous servo motors of the JL5 series and to their functions are permitted Any modifications to the motor not expressly authorised by the manufacturer will result in a loss of any liability claims to Jetter AG The original parts are specifically designed for the JL5 synchronous servo motor series Parts and equipment of other manufacturers are not tested on our part and are therefore not released by us The installation of such parts may impair the safety and the proper functioning of the motor Any liability on the part of Jetter AG for any damages resulting from the use of non original parts and equipment is excluded 1 1 5 Repairing and ser
42. ter 6 Technical Data page 31 _ Please check the assignments of servo amplifier and motor Compare u the continuous rated current and the rated AC voltage of servo amplifier and motor Carry out the wiring according to the electric connection diagrams shown in a manual e g in the operator s manual of the applied servo amplifier JetMove 2xx or JetMove 6xx 2 2 1 Ambient conditions For the installation site of the JL5 synchronous servo motor please give heed to the following ambient conditions e Ambient conditions 20 C 40 C e Maximum height of installation 1 000 m above sea level position e Relative humidity 15 85 non condensing Important In case of a deviation from the ambient conditions specified above derating might be necessary The synchronous servo motor of the JL5 series is not apt for installation in the open air nor in a corrosive or contaminated atmosphere Such ambient conditions will have negative effects on the service life of the motor 18 Jetter AG JL5 Servo Motors Caution Caution Jetter AG 2 2 2 2 2 Important Notes Avoiding damages Do not run the JL5 synchronous servo motor at the three phase supply network directly The motor must be connected to a servo amplifier designed for that purpose e g a JetMove xxx Direct connection to the mains will result in destruction of the motor Do not apply excess force when mounting the motor Do by all means refra
43. tput PBR W 24 Rotor Inertia JBr kg cm 1 66 Other Technical Data Painting Dull black colour RAL 9005 no stability to solvents such as Trilene thinners etc Ball Bearing Service Life gt 20 000 operating hours Thermal Motor Protection Thermo switch 145 C optional PTC resistor respectively NTC resistor Brake Trip Point 24V 5 and 24 V 10 All specified current and voltage values are RMS values Maximum allowed radial or axial force at 3 000 RPM The axial force F must not become greater than a third of the radial force Fp 32 Jetter AG JL5 Servo Motors Technical Data JL5 Synchronous Servo Motor Series Part 2 Motor Type JL5 1350 JL5 1700 JL5 1700 92 49 91 Motor Data Continuous stall torque Mo Nm 13 5 17 0 17 0 Continuous stall lo A 9 3 21 2 11 4 current Back EMF constant KE V KRPM 88 48 5 90 Torque Constant Kr Nm A 1 46 0 8 1 49 Winding resistance Rph Q 1 36 0 28 0 95 phase to phase Winding inductance Lph mH 13 0 2 9 10 0 phase to phase Electrical time constant Tei ms 9 56 10 36 10 53 Mechanical time T nach MS 0 81 0 72 0 71 constant Thermaltime constant Tther min 55 60 Number of Motor Poles Pmot 6 6 Number of Resolver 2 2 2 Poles Rated Data Rated Torque Mn Nm 11 0 14 5 14 0 Rated Speed Nn RPM 3 000 3 000 3 000 Continuous rated In A 7 13 18 48 10 01 current Peak Valu
44. tuation 20 C per hour Air humidity Relative humidity up to 90 no condensation Climatic Category Category 1K4 to DIN EN 60721 3 1 Storage Only in original packing in a dry dust free and non vibrating room Storage Period No limitation Operation at Rated Data to chapter 6 Technical Data page 31 Ambient temperature Air humidity Climatic Category 5 C to 40 C at an altitude of up to 1 000 m above sea level Relative humidity 15 to 85 no condensation Category 3K4 to DIN EN 60721 3 3 Installation e Horizontal position B5 to Fig 2 on Page 22 e Ifthe module is operated at an altitude higher than 1 000 m above sea level derating will be required e Aclearance of at least 10 cm above and below the motor must be maintained to provide proper air circulation Derating currents and torques e 1 per C in the range of 40 C to 50 C up to 1 000 m above sea level e At altitudes higher than 1 000 m above sea level and 40 C 6 at2 000 m above sea level 17 at 3 000 m above sea level 30 at4 000 m above sea level 55 at 5 000 m above sea level e At altitudes higher than 1 000 m above sea level and a temperature reduction of 10 C per 1 000 m no derating is required Maximum permissible flange temperature Class of protection 65 C 10 IP 65 Insulation Class F acc to VDE 0530 Electro Magnetic Compatibility Jetter AG EM
45. tures 206 identifies a rated current of 6 A 230 identifies the operating voltage of the rated power supply Control technology comprising control systems motion systems user interfaces visualization devices remote I Os and industrial PCs Programming by means of multitasking and a modern sequence oriented language Communication by means of Ethernet TCP IP and making use of the Web technologies A circuit breaker with monitoring functions as to phases and temperature of a motor Protective Earth respectively Protective Earth Conductor Permitted peak current for 5 s max The peak current should not exceed 3 5 times the value of the continuous rated current When the motor collects its rated current at a rated speed of np the rated torque can be supplied for an unlimited time in operating mode S1 Feedback unit at a servo motor for determining the absolute position within one revolution Other than a HIPERFACE the resolver will not provide any information on how many revolutions the motor has performed so far A resolver could be envisaged as a transformer the couplings of its secondary windings sine and cosine change in relation to the position of the motor shaft Basically a resolver consists of a rotor with one coil and a stator with two coils The stator windings are displaced by 90 sine and cosine The resolver itself does not contain any electronic components This resolver converter uses a 12
46. vicing the JL5 servo motor The synchronous servo motors of the JL5 series must not be repaired by the operator The synchronous servo motors of the JL5 series do not contain any parts that could be repaired by the operator Jetter AG JL5 Servo Motors 1 2 Ensure Your Own Safety If a JL5 synchronous servo motors needs repairing please send it to Jetter AG For information on servicing the JL5 synchronous servo motors refer to chapter 8 Maintaining the Motor page 51 1 1 6 Decommissioning and disposing of the JL5 servo motor The environmental regulations for the respective country apply to decommissioning and disposing of the JL5 synchronous servo motors on the operating company s premises 1 2 Danger Danger D Jetter AG Ensure Your Own Safety Disconnect the JL5 synchronous servo motor from the electricity mains to carry out maintenance work By doing so you will prevent accidents resulting from electric voltage and moving parts Please follow the information given in chapter 1 3 Residual Dangers page 13 Safety and protective devices e g the guard cover of the terminal box or the thermal motor circuit breaker must not in any case be shunted or by passed Dismantled protective equipment such as the fuses and the thermal protection units of the motor must be reattached prior to commissioning and checked for proper functioning Do not wear protective gloves for fitting protective equipment If the
47. ynchronous servo motor series e and must be kept in a way that it is always at hand until the motor of the JL5 synchronous servo motor series will be disposed of e Ifthe motor of the JL5 synchronous servo motor series is sold alienated or loaned this manual must be handed over In any case you encounter difficulties to clearly understand this installation manual please contact the manufacturer We would appreciate any suggestions and contributions on your part and would ask you to contact us This will help us to produce manuals that are more user friendly and to address your wishes and requirements This installation manual contains important information on how to transport erect install operate maintain and repair the motors of the JL5 synchronous servo motor series Therefore this person must carefully read understand and observe this manual and especially the safety instructions Missing or inadequate knowledge of the manual results in the loss of any claim of liability on part of Jetter AG Therefore the operating company is recommended to have the instruction of the persons concerned confirmed in writing History 2 04 Original issue in English 2 05 see Appendix A Recent Revisions page 54 Jetter AG JL5 Servo Motors Introduction Description of Symbols This sign is to indicate a possible impending danger of serious physical damage or death Danger This sign is to indicate a possible impending dang
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