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iMEC12/iMEC10/iMEC8 Patient Monitor Service Manual

1. Cable for backlight of 12 1 display 009 002115 00 ERR oo Alarmlamp cable 009 002116 00 Cable between main board and keypad 009 002117 00 m i Y Cable between keypad and power board 009 002118 00 Cable between parameter board and 009 002119 00 interface board 19 j Cable between main board and 009 002126 00 interface board Cable for ON OFF key board 12 009 002127 00 2 fp Cable for battery backboard 009 002 132 00 yo al E eegen e WE Display deal abe anma 0 ooa ee ee WEE e a Ce Silicon white Sf Zi Main board PCBA full configuration 01 6301 00003 00 o inch Cyberlink module PCBA 051 000811 00 A Electrical Safety Inspection The following electrical safety tests are recommended as part of a comprehensive preventive maintenance program They are a proven means of detecting abnormalities that if undetected could prove dangerous to either the patient or the operator Additional tests may be required according to local regulations All tests can be performed using commercially available safety analyzer test equipment These procedures assume the use of a 601PROXL International Safety Analyzer or equivalent safety analyzer Other popular testers complying with IEC 60601 1 used in Europe such as Fluke Metron or Gerb may require modifications to the procedure Follow the instructions of the analyzer manufacturer The consistent use of a safety analyzer as a routine step in closing a repair or
2. Connect to a VGA display If the monitoring information is correctly displayed on the VGA display the VGA function is upgraded successfully Connect a USB device to the patient monitor through the USB connector If the USB icon is displayed at the left corner of the screen the USB function is upgraded successfully Access the configuration management menu on the patient monitor and select Main Menu gt Maintenance gt gt gt Manage Configuration gt gt gt enter the required password gt User Maintenance and then Export Config When the export is finished the message Configurations exported successfully shall be displayed Select Import Configuration When the import is finished the message Configurations imported successfully shall be displayed If so the USB function is upgraded successfully 4 3 Software Upgrade You can upgrade system software and module software by installing and running the Mindray Patient Monitor Software Upgrade Tool PN G 110 000493 00 on a PC with Windows operating system Connect the monitor to be upgraded and a PC running the upgrade tool to the same network or directly connect the monitor and the PC via a crossover network cable Then configure the IP address of the PC You can upgrade the following software 4 12 ge In Tei 110 001792 00 BIOS program System Language lab 110 001795 00 Multilingual library software package BMP resource 110 001796 00 Icon library Gen 110
3. 043 001800 00 Handle 12 inch 801 6301 00011 00 C ante vapores anatase rook ker 1 PY sor ra sacos 8 28 Speaker 2W 4ohm 60mm 020 000015 00 Geng Gasket speaker pressure plate and spacer Soen self tapping PT3x8 Battery door 12 inch 115 010376 00 8 3 8 Battery Compartment Assembly 8 3 8 1 Exploded View 8 3 8 2 Parts List number 8 29 teeth 6 e 7 cable or AC input capac oo 7 Screw Pan head with washer Phillips M3x6 6301 AC DC power PCBA 051 000824 00 Spring EMI 8 3 9 Parameter Module Assembly For the exploded view and parts list of the parameter module assembly refer to Section 8 2 7 Parameter module assembly 8 3 10 Parameter Connector Assembly For the exploded view and parts list of the parameter connector assembly refer to Section 8 2 8 Parameter connector panel assembly 8 3 11 Mindray Sidestream CO Module Kit For the exploded view and parts list of Mindray sidestream CO module assembly refer to Section 8 2 9 Mindray Sidestream CO2 Module Kit 8 3 12 Oridion Microstream CO Module Kit For the exploded view and parts list of Oridion microstream CO module assembly refer to Section 8 2 10 Oridion Microstream CO2 Module Kit 8 3 13 Capnostat Mainstream CO Module Kit For the exploded view and parts list of Capnostat mainstream CO module assembly refer to Section 8 2 11 Capnostat Mainstream CO2 module kit 8 3 14 TR6F Recorder Kit For t
4. gt to access the device configuration menu Select the upgraded CO module in the CO module menu close the device configuration menu exit factory maintenance and turn off the equipment Then restart the equipment wait for a few minutes and perform CO module test as described in 5 4 Module Performance Tests 4 2 6 Upgrading C O 4 2 6 1 Upgrade Package Upgrade Monitor config Description of upgrade PN of upgrade package package before upgrade package CO C O upgrade kit 801 6301 00019 00 4 2 6 2 Upgrade Method 1 Remove the parameter connector assembly and parameter module assembly as described in 7 3 2 Removing the Parameter Connector Panel Assembly and then split the original labels on the parameter connector assembly 2 Assemble the C O interface signal cable to the correct position on the parameter connector assembly as described in 7 6 4 Removing the C O Module Optional 3 Insert the bottom of the C O board into the slot of the parameter board bracket and fix the C O board onto the bracket with a M36 screw Then connect the cable between the interface board and M03B module through the P1 socket on the C O board M3x6 screw with washer x C O Board M03B Insert the bottom of the C O board into the slot of the parameter board bracket 4 Insert the C O signal cable into the correct socket on the C O board as described in Cable between interface board and MO03B module 7 3
5. select Calibrate to start calibration 6 All calibration results are displayed in the Calibrate NIBP menu If the calibration fails check the test system for leakage and perform another calibration 5 4 5 Temp Test Tool required NW Resistance box with accuracy above 0 1 Q 1 Connect the two pins of any Temp connector in the monitor to the two ends of the resistance box using 2 wires 2 Set the resistance box to 1354 9 Q corresponding temperature is 37 C 3 Verify each Temp channel of the monitor and make sure that the displayed value is within 37 0 1 C 4 Repeat steps 1 to 3 and verify another temperature channel 5 8 5 4 6 IBP Test and Calibration IBP Performance Test Tools required St St ee a oe Medsim300B patient simulator or MPS450 or equivalent equipments IBP adapter cable for test P N 00 002199 00 for Medsim 300B P N 00 002198 00 for MPS450 Connect the patient simulator through the monitor s IBP connector Make the patient simulator outputs 0 mmHg to an IBP channel Select IBP Zero in the IBP setup Menu to make a zero calibration Set the patient simulator as P static 200 mmHg The displayed value should be within 200 4 mmHg If the error is beyond 4 mmHg calibrate the pressure module If the IBP module was calibrated with a dedicated reusable IBP sensor check the calibration together with this IBP sensor Let the patient simulator output 120 80 mmHg ART signal and
6. urrent BF applied part E NC 100pA SFC 5004A Max 6 Mains on Applied Part Leakage uA CF applied part SOUA BF applied part 5000uA Normal condition NC ua Max Patient _ HA CF applied part SE Auxiliary Single Fault NC 10uA SFC 50uA Current condition SFC BF applied part NC 100uA SFC 500uA Functional test parameters tested ee Note The test items marked are needed only for incoming inspections and after repairs or modifications that may have affected lead leakage NFPA 99 2005 8 5 2 1 3 Deficiency Note Name Signature Date A 11 ELECTRICAL SAFETY INSPECTION FORM International version Overall assessment Scheduled inspection Test item 1 2 3 8 Unopened repair type Test item 1 2 3 8 Opened repair type not modify the power part Test item 1 2 3 4 8 including transformer or patient circuit board Opened repair type modify the power part Test item 1 2 3 4 5 6 7 8 including transformer or patient circuit board Equipment Control Number Measurement equipment SN Date of Calibration INSPECTION AND TESTING Pass Fail Power Cord Plug Device Enclosure and Accessories Device Labeling Normal condition NC A Max Earth E condition SFC SFC 1000u4A eee AM Patient CF applied part Su GEN eege pA NC 10pA SFC SOUA urrent BF applied part onan NC 100pA SFC 5004A Max 6 Mains on Applied Part Leakage uA CF applied part SOUA BF applied part 5000uA No
7. 00 As configure d Not mutually LCD TFT 10 4 800x600 AU 021 000062 00 compatibl e nor exchange able 8 3 6 Rear Housing Assembly 8 3 6 1 Exploded View 8 26 8 3 6 2 Parts List DN Damen Ce CT Screw self tapping PT4x14 MN 4 Men A ECG Temp NIBP Mindray SpO gt configured See ECG Temp NIBP Nellcor SpO gt een FM SpO Parameter module assembly ECG Temp NIBP Mindray IE D0 I1BP ECO Temp NBP Neler spors OO TN lt lt lt lt lt 2 SpO IBP Parameter module assembly ECG Temp NIBP Mindray SpO analog output en Ir ECG Temp NIBP Mindray SpO configured JEE enee ECG Temp NIBP Nellcor SpO gt T SpO2 Parameter connector assembly 115 010358 00 ECG Temp NIBP Mindray SpO2 IBP Clg ECG Temp NIBP Nellcor SpO IBP Parameter connector panel assembly 115 010360 00 ECG Temp NIBP Masimo SpO IBP GE Spring EMI COM A o o Screw self tapping PT3x8 gree a A 1 Recorder bracket 12inch bracket 12 Recorder bracket 12 inch 051 000850 00 cae e 801 6303 00001 00 management interface board e ZE un 000965 00 6301 Interface board PCBA STD 801 6303 00002 00 Screw Pan head with washer Phillips M3x6 l SC E TROF recorder TR6F 30 67306 8 27 8 3 7 Rear Housing Assembly 8 3 7 1 Exploded View 8 3 7 2 Parts List 043 001970 01 Rear housing 12 inch 115 010374 00 eg Buffer washer Bumpon SJ5302 white and transparent 3
8. 001847 00 Welcome LOGO eee 110 001848 00 LINUX kernel including drive software 110 001861 00 MO software for power management board DSP BF512 software for M51A 110 001839 00 SEKR Module software 110 000539 00 Software for 9008 SpO module 110 001838 00 STM32 software for M02C module M03B 30 86661 Software for M03B module download online All programs except the module software will be cleared during the upgrade of LINUX kernel including drive Therefore remember to upgrade the system software and boot program etc after the LINUX kernel including drive is upgraded 4 3 1 Installing Mindray Patient Monitor Software Upgrade Tool PN G 110 000493 00 z tellt datelool exe and double click it to start 1 Find the installation program installation 2 Select language 3 AL Farm e E 3 Click and the following screen is displayed Click Next to go to the next step 4 13 4 SS Hindray Patient Monitor System Update Tool Setup Welcome Welcome to Mindray Patient Monitor System Update Tool install program This program install Mindray Patient Monitor System Update Tool into your computer Click Cancel to Exit the install program Click Next to continue the install program The program can Upgrade the Patient Monitor of Mindray Co Ltd If you don t have Patient Monitor of Mindray the program can t work I you want purchase patient monitor of mindray please contact with us Autho
9. 10 to 95 57 3 to 105 3 NOTE eo The environmental specifications of unspecified parameters are the same as those of the main unit 3 2 2 Electrical Requirements Check cables and power cords Make sure that 1 Check that the system cables power cords and power plugs are not damaged and pins are not loose In case of any damage remove it from use 2 The insulation of patient cables and leadwires is not damaged and connectors are not loose N WARNING e Only power sockets with protective grounding can be used Line voltage 100 to 240V AC Current 1 1 to0 5A Frequency 50 60 Hz 3 2 3 Monitor Installation Refer to IMECI2ZAMECIOAMECS Patient Monitor Operator s Manual 3 2 4 Preparation for Power on 1 Before you start to make measurements check the patient monitor for any mechanical damage and make sure that all external cables plug ins and accessories are properly connected 2 Plug the power cord into the AC power source If you run the patient monitor on battery power ensure that the battery 1s sufficiently charged 3 Press the power on off switch on the monitor s front 3 3 FOR YOUR NOTES 3 4 d Hardware and Software Upgrade 4 1 Introduction iMEC patient monitors supports upgrade of parameter modules functional assemblies and software with network upgrade tool NOTE eo Before disassembling the equipment if necessary for the upgrade be sure to eliminate the static char
10. 120 0 mmHg LV signal to the IBP channel and check that the IBP wave is displayed correctly Repeat the steps above to calibrate other IBP channels IBP Pressure Calibration Method 1 Tools required Medsim300B patient simulator or MPS450 or equivalent equipments IBP adapter cable for test P N 00 002199 00 for Medsim 300B P N 00 002198 00 for MPS450 Connect the patient simulator through the monitor s IBP connector Set the patient simulator to 0 for the desired IBP channel Select IBP Zero in the IBP setup Menu to make a zero calibration Set the patient simulator as P static 200 mmHg Select Main Menu Maintenance gt gt Cal IBP Press gt gt In the Cal IBP Press menu set the calibration value to 200 mmHg Select the Calibrate button next to the desired IBP channel to start calibration 7 Ifthe calibration is completed successfully the message Calibration Completed will be displayed Otherwise a corresponding message will be displayed Method 2 Tools required Standard sphygmomanometer Balloon pump Appropriate tubing T shape connector Connect the 3 way stopcock the sphygmomanometer and the balloon pump through a T shape connector as shown below Sphygmomanometer Vent the transducer to the atmospheric pressure by turning on the 3 way stopcock to the air Zero the transducer and then open the stopcock to the sphygmomanometer Select Main Menu Maintena
11. 200 mmHg is set for NIBP accuracy test There is no leakage with NIBP or the manual leakage test result does not exceed 6 mmHg min Temp test The value displayed for each Temp channel of the monitor is within Eq UN y Es IBP test and calibration The static pressure value displayed for each IBP channel is within 200 4 mmHg The ART and LV waves for each IBP channel are displayed correctly C O test The TB value displayed on the monitor is within 37 0 2 C rr SS The displayed C O value is within 5 0 25 L min A Mainstream CO tests The mainstream CO is zeroed successfully and the waveform baseline recovers to zero CO Apnea alarm behaves correctly Le The displayed CO value is within 6 0 0 3 a EG Mainstream CO tests Block the gas inlet of the module or watertrap The sidestreamCO flowrate is slower than 10ml min and an alarm of CO Filter Line Err 1s given It indicates that there is no leakage The displayed CO value is within 6 0 0 3 A Mainstream CO tests Block the gas inlet of the module or watertrap for 40s An alarm of CO Filter Line Err is given It indicates that there is no leakage The displayed CO value is within 6 0 0 3 O ae Nurse Call Function Test When an alarm is reported on the patient monitor a nurse call is sent out though the cable 5 22 Analog output performance test The waves displayed on the oscillograph are identical with
12. 3 Disassembling the Parameter Module Assembly 5 Re assembly the equipment correctly 6 Select appropriate parameter labels from the upgrade kit and paste them onto the parameter connector assembly based on the configuration of the serviced equipment 4 9 When the hardware is assembled correctly as per the above procedure connect the equipment with AC power turn on the equipment and select Main Menu Maintenance Factory Maintenance gt gt enter the required password Device Config gt gt to access the device configuration menu Select C O module and close the device configuration menu Exit factory maintenance and turn off the equipment Then restart the equipment wait for a few minutes and perform C O module test as described in 5 4 7 C O Test 4 2 7 Upgrading IBP 4 2 7 1 Upgrade Package Upgrade Monitor config Description of upgrade package PN of upgrade package package before upgrade IBP kit fi h upgrade it for monitors wit 801 6301 00020 00 Masimo SpO IBP upgrade kit for monitors with Mindray SpO 801 6301 0002 1 00 IBP upgrade kit for monitors with Nellcor SpO 801 6301 00022 00 4 2 7 2 Upgrade Method 1 Remove the multi parameter module from the parameter module assembly as described in 7 6 6 Removing the Multi parameter Module 2 Install the multi parameter module in the upgrade kit and then reassemble the parameter module assembly correctly 3 Instal
13. 601PRO front panel outlet and turn on the device 2 Attach the patient leads to the 601PRO ECG jacks 3 Define the Lead Types from the View Settings Option refer to Lead Type Definitions in Section 5 of this chapter 4 Press shortcut key 8 The Patient Auxiliary Current test is displayed and the test begins immediately Display values are continuously updated until another test 1s selected Patient Auxiliary Cur RA All Outlet Norm Pol Earth L2 OuA Limit Inv DUT OFF NO EARTH NOL2 APPLIED PART ED a ewe OY E 5 Press SOFT KEYS 1 4 to select leakage tests 6 Press APPLIED PART SOFT KEY 4 at any time to select the desired applied part leakage current 7 Modify the configuration of the front panel outlet by pressing the appropriate SOFT KEY on the 601PRO 8 Press the print data key at any time to generate a printout of the latest measurement NOTE o Ifthe current test standard being used does not include Patient Auxiliary Current DC readings or the DC option is not enabled then DC readings will not be available through the APPLIED PART SOFT KEY selections In Case of Failure NW Check any broken of the enclosure Replace any defective part NW Inspect wiring for bad crimps poor connections or damage NH Test the wall outlet verify it is grounded and is free of other wiring abnormalities Notify the user or owner to correct any deviations As a work around check the other outlets to see if t
14. EE 4 12 4 3 1 Installing Mindray Patient Monitor Software Upgrade Tool PN G 110 000493 A O ec E deetsesn te 4 13 4 32 Soriware W porade Proce dute tad 4 15 5 Testing and ere 5 1 See ee Te EE 5 1 SE EHS eege Eege Eege EE 5 1 J2 Tet REDON AS SA A 5 1 SE E Pre ventalive EE 5 2 Slee R commended F FEQUCHC AAA a a 5 2 IN E A A E E E E E E E ENEE E 5 3 TO OW er Ol TEE Ee 5 3 3 4 Module Performance KE EE 5 3 5 41 REG Testiand TT A DAS 5 3 SEN ROSP WEE 5 4 SE LE EE 5 5 54 4 NIBP Testand Te e snc cbse ee teen ee ene cet ot lh ce 5 5 IA EM POS pee cece cherries etc E EE eee 5 8 SATB Tes tate Te EE 5 9 IAF Oe Fal EE 5 11 JAS Mainstream CO e a A 5 11 5 4 9 Sidestream and Microstream CO Tests and Calibration oocoocccocnnccnnncnnioccno 5 13 NUS MO E EE 5 15 5 6 Analog Output Performanc Test ege eae es 5 16 A 5 16 0 LOUCHSCTC ei TEE e rs 5 16 eege eege Ee 5 17 SE E EE 5 17 SEN PACO Y ENEE 5 18 5 11 1 Accessing Factory Maintenance Menu 5 18 EE Ee 5 18 SES TRE COR CE esac ees ae ie RS 5 18 Del ASO Ware VelSid 5 19 5 11 5 Monitor information recordmg nono nono ono nn nono ono nn nono nn nnnnnnos 5 20 SOC aD bate NIB EE 5 21 O COFFECUIV CAC GOR A A A A A 6 1 reegen 6 1 62 Part Replacement ee ida 6 1 6 3 Checking Patient Monitor Status 6 1 6 4 Checking software aa 6 2 6 5 Checking Technical AAA A A aes eens es 6 2 6 6 TEO UD ESO IA A Sib 6 2 661 POWT ONOM EE 6 2 RE E E EE 6 3 66 3 Alann Lamp Fales en EE 6 4 0 64 B
15. Open Outlet ON Reversed Polarity L2 Open Outlet ON NWARNING eo If all of the applied parts correspond to the instrument type the applied parts will be tied together and one reading will be taken If any of the applied parts differ from the instrument type all applied parts will be tested individually based on the type of applied part This applies to Auto and Step modes only To Perform the Test l From the MAIN MENU or with the outlet unpowered plug the DUT into the 601PRO front panel outlet and turn on the device 2 Attach the applied parts to the 601PRO s applied part terminals 3 Press shortcut key 6 The Patient Leakage test is displayed and the test begins immediately Patient Leakage All Earth Outlet Rev Pol Earth No L2 OuA Limit Inv DUT OFF NO EARTH L2 APPLIED PART G gt r ewe p GEN ES 4 Press APPLIED PART SOFT KEY 4 at any time to select the desired applied part leakage current 5 Modify the configuration of the front panel outlet by pressing the appropriate SOFT KEY on the 601PRO 6 Press the print data key at any time to generate a printout of the latest measurement NOTE o If the current test standard being used does not include Patient Leakage DC readings or the DC option is not enabled then DC readings will not be available through the APPLIED PART SOFT KEY selections Refer to Chapter 8 Standards and Principles In Case of Failure mM Check any broken of the enclosur
16. Perform steps 1 to 4 in the NIBP Accuracy Test section 2 Raise the pressure in the rigid vessel to 250 mmHg with the balloon pump Then wait for 5 seconds to let the measured values becoming stable 3 Record the current pressure value and meanwhile use a time counter to count the time Then record the pressure value after 60 s 4 Compare the two pressure values and make sure the difference should not be greater than 6 mmHg 5 6 NIBP Accuracy Test Tools required EH T shape connector NW Appropriate tubing NW Balloon pump NW Rigid Vessel with volume 500 25 ml NW Reference manometer calibrated with accuracy equal to or better than 0 75 mmHg Follow this procedure to perform the accuracy test l Connect the equipments as shown below Monitor Standard Appropriate sphygmomanomet Connector for NIBP cuff Balloon pump Rigid Vessel 2 Before inflation check that the reading of the manometer is 0 If not turn off the balloon pump to let the whole airway open to the atmosphere Turn on the balloon pump after the reading 1s 0 3 Select Main Menu Maintenance gt gt NIBP Accuracy Test 4 Check the manometer values and the monitor values Both should be 0 mmHg 5 Raise the pressure in the rigid vessel to 50 mmHg with the balloon pump Then wait for 10 seconds to let the measured values become stable 6 Compare the manometer values with the monitor values The difference between
17. Tianma LCD Display Kit 12 Inch 8 4 5 1 Exploded View T 5 i 8 4 5 2 Parts List PN Description FRU part number Remarks Display bracket 12 inch 7 toe E EA TFT 12 1 800x600 Main As 3 3V LED BackLight GEN i configured Not LCD TFT 12 1 800x600 Backup mutually 3 3 V LED BackLight SERR compatible nor LCD TFT 12 1 800 600 Backup exchangeable LED BackLight 021 000061 00 ae Screw pan head Phillips M3x8 8 4 6 Rear Housing Assembly For the exploded view and parts list of the rear housing assembly refer to Section 8 4 6 Rear Housing Assembly 8 4 7 Rear Housing Subassembly For the exploded view and parts list of the rear housing subassembly refer to Section 8 3 7 Rear Housing Assembly 8 4 8 Battery Compartment Assembly For the exploded view and parts list of the battery compartment assembly refer to Section 8 3 8 Battery Compartment Assembly 8 4 9 Parameter Module Assembly For the exploded view and parts list of the parameter module assembly refer to Section 8 2 7 Parameter module assembly 8 4 10 Parameter Connector Assembly For the exploded view and parts list of the parameter connector assembly refer to Section 8 2 8 Parameter connector panel assembly 8 4 11 Mindray Sidestream CO Module Kit For the exploded view and parts list of Mindray sidestream CO module assembly refer to Section 8 2 9 Mindray Sidestream CO2 Module Kit 8 4 12 Oridion Microstream CO Modul
18. and the parameter module assembly as shown below CO GU nozzle Communication cable between interface board and M02C module NOTE e All pipes should be assembled properly without occlusion during reassembly e For equipments configured with optional C O or CO2 modules be sure to remove the parameter connector assembly and parameter module assembly together from the rear housing and then separate the two module Oo For those with standard configuration remove the parameter module separately 7 3 4 Removing the Battery Compartment Assembly iMEC10 12 Loose and unscrew the four M36 screws as shown below Disconnect the cable for battery backboard and cable for AC DC module and then remove the battery compartment Cable for AC DC module assembly IMEC8 Loose and unscrew the M3x6 screw and then the three M38 screws as shown below Disconnect the cable for battery backboard and cable for AC DC module and then remove the battery compartment assembly Cable for AC DC module id 7 3 5 Removing the Power Management and Interface Board iMEC10 12 Unscrew the four M4x10 screws indicated below and unplug the speaker cable and then remove the power management and interface board Speaker cable IMEC8 Unscrew the three M4x10 screws and then the M4x7 10 5 screw indicated below and unplug the speaker cable and then remove the power management and interface board JSpeaker cable 7 3 6 Removi
19. in the CO2 field 8 Inthe Calibrate CO2 the measured CO concentration is displayed After the measured CO concentration becomes stable select Calibrate CO2 to calibrate the CO module 9 Ifthe calibration is finished successfully the message Calibration Completed is displayed in the Calibrate CO2 menu If the calibration failed the message Calibration Failed is displayed In this case perform another calibration 5 5 Nurse Call Function Test Tool required NW Oscilloscope 1 Connect the nurse call cable to the Multifunctional Connector of the patient monitor 2 Enter Demo mode Then select Main Menu Maintenance gt gt User Maintenance gt gt enter the required password Others gt gt 3 Inthe Others gt gt menu select Nurse Call Setup gt gt and then in the Nurse Call Setup menu select all optional Alm Lev and Alm Cat and set Contact Type to Normally Open 4 In Nurse Call Setup gt gt menu set Signal Type to Pulse Make the monitor to generate an alarm and check that the oscillograph displays positive pulses of 1s width when there is an alarm 5 15 5 In Nurse Call Setup gt gt menu set Signal Type to Continuous Make the monitor to generate an alarm and check that the oscillograph outputs continuous high level when there is an alarm 5 6 Analog Output Performance Test Tools required E Medsim300B patient simulator or
20. of the whole system All boards in rear housing assembly needs to communicate with main board through the transfer of interface board The interface definitions are W Multi parameter module connector 2x7 pin CO connector 5 pin MO03B C O module connector 4 pin Recorder 6 pin AC DC power board 2 pin Battery back board 2x4 pin Speaker 2 pin External connector directly welt on the board network USB VGA multi functional connector Main board connector 2x25 pin NW Reserved serial port All connectors are designed with mechanical barriers to prevent mis operations 1n production or maintenance The interface board has two types of configuration Configuration Type Common Requirement Standard support patient monitors of standard No other ports configuration Extended t patient ae ees Support patien USB VGA multi functional monitors other than Sege standard ones P 2 5 3 Battery Back Board The iMEC patient monitor consumes low power thanks to the better system design One lithium battery is capable to supply the power for the whole system The battery back board transmits the signal of battery capacity and status into the internal system The patient monitor only supports lithium battery The on site detection of lithium battery is achieved by the resistance inside the battery A new battery provides two types of information by 2 pins NW Battery on site information NW Battery low high capacity inf
21. or knob The key volume is Select Main Menu Screen Setup gt gt Key sound or hardkey set to zero Volume gt gt and adjust the key volume to or knob sound appropriate level abnormal Cable defective 1 Check that the cable between the speaker and interface board is properly connected 2 Check that the cables and connectors are not damaged Speaker defective Replace the speaker Tog Mam EE Replace the main board failed Tig FOROR DAAT Replace the connector board failed No alarm sound or The alarm sound is Select Main Menu Maintenance gt gt alarm sound set to zero User Maintenance gt gt enter the required abnormal password Alarm Setup gt gt and set the Minimum Alarm Volume to appropriate level Select Alarm Setup on the main menu to adjust the alarm volume Cable defective 1 Check that the cable between the speaker and interface board is properly connected 2 Check that the cables and connectors are not damaged Speaker defective Replace the speaker Tie SES GES Replace the main board failed E EE Replace the connector board failed 6 6 6 Power Supply Failures Symptoms Possible Cause Corrective Action Different battery Battery defective Replace the battery voltages Cable defective 1 Check that the cable between the battery Battery cannot be fully interface board and interface board is properly charged connected Battery cannot be 2
22. package PN of upgrade package config before package upgrade Standard Touchscreen upgrade kit GMEC8 with no 801 6302 00009 00 Configuration silicon keys Ee Standard Touchscreen upgrade kit GMEC10 with 801 6303 00007 00 Configuration no silicon keys Standard Touchscreen upgrade kit 1MEC12 with 801 6301 00013 00 Configuration no silicon keys 4 2 2 2 Upgrade Method 1 Separate the front and rear housing as described in 7 3 1 Separating the Front and Rear Half of the Monitor Then take out the silicon keys from the original front housing and install them onto the front housing assembly in the upgrade kit as described in the sub chapters of 7 4 Disassembling the Front Housing Assembly 2 Re assembly the equipment correctly When the hardware is assembled correctly as per the above procedure connect the equipment with AC power turn on the equipment and select Main Menu Maintenance Factory Maintenance gt gt enter the required password Device Config gt gt to access the device configuration menu Select Touchscreen and close the device configuration menu Exit factory maintenance and turn off the equipment Then restart the equipment wait for a few seconds and select Main Menu Maintenance Cal Touchscreen to calibrate the touchscreen When the calibration is done if the message Screen Calibration Completed is displayed the touchscreen is successfully upgraded on this e
23. tester cannot be used to assess the accuracy of a pulse oximeter monitor However it can be used to demonstrate that a particular pulse oximeter monitor reproduces a calibration curve that has been independently demonstrated to fulfill a particular accuracy specification 5 4 4 NIBP Test and Calibration NIBP Leakage Test NOTE eo Perform NIBP leakage test before any other NIBP concerned test and calibration 5 5 Tools required E NIBP cuff for adult patient NW Appropriate tubing NW Cylinder Follow this procedure to perform the leakage test 1 Set Patient Cat to Adu 2 Connect the NIBP cuff to the NIBP connector on the monitor 3 Apply the cuff to the cylinder as shown below Cylinder Monitor Connector for Air tubing NIBP cuff SS 4 Select Main Menu Maintenance gt gt NIBP Leakage Test The message Leakage Testing is displayed in the NIBP parameter area 5 The cuff automatically deflates after 20 s which means NIBP leakage test is completed 6 Ifno message is displayed in the NIBP parameter area it indicates that the system has no leakage If the message NIBP Pneumatic Leak is displayed it indicates that the system may have a leakage In this case check if all connections are good and the cuff and tubing have no leakage Perform the test again after making sure all connections are good and the cuff and tubing have no leakage You can either perform a manual leakage test 1
24. the monitor is 5 0 25 L min 5 4 8 Mainstream CO Tests NOTE Oo before performing CO tests select Main Menu Maintenance gt gt User Maintenance enter the required password Maintain CO2 and make sure that the setting of Barometric Pressure is correct Tools required A steel gas cylinder with 6 0 05 CO and balance gas N gt A steel gas cylinder with 100 N T shape connector Appropriate tubing Flowmeter 1 Connect the sensor 2 Wait for 10 seconds until the CO warmup is finished and then in the CO2 Setup menu select Start Zero Cal to start a zero calibration If the calibration fails the prompt message CO2 Zero Failed is displayed Otherwise the baseline of waveform recovers to zero 3 Inthe CO2 Setup menu set Apnea Delay to 10 s 4 Blow to the CO sensor to generate a CO waveform and then place the sensor in the air Check if the alarm message CO2 Apnea is displayed on the screen 5 Connect the test system as follows Relief valve d ad Flowmeter h cylinder Mainstream sensor T fhape connector Fax T shape connector Monitor Relief valve CO cylinder 6 Adjust the power supply and turn on off 3 way valves to ensure that only one cylinder is connected to the Mainstream CO sensor via the 3 way valves at one time 7 Adjust the relief valve and make sure the flowmeter reading is stable and within 2 and 5 L min 8 Switch between
25. time to generate a printout of the latest measurement In Case of Failure mM Check any broken of the enclosure Replace any defective part NW Inspect wiring for bad crimps poor connections or damage NH Test the wall outlet verify it is grounded and is free of other wiring abnormalities Notify the user or owner to correct any deviations As a work around check the other outlets to see if they could be used instead NW Change another probe to confirm if the fail is caused by console NW Ifthe leakage current measurement tests fail on a new unit and if situation can not be corrected submit a Safety Failure Report to document the system problem Remove unit from operation NW If all else fails stop using and inform the Customer Service Engineer for analysis and disposal LIMITS For USA 300 A in Normal Condition 1000 uA in Single Fault Condition For other countries 500 A in Normal Condition 9 1000 uA in Single Fault Condition A 5 Patient Leakage Current Patient leakage currents are measured between a selected applied part and mains earth All measurements may have either a true RMS or a DC only response Preparation Perform a calibration from the Mains on Applied Part menu The following outlet conditions apply when performing this test NW Normal Polarity Earth Open Outlet ON Normal Polarity Outlet ON NW Normal Polarity L2 Open Outlet ON Reversed Polarity Outlet ON NW Reversed Polarity Earth
26. type Ce Iran 1 Cross recessed pan head self tapping screw PT2 0x6 AG watertrap bracket AG watertrap receptacle 115 010540 00 AG airway sampling line T 30 C a AG airway sampling line T 110 e Moisture exchanger Nafion Tube for Mindray CO2 o eee AC Inlet Hook 9211 20 87369 8 2 10 Oridion Microstream CO Module Kit 8 2 10 1 Exploded View 8 2 10 2 Parts List SN PN Description FRU part REAKS number 6301 Mierostream convert r PCBA 051 000892 00 Microstream CO module J Cross recessed pan head self tapping J screw PT3x8 AC Inlet Hook 9211 20 87369 4 y Cross recessed pan head screw y GB T818 2000 M3x6 8 16 8 2 11 Capnostat Mainstream CO module kit 8 2 11 1 Exploded View 8 2 11 2 Parts List number pA Power isolation board PCBA of Phillips M3x6 ep emaon O 8 2 12 TR6F Recorder Kit 8 2 12 1 Exploded View 8 2 12 2 Parts List 2 J Cross recessed pan head self J tapping screw PT3x8 4 J Screw Phillips M3x6 with J j washer 8 2 13 Battery charge board assembly 12 inch 8 2 13 1 Exploded View 8 2 13 2 Parts List 6301 battery interface PCBA 051 000891 00 Battery spring 3 J Screw Pan head with washer J Phillips M3x8 8 19 8 3 IMEC10 8 3 1 Main unit 8 3 1 1 Exploded View A re 1 L 5 L ie E LA A D 8 3 1 2 Parts List l i Front panel assembly 12 Inch As configured Front panel a
27. upgrade is emphasized as a mandatory step if an approved agency status is to be maintained The safety analyzer also proves to be an excellent troubleshooting tool to detect abnormalities of line voltage and grounding as well as total current loads A 1 Power Cord Plug A 1 1 The Power Plug Test Item Acceptance Criteria The power plug pins No broken or bent pin No discolored pins The plug body No physical damage to the plug body The power plu i p plug Th sirain teliet No physical damage to the strain relief No plug warmth for device in use No physical damage to the cord No deterioration to the cord For devices with detachable power cords The power cord e inspect the connection at the device For devices with non detachable power cords inspect the strain relief at the device A 2 Device Enclosure and Accessories A 2 1 Visual Inspection Test Item Acceptance Criteria No physical damage to the enclosure and accessories No physical damage to meters switches connectors etc The enclosure and accessories No residue of fluid spillage e g water coffee chemicals etc No loose or missing parts e g knobs dials terminals etc A 2 2 Contextual Inspection Test Item Acceptance Criteria No unusual noises e g a rattle inside the case No unusual smells e g burning or smoky The enclosure and accessories SE smells particularly from ventilation holes No taped notes that may sugg
28. 1 ESAS Information ee Eed 1 1 MA E 1 2 EE 1 2 ND ee 1 2 IN e EE 1 3 12 Eg ipment MOS ee ee 1 3 2 Theory OF Operation idilio idii 2 5 E bere e E EE 2 5 22 SV Ste MC Ree EE 2 6 2 24 AMAS EE 2 6 2 2 2 Connectors for Peripheral Devices ee See 2 7 DAM e He EE 2 8 224 Front Housing Assembly ee 2 9 ZAM Mam Bodd EE 2 9 2 4 2 Keypad and the Navigation Knabe 2 10 2 4 3 Power On Off and LED Indicator Board 2 11 244 Alm Lamp Ne DEE 2 11 A A O 2 11 2 4 6 Touchscreen and Touchscreen Control Board 2 11 AL A A 2 11 2 5 AIDEPLA iO 2 12 2 5 2 Interface Board DC DC Power Management Cmeum 2 12 LASA il is 2 13 AAA A A 2 14 25 5 Multisparameter Modules 2 14 E A A A A A eee eget 2 15 PE A IAN MOI Ee 2 15 OA O E T E 2 15 SE 2 15 AS A ee 2 16 3 Unpacking and Installation iaa 3 1 3 11 UnpackKin ee Bette 3 1 2 Preparato 10t MS tall Al EE 3 2 3 2 1 Preparation for Installation Ste 3 2 IA CHIC al IN CG 1h CCIM EE 3 3 322 Montor iS CAN e EE 3 3 5 2 4 Prepara on LOL POW CE Olt io 3 3 4 Hardware and Software Upgrade visscssscsscssssscsscvcsuveceienisadsecesvecssccdescteressecsvacsucdeuvessecsessdes 4 1 Aro erter ee 4 4 2 Hardware Wp Td 4 1 4 221 Upgrading the LG SD Storage E 4 1 42 2 peradine TOucMs Cree e 4 2 ADD PEA E 4 3 AD A Uporadin IRS COLAC EEN 4 4 ADs CPO ra Cine CO jets si sinte siete ss taser Sialsest E 4 5 AD OW Orage CO ee ee Ee 4 9 AD WIP adi IBP EE 4 10 4 2 8 Upgrading VGA USB Multi functional Interface 4 1 A SOU E
29. AMAS 142 9 TAa 4 LEKT 142 9 TAa a WIA Ore J 7 4 4 Removing the Main Board Disconnect the alarm lamp cable cable for display backlight display cable and the cable between the main control board and keypad respectively Unscrew the four M38 screws and take out the main board as shown below Alarm lamp cable kt AE e Cable for screen backlight a L Cable between the main board and keypad Y da a Cable for screen backlight Cable between the Ta ut Screen cable main board and keypad y Cable between the main L a board and keypad i MEC8 NOTE eo There is an additional shield cover on the front housing of iMEC8 patient monitors But the disassembling method is the same with that of IMEC10 12 patient monitors 7 4 5 Removing the Touchscreen Optional MEC10 12 Unscrew the ten M3x8 screws indicated below Take out the touchscreen bracket and then the touchscreen Touchscreen IMEC8 Unscrew the eight M38 screws indicated below Take out the touchscreen bracket and then the touchscreen 7 13 7 4 6 Disassembling the Screen iMEC10 12 1 Unscrew the ten M38 screws indicated below Then take out the screen bracket 2 IMEC8 1 Unscrew the eight M3x8 screws indicated below Then take out the screen bracket 7 14 2 Unscrew the four M2 5x6 screws indicated below to remove the screen 7 4 7 Removing the Keypad MEC10 12 Unpl
30. Check that the cables and connectors are not recharged damaged Battery on site Battery interface Replace the battery interface board detection error hoard detective The interface board Replace the interface board failed No voltage output Cable defective 1 Check that the cables between power board and from the main lead or interface board and AC inlet and power board are the voltage output properly connected abnormal 2 Check that the cables and connectors are not damaged Power board Replace the power board defective No 12 V output 1 Power supply 1 Turn off the patient monitor and then restart it protection 2 If the problem remains disconnect the AC 2 Power board mains for 5 s and reconnect it Then restart the No 5 0 V output defective patient monitor 3 If the patient monitor cannot be restarted replace the power board NOTE o When the battery module has a failure it may cause problems to other components In this case troubleshoot the battery module per the procedure described in the table above e Components of the main unit are powered by the power module In the event that a component malfunctions check if the operating voltage is correct 6 6 7 Recorder Failures Symptoms Possible Cause Corrective Action No printout Recorder module 1 Check if the recorder status indicator lights disabled 2 If yes enable the module in the Factory Maintenance menu Otherwise check for other poss
31. Exploded View GR 8 4 3 2 Parts List Screen bracket 12 inch i touchscreen Ze 12 inch AU display buffer l cushion touchscreen 3 LCD TFT 12 1 800x600 801 6301 00025 00 Main As LCD TFT 12 1 800x600 801 6301 00024 00 Backu d Not EE 3 3 V LED BackLight AU p mutually compatib LCD TFT 12 1 800 600 801 6301 00008 00 le nor LED BackLight AU exchange able inch display bracket M3x8 ee oo inch display bracket 8 4 4 Front Housing Assembly 12 Inch 8 4 4 1 Exploded View 5 DI NM UI ld T Y ri ri re i r af af H r Fs 8 4 4 2 Parts List l J Screw Pan head with washer J Phillips M3x8 oroo ie ee eae 801 6301 00004 00 Standard configuration 3 J Tianma LCD display kit 12 J inch es CANNES Screw self tapping PT3x8 6301 keypad PCBA 12 1 inch 051 000878 00 Zs Key 12 inch Chinese 049 000335 00 As configured Key 12 inch English 049 000351 00 Key 12 inch Italian 049 000385 00 Key 12 inch Spanish 049 000386 00 Key 12 inch Portuguese 049 000387 00 Key 12 inch French 049 000388 00 Sech Key 12 inch German 049 000389 00 Encoder board 0010 30 43089 Ss Front housing 12 inch 801 6301 00009 00 DEE For m esr ith Front housing 12 inch 801 6301 00029 00 E SCrews E Eck 1 051 000879 01 Alarm lamp board PCBA 801 6301 00005 00 EE EE In 6301OwWONkeyboarWPCBA os1 000880 00 8 4 5
32. IMEC12 iIMEC10 IMEC8 Patient Monitor Service Manual Intellectual Property Statement SHENZHEN MINDRAY BIO MEDICAL ELECTRONICS CO LTD hereinafter called Mindray owns the intellectual property rights to this product and this manual This manual may refer to information protected by copyrights or patents and does not convey any license under the patent rights of Mindray nor the rights of others Mindray does not assume any liability arising out of any infringements of patents or other rights of third parties Mindray intends to maintain the contents of this manual as confidential information Disclosure of the information in this manual in any manner whatsoever without the written permission of Mindray is strictly forbidden Release amendment reproduction distribution rent adaptation and translation of this manual in any manner whatsoever without the written permission of Mindray is strictly forbidden wora and MINDRAY are the registered trademarks or trademarks owned mindray by Mindray in China and other countries All other trademarks that appear in this manual are used only for editorial purposes without the intention of improperly using them They are the property of their respective owners Contents of this manual are subject to changes without prior notice Revision History This manual has a revision number This revision number changes whenever the manual is updated due to software or technical specific
33. MPS450 or equivalent equipments NW Oscilloscope Connect the patient simulator to the monitor using an ECG or IBP cable and connect the oscillograph to the Multifunctional Connector of the patient monitor Verify that the waves displayed on the oscillograph are identical with those displayed on the monitor 5 Electric Safety Tests See A Electrical Safety Inspection for electrical safety tests 5 8 Touchscreen calibration Tool required E None 1 Select Main Menu Maintenance gt gt Cal Touchscreen 2 The symbol will appear at different positions of the screen 3 Select in turn the central point of the symbol 4 After the calibration is completed the message Screen Calibration Completed is displayed Select Ok to confirm the completion of the calibration 9 9 Recorder check Tool required E None 1 Print ECG waveforms The recorder should print correctly and the printout should be clear 2 Set the recorder to some problems such as out of paper etc the patient monitor should give corresponding prompt messages After the problem is removed the recorder should be able to work correctly 3 Switch automatic alarm recording for each parameter ON and then set each parameter s limit outside set alarm limits Corresponding alarm recordings should be triggered when parameter alarms occur 5 10 Battery Check Tool required E None Functional Test 1 Ifthe patient monitor is i
34. Maintenance gt gt enter the required password Network Setup gt gt Network Type gt gt If you can select WLAN in the menu the Wi Fi function is upgraded successfully If Wi Fi module function test is needed configure the wireless network setting on the patient monitor and connect to a nearby wireless network as described in the Network Connection chapter in iMECIZAMECIOAMECS Patient Monitor Operator s Manual and make sure the connection succeeds 4 2 4 Upgrading Recorder 4 2 4 1 Upgrade Package Upgrade Monitor config Description of upgrade package PN of upgrade package before upgrade package Recorder upgrade kit MEC8 801 6302 0001 1 00 Recorder Recorder upgrade kit MEC8 with 01 6302 00014 00 tapping screws Recorder upgrade kit MEC10 12 801 6301 00015 00 4 2 4 2 Upgrade Method 1 Select the correct upgrade kit based on the product model and configuration For MECH patient monitors the upgrade kits shall be selected based on the screw type on the original rear panel IMEC12 IMEC10 2 Separate the front and rear housing as described in 7 3 1 Separating the Front and Rear Half of the Monitor 3 Fix the recorder bracket onto the rear housing with two M3x6 screws as shown below for rear housing with no hot pressed nuts use two PT3x8 tapping screws to fix the recorder bracket Recorder bracket 4 Insert one end of the recorder cable into the J10 socket on the interface
35. NIBP invasive blood pressure IBP cardiac output C O and carbon dioxide CO2 The patient monitor also NW Provides audible and visual alarm indications in case of patient or equipment problems E Enables displaying reviewing storing and transferring of real time data and wave NW Incorporates multiple input devices such as buttons knob and touchscreen NW Enables program upgrade over the network E Integrates the information of other devices which include but are not restricted to defibrillator Local Display Pa Remote Monitor The above figure shows a system consists of the MEC patient monitor and its peripheral devices The MEC patient monitor Can be used for monitoring the physiological parameters giving alarms and reviewing patient data etc Supports recorder Supports nurse call signal synchronization defibrillation signal and analog output signal Supports Wi Fi module wired network remote view and communication with the HyperVisor Central Monitoring System Supports a secondary display Supports external AC power source and an internal battery Supports clinical data acquisition which has two ways by SD card and by USB drive The system software should support data output function for SD card is a built in device 2 2 System Connections 2 2 1 Installation Support The patient monitor can be mounted on a wall bracket or on a trolley support The wall bracket or tr
36. NOTE Provides application tips or other useful information to ensure that you get the most from your product 1 1 1 1 1 Dangers There are no dangers that refer to the product in general Specific Danger statements may be given in the respective sections of this manual 1 1 2 Warnings NWARNING All installation operations expansions changes modifications and repairs of this product are conducted by Mindray authorized personnel There is high voltage inside the equipment Never disassemble the equipment before it is disconnected from the AC power source or the battery When you disassemble reassemble a parameter module a patient leakage current test must be performed before it is used again for monitoring The equipment must be connected to a properly installed power outlet with protective earth contacts only If the installation does not provide for a protective earth conductor disconnect it from the power line and operate it on battery power if possible Disposal of the packaging material should observe the applicable waste control regulations and keeping it out of children s reach 1 1 3 Cautions ANCAUTION Make sure that no electromagnetic radiation interferes with the performance of the equipment when preparing to carry out performance tests Mobile phone X ray equipment or MRI devices are a possible source of interference as they may emit higher levels of electromagnetic radiation Before connecti
37. Signal Cable Optional 1 Push the four clamps aside as shown below and take out the mainstream CO interface board Mainstream CO interface board 7 21 2 Screw the connector of the mainstream signal cable clockwise with a sharp nose plier Pull the connector up to remove the mainstream signal cable signal cable 7 7 2 Removing the Microstream CO Connector Assembly Optional Push the four clamps aside as shown below and take out the microstream CO interface assembly Microstream CO connector assembl 7 7 3 Removing the Watertrap Base Assembly Optional 1 Unscrew the two screws of the watertrap indicated below with a screwdriver and remove the watertrap base assembly Screw of the watertrap 7 22 2 Unscrew the four PT2x6 screws indicated below and take out the watertrap base bracket 7 7 4 Removing the Cables from the Parameter Connector Assembly To remove the cables loose the connectors clockwise with a sharp nose plier To reassemble the cables screw the connectors counter clockwise to the correct sockets as shown below Make sure that the connector is installed in place 7 23 7 7 5 Removing the Recorder 1 Push the two clamps aside and take out the recorder drive board as shown below Recorder drive board 2 Unscrew the two PT2 6 screws and disconnect the cable between the recorder drive board and recorder keypad and the flexible cable as shown below
38. Then remove the thermal print head and recorder drive board Thermal print head Cross recessed pan head self tapping screw PT2x6 Cable between the recorder drive board and Flexible cable recorder keypad 3 Unscrew the two PT2 6 screw indicated below and take out the keypad a Keypad ab Cross recessed pan head self tapping screw PT2x6 7 24 O Parts 8 1 Introduction This section contains the exploded views and parts lists of the main unit It helps the engineer to identify the parts during disassembling the patient monitor and replacing the parts This manual is based on the maximum configuration Your equipment may not have same parts and the quantity of the screws or stacking sleeves etc may be different with those included in the parts lists Hardware architecture of the main unit is shown below Main Unit y Front housing assembly y Front oanel Rear housing assembly Others Wifi antenna Grounding washer Cables Others ON OFF key Rubber feet ON OFF key board Others Knob Encoder Straight connector L shape connector NIBP pipe Pump cushion Filter Reducer Others y y Waterproof strip Rear panel assembly Ba
39. able Once you isolate a PCB you suspect defective follow the instructions in 7 Disassembly and Repair to replace the PCB with a known good one and check that the trouble disappears or the patient monitor passes all performance tests Defective PCB can be sent to us for repair If the trouble remains exchange the replacement PCB with the original suspicious PCB and continue troubleshooting as directed in this chapter To obtain information on replacement parts or order them refer to 8 Parts 6 3 Checking Patient Monitor Status Some troubleshooting tasks may require you to identify the hardware version and status of your monitor To check equipment status l Select Main Menu Maintenance gt gt gt Monitor Information gt gt Then you can view the information on system start time self check etc 2 Select Main Menu Maintenance gt gt Factory Maintenance gt gt enter the required password Monitor Information gt gt You can also view the information on the monitor s current status 6 4 Checking Software Version Some troubleshooting may involve software compatibility Thus it requires you to know your monitor configuration and software version For detailed information on version compatibility please contact our Customer Service Department To view information on the system configuration and system software version l Select Main Menu Maintenance gt gt Software Version gt
40. and peripheral devices Disconnect the AC power source and remove the battery N WARNING Before disassembling the equipment be sure to eliminate the static charges first When disassembling the parts labeled with static sensitive symbols make sure you are wearing electrostatic discharge protection such as antistatic wristband or gloves to avoid damaging the equipment Properly connect and route the cables and wires when reassembling the equipment to avoid short circuit Select appropriate screws to assemble the equipment If unfit screws are tightened by force the equipment may be damaged and the screws or part may fall off during use causing unpredictable equipment damage or human injury Follow correct sequence to disassembly the equipment Otherwise the equipment may be damaged permanently Be sure to disconnect all the cables before disassembling any parts Be sure not to damage any cables or connectors Be sure to place removed screws and disassembled parts properly preventing them from being lost or contaminated Place the screws and parts from the same module together to facilitate reassembling eo To reassemble the equipment first assemble the assemblies and then the main unit Carefully route the cables eo Make sure that the waterproof material is properly applied during reassembling 7 3 Disassembling the Main Unit NOTE eo The recorder can be disassembled separately e To disassemble the equipmen
41. ate the status of AC mains battery as well as the monitor s power on off status 2 4 4 Alarm Lamp Board The alarm lamp board is located at the top of the front housing It has two color indicators red and yellow The alarm lamp board directly connects the main board through a cable It is controlled directly by the main board 2 4 5 Display IMEC8 MEC10 and iMEC12 respectively support 8 inch 10 inch and 12 inch LCDs The display connects the main board through a display signal cable and a backlight cable The interface cables for the three types of patient monitors are different and cannot be mixed The reliability of display signal cable is relatively poor If display problem occurs consider first to replace the display signal cable 2 4 6 Touchscreen and Touchscreen Control Board The fully configured MEC patient monitor supports touchscreen The touchscreen can be controlled by touch and can be calibrated The touchscreen is connected with the touchscreen control board and the main board The touchscreen control board drives the touchscreen and implements communication with the patient monitor The touchscreen control board communicates with the main board via an DC interface and connects the touchscreen via FPC 2 5 Rear Housing Assembl The rear housing assembly mainly includes power management system multi parameter collecting and processing system recorder and speaker The power management system consists of three k
42. ation change Contents of this manual are subject to change without prior notice NW Revision number 3 0 NW Release time May 2012 2011 2012 Shenzhen Mindray Bio Medical Electronics Co Ltd All rights reserved Preface Manual Purpose This manual provides detailed information about the assembling dissembling testing and troubleshooting of the equipment to support effective troubleshooting and repair It is not intended to be a comprehensive in depth explanation of the product architecture or technical implementation Observance of the manual is a prerequisite for proper equipment maintenance and prevents equipment damage and personnel injury This manual is based on the maximum configuration therefore some contents may not apply to your monitor If you have any question please contact our Customer Service Department Intended Audience This manual is for biomedical engineers authorized technicians or service representatives responsible for troubleshooting repairing and maintaining the patient monitors Abbreviations Abbreviations used in this manual are central monitoring system printed circuit board Passwords A password may be required to access different modes within the monitor The passwords are listed below User maintenance Factory maintenance Demo mode Configuration mode 888888 User adjustable 332888 2088 315666 User adjustable II Table of Contents EE 1
43. bled if Recorder is set to Off in the Factory Maintenance menu 5 18 5 11 4 Software Version Selecting the Software Version gt gt will show software version information as shown below Software Version Software Version MotherBoard FPGA Logic Nios Software Version MotherBoard Audio software Version vu 5 19 Software Version IMR Nios Module FPGA LogiciHios Software NA Version SMA Nios Module FPGA LogiciNios Vu software Version External Module Interface Board Version Language Library Version LS 04 00 Icon Library Version LS 0 00 Logo Library Version 04 0 0 In the above figure L Za Sie System software version Power software version SpO gt software version 0 0 indicates that the monitor is equipped with Nellcor or Masimo SpO board MPM software version 9 11 5 Monitor information recording Selecting Monitor Information gt gt will show the status of the patient monitor as shown below Monitor Information Eg cr a F SN sety H K IMR Nios Module PCB BOM Version Electro 5 20 NOTE If the main board is replaced you need to check the label on the main unit and reconfigure the serial number of the patient monitor 5 11 6 Calibrate NIBP For details refer to section 5 4 4 NIBP Test and Calibration Maintenance and Test Report See the above sections for detailed test procedures and contents Customer name Customer address Servicing
44. bly as described in 7 3 2 Removing the Parameter Connector Panel Assembly and then split the original labels on the parameter connector assembly Assemble the microstream CO connector assembly to the parameter connector assembly as described in 7 7 2 Removing the Microstream CO2 Connector Assembly Optional Make sure it is assembled in position Fix the gas outlet nozzle onto the parameter connector assembly with an M5 nut as shown below CO outlet nozzle Install the microstream CO2 module into the parameter module assembly as described in 7 6 3 Removing the Microstream CO2 module Optional Connect the parameter connector assembly and parameter module pipe as described in 7 3 3 Disassembling the Parameter Module Assembly Make sure the pipe is inserted in position Then install the microstream CO connector into the microstream CO connector assembly Re assembly the equipment correctly Select appropriate parameter labels from the upgrade kit and paste them onto the parameter connector assembly based on the configuration of the serviced equipment Install the AC inlet hook as shown in the figure below Make sure the direction is correct AC Inlet Hook 4 8 When the hardware is assembled correctly as per the above procedure connect the equipment with AC power turn on the equipment and select Main Menu Maintenance Factory Maintenance gt gt enter the required password Device Config gt
45. board and the other end to the recorder Then fix the recorder onto the rear housing with two M3x6 screws as shown below Screw Phillips M3x6 with washer Recorder cable 5 Re assembly the equipment correctly MEC8 2 Separate the front and rear housing as described in 7 3 1 Separating the Front and Rear Half of the Monitor and then take out the parameter module and interface panel as described in step 1 in 7 3 2 Removing the Parameter Connector Panel Assembly 3 Fix the recorder bracket connect the recorder cable and install the recorder as described in steps 3 and 4 in tIMECI2ZAMECIO 4 Install the parameter module and interface panel and reassemble the equipment correctly When the hardware 1s assembled correctly as per the above procedure connect the equipment with AC power turn on the equipment and select Main Menu Maintenance Factory Maintenance gt gt enter the required password and then in the maintenance menu select Recorder gt gt and change the setting to ON Exit factory maintenance and turn off the equipment Then restart the equipment wait for a few seconds install the papers and perform printing test as per 5 9 Recorder check 4 2 5 Upgrading CO 4 2 5 1 Upgrade Package Upgrade Monitor config Description of upgrade package PN of upgrade package package before upgrade Capnostat mainstream CO upgrade kit 801 6301 00017 00 Oridion microstream CO
46. configuration upgrade kit 1MEC12 10 without 801 6301 00028 00 main board 4 2 8 2 Upgrade Method l Select the correct upgrade kit based on the configuration of the serviced equipment For monitors with full configuration select upgrade kits with no main boards 2 Remove the multi parameter module from the parameter module assembly as described in 7 6 6 Removing the Multi parameter Module and then remove the power management and interface board on the rear housing For monitors with standard configuration the main board on the front housing shall also be removed 3 Install the multi parameter module main board only for monitors with standard configuration and power management and interface board For MECH patient monitors the shield cover and its insulation sheet shall be installed on the main board and for 1MEC10 12 patient monitors the grounding sheet shall also be installed Shield cover for main board Grounding sheet MEC8 MEC10 MEC12 4 Re assembly the equipment correctly 4 11 5 Replace the original IO label on the rear housing with the one with full configuration in the upgrade kit IO label When the hardware is assembled correctly as per the above procedure connect the equipment with AC power turn on the equipment and perform test on the nurse call and analog output functions as described in chapters 5 5 Nurse Call Function Test and 5 6 Analog Output Performance Test
47. control board and main board are properly connected 2 Check that the cables and connectors are not loose Touchscreen control Replace the touchscreen control board board defective Touchscreen defective Replace the touchscreen The main board failed Replace the main board Touch position Touchscreen not Calibrate the touchscreen invalid calibrated 6 6 3 Alarm Lamp Failures Symptoms Possible Cause Corrective Action The alarm lamp is Cable defective 1 Check that the cable between the alarm lamp not lit board and main board is correctly connected extinguished 2 Check that the cables and connectors are not or the alarm lamp damaged illuminates Alarm lamp board abnormally Replace the alarm lamp board The mam board failed Replace the main board 6 6 4 Button and Knob Failures Symptoms Possible Cause Corrective Action Buttons do not Cable defective 1 Check that the cable between the keypad board work and main board is correctly connected 2 Check that the cables and connectors are not damaged Keypad board Replace the keypad board failure Knob does not Cable defective Check that the cables between the knob and keypad work and keypad and main board are properly connected 2 Check that the cables and connectors are not damaged Knob failure Replace the knob encoder Keypad board Replace the keypad board failure 6 6 5 Sound Failures Symptoms Possible Cause Corrective Action No hardkey
48. ctor devices board failed Replace the connector board USB drive data transfer The main board failure failed Replace the main board Select Main Menu Maintenance gt gt User Maintenance gt gt enter the required Improper setup password Others gt gt and set Data Transfer Method to USB Device 6 6 9 SD Card Failure Symptoms Possible Cause Corrective Action Abnormal patient admitting Admit the patient properly SD card full unavailable for Delete garbage patient data remove the Fails to review more patient data related alarm and readmit the patient archived patient Format the SD card on the patient monitor data SD card fails Then restart the monitor If the problem remains replace the SD card The main board failed Replace the main board 6 6 10 Wired Network Related Problems Unable to connect the Incorrect LAN cable Check LAN cable connection LAN cable shall wired network connection not be longer than 50 m Incorrect IP address Check for IP address conflict If yes configuration reconfigure the IP address Cable defective 1 Check that the cable between the interface board and main board is correctly connected 2 Check that the cables and connectors are not damaged The connector board Replace the connector board failed The main board failed Replace the main board The monitor is Incorrect LAN cable Check LAN cable connection LAN cable shall frequen
49. e Replace any defective part NW Inspect wiring for bad crimps poor connections or damage NH Test the wall outlet verify it is grounded and is free of other wiring abnormalities Notify the user or owner to correct any deviations As a work around check the other outlets to see if they could be used instead NW Change another probe to confirm if the fail is caused by console NW Ifthe leakage current measurement tests fail on a new unit and if situation can not be corrected submit a Safety Failure Report to document the system problem Remove unit from operation NW If all else fails stop using and inform the Customer Service Engineer for analysis and disposal LIMITS For CF applied parts 9 10uA in Normal Condition 9 50uA in Single Fault Condition For BF applied parts 10uA DC 100uA AC in Normal Condition 50uA DC 500uA AC in Single Fault Condition A 6 Mains on Applied Part Leakage The Mains on Applied Part test applies a test voltage which is 110 of the mains voltage through a limiting resistance to selected applied part terminals Current measurements are then taken between the selected applied part and earth Measurements are taken with the test voltage 110 of mains to applied parts in the normal and reverse polarity conditions as indicated on the display The following outlet conditions apply when performing the Mains on Applied Part test NW Normal Polarity NW Reversed Polarity Preparation To
50. e Kit For the exploded view and parts list of Oridion microstream CO module assembly refer to Section 8 2 10 Oridion Microstream CO2 Module Kit 8 4 13 Capnostat Mainstream CO Module Kit For the exploded view and parts list of Capnostat mainstream CO module assembly refer to Section 8 2 11 Capnostat Mainstream CO2 module kit 8 4 14 TR6F Recorder Kit For the exploded view and parts list of the TR6F recorder kit refer to Section 8 2 12 TR6F Recorder Kit 8 4 15 Battery Interface Board Assembly For the exploded view and parts list of the battery interface board assembly refer to Section 8 2 13 Battery charge board assembly 12 inch 8 5 Other Maintainable Parts Mainstream CO signal cable 009 001994 00 MO02C sidestream communication cable 009 001995 00 Cable between interface board and C O 009 001996 00 module Cable between the interface board and 009 001997 00 mainstream converter board Recorder cable 009 002000 00 EN Cable for AC DC module 009 002108 00 E Cable for touchscreen control board 009 002109 00 gt j 5 y Cable between the interface board and 009 001998 00 microstream converter board 0 8 4 AU display cable 009 0021 10 00 configu 1 Display signal cable Truly 8 009 002468 00 Cable for display signal AU 10 009 002111 00 eg Cable for display signal AU 12 009 002112 00 li 8 AU display backlight cable 009 002113 00 Eo 10 4 AU display backlight cable 009 002114 00
51. e Problems Symptoms Possible Cause Corrective Action Power failure or unintended power off during boot file Return the main board to factory for repair upgrade Boot file upgrade fails 1 Check the network connector on the patient monitor Incorrect network connection 2 Make sure that the hub or switch runs normally Check that net twines are of the right type and have been connected correctly P d E a a Wrong upgrade package has been downloaded Select package according to system requirement Upgrade package shall be pkg files Configure a fixed IP address for the patient Incorrect IP address monitor We recommend not to upgrade a configuration program when the patient monitor is connected to a network with multiple PCs Battery abnormal after upgrading the power management program Fails to power cycle the patient monitor after upgrading the power management program Upgrade the power management software again and then power cycle the patient monitor 6 6 13 Technical Alarm Messages Refer to the Operator s Manual D Disassembly and Repair 7 1 Tools Required To disassemble and replace the parts and components the following tools may be required Philips screwdrivers Tweezers Sharp nose pliers Clamp 7 2 Preparations for Disassembly Before disassembling the equipment finish the following preparations Stop patient monitoring turn off the equipment and disconnect all the accessories
52. e kit Ordion Microstream CO module kit 8 2 8 Parameter connector panel assembly 8 2 8 1 Exploded View number Parameter label standard 047 005546 00 AS Label 047 005695 00 Configured standard IBP C O sidestream microstream C L S Label standard IBP 047 005756 00 Label standard C 0 047 005757 00 02 abel standard C O sidestream microstream 047 005758 00 CO Label standard mainstream CO 047 005759 00 O2 Label standard C O sidestream microstream 047 005760 00 C Label standard C O mainstream CO2 047 005761 00 Label standard IBP C O 047 005762 00 N standard IBP sidestream microstream 047 005763 00 CO2 Label standard IBP mainstream CO2 047 005764 00 Label standard IBP C O mainstream CO2 047 005765 00 Steal ball 2 5 Microstream CO connector assembly 9201 30 35923 As Mainstream CO interface board eC E Lremesemesenm 1 A 1 nu sames seems osa 1 Ep me e y o ie ema 1 O CATA CON D eee e EEN w HEH Multi parameter signal cable Nellcor SpO Temp IBP A r SpO Temp IBP SpO Temp SpO Temp Multi parameter signal cable Masimo SpO Temp 8 2 9 Mindray Sidestream CO Module Kit 8 2 9 1 Exploded View 8 2 9 2 Parts List Description FRU part SE number CO module unit M02C 115 010077 00 Cross recessed pan head self tapping screw PT3x10 stainless steel AG airway sampling line T 10 AG airway sampling line T 50 U
53. e sure the airway has no leakage Select User Maintenance gt gt enter the required password Maintain CO2 gt gt Calibrate CO2 gt gt Connect the test system as follows 5 13 ess I I Flowmeter Sampling line Relief valve T shape connector y ee Gas bottle 5 Adjust the relief valve and make sure the flowmeter reading is stable and within 10 and 50 L min 6 Check the realtime CO value is within 6 0 3 in the Calibrate CO2 menu Calibration Tools required W A steel gas cylinder with 6 0 05 CO and balance gas N2 EH T shape connector NW Appropriate tubing 1 Make sure that the sidestream CO module or microstream CO module has been warmed up or started up 2 Check the airway for leakage and perform a leakage test as well to make sure the airway has no leakage 3 Select Main Menu Maintenance gt gt User Maintenance gt gt enter the required password Maintain CO2 gt gt Calibrate CO2 gt gt to enter the Calibrate CO2 menu 4 Then select Zero 5 After the zero calibration is finished successfully connect the equipment as follows 5 14 a WM Flowmeter Sampling line Relief valve d A Monitor T shape connector Gas bottle 6 Adjust the relief valve and make sure the flowmeter reading is stable and within 10 and 50 L min 7 Inthe Calibrate CO2 menu enter the vented CO concentration
54. een c0ccccceseeesssssssseeseessssssssesssssaas 8 5 8 2 4 Rear Housing Network VGA USB Anolog Input amp Output 8 7 8 2 5 Reat Housing Assembly EE 8 9 8 2 0 Battery Compartment Assembly see A ab 8 10 8 2 1 Parameler module assembly ee ee atte edita cal 8 11 8 2 8 Parameter connector panel assembly cid 8 13 8 2 9 Mindray Sidestream CO Module km 8 15 8 2 10 Oridion Microstream CO Module Km 8 16 8 2 11 Capnostat Mainstream CO module kt 8 17 8 212 TROF Recorder E 8 18 8 2 13 Battery charge board assembly 12 mcht 8 19 E E EE 8 20 e r Ee UL ins tae ON A leat Adee a Rea 8 20 8 3 2 Front Panel Assembly 10 Inch Touchscreen Wi Fi 1G SD Card 8 21 8 3 3 Fujitsu Touchscreen Kit 10 Tac LCD i 8 23 8 3 4 Front Housing Assembly 10 Inch ooooonnnnnnnicinnnnnnnnonononoooooooroooro nono nonononononoos 8 24 8 3 5 Tianma LCD display kit 10 mcht 8 25 8 3 0 Rear Housing Assembly 22124 i O E 8 26 8 3 7 Ee ET el EE 8 28 8 3 8 Battery Compartment Assembly ccccceeessssssesssesssseseeeeseeesseeessnssseaaas 8 29 8 3 EE Ee 8 30 So 10 Parameter Connector Assembly enge tee ee ecto 8 30 8 3 11 Mindray Sidestream CO Module Km 8 30 8 3 12 Oridion Microstream CO Module ku 8 30 8 3 13 Capnostat Mainstream CO Module ku 8 30 E E TRG E RC COLA CE Roll EE 8 31 8 3 15 Battery Interface Board Assembly ooonnnnnnnncinicicococononocinonncinnnncnnnnnnninnninananns 8 31 SAME o ic
55. embly 8 115 010390 00 uote ener ad 801 6301 00001 00 45 management interface board configu 6301 Power management and interface red board PCBA with standard 801 6301 00002 00 configuration ECG Temp NIBP Mindray SpO configu Parameter module assembly red ECG Temp NIBP Nellcor SpO gt N e ECG Temp NIBP Masimo Sp Parameter module assembly ECG Temp NIBP Mindray SpO IBP Parameter module assembly ECG Temp NIBP Nellcor SpO gt IBP Parameter module assembly ECG Temp NIBP Mindray SpO analog output J Cross recessed pan head self tapping screw PT 4x14 o Interface board gasket 10 y Cross recessed pan head self tapping screw PT3x8 11 J Parameter connector panel assembly 115 010355 00 ECG Temp NIBP Mindray SpO2 configu Parameter connector panel assembly 115 010356 00 red ECG Temp NIBP Nellcor SpO gt Parameter connector panel assembly ECG Temp NIBP Masimo SpO2 Parameter connector panel assembly 115 010358 00 ECG Temp NIBP Mindray SpO2 IBP Parameter connector panel assembly 115 010359 00 ECG Temp NIBP Nellcor SpO IBP Parameter connector panel assembly 115 010360 00 ECG Temp NIBP Masimo SpO IBP Thermal conductive gel for AC board 8 8 8 2 5 Rear Housing Assembly 8 2 5 1 Exploded View 8 2 5 2 Parts List 1 S y Cross recessed pan head self tapping y screw PT3x8 Rubber Feet 8 9 Speaker 2W 4ohm 60mm 020 000015 00 11 y Gasket speaker pressure plate and
56. eplacement Electrical Safety 2 After the monitor drops Inspection 3 At least once every two years Pee 1 When the touchscreen appears abnormal Touchscreen calibration l 2 After the touchscreen is replaced Recorder check Following any repair or replacement of the recorder Electric Safety Tests EE ET test 1 When first installed g 2 Whenever a battery is replaced Battery check Once every six months or if the battery run time reduced Performance test ae significantly 5 2 Visual Inspection Inspect the equipment for obvious signs of damage The test is passed if the equipment has no obvious signs of damage Following these guidelines when inspecting the equipment NW Carefully inspect the case display screen buttons and knob for obvious signs of damage Inspect the power cord wall mount and accessories for obvious signs of damage Inspect all external connections for loose connectors bent pins or frayed cables Inspect all connectors on the equipment for loose connectors or bent pins Make sure that safety labels and data plates on the equipment are clearly legible 5 3 Power on Test This test is to verify that the patient monitor can power up correctly The test is passed if the patient monitor starts up by following this procedure 1 Insert the battery in the battery compartment and connect the patient monitor to the AC mains The AC mains LED and battery LED light 2 Press the power on
57. er signal cable Multi parameter signal cable Parameter endo connector assembly MECG Seen cable s MEC10 12 MEC8 connector assembly 2 For equipments with optional C O and CO modules remove the parameter module assembly as described in 7 3 3Disassembling the Parameter Module Assembly 7 3 7 3 3 Disassembling the Parameter Module Assembly 1 Lay the equipment on the work surface as shown below and unscrew the four M410 SCTCWS 2 qu r MEC10 12 iMECS8 2 Disconnect the multi parameter signal cable NIBP pipe ECG signal cable the cable between the parameter board and interface board CO communication cable optional and the cable between the interface board and M03B module optional respectively as shown below Multi parameter signal cable Cable between parameter board and interface board i ECG signal cable e CO communication cable optional Cable between interface board and M03B module MEC10 12 For MECH patient monitors the power management and interface board is located below the parameter module assembly So the correct sequence is take out the parameter module assembly and disconnect the CO communication cable optional and the cable between interface board MO3B module optional Multi parameter signal cable TO CO communication 7 iMEC8 cable optional 3 For equipments with
58. est device deficiencies or operator concerns A 3 Device Labeling Check the labels provided by the manufacturer or the healthcare facility are present and legible E Main unit label NW Integrated warning labels A 2 A 4 Earth Leakage Test Run an Earth Leakage test on the device being tested before performing any other leakage tests Leakage current is measured the following ways NW Earth Leakage Current leakage current measured through DUT outlet Earth NW Earth Leakage Current AP EARTH ALL Applied Parts connected to Earth leakage current measured through DUT outlet Earth There is no need to attach a test lead the 601 PRO automatically connects the measuring device internally To Perform the Test l From the MAIN MENU or with the outlet unpowered plug the DUT into the 601PRO front panel outlet and turn on the device 2 Attach the device s applied parts to the 601PRO applied part terminals if applicable 3 Press shortcut key 4 The Earth Leakage test appears on the display and the test begins immediately Earth Leakage Outlet Rev Pol No Earth L2 No AP Earth OuA Limit Inv DUT OFF EARTH NO L2 AP EARTH SOFT KEY 1 toggles the DUT outlet Polarity from Normal to Off to Reverse SOFT KEY 2 toggles the DUT outlet from Earth to No Earth SOFT KEY 3 toggles the DUT outlet from L2 to No L2 SOFT KEY 4 toggles the AP to Earth to No AP to Earth gt E E E E Press the print data key at any
59. ey components AC DC power board DC DC and power management battery and battery back board The structure 1s shown below BAT VIN bus bar voltage Brown circuits are placed on the connector board The three boards are introduced respectively in the following 2 5 1 AC DC Power Board The AC DC power board is located at the metal sheet of battery compartment at the lower part of the patient monitor It transforms the input AC 100 to 240V AC 50 60 Hz into 15 2 V bus voltage VIN which is the power source for all voltages in the patient monitor The AC DC power board supplies power for all modules through the two pin power cord connecting to the interface board 2 5 2 Interface Board DC DC Power Management Circuit The interface board mainly performs DC DC conversion power management and transmission of external connector signals E DC DC Output 12 V 10 8 to 12 6V 5V 5 Power management and interface DC DC conversion circuit Single lithium battery charging and discharging management Power on off control no power on delay and power off delay Battery type detection current high capacity and low capacity lithium batteries Battery on site detection Battery voltage capacity detection AC or battery power source detection Temperature check 2 12 E Communication with main board NW External connector signal transfer RJ45 USB multi functional connector and VGA The interface board 1s the signal center
60. fore upgrade e Do not shut down or power off the equipment when upgrading the boot software Otherwise it may cause the equipment to break down o Software upgrade should be performed by qualified service personnel only NOTE o Make sure the version of the upgrade package is what you desired To obtain the latest upgrade package please contact Mindray Customer Service Department 4 16 5 Testing and Maintenance 5 1 Introduction To ensure the patient monitor always functions normally qualified service personnel should perform regular inspection maintenance and test This chapter provides a checklist of the testing procedures for the patient monitor with recommended test equipments and frequency The service personnel should perform the testing and maintenance procedures as required and use appropriate test equipments The testing procedures provided in this chapter are intended to verify that the patient monitor meets the performance specifications If the patient monitor or a module fails to perform as specified in any test repairs or replacements must be done to correct the problem If you have any question contact our Customer Service Department CAUTION All tests should be performed by qualified service personnel only O Care should be taken to change the settings in User Maintenance and Factory Maintenance menus to avoid loss of data Oo Service personnel should acquaint themselves with the test tools and
61. ges first When disassembling the parts labeled with static sensitive symbols make sure you are wearing electrostatic discharge protection such as antistatic wristband or gloves to avoid damaging the equipment e Properly connect and route the cables and wires when reassembling the equipment to avoid short circuit o Select appropriate screws to assemble the equipment If unfit screws are tightened by force the equipment may be damaged and the screws or part may fall off during use causing unpredictable equipment damage or human injury e Follow correct sequence to disassembly the equipment Otherwise the equipment may be damaged permanently Disconnect all the cables before disassembling any parts Be careful not to damage any cables or connectors Place removed screws and disassembled parts properly preventing them from being lost or contaminated 4 2 Hardware Upgrade 4 2 1 Upgrading the 1G SD Storage Card 4 2 1 1 Upgrade Package Upgrade Monitor config Description of upgrade PN of upgrade package package before upgrade package Main board standard 1G SD storage card upgrade kit IG SD Main board standard IG SD storage card upgrade kit 801 6303 00006 00 e configuration 1 MEC10 Main board standard 1G SD storage card upgrade kit card iMEC12 801 6301 00012 00 Main board full G SD storage card upgrade kit 801 6301 00026 00 configuration without main board 4 2 1 2 Upgrade Method 1 Select the correc
62. gt You can also view the information on system software version and module software version 2 Select Main Menu Maintenance gt gt Factory Maintenance gt gt enter the required password Software Version gt gt You can also view the information on system software version and module software version 6 5 Checking Technical Alarms Before troubleshooting the patient monitor check for technical alarm messages If an alarm message is presented eliminate the technical alarm first For detailed information on technical alarm message possible cause and corrective action refer to the patient monitor s Operation Manual 6 6 Troubleshooting Guide 6 6 1 Power On Off Failure Symptoms Possible Cause Corrective Action The patient AC mains not connected Check that AC mains is properly connected or monitor fails to or battery too low battery capacity is sufficient Start Power supply protection Refer to 6 6 6 Power Supply Failures W SS SE Cable defective 1 Check the power switch and the cables SE E SE between the indicator board and keypad keypad EE and main board power board and interface board snup BER does and interface board and main board and see if not light or fails they are properly connected 2 Check that the cables and connectors are not damaged Power and LED Replace the power and LED indicator board indicator board defective Power board defective Replace the power board T
63. he connector board Replace the connector board failed The main board failed Replace the main board 6 6 2 Display Failures Symptoms Possible Cause Corrective Action The display is Cable defective 1 Check if the cable between the display and blank or black main board and the backlight cable are correctly connected 2 Check that the cables and connectors are not damaged Main board defective Replace the main board Display defective Replace the display Images Main board error Replace the main board or upgrade the main overlapped or board with the upgrade software distorted Cable defective 1 Check if the cable between the display and main board and the backlight cable are correctly connected 2 Check that the cables and connectors are not damaged Snows or flashing Cable defective 1 Check that the cable between the secondary specks on the display and the monitor is correctly connected display 2 Check that the cables and connectors are not The display does damaged not function The connector board Replace the connector board failed The main board failed Replace the main board Touchscreen does Touchscreen disabled Check if there isa H symbol displayed above not respond the Main Menu quickkey If yes press and hold the Main Menu quickkey for more than 3 seconds to enable the touchscreen Cable defective Check that the cables between the touchscreen and touchscreen control board and touchscreen
64. he exploded view and parts list of the TR6F recorder kit refer to Section 8 2 12 TR6F Recorder Kit 8 3 15 Battery Interface Board Assembly For the exploded view and parts list of the battery interface board assembly refer to Section 8 2 13 Battery charge board assembly 12 inch 8 4 MEC12 8 4 1 Main Unit For the exploded view and parts list of the main unit refer to Section 8 3 1 Main unit 8 4 2 Front Panel Assembly 12 Inch Touchscreen Wi Fi 1G SD Card 8 4 2 1 Exploded View 8 4 2 2 Parts List Screw pan head Phillips M3x6 PN Ze Touchscreen control board 3 y Screw Pan head with washer J Phillips M3x8 051 000829 00 Main board PCBA 801 6302 00001 00 Fujitsu touchscreen kit 12 Inch in J Tonene cern resistive type 021 000059 00 12 1 4 line 12 inch touchscreen short gasket 6301 keypad PCBA 12 1 inch 051 000878 00 11 Key 12 inch Chinese 049 000335 00 As configured Key 12 inch English 049 00035 1 00 Key 12 inch Italian 049 000385 00 Key 12 inch Spanish 049 000386 00 Key 12 inch Portuguese 049 000387 00 Key 12 inch French 049 000388 00 Key 12 inch German 049 000389 00 12 y FUJI 12 Touchscreen long y position pad Encoder board 0010 30 43089 14 For monitors Front housing 12 inch 801 6301 00010 00 with machine 043 001969 01 IES For monitors screws position pad 18 19 20 l 8 32 8 4 3 Fujitsu Touchscreen Kit 12 Inch 8 4 3 1
65. he latest measurement NOTE eo If all of the applied parts correspond to the instrument type the applied parts will be tied together and one reading will be taken If any of the applied parts differ from the instrument type all applied parts will be tested individually based on the type of applied part This applies to Auto and Step modes only In Case of Failure NW Check any broken of the enclosure Replace any defective part NW Inspect wiring for bad crimps poor connections or damage NH Test the wall outlet verify it is grounded and is free of other wiring abnormalities Notify the user or owner to correct any deviations As a work around check the other outlets to see if they could be used instead NW Change another probe to confirm if the fail is caused by console m Ifthe leakage current measurement tests fail on a new unit and 1f situation can not be corrected submit a Safety Failure Report to document the system problem Remove unit from operation WR If all else fails stop using and inform the Customer Service Engineer for analysis and disposal LIMITS NW For CF applied parts SOUA NW For BF applied parts 5000uA A 7 Patient Auxiliary Current Patient Auxiliary currents are measured between any selected ECG jack and the remaining selected ECG jacks All measurements may have either a true RMS or a DC only response Preparation l From the MAIN MENU or with the outlet unpowered plug the DUT into the
66. hey could be used instead NW Change another probe to confirm if the fail is caused by console m Ifthe leakage current measurement tests fail on a new unit and if situation can not be corrected submit a Safety Failure Report to document the system problem Remove unit from operation NW fall else fails stop using and inform the Customer Service Engineer for analysis and disposal LIMITS For CF applied parts 9 10uA in Normal Condition 50uA in Single Fault Condition For BF applied parts 10uA DC 100uA AC in Normal Condition 50uA DC 500LA AC in Single Fault Condition A 8 Functional test For functional test items please refer to relevant functional tests in Chapter 3 Testing and Maintenance A 10 ELECTRICAL SAFETY INSPECTION FORM American Version Overall assessment Scheduled inspection Test item 1 2 3 8 Unopened repair type Test item 1 2 3 8 Opened repair type not modify the power part Test item 1 2 3 4 8 including transformer or patient circuit board Opened repair type modify the power part Test item 1 2 3 4 5 6 7 8 including transformer or patient circuit board Equipment Control Number Measurement equipment SN Date of Calibration INSPECTION AND TESTING Pass Fail Power Cord Plug Device Enclosure and Accessories Device Labeling Normal condition NC 1 wA Max Earth E condition SFC SFC 1000u4A eee SE Patient CF applied part 5 GEN eege UA NC 101A SE SOWA
67. ible causes Re install the paper roll Cable defective 1 Check that the cable between the recorder and main board is correctly connected 2 Check that the cables and connectors are not damaged Recorder power Check if the power module outputs 5 V DC and 12 V supply failure DC correctly Recorder defective defective Recorder defective Replace the recorder si Replace the recorder recorder Poor print quality Paper roll not Stop the recorder and re install the paper roll or paper not properly installed feeding properly Print head dirty 1 Check the thermal print head and the paper roller for foreign matter 2 Clean the thermal print head with an appropriate clean solution Print head failure Replace the thermal print head Recorder defective Replace the recorder 6 6 8 Output Interface Failure Symptoms Possible Cause Corrective Action 1 Check that the cable between the parameter board and interface board is properly connected 2 Check that the cables and connectors are not damaged No analog out signal SEN Replace the connector board board failed p Multi parameter l orita e Replace the multi parameter board Cable defective USB device does not 1 Check that the cable between the interface board function assume that the Cable defective and main board 1s correctly connected peripheral devices are 2 Check that the cables and connectors are not good damaged Unable to use the USB Thaconne
68. icate with the main board and realize analog output and Defib sync output It adopts the DSP processor as the core For ECG applications the self developed Mindray ECG_ASIC chip is used to realize 3 5 12 lead ECG and Resp I II lead selectable measurement which greatly simplifies the sampling and control of ECG signals for the DSP As for NIBP IBP and Temp measurement the high precision 2 A ADC is used to realize a direct sampling of corresponding parameter signals Mindray SpO measurement is realized by a tacking connector The Nellcor and Masimo SpO2 boards are also compatible with the multi parameter module being connected through a BTB socket m Supports 2 channel 3 5 lead ECG monitoring and 12 lead in future and I II lead Resp monitoring Provides power for and communicates with Mindray Nellcor Masimo SpO board Supports 2 channel Temp monitoring Supports 2 channel IBP monitoring Supports NIBP monitoring Processes all algorithms and communicates with the main board via UART Realizes analog output four channels one for ECG two for IBP and the other for Defib sync output Isolates the parameter modules from the earth Isolates ECG from other parameters 2 14 2 5 6 SpO Board The multi parameter module supports the independently developed Mindray SpO board which provides SpO measurement as good as other boards but with smaller size and lower consumption It is also compatible with Nellcor NELL 1 SpO board a
69. ipheral device 2 3 Main Unit The main unit of the patient monitor consists of two parts NW Front housing assembly main board keypad board assembly knob display touchscreen alarm lamp board power switch and indicator board NW Rear housing assembly power board AC DC battery pad interface board recorder speaker multi parameter module which includes three types of SpO stacking board CO module and IBP C O module The following figure shows the main unit architecture of the patient monitor Pe Front Housing Rear Housing Alarm T VGA DBI5 Lamp Touch Screen Board Control Board p LAN RJ45 gt USB Interface S UART i Board e 2 8 2 4 Front Housing Assembly Alarm lamp board Display bracket Navigation Je knob E Main board Keypad D Touchscreen AW control board Power on off board 2 4 1 Main Board The main board is located at the center of the front housing assembly s LCD metal sheet It is the heart of the patient monitor It provides communication display and data storage functions including E Display drive and backlight control Wired and wireless network Data storage DDR NOR flash and SD card Printing Serial ports there are 7 serial ports respectively for multi parameter mod
70. l the parameter connector assembly in the upgrade kit and then select appropriate parameter labels from the upgrade kit and paste them onto the parameter connector assembly based on the configuration of the serviced equipment 4 Re assembly the equipment correctly When the hardware is assembled correctly as per the above procedure connect the equipment with AC power turn on the equipment and select Main Menu Maintenance Factory Maintenance gt gt enter the required password Device Config gt gt to access the device configuration menu Select IBP1 IBP2 module and close the device configuration menu Exit factory maintenance and turn off the equipment Then restart the equipment wait for a few minutes and perform IBP module test as described in 5 4 6 IBP Test and Calibration 4 10 4 2 8 Upgrading VGA USB Multi functional Interface 4 2 8 1 Upgrade Package Upgrade Monitor config Description of upgrade package PN of upgrade package before upgrade package Main board standard VGA USB Multi functional interface Main board standard VGA USB Multi functional interface VGA USB Main board standard VGA USB Multi functional interface 801 6301 00023 00 Multi upgrade kit GMEC12 801 6301 00023 00 GE functional Main board full VGA USB Multi functional interface interface configuration upgrade kit MEC8 without main 801 6302 00015 00 board Main board full VGA USB Multi functional interface
71. librating ECG You can print out the square wave and wave scale and then measure the difference between them if necessary 5 4 2 Resp Test Tool required NW Fluke Medsim 300B patient simulator recommended 1 Connect the patient simulator to the module using a non ESU proof cable and set lead II as the respiration lead 2 Configure the simulator as follows lead II as the respiration lead base impedance line as 1500 Q data impedance as 0 5 Q and respiration rate as 40 rpm 3 Check the Resp wave is displayed without any distortion and the displayed Resp value is within 40 2 rpm 5 4 3 SpO Test Tool required E None 1 Connect SpO gt sensor to the SpO connector of the monitor Set Patient Cat to Adu and PR Source to SpO2 2 Apply the SpO sensor to your ring finger assume that you stay healthy 3 Check the Pleth wave and PR reading on the screen and make sure that the displayed SpO is within 95 and 100 4 Remove the SpO gt sensor from your finger and make sure that an alarm of SpO Sensor Off is triggered Measurement validation The accuracy of Mindray SpO2 board has been validated in human studies against arterial blood sample reference measured with a CO oximeter Pulse oximeter measurements are statistically distributed and only about two thirds of the measurements can be expected to fall within the specified accuracy compared to CO oximeter measurements NOTE o A functional
72. m 001965 01 a monitors Front housing 8 inch 801 6302 00006 00 with machine screws For monitors Front housing 8 inch 801 6302 00017 00 with tapping screws ENS 6301 Antenna attached PCB 115 010845 00 4 Artem o O 5 UU Knob 001030 435089 8 5 6 Key 8 inch Chinese 049 000334 00 Key 8 inch English 049 000350 00 Key 8 inch Italian 049 000380 00 Key inch Spanish 049 00038 1 00 i D H 0n xema POBA sAn osoon 7 8 Screw self tapping PT3x8 ee CAN E FEncodsreable ooo 1 Optional Screw Pan head with washer Co ian M3 x6 7 PCB shielding insulator EH Optional PCB shielding Eat 051 000829 00 Main board PCBA 801 6302 00001 00 14 Screw pan head Phillips M3x6 Touchscreen control board 16 Screen bracket 8 inch y J touchscreen 021 000078 00 Truly LED display 8 4 801 6302 00013 00 As configured No 021 000060 00 AU LED TFT 8 4 E CO E 19 Long pressing strip for 8 inch display bracket Short pressing strip for 8 inch display bracket E resistive type 021 000058 00 e 7 4 4 line sf Long gasket 8 touchscreen Power button 6802 20 66691 51 Cem SI ri a A EM er CESTAS A JT stmtmpgasia ES CO ECT TE t mutually compatible nor EE 801 6302 00003 00 8 6 8 2 4 Rear Housing Network VGA USB Anolog Input amp Output 8 2 4 1 Exploded View Screw M3x8 Cross recessed countersunk head GB T819 1 2000 SE Compartment Ass
73. make sure that test tools and cables are applicable 5 1 1 Test Equipment See the following sections 5 1 2 Test Report Upon the completion of the tests the table of preventative maintenance test reports and the table of maintenance test reports in this chapter should be kept properly 5 1 5 1 3 Preventative Maintenance Below are preventative maintenance tests which need to be performed on the monitor The recommended frequency of preventative maintenance is at least once per year See the following sections for detailed maintenance procedures NW Visual inspection m NIBP test and calibration E CO test and calibration 5 1 4 Recommended Frequency 1 When first installed or reinstalled 1 When first installed or reinstalled Power on test 2 Following any repairs or replacement of any main unit parts ECG test Resp performance test NIBP test rea 1 If the user suspects that the measurement is incorrect 2 Following any repairs or replacement of relevant module TEMP test 3 At least once every two years Performance test Note At least once a year is recommended for NIBP and IBP test Pressure CO2 calibration C O test Mainstream CO test Sidestream and Leakage test Microstream CO Performance test tests Calibration Nurse call function test If the user suspects that the nurse call or analog output Analog output performance test does not work well Refer to A 1 Following any repair or r
74. moving the Alarm Lamp Board ind 7 16 7410 Remoyins the ON OFF Eeer entsteet eege 7 16 7 5 Disassembling the Battery Compartment Assembly nn00nnnnnnnononnnnsneneenneneneeseseesesee 7 17 0 1 Remoyine the Power Borda a a 7 17 7 5 2 Removing the Battery Interface Board Assembly nnnnnnnnnnnennnnnnnnnnnnnneenneeeaao 7 17 7 6 Disassembling the Parameter Module Assembly nnnnnnnnnnnnnnnnnnneeseeeererererrererrrreeen 7 18 7 6 1 Removing the Mindray M02C CO Module Optional cocccccccnnnnnonnnos 7 18 7 6 2 Removing the Mainstream CO Module Optional ooocnnnnnnnnnininnnnnnnnninnnnmm 7 19 7 6 3 Removing the Microstream CO module Optonal 7 19 7 6 4 Removing the C O Module Opponalt nioi 7 20 126 Removins the LR ER 7 20 7 6 6 Removing the Multi parameter Module 7 20 1 6 1 Removine the Pump and E 7 21 7 7 Removing the Parameter Connector Assembly cooooonnnnncncninininnnnnnnnnnnnnnnnnnannnannnnnannnnnnno 7 21 7 7 1 Removing the Mainstream CO Signal Cable Optional ooccccccnnnnnnnos 7 21 7 7 2 Removing the Microstream CO Connector Assembly Optional 7 22 7 7 3 Removing the Watertrap Base Assembly Opponal 7 22 7 7 4 Removing the Cables from the Parameter Connector Assembly 7 23 TES Removing ER EE 7 24 A O 8 1 Boll Bongo O Lote e SEENEN 8 1 e EE 8 2 2 le EU 8 2 8 2 2 Front Housing Assembly ONakescrecn 8 3 8 2 3 Front Housing Assembly Touchscr
75. nce The slow valve should be connected to the reducer equipped end of the pipe e Operations relating to optional parts like C O and CO2 may not apply to your equipment 7 6 1 Removing the Mindray M02C CO Module Optional Unscrew the four M38 screws indicated below and then take out the Mindray MO2C CO module 7 18 7 6 2 Removing the Mainstream CO Module Optional Unscrew the three M36 screws indicated below and then take out the mainstream CO board 7 6 3 Removing the Microstream CO module Optional 1 Unscrew the four M36 screws indicated below and then take out the microstream CO module 2 Then unscrew the three M3x6 screws and then take out the microstream converter as shown below 7 19 7 6 4 Removing the C O Module Optional Unscrew the M3x6 screw indicated below and take out the C O module 7 6 5 Removing the SpO Board Unscrew the two M3x6 screws indicated below and take out the SpO gt board Nellcor Masimo 7 6 6 Removing the Multi parameter Module Disconnect the pipe from the module Then unscrew the four M3x6 screws and take out the multi parameter module as shown below 7 20 7 6 7 Removing the Pump and Valve 1 Clip the cable holders indicated below with a clamp and take out the pump 2 Push the four clamps indicated below aside and take out the valve 7 7 Removing the Parameter Connector Assembly 7 7 1 Removing the Mainstream CO
76. nce gt gt Cal IBP Press gt gt In the Cal IBP Press menu configure the IBP calibration value Inflate using the balloon pump until the reading of sphygmomanometer approximates the preset calibration value Adjust the preset calibration value until it equals to the reading of the sphygmomanometer Select the Calibrate button next to the desired IBP channel to start calibration When the calibration is completed the message Calibration Completed will be displayed Otherwise a corresponding message will be displayed 5 10 5 4 7 C O Test Tools required ON Medsim300B patient simulator or MPS450 or equivalent equipments C O adapter box CI 3 module cable P N 3010 0289 for 300B P N 5180500 for MPS450 C O trunk cable P N 0010 21 42716 Connect the patient simulator to the C O connector on the patient monitor using a C O trunk cable and a C O adapter box Set the blood pressure BT to 37 C on the patient simulator and check that the temperature value displayed on the monitor is within 37 0 2 C In the C O Setup menu on the patient monitor set Auto TI to Off Manual TI C to 2 C and Comp Const to 0 542 Select C O Measure to enter the C O measurement window Select Start in the C O measurement window to start C O measurement On the patient simulator set C O to 5 L min and wait for 3 to 10 seconds Verify that the C O value displayed on
77. nd Masimo MS 2013 SpO gt board SpO gt board is used to collect SpO signals transmitted by the multi parameter module and process SpO algorithms 2 5 C O Module The C O module is located on the back of the bracket of the multi parameter module facing the multi parameter module with the bracket in between The current on line M03B module is used for C O measurement The C O module is an independent subsystem It is connected to the main board through the serial port and interface board 2 5 8 CO2 Module The CO module is also located on the back of the back of the bracket of the multi parameter module next to the C O module The CO module is an independent subsystem It is connected to the main board through the serial port and interface board The socket for CO module on the interface board is 5 pin different from that for C O module which avoids mis operation Three gas modules which can be selected in corresponding menu are supported on the patient monitor mM MO2C sidestream module NW Capnostat mainstream CO module WE Oridion microstream CO module 2 5 9 Recorder The recorder receives data from the main board and then sends them to the thermal print head for printing The recorder has a hard key starting stopping recordings and a green LED on its front It is connected with the main board The following diagram shows its operating principle Recorder Main board key board Power supply in
78. ndray Patient Konitor System Update Tool Setup Mindray Patient Monitor System Update Tool install sucessfully Thank you for selecting Mindray productive will provide more service and surport for gou 4 3 2 Software Upgrade Procedure 1 Connect the patient monitor to a PC through a network cable Set the IP to 77 77 1 XX and subnet mask to 255 255 255 0 2 Run Mindray Patient Monitor Software Upgrade Tool on the PC and set Machine to IMEC 3 On the Mindray Patient Monitor Software Upgrade Tool screen select Select Package and then the packages you want to upgrade Then select Start 4 Start up the patient monitor and press the Silence Main Menu hardkeys quickly to enter upgrade mode Determine if the software is upgraded successfully according to the prompt message of the patient monitor when finishing upgrading the software 4 15 Software upgrade is taken in the sequence of LINUX kernel including drive system software package including system software language library BMP resource files and boot program Module software When software upgrade is finished restart the patient monitor and check if the software is correctly upgrade For details of software upgrade please refer to the Instructions for Use and Help of Mindray Patient Monitor Software Upgrade Tool or consult our service personnel ANCAUTION e Disconnect the equipment from the patient and make sure the important data are saved be
79. ng the Recorder Optional Unscrew the two M3x6 screws and disconnect the recorder cable to remove the recorder NOTE eo The recorder can be disassembled separately 7 3 7 Checking Waterproof Strips before Reassembling WARNING o Before reassembling the equipment make sure that the waterproof material on the rear housing assembly and power base assembly is stuck to the proper places 1 Check that the waterproof strip is properly stuck on the battery socket Ee Ae Ze 7 4 Disassembling the Front Housing Assembly NOTE e To disassemble the equipment place the equipment on a work surface free from foreign material avoiding damaging the antiglare screen touchscreen and the knob o Remember to install the screen support pad properly during reassembly e Operations relating to optional parts may not apply to your equipment eo Position the touchscreen properly with the flexible cable facing down 7 4 1 Removing Touchscreen Control Board Optional Loose and unscrew the two M3x8 screws as shown below Disconnect the touchscreen cable and cable for touchscreen control board and then remove the touchscreen control board Touchscreen cable Cable for touchscreen control board 7 4 2 Removing Antenna Optional 1 Take out the two antennas on the front panel from the slots as shown below Antenna Antenna iMEC10 MEC12 MEC8 7 10 2 Remove the antennas from the Wi Fi module PCBA H
80. ng the receiver to the power line check that the voltage and frequency ratings of the power line are the same as those indicated on the unit s label or in this manual Protect the equipment from damage caused by drop impact strong vibration or other mechanical force during servicing 1 2 1 1 4 Notes NOTE o Refer to Operation Manual for detailed operation and other information 1 2 Equipment Symbols Attention Consult accompanying documents Power ON OFF this manual S Silencing Alarms S Pausing Alarms Freeze waveforms Record Equipotential Grounding VGA output Terminal P D we A oe Manufacture date Inserted direction The product bears CE mark indicating its conformity with the provisions of the Council Directive 93 42 EEC concerning medical devices and fulfils the essential requirements of Annex I of this directive ESD warning symbol for electrostatic sensitive devices Type CF applied part The unit displaying this symbol contains an F type isolated floating patient part providing a high degree of protection against shock and 1s suitable for use during defibrillation Type BF applied part Defibrillator proof protection against electric shock 1 3 FOR YOUR NOTES 2 Theory of Operation 2 1 Introduction This patient monitor is designed to monitor a fixed set of physiological parameters including ECG respiration Resp temperature Temp SpO pulse rate PR non invasive blood pressure
81. nstalled with a battery remove the battery first 2 Verify that the patient monitor works correctly when running powered form an AC source 3 Insert the battery per the procedures provided in the Operator s Manual 4 Remove the AC power cord and verify that the patient monitor still works correctly Performance Test Perform the test by referring to the Battery chapter in the Operator s Manual and verify the operating time of the battery meets the product specification 5 17 5 11 Factory Maintenance 5 11 1 Accessing Factory Maintenance Menu Select Main Menu Maintenance gt gt Factory Maintenance gt gt enter the required password to access the Factory Maintenance menu Factory Maintenance Draw Wave Device Contig gt Recorder Configure Wireless AP HR Alarm Delay wifi law test O Console Output Diagnose Param Collection gt gt software Version gt gt LoadDetaultlontig Monitor Information gt gt maen O VirtualRecordOnOFF Tcpopy Level Select gt Calibrate NIBP gt gt MPM SelfT est Into gt gt MPM RealTime Info gt gt 5 11 2 Drawing Waves There are two methods to draw waves Color and Mono NW Color selecting Color will have smoother waveforms NW Mono selecting Mono will have a wider viewing angle 5 11 3 Recorder To enable disable the recorder select Recorder and toggle between On and Off NOTE o The recorder is disa
82. o 8 31 Y AAA A A A N 8 31 8 4 2 Front Panel Assembly 12 Inch Touchscreen Wi F1 1G SD Card 8 31 8 4 3 Fujitsu Touchscreen Kit 12 Inch e 8 33 8 4 4 Front Housing Assembly 12 Inch oooonnnnnnnnininininnononnnonaonooonorooororrrroooonononnnos 8 34 8 4 5 Tianma LCD Display Kit eet eege ge ee ee 8 35 O46 Rear House o AA E G 8 36 SA T Rear Housing s ubassembl EE 8 36 8 4 8 Battery Compartment Assembly oooncnnnnnnnnccccicococonocinonineneninininininininininnnannnnnns 8 36 8 49 Parameter Module Assia A A A A 8 36 8 4 10 Parameter Connector Assembly 0ooooococccccccconanonanoaanananononoonono nono non nono nono nono nono 8 36 8 4 11 Mindray Sidestream CO Module Km 8 37 8 4 12 Oridion Microstream CO Module Ku 8 37 8 4 13 Capnostat Mainstream CO Module ku 8 37 8 4 14 TROP Recorder EE 8 37 8 4 15 Battery Interface Board Assembly ooonnnncnnnnnnocicococonocicininnnnnnnninnnnnnninnnnnnnnnns 8 37 8 9 Other Maintainable Pat E EA E E EEEN 8 37 A Electrical Satety Ins pecan geseet eege eege eege A 1 1 Safety 1 1 Safety Information NDANGER O Indicates an imminent hazard that if not avoided will result in death or serious injury NWARNING O Indicates a potential hazard or unsafe practice that if not avoided will result in death or serious injury CAUTION O Indicates a potential hazard or unsafe practice that if not avoided could result in minor personal injury or product property damage
83. off switch to switch on the patient monitor The monitor performs self test as soon as the monitor is powered on During the self test the alarm lamp turns yellow and red and then turns off the monitor gives a beep This indicates that the visual and audible alarm indicators operate properly 5 4 Module Performance Tests 5 4 1 ECG Test and Calibration ECG Performance Test Tool required NW Fluke Medsim 300B patient simulator recommended 5 3 1 Connect the patient simulator with the ECG connector using an ECG cable 2 Set the patient simulator as follows ECG sinus shythm HR 80 bpm with the amplitude as 1mV 3 Check the ECG waves are displayed correctly without noise and the displayed HR value 1s within 80 1 bpm 4 Disconnect each of the leads in turn and observe the corresponding lead off message displayed on the screen 5 Set the simulator outputs paced signals and set Paced to Yes on the monitor Check the pace pulse marks on the monitor screen ECG Calibration Tool required NW Vernier caliper 1 Select the ECG parameter window or waveform area and set Filter to Diagnostic 2 Select Main Menu Maintenance gt gt 3 Select Calibrate ECG A square wave appears on the screen and the message ECG calibrating is displayed 4 Compare the amplitude of the square wave with the wave scale The difference should be within 5 5 After completing the calibration select Stop Ca
84. olley support can be ordered optionally Each type of mounting bracket is delivered with a complete set of mounting hardware and instructions Refer to the documentation delivered with the mounting hardware for instructions on assembling mounts CAUTION Use mounting brackets we supply or approve If other compatible mounting bracket is used be sure it can be safely used on the patient monitor The mounting bracket should be installed by our qualified service personnel or engineers who have adequate knowledge on it If other mounting solution is used the installation personnel and the customer should verify if it can be safely used on the patient monitor and the customer assume the responsibility for any risk resulting from that 2 2 2 Connectors for Peripheral Devices On the back of the patient monitor you can find all connectors for peripheral devices Li La ds IMEC Rear View 1 AC power input used to connect an AC power source 100 to 240 VAC 50 60 Hz 2 Equipotential terminal used to connect the equipotential terminal of other equipments eliminating potential difference between different pieces of equipment 3 VGA connector used to connect a secondary display Network connector an RJ45 connector used to connect an Ethernet network or a PC 5 Multifunctional connector used to output analog signals and defibrillator synchronization signals 6 General USB connector used to connect any USB compatible per
85. or Panel Assembly and then split the original labels on the parameter connector assembly Install the mainstream CO interface board to the parameter connector assembly and fix in position as described in 7 7 1 Removing the Mainstream CO2 Signal Cable Optional Fix the right end of the mainstream CO bracket into the positioning pillar in the parameter board bracket and then fix the bracket for mainstream CO onto the parameter module bracket with two M3x6 screws Insert the 4 pin plug of the cable between the interface board and mainstream converter board into the J1 socket on the 6301 mainstream CO insulation power board Se Le y ay EH Fix the right end of the mainstream CO bracket M3 x6 screw wi wader into the positioning pillar in the parameter board bracket Cable between the interface board and mainstream converter board Connect the mainstream signal cable of the parameter connector assembly to the J3 socket as described in 7 3 3 Disassembling the Parameter Module Assembly Re assembly the equipment correctly Select appropriate parameter labels from the upgrade kit and paste them onto the parameter connector assembly based on the configuration of the serviced equipment Install the AC inlet hook as shown in the figure below Make sure the direction is correct AC Inlet Hook 4 7 Upgrading Oridion Microstream CO L Remove the parameter connector assembly and parameter module assem
86. ormation The patient monitor supports 11 1 V lithium chargeable battery The battery is located at the base of the patient monitor The battery power is input into power module through battery interface board and then power module processes and forwards the power into each components of the patient monitor Two types of batteries are supported NW Current high end lithium battery 4500 mAh NW New developed low capacity lithium battery 2600 mAh The battery is designed with mechanical barriers for correct type and insertion The patient monitor requires a battery of correct type to be inserted in correct direction Otherwise the battery cannot be loaded 2 13 2 5 4 Parameter Module The parameter module is a relatively independent system which consists of a multi parameter module and a SpO gt board as shown below or 9008 Nellcor Nell 1 or SpO2 Board vasimo MS 2013 Patient parameter BTB input connection Mi Serial ae M51A Multi port i RE lt comm meter Sonneciine parameter module fey pail cable unica ion board 2 5 5 Multi parameter Module The multi parameter module as well as the NIBP pump and electromagnetic valve are located on the bracket of the multi parameter module which is fixed to the rear housing with four screws The multi parameter module is connected to the connector board with a 2x7 pin cable to supply power for the parameter module commun
87. patible nor exchangeable 7 strip 4 10 inch strip 3 10 inch i Screw pan head Phillips M2x6 8 23 8 3 4 Front Housing Assembly 10 Inch 8 3 4 1 Exploded View Ti my if 8 3 4 2 Parts List Screw Pan Se with washer Phillips M3x8 E OO h AA a A 801 6303 00002 00 Standard configuration Tianma LCD display kit 10 o i Screw EE PT3x8 Inverter 12VDC 500Vrms BEES Dad 022 0000700 1 gl 10 inch nakescreen long gasket OMNIA AUN Ee 6301 keypad PCBA 12 1 inch 051 000878 00 TN Key 12 inch Chinese 049 000335 00 As CAN gl Key 12 inch English 049 000351 00 8 24 Key 12 inch Italian 049 000385 00 Key 12 inch Spanish 049 000386 00 Key 12 inch Portuguese 049 000387 00 Key 12 inch French 049 000388 00 Key 12 inch German 049 000389 00 E A Encoder board 0010 30 43089 a monitors Front housing 10 inch 801 6303 00004 00 with machine 043 001973 01 n For monitors co Knob 043 001790 00 001790 00 tee In Aamlampgasket 1 18 Powerbutton 6802 20 66091 51 1 Ten On ostkey board PCBA Leen 8 3 5 Tianma LCD display kit 10 inch 8 3 5 1 Exploded View 8 25 8 3 5 2 Parts List GE Description FRU part number LCD display bracket 1 10 inch touchscreen 10 inch display buffer cushion oora ne 021 000014 00 000014 00 LCD TFT10 4 800x600 LCD TFT10 4 800x600 Tianma 801 6303 00013 00 6303 00013 00 801 6303 00013
88. perform a calibration from the Mains on Applied Part test press CAL SOFT KEY 2 1 Disconnect ALL patient leads test leads and DUT outlet connections 2 Press CAL to begin calibration as shown Disconnect All Patient Leads and OUTLET connections CAL apes ep em es em If the calibration fails the previously stored readings will be used until a passing calibration has occurred Also the esc stop key has no effect during calibration 3 When the calibration is finished the Mains on Applied Part test will reappear NWARNING A 2 beep per second signal indicates high voltage present at the applied part terminals while a calibration is being performed o High voltage is present at applied part terminals while measurements are being taken To Perform the Test 1 From the MAIN MENU or with the outlet unpowered plug the DUT into the 601 Attach the applied parts to the 601PRO applied part terminals Attach the red terminal lead to a conductive part on the DUT enclosure a 2 ee Press shortcut key 7 The Mains on Applied Part test is displayed Mains on Applied Part All Earth Outlet Norm Pol Earth L2 Norm uA Rev UA Limit Inv START TEST CAL DUT OFF APPLIED PART GE Ge ep O aw EN A 7 5 Select the desired outlet configuration and applied part to test using the appropriate SOFT KEYS 6 Press START TEST SOFT KEY 1 to begin the test 7 Press the print data key to generate a printout of t
89. person Servicing company Equipment under test EUT Model of EUT SN of EUT Hardware version Software version Test equipment Model No Effective date of calibration Test Result Test Content Test Record Pass Fail Visual Inspection The case display screen buttons knob power cord wall mount and accessories have no obvious signs of damage The external connecting cables are not frayed and the connector pins are not loose and bent The external connectors are not loose or their pins are not bent a S The safety labels and data plate are clearly legible i Power on test The power on test is passed The power indicator and alarm system work correctly and the monitor start up properly Performance test ECG performance test and calibration ECG waves are displayed correctly without noise and the HR value is within 80 1 bpm 21 S Sa ECG Lead Off alarm behaves correctly A ae Paced signals are detected and pace pulse marks are displayed when Paced is set to Yes The difference between the amplitude of the ECG calibration square wave and that of the wave scale is not greater than 5 RESP test The Resp wave is not distorted and the Resp value is within 40 2 rpm SpO test Measure SpO gt on a healthy person s finger and a Pleth wave and PR value are displayed The displayed SpO gt value is within 95 and 100 NIBP test and calibration The difference is within 3 mm when 0 50 or
90. quipment 4 2 3 Upgrading Wi Fi 4 2 3 1 Upgrade Package Upgrade Monitor config Description of upgrade PN of upgrade package package before upgrade package Marmi A E E 801 6302 00010 00 6302 00010 00 configuration dan pose standard Wi Fi upgrade kit MEC10 80 1 6303 00008 00 configuration Main board standard Wi Fi upgrade kit IMEC12 801 6301 00014 00 configuration Main board full Wi Fi upgrade kit without main 801 6301 00027 00 configuration board 4 2 3 2 Upgrade Method 1 Select the correct upgrade kit based on the product model and configuration For monitors with fully configured main board select the upgrade kit without main board 2 Separate the front and rear housing as described in 7 3 1 Separating the Front and Rear Half of the Monitor For monitors with standard configuration the main board shall also be disassembled as described in 7 4 4 Removing the Main Board 3 Install the main board only for monitors with standard configuration the antenna and the Cyberlink W1 F1 module as described in 7 4 2Removing Antenna Optional and then manage the cables properly For 1MEC8 patient monitors the shield cover and its insulation sheet shall be installed on the main board 4 Re assembly the equipment correctly When the hardware is assembled correctly as per the above procedure connect the equipment with AC power turn on the equipment and select Main Menu Maintenance User
91. rization The program need license if you haven t now please contact with us to ask for one Customer Information Please enter your information Please enter your name the name of the company for whom you work and the product serial number User Name Mindray Company Name M indray Serial Number 26582640 lt Back Next gt Cancel Specify the destination folder for installing this program Then select Next Bindray Patient Honitor System Update Tool Setup Choose Destination Location Select folder where Setup will install files Setup will install Mindray Patient Monitor System Update Tool in the following folder To install to this folder click Next To install to a different folder click Browse and select another folder Destination Folder CA AMMmdau Patient Monitor System Update Tool Browse InstallShield 4 14 6 Select Program Folder Then select Next Hindray Patient Honitor System Update Tool Setup Select Program Folder Please select 4 program folder Setup will add program icons to the Program Folder listed below ou may type a new folder name or select one from the existing folders list Click Next to continue Program Folders System Update Too Existing Folders Debugging Tools for windows 486 EMC IRM ExcelAR K Lite Codec Pack Lotus bi FA FEIF Microsoft Office Back Cancel 7 Click Finish to complete installation Ki
92. rmal condition NC m Max Patient _ HA CF applied part Auxiliary Single Fault NC 10uA SFC 5S0uA Current condition SFC BF applied part NC 1001A SFC 500uA Functional test parameters tested ee Note The test items marked are needed only for incoming inspections and after repairs or modifications that may have affected lead leakage NFPA 99 2005 8 5 2 1 3 Deficiency Note Name Signature Date PN 046 002371 00 3 0
93. ssembly 10 Inch Rear housing assembly 12 inch 8 20 8 3 2 Front Panel Assembly 10 Inch Touchscreen Wi Fi 1G SD Card 8 3 2 1 Exploded View debe Whee ue A VW NW BAN Td ei A o ee a W Gd Screw self tapping PT3x8 Fujitsu touch screen kit 10 Inch LCD Screw pan head Phillips M26 Inverter 12VDC 500Vrms 6mA 022 000070 00 signal output haa panel resistive type 10 4 021 000005 00 8 21 gt seen DMC touchscreen position pad 12 y 6301 keypad PCBA 12 1 inch 051 000878 00 13 Key 12 inch Chinese 049 000335 00 As configured Key Ge inch GE 049 00035 1 00 Tramen HR Iron mme Reine net mme evn Geman 0 09 00 E pee CT Knob 043 001790 00 001790 00 CA monitors Front housing 10 inch 801 6303 00005 00 with machine 043 001973 01 na For monitors o se Donn aaa le tmp att O 20 osi 00079 01 Alarm amp board PBA s0i a0i oon0s 00 7 romeros REES E a 23 FUJI touchscreen position pad S 10 inch s o 10 10 inch touchscreen long gasket touchscreen long gasket pasa SAA ASA ASS 8 22 8 3 3 Fujitsu Touchscreen Kit 10 Inch LCD 8 3 3 1 Exploded View 8 3 3 2 Parts List Screen bracket 2 10 inch y touchscreen 10 inch display buffer cushion nakescreen 021 000014 00 LCD TFT10 4 800x600 801 6303 00010 0 As A configured Not LCD TFT 10 4 mutually SR EE 800 600 LED BackLight com
94. standard configuration the parameter module assembly can be removed directly P M tt g e UG x JA if DI a T ECH EN Al 7 E yh e 8 ah A i jj berg Ae 7 e al ah Bi L wl i A an os oe P 2 es a k g dr J x 3 a Bt Parameter connector assembly Parameter module assembly MEC10 12 MEC8 4 For equipments with non standard configurations take the parameter connector assembly and parameter module assembly out from the rear housing and then separate the two assemblies as per the actual configuration 7 5 For those configured with C O function disconnect the C O signal cable and then separate the parameter connector assembly and parameter module assembly as shown below C O signal cable For those configured with mainstream CQ disconnect the mainstream CO signal cable and then separate the parameter connector assembly and parameter module assembly as shown below For those configured with microstream CO disconnect the CO pipe take the microstream CO connector assembly out from the parameter connector assembly and then separate the parameter connector assembly and parameter module assembly as shown below CO outlet nozzle 7 6 For those configured with Mindray M02C CO disconnect the CO pipe pipe 1 pipe 2 and the cable between the interface board and MO2C module respectively and then separate the parameter connector assembly
95. t place the equipment on a work surface free from foreign material avoiding damaging the antiglare screen touchscreen and the knob Be careful not to break the two cotters on the front ends of rear housing e All the operations should be performed by qualified service personnel only Make sure to put on the insulating gloves during service operations eo Operations relating to optional parts may not apply to your equipment 7 3 1 Separating the Front and Rear Half of the Monitor 1 Stand the equipment on the work surface Loose and unscrew the five M4x10 screws as shown below 2 Separate the front housing assembly and rear housing assembly with caution Disconnect the cable between the main board and keypad and then take off the front housing DN Cable between main board and interface board MEC10 12 MEC8 NOTE o When reassembling MEC10 12 patient monitors the cable between the main board and interface board shall be placed downward when reassembling MEGCS patient monitors the cable between main board and interface board shall be placed upward 7 3 2 Removing the Parameter Connector Panel Assembly l For equipments with standard configuration the parameter connector assembly can be disassembled separately as shown below Disconnect the multi parameter signal cable NIBP tube and ECG signal cable and then take out the parameter connector assembly along the rear housing Multi paramet
96. t upgrade kit based on the product model and configuration For monitors with fully configured main board select the upgrade kit without main board 2 Separate the front and rear housing as described in 7 3 1 Separating the Front and Rear Half of the Monitor For monitors with standard configuration the main board shall also be disassembled as described in 7 4 4 Removing the Main Board 3 Install the main board only for monitors with standard configuration SD storage card and screws in the upgrade kit into the front housing assembly as described in the sub chapters of 7 4 Disassembling the Front Housing Assembly For MECH patient monitors the shield cover and its insulation sheet shall be installed on the main board 4 Re assembly the equipment correctly When the hardware is assembled correctly as per the above procedure connect the equipment with AC power turn on the equipment and select Main Menu Maintenance Factory Maintenance gt gt enter the required password Device Config gt gt to access the device configuration menu Select Storage Card and close the device configuration menu Exit factory maintenance and turn off the equipment Then restart the equipment wait for a few seconds and select Main Menu Review If Full Closure is displayed in the menu the SD card is upgraded successfully 4 2 2 Upgrading Touchscreen 4 2 2 1 Upgrade Package Upgrade Monitor Description of upgrade
97. terface Signal interface Key amp LED interface Power module Drive circuit Power supply control FPC interface Thermal print head 2 15 Introduces a DC from the main board Converts the input power into voltages that fit each module and then Power module forwards them to each module CPU Control the communications between modules Signal interface Control the communication between the main board and the recorder CPU e Receives the control signals from the CPU and then forwards them to the Motor drive circuit step engines Key amp LED interface Includes a button and an LED which are directly controlled by the CPU 2 6 Speaker The speaker provides sound for alarms key strokes heartbeats and pulse and allows PITCH TONE and multi level tone modulation It 1s connected with the main board and is directly driven by the main board 2 16 3 Unpacking and Installation 3 1 Unpacking the Equipment Open the package and take out the packing list Check that all the articles included in the packing list are available and the quantity and specification are correct Make sure that WR All the optional parts purchased by the customer shall also be checked WE Notify the supplier if provided components are not correct as compared to the packing list NW Incase of damage during transportation keep the packing material and notify the supplier immediately NW Keep the packing material till ne
98. the manometer and displayed values should be 3 mmHg If it is greater than 3 mmHg calibrate the monitor as described in NIBP Calibration 7 Raise the pressure in the rigid vessel to 200 mmHg with the balloon pump Then wait for 10 seconds to let the measured values become stable Repeat step 6 NOTE e You can use an NIBP simulator to replace the balloon pump and the reference manometer to perform the test O You can use an appropriate cylinder and a cuff instead of the rigid vessel NIBP Calibration Tools required EH T shape connector NW Appropriate tubing NW Balloon pump NW Metal Vessel with volume 500 25 ml NW Reference manometer calibrated with accuracy equal to or better than 0 75 mmHg 1 Perform steps to 4 in the NIBP Accuracy Test section 2 Select Main Menu Maintenance gt gt Factory Maintenance gt gt enter the required password Calibrate NIBP gt gt 3 In NIBP Measurement Circuit set NIBP Pressure to 150 mmHg Raise the pump pressure to 150 mmHg After the pressure value is stabilized select the Calibrate button to start calibration 4 In Overpressure Protection Circuit set Patient Cat to Adu Ped Raise the pressure to 330 mmHg After the pressure value is stabilized select Calibrate to start calibration 5 In Overpressure Protection Circuit set Patient Cat to Neo Raise the pressure to 165 mmHg After the pressure value is stabilized
99. the two cylinders to connect Mainstream CO2 sensor at an intervals of 6 to 10s and check if the displayed CO value is within 45 2 mmHg 5 12 5 4 9 Sidestream and Microstream CO Tests and Calibration Leakage Test l 2 Connect the CO module with the patient module Wait for 10 seconds until CO warmup is finished and then use your hand or other objects to completely block the gas inlet of the module or watertrap The sidestream and microstream CO modules will behave as follows Sidestream the alarm message CO2 Filter Line Err is displayed on the screen after 3 seconds Block the gas inlet for another 60 seconds and select User Maintenance gt gt enter the required password Maintain CO2 gt gt Calibrate CO2 gt gt and check that the current CO flow is less than 10ml min If the alarm message continues it indicates that the module does not leak Microstream The alarm message CO2 Purging is displayed on the screen after 3 seconds Block the gas inlet for another 40 seconds If alarm message C02 Filter Line Err is displayed it indicates that the module does not leak Accuracy Test Tools required A steel gas cylinder with 6 0 05 CO and balance gas N2 T shape connector Appropriate tubing Flowmeter Connect the CO module with the patient module Wait for 10 minutes until the CO warmup is finished and check the airway for leakage and perform a leakage test as well to mak
100. those displayed on the monitor Electric safety tests Refer to A Electrical Safety Inspection All the electrical safety tests should be passed Touchscreen calibration The touchscreen is calibrated successfully Recorder check The recorder can print ECG waves correctly and the printout is clear Set the recorder to some problems such as out of paper etc the patient monitor gives corresponding prompt messages After the problem is removed the recorder is able to work correctly Automatic alarm recording for each parameter functions correctly when parameter alarms occur Battery check The monitor can operates correctly from battery power when an AC power failure accidentally occurs The patient monitor can operate independently on a single battery Test conclusion Yes No Tested by Test date FOR YOUR NOTES 5 24 6 Corrective Action 6 1 Introduction In this chapter patient monitor problems are listed along with possible causes and recommended corrective actions Refer to the tables to check the patient monitor identify and eliminate the troubles The troubles we list here are frequently arisen difficulties and the actions we recommend can correct most problems but not all of them For more information on troubleshooting contact our Customer Service Department 6 2 Part Replacement Printed circuit boards PCBs major parts and components in the patient monitor are replace
101. tly off line or connection not be longer than 50 m disconnects from the network The patient monitor is Incorrect LAN cable Check LAN cable connection LAN cable shall connected to a LAN connection not be longer than 50 m but cannot view other Excessive requests for A patient monitor can only be viewed by 4 patients under the viewing the patient other patient monitors at the same time under View Others mode monitor at the same the View Others mode The excessive view time requests system will be ignored Incorrect IP address Check for IP address conflict If yes configuration reconfigure the IP address 6 6 11 Wi Fi Related Problems Symptoms Possible Cause Corrective Action The monitor is The Wi Fi signal is Check the signal quality of the hospital Wi Fi frequently off line or unstable in the operating network disconnects from the area Wi Fi network The monitor s Wi Fi Disassemble the monitor and fix the Wi Fi antenna is detached or antenna not properly connected to the Wi Fi module Unable to connect the Incorrect IP address Check for IP address conflict If yes Wi Fi network configuration reconfigure the IP address The Wi Fi signal is Check the signal quality of the hospital Wi Fi unstable in the operating network area The monitor s Wi Fi Fix the Wi Fi antenna antenna 1s detached or not connected to the Wi Fi module Main board defective Replace the main board 6 6 12 Software Upgrad
102. ttery compartment Parameter module Parameter connector Others assembly assembly assembly Touchscreen Parameter board Screen gasket Rear panel Main bracket eet Parameter connector Recorder Battery door Multi parameter Displ isplay assembly Battery spring board NIBP gas nozzle Recorder bracket LCD bracket Handle Battery buckle SpO2 board e Ree Interface board signal cable Main control board Handle bracket HE CO board CO signal cable Interface board board assembly waterproof pad Touch trol j ouchscreen contro Handle waterproof Power board COD assembly CO2 interface ST SE board pad assembly assembly Hook bracket Powel poate Pum j Alarm lamp shade EE E p ECG signal cable Interface label Alarm onip Speaker Grounding terminal GER Parameter label Cables waterproof strip valve Alarm lamp board Speaker spacer AC inlet Airway tube 1 Others Speaker pressure l e j 2 Function key platewind spacer Grounding pad Airway tube Function key board Buffer washer Others 3 way connector NOTE o The part number listed in the Parts List is only for checking the FRU part number which is also included in the Parts List Please provide the FRU parts number if you want to purchase the spare parts 8 1 8 2 IMEC8 8 2 1 Main unit 8 2 1 1 Exploded View P a lt i Ba Y Bt 4 e ert 7 a a SY 8 2 1 2 Parts List l J Front panel subassembly 8 J Inch WiFi 1G SD card 2 Rear housing of the main unit 8 inch Ne
103. twork VGA USB Anolog input amp output 4 J Cross recessed pan head screw J GB T818 2000 M4x10 8 2 2 Front Housing Assembly Nakescreen 8 2 2 1 Exploded View d E e e e 2 a P E a ech r Pi A 3 5 ec is er Kee A s 8 2 2 2 Parts List Ze For monitors Front housing 8 inch 801 6302 00005 00 with machine 043 001965 01 screws For monitors Front housing 8 inch 801 6302 00016 00 with tapping screws 6301 Antenna attached PCB 115 010845 00 8 3 Antenna 2400 2500MHz e IPEX II interface 7 cit ta 0 20 Key 8 inch Spanish 049 000381 00 Key 8 inch French 049 000383 00 TA ceed ress tin forono TT L PCB PCB shielding insulator PCB shielding insulator AAA a l Screw Pan head with washer _ E M3x6 PCB PCB shieldng 051000829200 99 Man board PCBA Full 801 6302 00001 00 configuration cd EE 801 6302 00002 00 Standard configuration ao pan head Phillips e x6 y Display bracket 8 inch nakescreen 16 Truly LED display 8 4 021 000078 00 As configured No t mutually AU LED TFT 8 4 021 000060 00 compatible nor exchangeable q e a M2 5x6 Long Long gasket 8 nakescreen 8 nakescreen Short gasket 8 nakescreen CH ee E Ee EE 2 LC Alarm temp LL 8 2 3 Front Housing Assembly Touchscreen 8 2 3 1 Exploded View XA EA PA ae V 8 2 3 2 Parts List Knob 043 001790 00 001790 00 Ge Bee
104. ug the encoder cable and unscrew the five PT3x8 screws indicated below Take out the keypad IMEC8 Unplug the encoder cable and unscrew the five PT3x8 screws indicated below Take out the keypad Encoder cable 7 4 8 Removing the Encoder Poke the encoder knob out from the slot and loose the nut with a sharp nose plier Take out the encoder 7 4 9 Removing the Alarm Lamp Board Unscrew the two PT3x8 screws indicated below and take out the alarm lamp board 7 4 10 Removing the ON OFF Key Board Unscrew the two PT3x8 screws indicated below and take out the ON OFF key board 7 16 7 5 Disassembling the Battery Compartment Assembly 7 5 1 Removing the Power Board Disconnect the cable for AC input receptacle Remove the three M36 screws indicated Cable for AC input receptacle below and remove the power board NOTE o Follow the instructions and unscrew the correct screws 7 5 2 Removing the Battery Interface Board Assembly MEC10 12 Unscrew the two M3 nuts with a sharp nose plier and remove the battery interface board assembly 7 17 MEC8 Unscrew the two M3x6 screws with a screwdriver and then take out the battery interface board 7 6 Disassembling the Parameter Module Assembly NOTE eo Perform disassembly with exercise care to protect the boards on both sides of the module from damage o Be sure to reassemble the fast valve red and slow vale blue in correct seque
105. ule C O IBP module sidestream mainstream CO module recorder power board and key board The seventh serial board is for future use Connection with touchscreen control board Audio drive EEPROM drive USB The main board has the following interfaces to connect other PCBAs Display signal interface Backlight control interface Keypad interface Alarm lamp interface Wi Fi interface SD storage card interface Interface board interface for external output module communication power supply and etc 2 4 2 Keypad and the Navigation Knob The keypad and navigation knob are located at the right side of the front housing assembly The navigation knob can be rotated both clockwise and counterclockwise It can also be pressed down The navigation knob is connected with the keypad The keypad has the following functions m It scans and detects the input of the six keys NH It integrates the power on off hardkey NW It integrates the rotary encoder a It connects and forwards the status of power switch and LED board to the main board and NW It communicates with the main board through a serial port The following figure shows the connection of keypad UART Power Switch Wor AC BAT Board 2 10 2 4 3 Power On Off and LED Indicator Board The power on off and LED indicator board is connected with the keypad It controls the patient monitor s power switch It has 3 groups of indicators which are used to indic
106. upgrade kit 801 6301 00018 00 on Mindray sidestream CO upgrade kit 801 6301 00016 00 CO 4 2 5 2 Upgrade Method Upgrading Mindray Sidestream CO l Remove the parameter connector assembly and parameter module assembly as described in 7 3 2 Removing the Parameter Connector Panel Assembly and then split the original labels on the parameter connector assembly Install the watertrap socket onto the parameter connector assembly as described in 7 7 3 Removing the Watertrap Base Assembly Optional Fix the gas outlet nozzle onto the parameter connector assembly with an M5 nut as shown below CO outlet nozzle Install the M02C module into the parameter module assembly as described in 7 6 1 Removing the Mindray M02C CO2 Module Optional Connect the parameter connector assembly and gas pipes of corresponding parameter modules as described in 7 3 3 Disassembling the Parameter Module Assembly Make sure the pipes are inserted in position Re assembly the equipment correctly Select appropriate parameter labels from the upgrade kit and paste them onto the parameter connector assembly based on the configuration of the serviced equipment Install the AC inlet hook as shown in the figure below Make sure the direction is correct AC Inlet Hook Upgrading Capnostat Mainstream CO L Remove the parameter connector assembly and parameter module assembly as described in 7 3 2 Removing the Parameter Connect
107. utton and Knob Fai lines ens 6 4 DE ET 6 4 66 6 LO Wer SUD DIY EEN EE 6 5 OG e TEE 6 6 OCOS Output eet 6 6 ER EE 6 7 6 6 10 Wired Network Related Problems occcccncccnncccocococococonocininnnnnnnnnnanananananannn 6 7 6 0211 WiFi Related Problems estadales 6 8 6 6 12 Software Upgrade Problems ice 6 8 66 135 Technical Alarmi MESSAGES iii niii EA EEEa 6 8 T Disassembly and Rear eege ege Seege 7 1 ATOSE e RR e WEE 7 1 12 Preparations dot Disassemb Mera 7 1 a Disassemble the Mam UTE A A S 7 2 7 3 1 Separating the Front and Rear Half of the Montor 7 2 7 3 2 Removing the Parameter Connector Panel Assembly noononnnonnenenennnnnnnenneenne 7 3 7 3 3 Disassembling the Parameter Module Assembly nnnnoonnnnnnnnnnnnnensereerererresen 7 4 7 3 4 Removing the Battery Compartment Assembly 0 0cccccccceeeeeeeeeeeeeeeeeees 7 7 7 3 5 Removing the Power Management and Interface Board 7 8 7 3 6 Removing the Recorder Cpponal t A E A Eh 7 9 7 3 7 Checking Waterproof Strips before Reassemhblumng 7 9 7 4 Disassembling the Front Housing Assembly nono ono no nono nnnnnos 7 10 7 4 1 Removing Touchscreen Control Board Optonal 7 10 142 Removing Antenna Opuonal ta 7 10 74 3 Removing SD Card Opos 7 11 T4ARemovme the Main Board A EE 7 12 7 4 5 Removing the Touchscreen Optonal 7 13 HAD Disassemb hne Anes S Chee Mics e ee EE 7 14 7A sRemovine te Key padded andar eee 7 15 74 8 Removing the Encoder EE 7 16 7459 Re
108. w equipment is accepted The following pictures show the patient monitor and accessory packing Accessorie Operator s Manual and Main Unit Packing List Accessory packing 3 1 3 2 Preparation for Installation 3 2 1 Preparation for Installation Site 1 Ensure that the site meets all safety environmental and power requirements 2 Check that required power sockets are available 3 Check that a network connector is available if the patient monitor needs to be connected to network Environmental Requirements To avoid explosion hazard do not use the equipment in the presence of flammable anesthetics vapors or liquids The environment where the patient monitor will be used should be reasonably free from vibration dust and corrosive substances If these conditions are not met the system may not function normally The environmental specification is as follows Main unit Temperature C Relative humidity noncondensing Altitude kPa 20 to 60 10 to 95 16 0 to 107 4 Mainstream CO module Item Relative humidity noncondensing Altitude kPa C 20 to 60 10 to 90 53 3 to 107 4 Sidestream CO module Item Temperature C Relative humidity Altitude kPa noncondensing 20 to 60 10 to 95 57 3 to 105 3 Microstream CO module Item Temperature C Relative humidity Altitude kPa noncondensing Operating environment 15 to 95 57 3 to 105 3 Storage environment 20 to 60
109. y spacer 13 Cross recessed pan head self tapping screw PT3x8 8 2 6 Battery Compartment Assembly 8 2 6 1 Exploded View 8 2 6 2 Parts List gt Cable for AC input receptacle 009 002107 00 6 Battery interface board 051 000891 00 7 M4x8 combined screw J E Te a O FC l 6301 AC DC power PCBA 6301 AC DC power PCBA Screw Phillips M3x6 with washer 8 2 7 Parameter module assembly 8 2 7 1 Exploded View 8 11 8 2 7 2 Parts List Parameter PCBA bracket Hexagon plastic nut M3x0 5P PC III MEC Multi parameter board PCBA 051 000950 00 AS configured complete international MEC Multi parameter board PCBA 051 000949 00 standard 051 000950 00 MEC Multi parameter PCBA China 801 6301 00006 00 pee 051 000949 00 MEC Multi parameter PCBA China 801 6301 00007 00 Screw self tapping PT3 8 Hexagonal plate isolator Nellcor SpO gt board 0671 00 0102 01 Shenzhen Mindray only AAA Connector Elbow 200Barb 3 32 ID White Nylon NIBP pipe 2 NIBP pipe 7 Airway tube 2 po ci 7 eppes p apo eppes O k EMS TE SS Filter inline filter 43um 1 8 I D Tubing NIBP pipe 6 Connector Tee 200Barb 3 32 ID White Nylon NIBP pipe 4 connector Zi l ES 2 13 14 15 16 17 l Cable holder CHS 4 150mm Nylon 22 Mindray sidestream CO module kit As configured Capnostat Mainstream CO modul

iMEC12/iMEC10/iMEC8 Patient Monitor Service Manual

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