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ASL360 Installation and User Guide

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1. ASL360 Installation and User Guide Issue 1 4 ntinental 2 Scholar Drive Bundoora Vic 3083 Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential Contents IMPORTANT NOTICE ABOUT ASLS60 SVS sesdacnacivedess un teteaheiatenseciwendcniedetcasctucnenseedeeQelsonedcaus 6 1 INTRO DUG TO IN sarrasina a liaise lead aa a 7 Ri ABOUT THIS DOCUMENT sscutcas tartans eie i a EN Ei 7 1 2 ABBREVIATIONS USED IN THIS DOCUMENT svectdouen cde tase Muara dlisted tact to cereatcebar etc 8 1 3 CONFIGURATION TOOL SCREEN SHOTS USED IN THIS DOCUMENT cccccsseeeeeeeeeeeeeseaeeeeees 8 2 SYSTEM COMPONENTS INSTALLED ON THE VEHICLE ccccecccceesseeesseeeeeeeees 9 21 GAMERAS orae ciated yea ested acento eee Re 9 22 coh 0 NRT ene eRe re Os ee eS a een ee ene eee 10 2 9 AGAIN Gaara nice N a E tical artcde aka aan cet AE 10 2 3 1 Camera ECU extension Cablen e E S E a S 10 2 3 2 Power and Input Output lOO x eisiedenducesiceansconesdenviaudasdeddusteddetatavsindcidcanwaleuaviends ex 10 29 9 Vdeo OUUU ese a a a isa teactemes ane teae 10 2 3 4 Eth rne toee a N O ON a 11 3 PC APPLICATIONS SUPPORTING ASL 360 cicfcctes idle Acnueneteneedin Reenter 12 Sel ASLCONFIGURATION TOOL serne a E 12 32 AOE DISCOVERY TOOL deise a teneasttaaaptenctee uae eudnasceees Selauabeusanes 12 4 DESCRIPTION OF SYSTEM FUNCTIONALITY cccccccsessseeeeeeeeeeseseeeeeeeeeeeeeeeaeaas 13 5 SYOTEM INTERFACE S l
2. Start J Next Camera Cancel 192 168 3 60 Working Offline 7 Figure 37 Config Tool showing calibration surround view after calibration applied A warning will be issued if the calibration process detects an unacceptable error The results graded in 3 bands GOOD ACCEPTABLE UNUSABLE Please refer to Table 10 below Calibration Warning message Subsequent actions quality No message Apply button is On pressing Apply the surround emboldened view display is updated for review by the operator Refer to section 9 5 6 ACCEPTABLE The camera calibration is complete On pressing OK The surround but the result is poor view display is updated for review by the operator Refer to Please critically evaluate the surround section 9 5 6 view and consider re calibrating Press Cancel to restart calibration Press OK to continue UNUSABLE The camera calibration is complete When the user clicks OK the but the result is unusable Error display is not updated The user should attempt to re calibrate Refer to section 9 5 6 Table 10 Response to camera calibration quality assessment U 0644 2255 55 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability
3. 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential Positions including camera positions should be expressed within this frame of reference In Figure 16 the axes are defined so e X axis is the vehicle centreline ve to rear e Y axis is parallel with the front axle ve to right e Z axis is height off the ground ve above ground Figure 16 ASL360 SVS frame of reference In Figure 16 the datum is defined as e X 0 at the point of ground contact of the front wheels e Y 0 on vehicle centerline e Z 0 on the ground ASL360 will however work with any datum location The installer is encouraged to use a datum that simplifies the task of making accurate camera position measurements 7 1 3 Storing camera positions Camera positions are valuable data in the sense that it costs time and effort to obtain them This data should be carefully recorded One option would be to enter this data into the ASL C
4. Ltd ASL860 Installation and User Guide Company Confidential This must be run with administrator privilege The installation process interacts with the user who must simply respond to the installation prompts When the tool is installed and run it is unlicensed and all menu options will be greyed out with the exception of Help About and Help License The tool may be licensed with varying levels of restricted functionality Typically two levels are available e installer restricted to calibration and download of calibration and design e administrator no restriction To acquire a license the user must get a license request code number from the tool and send it to ASL ASL will return an activation code number which the user must then enter in the tool When entering this code particularly if doing so by copy amp paste be careful to avoid including any whitespace characters The tool will guide the user through this sequence To start license acquisition invoke Help License then follow the instructions After successful activation the permitted menu functions will no longer be greyed out 6 4 ASL Discovery Tool installation This tool is distributed as a self installing executable e g DeviceDiscovery 3 2 0 win32 exe It is compatible with Microsoft Windows XP and Windows 7 Simply run this executable and follow the instructions No licensing restrictions apply to this tool Using the latest version of
5. this could be typically named so Manuf VehicleT ype CalibrationSurroundView csd 9 5 1 2 Loading camera positions from file Camera positions are loaded whenever a design csd is loaded If the camera positions defined in calibration surround view are not correct the correct data should be ideally loaded from the appropriate file See sections 9 4 1 and 9 4 2 9 5 1 3 Perform calibration Please refer to section 9 5 4 9 5 1 4 Download camera data to ECU The camera orientations established by the calibration process must be sent to the ECU so that it can present correctly formed surround views or other views that depend on correctly calibrated cameras To download camera data ECU Sync Download camera data to ECU This action will reboot the ECU during which time the Configuration Tool will indicate the ECU is offline When rebooted the tool will show again a live correct surround view and the ECU s video output should show whatever screen has been configured for display following power up Also it is good practice to e Save the camera data see section 9 4 5 e Obtain snapshots see section 9 3 2 9 5 2 Working off line Working with the ASL3860 Configuration Tool connected to the ECU on line is the simplest approach requiring fewer operations than working off line But this way of working may not U 0644 2255 41 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Soluti
6. 2 CHECKING FOR DIRIFY WENGE Se enni 60 13 SYSTEM PERFORMANCE AND OPERATING LIMITS c c cccccececcececccececcececeees 61 14 JOB SITE ORGANISATION ictiscinsieivid nd ieee i Ais cee deters ded iden 62 15 WV EATER SINT AT TONS ccs ee seta wis cs ts eee ante ad oe ean ni needa ote eee eee 63 16 TOPOGRAPHICAL LIMITATIONS c 0cccceccececcccececcececcccececcecececcececaecensececenecass 64 17 SYSTEM MAINTENANCE iv tutes Gore dapacnadotoiaai a a 65 17 1 GAMERATENS CLEANING E E E deel wien odie ia A EEE aoe ede E 65 Tni ol 4 co o gle sedini a mercies Manner ener tena rers eri arnt tren terre rect in Te tre rr 65 TET Heavy SONMO ces aitanaseicicararctrantmctya in con e anesuhaete aed entemndc bunts 65 18 SAFE OPERATION ADVICE TO THE VEHICLE OPERATOR c cccsceceececeees 66 18 1 ASL360 SURROUND VIEW IS NOT A REAL BIRD S EYE VIEW cccececcecececcececcecececcecess 66 18 2 MERGES BETWEEN CAMERAS nc sascsentitenaceete a T a a E a O a 66 18 3 OPERATING ON UNEVEN TERRAIN cc2ceccecececcececcccececcecuccccecuccecucecucsuaueucuuaucuuaeseceuacees 67 18 4 OPERATING IN BAD WEATHER E E E E N EA 67 18 5 BRAAS S e EE E AEAEE E EAEE AE O A AEA SA E T EES 67 18 6 CAMERA MISALIGNMENT DAMAGE 2ccccceccecceccecceccecceccucceccucceecuecesaesaeeaesaeeneeneeaeeass 67 18 7 CAMERA REPLACEMENT a T N a a ONN 67 18 8 ROUTINE GHEGKS ANTE E ESE E E N ac AEA E A EA T E 67 18 9 IN THE EVENT OF DAMAGE
7. 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential 5 2 2 2 1 ECU response to supply voltage Supply voltage behaviour ECU action gt 10 V after switch on Starts operating boots up lt 8 V after operation started Stops operating gt 10 V after low voltage shutdown Starts operating reboots gt 33 V non transient ECU shuts down and disconnects itself lt 31 V after over voltage shutdown ECU reconnects and restarts reboots Table 5 Response of ECU to power supply voltages The ECU is load dump tolerant in 12 V and 24 V systems as defined by 2004 104 EC 5 2 2 2 2 Input protection All inputs including video inputs are protected against single fault short circuits to 32 V or 0 V with the exception of VGA video output RS232 signals R10 5 2 2 2 3 Connecting to opto isolated inputs GPIO_OPTO These 4 inputs OPTO IP1 OPTO IP1 OPTO IP2 OPTO IP2 OPTO IP3 OPTO IP3 OPTO IP4 OPTO IP4 are current activated and require a curre
8. Ethernet Refer to section 22 4 for how to make cables to mate with the ECU s Ethernet connector U 0644 2255 20 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential 5 2 3 Electrical supply requirements The ASL3860 SVS system requires a single power feed power and ground to the ECU Power for cameras is distributed by the ECU via the ECU Camera extension cables ASL360 SVS will operate on supply voltages between 8 volts and 32 volts It is recommended that the AS360SV system is connected to a switched normally ignition supply via a 3A fuse Re Typical total system consumption is given in Table 7 Applied voltage Volts Amps typ Watts typ z C C Table 7 ASL360 SVS system typical power consumption U 0644 2255 21 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The
9. and reference 18 1 ASL360 surround view is not a real bird s eye view The synthesized bird s eye illusion works very well at ground level everything at ground level appears in the right place when viewed on the monitor Objects above the ground though will appear to be further away This has effect of making a person or any vertical object appear to lean away from the camera and for the lean to increase for people further away The following paragraphs refer to people but please bear in mind the effects described will also apply to any object with height standing on the ground 18 2 Merges between cameras The ASL860 SVS screens should have been designed so that a person moving from the view of one camera to another does not disappear This is done by arranging for the images from neighbouring cameras to be overlapped as shown in Figure 39 Figure 39 Bird s eye view showing camera overlapping There are several things to be aware of when a person is standing in the overlap zone between two cameras e The person is seen by both cameras and as they lean away from each camera and because that lean is in different directions they will be seen twice standing at the same point on the ground but leaning away in different directions e The full height of the person may not be visible e The intensity of the person s image will not be as intense as when they are fully away from the overlap zone U 0644 2255 66 of
10. as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential 21 Disposal The disposal of electrical and electronic equipment as defined in the Waste Electrical and Electronic Equipment regulations 2006 of the Buyer which is waste within the meaning of the regulations shall be the obligation of the Buyer who shall carry out all such disposals at the Buyer s expense and in an environmentally sound manner U 0644 2255 75 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential 22 Annex A Making custom cables The guidelines below if followed should result in a system with a satisfactory EMC performance Nevertheless installers fabricating cables or modifying ASL cables do so at their own risk Whether fabricating new cables from scratc
11. camera s data with another e transposing the x and y parameters of a single camera U 0644 2255 57 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential 10 System activation The system will activate when powered normally on ignition on A disclaimer screen is shown for several seconds The screen shown next will depend on the design loaded to the ECU 10 1 Testing of dynamic screens The installer must be notified of the operating conditions required to show all configured screens The installer must conduct a system test that exercises all these conditions and ensures that the correct screens are shown U 0644 2255 58 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is suppli
12. installed cable failure and replace repair as necessary Camera 1B IIC error Replace camera U 0644 2255 70 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential Fault description Fault rectification Camera 2B If non functional on known good cable replace camera watchdog failure If functional on Known good cable check installed cable and replace repair as necessary Camera 2B intrinsic If non functional on known good cable replace camera data not read If functional on Known good cable check installed cable and replace repair as necessary Camera 2B LIN If non functional on Known good cable replace camera communication If functional on Known good cable check installed cable failure and replace repair as necessary Camera 2B IIC error Replace camera Fault description Fault rectification ECU Memory error Consult installer maintainer U 0644 2255 71 of
13. possible select a screen with in built ambient light sensing which can moderate its brightness depending on prevailing ambient light Less ideal is a monitor with user adjustable brightness control Users must be instructed on its correct operation The brightness adjustment procedure for the chosen monitor must be U 0644 2255 31 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential documented normally this information will be available in the instruction pamphlet accompanying the monitor 7 4 9 Monitor power supply In a vehicle the available power supply is likely to have noise arising from the alternator and from power convertors Without taking care this noise can get Superimposed on the video signal and result in a degraded image on the monitor 7 4 9 1 Monitor power amp ground connections To prevent video noise appearing on the monitor it is essential that the monitor ground is
14. size of a real world objects as seen on the monitor In addition the way information is presented on the monitor also has a bearing on the size of real world objects as displayed on the monitor The monitor orientation also has a bearing on the way in which information is best arranged on the screen U 0644 2255 30 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential There must be coordination and agreement between the person designing the ASL360 screen layouts and the system installer R14 7 4 1 Image quality Choose a monitor that is capable of providing a high quality image with good clarity brightness and contrast rea 7 4 2 Size Choose as large a screen as permitted 7 4 3 Location Site the screen ergonomically with a position and viewing angle that e the driver can view easily e is compatible with other demands on the driver to maintain direct and indirect surveillance o
15. the ASL360 SVS system who should perform a thorough check and if necessary repair and recalibrate the system R103 If the vehicle and ASL360 is still operable proceed with caution and place even greater reliance on mirrors or other aids R101 In extreme cases which would also include total system failure or if there exist standing instructions to this effect do not operate the vehicle R101 18 10 Automatic switching of ASL360 display R108 ASL3860 can show different screens on the monitor The installer or organisation responsible for maintaining ASL3860 must provide information and or instruction about what operating conditions cause the screen to change During use if you observe that ASL360 is not responding as expected in certain conditions bring this to the attention of the system maintainer If a critical screen no longer appears consider this a serious malfunction and follow the guidelines in section 18 9 above 18 11 Monitor controls The monitor may either be able to adjust it s brightness automatically or provide a means of manual adjustment If your system has a manually adjustable monitor the installer or organisation responsible for maintaining ASL3860 must provide instructions training on how to make adjustments R102 18 12 Extreme temperature Very high temperatures may affect the video quality from the cameras most notably affecting the colour rendition R104 U 0644 2255 68 of 79 Issue 1 4 1
16. vehicle datum X 0 is in line with the grid datum when the normally seated driver is looking straight down this line The driver s steering line should be positioned such that when followed the vehicle is centered within the grid Once these two lines have been established vehicles may be positioned on the grid using the driver s subjective alignment with these two guide lines 9 2 1 Using alternate calibration targets The current calibration method utilises grid line intersections In less ideal conditions often encountered in retrofit setting out the grid as described may not be feasible and alternate targets may be more appropriate Typically these could take the form of 6 rectangular mats with clearly identifiable features in the corners the corners providing the same positional information as the grid line intersections The mat layout must still satisfy the criteria in section 9 1 It is expected that future revisions of the Configuration Tool will retain the current calibration method but may also support calibration methods that will utilise the grid lines themselves not just the intersections Therefore it is recommended that permanent calibration facilities should conform to the full grid pattern U 0644 2255 37 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Applic
17. 100 18 5 Dirty cameras Cameras will become dirty This will affect the ASL360 image on the monitor Partial soiling of the cameras may cause blind spots in the camera s view and consequently in the ASL360 image When this is apparent clean the cameras see section 17 1 R106 In extreme cases where it is not possible to adequately clean the cameras treat this occurrence in the same way as camera damage see section 18 9 below R103 18 6 Camera misalignment damage R110 Under no circumstances attempt to move remove or disturb the cameras R112 After collisions or impact in the vicinity of cameras visually check that the cameras have not been disturbed If the cameras have been disturbed the bird s eye view will be compromised typically by creating a blind gap between two cameras in other words the cameras no longer overlap Damage could also occur to camera lenses which could create blind spots anywhere in the camera s view and therefore anywhere in the bird s eye view See section 18 9 below r103 18 7 Camera replacement Be aware that ASL360 must be recalibrated following e replacement of any camera A114 e movement of any camera R113 e movement of the structure on which the camera is mounted A113 18 8 Routine checks R109 In the absence of any other instructions regarding system checking it is a good idea to check daily that the system is functioning correctly Consider combining this
18. 106v2 PRE SYS_SAR_DOC_006V1 SSS PRE SYS_SAR_DOC_008V1 po SYS_SAR_DOC_111V1 0 SYS SAR DOC 013v1 a b c referenced elsewhere U 0644 2255 79 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd
19. 13 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential ASL360 ONLINE 4 Figure 23 Online 9 5 1 1 Loading surround view design Although it is not necessary to load a design before performing a calibration doing so provides a visual check of the calibration result In some cases the design intended to be used by the vehicle operator may be suitable However if this design does not provide a good view of the calibration area specifically of the merge regions a simple more revealing design could be loaded to help evaluate the calibration Typically this design would not use blending as blending could mask poor matching across the merge regions This design would not be downloaded to the ECU To load a design file File Load Design Load A file browsing dialogue is now shown If necessary navigate to the folder where the calibration surround view file is located Select the calibration surround view file
20. 4th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential 19 Remedial actions on malfunction R8 19 1 Self diagnosed faults ASL360 is self monitoring and most faults will be trapped by the ECU and a fault code shown on the monitor The following table describes these faults and recommends remedial action Fault description Fault rectification Camera 1A If non functional on known good cable replace camera watchdog failure lf functional on Known good cable check installed cable and replace repair as necessary Camera 1A intrinsic If non functional on known good cable replace camera data not read If functional on Known good cable check installed cable and replace repair as necessary Camera 1A LIN If non functional on known good cable replace camera communication If functional on Known good cable check installed cable failure and replace repair as necessary Camera 1A IIC error Replace camer
21. 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential Fault description Fault rectification ECU PBL error Consult installer maintainer ECU EEPROM error Consult installer maintainer ECU EEPROM error Consult installer maintainer ECU PBL error Consult installer maintainer ECU EEPROM error Consult installer maintainer ECU EEPROM error Consult installer maintainer Figure 40 ECU and Camera fault code description remedial action 19 2 Other faults Should a fault occur that prevents the correct image appearing on the monitor the following should be checked using as appropriate the Configuration Tool running on a correctly configured PC and a spare monitor and video cable both of which are know to be functional Note an ECU without a design loaded after power up will show for a few seconds the initial disclaimer screen and then show a blank screen On a correctl
22. 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential 18 3 Operating on uneven terrain The extent to which an object can be seen in the overlap region reduces with increasing height of the object So when the vehicle is working on very uneven terrain objects much higher than normal ground level may not be visible in the overlap between cameras in the surround view 18 4 Operating in bad weather It is possible for the cameras to acquire droplets of water that hang on the lenses A water droplet on the lens modifies the way the camera sees the world ASL360 is not able to compensate for this with the result that the surround view may appear distorted in places If possible clean and dry the lens see section 17 1 Place more reliance on mirrors and other aids R107 ASL360 cameras are similar to the human eye and do not have superior vision in fog When visibility is poor proceed with caution R
23. 81_1i csd File Edit View Offline ECU Help Raw Ci screen 720x576 Adjust Window Views N Camera Calibrate N camerata Herm enm S 2mm L fsios xe Zi 22 U0 B Calibrate Camera Next Camera Cancel 192 168 3 60 Working Offine 4 Figure 32 Config Tool showing front camera raw view 8 points marked next camera When the 8 point has been selected the Next Camera button is enabled see Figure 32 above Pressing this button continues the same process for the next camera The key points of the 3 remaining cameras as shown in Figure 33 Figure 34 Figure 35 following must be selected U 0644 2255 50 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL360 Installation and User Guide Company Confidential 451 360 Configuration Tool 0644_3081_1i csd File Edit View Offfme ECU Help Adjust Window Views N Camera Calibrate N GAMETE POSE Camera 2A Pos 0 0 Size 720 576 192 168 3 60
24. Installation and User Guide Company Confidential 12 Recommended performance check routine 12 1 Checking for misalignment R12 The system must be reassessed 1 Following any camera suffering impact Following vehicle damage in an area likely to affect the position of the camera Following camera removal replacement e g if camera is replaced or a panel or structure on which a camera is mounted is replaced or repaired On any suspicion that the system is not performing as expected On a routine basis The frequency of checks will depend on the duty of the machine on which ASL360 is installed and may range from daily to monthly It is the responsibility of the machine operator to establish a checking schedule to monitor the results and to take remedial actions as appropriate Refer to section 11 12 2 Checking for dirty lenses Visual checking of the camera lenses is recommended When the view on the monitor is not clear After the vehicle is known to have been subject to immersion spray etc On a routine basis The frequency of checks will depend on the duty of the machine on which ASL360 is installed Please consult section 17 U 0644 2255 60 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied
25. Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL360 Installation and User Guide Company Confidential 5 System interfaces 5 1 Mechanical interfaces 5 1 1 Camera 54 ea N sO t i 3 60 i o0 O wT i Figure 5 ASL360 CM2 base dimensions The camera projects 50 mm from its base The CM2 weighs 220 g U 0644 2255 14 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential 5 1 2 ECU The ECU resides in a diecast aluminium alloy case with a passivated finish The assembly weig
26. MALFUNCTION 2ccecceccecceececcecceccuccucceeceecusceececaecaeeaeeaees 68 18 10 AUTOMATIC SWITCHING OF ASL8 amp 60 DISPLAY cccccccccececececcccecececececacausesecereceuaveeeens 68 18 11 WIONITFOR ERON o Ee eed auanda vent lenia cadince E E EE 68 18 12 EXTREME TEMPERATURE cccccececcececcccececcececcecececcecececesecauaececeesecseaecucauaeeausesevacees 68 19 REMEDIAL ACTIONS ON MALFUNCTION 2 cccccececcececcececccececaccecaceececaeaecess 69 19 1 SELF DIAGNOSED FAULT zennara aa a ierccacknosnm a E 69 19 2 A a a a eee er a a 72 20 REGULATORY CERTIFICATIONS 0 ccccccceccccececcececcccececcececaccecuccucucuucecseausecarass 73 20 1 EUROPEAN EMG DIRECTIVE wire cet R EE EE EEEE E A ee ieee 73 20 2 PCC COMPCIANGE apes icc A E E E ts asa ates te he nde eee nde A 74 21 DES 1G Sy EE ae ete Raye ed aeRO ROE Ferme NC SRO AMRIT me CSO AEA TT ee et Se eee ae ee 75 22 ANNEX A MAKING CUSTOM CABLES cccccccccccccccececececcecececcccececececucacaeaeaecensees 76 22 1 CAMERA EXTENSION GABLES EE O E E E E A toe asses evi cvs oon EEE 76 22 2 GAMERA FIEYVING EAD AE E E E E E an dla ettaivedora A E 76 22 3 VIDEQOUTPUT CABLE S otarrea aa A a LET 77 22 4 ETHERNET A E veegrin aie taosaie ees ins ceased ceased aa iictutaanid Mak bed aka gnc anata cawelaatetene ans coments 77 23 ANNEX B CONFIGURING ETHERNET WITH WINDOWS XP 78 24 DOCUMENT ADMINISTRATION REFERENCEG c cccceccccececececece
27. N Camera Calibrate N Raw Ci screen 720x576 Zi J n0 z2 Calbrate Camera Start Next Camera Cancel amera 1A Pos 0 0 Size 720 576 192 168 3 60 Ui Figure 28 ALT zooms at the current position Using the mouse and left mouse button 8 key points of the target must be accurately selected The precise position of a key point is at the centre of a line intersection The 8 key points that must be selected are the 8 grid intersections nearest the centre of the image U 0644 2255 47 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL360 Installation and User Guide Company Confidential ASL360 Configuration Tool 0644_3081_1i csd File Edit View Offline ECU Help Raw Ci screen 720x576 Adjust Window Views Camera Calibrate Camerala Kimm vimm R f pa 21 Ip al l ap Calibrate Camera Next Gamera Cancel Came
28. O SETUP WINDOWS 7 irinna in e oe 22 6 2 DISABLING FIREWALLS amp WIF erii ence A a dics 24 6 3 ASL CONFIGURATION TOOL INSTALLATION AND LICENSING cccceeeeeeeeeeeeeeeeeeeeeaeaes 24 6 4 ASL DISCOVERY TOOL INSTALLATION cccccsssseeeececesseeceeceeaueeeeecseaeeeeeseeasseesesseasass 25 6 5 ECU S W UPGRADE USING THE ASL DISCOVERY TOOL cccccsssseeeeceeesseeeenseeesseeeeseees 25 ie ASLSGOINS FALLA TION casierie a a a a 27 7 1 CAMERA INSTALLATION ON THE VEHICLE vaio iste caccniecdectacetluaas Sudsesuacetieneeeteins eehd vo 27 7 1 1 Measuring the camera POSITION cccccesececceeeceeceeeseeeceeusceeseeaseeeseeseeesseseeeses 27 7 1 2 Making measurements to the vehicle datum sssssseensnssnsenrrrensrrnrrssrrrrrrsrenn 28 LES Stomog camera DOSHONS seco tases Ma srel pet sn secasten te dectcm cdadetamncoennntcalyeateadnacask aceeaetse 29 7 1 4 Calibrating the cameras cccccccccsseseeeeeeeeeeeeseeaeaeeseceeeeeeeeeseaesseeeceeeeesssaaaaeeeeeess 30 T2 TE CUANSTALEATION octi ohran a el utoe ies hate es alteat tito titi ule 30 U 0644 2255 o 80797 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced tra
29. Refer to section 6 5 for guidance on using this tool U 0644 2255 12 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential 4 Description of system functionality The system provides the driver operator with a real time synthesized bird s eye image of the vehicle using multiple wide angle cameras typically mounted on the front sides and rear of the vehicle The system is also capable of presenting different views to the driver If it is desirable that these views are shown automatically without driver initiation this can be achieved by connecting the ECU s inputs to suitable vehicle signals e g reverse gear engaged speed threshold signal etc It will be necessary to configure the ECU to respond to these signals in the desired manner refer to 2 U 0644 2255 13 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision
30. a Fault description Fault rectification Camera 2A If non functional on known good cable replace camera watchdog failure If functional on Known good cable check installed cable and replace repair as necessary Camera 2A intrinsic If non functional on known good cable replace camera data not read If functional on Known good cable check installed cable and replace repair as necessary Camera 2A LIN If non functional on known good cable replace camera communication If functional on Known good cable check installed cable failure and replace repair as necessary Camera 2A IIC error Replace camera U 0644 2255 69 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential Fault description Fault rectification Camera 3 watchdog If non functional on Known good cable replace camera failure If functional on Known good cable check installed cable and replace repair as neces
31. a single camera and which must not be obscured by apparatus mounted on the vehicle There are also general recommendations about camera location and installation 4 For on highway vehicles cameras projecting outside the envelope of the vehicle should be mounted above 2000 mm to comply with VOSA regulations 5 Ensure enough overlap between neighbouring cameras in excess of 2 m is recommended 6 Mount cameras as high as reasonably possible this minimises stretching of distant vertical objects 7 Ensure cameras have a clear view of ground avoid positions where a nearby object is in the camera s view 8 Identify rigid static structure for camera mounting which a Allows for maintenance b Minimises and ideally protects from impact damage c Minimises exposure to dirt 9 Locate camera on rigid structure r5 i e a nota folding or moveable structure R17 b nota fixture or panel that can vibrate irs 10 Use suitable fixings compatible with the nature of the mounting surface 11 Use isolation bushes provided with the CM2 camera The ASL Configuration Tool can be used to help the user see if the cameras are installed as required refer to sections 9 3 1 and 9 3 2 7 1 1 Measuring the camera position Once the camera mounting positions have been established the position of the camera with respect to the vehicle datum see section 7 1 2 below must be found These measurements are required by the camera calibration proces
32. ables are available as a standard item from various suppliers U 0644 2255 11 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential 3 PC applications supporting ASL 360 3 1 ASL Configuration Tool The ASL Configuration Tool is a PC application which supports two different modes of operation 1 Design e User interface design managing how visual information is presented on the display This activity is beyond the scope of this document See 2 2 Set up e Performing vehicle set up camera calibration e Set up camera calibration download to ECU e Design download to ECU This document discusses in later sections how to use this tool for these tasks 3 2 ASL Discovery Tool The ASL Discovery Tool must be used to upgrade the firmware in the ASL360 ECU Firmware upgrade is necessary to take advantage of new features and functionality in future versions of the ECU firmware
33. alibration surround view file File Load Design A file browsing dialogue is now shown If necessary navigate to the folder where the calibration surround view file is located Select the calibration surround view file this will be typically named Manuf VehicleType CalibrationSurroundView csh Now load the snapshot images To do this tell the Configuration Tool not to expect to communicate with an ASL3860 ECU Offline Work Offline A file browsing dialogue is now shown Navigate to the folder where the snapshots are stored Select this folder All the snapshots are now loaded The screen now shows a surround view of the set up grid Figure 26 but as the camera orientations are not correct the grid will likely be disjointed and distorted U 0644 2255 42 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential 9 5 3 3 Perform calibration Please refer to section 9 5 4 9 5 3 4 Save calib
34. approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential Videoinputchannel 1A 1B 2A 2B_ 3 4 Table 4 Supported video input channel combinations consistent with full frame rate operation 5 2 2 2 Power and general purpose input output The Power and i o connector pinout is given in Figure 8 below 13 14 15 16 17 18 TS 20 21 22 23 24 uupgpgugggggguu GIGI ETI EE ECE GIGI 1 2 3 4 5 6 7 8 9 10 11 12 2d OLdO Oldd d OLdO Oldd pd OLdO Olds ldo Olds Zdi Old9 lrdl Old5 l dl Old5 lal Oldd Old OND pd OldO Old9 Ed OLdO Old9 Zd OldO Old9 Id OldO Old9 ZOXY ZEZSH ZEZSH ONS LOXe ZEZSH OXI Zf2su Kidd NSA ATdd NSA ON AWiad NOD AW1sy ON AViay zaxl zezsu hd OLdO Old5 Figure 8 ASL360 SVS ECU Power amp input output connector pin out view looking into the unplugged loom connector U 0644 2255 18 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright
35. ation Solutions Electronics and Vision Ltd ASL360 Installation and User Guide Company Confidential Now select Internet Protocol Version 4 TCP IPv4 as shown in Figure 13 Ml Local Ares Connec nan xi E Local Area Connection Properties T Connect using amp Intel R 82579LM Gigabit Network Connection This connection uses the following items v 0M Client for Microsoft Networks i J QoS Packet Scheduler 4 J5 File and Printer Sharing for Microsoft Networks a Internet Protocol Version 6 TCP IPv6 E intermet Protocol Version 4 TCP IPv4 Link Layer Topology Discovery Mapper 1 O Driver iw Link Layer Topology Discovery Responder __ Properties Transmission Control Protocol intemet Protocol The default across diverse interconnected networks Figure 13 Configuring Ethernet under Windows 7 4 Finally referring to Figure 14 in the Internet Protocol Version 4 TCM IPv4 Properties click the radio button Use the following IP address and for the IP address type 192 168 3 1 Simply clicking with the Subnet mask field causes the 255 255 255 0 value to appear M Local Area Connection Stat xl E Internet Protocol Version 4 TCP IPv4 Properties p General 21 xl You can get IP settings assigned automatically if your network supports T this Otherwise you need to ask your network administrator for the appropriate IP set
36. ation Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential 9 3 Checking camera and grid setup with ASL Configuration Tool 9 3 1 Using ASL Configuration Tool to view live camera output It may be useful to check the camera positions by looking at their raw output The ASL Configuration Tool can be used to view the raw camera images in real time For convenience 4 camera images are displayed together in a quad view To view live cameras File Load Design Load A file browsing dialogue is now shown If necessary navigate to the folder where the QuadRawView csd is located Select QuadRawView csa 4 live cameras should now be presented on the PC 9 3 2 Using ASL Configuration Tool to record raw camera views snapshots If snapshots from the cameras are needed load a design with the required cameras for instance QuadRawView csd as indicated in 9 3 2 above and Offline Record Snapshot This operation will store a set of raw camera snapshots the set of cameras being defined by those present in the design loaded Navigate if necessary to the location where the set of snapshots should be s
37. ceccececececenens 79 U 0644 2255 gt 5o79 Iggue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential Important notice about ASL360 SVS The ASL860 Surround View system provides on a display a simulated plan view of the vehicle surroundings as ifa camera were mounted high overhead above the vehicle However this view is formed by cameras mounted on the vehicle and not overhead in the air As such the composite view is not a true overhead plan view and objects will appear distorted due to the physical locations of the cameras Moreover in regions where the views from adjacent cameras are combined objects pedestrians vehicles etc may appear distorted or partial since the image comes from two cameras pointing in different directions Due to the nature of the system objects may not appear exactly as their real location with respect to the vehicle objects may be physically closer than they appear In pa
38. check with routine mirror checks See also section 12 Recommended performance check routine For on road vehicles where it is safe to do so the integrity of the bird s eye view can be gauged by observing how line markings on flat ground appear on the monitor there should be no gross mismatching of the lines If persistent mismatching is seen or suspected follow the guidelines in section 18 9 below U 0644 2255 67 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential 18 9 In the event of damage malfunction lf camera damage has occurred or is suspected it is important to check that the bird s eye view is still intact and complete This can be done simply by observing the bird s eye view on the ASL360 monitor while an assistant walks around the vehicle If the blind gaps or blinds spots are seen or Suspected report the matter to the organisation responsible for maintaining
39. creen_1 720x576 Adjust Window Views Camera Calibrate E i Camerata xm Jin amp 7 7 y y vimm O __ 2 mm O ris A yio nann ANNANN ENA N 192 168 3 60 Working Offline _Z Figure 36 Config Tool showing calibration surround view before calibration applied Assuming the calibration is satisfactory the Apply button is now emboldened When this is pressed the calibrated camera orientations are applied to the set up surround view as shown in Figure 37 U 0644 2255 54 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL360 Installation and User Guide Company Confidential ASL360 Configuration Tool 0644_3081_1 csd g 7 O x File Edit View Offline ECU Help Screen_1 720x576 Adjust Window Views Camera Calibrate Cameral v vimm a a 4 gt b i4i gt zimmi Al Calbrate Camera i
40. ctly relevant to the person who drives the vehicle to which ASL360 has been fitted The installer should ensure that the driver fully understands the content of this section For large operations it may be appropriate to delegate this duty to the fleet site operator nay Activity Applicable sections in this document Installer Maintainer ASL360 User Interface design ss Wt ASL360 Installation and Important notice about ASL360 calibration SVS 1 2 3 4 5 6 7 8 9 10 14 15 16 19 20 21 22 23 Operator fleet site Vehicle machine management Important notice about ASL360 Fn 12 13 17 18 21 Vehicle machine operation Me rrt s SSCSS Table 1 Document section applicability U 0644 2255 7 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential 1 2 Abbreviations used in this document Abbreviation Explanation PRO InfraRed S OD Outs
41. ctor and the 6 video input connectors Figure 3 right shows from left to right the VGA output dual composite video output and Ethernet connectors 2 3 Cabling 2 3 1 Camera ECU extension cable e Connector type M12 e Nominal connector OD 16 mm e Nominal cable OD 5 mm e Cable min bend radius 28 mm Fixed length camera extension cables are available 2 5 m 10 m 15 m 20 m These may be ordered as required 2 3 2 Power and Input Output loom A 1m long loom with individually labelled wires is supplied Please refer to section 5 2 2 for pin out details 2 3 3 Video output For connection to the video outputs a 1 m long M12 BNC plug cable is supplied see Figure 4 below U 0644 2255 10 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL360 Installation and User Guide Company Confidential Figure 4 ASL360 SVS ECU Video output cable 2 3 4 Ethernet For computer connection to the Ethernet connector M12 RJ45 plug c
42. d or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL360 Installation and User Guide Company Confidential File Load Design Load A file browsing dialogue is now shown If necessary navigate to the folder where the design file is located Select this file Ideally only default camera positions should be kept in design files Calibrated camera positions should be stored as vehicle specific csc files 9 4 2 Loading camera positions from csc file Camera positions may be obtained by loading a predefined csc file File Load Camera Data A file browsing dialogue is now shown If necessary navigate to the folder where the camera data file is located Select this file 9 4 3 Entering camera data manually Where predefined default camera positions are not already available in the form of a csc file camera positions may be entered into the Configuration Tool and a csc file saved Adjust Window Views Eg Camera Calibrate S Conerata gt Camerala mM Cameraza _ameras rein Camerat m CameralE dimm J CamerazB xe zi z2 Calibrate Camera Next Camera Cancel Figure 22 Camera position data entry The camera position for each camera is available within the Camera Pose portion of the Camera Calibrate tab a
43. d datum The process is tolerant to vehicle offset and skew Satisfactory alignment can be achieved without measurement the only essential requirement is that each camera can see its portion of the grid in its entirety see Figure 18 and Figure 19 below Camera Camera must see lines Figure 18 Required visibility of the calibration grid from each camera U 0644 2255 36 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL360 Installation and User Guide Company Confidential Figure 19 Typical visibility of the calibration grid from each camera In series production a familiar consistent vehicle position is useful when assessing the Surround view after camera set up To help achieve this two guidance lines are suggested as shown in Figure 17 to help the driver locate the vehicle on the grid Figure 20 Calibration pattern with driver s alignment lines The driver s head alignment line should be positioned such that the
44. d in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL360 Installation and User Guide Company Confidential 22 3 Video output cables ECU END DISPLAY END SZ ORR ERR KKK INDIVIDUAL FOIL SCREENS IO COI III od OO OO OOD a BOORI I I I II I I I NIINI NI NIINI II IS k Pd N 7 DOR KKK oe a OVERALL BRAIDED SCREEN oer ee e VIDEO2_W ENABLE f N GROUND VIDEO1 ECU END GROUND Figure 45 Composite video cable details 22 4 Ethernet cable ECU END NETWORK END FOIL OR BRAID SCREEN DaN ne ae Figure 46 Ethernet cable details U 0644 2255 77 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electr
45. directly connected to the ECU ground with a low resistance connection Cables offering ground connect resistance of 0 5 ohm have been know to be the route cause of video interference therefore a resistance of 0 01 ohm or less is recommended Note that video power cables of consumer quality are unlikely to be satisfactory The advice in the following paragraph must be followed R7 R90 For all video equipment which takes a video feed from the ECU provide a ground star point electrically close to the ECU The ECU ground connection VSUPPLY must be connected to this star point and ideally the ECU case should also be connected 7 4 9 2 Monitor power supply conditioning R9c In extreme cases where the monitor is not capable of dealing with power supply ripple it may be necessary to condition the monitor s power supply with a power filter or DC DC convertor 7 4 10 Monitor cable installation Ensure the cable is not subject to impact chaffing and fatigue by suitable routing and providing protection as appropriate R16 U 0644 2255 32 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any
46. eaeeeeeeeeeess 40 TAS Saving camera dala cctools A tte 40 9 5 PERFORMING THE SET UP WITH ASL360 CONFIGURATION TOOL c cccceceeeeeeeeeeeeeeeeeees 40 9 5 1 WORKING ONIN Orosii a a aea 40 9 5 1 1 Loading surround view design s eececeeceeeeeeeeeeeceaeeeeeeeeeeseeeeeeeeesaaneeeeeeeaas 41 9 5 1 2 Loading camera positions from fIlC cece ceseeeceeeceeeeeeceeeeeeeeaeeeeeeseeeeenaees 41 9 5 1 3 Perform calibratiOri ceni ee a a vee ria eT iaaa 41 9 5 1 4 Download camera data to ECU 2 00 ccceccceccceeeeeeecaseueeeeeeeeeeeesseaeaaeseeeeeeess 41 QHZ VWONKING ORINE oc sata ae E 41 9 5 2 1 PUCTIIC VCINICI Os feasts dnutieae denarii tester trcacetet nance S aa 42 9 5 3 Using ASL Configuration Tool to record raw camera views take snapshots 42 9 5 3 1 O88 tg gt eeeeeee eee memes ee See neers ne Peek ae ener ae net eee eee cee eer ee a eee 42 9 5 3 2 Loading Calibration surround VIEW ccccccssseeeeeeeeeeeeeeeeeeesaeeeeeeeseeeesaaees 42 9 5 3 3 FOMONM CAML ATION sa stes Aenreascaciscinal tans ds A vance AANA 43 9 5 3 4 Save Calibrated camera data ccccseccececcceceeeesaeeeseeeeeceeeeesseaeeeeeeeeeeeesesaeaas 43 9 5 3 5 CRO OPH IIN See t asce haa Baath ce te ahaha ae cena teh il Sea lc heat el an 43 9 5 3 6 Load calibrated Camera data cccccceeccccccsseseeeeceaeseeceeseeeeeeeeeesenenseesessaas 43 9 5 3 7 Download camera data to ECU 2 00 ccceccceecceeeeeeeeaseeeeseeeeeeeeeessaeeaeeeeeeeees 43 9 5 4 Usi
47. ed in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL360 Installation and User Guide Company Confidential I network Connections a CT So Netw Networ ka Search Network 2 Bu Local Area Connection a Swn asl Bu Local Area Connection 2 Network cable Figure 11 Configuring Ethernet under Windows 7 2 Click Properties in the Local Area Connection Status dialogue box Figure 12 Local Area Connection Status X General Connection IPv4 Connectivity Internet IPv6 Connectivity No Internet access Media State Enabled Duration iday 07 49 55 Speed 100 0 Mbps Details Activit Sent Bus Received gt I Bytes 374 939 l 1 035 759 a P9 Disable Diagnose Figure 12 Configuring Ethernet under Windows 7 3 U 0644 2255 23 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Applic
48. ed without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential 1 Introduction The ASL3860 Surround View system has great potential to significantly improve road and off road safety and to reduce fatality statistics especially of vulnerable users by helping to eradicate blind spots around the vehicle Blind spots are areas around a vehicle that are obscured from the operator s direct or indirect view by the vehicle s bodywork and or machinery Blind spots present significant danger to other people or objects close to the vehicle and limit the users ability to operate and manoeuvre the vehicle or its machinery safely and effectively ASL3860 is a multi camera video DSP based system designed to provide a view all around the vehicle by combining video from a suite of cameras mounted on the vehicle periphery The ASL360 system may be used in automotive environments including but not limited to passenger vehicles buses and public transport heavy goods vehicles agricultural vehicles earth moving equipment and mining vehicles 1 1 About this document Much of the information in this document is of interest to the installer There is one section 18 which is dire
49. ed without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential 11 System performance verification R11 The ability of the system to present a correct surround view may be checked by taking the vehicle to the set up grid Where this is not possible improvise corner sections of the grid on flat ground Critically assess the surround view presentation using the criteria noted in section 9 5 5 A walk around check may be sufficient to confirm gross misalignment For other camera views check the expected field of view is provided Routine verification checking is recommended please see section 12 U 0644 2255 59 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860
50. en reset and the initial screen of the new application will be shown after a few seconds assuming a monitor is connected On some computers utilising a low cost USB Ethernet adapter there have been cases where the progress indication fails to update after a while Should this occur the user should wait for a few minutes to ensure that the update process has completed before switching off or disconnecting the ECU U 0644 2255 26 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential 7 ASL360 installation 7 1 Camera installation on the vehicle There are basic requirements that must be understood by both the installer and the designer of the ASL360 screen layout s 1 Extent of ground to be visible on each side of the vehicle 2 Need to see any objects with vertical height and in what position these are relative to the vehicle 3 Hazardous areas which are best completely viewable with
51. es sit ccn caravan ah a Gigs ttan a e a 14 Ook MECHANICAL INTERFACE Grindin Miatuend tn cee a 14 5 1 1 Cameria etait Diese dictate eee aiauatd N llc occaattad lutea dtu duit ealuch eMule 14 Me eas aay tit at ice nah E Nai AN tes Mein tele 15 6 2 J ELECTRICAL INTEREACE S inona a ated ee ee eee 16 5 2 1 Bes g oe Reem ee a ee aE 16 D22 EGU ata cette aunt ete lee tceti ate coated asin gene i E 17 5 2 2 1 WIC OF Ua eeraa E E E O tase asanenns 17 5 2 2 2 Power and general purpose input output ssssssseeeereessesssrtrrrrrrrersrer nnnm 18 5 2 2 2 1 ECU response to supply VOITAGE eccecceececeeeecaeeeeeeeeeeeeeeeeaeaaneeeeeeees 19 32222 INPUC rOtECION meri a A adnan 19 5 2 2 2 3 Connecting to opto isolated inputs GPIO _OPTO eeaaannnnnnannnnnnaannnnne 19 5 2 2 2 4 General purpose input GPIO_ IP eee ecccccceececssesseeeeeeeeeeseaeeeeeeeeeeeees 19 5 2 2 2 5 General purpose input GPIO_IP4T ou ccseeeeeeeeeeeesseaeeeeeeeeeeees 19 5 2 2 2 6 General purpose output GPIO_OP ccceececeenseeeeeeeeeeeeeeeaeeeeeeeeeeeees 19 52 22 1 Relay Oulnul REbA Y arotan dete eile elk E detest miecstd 19 5 2 2 3 WAIGEO OUD LIES PN T E E AE EE dat E E E TN 20 5223 SNONMCrEULPrOteCHON seerne oraaa Ai 20 5 2 2 4 EINO ONA TA 20 5 2 3 Electrical supply requirements ccccceesceeceeeeeeeceeseeeecaeseeeeecaseeeesseseeeetaneeenes 21 6 SOPTWARE INSTALLATION exces setececd beste a a es ecect reve dete eed 22 6 1 P
52. etted before attempting to wipe them away 17 1 2 Heavy soiling e Gently wash with water using a clean sponge or clean soft cloth e Ensure dried on deposits are thoroughly wetted before attempting to wipe them away e Finish by gently wiping the lens with a clean soft cloth lightly moistened with IPA U 0644 2255 65 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL360 Installation and User Guide Company Confidential 18 Safe operation advice to the vehicle operator ASL360 SVS provides a real time synthesized bird s eye image of a plan view of a vehicle s surroundings The important thing to understand is that image presented on the monitor is made from images from typically 4 cameras mounted on the vehicle itself not above it The image on the screen can only be made from what these cameras can see Typically an image of the vehicle is shown at the centre of the surround view This image is synthetic and is there to provide orientation
53. f vehicle environment e does not cause distraction or otherwise interfere with the drivers task of operating the vehicle e does not obscure the driver s direct line of sight or impede the driver s view of other indirect vision aids 7 4 3 1 Optimum viewing angle The image quality of some LCD monitors deteriorates rapidly when the viewing angle moves from the optimum viewing angle Ensure the driver sees the monitor at its optimum viewing angle 7 4 4 Orientation In general a simple surround view is best presented on a monitor in portrait orientation as the aspect ratio of the area of ground covered by the surround view is often similar to the aspect ratio of the screen in portrait orientation More complex presentations may work better on a monitor with landscape orientation Screen design is beyond the scope of this document See 7 4 7 4 5 Screen finish A matt finish will reduce glare from incident light 7 4 6 Hood sun shade In some monitor positions it may be necessary to fit a hood to prevent sunlight falling directly onto the screen 7 4 7 Controls A monitor without controls or disabled controls is desirable to ensure that the system comes up into a known state without operator intervention r18 See though section 7 4 8 7 4 8 Brightness R2 A screen with a high light output will be more visible in high ambient light conditions However a bright display is not desirable for operation at night Therefore if
54. for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential In all cases the result must be critically reviewed please see Section 9 5 6 below lf the calibration fails or the resulting presentation of the grid is considered to be poor the reason must be diagnosed and remedied and the set up process must be repeated 9 5 5 Camera position adjustment after calibration R19 Do not adjust or otherwise interfere with the camera positions after e Calibration on line e Taking snapshots for offline calibration Once the vehicle is calibrated any subsequent movement of the cameras will invalidate the calibration See also section 12 9 5 6 Analyzing the surround view quality This section describes how to critically review the resulting surround view and suggests reasons why an acceptable result may not be attainable Presentation of the grid may be defective in two respects 1 Mismatched line continuation between cameras line discontinuity and deviation from straightness Pay particular attention to the discontinuities of the vertical lines at the front and rear of the vehicle lines YA YB YE YF 2 Non parallel X lines non parallel Y lines If there are no line discont
55. form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential 8 Surround View system user interface configuration User interface designs may be created and modified using the ASL Configuration Tool While the installer is not normally expected to perform these tasks the installer may download a pre defined design 8 1 Download a design This section describes how to perform a design download To load a design file File Load Design Load A file browsing dialogue is now shown If necessary navigate to the folder where the calibration surround view file is located Select the calibration surround view file this could be typically named so Manuf VehicleT ype VehiclelD SurroundView csd The tool then reports that the transfer is complete and that the ECU is being reset and will go offline Dismiss the prompt by clicking on Ok 8 2 Validate the installation Refer to section 11 R13 U 0644 2255 33 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or ut
56. h or modifying ASL cables care must be taken to ensure the connectors are themselves water tight and are properly assembled to make a water tight seal with the cable 22 1 Camera extension cables ECU END CAMERA END FOIL SCREEN nmn ee eee TEL ELTETT ETTTTELTETETTEIETTELELTETELTET E eb Te Figure 42 Custom camera extension cable using ASL360 cable Cable of the desired length may be made from commonly available field attachable screened M12 connectors and either ASL360 cable see Figure 42 above or standard CAT5E FTP cable Care must be taken to minimise the length of the screen pig tail Cable lengths of 30 m have been satisfactorily tested in practice far longer cables are expected to be satisfactory 22 2 Camera flying lead In some cases the user may chose to re terminate the camera flying lead with a different style of connector in which case the following information is relevant Water must not be allowed to enter the cable and enter the camera therefore care must be taken to select water tight connectors and fit these correctly Please refer to Figure 43 below CM2 VIDEO VIDEO Figure 43 ASL360 CM2 flying lead colour coding Under no circumstances must water be allowed to enter the cable and run into the camera U 0644 2255 76 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information containe
57. hs 710 g U 0644 2255 15 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL360 Installation and User Guide Company Confidential 254 mm k 43 s Set Se nie me yw ed wn 8 an i Figure 6 ASL360 SVS ECU dimensions 5 2 Electrical interfaces 5 2 1 Camera Connection to the camera is via flying lead which carries power POWER GROUND video VIDEO VIDEO and a camera control line This lead is terminated by an M12 plug U 0644 2255 16 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutio
58. ide Diameter Pe Personal Computer OOS SoSo o O SV Surround View Table 2 Abbreviations 1 3 Configuration Tool screen shots used in this document To help explain how to use the ASL Configuration Tool this document shows screen shots taken from Configuration Tool The version used was v2 4 running under Windows XP Users may observe minor differences between these screen shots and the appearance of later versions of the Configuration Tool The Windows 7 user has the option to select different desktop themes The appearance of the Configuration Tool running on Windows 7 will most closely resemble the screen shots in this document if the Windows Classic theme is selected U 0644 2255 8 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential 2 System components installed on the vehicle The ASL3860 system comprises a maximum of six analogue cameras an ECU and associated wiring l
59. ilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential 9 Surround View system set up As noted in section 7 1 1 the camera positions in 3 dimensional space must be accurately established Even with careful camera placement the precise orientation of a camera will vary from one vehicle to another The purpose of this set up stage is to establish for the particular vehicle being commissioned the precise orientation of the cameras after camera installation or camera replacement R20 There are 3 major stages 1 Design a setup grid pattern 2 Implement the grid pattern 3 Place the vehicle on the grid and use the ASL360 Configuration Tool to calibrate the cameras and download the calibration to the ECU 9 1 Defining and establishing a set up and evaluation area The set up process requires a line based pattern on a flat floor or ground Figure 17 below shows a typical grid layout It is essential that the ground where the vehicle and markers are positioned is flat ideally deviating by less than 50 mm Flat does not necessarily mean level a sloping flat area may be acceptable provided the slope does not cause the vehicle to lean perceptibly the lean angle would otherwise be compounded into the camera calibration Any deviation in the ground plane wil
60. information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential 6 Software installation After physical installation on the vehicle the ASL360 system must be set up for that vehicle using the ASL Configuration Tool see section 3 1 The installer must use the latest version of this tool The ASL360 ECU firmware may upgraded in the field using the ASL Discovery Tool see section 3 2 The installer must ensure the latest version of ECU firmware is installed 6 1 PC set up Windows 7 Both the ASL Configuration Tool and ASL Discovery Tool communicate with the ECU via Ethernet The ASL360 ECU can operate on a Local Area Network LAN but normally it will be operated in isolation Any computer connected to the isolated ECU must have its network settings modified to allow it to communicate directly point to point with the ECU Refer to section 23 Annex B for how to configure network settings in Windows XP The following section describes network configuration for PCs running Windows 7 Start by opening the Control Panel and type view network
61. ing Offline Figure 33 Config Tool showing left camera raw view all 8 points marked U 0644 2255 51 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL360 Installation and User Guide Company Confidential 4SL360 Configuration Tool 0644_3081_1i csd File Edit View Offline ECU Help 15 0 0 z1 z2 amera 3 Pos 0 0 Size 720 576 192 168 3 60 wc 7 Figure 34 Config Tool showing rear camera raw view all 8 points marked U 0644 2255 52 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electr
62. into the text bar on the upper right Follow the sequence shown below in Figure 10 to Figure 14 Note that only IPv4 is supported Start by opening the Control Panel and type view network in the filter field Figure 10 Click on View network connections as indicated IBS view network Control Panel Tee Ooo B Control Panel v j view network Network and Sharing Center View network status and tasks View network connections View network computers and devices Manage wireless networks it Devices and Printers 4 View devices and printers Pp Device Manager Location and Other Sensors View location activity System Pp Device Manager Administrative Tools How to add new hardware Device Manager Pp Update device drivers si gt 4 Action Center y 7 Review your computer s status and resolve issues Search Windows Help and Support for view network Figure 10 Configuring Ethernet under Windows 7 1 A list of network connections is now shown Click on Local Area Connection as indicated in Figure 11 U 0644 2255 22 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilis
63. inuities and the lines are straight but convergent this is a symptom of inaccurately measured camera positions in the x or y axis See Figure 38 below U 0644 2255 56 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL360 Installation and User Guide Company Confidential ASL360 Configuration Tool 0644_3081_1i csd File Edit View Offline ECU Help Screen_1 720x576 Adjust Window Views Camera Calibrate Cameras X mm 7 A Ymm z m Q s FOOL OOO Calibrate Camera Start i Next Camera Cancel 192 168 3 60 Working Offline 4 Figure 38 Example of convergent lines due to inaccurate measurement of front and rear cameras in the x axis A satisfactory surround view cannot be obtained if the calibration area is not sufficiently flat Neither will a satisfactory result be obtained if the camera positions are grossly incorrect Common errors are e transposing all of one
64. l be compounded into the assessment of the camera orientation such that surround view on a perfectly flat surface will appear mismatched The flatter the ground the better U 0644 2255 34 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL360 Installation and User Guide Company Confidential H H Figure 17 Calibration pattern schematic with frame of reference and grid datum The lines must o_o occupy a reasonable proportion of the cameras view 2 have no significant height lt 5 mm painted lines or tape work well 3 have sufficient width suggest 50 mm for small vehicles 100 mm for large vehicles 4 be genuinely straight deviate by lt 10 mm over line length 5 be clearly visible white lines on a dark floor work well avoid relying on colour contrast In addition 6 Lines XA XB XC XD must all be parallel lt 10 mm deviation over line length 7 Lines YA YB YC YD YE YF must all be parallel lt 10
65. le installation cccccccsssssseeeecceeeseeeececeeesseeeeeceuedeceesesaaseeeesenageeeess 32 8 SURROUND VIEW SYSTEM USER INTERFACE CONFIGURATION 000000 33 Bet DOWNLOADA DESIGN ieee costae ao Seles Gh etn Sakic Gas e a dunes Sacneneer 33 8 2 VALIDATE THE INSTALLATION eoria n a sioicde dl aeieee edtecbdeeens A 33 9 SURROUND VIEW SYSTEM SET UP ririri eiar a se a a 34 9 1 DEFINING AND ESTABLISHING A SET UP AND EVALUATION AREA ccccceeeeeeseeeeeeeeeeeeeaeaes 34 92 ALIGNING THE VEHICLE crssriziiunid i a A i hata eet 36 9 2 1 Using alternate calibration tarQets cccccccccssseeeeeeceeeseeeeeeeeaaeeseeeeeeeuaeeeeeesaaees 37 9 3 CHECKING CAMERA AND GRID SETUP WITH ASL CONFIGURATION TOOL ccccsseeeeeeeeeees 38 9 3 1 Using ASL Configuration Tool to view live camera OUtDUt cceeeceeseeeeeeeees 38 9 3 2 Using ASL Configuration Tool to record raw camera views snapshots 38 9 4 GETTING CAMERA DATA INTO THE CONFIGURATION TOOL 000sseeceeeeeeesaaeeeeeeeeeeeeeaeaes 38 9 4 1 Loading camera positions from CSC file eee cece cece ee eeeeeeeee eee eeeeeeeeeaaeneeeeeeeaaeees 38 9 4 2 Loading camera positions from CSC fil cece cece cece ceca ee eeeeeeeeeeeeeeaaaaeeeeeeeeees 39 9 4 3 Entering camera data manually ccccccsssssssceecceesseeeeecceeseeeeceseuaeeeeesesaaseeeess 39 9 4 4 Getting camera data from the ECQU cc ecccceeecceeseessseeeeeeeeeeeeeessa
66. m is not powered during installation Care should be taken to ensure that the ECU supply OV input is connected to ground before power is applied r7 7 2 1 High vibration environments It is the responsibility of the installer to ensure that the ECU is compatible with the vibration environment or to ensure the ECU is adequately mechanically isolated The ECU has been shown to be tolerant when tested with the following parameters 5 Hz to 9 KHz 42 mm pk to ok amplitude 9 Hz to 200 Hz 50 m s acceleration sweep rate 1 octave per minute test duration 2 hours each axis 7 3 Camera extension cable installation R4 R15 Mechanically protect and secure cables where necessary from damage due to e Impact e Pinching e Chaffing e Vibration Observe the minimum bend radius of camera extension cables refer 2 3 1 Allow enough slack to allow the in line connector to be accessed from outside r21 and also ensure there is sufficient soace behind the camera to accommodate the slack cable when the camera is mounted For long cable runs extension cables may be joined together or a custom cable fabricated refer to section 22 1 7 4 Monitor screen selection and installation R1 A monitor is not supplied with the ASL360 SVS When selecting and installing a monitor consider the issues discussed in this section Monitor size distance from operator and monitor orientation are design issues which must be controlled to guarantee the
67. minated Note these simulated images do not show non video information in the top and bottom few lines of the image as appears in video produced by the ASL360 CM2 U 0644 2255 43 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL360 Installation and User Guide Company Confidential Figure 25 Simulated raw camera images anti clockwise from top left front left rear right With the Configuration Tool either online or offline and loaded with snaps and with a suitable design loaded the screen should be showing a surround view of the set up grid As the camera orientations are not correct the grid is disjointed and distorted possibly similar to that shown in Figure 26 U 0644 2255 44 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Visi
68. mm deviation over line length It is not necessary for 1 X lines to be at perfect right angles to Y lines 2 line pairs to have identical separation distances e g line pairs XA AB YA YB etc Table 9 indicates by way of example typical dimensions for the pattern in Figure 17 to suita larger vehicle U 0644 2255 35 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential Dimension Example value mm Placement criteria with respect to datum Ca Line YB should be visible to the front camera and also to the left and right cameras ewe Line YE should be visible to the rear camera as well as to the left and right cameras ewe C Both lines must be visible in side cameras and close to the vehicle sides e f o ow few Table 9 Typical line positions suitable for a larger vehicle 9 2 Aligning the vehicle It is not necessary to precisely align the vehicle datum with the gri
69. n of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential 5 2 2 3 Video outputs Video outputs 1 amp 2 VGA Ethernet p Figure 9 ASL360 SVS ECU Video outputs and Ethernet The ASL360 SVS ECU generates one video output but can provide this via 3 video output connectors e VGA 15 way D type socket e 2composite channels single M12 socket The composite channels may be set to PAL or NTSC format Not all output permutations are supported please refer to Table 6 below Video output 1 Video output 2 Frame rate frames Composite Composite per second 800 x 600 Not available Not available Not available Not available Table 6 ASL360 SVS ECU video output permutations It is possible for composite video output 2 to be blanked by the ECU whilst maintaining video output on composite Video output 1 This feature could allow a screen connected to Video output 2 to be blanked while still outputting video to a DVR connected to Video output 1 Note that ASL360 CM2 cameras are PAL format and therefore choosing NTSC will cause a mismatch of input and output frame rates PAL is the preferred option Refer to section 22 3 for how to make cables to mate with the VGA and composite video outputs 5 2 2 3 1 Short circuit protection VGA signals do not have the benefit of short circuit protection R10 5 2 2 4
70. ng ASL360 Configuration Tool Camera Calibrate ccccccsseeeeeeeeseeeeeeeees 43 9 5 5 Camera position adjustment after Calibration cccccccccccsseeceeeseeeeeeeeeeeeeseeeeees 56 9 5 6 Analyzing the Surround view quality ccceceeeeeeeeeeeeeeeeeeeeeeeeeeeesaaaeeeeeeseaaeeeeees 56 TO SYS FEMMAG RIN ATION otis cece cette Sct ak aoa sas tty bestectie tet a ens uutetiaeiease ee 58 10 1 TESTING OF DYNAMIC SCREENS eoc ticsusadcadeseteawonax lotic fescgstasdelnsedeyeiadaddddanmtencauendsece 58 11 SYSTEM PERFORMANCE VERIFICATION wicicssccds soasceeicts te caus test amelebeieees deseeinereadenes 59 12 RECOMMENDED PERFORMANCE CHECK ROUTINE ccccccsseetseseeeeeeeeeeeeeaeaes 60 U 0644 2255 4 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential 12 1 CHECKING FOR MISALIGNMENT cc2ceccececcccececcececcccececcececaececsccecsccucucsenucucsucesecsuaeees 60 12
71. ns Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential Camera power is provided by the ECU and is a conditioned feed derived from the power fed to the ECU Video signalling is differential and should provide a high degree of immunity in situations where the ECU and cameras are exposed to differential ground noise The camera control line provides a means to update the camera firmware and allows the ECU to control the camera s imager settings Normally the camera is connected to the ECU with supplied extension cables Should the installer choose to make alternative connections the camera s flying lead cable is described in section 22 2 5 2 2 ECU 5 2 2 1 Video inputs Power amp i o 1A 1B 2A 2B 3 4 Video input channels Figure 7 ASL360 SVS ECU Power amp input output connector and M12 video input connectors Assuming the vehicle has cameras installed at the front and rear and sides Table 3 shows the recommended connections raorao a ve a Jew lo a Recommended camera position assignment Table 3 Recommended camera position video input assignment The ASL3860 SVS ECU is capable of processing 4 camera feeds simultaneously Not all channel combinations will work at full frame rate these combinations are not supported Table 4 indicates supported combinations U 0644 2255 17 of 79 Issue 1 4 14th June 2013 Incomplete
72. nsmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential 7 2 1 High vibration CNVIFONIMENMS vississ ced ocivccsdscattiestactuewiiieiaiebadcddcatibanensaveetd eee sts 30 7 3 CAMERA EXTENSION CABLE INSTALLATION ccccccccceeseeeseeceeeeesaeaeeeeeeeeeeeeesaeeeseeseeeeeesaeaas 30 7 4 MONITOR SCREEN SELECTION AND INSTALLATION 000secceceeeeeeaseueeseeeceeeeesseaeaeeseeeeeeess 30 7 4 1 MAJE Gual ea near ania te sinteel Oaiatctasinledn NO 31 TRE SONG Seperate esac E cent nts gas obs os cee er tacos aaeene hence OE EE T 31 FAS WOCAUO aes arieus iy eaten te arte ond ta ctae ume ba tucntaee a a see amet 31 7 4 3 1 Optimum VIEWING angle ccccccceseeeeeeeeeeeeeeeceaeeeeseeeeeeeeesesaaeeseeseeeeeesssaeaaasees 31 TAA MIST ATO Mise oats et ests cc ate tee etn Ak ec E al et eas 31 TAS SCCM TINISI escana ata Saal a A eo 31 TAG AGO Sun Shades AET E Ea A 31 LAE GOOS aesan a a a a a a a 31 LAG BNIQIUICSS resesi n a S A 31 7 4 9 Monitor power supply sicieattiiras cor pcteticagecitit iain sardilinl Nite tee 32 7 4 9 1 Monitor power amp ground CONNECTIONS c cseeeceeceeeeeeeeeeeeeeeeaeeeeeeeaeeeeesnaees 32 7 4 9 2 Monitor power supply CONCITIONING ccccceseeeeceeeeeeeceaeeeeeeaeeeeseeaeeeessaess 32 7 4 10 Monitor cab
73. nt to flow from IP to IP For a volt free signal Such as a simple switch this is achieved by either a wiring the switch between vehicle VBAT and OPTO IP and grounding OPTO IP or b connecting vehicle VBAT to OPTO IP and wiring the switch between OPTO IP and ground For signals that assert a voltage connect the signal to OPTO IP and ground OPTO IP They require a minimum of 8 V across and terminals to operate and will tolerate applied voltages of 32 V These inputs draw 5 mA when 32 V is applied 5 2 2 2 4 General purpose input GPIO_ IP These inputs can be driven 0 V to 32 V or may be simply switched pulled down to 0 V The switching threshold is 0 3 V 5 2 2 2 5 General purpose input GPIO_IP4T This input is also capable of pulse counting 5 2 2 2 6 General purpose output GPIO_OP This is a short circuit protected and current limited output capable of sinking 200 mA 5 2 2 2 Relay output RELAY This is a volt free relay rated at 2A at 30V U 0644 2255 19 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permissio
74. of communication with site operators managers The installer must request and if necessary mark out a restricted zone within which installation can proceed safely The installation must be carried out by one who has received relevant training in the installation and use of ASL360 U 0644 2255 62 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential 15 Weather limitations Installation activities should be postponed in the following conditions 1 Any causing poor visibility which prevents clear sight of the calibration targets 2 Any which cause continual wetting of the camera lens 3 Any creating the potential for unsafe working conditions U 0644 2255 63 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Elec
75. on Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL360 Installation and User Guide Company Confidential A4SL360 Configuration Tool 0644_3081_1i csd File Edit View Offline ECU Help Screen_1 720x576 Adjust Window Views Camera Calibrate Camera Pose cama mm mm Zimm as ne gt Z1 z2 Calbrate Camera Next Camera Cancel LLL ENN 192 168 3 60 Working Offline 4 Figure 26 Config Tool typical calibration surround view uncalibrated cameras Ensure the Camera Calibrate tab on the right hand side is selected When selected the tab heading should appear emboldened as shown in Figure 26 Press the Start button The tool now presents the first of the 4 cameras in this case the front camera as shown in Figure 27 U 0644 2255 45 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part ma
76. onfiguration Tool and store the camera data as a csc file Refer to 9 4 3 below U 0644 2255 29 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential 7 1 4 Calibrating the cameras Following either initial installation or camera replacement r2g it is necessary to calibrate the cameras see section 9 7 2 ECU installation R3 The ECU has reasonable protection against ingress and a wide temperature operating range however it is recommended that the ECU is located in a mechanically protected dry area away from direct sunlight Typically the ECU is located close to driver s display within the driver s cab Ideally locate and orientate the ECU to allow access to the Ethernet connector which is needed to perform camera set up Should this be impractical leave an Ethernet cable permanently connected to the ECU with the remote end accessible r21 It is recommended that the syste
77. onics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL360 Installation and User Guide Company Confidential ASL360 Configuration Tool 0644_3081_1 csd File Edit View Offline ECU Help Raw C4 screen 720x576 Adjust Window Views me Camera Calibrate N Camerat mim v m mm L fsios xe Z1 22 Calibrate Camera Start Finish _ Cancel amera 4 Pos 0 0 Size 720 576 192 168 3 60 Ui Figure 35 Config Tool showing right camera raw view all 8 points marked When the 8 point of the final camera has been selected a Finish button is emboldened Pressing this button executes the calibration process and shows again the uncalibrated surround view Figure 36 U 0644 2255 53 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL360 Installation and User Guide Company Confidential ASL360 Configuration Tool 0644_3081_1 csd 2 loj x File Edit View Offline ECU Help S
78. onics and Vision Ltd ASL860 Installation and User Guide Company Confidential 23 Annex B Configuring Ethernet with Windows XP The following advice applies to PCs running Windows XP Before making changes to the PC s network settings ensure the PC is not connected to a network Figure 47 below shows the network configuration under Windows XP This dialog may be accessed by right clicking on My Network Places on the desktop The appropriate network interface is then selected by double clicking on the corresponding entry The dialogue box at the left of Figure 47 will be displayed at which point the Internet Protocol TCP IP item should be selected The dialogue box to the right is shown if the Properties button is pressed in this box an IP address should be entered a good choice is 192 168 3 1 as shown in the example below This address is on the same sub net as the ECU which has a default IP address of 192 168 3 60 J Local Area Connection 3 Properties zixl He Internet Protocol TCP IP Properties 2 x General Advanced General Connect using You can get IP settings assigned automatically if your network supports this capability Otherwise you need to ask your network administrator for ES Linksys USB 2 0 Network Adapter ve the appropriate IP settings This connection uses the following items Obtain an IP address automatically m 9o05 Packet Scheduler a Use the following IP addre
79. ons Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential always be feasible practical or desirable This section describes the necessary steps to work off line ASL360 OFFLINE 4 Figure 24 Offline Rather than perform all operations at the vehicle the camera calibration process can be performed in a different location The process then splits into 3 steps 1 Obtain camera data and camera snap shots at the vehicle 2 Perform camera calibration e g in the office 3 Download camera data to the ECU at the vehicle 9 5 2 1 At the vehicle Connect the PC to ECU and run the ASL Configuration tool 9 5 3 Using ASL Configuration Tool to record raw camera views take snapshots Refer to section 9 3 2 9 5 3 1 Go off line Disconnect the PC The status in the lower right corner should read in red ASL360 OFFLINE If desired move away from the vehicle 9 5 3 2 Loading calibration surround view Refer to the recommendations in 9 5 1 1 To load the c
80. ooms The ASL3860 ECU video output may be viewed on an LCD monitor not supplied 2 1 Cameras Figure 1 ASL360 CM2 The ASL360 CM2 shown above in Figure 1 is a wide angle fisheye camera with IR filter It has a horizontal field of view exceeding 180 degrees which allows viewing from horizon to horizon when suitably mounted The camera is typically mounted on a vertical surface as shown in Figure 2 below Figure 2 ASL360 CM2 side elevation of typical mounting position The camera is normally powered from the ASL360 SVS ECU Connectivity is via a flying lead terminated by an inline M12 plug The CM2 is physically adjustable in 3 axes but is supplied in the default centred position shown in Figure 1 and Figure 2 U 0644 2255 9 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential 2 2 ECU Figure 3 ASL360 SVS ECU Figure 3 left shows the Power and input output conne
81. ra 14 Pos 0 0 Size 720 576 192 168 3 60 Working Offline 4 Figure 29 Config Tool showing zoomed front camera raw view 1 point marked Starting at the top left mark the 1 grid intersection as shown in Figure 29 above ASL360 Configuration Tool 0644_3081_i csd File Edit View Offfme ECU Help Raw Ci screen 720x576 Adjust Window Yieves Camera Calibrate pe ee Cameral y x mm vimm SR i zimmi 0 Zit oy Z2 al Calibrate Camera A Next Gamera Cancel Camera 14 Pos 0 0 Size 720 576 192 168 3 60 Working Offline 4 Figure 30 Marking 2nd point U 0644 2255 48 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL360 Installation and User Guide Company Confidential Continue to mark the points in clockwise direction Note that a red dashed line connects marked points Figure 31 below shows all 8 poin
82. rated camera data Refer to section 9 4 5 9 5 3 5 Go on line Return to the vehicle and reconnect the PC to the powered ECU The status in the lower right corner should read in green ASL3860 ONLINE 9 5 3 6 Load calibrated camera data File Load Camera Data A file browsing dialogue is now shown If necessary navigate to the folder where the camera data file is located Select this file 9 5 3 7 Download camera data to ECU The camera orientations established by the calibration process must now be sent to the ECU so that it can present correctly formed surround views or other views that depend on correctly calibrated cameras To download camera data ECU Sync Download camera data to ECU This action will reboot the ECU during which time the Configuration Tool will indicate the ECU is offline When rebooted the tool will show again a live correct surround view and the ECU s video output should show whatever screen has been configured for display following power up 9 5 4 Using ASL360 Configuration Tool Camera Calibrate This activity is common to both on line and off line methods of working The process is semi automatic The user must nominate intersection points in each of the raw images For clarity the following examples use simulated raw camera images as shown in Figure 25 rather than real world camera images Note also these images are annotated to show the significant intersections which must be no
83. red as a csc file this file may be reloaded in the future Suggestion use a file name structure that records the useful information about the vehicle and the status of the data e g to record default camera positions e Manuf VehicleType VehiclelD_yyyymmdd_default and e g to store calibrated camera positions e Manuf VehicleType VehiclelD_yyyymmdd_calibration 9 5 Performing the set up with ASL360 Configuration Tool The ASL360 Configuration Tool supports an interactive semi automated form of camera set up The user is required to manually mark key points of the set up grid on 4 raw camera images When these points have been marked the tool computes the camera orientations which allow a consistent surround view to be presented The user may then download the camera setup to the ECU The system can be set up with the ASL Configuration Tool when these steps have been competed 1 ASL360 SVS correctly installed and operational 2 Vehicle correctly position on the set up grid 3 ASL860 SVS ECU connected via Ethernet to a PC running the ASL360 Configuration Tool Camera set up may be performed either e on line that is with live video from the ASL3860 SVS or e off line using static images taken earlier from the ASL860 SVS 9 5 1 Working on line Connect the PC to ECU and run the ASL Configuration tool The status in the lower right corner should read in green ASL3860 ONLINE U 0644 2255 40 of 79 Issue 1 4 14th June 20
84. rticular objects above the ground or objects on ground higher than the ground on which the vehicle is operating may be closer than they appear and could be out of view It is imperative that ASL360 SVS is fitted and commissioned by competent and trained technicians The installer is responsible for the fitness for purpose of the overall system and adherence to regulations and legislation Operators of the vehicle to which ASL360 SVS is fitted must be fully trained and have been made fully aware of how to interpret the images provided by the system and will not be distracted by or rely on it Distraction can cause accidents The system is intended to aid the operator who must still concentrate on operating the vehicle obey traffic and local regulations and continue to use his her own training senses and other vehicle aids such as mirrors as would be done if the system were not in place Nothing removes the responsibility of the operator to operate the vehicle in a proper and lawful manner Notice Application Solutions Electronics and Vision Ltd accepts no responsibility for consequences of misuse of the system or non compliance with the above guidelines U 0644 2255 6 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is suppli
85. s For production of identical vehicles cameras should be mounted in identical positions allowing the camera position definition to be valid for the entire vehicle series Measure to the camera s lens Measurements can be real world or CAD derived or a combination of these U 0644 2255 27 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential Measurement precision recommended e X Y axis 10mm e Z height 100 mm The calibration process finds precise values for the X Z1 and Z2 rotations but does require very approximate default values to start with The values shown in Table 8 below work for most situations Yemen oma ems omena Table 8 Default rotations for standard camera deployment 7 1 2 Making measurements to the vehicle datum ASL306SV uses a vehicle frame of reference for all vehicle position measurements see Figure 16 below U 0644 2255 28 of 79 Issue 1 4
86. s shown above in Figure 22 The data for a specific camera is selected on the drop down menu as shown Once the chosen camera has been selected the position data is best entered numerically by typing in the appropriate box Check that the deg U 0644 2255 39 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential values are sensible see Table 8 When all 6 values for every camera are valid save the data refer to section 9 4 5 9 4 4 Getting camera data from the ECU Camera data can be uploaded from the ECU this is achieved so ECU Sync Upload camera data from ECU This should produce the response Transfer from ECU complete This data should be saved see section 9 4 5 9 4 5 Saving camera data File Save Camera Data A file browsing dialogue is now shown If necessary navigate to the folder where the camera data is to be stored and save the file Camera data is sto
87. sary Camera 3 intrinsic If non functional on known good cable replace camera data not read If functional on Known good cable check installed cable and replace repair as necessary Camera 3 LIN If non functional on known good cable replace camera communication If functional on Known good cable check installed cable failure and replace repair as necessary Camera 4 watchdog If non functional on known good cable replace camera failure If functional on Known good cable check installed cable and replace repair as necessary Camera 4 intrinsic If non functional on known good cable replace camera data not read If functional on Known good cable check installed cable and replace repair as necessary Camera 4 LIN If non functional on known good cable replace camera communication If functional on Known good cable check installed cable failure and replace repair as necessary Camera 4 IIC error Replace camera Fault description Fault rectification Camera 1B If non functional on known good cable replace camera watchdog failure If functional on Known good cable check installed cable and replace repair as necessary Camera 1B intrinsic If non functional on known good cable replace camera data not read If functional on Known good cable check installed cable and replace repair as necessary Camera 1B LIN If non functional on known good cable replace camera communication If functional on Known good cable check
88. ss MW Broadcom Advanced Server Program Driver wm internet Protocol TCP IP IP address Ta ee as 2 Subnet mask 255 255 255 0 b Default gateway Properties C Obtain DNS server address automatically Uninstall Install M Description Transmission Control Protocol Internet Protocol The default Use the following DNS server addresses wide area network protocol that provides communication across diverse interconnected networks Preferred DNS server Alternate DNS server I Show icon in notification area when connected V Notify me when this connection has limited or no connectivity Advanced Figure 47 Network configuration for Windows XP U 0644 2255 78 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential 24 Document Administration references For ASL use only Refer to 1 and SYS_REG_
89. stallation and User Guide Company Confidential 10 x File Utlities Help AASL serae ie once Hostname veson o Downa Messages i LESS MF 192 168 3 60 ASL360 NM_DSP_APP_r 1671 Gu Device discovery tool Ensure the device is connected to the local network segment and turned on then press the Discover button When this program is started it will automatically perform an initial discovery and when a device is turned on it annouces itself and will be auto discovered Wait for a few seconds for the search to complete all discovered devices will be listed If the device settings are consistent with this machine s IP address subnet mask settings fallawina lacal weh access zi Local adaptor 192 168 3 1 Last Update 17 03 20 View d Configure Figure 15 Device discovery tool If necessary ensure the correct version of the Discovery Tool is running by interrogating Help About The Discovery Tool should find the connected ECU and show its identities in the main window To update the ECU firmware click on the hostname ASL360 of the discovered ECU and then click on the Update buiton A file selection dialogue will pop up Navigate to and select the lastest bin file At this point the ECU update process will begin The progress of the ECU update will be shown in the Device Discovery Tool window with a message indicating when the process is complete The ECU will th
90. this tool is recommended 6 5 ECU s w upgrade using the ASL Discovery Tool The ECU may be updated by downloading a bin file using the Device Discovery Tool v3 2 The installer must ensure the ECU is loaded with the latest bin version If in any doubt about the version status please consult the system supplier or ASL Ensure the steps outlined in section 6 1 above have been completed Power the ECU and connect to the PC Ethernet To find out what ECU firmware version is currently loaded run the ASL Configuration Tool and connect the PC to the powered ECU When the ECU comes on line the ECU firmware version is shown on the status bar lower edge of the window ECU Version The ASL Configuration Tool will warn if the ECU version is too old Should the ECU firmware require updating run the Device Discovery Tool A window will appear as shown in Figure 15 below U 0644 2255 25 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 In
91. tings Obtain an IP address automatically m Use the following IP address address 2 Tes SBS 2 Subnet mask 255 255 p55 0 Default gateway z J Obtain DNS server address automatically Use the following DNS server addresses pe Preferred DNS server r Alternate DNS server I Validate settings upon exit Figure 14 Configuring Ethernet under Windows 7 5 Click on OK buttons to dismiss the dialogues 6 2 Disabling Firewalls amp WiFi Firewalls Windows and 3 party must be disabled Also ensure that WiFi is disabled 6 3 ASL Configuration Tool installation and licensing The installer must use the latest version If in doubt about the version status please consult the system supplier or ASL The executable for this tool is distributed as an installation executable e g ASL360ConfigurationT ool 2 4 0 win32 exe U 0644 2255 24 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision
92. tored select Choose A prompt Snapshot s recorded Ok Folder X etc will be displayed and must be dismissed by clicking Ok 9 4 Getting camera data into the Configuration Tool Camera data may be Predefined an existing csd file can be loaded into the Configuration Tool Predefined an existing csc file can be loaded into the Configuration Tool Manually entered into the tool and saved as a csc file Uploaded from the ECU and saved as a csc file DLN Though camera data may be held in both csd and csc files the usage in Figure 21 is recommended File extension File type Status of camera data Design file Default position appropriate to the vehicle type e Accurate x and y mm positions e Approximate z mm position e Appropriate rotations Camera data file Default positions unique to the vehicle Calibrated positions unique to the vehicle Figure 21 Recommended status of camera data in csd csc files 9 4 1 Loading camera positions from csd file Camera positions may be obtained by loading a predefined design file csd U 0644 2255 38 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitte
93. tronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential 16 Topographical limitations ASL360 SVS shows objects in their correct position only for objects on the ground ASL360 s concept of where the ground is is determined when the system is calibrated As stressed in section 9 1 the calibration area should be flat U 0644 2255 64 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential 17 System maintenance 17 1 Camera lens cleaning R105 17 1 1 Light soiling e Gently wipe the lens with a clean soft cloth moistened with IPA e Ensure dried on deposits are thoroughly w
94. ts marked ASL360 Configuration Tool 0644_3081_1 csd File Edit View Offfme ECU Help Raw Ci screen 720x576 Adjust Window Views Camera Calibrate areara gt xmm wm E 2mm fsios x On amp Z1 Qnn S Z2 On S Calibrate Camera Start Next Camera Cancel 192 168 3 60 working Offine 4 Figure 31 Config Tool showing front camera raw view 8 points marked one in error Note that when the 8 point is marked as shown in Figure 31 above the red dashed line is automatically joined to the 1 point When the gi point has been selected the Next Camera button is enabled see Figure 32 below Note also in Figure 31 above the qin point is out of place At any time until Next Camera is pressed any of the points may be re positioned U 0644 2255 49 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL360 Installation and User Guide Company Confidential 4SL360 Configuration Tool 0644_30
95. uipment has been tested and found to comply with the limits for a Class B digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures e Reorient or relocate the receiving antenna e Increase the separation between the equipment and receiver e Connect the equipment into an outlet on a circuit different from that to which the receiver is connected e Consult the dealer or an experienced radio TV technician for help U 0644 2255 74 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except
96. ustomer Greg Wingfield ASL Vision Riverside Centre Railway Lane Lawes East Sussex BN 240 Authority Order No PO 2089 VCA Job No EAN 260840 EMC Type Approval of a ASL360 Camera System to ECE Regulation 10 Revision 4 15 08 2012 ee i Jet Fara Cast eWorld EMC Project Manager Tathmini Warager MIRA Lid 2015 All nights meena subject to dient corked Information contained in Pis document may not be gublahed in any fern of adereng or olher maar velhoul peor agreement of ha Chie Ezeli Officer of MIRA MRA Lid Fagishaned Ghica Waling Straat Mongalon Wiaraickahire OVID OTU England bith ere mirscoouk Tak 44 04 T635 S000 Fam 44 04 7635 2000 Aagilerad in England Ho 4070 TAT Registra GA 100 1464 84 Figure 41 ECE Regulation 10 EMC test certificate U 0644 2255 73 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential 20 2 FCC compliance NOTE This eq
97. without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential 13 System performance and operating limits Incomplete to be completed in a future revision of this document Very high temperatures may affect the video quality from the cameras most notably affecting the colour rendition U 0644 2255 61 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL860 Installation and User Guide Company Confidential 14 Job site organisation The installation and commissioning of ASL360 must be carried out safely It is essential for the installer to comply with site safety instructions observe site traffic patterns and restricted areas and establish the correct method and channel
98. y be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL360 Installation and User Guide Company Confidential ASL Sh Lanier ei Toe Oe Se Pats Raw Cl screen T2057 Figure 27 Config Tool showing front camera raw view intersections annotated The task is to mark the 8 intersection points in the order shown in Figure 27 above To help the user make an accurate selection the tool will zoom the image by a factor of 5 centred on the current position of the mouse pointer when holding down the Alt key see Figure 28 below U 0644 2255 46 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL360 Installation and User Guide Company Confidential ASL360 Configuration Tool 0644_3081_1i csd O x Edit View Offline ECU Help Adjust Window Views
99. y functioning monitor a blank screen will be black Many monitors will show a blue screen when there is no video i p Potential faults causing loss of video at the monitor are e Monitor not switched to correct i p ECU monitor video cable faulty ECU not powered ECU video o p failure ECU catastrophic failure The ECU not being powered and catastrophic ECU failure can be ruled out by establishing a connection between the Configuration Tool and the ECU If a correctly functioning monitor shows a black screen the potential faults to investigate are e Monitor brightness control turned down e Check that ECU has been loaded with a valid design e ECU video o p fault U 0644 2255 72 of 79 Issue 1 4 14th June 2013 Incomplete approved Copyright 2013 Application Solutions Electronics and Vision Ltd All rights reserved The information contained in this document is the property of Application Solutions Electronics and Vision Ltd and is supplied without liability for errors or omissions No part may be copied reproduced transmitted or utilised in any form except as authorised by contract or other written permission of Application Solutions Electronics and Vision Ltd Application Solutions Electronics and Vision Ltd ASL360 Installation and User Guide Company Confidential 20 Regulatory Certifications 20 1 European EMC directive Please refer to Figure 41 below IRA 1201309 001 Commercial in Confidence EMC Test Report C

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