OPERATING INSTRUCTIONS
Contents
1. ROBAND Manufactured By ROBAND AUSTRALIA PTY LTD 2 ET Y pasate OPERATING INSTRUCTIONS CONVEYOR TOASTERS Models TCR10 TCR15 Version 4 Special Features e Upper and or Lower Element Selection e Advanced Control Safety Systems e Ultra Durable Stainless Steel Elements e Front Return Or Pass Through Operation e Easy Clean Crumb Tray amp Reflector These instructions cover the models of ROBAND Conveyor Toasters only Although there are slight variances between models the installation operation care and maintenance procedure is the same for all 19 11 2014 Roband Australia is a wholly Australian owned company and has been manufacturing quality commercial catering equipment for the food service industry for more than 50 years Roband products are engineered and manufactured to the highest standards to provide functionality reliability and durability and our quality products are exported world wide Included in the comprehensive Roband range are Toasters Fryers Milkshake Mixers Rotisseries Food Display Cabinets and much more Roband Australia also acts as the Australian agents for Vitamix Blenders Noaw Meat Slicers F rje Cookware Robalec Soup Rice Warmers Robatherm Urns Austheat Fryers Dipo Induction amp Autofry Machines Roband also has its own line of commercial cookware and cutlery under the Robinox brand name For a complete set2. elements are installed closer to the food product but with differences in the expansion contraction of the elements in each unit coupled with varying environmental factors such as air conditioning it is impossible to build a unit that will perform identically in all surroundings Once these units are in situ however and have had a chance to burn in it is possible to bend the stee elements when they are COLD slightly toward or away from the toasting rack to fine tune performance In the majority of cases the differences in the degree of toasting are so small as to not warrant the effort but it is an option worth considering nonetheless If you have a need to fine tune the toasting of any steel element toaster if the elements are glass you will not be able to achieve this fine tuning please contact our engineering department for a little advice before bending anything ROBAND US RA LIA PTYUD Page 9 APPENDIX A RESIDUAL CURRENT DEVICES RCD S Also known as Earth Leakage Protection systems an RCD is a protective device that automatically disconnects the active conductors of a circuit when an earth leakage current reaches a predetermined value Although RCD s are mandatory in domestic installations and in the final sub circuits of residential type areas the Australian Standards quote that the requirement of an RCD does not apply to a socket outlet for the connection of fixed electric cooking appliance
3. free service By reading these instructions carefully you can ensure that this machine is used and maintained properly helping your new investment to perform well for you now and to continue performing in the many years to come GENERAL PRECAUTIONS This machine must only be operated by qualified person s who are fully versed in the operating and safety instructions described in this manual Servicepersons should be instructed to familiarise themselves with any and all safety instructions described in this manual prior to commencement of any maintenance or service In the case of new personnel training is to be provided in advance These machines should not be operated by persons including children with reduced physical sensory or mental capabilities or lack of experience or knowledge unless they have been given supervision or instruction concerning the safe use of the appliance by a person responsible for their safety These machines are heating units and as with any commercial heating unit the AMA surfaces on these Toasters will get hot Always be careful when near an operating Toaster and ensure that any risk to unwary customers or staff is minimised with additional signage if necessary Due to the obvious heat hazard Roband recommends that these units be kept out of reach of children Do not allow children to play with these units These Toasters are for use with bread products without spreads or fillings The performance o
4. of brochures please contact your nearest authorised dealer or contact Roband directly at our head office Roband Head Office Sydney Australia Roband Australia Pty Ltd Tel 61 2 9971 1788 1 Inman Road Fax 61 2 9971 1336 Dee Why NSW 2099 Email sales roband com au AUSTRALIA Web www roband com au International Agents For additional agents please email Head Office United Catering Equipment Supplies Switzer Burgi Infra Grill Ph 357 777 777 24 land Ph 41 418 554 552 Hotel Equipment Ltd Thailand Seven Five Distributors Co Ltd Ph 679 672 0666 Ph 662 866 5858 Chung Wah Kitchen Machine Ltd United Arab Boncafe Middle East LLC Ph 852 2334 5411 Emirates 9714 282 8742 Allied Food Equipment United Arab Nisa Trading LLC Ph 603 9133 5833 Emirates 9714 396 6132 Maldives Radiant Heat Maldives Pty Ltd United Metcalfe Catering Equipment i Ph 960 333 4845 Kingdom Ph 44 1766 830 456 Zealand Ph 649 274 1354 Ph 1 508 361 9226 Comptoir Materiel Professionnel Ph 687 28 50 43 Ph 1 508 361 9226 Papua Brian Bell amp Company Pty Ltd NETHERLA AKB Bert Muller Guinea Ph 675 325 5411 NDS Ph 31 306 017 442 Allied Foodservice Equipment GREECE K amp N Engineers Ltd Ph 65 62525880 Ph 30 210 520 0440 Cyprus Fiji Hong Kong Malaysia Singapore Copyright 2014 Roband Australia Pty Ltd All rights reserved No part of this work may be reproduced or copied in any form or by any mean
5. Pa 2 Ps y signature of Authorised Person _ Date 30 January 2008 Print Name Gordon Thorpe Position Director of Engineering Page 11 ROBAND US TRA LIA PYD WARRANTY Every care is taken to ensure that no defective equipment leaves our factory and all goods manufactured by us are guaranteed against defective workmanship and materials for a period of 12 months from the date of purchase Roband Australia s obligations pursuant to this express warranty being limited to the repair or replacement of the defective goods or materials at is option and subject to the terms contained within this Warranty statement Where relevant glass Teflon and lamps are not included in this warranty and RCD tripping due to moisture absorption by Tubular Heating Elements is not considered a warranty fault Generally all goods claimed under this warranty must be returned to the factory or an authorized service agent freight prepaid for inspection All parts deemed to be defective will be replaced however no claims will be entertained for second hand products or parts damaged in transport misused or modified in any way without our approval For machines that are not considered to be portable e g food bars rotisseries large hotplates and some bain maries on site warranty service will be provided in capital city metropolitan areas only In all other locations the customer is responsible for all travelling time service call costs and payment for
6. Screw Assembl 12 1 0030 Terminal Block Bakelite 12213 1 EC0345 Terminal Block 14 1 SS0771 Motor Bracket 15 1 ES0163 Motor Gbox and Bev Gear 16 1 ES0168 Rotary Switch amp Plain Knob 07 1 ES0026 Speed Controler amp Knob 18 1 NS0001 Rating Plate Assembly Plain 1 1 0060 Clamp 10A 20 4 PS0011 Foot Set amp Nuts 21 4 0279 Nutsert M8 Thin Sheet 22 1 MCO0296 Bevel Gear Conveyor Drive Shaft 23 1 MS0076 Drive Shaft amp Cogs Complete 24 2 MC0293 Bearing Block 25 10 MCO0290 Conveyor Belt Shaft Roller 26 1 MS0082 Collar 27 1 MS0077 Conveyor Belt Idler Shaft 28 2 50078 Guide Block 29 2 MC0294 Guide Rod 30 2 0374 Spring Guide Rod 31 2 MC0117 idler Shaft Bush 32 1 SS0769 LH Side Cover 33 1 SS0770 RH Side Cover 34 1 MS0116 Conveyor Belt Assem 835 2 SS0722 Short Busbar 2 550722 Long Busbar 37 1 0292 Toaster Inlet Chute 2 MS0081 Sleeve 4 0547 M5 x 10 Socket Head Screw 1 0083 Support Bar 41 1 NCO0069 Label TCR10 42 2 ECO184 Pilot 6mm Amber T120 43 3 MCO0380 Split Pin 22 5 x 25mm 44 2 MC0552 Washer 25 16 x 234 MS ZP 45 1 0031 Porcelain Steatite Terminal Block 46 2 PC0275 Bush Nylon 3 4inch 4 7 1 SS1914 Option
7. al Speed Controller Cover 48 1 MCO0688 Nut M4 Stainless 49 1 MC0689 Screw M4 x 35 PH SS ROBAND US TRA LIA PYD CIRCUIT DIAGRAM Models TCR10 TCR15 244 7 PILST TSP ELEMENTS Ls E Sa 4E SANA EN o e Ve NOTE TCR HAS 5 ELEMENTS TOP AND BOTTOM amp o V VN NO BeTT M ELEMENTS 12 VDC OUT TRANSF RMER SPrre 240 V ACIN CONTROL 12 VACOUT 12 VACIN 4 12 VDC OUT Note This circuit diagram has been provided for reference and to assist qualified service and repair agents only Under no circumstances should a person not Suitably qualified attempt repairs to any electrical equipment ROBAND Page 8 US RA LIA PTYLID TOASTING ADVICE AN EXCERPT FROM AN ARTICLE PUBLISHED BY ROBAND AUSTRALIA Regardless of the brand any radiant heat toaster will run into problems when faced with the nasty prospect of fresh bread The reason for this is simple the high moisture content in fresh bread acts to counter the toasting effect The moisture in each slice is driven down through the body of the bread ie the top dries out faster resulting in the top of the bread toasting before the bottom It is annoying for severa
8. en cleaning and handling the toaster to avoid injury CAUTION Some cleaning agents can damage stainless steel usually through HazARD prolonged use For this reason we recommend cleaning with soapy water Any damage to the unit through the use of harsh or improper cleaning agents is entirely the fault of the user TROUBLESHOOTING If the Toaster does not function check the following points before calling for service v The machine is plugged in correctly and the power switched on v The Power switch is in a position other than the Off position v The power point is not faulty v The Power knob is not loose or broken rendering the switch inoperable v Check Appendix A at the end of this manual on the subject of RCD S SPECIFICATIONS 220 240 TCRIO 2015 2400 Watts 370mm not 430mm 475mm including not including 220 240 chutes TCR15 Volts AC 2960 3520 Watts chutes NOTE Constant Research and Development may necessitate machine changes at any time ROBAND Page 6 US RA LIA PTYLID EXPLODED DIAGRAM TCR10 Model ITEMNO QTY PART NO 1 1 6551425 Body Assembi 2 1 550763 3 1 550818 Exit Chute Assembl 4 1 550764 Reflector 5 1 6550762 Panel 1 550765 Upper Crumb Tra 7 1 SS0766 Lower Crumb Tra 6 HC0021 Element 390W 80V 9 1 EC0193 DC Fan D 40 4 50009 Transformer CO T 0388 Earth
9. es Whilst any such edges are removed to the best of our ability it is always wise to take care when contacting any edge Do not remove any cover panels that may be on the machine his unit can get very hot ensure everyone is aware that the machine is AMA operating and take care to avoid contact with hot surfaces Use gloves or some other form of protection when handling the toasting rack as the wire will be hot National Standards exist outlining the positioning spacing and ventilation requirements when installing new appliances These Standards should be consulted and new equipment should be installed accordingly In any situation where specifications allow a distance of less than 100mm we would still recommend that a well ventilated air gap of not less than 100mm be maintained If the machine is near particularly heat sensitive materials common sense should be employed in determining sufficient distancing Always ensure the power cable is not in contact with hot parts of the machine ABA when in use Ensure that any damaged power cord is replaced before further use These cords should be replaced by qualified service persons only Do not clean this unit with the use of a water jet CLEANING CARE amp MAINTENANCE Attention to regular care and maintenance will ensure long and trouble free operation of your toaster Although scheduled servicing is not required we do recommend you adopt a program of regular mainte
10. f this unit cannot be guaranteed for non bread product such as Pizza or for unusually thick bread products The machine should be disconnected from all power and allowed to cool before cleaning HAZARD Roband will accept no liability if Non authorised personnel have tampered with the machine The instructions in this manual have not been followed correctly Non original spare parts are used The machine is not cleaned correctly with the right product There is any damage to the unit Ihe machine has been modified in any way ROBAND US RA LIA PTYUID Page 1 PACKAGING All care is taken when packing and Roband ensures that every unit is functional and undamaged at the time of packaging The Package of this Conveyor Toaster should include 1 Conveyor Toaster appropriate model One Inlet Chute 3 Upper Crumb Tray Lower Crumb Tray 5 This Manual Any damage to the machine as a result of freight must be reported to the Freight Company and to the agent responsible for the dispatch of said unit within 24 hours of receipt No claims will be accepted or entertained after this period RCM Roband products have been designed and manufactured to comply with any and all specifications set out by the Australian Communications and Media Authority ACMA in regards to Electromagnetic Compatibility As testament to such compliance these units bear the RCM symbol For furthe
11. fferent toasting properties Using the same brand of bread will result in more consistent toasting through user familiarisation Regular cleaning of the crumb trays and reflector is essential ELEMENT SELECTION TOP ELEMENTS ONLY Used for toasting items such as garlic bread and herb bread where heat is desired from the top only BOTTOM ELEMENTS ONLY This selection is best used for single sided toasting of uneven products or products of differing heights such as hamburger buns In the case of hamburger buns there can be a considerable height difference between the top and bottom halves which would mean that toasting with the top elements could cause the taller halves to be darker than the shorter halves By turning these pieces over and using the bottom elements the buns are toasted consistently every time TOP amp BOTTOM ELEMENTS Suitable for all types of standard breads though it is important to note that breads with a higher sugar content will toast much faster ROBAND US LIA PTYUID M SAFETY GENERAL SAFETY This machine contains no user serviceable parts Roband Australia one of our agents or a similarly qualified person s should carry out any and all repairs Any repair person s should be instructed to read the Safety warnings within this manual before commencing work on these units Steel cutting processes such as those used in the construction of this machine may result in sharp edg
12. l reasons Primarily commercial restaurants and cafes want their toast done as fast as possible but high moisture content slows this toasting down and the uneven toast produced can be quite frustrating The solution to this is very simple and widely known the bread needs to be a day old before toasting By using day old bread you effectively bypass the problem of moisture content as most breads will have lost a significant portion after a single day Some breads have particularly high moisture contents and these may retain a higher level of moisture than your standard Sunblest or Tip Top Toasting can be further improved by ensuring that the bread is not stored in a fridge or cool room prior to toasting Refrigerated bread will not only start the bread cold and extend the toasting time further it will also serve to retain within the bread the very moisture we are trying to get rid of Day old bread will prevent most of the problems but there is one complaint that cannot be solved quite so easily If the toasting is uneven front to back this is in a grill toaster then you do not have an easily rectifiable dilemma As with the Grill you all use at home the toast in these machines will always toast faster at the back than the front The reasons for this are obvious when you think about it the rear of the grill is closed the front is open so you lose a lot more heat out of the front than out of the back In designing larger units the rear
13. lements and Bottom Elements only settings are for use when toasting buns and garlic breads etc when only one side requires toasting Allow a warm up time of 5 to 10 minutes For TCR10 set the conveyor speed control to an initial position of around 5 to 6 On this setting of 6 for a TCR10 a piece of toast should take approximately 70 sec For TCR15 on an initial conveyor speed control setting of 8 to 9 a piece of toast should take approx 50 seconds to complete toasting ROBAND US RA LIA PTYUID Page 3 TEST SETTINGS Place two slices of bread on the entry chute and check the results when they have finished toasting ADJUST SETTINGS If you require the toast to be darker decrease the speed of the conveyor Alternatively should you require lighter toast increase the speed of the conveyor Make these adjustments to the conveyor speed in small amounts You will find that a small change will have a significant affect on the degree of toasting Once satisfied with the settings and the toasting results the toaster can be left running and fed continuously with bread You will find however that from time to time some minor adjustments may need to be made To facilitate access to the toasted bread it is possible to partially pull out the lower crumb tray OPERATING TIPS Bestresults are obtained by using day old bread which has lost some of the moisture inherent with fresh bread Different breads will have di
14. nable to locate a circuit without an RCD please contact your supplier or if you prefer you can contact Roband and send the unit to one of our offices where we can run the machine on a suitable circuit free of charge a return freight charge may apply ROBAND Page 10 US LIA PTYUID EC DECLARATION OF CONFORMITY Australia 1 Inman Rd Manufacturer Cromer NSW 2099 Australia Specific Models STANDARDS This machine is designed in compliance with e Machinery Directive 2006 42 EC e Low Voltage Directive 2006 95 EC e EMC Directive 89 336 EEC including amendments to 93 68 EEC e WEEE Directive 2002 96 EC WEEE e Restriction of Hazardous Substances in Electrical and Electronic Equipment 2002 95 EC RoHS EN60335 1 Household and similar Electrical Appliances EN60335 2 48 Commercial Electric Toasters and Grillers e EN55014 2 1997 Electromagnetic compatibility Requirements for household appliances electric tools and similar apparatus Immunity ENVIRONMENTAL This product is designed in order to contribute as little as possible to the quantity and noxious nature of waste and risk of pollution or other environmental contamination Packaging materials used in this machine are designed to be recyclable DECLARATION hereby declare under our sole responsibility that the product mentioned above to which this declaration relates complies with the above mentioned standard s d
15. nance to ensure that the Toaster is clean and functional and to avoid inadvertently damaging the unit Ensure the power is off and the toaster is cool before attempting to clean any part of the machine Wipe the toaster down with warm soapy water using a damp sponge or cloth Do not immerse the toaster in water or allow the ingress of water into the ventilation holes or controls Do not clean this unit with the use of a water jet Daily cleaning of the crumb trays is essential These parts may be removed by simply sliding them out from the toaster and they should be emptied and washed ROBAND US RA LIA PTYLID Page 5 with warm soapy water Be sure to put these parts back into the unit in their correct positions The top reflector should also be checked and cleaned periodically The reflector is located on the underside of the top To remove the reflector simply slide it out Be sure to put the reflector back into the unit in the correct position Note The reflective surfaces of the crumb tray and top reflector aid the cooking process Over time these surfaces may become tarnished and this reduces the efficiency and performance of the toaster To overcome this aluminium foil can be wrapped over these two components to restore a good reflective surface This foil can then be replaced when necessary A CAUTION Although every care is taken during manufacture to remove all HAzam Sharp edges care should be taken wh
16. r information contact the Australian Communications Authority PO Box 13112 Law Courts Melbourne VIC 8010 ACSS ADVANCE CONTROL SAFETY SYSTEM The ACSS framework is a stringent and specific set of voluntary requirements aimed at the electrical safety reliability and longevity of equipment used in the foodservice industry The ACSS framework has been developed as both a guide to the engineering and development of products as well as a guarantee to consumers that Roband equipment bearing this mark not only meets the requirements of the Australian otandards they exceed them A unit bearing the ACSS mark is your guarantee that you are purchasing a machine built to far exceed the Australian standards The unit has been designed to be safer particularly from an electrical aspect and last longer than similar units on the market today ROBAND Page 2 US RA LIA PED INSTALLATION Remove all the packaging materials and tape as well as any protective plastic from the machine Clean off any glue residue left over from the protective plastic using methylated spirit Place the Toaster on a firm level surface in the required position Adjust the feet if necessary to level the unit if the surface is slightly uneven Fit the entry chute The entry chute is secured in position by simply placing it over the upper most pins protruding from the inside face of the toasting cavity so that the chute is lying at a near 45 degree angle wi
17. s electronic or mechanical including photocopying or posting to a website without the written permission of the publisher The material contained within this document is intended entirely for instructional purposes ROBAND US RA LIA PTYLID CONTENTS INTRODUJO 1 GENERAEL uzte2ilslgg 1 lc 2 a c 2 MON 3 OFERA HON c 3 Sal eee E ete er een 4 emu adag 9 CLEANING CARE amp 5 II iTLEZISS9 Cm 6 SPE GIFICA TION 6 EXPLODED 7 GIRGUNT DA GRAM 8 TOASTING nnns 9 APPENDIX X M 10 EC DECLARATION OF CONFORWMITY eese 11 idgiggegee 12 ROBAND US RA LIA PTYUID INTRODUCTION Congratulations on your purchase of this quality ROBAND product With proper care and management your new purchase will give you years of trouble
18. s such as ranges ovens or hotplates In installations that are neither Domestic nor Residential type AS NZS 3000 2 5 3 3 states that RCD s are needed only in situations where equipment may represent an increased risk of electric shock to the user and there are many special comments related to the use of heating elements AS NZS3000 2 5 2 gives the following warnings that should have been taken into consideration when an RCD circuit was installed To avoid unwanted tripping due to leakage currents and transient disturbances care should be taken to ensure that the sum of the leakage currents of electrical equipment on the load side of an RCD is less than 1 3 of its rated residual current To avoid excessive leakage current causing unwanted tripping where socket outlets are protected by one RCD having a rated residual current not greater than 30mA consideration should be given to the number of socket outlets protected and the nature of electrical equipment likely to be connected to the socket outlets Tubular elements such as those used in this unit reaching temperatures greater than 110 C are subject to moisture absorption and therefore earth leakage current generation Should the installation and use of this unit trip an RCD the unit will need to be run on a circuit without an RCD as mentioned above for approximately 30 60 minutes after which time the elements should have dried out and the machine should function normally If you are u
19. th the chute rest lying along the upper crumb tray The exit chute can be used in two positions Out of the box the exit chute is in the Front return position The chute may be reversed for pass through operation by unscrewing the two screws and refitting it in the reverse position Replace the screws in the new position to secure the chute Note that in the reverse position the screws are inserted from the inside of the toaster Before connecting the toaster to the power supply ensure that all the controls are in the OFF position For models TCR10 plug the toaster into a standard single phase 10Amp power point For model TCR15 plug the toaster into a standard single phase 15Amp power point Always ensure the power cable is not in contact with hot parts of the toaster when in use and have any damaged power cord replaced immediately OPERATION The elements and conveyer are switched on simultaneously using the rotary switch located on the control panel labelled POWER When the toaster is switched on the pilot lights will illuminate to indicate power to the top and or bottom elements depending on the switch position The conveyor speed controller located on the control panel labelled CONVEYOR SPEED controls the speed of the conveyor belt TOASTING owitch the power on by rotating the POWER switch to the required setting For toast switch to top and bottom elements Both pilot lights should be lit The Top E
20. this will be required prior to the commencement of the repair The labour costs to actually repair the fault will be met by the company Any repairs or replacement of defective goods or materials pursuant to this warranty must be authorized by Roband Australia prior to any action being taken The company reserves the right to reject a claim for warranty if it is not completely satisfied with the circumstances under which it occurred and any other costs incurred for false claims or faults due to incorrect usage etc are the responsibility of the claimant Roband Australia Pty Ltd nor any subsidiary company or Agent shall be liable for loss of profit or damage to other equipment and property except where it is in breach of the guarantees provided in accordance with Schedule 2 of the Competition and Consumer Act 2010 Cth or the applicable legislation from time to time The goods come with guarantees that cannot be excluded under the Australian Consumer Law ACL You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably forseeable loss or damage You are also entitled to have the goods repaired or replaced if they fail to be of acceptable quality and the failure does not constitute a major failure Generally authorized service agents are located in all areas which have authorized distribution dealers For the name of your nearest Australian authorised service agent please contact Roband Australia Pt
21. y Ltd 1 Inman Road Cromer NSW 2099 Warranty Number 1800 268 848 Phone 02 9971 1788 Fax 02 9971 1336 All other countries please contact your selling Agent Please complete the following details and keep this card in a safe place NAME ADDRESS MODEL No SERIAL No DATE PURCHASE NAME OF DEALER PLEASE RETAIN THIS SECTION FOR YOUR RECORDS DO NOT POST ROBAND AUSTRALIA PTY LTD ROBAND Page 12 US LIA PTYUID OTHER LEADING PRODUCTS AVAILABLE T PLUS DRINK MIXERS PIE amp FOOD WARMERS HIGH PERFORMANCE DEEP FRYERS GRILLMAX TOASTERS NOAW Slicers Manufactured Imported in Australia by ROBAND A US TRA LIA PTYUOD Authorised Distributor Agent ROBAND AUS TRA LIA PYD
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