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1. Ei 1 Bolted Metallic Pump Tram With Metallic Center Sections PUMP Operating Instructions ydraulic g E1 Aluminum E1 Hastelloy C l E1 Stainless Steel SPECIFICATIONS AND PERFORMANCE Versa Matic Model E1 Bolted 1 Pump Flow Rate Adjustable to 0 35 gpm 132 Ipm Port Size Mlete ease tice eh 1 0 Female NPT BSP Discharge 1 0 Female NPT BSP Air Inlet 0 375 NPT Air Exhaust 0 50 NPT Suction Lift 15 4 57 m Dry 25 7 62 m Wet 10 3 05 m Dry 20 6 10 m Wet Max Particle Size Dia 0 125 8 mm dB A Reading frie Aaa awe cee 67 1 dB A Shipping Weights Aluminum 31 Ibs 14 07 kg Stainless Steel 42 Ibs 19 05 kg HastelloyC 42 Ibs 19 05 kg Caution do not exceed 100 psig 6 9 bar liquid or air supply pressure a 240 a5 220 en 200 55 180 J 50 160 45 140 40 120 35 30 1 100 4 25 4 80 4 Ei 10 27 5 20 0 0 Meters Feet Discharge Head in PSI Displacement Per Stroke Avg 0 10 Gal 0 38 L 110 100 LL JL e AIR CONSUMPTION IN SCFM o 10 AIR PRESSURE IN PSI nmi sol i 15 SCFM MS HR H N 20 5 85 70 H 10 17 H H A 80 20 34 60 N D 30 51 g
2. 15632 8969 724 327 7867 Fax 724 327 4300 www versamatic com IDEX CORPORATION 2005 IDEX Corporation VME1AAOM 0605
3. on the suction side of the pump that all fittings and connections are air tight or pumping efficiency will be reduced and priming will be difficult Make certain the air supply line and connections and compressor are capable of supplying the required pressure and volume of air to operate the pump at the desired flow rate The quality of the compressed air source should be considered Air that is contaminated with moisture and dirt may result in erratic pump performance and increased maintenance cost as well as frequent process down time when the pump fails to operate properly Pump Operation The pump is powered by compressed air Compressed air is directed to the pump air chamber by the main air valve The compressed air is separated from the fluid by a membrane called a diaphragm The diaphragm in turn applies pressure on the fluid and forces it out of the pump discharge While this is occurring the opposite air chamber is de pressurized and exhausted to atmosphere and fluid is drawn into the pump suction The cycle again repeats thus creating a constant reciprocating action which maintains flow through the pump The flow is always in through the bottom suction connection and out through the top discharge connection Since the air pressure acts directly on the diaphragms the pressure applied to the fluid roughly approximates the air supply pressure supplied to the main air valve Elastomer Suffix Codes
4. 98 110 Gasket End Cap 2 P98 110 Gasket End Cap 2 VTM 4 Muffler 1 VTM 4 Muffler 1 P24 208 Cap Screw 4 P24 208 Cap Screw 4 Versa Matic E1AA 1 Bolted Metallic OM ATEX INFORMATION Products 1 Elima Matic and Ultra Matic Pumps 2 Elima Matic Cast Iron Pumps with Stainless Steel Air Ends 12G 113 G EEx c T4 T5 Il M2 EEx c I T4 T5 Group Il category 2 and 3 gas explosive atmos phere constructional safety ignition protection Group I category M2 constructional safety Temperature rating T4 for fluids up to 130 C ignition protection Temperature rating T4 for and T5 for fluid up to 95 C Temperatures are fluids up to 130 C and T5 for fluid up to 95 C not to exceed the ATEX ratings Temperatures are not to exceed the ATEX ratings This includes the various sizes elastomers and threading options See Model Sheet for Details Constructed after 2003 CAUTION USE CARE WHEN PUMPING HOT FLUIDS Versa Matic Pump Company 6017 Enterprise Drive Export PA 15632 8969 724 327 7867 724 327 4300 fax www versamatic com Local Authorized Distributer Versa Matic E1AA 1 Bolted Metallic OM Teflon is a registered trademarks of DuPont Versa Dome Versa Matic Versa Tuff and Versa Rugged VR are registered tradenames and trademarks of IDEX Corporation ym VERSA MATIC PUMP COMPANY A Unit of IDEX Corporation 6017 Enterprise Drive Export PA
5. Suffix Code Material A Acetal BN Buna N Nitrile N Neoprene ND Nordel EPDM TF Teflon FG Hytrel XL XL Santoprene VT Viton TX Bonded Teflon Bolted Metallic OM AIR VALVE ASSEMBLY Item Description ey Aluminum 1 Valve Body P50 102A 2 veso er P98 104 3 _ Valve Spool U cup 2 P98 104A 4 P98 300 5 P98 110 6 P98 103 6A P98 103A 7 P98 105 8 P98 106 9 Valve Gasket 1 P98 111 10 Valve Cap Screw P24 208 AIR END ASSEMBLY Item Description ey Aluminum 11 Center Section P50 101SC 18 Bilt Shaft 7 P50 112 19 PilotShaftSpacer 57 P24 106 20 Pilot Shaft O Ring 6 P24 107 21 Nutt P24 108 22 Shaft Retainer 2 E101B 25 Shaft Retainer Screw _ 4 P24 208 33 Muffler VTM 4 DIAPHRAGM ASSEMBLY Item Description Qty TPE Rugged Teflon Bonded Teflon 2 Piece 34 Main Shaft O Ring 2 P50 403 P50 403 P50 403 35 P50 108 P50 108 37 V181T1 38 SV181TO V183BN 1 V183N 1 V183ND 1 40 Diaphragm 2 V183TPEXL 1 V183TPEFG 1 V183TF 1 V183TX V183VT 1 41 Backup Diaphragm 2 N R V183TB N R WET END ASSEMBLY Item Description ey Aluminum Stainless Steel _Hastelloy C 44 Water Chamber V85 SV185 HV185 45 SV189A 47 SV189C 48 SV185B 50 HV190 51 VOOBN VOOND V9OVT SV190TF 52 V191BN V191N V191ND V191TF V191TPEFG V191TPEXL V191VT 53 V86 SV186 HV186 54 HV187 63 Manifold Bot El Var Gig SV189A 64 Manifold eher 8 ME __ _Svig9 _ SV189C 65 Manifold Nut V185B SV185B SV185B Versa Matic E1AA 1 Bolte
6. and piping To further reduce vibration a surge suppressor next to the pump may be used AIR INLET PIPING DISCHARGE PIPING Discharge Pressure Shut Off alve NA Union or Pipe Flange Connection Shut Off Valve Flexible Connection 4 B I Flexible Connection H Regulator Lubricator AODD PUMP gt Exhaust Muffler S Suction Pressure Gauge Flexible amp T Connection DE Fluid _ Discharge gt a Union or Pipe Flange Connection SUCTION PIPING Suction pipe size should be at least the same diameter as the inlet connection size even larger if highly viscous fluid is to be pumped If suction hose is used it must be of a non collapsible reinforced type Discharge piping should be of at least the same diameter as the discharge connection It is critical Recommended Piping Connections Pump Size Mie Minimum Sucton 1 2 1 2 1 2 1 1 2 ds 1 1 2 1 2 1 1 2 2 1 2 2 ge 3 4 3 E1 Bolted Metallic Pump Torque Settings 230 in lbs 26 0 N m 185 in Ibs 20 9 N m Manifold Bolts 10 ft lbs 13 6 N m s Water Chamber Bolts Diaphragm Plates Rubber Diaphragm Plates Teflon Air Valve Cap Screws 10 ft Ibs 13 6 N m 30 ft lbs 3 4 N m Versa Matic E1AA 1 especially
7. d Metallic OM EXPLODED VIEWS Exploded View shows Rugged Diaphragm Versa Matic E1AA 1 Bolted Metallic OM REPAIR amp MAINTENANCE KITS AIR VALVE KIT PILOT VALVE KIT E1A AV KIT E1A PV KIT Part Description Qty Part Description Qty P98 104A U Cup Seal 2 P50 119 Spacer Pilot Shaft 2 P98 103 Sleeve Bearing 2 P24 106 Ring Pilot Valve 5 P98 103A Sleeve O ring 2 P24 107 O ring Pilot Valve 6 P98 105 Air Diverter 1 P24 108 Stop Nut 2 P98 106 Valve Insert 1 P50 403 Bushing O ring 2 P98 111 Gasket Valve 1 E101B Shaft Retainer 2 P98 110 Gasket End Ca 2 P24 208 Cap Screw 4 MAINTENANCE KIT Rubber MAINTENANCE KIT Teflon E1 CMK MS RMB E1 CMK MS TMB Part Description Qty Part Description Qty P50 119 Spacer Pilot Shaft 2 P50 119 Spacer Pilot Shaft 2 P24 106 Ring Pilot Valve 5 P24 106 Ring Pilot Valve 5 P24 107 O ring Pilot Valve 6 P24 107 O ring Pilot Valve 6 P24 108 Stop Nut 2 P24 108 Stop Nut 2 P50 403 Bushing O ring 2 P50 403 Bushing O ring 2 P50 107 Shaft 1 P50 108 Shaft 1 P50 112 Pilot Shaft 1 P50 112 Pilot Shaft 1 P98 104 Spool 1 P98 104 Spool 1 E101B Shaft Retainer 2 E101B Shaft Retainer 2 P24 108 Stop Nut 2 P24 108 Stop Nut 2 P98 103 Sleeve Bearing 2 P98 103 Sleeve Bearing 2 P98 103A Sleeve O ring 2 P98 103A Sleeve O ring 2 P98 111 Gasket Valve 1 P98 111 Gasket Valve 1 P
8. nty Correct pump selection is crucial to the pump operation Please assure pressure temperature and chemical compatibility before installation Please consult Versa Matic Pump Engineering Specifications Chemical Compatibility Chart or your distributor if in doubt about any application Operating Limitations for Various Elastomers Neoprene O F 18 C to 200 F 93 C Buna N 10 F 12 C to180 F 82 C Nordel 60 F 51 C to 280 F 138 C Viton 40 F 40 C to 350 F 176 C Teflon 40 F 4 C to 220 F 105 C Polyurethane 10 F 12 C to 170 F 77 C XL TPE 20 F 29 C to 300 F 149 C FDA Hytrel 20 F 29 C to 220 F 104 C Operating Limitations for Plastic Pumps Kynar PVDF 10 F 12 C to 225 F 107 C Polypropylene 32 F 0 C to 175 F 79 C Maximum temperature limits are based upon mechanical stress only Certain chemicals and environment conditions significantly reduce maximum safe temperature limits Before pump operation inspect all gasketed fasteners for looseness caused by gasket creep Re torque all loose fasteners to prevent leakage Follow recommended torques stated in this manual Failure of the sealing components creates the possibility of jetting or forceful discharge of pumped material at a potentially harmful velocity Be certain that approved eye protection and protective clothing are always worn during installation service mainte nance o
9. r when in the vicinity of the pump Failure to follow these recommendations may result in serious injury or death Never allow the piping system to be supported by the pump manifolds or valve housing The manifolds and valve housing are not designed to support any structural weight and failure of the pump may result Take action to prevent static sparking Fire or explosion can result especially when handling flammable liquids The pump piping valves containers or other miscellaneous equipment must be grounded Noise levels can exceed 85 dBA Take precautions to prevent personal injury due to excessive pump noise Do not exceed pump maximum operating pressure found on label and or operating manual Before doing any maintenance or repair on this pump be certain all pressure is completely vented for the pump suction discharge piping and all other openings In the event of a diaphragm rupture pumped material may enter the air end of the pump and be discharged into the atmosphere If pumping a product that is hazardous or toxic the air exhaust must be piped to an appropriate area for safe disposition Versa Matic E1AA 1 Bolted Metallic OM INSTALLATION OPERATION AND MAINTENANCE Installation The pump should be mounted in a vertical position In permanent installations the pump should be attached to plant piping using a flexible coupling on both the intake and discharge connections to reduce vibration to the pump
10. t H N d 40 68 50 t t P gt 30 H A A g 20 Pe K K gt MM K Ki A 0 SS Ee Stee s Br 3 N 0 5 10 15 20 25 30 35 40 Capcity in U S Gallons Per Minute 0 20 40 60 80 100 120 140 Capcity in Liters Per Minute E1 1 Bolted Metallic Pumps 1 Fe emale NPT Fluid Discharge Connection 1 BSP available m 1 Female NPT Fluid Inlet Connection 1 BSP also available Versa Matic E1AA 1 Bolted Metallic OM 3 8 Female NPT Air Supply Connection 1 2 Female Air Exhaust Oppisite Side 10 41 1264 50 8 25 209 55 QO 4 82 122 43 3 78 196 01 inches mm SAFETY WARNINGS Read these instructions completely before installation and start up It is the responsibility of the purchaser to retain this manual for reference Failure to comply with the rec ommendations stated in this manual could result in death serious bodily injury and or property damage including damage to the pump and or voiding the factory warra

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