Installation and Operating Instructions For the PA820 Twin
Contents
1. 0 saftey switch 440n c020 6 810 2 1 M3A1BLI 6 ANP B Br m PANELEN 300 MORO AC2D 0T BURY diu 0 NGABA un 0 DC2NOT12AP i i Wy Lowy RIPIRIR e EMERGENCY STOP ON i T UR 810 1 62 L40BWA N 7 i 9 p V n JAN OLN 6 m NE COMO JQ W L J YOKOGAWA AE202M 0 WAG FLOW METER S uw DIN NG i ei LEFT FILL SOLENIOD 00 N 0 g U LI LEFT SIDE LEFT START BUTTON N We We L N L LEFT SIDE RICHT START BUTTON ed RIGHT FILL SOLENIOD jo N 0 j N 3 m ww COM 1 YEE e LEFT VACUUM SOLINIDD OPTION 02 N 0 7 9 s RIGHT SIDE LEFT START BUTTON RIGHT VACUUM SOLINIOD OPTION N 0 5 Q 5 T RIGHT SIDE RIGHT START BUTTON w A c wc 6 NAG LEFT SIDE HEAD DOWN SOL 0p N O FT SIDE HEAD UP SO d LEFT SIDE CAP PRESSENT PHOTO CELL OPTION E sS DUM S05 ne Se pr RIGHT HEAD DOWN SOL N Jb COM N M RIGHT SIE HEAD UP SOL SIDE HEAD DOWN PROX 0 007 S 9 N 4 o S i S 0 LEFT SIDE HEAD UP PRO VAC VOC j 0 LEFT SIDE CAP UP SOLENIOD alak JAG LEFT IDE HEAD AT CAP PROX Hg EN Au LEFT SIDE CAP DOWN SOLENIOD 9 8 9 a NG 2 E LEFT SIDE HEAD AT FILL PROX2. PARTS LIST FOR THE CONTROL SECTION n ia NAME PLC Display Screen Power Supply Heater Screen Cable Circuit Breaker Single type terminal Dual Terminal Single solenoid Valve Double solenoid Valve Manifold end Plate kit 24Vdc plug and lead Rear control box Flow Meter Yokogawa Air regulator Gauge PART NUMBER 820 1762 L40BWA Ser C 820 2711 M518L1 820 S 25 24 820 SK3105 820 1761 CBL HM02 C 820 LAN45MCB106 820 WK 4 U 820 WKN 2 5 E U 820 45A LCD DDAJ 1KJ 820 45A NCD DDAJ 1KJ 820 M 45008 01P 820 E392N3001ACH 820 AE1024 820 AE202HM 820 CFDR10 2 S S 820 24142 16 0 QUANTITY option GD N WD KS HS I 15 p PA820 Twin Head Bag Filling System a PROCESS AND CONTROL r Ove PARTS LIST FOR THE FRAME ITEM No NAME PART NUMBER QUANTITY 200 Main Frame Body 820 01502 1 201 Display Screen Enclosure 820 01512 1 202 Display Enclosure Brackets 820 01522 2 203 Machine Feet option 1 820 0160 50 4 204 Machine Casters option 2 820 0161 100 4 205 Product hose Type 1 820 0170 2 206 Product hose Type 2 oil 820 0171 2 16 M ee is Pr Ove PA820 Twin Head Bag Filling System Air Manifold and hose layout Pneumatic Control System Guard g Safety Switch Interlock Splash Guard Cylinde 810 P
3. SETUP SCREEN OPTIONS The filler is programmed to handle bags supplied with caps either fully on or in the dust Cover position There are also two other options that are used in the AUTO mode are the Return Delay and the recap delay These are changed also on the setup screen via the touch buttons Return delay 01 sec amounts O 99 sec Recap delay 01 sec amounts O 99 sec Go to Vacuum Screen Dust Cap or Full on To return to the main screen LEFT amp RIGHT VACUUM SCREEN OPTIONS There are also two other options that are used in the AUTO mode are the Vacuum pre fill and the Vacuum post fill These are changed also on the Vacuum screen via the and 5 buttons Pre fill setting for Vacuum before filling of the bag Post fill vacuum once the fill head has lifted to catch any drips Vacuum Option if fitted can be switched off and on To return to the main screen PROCESS AND CONTROL Prov PA820 Twin Head Bag Filling System YOKOGAWA FLOW METER Option Magnetic Flow Meter Setting The standard Magnetic Flow meter used by PROVEX is a Yokogawa AXF gives High Accuracy and Repeatability Settings 1000 pulses per Litre Transistor signal 4 20mA 0 3 Litre per second Not Used Non Factory Setting B02 set to 1 B03 set to Flow Span 3 000 B04 set to Flow Unit L B05 set to Time Unit s D01 set to Rate F01 set Pulse to UNIT P F02 set Pulse scale to 001 TURBINE FLOW METER Option Tur
4. i 30 16 a 20 4 NNI N 4a 2l f 19 2 22 9 10 O I 1 E Test Sample Model Number Serial Number Manufacturer Tested for Address Phone Fax Contact Email Test Standards Result of Test Test Dates Test Officers Report No M030527 Page 2 of 13 Certificate of Compliance EMC Technologies Report No M030527 Issue Date 29th August 2003 Provex Liquid Filler Single Head PA810MV 20020620 Automation Technical Services Provex Pty Ltd Factory 1 29 39 Kirkham Road West Keysborough Vic 3173 03 9701 6226 03 9701 6223 John Andrew john provex com au EN61000 6 4 1997 Electromagnetic Compatibility EMC Part 6 Generic standards Section 4 Emission standard for industrial environments AS NZS4251 2 1999 Electromagnetic Compatibility EMC Generic emission standard Part 2 Industrial environments The Test Sample complied with the above Standards Refer to Report M030527 for full details 4 and 9 July 2003 fii WE Joseph Ho Chieu Huynh Authorised Signature VA A se EMC Technologies Pty Ltd Issued by EMC Technologies Pty Ltd 57 Assembly Drive Tullamarine VIC 3043 Australia Phone 61 3 9335 3333 Fax 61 3 9338 9260 www emctech com au the Man
5. Installation and Operating Instructions For the PA8 20 Twin Head Filler April 2007 Models PA820TV and PA820MV New Fill Valve Plus Options 14 Kimberly Road Dandenong South Victoria Australia 3175 Ps Phone 61 3 9706 6778 Fax 613 9706 6779 SET PROCESS AND CONTROL Y r Ove PA820 Twin Head Bag Filling System Installation and Operating Instructions MAIN SERVICES REQUIRED Floor Space Required 1400W X 1500D X 1600 H Electrical Power Supply 200 240 V 50 60 Hz Single Phase 10 amps 3 pin General Purpose Outlet Air Compressed Air Supply Min 600 kPa Approx 10m3 hr of clean dry air Connection via 1 4 BSP Female air fitting Product Product Supply Rate 10 220 liters per minute Maximum Fill Pressure 300 Kpa Connection via 1 Tri clover hose tail By TM 14 Kimberly Road Dandenong South Victoria 3175 Phone 61 3 9706 6778 Fax 61 3 9706 6779 info provex net au p ie PROCESS AND CONTROL P rove PA820 Twin Head Bag Filling System INSTALLATION DETAILS Each machine is supplied ready to operate but the following items will require your attention Basic Accessories 1 Product hose 40mm 1300mm long 2 40mm Tri clover clamps 2 Flow Meter adaptors 1 50mm Flow Meter Tri clover clamp 2 40mm Tri clover gaskets 2 CL L P adaptor backflow valve with 25mm Tri clover end fittings Basic Seals Kit International Seal Kit 2
6. KOS This document must not be copied or reproduced except in full without the written permission of kan www emctech com au 23 3 0 3 1 3 2 NS RESULTS EN61000 6 4 Requirements Clause 1 Clause 2 Clause 3 Clause 4 Clause 5 Clause 6 Clause 7 Clause 8 Clause 9 Report No M030527 Page 4 of 13 Scope Noted Normative references Noted Objective Noted Definitions Noted Industrial locations Noted Conditions during measurement Noted all tests and equipment are in accordance with the requirements of this standard Documentation for the purchaser Noted user Applicability Noted Emission limits Complied tested to the requirements of Table 1 Testing was performed in accordance with EN55011 CISPR11 EN55011 Requirements Clause 1 Clause 2 Clause 3 Clause 4 Clause 5 Clause 5 1 Clause 5 2 Clause 5 2 3 Clause 5 3 Clause 6 Clause 7 Clause 8 Clause 9 Clause 10 Clause 11 General Definitions Frequencies designed for ISM use Classification of ISM equipment Limits of electromagnetic disturbances Limits of terminal disturbance voltage Limits of electromagnetic radiation disturbance Frequency Band 1 GHz to 18 GHz Provisions for protection of specific safety services General measurement requirements Special provisions for test site measurements 9 kHz to 1 GHz Radiation measurements 1 to 18 GHz Measurement in situ Safety precautions Assessment of conformity of
7. equipment Noted Noted Noted Group 1 Class A Tested to limits of Table 2A Tested to limits of Table 3 at a measuring distance of 10 meters Not required by EN61000 6 4 Noted Noted all tests and equipment are in accordance with the requirements of this standard Noted Noted Not applicable Noted Complies for sample size of one 1 unit This document must not be copied or reproduced except in full without the written permission of the Manager EMC Technologies Pty Ltd The certificate on page 2 may be reproduced in full www emctech com au 24 3 3 3 4 3 5 4 0 ASINZS 2064 Requirements Report No M030527 Page 5 of 13 Clause 1 Scope and Object Noted Clause 2 Definitions Noted Clause 3 Frequencies designed for ISM use Noted Clause 4 Classification of ISM equipment Group 1 Class A Clause 5 Limits of electromagnetic disturbances Clause 5 1 Limits of terminal disturbance voltage Tested to limits of Table IIA Clause 5 2 Limits of electromagnetic radiation Tested to limits of Table Ill at a measuring disturbance distance of 10 meters Clause 5 2 3 Frequency Band 1 GHz to 18 GHz Not required by AS NZS4251 2 Clause 5 3 Provisions for protection of specific Noted safety services Clause 6 Assessment of conformity of Complies for sample size of one 1 unit equipment Clause 7 General measurement requirements Noted all tests and equipment are in accordance with the requirements of this standard Cla
8. 35 2 400 48 2 215907 Vertical 3 7660 Vertical 4 7692 Vertical 5 6 i p al i 7 132 06 _ 36 64 Vertical 186 31 Vertical 8871 88 71 LB ae 9 11964 140 108 51 Vertical 11 171 33 the Manager EMC Technologies Pty Ltd The certificate on page 2 may be reproduced in full KOS This document must not be copied or reproduced except in full without the written permission of N www emctech com au 2 1 Report No M030527 Page 13 of 13 RADIATED EMI Graph 4 Horizontal Polarisation 30 MHz 1000 MHz babaha Li id Filler Single Head Limit C11 1BR CISPR 11 GROUP 1 CLASS A 10m LMTS Model No PA810MV Trace 2 Horizontal Emission CISPR 11 Job No M030527 rAFMELEI20031May1M0305271M030527GraphH bmp Radiated Emissions dBuVAm Test Date 4 7 03 Graph No 4 ili Frequency MHz Peak requency Polarisation Measured QP Limit AQP MHz QP Level dBu V m dB dBuV m 296 400 104 1 199 08 2 20802 Horizontal 387 409 3 15908 Horizontal 265 400 135 4 18493 Horizontali 229 400 171 5 108 08 Horizontali 185 400 215 6 122 83 Horizontal 183 400 217 the Manager EMC Technologies Pty Ltd The certificate on page 2 may be reproduced in full KOS This document must not be copied or reproduced except in full without the written permission of N www emctec
9. P 7 LEFT SDE FILER TO FLL POS SOLENOD S dgLu LEFT SIDE FILLER TO CAP POS SOLENIOD A g oM MRH C r N VAC VDC b S 5 A RIGHT SIDE CAP PRESSENT PHOTO CELL OPTION WT qnr PAP IPS Nu RIGHT SIDE HEAD DOWN PROX a RIGHT SIDE CAP UP SOLENIOD N f 9 6 As i RIGHT SIDE CAP DOWN SOLENIOD pu RIGHT SIDE HEAD UP PROX XJ S 0 IN an RIGHT SIDE HEAD AT CAP PROX RIGHT SIDE FILLER TO FILL POS SOLENIOD 8 a lg Gb IHA RIGHT SIDE FILLER TO CAP POS SOLENIOD 0t E RIGHT SIDE HEAD AT FILI PROX 90 5 Qe la 20 NOH NGF Z3 1 NIO Provex PA820M control circuit 20 Provex Parts Drawings sula 17 18 35 SE 28 18 a
10. ri clover seals 6 Tri clover Seals 2 Fill piston O ring seals 3 Fill Piston O ring seals 1 Plunger O ring 3 Plunger O rings 3 Swivel O rings 6 Swivel O rings 1 Tube of valve lubricant 1 Tube of Valve lubricant 2 Filler valve face seals 6 Filler valve face seals 1 Adjust machine feet so that machine is stable and level 2 Assemble the product hose onto the fill head and the other end onto the top of the flow meter via the flow meter mounting bracket of the rear of the machine NB This flow meter is directional type and must be mounted with the ARROW in the direction of flow 3 Adjust the table top into place and tighten clamping Knobs Test the height of the table by using a filled bag and checking the desired spout space at the top of the bag 4 Connect air supply to the filter regulator port on the side of the machine please do not adjust the regulator as this is factory set and should not be altered 5 Connect to a 240 volt supply Check for the screen to illuminate if not inspect the breaker inside the rear cabinet Make sure the EMERGENCY STOP button is not latched in Keep hands clear of the mechanism and turn the POWER switch to ON Please note Even though the machine is fully cleaned before transport to you we advise that a full C I P be completed before any production commences Pr PA810 Single Head Bag Filling System M m PROCESS AND CONTROL NG C I P CLEAN IN PLACE
11. C 55 DBMWO SPLASH GUARD OPTION ROTATION _ CAPPER LIFT FILL FILL PLUNGER 810 PC 1715 DXPBMW 810 PC 3115 DBMW 810 PC 171 DBMW 810 PC 178 5 DBMQWEE2 07 Dark Blue Red nas Grobn ACTUAT Light Blue Black Orange F TANK Black 4 mm 810 LCD DDAJ 1KJ ZO 810 NCD DDAJ 1K J 810 NCD DDAJ IK 810 NCD DDAJ IKJ 810 LCD DDAJ IKJ Ll NI Ll MIU NIL d VACUUM OPTION e 810 CFDR10 2 S S 810 24142 16 0 Twin System one for each side Air Requirements for the filling system Min 600 kPa 10m3 hr of dry clean air Connection by 74 BSP female port 17 Pr Ove PA820 Twin Head Bag Filling System Vacuum Control System Optional System This Option allows the operator to select the required pre fill and post fill vacuum time on the PA810 filler Do not use Vacuum System on thick products or liquids that contain particulates To setup complete the fol
12. Manual on the main screen 2 Then select the required movement by pressing buttons graphic sections buttons on the screen 3 The Manual Fill Head rotation will only operate if the head is in the raised position PROCESS AND CONTROL Pr Ove PA820 Twin Head Bag Filling System Automatic Operation The product supply line should be cleaned and sanitized prior to introducing product to the filler Auto Mode 1 Ensure the filling head is in the home position 2 Press the Run Screen on the Main screen to go to the Run screen 3 Set the Target on either side amount required by pressing Target and save 4 Ensure that the vacuum pump is ON and sufficient pressure approx 20 60kpa has built up If this option is installed 5 Place the spout of the bag into the bag fork 6 Press both Start buttons 7 On completion of the filling of the bag the filler will return to its home position Notes 1 If the Emergency Stop is pressed during filling the fill valve will close and will no longer complete to the target amount Release the Emergency Stop button and press both Start buttons to return the head to its home position 2 If during filling both Start buttons are pressed the fill cycle will stop and the head will return to its home position 3 The first few bags may be partially filled with air that was in the product line PROCESS AND CONTROL r Ove p PA820 Twin Head Bag Filling System
13. TS LIST FOR THE VACUUM SYSTEM NAME PART NUMBER Vacuum Tank 18 Litres 820 0300 Vacuum Pump and Regulator 820 0301 Vacuum Actuator 820 0302 Long 900mm Vacuum Hose Kit 820 0303 Vacuum Airline Kit 820 0305 Single solenoid Valve 820 45A LCD DDAJ 1KJ PARTS LIST FOR THE SPLASH GUARD NAME PART NUMBER Lexon Clear Guard 820 0400 Guard lift Cylinder and base 820 PC 55 DBMWQ Cylinder rod end 820 0402 Safety Switch and relay Kit 820 440N C02076 PARTS LIST FOR THE HOT FILL TABLE NAME PART NUMBER 700 X 700 Bounded table 820 0500 otrainer trough guard 820 0501 QUANTITY N N ON QUANTITY 2 1 option 1 option 1 option QUANTITY 1 1 Parts List for Provex Approved Check Scale 0 1 50 Kg ITEM No W60 NAME PART NUMBER 60 Kg weights and measures bench Scale PA800 W60 QUANTITY
14. The product supply line should be cleaned and sanitized prior to introducing the product to the filler 1 2 8 9 Ensure the machine is in the home position Press the GO TO SETUP 8 CIP on the Main screen to go to the SETUP screen then press the CIP button to go to the CIP Screen Ensure that the vacuum pump is disconnected removed and the lid to the vacuum tank is open to allow for complete flushing of the vacuum system Set Confirm the 4 CIP cycle times Tip Open Time 0 99 seconds Tip Closed Time 0 5 seconds Press BOTH START buttons on either side The Heads will moves UP to the CIP position Press either E STOP Button Clamp both the CIP adaptors to the fill spout with the 2 Tri Clover fitting supplied Release the E STOP button Push BOTH START buttons on each side to start the continuous Pulse cycle 10 When the CIP process is complete push the E STOP button 11 Remove the CIP adaptor and Tri Clover fitting 12 Release the E STOP button 13 Push BOTH START buttons on each side to return the fill head to the home position C I P ADAPTOR C I P ADAPTOR FITTED PROCESS AND CONTROL Pr ve PA810 Single Head Bag Filling System MANUAL OPERATION Warning in Manual mode Two hand operation is Disabled XXXXXX Note Once the manual screen is selected completion of an Automatic fill must be done manually 1 Move to the either manual screen by pressing left Manual or right
15. ager EMC Technologies Pty Ltd The certificate on page 2 may be reproduced in full KA This document must not be copied or reproduced except in full without the written permission of IN www emctech com au 22 1 0 1 1 2 0 2 1 2 2 2 3 Report No M030527 Page 3 of 13 EMI Tests on the Provex Liquid Filler Single Head in accordance with EN61000 6 4 and AS NZS4251 2 INTRODUCTION Electromagnetic Interference EMI tests were performed on the Provex Liquid Filler Single Head Model PA810MV in accordance with the emission requirements of EN61000 6 4 and AS NZS4251 2 The details of the Equipment Under Test EUT and the test results are provided The test sample was provided by the Client All results herein apply only to the test sample Summary Conducted EMI EN55011 AS NZS2064 Complied with Group 1 Class A limits by margin of 6 9dB Radiated EMI EN55011 AS NZS2064 Complied with Group 1 Class A limits by margin of 4 8dB GENERAL INFORMATION Information supplied by the Client Test Sample Provex Liquid Filler Single Head Model Name PA810MV Serial Number 20020620 Manufacturer Automation Technical Services Microprocessor PLC Voltage 240V AC 50Hz Description The EUT is a bag in box liquid filler Operating Conditions The test filler was set to auto run mode Modifications No modifications were performed the Manager EMC Technologies Pty Ltd The certificate on page 2 may be reproduced in full
16. bine Flow Meter The standard Turbine Flow meter used by PROVEX is a PROCESSAUTOMATIC Turbine Flow Meter type unit which also gives High Accuracy and Repeatability Settings 1 turbine 220 pulses per Litre signal approx Via a two pin Military plug Pre amplifier back to the PLC No Factory Setting is required as it is a totaled sealed unit When product is flowing Input O will flash to confirm turbine is working Installation The flow meter must be installed with the marked arrow in the matching direction of the flow P a PROCESS AND CONTROL rove PA820 Twin Head Bag Filling System EMERGENCY STOP p This function is designed to stop the filler and place the mechanism in the safe position at any stage of operation Pushing the EMERGENCY STOP button will Close the fill head To reset press both start buttons at the machine will complete its operation For safety reasons the mechanism will not swing horizontally or release the cap Note To Release the EMERGENCY STOP twist the button clockwise When the Emergency stop button is pressed it will display a message on the screen This message will clear when the Emergency stop is released or CLEAR is pressed OR ia 10 PROCESS AND CONTROL Pr Ove PA820 Twin Head Bag Filling System Maintenance Requirements As per any process machine standard maintenance is required and upkeep is important to guarantee production reliability Daily Maintenance Req
17. g System Options Section Guarding Automatic or Manual Splash Guard System Due to the Danger of hot products one of the options on our filler is an automatic splash guard which rises out of the way to allow easier spout insertion to the filler fork The guard is controlled by the capper cylinder air circuit and is interlocked with a Guard master safety system which has final control over the fill valve If at any time during filling process the guard is lifted the fill valve will shut until the guard is lowered to the safe position Hot fill table At certain times during the filling process opills can occur this can cause unwanted Products landing on the floor or the operators We also offer a 10 liter hot fill table which in most cases will catch and funnel the product down a 1 75 or 40mm tri clover fitting 12 M a Pr Ove PA820 Twin Head Bag Filling System Mass Flow meter Option If a Mass flow meter is installed on the filler selection between the flow meters is not required Info to follow 13 oa P rove PA820 Twin Head Bag Filling System PARTS LIST FOR THE FILLING SECTION ITEM No NAME PART NUMBER QUANTITY 1 Lift Cylinder 820 PC 311 5 DBMWQ 2 2 Lift Cylinder Proximity 820 MRS 087 XBL 31 4 3 Shaft Body Case 820 0101 2 4 Main Shaft and Lock cap 820 0102 2 4a Main Shaft Swivel Bush 820 0108 2 5 Shaft Sleeve 820 0103 2 6 Shaft Pivot Bar 820 0104 2 7 Shaft Pi
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19. h com au 25 Report No M030527 Page 10 of 13 CONDUCTED EMI Graph 1 Active Line 0 15 MHz 30 MHz idein ite Sinale Head Limiti 2064 1A4Q AS NZS 2064 GROUP 1 Class A OP LIMIT und a ngle Hea Limit2 2064 1AA AS NZS 2064 GROUP 1 Class A AV CONDUCTED LIMIT Trace 2 Active Line ASINZS2064 Job No M030527 rAFMELBI20031May1M0305271M030527 c GraphA bmp Conducted Emissions dBuV Test Date 9 7 03 Graph No 1 i i i AV Trace QP Trace i i CMM eUF kas sc renda aaa AblAh 4H 2 mmn bmu mim n omm damnn Frequency MHz QP QP AQP Average AV Measured Limit dB Measured Limit dBuV dBuV dBuV the Manager EMC Technologies Pty Ltd The certificate on page 2 may be reproduced in full KOS This document must not be copied or reproduced except in full without the written permission of N www emctech com au td Report No M030527 Page 12 of 13 RADIATED EMI Graph 3 Vertical Polarisation 30 MHz 1000 MHz Provex Pty Ltd Limit1 C11 4BR CISPR 11 GROUP 1 CLASS A 10m LMTS Provex Liquid Filler Single Head Model No PA810MV Trace 2 Vertical Emissions CISPR 11 Job No M030527 rAFMELB20031M ay1M0305271M030527 AGraphY bmp Radiated Emissions dBuV m Test Date 4 7 03 Graph No 3 ni Frequency MHz Peak Frequency Polarisation Measured QP Limit AQP MHz QP Level dBuV m dB 1 20801 Vertical
20. lowing instructions 1 Check the vacuum tank is empty open lid and inspect inside if fluid present Flush out 2 Shut the drain valve at the base of the tank If fitted 3 Connect an air supply the Regulator on the Vacuum tank this must be separate supply other than the filler 4 Connect the suction line from the filler to the Vacuum tank 5 Adjust the air regulator on the vacuum tank to give the desired vacuum level check Vacuum Gauge on the top of the tank 20 to 60 Kpa 6 From the Main screen press setup button and move to the Setup screen then press F2 again to move to the Vacuum screen this will give you the full vacuum options Vacuum Off On Vacuum Pre fill time 0 5 sec 1 100 of a sec increment Vacuum Post fill time O 9 9 sec 1 100 of a sec increment Main Screen 7 Once the settings are complete they will remain until altered again If Vacuum is selected on filler built after April 6 2005 a new pulse oystem will operate keeping the tip clear of product for 10 minutes after the last bag is filled The vacuum valve will pulse to clear the opout every 5 sec for 1 second to suck up residual drips This will not affect your vacuum settings but work in conjunction with Them Vacuum Kit 18 p PROCESS AND CONTROL r Ove p i PA820 Single Head Bag Filling System ITEM No 300 301 302 303 305 306 ITEM No 400 401 402 403 404 405 406 ITEM No 500 501 PAR
21. uirements Make sure the machine has been cleaned and washed down properly making shore that product has not set to the machine and that C I P completed Check vacuum tank is clean and empty of fluid Check all Product line seals are in place and all clamps are tight Check that the face seal is OK and not damaged Clean and check both product seals in the fill stem are clean and not worn Check that the Spout Plate Capper Bracket and fill head are aligned Check that the Cap Detection Photo cell is working properly if fitted Test Emergency Stop Button if working Check for loose equipment or items that may have come loose Weekly Maintenance Requirements Hemove and inspect all product line seals check if they are in good condition Replace if required Check the fill head cylinder base seal to see if it is leaking unscrew and replace BOTH with spares supplied with filler part 810 0143 look for product above the seal Check the rear cabinet door seal for leaks adjust lock Test Emergency Stop Button if working Check Air Regulator for water If full empty by pushing up the base and check Compressor otrip down the product valve and inspect by releasing the tri clover fitting Tighten fill plunger onto cylinder shaft if it has come loose hand tight Danger Check to make sure that the product pump is not still running And the air is shut off 11 B PROCESS AND CONTROL P rove PA820 Twin Head Bag Fillin
22. use 8 Special provisions for test site Noted measurements 9 kHz to 1 GHz Clause 9 Radiation measurements 1 to 18 GHz Noted Clause 10 Measurement in situ Not applicable Clause 11 Safety precautions Noted Conducted EMI Results Frequency Line Measured QP Limit AQP Measured V AAV MHz QP Level dBuV dB AV Level Limit dB dBuV dBuV dBuV 13 91 Neutral 66 1 730 69 488 60 0 11 2 The worst case conducted EMI occurred at 13 91 MHz and complied with the Group 1 Class A quasi peak and average limits by margins of 6 9 dB and 11 2 dB respectively The measurement uncertainty for conducted emissions was 2 0 dB Refer to Appendix B graphs 1 amp 2 Radiated EMI Results Frequency Polarisation Measured QP Level QP LIMIT MHz dBuV m dBuV m dB 4 8 208 0 Vertical 35 2 400 48 400 159 07 93 The worst case radiated EMI occurred at 208 01 MHz and complied with the Group 1 Class A quasi peak limit by a margin of 4 8 dB The measurement uncertainty for radiated emissions was 3 7 dB Refer to Appendix B graphs 3 amp 4 CONCLUSION The Provex Liquid Filler Single Head Model PA810MV tested on behalf of Provex Pty Ltd complied with emission requirements of EN61000 6 4 and AS NZS4251 2 the Manager EMC Technologies Pty Ltd The certificate on page 2 may be reproduced in full S This document must not be copied or reproduced except in full without the written permission of N www emctec
23. vot Bolt 820 0105 2 8 Shaft Pivot 7 16 rod end 820 0106 2 9 Shaft Pivot Lock Nut 820 0107 2 10 Shaft Pivot Cylinder 820 PC 171 5 DXPBMW 2 11 Shaft Pivot Cylinder proximity 820 MRS 087 XBL 17 4 12 Base Plate 820 0110 2 13 Base Plate Fixing Bolts 820 0111 8 14 Spout Plate 820 0115 2 15 Spout Plate Bolts 820 0116 8 16 Fill Head Bracket 820 0120 2 17 Fill Head Bracket Center Bolt 820 0121 2 18 Fill Head Bracket Pivot Bolts 820 0122 4 19 Capper Bracket 820 0130 2 20 Capper Cylinder 820 PC 171 DXPBMW 2 21 Capper Spacer 820 0131 2 22 Capper Clamping Block 820 0132 2 23 Capper Clamping Block nut 820 0133 2 24 Capper Fork Bracket 820 0134 2 25 Product Line Support Body 820 0140 2 26 Product Line Swivel O Ring Kit 88 820 0141 6 27B Fill Cylinder Base 820 0142 2 28 Fill Cylinder 820 CPC 0353 A 2 5 2 29B Fill Cylinder Base O rings 820 0143 4 30 Fill Cylinder Tri clover amp Seal 820 0144 4 31B Fill Cylinder Plug 820 0145 2 32B Fill Cylinder Plug O ring 820 0146 2 33 Fill Cylinder spout Face Seal 820 0147 2 34 Fill Cylinder Body 820 0148 2 35 Fill Cylinder Top Cap 820 0149 2 36 Fill Cylinder Base O ring 820 0150 2 Note These items Alter depending on the particular bags being filled Spout info required 14 p ITEM No 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 FO AND CONTROL PA820 Twin Head Bag Filling System
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