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Operating Instructions
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1. Before using for the first time Read the Operating Instructions through carefully and ensure that you are familiar with the mode of operation of the column lifter and attachments Check that the hydraulic connections of the column lifter match those on your tractor Possibilities for installation The column lifter S 5 is secured to the square block on the mounting bracket of your tractor by means of four clamping screws If your tractor does not include a mounting bracket please contact your dealer to obtain a suitable mounting bracket which the dealer can then install on your tractor In order to install the column lifter it can be raised with the aid of a hoist e g chain hoist and mounted on the tractor It can be suspended from the crane lug at the top of the column lifter The column lifter S 5 is connected to the hydraulic system of the tractor by means of quick release detent couplings Connection to tra tor Closing and Connection to tractor aeration screw Single acting cylinder Double acting cylinder OPTIONAL S5 2006 en 6 If you should wish to change the column lifter from single into double acting functioning please proceed as follows Disconnect the hydraulic system from the tractor Remove the attached device from the mounting bar Remove the column lifter from the tractor Remove the hexagon screw the cylinder bolt and the fixing bolt Pull down the sliding tube
2. Stroke of the column lifter single acting 500 mm 19 7 maximum S5 2006 en 11 EC Declaration of Conformity in accordance with EC Directive Machines 98 37 EEC Manufacturer CLEMENS GmbH amp Co KG Maschinenfabrik Rudolf Diesel Strasse 8 D 54516 Wittlich Mosel We herewith declare that the mechanical design of the Machine type Column lifter S 5 complies with the following relevant regulations Directives Directive on machines 89 392 EEC Official Journal of the EC No L 183 9 Amended by Directive 91 368 EEC 93 44 EEC 93 68 EEC The following harmonized standards have been applied DIN EN 292 Part 1 DIN EN 292 Part 2 The following national technical standards and specifications have been applied DIN v 8418 Particulars of the authorized signatory Surname first name Clemens Bernd Position Managing Director Wittlich 24 05 2006 Place date Legal signature S5 2006 en 12 7 Spare parts list Address for customer service CLEMENS GmbH amp Co KG Maschinenfabrik Rudolf Diesel Strasse 8 D 54516 Wittlich Phone 49 6571 929 00 Fax 49 6571 929 192 e mail info clemens online com Address for customer service in the USA Clemens Vineyard Equipment Inc 224 N East Street Woodland CA 95776 Phone 530 406 0577 Fax 530 661 0451 e mail CLEMENS NETEZE COM S5 2006 en 13 Item No Qantity oo RNN O 10 11 12 13
3. Figure Column lifter S 5 right hand side device shown 20 13 19 22 23 24 ISS Abb S 15 9 10 11 S5 2006 en 15 Item No S5 2006 en Description Dimensions Quantity Cylinder pipe Piston rod Bushing Guiding Collar Collar Dust shield Piston seal O Ring Seal kit O Ring Hexagon nut half Spare parts list Hydraulic cylinder CI 895 270000 O32x2 5 amp 15x2 M12x1 5 16 lt N yp Ss ll Order No CI 895 271000 CB 895 272000 CL 895 400001 CL 895 400004 CL 895 400003 CL 895 022003 CW780 003600 CW780 003000 OR 032 25 CW780 002900 OR 015 20 0936 12 015
4. 14 15 16 17 18 19 20 21 22 23 24 25 26 Nee NN RRR kK NRK Bh HPN ND MW W WO en 8 Description Column rhs Column Ihs Sliding tube rhs Sliding tube Ihs Slide ring flat Seal Clamping levers Mounting bar Lock washer D 16 Hexagon screw M 16 x 1 5 x 50 Lock washer 12 Hexagon nut M 12 Hexagon screw M 12 x 50 Crane lug Cylinder bolt Slide rail Hydraulic cylinder 22 Hub 500 Clamping sleeve 20 x 60 Tension spring Bolt Washer 20 Split pin 4 x 30 Senkkopfschraube M 12 x 60 Flat head screw M 12 x 100 Washer 12 Hexagon nut M 12 Spring pin Flat head screw M 6 x 10 for single acting cylinder not shown not shown not shown not shown 1 1 1 1 Fitting SWVE 12 PLM Closing screw Hydraulic hose NW10x250 Hydraulic hose NW8x1700 for double acting cylinder not shown not shown not shown not shown S5 2006 en 2 1 1 2 Fitting SWVE 12 PLM Hydraulic hose NW10x250 Hydraulic hose NW8x820 Hydraulic hose NW8x1700 14 Order No CL 723 010002 CW780 025100 CL 723 010003 CL 866 905 100 CW520 003100 0961 16 050 CW520 002900 0934 12 0931 12 050 CL 866 700006 CL 866 900001 CL 866 900002 CI 895 270000 1481 20 060 CW009 021200 CW003 004000 1440 20 0094 40 030 7991 12 060 S 0931 12 100 1440 12 0934 12 CW520 000300 7991 06 010 CW730 085700 CI 895 270001 CW700 063100 CW700 020600 CW730 085700 CW700 063100 CW700 026100 CW700 020600
5. Operating Instructions Column lifter S 5 MANUFACTURER CLEMENS GmbH amp Co KG Maschinenfabrik Rudolf Diesel Strasse 8 D 54516 Wittlich Mosel S5 2006 en 1 Contents S Page 1 Foreword 3 2 Functional description of the column lifter S 5 5 3 Start up and possibilities for installation 6 Before using for the first time 6 Possibilities for installation 6 Mounting appliances on the column lifter S 5 8 4 Maintenance and care 9 5 Safety 10 6 Technical data 11 Declaration of conformity 12 7 Spare parts list 13 Note The manufacturer cannot accept any liability for damage and losses due to non com pliance with the Operating Instructions or to the use of impermissible spare parts The column lifter must not be modified extended or converted in any way capable of impairing its safety without the manufacturer s prior consent Subject to change without notice 2006 CLEMENS GmbH amp Co KG All rights reserved S5 2006 en 2 Dear user The CLEMENS column lifter S 5 is a product from the range of All around weeders from CLEMENS which will make it very much easier for you to maintain your vineyard all around the vine So that the column lifter can be used safely and correctly for its intended purpose it is essential to read these Operating Instructions before using the product and scrupu lously to follow all the instructions Ensure that you are famili
6. Wind out the flat head screw for spring remove the spring Knock out the heavy type dowel pin for cylinder remove the cylinder Cylinder bolt with Fixing bolt crane lug Hexagon screw Sliding tube Flat haed screw It might be necessary to remove the slide rail for an eaasier removal or the flat head screw Heavy type dowel pin Column tube S5 2006 en Remove the cylinder from the column lifter then remove the closing screw from the upper hydraulic connection of the cylinder Here an angular screw connection P RSWS12L is screwed in The exit must be orientated in direction of the longitudinal axis Now the hydraulic hose can be mounted Pull the hoses trough the internal column tube while mounting For the final mounting of the column lifter proceed in reversed sequence as described The tension spring and the closing screw are not needed anymore The addi tional parts needed for the modification can be purchased from you local dealer or directly from Clemens Angular screw connection CW730 015800 Closing screw r CD 1x Hydraulic hose as CW700 026100 ap _ A mi Mounting appliances on the column lifter Appliances are mounted on the column lifter by sliding the clamping bracket of the appliance over the clamping rail of the column lifter and clamping them together by means of the clamping device provided on the appliance S5 2006 en 8 4 Maintenance and care The column lifter is desi
7. ar with the principle of operation of the column lifter and other fitted attachments before starting work General note The column lifter may only be operated when all guards and safety mechanisms are in place and functioning correctly All faults and malfunctions capable of impairing safety must be remedied immedi ately by specialist personnel The column lifter may only be used to lift out tillage implements mid mounted on the tractor The hydraulic connections of the column lifter must not be modified as this will lead to malfunctions and endanger both yourself and other people Repairs should only be carried out by specialist repair shops or the CLEMENS Customer Service Centre Never undertake any unauthorized modifications on the device The instructions supplied with the attachments must also be read with care S5 2006 en 3 Figure 1 Column lifter S 5 right hand side device shown Internal hydraulic cylinder Fixing bolt Borings for depth regulation Square sliding tube Boring for fixing bolt in lifted position driving on roads Square column tube S5 2006 en 4 2 Functional description of the column lifter S 5 See Fig 1 The CLEMENS column lifter S 5 is available as right hand side and as left hand side device and essentially comprises the following components Square sliding tube inside and square column as enclosure with clamping plate Fixing
8. bolt as depth limitation Single acting hydraulic cylinder with hose connections cylinder can be changed to double acting functioning The column lifter is secured to the square block on the mounting bracket of your trac tor by means of four clamping screws If your tractor does not include a mounting bracket please contact your dealer to obtain a suitable mounting bracket which the dealer can then install on your tractor The underlying principle of the column lifter is that a single acting hydraulic cylinder raises or lowers your attachment when the hydraulic control is actuated from the driver s seat The hydraulic cylinder has a maximum stroke length of 500 mm 19 7 The depth limitation and working height can be adjusted manually by fixing the limit ing bolt in the respective boring Alternatively the depth limitation can be made with the help of a support wheel In this case the fixing bolt can be removed the valve is to be set in floating position and thus the column lifter can follow the ground contour In case of double acting functioning the mechanical fixing of the working depth is not necessary this regulation being taken over by the hydraulic cylinder The three sliding blocks on the square column ensure that the sliding tube is guided linearly and almost without play The column lifter is also optionally available with a double acting hydraulic cylinder S5 2006 en 5 3 Start up and possibilities for installation
9. gned to require minimum maintenance and care The following points must be noted however All screws and bolts must be checked after the first five hours of operation in order to ensure that they are secure When cleaning the column lifter with a high pressure cleaner and fitted attach ments care must be taken to ensure that the high pressure jet is not directed towards bearings and seals or hydraulic connections as this could lead to damage and premature failure of the lifter After cleaning the guideways should be lightly greased with sulphur free grease This increases the service life of your column lifter The hydraulic fluid should be filtered at some point in the hydraulic system of the tractor If play develops between the sliding tube and column the three sliding blocks must be adjusted until the sliding tube moves without play Possible reasons for a major rise in oil temperature S5 2006 en The nominal size of the intake delivery and return hose lines is too small The oil tank reservoir is too small The oil level in the tractor s hydraulic system is too low The oil filter is fouled The required oil quantity is not achieved The setting of the pressure limiting valve on the tractor is too low 5 Safety Before starting to use the appliances read through the associated operating instruc tions and follow their safety instructions without fail No one is permitted within a radius of at least 10
10. metres 11 yards of the appli ances mounted on the column lifter during operation since all rotating or slewing tools constitute a hazard Before use the hydraulic lines must be examined for signs of damage and ageing and must be replaced if necessary Note the expiry dates printed on the hoses and possibly also on the screw couplings Important Splashing oil can cause injuries and endanger the environment Goggles must be worn without fail if there is any risk of earth stones or other objects being hurled aside during operation of the attachments Maintenance and repair work may only be undertaken when the hydraulic lines have been disconnected from the tractor Risk of crushing The column lifter and appliances must never be used by anyone who has not read the safety and operating instructions The accident prevention regulations of the employers liability insurance associa tion must be observed Due to the noise generated when operating the appliances hearing protection must be worn without fail when working on a tractor with open driver s cab The column lifter and appliances may only be used during sufficient daylight in order to avoid the risk of accidents Always make sure that the bolt of the depth limitation is correctly secured S5 2006 en 10 6 Technical data Weight approx 50 kg 110 Ib without appliances Dimensions LxWxH 700 x 200 x 1000 mm without appliances 27 6 x 7 9 x 39 4
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