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P002 - 082 Series Planetary Gear Units / Operating Instructions

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1. e 270 T 45 129 00 08 UMEN 7 Nn 0 0 R 180 L AD be X go a M1 Ro Cm M4 M2 C d EE M3 M5 E M6 Fre ope Ge bh gp ap Or Gp 22 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Gear Unit Design 3 Mounting position sheets 3 4 2 PF RF 45 130 00 08 M1 SE pm SA 0 VDO Dp OG E ET gl en M4 z Ka en M2 lt at mu E p Em Gm AT x el oe ES e mo e PES A ett 6 ES d EC M3 M6 ARF eiss Gp amp AKN Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 23 3 Gear Unit Design Mounting position sheets 3 4 3 P KF
2. 53 l IEC adapter AM63 290 45 Input components cccccceeeeeeeeeeeeeeetectneeeeees 31 Input shaft assembly AD ssssssessensnennneneseeeeee 48 70 Input shaft assembly with centering shoulder AD EE RN TEE 49 Inspection au oett a ae abe 68 Inspection intervals ssssssssessessss 69 CIE e 34 Installation notes ccececeeesseceeceeeeeeeeeeeteeentaeees 35 Installing the gear unt 38 Internal corrosion protection sesssessseeseeerree reene 13 L Lubricant change intervals sssssse 71 Lubricant fill quantities sssssssssssss 80 l ubricahits 4 2 te eth ettet 77 Lubricating greases ienien a 82 M Maintenance cccccceceeeeeeeeeeeteeeeeeeeeeeeeeeeteeeeees 68 Maintenance intervals sssssssssss 69 Maltunchons 83 leet EE 82 MOUIN BEE 34 Mounting input Components s s s sseee eee eeeeeseeeeene 42 Mounting motes oeiee Era E RE 35 Mounting position es 20 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Index Mounting position sheets PR WR au AE ect dte o d Ep E Rus 25 PESE au RM 23 RE iine eie e dere cane ditata ee 24 PARES etat un Uu cue sete tete ts 22 Mounting positions of the primary gear units 26 MT MO uiid bb lt iq RRE 20 N Ku 16 NEMA adapter AM56 365 sss 45 o Oil change ocean
3. sees 41 UI 82 AM adapter sssssssssssssesem 31 Ambient conditions 36 AR Ad e 31 Assembly COUPIO DEE 44 LEE TEE EN B Backstop ss 2ii icteric tete AC 64 Belt pulleys iti ie ee te t eee tte 42 Breather Valve ccccccccccccssseeeeeeeceseseeeeeeeaneeses 35 39 C Centering shoulder tolerance 34 Changing the ol 74 Checking and cleaning the breather aaeesseesen 76 Churning lOSSES 000 20 eeceeeeeeeeeeeeeeeeeeteteeeeeeetneeeeeeeeea 26 Combination of planetary and primary gear units 15 Copyright aee cee neret deca 6 COITOSIOn eer Ate aute Dd dioe e eee etie 35 E ele le EE 44 Coupling of AM adapter sessssssssss 45 Cover with backstop AD RS ssuusse 51 Customer Service ssseosseesrserrersttestretttntrrnnrenseee 83 D Diameter folerance 34 RI ET 87 E Embedded safety notes sessssessss 5 Exclusion of ab 6 Exterior corrosion protection ssesssseseeressssseeseeee 13 F Flange mounted gear unt 52 Foot mounted gear unit with preliminary gear unit 40 Foot mounted units esseeseeeeeeeeeeererrrnr rrn nseeeeree 38 Foundation er ie e elected eden 41 G Gear unit design eee 15 Gear unit mounting esee 38 Gear unit shutdown sess 66 Gear units with solid bat 42 H Hollow haft 55 Hollow shaft gear units with torque arm
4. 45 131 00 08 M1 mm d8 E M4 i ap M 5 W 24 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Gear Unit Design 3 Mounting position sheets 3 4 4 PF KF 45 132 00 08 M1 aa Er 2 lebe 2 ES i d Ad M duo dv x gp Me amp SE SC x m a J GE M3 M5 M6 sm er D WE m lo aper ape GE CI x 25 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 3 Gear Unit Design Mounting positions of the primary gear units 3 5 Mounting positions of the primary gear units INFORMATION lil In addition to the mounting position the following information is specified for the plan etary gear motors 3 5 1 KF primary bevel gear unit For the primary bevel gear units KF positions 0 90 180 or 270 are fixed The position of the mounting flange on the A or B side is also defined 1043984907 To reduce the churning losses in the primary gear unit to a minimum SEW E
5. At he inspection cover Atthe motor flange Atthe motor oil seal Atthe gear unit flange At the output end oil seal Rubber seal on the inspection cover leaking Tighten the screws on the gear cover plate and observe the gear unit If oil still leaks Contact customer service Seal defective Contact customer service Gear unit not ventilated Vent gear unit Oil leaking from breather valve Too much oil Correct the oil level Drive operated in incorrect mounting position e Install the breather valve correctly e Correcting the oil level Frequent cold starts oil foams and or high oil level Use an oil expansion tank Output shaft does not turn although the motor is running or the input shaft is rotated Connection between shaft and hub in gear unit interrupted Send in the gear unit gearmotor for repair Operating temperature at backstop too high No blocking function Damaged defective backstop e Check backstop replace if necessary Contact customer service 1 Short term oil grease leakage at the oil seal is possible in the run in phase 48 hours running time 9 5 Malfunctions of AM AL adapters Fault Possible cause Remedy Unusual regular running noise Meshing grinding noise Bearing damage Contact SEW EURODRIVE customer service Oil is leaking Seal defective Contact SEW EURODRIVE customer service
6. 46 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Installation Assembly Coupling of AM adapter AM RS adapter AM with backstop Check the direction of rotation of the drive prior to assembly or startup Inform the SEW EURODRIVE service in the case of incorrect direction of rotation The backstop is maintenance free in operation and does not require any further main tenance work Backstops have a minimum lift off speed depending on the size see fol lowing table NOTICE If the actual speed level is below the minimum lift off speed level the backstops are subject to wear and the resulting friction causes the temperature to increase Possible damage to property In rated operation the lift off speeds must not drop below the minimum values During startup or braking the lift off speeds may drop below the minimum levels Maximum locking torque of the backstop Minimum lift off speed Type Nm rpm AM80 90 RS AM143 145 RS 49 B09 AM100 112 RS AM182 184 RS 200 ore AM132 RS AM213 215 RS a Ee AM160 180 RS AM254 286 RS 630 229 AM200 225 RS AM324 365 RS 1430 SE Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 47 48 5 9 5 9 1 Installation Assembly AD input shaft assembly AD input shaft assembly Observe section Mounting the input and output elements see section 5 6 when mounti
7. INFORMATION li You must perform the following steps carefully to ensure that the shrink disk func tions properly Use only products that are comparable to the lubricant that is given If the tapered surfaces of the shrink disk are damaged the shrink disk can no lon ger be used and must be replaced Ifthe tapered surfaces of the shrink disk are damaged the shrink disk can no longer be used and must be replaced Do not disassemble and regrease the removed shrink disk before installing it again Only clean the shrink disk if it is contaminated Next regrease only the inner sliding surfaces of the shrink disk Use a solid lubricant with a friction factor of u 0 04 Lubricant Sold as Molykote 321 R lube coat Spray Molykote spray powder spray Spray Molykote G Rapid Spray or paste Aemasol MO 19R Spray or paste Molykombin UMFT 1 Spray Unimoly P5 Powder 60 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Installation Assembly 5 Temperature sensor PT100 5 13 Temperature sensor PT100 5 13 1 Dimensions m 150 ed PG9 PG11 D x e t 359154443 5 13 2 Electrical connection 359158539 1 2 Resistor element connection 5 13 3 Technical data Variant with immersion sleeves and changeable gauge slide Sensor tolerance K 0 3 0 005 x T corresponds to DIN IEC 751 cla
8. Note that planetary gear unit and preliminary gear unit have 2 separate oil chambers Prevent foreign bodies from entering into the gear unit during the following work Donotclean the gear unit with a high pressure cleaning system as water might enter the gear unit and the seals might be damaged Perform safety and function tests following all maintenance and repair work Strictly observe the safety notes in the individual chapters 7 2 Inspection and maintenance intervals 7 2 4 P planetary gear unit Time interval Required steps Check the housing temperature e with mineral oil max 90 C Daily with synthetic oil max 100 C Check gear unit noise Monthly Check gear unit for signs of leakage Checking the oil level section 7 4 After 500 hours of operation First oil change after initial startup chapter 7 6 Every 3000 operating hours at least every 6 months Check the oil consistency chapter 7 5 Depending on the operating conditions at least every 6 months Fill regreasable sealing systems with grease sec tion 7 8 Depending on the operating conditions at least every 12 months Check whether retaining screws are tightly secured Clean oil filter replace filter element if necessary Checking the breather plug replacing it if required chapter 7 7 Check the alignment of the input and output shafts chapter 5 6 Depending on the operating conditions se
9. P082 Series 65 6 go Startup Gear unit shutdown conservation 6 5 2 Measuring the oil temperature Oil temperatures must be measured to determine the oil change intervals See Lubri cant change intervals section 7 3 for a description Measure the temperature at the bot tom of the gear unit If the gear unit has an oil drain plug measure the temperature on this plug Add 10 K to the measured value This value is the basis for the oil change intervals 6 6 Gear unit shutdown conservation A WARNING Risk of crushing if the drive starts up unintentionally Severe or fatal injuries De energize the motor before you start working on the unit Secure the motor against unintended power up Additional conservation measures are required if the gear unit is to be shut down for a longer period Depending on the location the ambient conditions and the lubrication state even a few weeks of downtime might require conservation measures 6 6 1 Internal conservation Newor hardly used gear units Forinternal conservation SEW EURODRIVE recommends the VCI conserva tion method Apply the required amount of VCI anti corrosion agent to the inside of the gear unit e g FUCHS LUBRITECH Anticorit VCI UNI IP 40 www fuchs lu britech com The amount depends on the free space inside the gear unit Usually any existing oil may remain in the drive Replace the breather filter with a screw plug and close the gear unit s
10. li Observe Dimension A for the following gear unit combinations The customer base construction must be prepared accordingly In addition you need enough room to perform an oil change The customer has to specify a Dimension B Size combinations Distance A RF KF mm P002 97 10 P012 107 32 5 P022 107 2 5 P022 137 7 5 P032 147 18 5 3319218827 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Installation Assembly 5 Installing the gear unit 5 5 5 Foundation To ensure quick and successful mounting the type of foundation should be correctly se lected and the mounting carefully planned in advance Foundation drawings with all nec essary construction and dimension details should be available To avoid harmful vibrations and oscillations adequate rigidity must be ensured when mounting the gear unit on a steel construction The foundation must be dimensioned ac cording to weight and torque of the gear unit by taking into account the forces acting on the gear unit Tighten retaining screws or nuts to the specified torque Use the screws and tightening torques specified in section Gear unit mounting page 38 NOTICE An improper foundation may result in damages to the gear unit Possible damage to property The foundation must be level and flat the gear unit may not be deformed when the
11. Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 15 16 Gear Unit Design Nameplate and unit designation 3 2 Nameplate and unit designation 3 2 14 Planetary gear unit The following example shows the layout of the nameplate O S SVE zu RO D RA Bruchsal Germany O Type Lj b b b norm mi n max l PK1 kW is FS MK2 Nm FRI IN ni min FR2 N n2 t min FA1 N Operation instruction have to be observed FA2 IN 50000 Moss ki Qty of greasing points al Fans 0 O EE OI JO 3319008779 Type Type designation No 1 Serial number Pki kW Operating power on the input shaft HSS Mx2 Nm Gear unit output torque n4 rpm Input speed HSS n2 rpm Output speed LSS norm Standard operating point min Operating point at minimum speed max Operating point at maximum speed i Exact gear unit reduction ratio Fs Service factor Fri N Actual overhung load acting on the input shaft Fro N Actual overhung load acting on the output shaft Eau N Actual axial load acting on the input shaft Fao N Actual axial load acting on the output shaft Mass kg Weight of the gear unit Number of greasing points Number of regreasing points Fans Number of installed fans huwa Oil grade and viscosity class oil quantity Year Year of manufacture IM Mou
12. Setting the working air gap BRO3 BM G only Manual brake release device not set correctly Set the setting nuts correctly Brake is applied with time lag Brake is switched on AC voltage side Switch on DC and AC voltage sides e g BSR refer to wiring diagram Noises in vicinity of brake Gearing wear caused by jolting startup Check project planning see motor operating instructions 9 8 Disposal Housing parts gears shafts and roller bearings of the gear units must be disposed of as steel scrap This also applies to gray cast iron parts if there is no separate col lection Collect waste oil and dispose of it according to the regulations in force Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 87 Address List 10 Address List Germany Headquarters Bruchsal SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 0 Production Ernst Blickle StraRe 42 Fax 49 7251 75 1970 Sales D 76646 Bruchsal http www sew eurodrive de P O Box sew sew eurodrive de Postfach 3023 D 76642 Bruchsal Production Indus Bruchsal SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 0 trial Gears Christian P hr Str 10 Fax 49 7251 75 2970 D 76646 Bruchsal Service Compe Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1710 tence Center Ernst Blickle Stra e 1 Fax 49 7251 75 1711 D 76676 Graben Neudorf sc mitte sew eurodrive de North SEW
13. epIsse 1984S 89 19 Pinia epIsse Weg elewo peus 09 GH ejewo aus ozz GH elewo peus OSL OH elewo peus 89 OH elewo peus 02 GH elewo peus 089 4 elewo peus 09v 3 elewo peus ozz 4 Sie 1194s 02 4 elewo 1194s 9 9 OHS IQON 089 dWX HS Jeton 769 IHS lIqoW 097 dWX OHS Jeton 0 9 OHS IQON 022 dWX OHS Jegen 629 DHS W 05 dWX OHS Eaftgent 929 DHS I GOW ZE9 DHS IAOW OZE dWX OHS 1eebiqow 09y dX009 1e9B Iqoy 09 dX 1e9B iqow 022 dX009 1e9B Iqoyw 027 dX 1e9bjiqow 05 X009 1e9B qow DEL dINX 1eeD Iqo y OZE dx009 4eeByqow OZE dINX 1 amp eb Iqoyy 097 9A g09 DA c 022 DA g 89 9 89 9A 07 DA 07 DA 001 OOG 0 DG 2 LO 79 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Lubricants Lubricant fill quantities 8 3 Lubricant fill quantities The specified fill quantities are recommended values The precise values vary depend ing on the number of stages and gear ratios Check the oil level in a planetary gear unit at the oil sight glass or the dipstick and in a primary gear unit at the oil level screw INFORMATION In case of a pivoted mounting position refer to the oil fill quantity specified on the nameplate 8 3 1 Planetary gear units Size Fill quantity in liters M1 M2 M3 M4 M5 M6 P002 4 7 4 7 4 4 P012 6 11 6 11 6 6 P02
14. retaining screws are tightened Unevenness must be leveled out appropriately Referto the weight information on the nameplate 5 5 6 Aligning the shaft axis A WARNING Shafts can break if shaft axes are not aligned exactly Severe or fatal injuries Referto the separate operation instructions regarding the requirements of the cou plings The service life of the shafts bearings and couplings depends on the precision of the alignment of the shaft axes with each other Always try to achieve zero misalignment When doing so you should also consult the special operating instructions regarding the requirements of the couplings for example Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 41 5 Installation Assembly Gear units with solid shaft 5 6 Gear units with solid shaft 5 6 4 Mounting input and output components NOTICE Bearing hosing or shaft may be damaged due to improper assembly Possible damage to property n Onlyuse a mounting device for installing input and output elements Use the center bore and the thread on the shaft end for positioning Never force belt pulleys couplings pinions etc onto the shaft end by hitting them with a hammer This may damage the bearing the housing and the shaft fbelt pulleys are used make sure the belt is tensioned correctly in accordance with the manufacturer s instructions Assembly with The following figure shows a mounti
15. tions carefully and understood them If you are unclear about any of the information in this documentation or if you require further information please contact SEW EURO DRIVE Preliminary remark General The following safety notes are primarily concerned with the use of gear units If using gearmotors also refer to the safety notes for motors in the corresponding operating in structions Also observe the supplementary safety notes in the individual sections of these operat ing instructions A WARNING During operation the gear units can have movable or rotating parts as well as hot sur faces Severe or fatal injuries All work related to transportation storage setup mounting connection startup maintenance and repair may only be carried out by qualified personnel in strict ob servance of The relevant detailed operating instructions Warning and safety signs on the gear unit All other project planning documents operating instructions and wiring dia grams related to the drive The specific regulations and requirements for the system The national regional regulations governing safety and the prevention of acci dents Neverinstall damaged products Immediately report any damage to the shipping company Removing covers without authorization improper use as well as incorrect installa tion or operation may result in severe injuries to persons or damage to property Refer to the documen
16. A For direct motor mounting Gear unit size Helical gear unit series flange mounted INFORMATION D For a detailed overview of unit designations and additional information refer to the fol lowing publications Gear Units catalog or e Gearmotors catalog Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Gear Unit Design Nameplate and unit designation 3 2 3 Primary gear unit with motor The following example shows the layout of the nameplate S WRO DRL 5 Bruchsal Germany C E Typ KF97 DRS160M4 Nr 01 3998708401 0001 01 3 IEC60034 1 min 1460 26 kw 11 S1 i 56 55 Nm 4070 v 400 690A Y cos 0 81 eff 90 7 V 380 420 A 660 725Y A22 5 13 0 Iso KI 130 B IM M1 IP 54 Hz 50 0 7 CLP 220 Miner l 7 0 kg 251 000 1419791115 Type Type designation No Serial number of primary gearmotor i Gear ratio rpm rpm Input output speed Nm Nm Output torque kW kW Input power of the gear unit S1 Operating mode cos Power factor of the motor V V Supply voltage in delta star connection A A Rated motor current in delta star connection Hz Hz Line frequency IM Mounting position kg kg Weight of the primary gearmotor IP Degree of protection of the motor Brake V V Brake connection voltage Nm Nm Braking torque huwa Oil grade and viscosity class oil quantity The motor designatio
17. D Se e ZS PhD e tr bye a n gi AS SEA EE 1143100811 si Dimensions in mm Quantity Weight ize A B c D1 D2 o S T x Kg P002 650 60 50 334 370 25 22 880 16 25 P012 700 70 60 374 410 30 22 955 20 35 P022 750 90 70 414 460 35 22 1035 24 48 P032 800 110 90 464 510 35 26 1125 20 58 P042 900 150 120 484 560 40 33 1270 20 93 P052 1000 160 130 534 590 40 33 1390 24 102 P062 1200 180 150 614 690 50 39 1655 24 183 P072 1500 230 200 694 770 60 39 2020 24 317 P082 1600 230 200 754 840 70 45 2160 24 420 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 53 Installation Assembly Torque arm Tightening torques Tightening torque Size Thread Quantity Strength classes DIN screws Nm 20 P002 M20 16 579 P012 M20 20 579 P022 M20 24 579 P032 M24 20 1000 an P042 M30 20 2011 10 9 DIN EN ISO 4762 P052 M30 24 2011 P062 M36 24 3492 P072 M36 24 3492 P082 M42 24 3492 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Installation Assembly 5 Output shaft as hollow shaft with shrink disk 5 12 Output shaft as hollow shaft with shrink disk INFORMATION D Ensure that the dimensions of the machine shaft correspond to SEW specifications gt see previous page INFORMATION D Note that the shrink disk is secured with 2 screws on delivery Remove the screws prio
18. EURODRIVE GmbH amp Co KG Tel 49 5137 8798 30 Alte Ricklinger Stra e 40 42 Fax 49 5137 8798 55 D 30823 Garbsen near Hannover sc nord sew eurodrive de East SEW EURODRIVE GmbH amp Co KG Tel 49 3764 7606 0 D nkritzer Weg 1 Fax 49 3764 7606 30 D 08393 Meerane near Zwickau sc ost sew eurodrive de South SEW EURODRIVE GmbH amp Co KG Tel 49 89 909552 10 Domagkstra e 5 Fax 49 89 909552 50 D 85551 Kirchheim near M nchen sc sued sew eurodrive de West SEW EURODRIVE GmbH amp Co KG Tel 49 2173 8507 30 Siemensstra e 1 Fax 49 2173 8507 55 D 40764 Langenfeld near D sseldorf sc west sew eurodrive de Electronics SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1780 Ernst Blickle Straf e 42 Fax 49 7251 75 1769 D 76646 Bruchsal sc elektronik sew eurodrive de Drive Service Hotline 24 Hour Service 49 180 5 SEWHELP 49 180 5 7394357 Additional addresses for service in Germany provided on request France Production Haguenau SEW USOCOME Tel 33 3 88 73 67 00 Sales 48 54 route de Soufflenheim Fax 33 3 88 73 66 00 Service B P 20185 http www usocome com F 67506 Haguenau Cedex sew usocome com Production Forbach SEW USOCOME Tel 33 3 87 29 38 00 Zone industrielle Technop le Forbach Sud B P 30269 F 57604 Forbach Cedex Assembly Bordeaux SEW USOCOME Tel 33 5 57 26 39 00 Sales Parc d activit s de Magellan Fax 33 5 57 26 39 09 Service 62 avenue de Magellan B P 182 F 33607 Pessac Ce
19. Motor only starts with diffi culty or does not start at all Motor designed for delta connection but used in start connection Correct connection Voltage or frequency deviate considerably from setpoint at least while being switched on Provide better power supply system check cross section of supply cable Motor does not start in star connection only in delta connection Star connection does not provide sufficient torque Switch on directly if delta inrush current is not too great else use a larger motor or a special design contact SEW EURODRIVE Contact fault on star delta switch Rectify fault Incorrect direction of rota tion Motor connected incorrectly Swap over two phases Motor hums and has high current consumption Brake does not release see the motor operating instructions Winding defective Rotor rubbing Send motor to specialist workshop for repair Fuses blow or motor pro tection trips immediately Short circuit in line Repair short circuit Short circuit in motor Send motor to specialist workshop for repair Lines connected incorrectly Correct connection Ground fault on motor Send motor to specialist workshop for repair Severe speed loss under load Overload Measure power use larger motor or reduce load if neces sary Voltage drops Increase cross section of incoming cable Motor heats up exces sively measure t
20. Output shaft does not turn although the motor is running or the input shaft is rotated Connection between shaft and hub in gear unit interrupted Send in gear unit to SEW EURODRIVE for repair Change in running noise and or vibrations Annular gear wear short term torque transfer through metal contact Change the annular gear Bolts to secure hub axially are loose Tighten the screws Premature wear in annu lar gear Contact with aggressive fluids oils ozone influence too high ambient tem peratures etc which can cause a change in the physical properties of the annular gear mpermissibly high ambient contact tem perature for the annular gear maximum permitted temperature 20 C to 80 C Overload Contact SEW EURODRIVE customer service Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 85 Malfunctions Malfunctions of the motor 9 6 Malfunctions of the motor Malfunction Possible cause Remedy Motor does not start up Supply cable interrupted Check connections correct if necessary Brake does not release see the motor operating instructions Fuse has blown Replace fuse Motor protection has triggered Check motor protection for correct setting correct fault if necessary Motor protection does not switch error in control Check motor protection control correct error if necessary
21. P072 M42 4000 P082 M42 4000 INFORMATION D The bolts must not be lubricated during assembly 5 5 2 Tightening torques for retaining screws Apply the following tightening torques to tighten the screws on the gear unit Tightening torque Screw nut Strength class 8 8 Nm M6 11 M8 25 M10 48 M12 86 M16 210 M20 410 M24 710 M30 1450 M36 2500 M42 4000 M48 6000 M56 9600 INFORMATION D The bolts must not be lubricated during assembly 38 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Installation Assembly Installing the gear unit 5 5 3 Breather valve with RF KF primary gear unit Check whether the breather valve is activated If the breather valve has not been acti vated you must remove the transport fixture from the breather valve before starting up the gear unit 1 Breather valve with transport fixture ad 211319051 2 Remove the transport fixture 211316875 3 Activated breather valve C 211314699 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 39 Installation Assembly Installing the gear unit 5 5 4 Foot mounted gear unit with RF KF preliminary gear unit In case of the following combinations of foot mounted planetary gear units with RF KF primary gear units the primary gear unit can be lower than the mounting surface INFORMATION
22. Startup of gear units with long term protection Adhere to the following points for gear units with long term protection 6 3 1 anti corrosion agent You must clean the output shafts and flange surfaces thoroughly to ensure they are free of anti corrosion agents contamination or similar Use a commercially available solvent Do not expose the sealing lips of the oil seals to the solvent damage to the material 6 3 2 Breather plug Replace the screw plug with the provided breather filter Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 63 6 64 gu 6 4 Startup Backstop Backstop NOTICE Operating the motor in the blocking direction might destroy the backstop Possible damage to property Donot start up the motor in the blocking direction Make sure that the motor power supply is correctly attached so that the motor rotates in the required direction Op erating the motor in the blocking direction might destroy the backstop The backstop can be operated in blocking direction with half the output torque once for control purposes The backstop is integrated in the AD RS input shaft assembly The purpose of it is to prevent undesirable reverse rotation During operation the backstop permits rotation in one specified direction of rotation only 1044634507 The direction of rotation is specified as viewed onto the output shaft LSS Clockwise CW Counter
23. adapter 6 Seal the contact surfaces between the adapter and motor using a suitable sealing compound 7 Mount the motor on the adapter Ensure that the coupling claw of the adapter shaft is engaged in the plastic cam ring IEC AM 63 71 80 90 100 112 132 160 180 200 225 250 280 A 24 5 31 5 41 5 54 76 78 5 93 5 139 TA 1 5 1 5 4 8 4 8 10 17 17 17 Thread M4 M4 M M M8 M10 M10 M10 NEMA AM 56 1431145 182 184 213 215 254 256 284 286 3241326 364 365 A 46 43 55 63 5 78 5 85 5 107 107 TA 1 5 1 5 4 8 4 8 10 17 17 17 Thread M4 M4 M6 M6 M8 M10 M10 M10 Permitted loads NOTICE Impermissibly high loads may occur when mounting a motor Potential damage to property The load data specified in the following table are not to be exceeded Fq Adapter type Fall N IEC NEMA x mm IEC adapter NEMA adapter AM63 71 AM56 77 530 410 AM80 90 AM143 145 113 420 380 AM100 112 AM182 184 144 2000 1760 AM1322 AM213 21522 fos 1600 1250 AM132 AM213 215 4700 3690 AM160 180 AM254 286 251 4600 4340 AM200 225 AM324 AM365 297 5600 5250 AM250 280 390 11200 1 The maximum permitted weight of the attached motor Fgmax must be reduced linearly as the cen ter of gravity distance x increases If this distance is reduced the maximum permitted weight Fgmax Cannot be increased 2 Diameter of the adapter output flange 160 mm
24. arm The torque arm is enclosed in the delivery or can be mounted according to customer re quirements The retaining screws are included in the scope of delivery The following figure shows a sample combination of a planetary gearmotor with a torque arm on one side 1138611211 43 PT100temperature sensor The temperature sensor PT100 can be used to measure the temperature of the oil in the gear unit The temperature sensor is located in the gear unit s oil sump The exact position de pends on the gear unit variant 32 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Structure of Options and Additional Features Oil expansion tank oil riser pipe 4 44 Oil expansion tank oil riser pipe If there is little space available for installing the oil expansion tank M2 mounting posi tion or the oil riser pipes M4 mounting positions you can request an order specific di mension drawing from SEW EURODRIVE 4 4 1 Oil expansion tank for mounting position M2 9007200310283531 4 4 2 Oil riser pipe for mounting position M4 1124404619 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 33 34 Installation Assembly Required tools resources 5 Installation Assembly 5 1 Required tools resources Not included in the scope of delivery D 5 2 Tolerances Set of wrenches Torque wrench Mounting device Co
25. e z n dd 74 Oil consistency check 73 Oil expansion tank sssssseeeeeee 33 Oillevel chieck e iuc the te bre 72 Oil riSerplp ue Redi PRESE 33 Oll seals edente aei 36 Oil temperature cee eeeeceeceeeeeeeeeeeeeeteeeseees 65 Options ee net dee dde e ate ee eia 31 P Packaging oainnt iaria dece eee ede 13 Pictograms on the gear unit sssssss 9 PURNOM safe HA EET 42 Pivoted mounting position ssesss 29 Preliminary work 36 Protection devices 35 PI100 2 nnne 32 PT100 temperature Sensor eeeeeeeeeeeseteeeeeeeeeee 32 R Refilling grease se 76 Removing the shrink dek 59 E cii edet Ree eod v oe ee ie 82 Rolling bearing greases ssesee 82 Rurizimv period EEE eusch dert eet 63 S Safety notes Designation in the documentation 5 Structure of the embedded safety notes 5 Structure of the section related safety notes 5 Safety symbols A 9 Sealing grease eese ciini 82 Sealing lips EE 36 Section related safety notes ceeeeeeeeeeeeeees 5 Shaft axis stetit coat o idees 41 SlirinkcdiSK og i opted cete i tes 55 Signal words in safety notes cceeeeeeeeeeeeeeee 5 Solid shaft eet om Recens 42 Startup i e ec reve eine 62 Stickers on the gear unt 9 Storage conditions ceeceeeeeeettceeeeeeeeeees 13 14 Surface temper
26. grease quantities are required For fast running bearings gear unit input end Fill the cavities between the rolling elements one third full with grease e For slow running bearings gear unit input side Fill the cavities between the rolling elements two thirds full with grease Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Malfunctions Notes 9 Malfunctions 9 1 Notes Read the following notes before you proceed Risk of crushing if the drive starts up unintentionally Severe or fatal injuries De energize the motor before you start working on the unit Secure the motor against unintended power up Danger of burns due to hot gear unit and hot gear unit oil Serious injury Letthe gear unit cool down before you start working on it Only remove the oil level and oil drain plug very carefully NOTICE Improper handling of the gear unit and the motor may lead to damage Possible damage to property Only qualified personnel is permitted to separate drive and motor and to carry out repair work on SEW drives Consult the SEW EURODRIVE customer service 9 2 Customer service Please have the following information available if you require customer service assistance Complete nameplate data Type and extent of the problem Time the problem occurred and any accompanying circumstances Assumed cause Adigital photograph if possible Asse
27. lubricant Synthetic lubricant 3 Lubricants may only be used if service factor F 2 1 3 4 Take into account critical startup behavior at low ambient temperatures 6 Ambient temperature il Lubricant for the food industry food grade oil Q See Biodegradable oil lubricant for agriculture forestry and water management Ao NOTICE Selecting improper lubricants may damage the gear unit Possible damage to property Contact SEW EURODRIVE if you operate the unit under extreme conditions such as cold heat or if the operating conditions have changed since project planning Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Lubricants Lubricant table 470490305 S 097 4eoBojueld 09p 2v9 oigieqniy 09v 8LvL dOL Old loqui 09v 19 gedo ozz 19 qaindo 09y 4S 89 AH u e196 qeido 089 d19 089 X 2neuyuAg uAsiun uljoay Jeabydo u ed ouy O97 X 2HeuRUKS o9p aa 9 AH UOUSM 1eobndo uAseudiy Snid 0ZE d 19 Uljouey i u en 0zz X 2neuju s ozz da 1299 fip uljouay ra Kseud aw oze dm usual 999820 EM OSL d19 OSL X 2neujuAS OSL dg uAsiup uljoay 1eobndo uAseudiy 89 X opauuie Jeabydo Oze mue D 1239 uid uljouay MADE M S 07 dg snd OZE d12 uljouey CASE 089 199 BI joue 089 Wa 089 0011 IOGUL 089 snid 089 d19 uou 1eebndo 089 ds eudiv edosaw ogy eg VB ujouay 09v NG O9V OOLL IOGUL 09v snid 09p d1O wjousy 1eoBndO 09p ds eydy dose ozz oze 1239
28. oil of the same type via the oil fill plug up to the mark Screw in the oil fill plug 6 Re insert the oil stick 72 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Inspection Maintenance 7 Oil consistency check 7 4 2 Gear unit with oil sight glass 1 2 Observe the notes in chapter Preliminary work regarding inspection maintenance page 68 Check the oil level according to the following figure 460483980 1 The oil level must be within this range 3 Proceed as follows if the oil level is too low Open the oil fill plug Fill in new oil of the same type via the oil fill plug up to the mark Screw in the oil fill plug 7 5 Oil consistency check 1 a A WwW N Observe the notes in chapter Preliminary work regarding inspection maintenance page 68 Determine the position of the oil drain plug and place a container underneath Unscrew the oil drain plug slowly and take an oil sample Re insert the oil drain plug Check the oil consistency For more detailed information on checking the oil for water content and viscosity contact your lubricant manufacturer f you can see that the oil is heavily contaminated change the oil even if this is outside the specified oil change intervals Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 73 74 7 6 7 6 1 Inspection Maintenance Changing the oil Ch
29. uf woen ozz Na jozz ooLr oqu ozz eko l d3 Jeu DC LN 9 SNid 022 d19 uljousy 1eobndo OZZ dS eudiv Sdoiem EL 1099 u5IH gien ost Wa OSL OOLL Joqu t Os Snid 0S d O utjouey 1eebndo OSL dS eudiv Sdoiem oze eg ubi uiouay oze NG OZE OOLL 1OGUL oze snid IS d19 ujousy 1eeBndo OZE dS eudiv edoiol JOqUL OOVxXEL D N09t LHNY EK IO N 022 LHNY EK OK N 89 LHNv EK OK N 089 7 W39 uu saeqnp 089 HS 19ue 089 d3 089 02219 3 Ser 09v HS JayHeD N 099 7 W39 ujuAsseqniy 09v dg 09t 02219 3 Sen ozz HS JayHeD ozz da ajoeuuld N 022 7 W39 yjuAsseqny os HS 19ue DL da ajoeuuld N 0S y W39 ujuAsseqniy N 89 7 W39 uu Asaeqnp 89 d uAsiup uljoay oze HS 19ue 0c dg ajoeuuld N 02 7 W39 ujuAsseqniy 089 di 3429 N 089 1 W9 089 LN eAo5 adden 09v di 1eue 09v 98 106 q jey N 09t L W39 woseqniy 097 LN eog N 022 1 WA9 I1o49qnpy ozz og 106 q jey N 081 1 WA9 I1o49qnpy ost og OSL LN e o joBeg ley oze d3 3429 N 02 L W39 I1o49qnpy oze 9a 0ze LN eKo5 joBaq ey TVLOL c joundo NOMYHIYINT HIJA W O LIEGE 089 3X d3 u sjou3 dg 09 4X da4 uAsiauq dg 022 31X d3 u sjou3 dg 0S L 3X d3 u sjou3 dg 89 4X d3 u s1ou3 dg 0c 34X d3 u sjou3 dg 089 dX u5 JoB4eua dg 09p dX u5 JoB1eua dg 02c dX u5 JoB1eua dg 0SL dX u5 JoB1eua dg DC due JoB1eua dg 09v 19 Pinia episse 94S ozz 19 Pinia
30. 000 26 50 84 34 560 510 460g P042 M30 20 2011 33 64 114 50 620 560 480g 10 9 jd P052 M30 24 2011 33 64 114 50 650 590 530g P062 M36 24 3492 39 74 134 60 760 690 610g P072 M36 24 3492 39 84 144 60 840 770 690g P082 M42 24 3492 45 84 154 70 920 840 750g Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Installation Assembly 5 Torque arm 5 11 Torque arm NOTICE Improper assembling may result in damages to the gear unit Possible damage to property e Do not the twist the torque arm during installation 5 11 1 Single sided torque arm standard The reactive force due to the gear unit torque is absorbed via the torque arm with lever arm A The illustration shows an example of absorption in a welded construction with design dimensions Two supporting plates are welded with the suggested dimensions on the machine design Once the gear unit has been mounted a connecting cover plate is welded onto the two supporting plates The force of the gear unit torque acts on the support divided by the length of the lever arm A The reaction force also acts on the gear unit and machine shafts Retaining screws are included in the scope of delivery Dimensions The following figure shows a sample torque arm T La im A ej S X CH _ JR E
31. 2 8 14 8 14 8 8 P032 11 20 11 20 11 11 P042 15 29 15 29 15 15 P052 20 38 20 38 20 20 P062 25 48 25 48 25 25 P072 30 58 30 58 30 30 P082 40 83 40 83 40 40 8 3 2 Helical RF primary gear units The lubricant fill quantity depends on the mounting position of the planetary gear unit and the mounting position of the RF primary gearmotor For notes on the mounting positions of RF primary gear units refer to section 3 4 2 Delivery of the RF primary gear unit with oil fill Fill quantity in liters M1 M2 M3 M4 M5 M6 Size 0 0 180 0 270 90 RF77 1 2 3 10 3 30 3 60 2 40 3 00 RF87 2 4 6 4 7 1 7 2 6 3 6 4 RF97 5 1 11 9 11 2 14 0 11 2 11 8 RF107 6 3 15 9 17 0 19 2 13 1 15 9 RF137 9 5 27 0 29 0 32 5 25 0 25 0 RF147 16 4 47 0 48 0 52 0 42 0 42 0 RF167 26 0 82 0 78 0 88 0 65 0 71 0 Key M1 M2 M3 M4 M5 M6 Mounting position of planetary gear unit 0 90 180 270 Mounting position of primary helical gear unit Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Lubricants Lubricant fill quantities 8 3 3 Primary bevel KF gear units The lubricant fill quantity depends on the mounting position of the planetary gear unit and the mounting position of the KF primary gearmotor For notes on the mounting positions of KF primary gear units refer to section 3 4 1 Delivery of the KF primary gear unit wit
32. 33595 202 Rybni na 40 Fax 421 2 33595 200 SK 831 06 Bratislava sew sew eurodrive sk http www sew eurodrive sk Zilina SEW Eurodrive SK s r o Tel 421 41 700 2513 Industry Park PChZ Fax 421 41 700 2514 ulica M R Stef nika 71 sew sew eurodrive sk SK 010 01 Zilina Bansk Bystrica SEW Eurodrive SK s r o Tel 421 48 414 6564 Rudlovska cesta 85 Fax 421 48 414 6566 SK 974 11 Banska Bystrica sew sew eurodrive sk KoSice SEW Eurodrive SK s r o Tel 421 55 671 2245 Slovenska ulica 26 Fax 421 55 671 2254 SK 040 01 KoSice sew sew eurodrive sk Slovenia Sales Celje Pakman Pogonska Tehnika doo Tel 386 3 490 83 20 Service UI XIV divizije 14 Fax 386 3 490 83 21 SLO 3000 Celje pakman siol net South Africa Assembly Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Tel 27 11 248 7000 Sales Eurodrive House Fax 27 11 494 3104 Service Cnr Adcock Ingram and Aerodrome Roads http www sew co za Aeroton Ext 2 info sew co za Johannesburg 2013 P O Box 90004 Bertsham 2013 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 10 95 10 96 Address List South Africa Cape Town SEW EURODRIVE PROPRIETARY LIMITED Tel 27 21 552 9820 Rainbow Park Fax 27 21 552 9830 Cnr Racecourse amp Omuramba Road Telex 576 062 Montague Gardens cfoster sew co za Cape Town P O Box 36556 Chempet 7442 Cape Town Durban SEW EURODRIV
33. 62 6 1 Important notes ON startup 22 0 eee ee cece eeceee cee cceeeeeeeeeeeeecenecsnneeaeeeeeees 62 0 2 RUM IM period EE 63 6 3 Startup of gear units with long term protection seeeseeese 63 0 4 Backstop ET 64 6 5 Measuring the surface and oil temperature ee eeeteeeeeeenteeeeeeeenaaes 65 6 6 Gear unit shutdown conservation ssssssssssssssssem 66 Inspection Maintenance eeeeseessseeesesseeseeee enne nennen nennen nn nnn 68 7 1 Preliminary work regarding inspection maintenance s 68 7 2 Inspection and maintenance Internvals rren 69 7 3 Lubricant change intervals ene 71 7 4 Oillevel check iode ERU ec eo Me ie EE 72 7 5 Olliconrisistency check ct Mer edet e epe geste a etes 73 T6 CHANGING Dr Ve EE 74 7 7 Checking and cleaning the breather ssssssssssseernrrrernnnsseesrerrnnrrnrnen 76 7 9 Relfilinggrease idea og needed 76 Eubricants dence T 77 8 1 Lubricant selection sinni ni aerae a u a Naia a e i 77 82 e eu Ce EEN 78 8 3 Lubricant fill quantities eeecesessssssseeenennnn 80 8 4 Sealing greases rolling bearing greases Planetary gear uniit 82 8 5 Sealing grease RF KF primary gear unit and motors 82 UE OI d E 83 94 NOtGS Tu icine dear eis Ah ee A ne 83 9 2 CUSTOMER SEIVICO TE 83 9 3 Malfunctions of P planetary gear untte eee eeeeeeeeeee
34. 971 Bourj Hammoud Beirut ssacar g inco com Ib Jordan Beirut Middle East Drives S A L offshore Tel 961 1 494 786 Kuwait Sin EI Fil Fax 961 1 494 971 Saudi Arabia B P 55 378 info medrives com Syria Beirut http www medrives com Lithuania Sales Alytus UAB Irseva Tel 370 315 79204 Statybininku 106C Fax 370 315 56175 LT 63431 Alytus info irseva t http www sew eurodrive It Luxembourg Assembly Brussels SEW Caron Vector Tel 32 16 386 311 Sales Research park Haasrode Fax 32 16 386 336 Service Evenementenlaan 7 http www sew eurodrive be BE 3001 Leuven info sew eurodrive be Malaysia Assembly Johore SEW EURODRIVE SDN BHD Tel 60 7 3549409 Sales No 95 Jalan Seroja 39 Taman Johor Jaya Fax 60 7 3541404 Service 81000 Johor Bahru Johor sales sew eurodrive com my West Malaysia Mexico Assembly Qu retaro SEW EURODRIVE MEXICO SA DE CV Tel 52 442 1030 300 Sales SEM 981118 M93 Fax 52 442 1030 301 Service Tequisquiapan No 102 http www sew eurodrive com mx Parque Industrial Qu retaro scmexico seweurodrive com mx C P 76220 Qu retaro M xico Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 10 93 10 Address List Morocco Sales Casablanca Afit Tel 212 522633700 Route D EI Jadida Fax 212 522621588 KM 14 RP8 fatima haquiq premium net ma Province de Nouaceur http www groupe pr
35. E PROPRIETARY LIMITED Tel 27 31 700 3451 2 Monaco Place Fax 27 31 700 3847 Pinetown cdejager sew co za Durban P O Box 10433 Ashwood 3605 Nelspruit SEW EURODRIVE PTY LTD Tel 27 13 752 8007 7 Christie Crescent Fax 27 13 752 8008 Vintonia robermeyer sew co za P O Box 1942 Nelspruit 1200 South Korea Assembly Ansan City SEW EURODRIVE KOREA CO LTD Tel 82 31 492 8051 Sales B 601 4 Banweol Industrial Estate Fax 82 31 492 8056 Service 1048 4 Shingil Dong http www sew korea co kr Ansan 425 120 master korea sew eurodrive com Busan SEW EURODRIVE KOREA Co Ltd Tel 82 51 832 0204 No 1720 11 Songjeong dong Fax 82 51 832 0230 Gangseo ku master sew korea co kr Busan 618 270 Spain Assembly Bilbao SEW EURODRIVE ESPANA S L Tel 34 94 43184 70 Sales Parque Tecnol gico Edificio 302 Fax 34 94 43184 71 Service E 48170 Zamudio Vizcaya http www sew eurodrive es sew spain sew eurodrive es Sweden Assembly J nk ping SEW EURODRIVE AB Tel 46 36 3442 00 Sales Gnejsv gen 6 8 Fax 46 36 3442 80 Service S 55303 J nk ping http www sew eurodrive se Box 3100 S 55003 J nk ping jonkoping sew se Switzerland Assembly Basel Alfred Imhof A G Tel 41 61 417 1717 Sales Jurastrasse 10 Fax 41 61 417 1700 Service CH 4142 M nchenstein bei Basel http www imhof sew ch info imhof sew ch Thailand Assembly Chonburi SEW EURODRIVE Thailand Ltd Tel 66 38 454281 Sales 700 456 Moo 7 Donhuaroh Fax 66 38 454288 Service Muang sewtha
36. EE HILARI WEM EURODRIVE Assembly and Operating Instructions Industrial Gear Units Planetary Gearmotors P002 P082 Series Torque Ratings 24 359 kNm Edition 10 2010 17008816 EN SEW EURODRIVE Driving the world Lu Shc aes Kee i25 vy Contents Contents 1 Important Notes noinen Le eddie Ee deed SEENEN EEGENEN 5 1 14 How to use the operating instructions cece eeceeeeeeeeeteeeeeeeetneeeeeeees 5 1 2 Structure of the safety notes 5 1 3 Rights to claim under warranty ssseemen 6 1 4 Exclusion Or liability 2 3 Ret begin pe nde 6 MED sCODyFIQglt ettet EE UD MIDI 6 2 Safety notes eene decenni EERU ete reete tle cea eee stra oleo paca Een eva et 7 2 1 Preliminary remark eieeeeinteeeeeeee tenente nennt ne tette nena 7 2 2 Generali ee tei editas statio e Hee ES uo 7 2 3 Designated se cecinit Une tenete ten eed ae Te n ed 8 2 4 Other applicable documentation sssssseseesntnrnenestesttttnttnrrnnsenrsetrnn nnr nn 8 2 07 kao Group s EE 8 2 6 Safety symbols on the gear unt 9 2 7 Symbols on the PpackaQing een 10 2 8 Transport EE 11 2 9 Storage and transport conditions ce eee eee etete eee ee tee ee eee tnaeeeeee 13 3 Gear Umit Designan ariana EEn KUNAR te deer re the ener Re th Prae Eie ERE Es 15 3 1 Combination of planetary gear unit with primary gear unit 15 3 2 Nameplate and uni
37. Jiangsu Province 215021 Guangzhou SEW EURODRIVE Guangzhou Co Ltd Tel 86 20 82267890 No 9 JunDa Road Fax 86 20 82267922 East Section of GETDD guangzhou sew eurodrive cn Guangzhou 510530 Shenyang SEW EURODRIVE Shenyang Co Ltd Tel 86 24 25382538 10A 2 6th Road Fax 86 24 25382580 Shenyang Economic Technological Develop shenyang sew eurodrive cn ment Area Shenyang 110141 Wuhan SEW EURODRIVE Wuhan Co Ltd Tel 86 27 84478388 10A 2 6th Road Fax 86 27 84478389 No 59 the 4th Quanli Road WEDA wuhan sew eurodrive cn 430056 Wuhan 90 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Address List Feu Rouge Lalala 1889 Libreville Gabun China Xi An SEW EURODRIVE Xi An Co Ltd Tel 86 29 68686262 No 12 Jinye 2nd Road Fax 86 29 68686311 Xi An High Technology Industrial Development xian sew eurodrive cn Zone Xi An 710065 Additional addresses for service in China provided on request Colombia Assembly Bogot SEW EURODRIVE COLOMBIA LTDA Tel 57 1 54750 50 Sales Calle 22 No 132 60 Fax 57 1 54750 44 Service Bodega 6 Manzana B http www sew eurodrive com co Santaf de Bogota sewcol sew eurodrive com co Croatia Sales Zagreb KOMPEKS d o o Tel 385 1 4613 158 Service Zeleni dol 10 Fax 385 1 4613 158 HR 10 000 Zagreb kompeks inet hr Czech Republic Sales Prague SEW EURODRIVE CZ
38. RODRIVE recommends that the gear unit oil be analyzed regularly see chapter 7 5 to optimize the lubrication change intervals Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 71 7 Inspection Maintenance Oil level check 7 4 Oil level check Note the following INFORMATION D Do not check the oil level when the gear unit is warm INFORMATION D Check the oil level for standard mounting positions and pivoted mounting posi tions with the gear unit in the final mounting position For variable mounting positions have the gear unit in the initial mounting position prior to the oil level check and observe the information provided on the drive and in the order specific documentation Example using M1 as initial mounting position 0 Lac pa E 3319952011 7 4 4 Gear units with oil dipstick 1 Observe the notes in chapter Preliminary work regarding inspection maintenance page 68 2 Unscrew and remove the oil dipstick 3 Clean the oil dipstick and re insert it by turning it hand tight into the gear unit up to the stop 4 Remove the oil dipstick and check the oil level 460483852 1 The oil level must be within this range 5 Proceed as follows if the oil level is too low Open the oil fill plug Fill in new
39. S R O Tel 420 255 709 601 Business Centrum Praha Fax 420 220 121 237 Luzna 591 http www sew eurodrive cz CZ 16000 Praha 6 Vokovice sew sew eurodrive cz Denmark Assembly Copenhagen SEW EURODRIVEA S Tel 45 43 9585 00 Sales Geminivej 28 30 Fax 45 43 9585 09 Service DK 2670 Greve http www sew eurodrive dk sew sew eurodrive dk Egypt Sales Cairo Copam Egypt Tel 20 2 22566 299 1 23143088 Service for Engineering amp Agencies Fax 20 2 22594 757 33 El Hegaz ST Heliopolis Cairo http www copam egypt com copam datum com eg Estonia Sales Tallin ALAS KUUL AS Tel 372 6593230 Reti tee 4 Fax 372 6593231 EE 75301 Peetri k la Rae vald Harjumaa veiko soots alas kuul ee Finland Assembly Lahti SEW EURODRIVE OY Tel 358 201 589 300 Sales Vesim entie 4 Fax 358 3 780 6211 Service FIN 15860 Hollola 2 http www sew eurodrive fi sew sew fi Production Karkkila SEW Industrial Gears Oy Tel 358 201 589 300 Assembly Valurinkatu 6 PL 8 Fax 358 201 589 310 FI 03600 Karkkila 03601 Karkkila sew sew fi http www sew eurodrive fi Gabon Sales Libreville ESG Electro Services Gabun Tel 241 741059 Fax 241 741059 esg_services yahoo fr Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 10 91 4 0 Address List Great Britain Assembly Normanton SEW EURODRIVE Ltd Tel 44 1924 893 855 Sales Beckbridge Industrial Estat
40. URO DRIVE recommends to choose from the standard mounting positions displayed below INFORMATION lil Contact SEW EURODRIVE in case of deviating mounting conditions 26 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 27 1043699211 Gear Unit Design Mounting positions of the primary gear units lt S x 3 ea a E 2 da S S b b E S CSS T S S S e Mat N GC lt 2 WE S SX V uS PENN A e e S o A x AAW o v N S S 5 Ga R MIC a7 Position of the mounting flange at the primary bevel gear unit Mounting position of planetary gear unit Mounting position of primary bevel gear unit M1 0 A 90 A M3 90 B Key M1 M2 M3 M4 M5 M6 0 90 180 270 AIB Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 3 Gear Unit Design Mounting positions of the primary gear units 3 5 2 RF primary helical gear unit For the primary helical gear units RF positions 0 90 180 or 270 are fixed To reduce the churning losses in the primary gear unit to a minimum SEW EURODRIVE recommends to choose from the standard mounting positions dis played below INFORMATION Contact SEW EURODRIVE in case of deviating
41. achine that is not appropriately secured can fall during gear unit instal lation or removal Severe or fatal injuries e Safeguard the customer machine against unintentional movement when installing or removing the gear unit A WARNING Danger of burns due to hot gear unit and hot gear unit oil Serious injury Letthe gear unit cool down before you start working on it Only remove the oil level and oil drain plug very carefully A CAUTION Danger due to unsecured mount on components e g keys Minor injuries Install appropriate protective devices A CAUTION Risk of slipping due to lubricant leaking from damaged seals Minor injuries Check the gear unit and mount on components for leaking lubricant A CAUTION Risk of injury due to protruding parts Minor injuries Gear units and mount on components must not protrude into footways NOTICE Improper installation and mounting may result in damage to the gear unit Possible damage to property Note the following Strictly observe the safety notes in the individual chapters The planetary gear units are delivered without oil fill RF KF primary gear units have a lubricant fill in accordance with their mounting po sition The oil chambers of both gear units are separate Exceptions are specifically identi fied as such Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 35 36 5 4 Installation As
42. anging the oil Notes NOTICE Improper oil change may result in damage to the gear unit Possible damage to property Note the following Perform the oil change quickly after you have switched off the gear unit in order to prevent solids from settling You should drain the oil while it is still warm Avoid tem peratures of more than 50 C When changing the oil always refill the gear unit with the grade of oil that was used before Mixing oils of different grades and or manufacturers is not permitted Espe cially synthetic oils may not be mixed with mineral oils or other synthetic oils Flush the gear unit with the new oil grade thoroughly when switching from mineral oil and or when switching from synthetic oil of one basis to synthetic oil of a different basis Refer to the lubrication table in section 9 2 to determine which oils from the various lubricant manufacturers can be used Information such as the oil grade oil viscosity and required oil quantity is listed on the nameplate of the gear unit The oil quantity specified on the nameplate is an ap proximate quantity The mark on the oil sight glass or stick is the decisive indicator of the correct oil level Only change the oil when the gear unit is warm When changing the oil flush the gear unit interior thoroughly with oil to remove oil sludge oil residue and abrasion Use the same grade of oil that is used to operate the gear unit Fill with fresh oil only after all
43. ature sssssssssee 65 Symbols on the gear unt 9 T Temperature sensor PT100 Dimensions pn det beet te ettet e 61 Electrical connection sessesssss 61 Technical E 2e i eias 61 Tightening torque for gear unit mounting 38 Tightening torques eeee 38 Tightening torques for torque arm 53 Tolerances ie 34 I rm 34 dere Uu EE 32 53 Transport oie ovis ane ead te de e 11 Transport conditions sssssssssss 13 Transport damage 1 0 0 eeeeeeeeeeenteeeeeeeeneeeeeseeaaes 11 Ww Warning notes on the gear unt 9 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 99 SEW EURODRIVE Driving the world _th cr a 14 EP i em S am SEW EURODRIVE Driving the world EURODRIVE SEW EURODRIVE GmbH amp Co KG P O Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com
44. clockwise CCW The permitted direction of rotation is indicated on the housing Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Startup go 6 Measuring the surface and oil temperature 6 5 Measuring the surface and oil temperature 6 5 4 Measuring the surface temperature It is essential to measure the surface temperature under maximum load when starting up the gear unit The measurement can be made using commercially available thermometers The sur face temperature must be measured in a steady state condition It may not exceed 100 C Stop the drive immediately if the temperature is above this value Consult SEW EURODRIVE The measuring of the surface temperature depends on the mounting position of the planetary gear unit The area marked in gray shows where the surface temperature of the gear unit must be measured Mounting posi Measuring point of the surface temperature tion j A Mi IE 1407712779 d D M3 M5 M6 Ili IW Dee 1407716363 M2 E ES 1407720075 it M4 Keeser 1407761675 Assembly and Operating Instructions Planetary Gearmotors P002
45. dex Lyon SEW USOCOME Tel 33 4 72 15 37 00 Parc d affaires Roosevelt Fax 33 4 72 15 37 15 Rue Jacques Tati F 69120 Vaulx en Velin Nantes SEW USOCOME Tel 33 2 40 78 42 00 Parc d activit s de la for t 4 rue des Fontenelles F 44140 Le Bignon Fax 33 2 40 78 42 20 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Address List France Paris SEW USOCOME Tel 33 1 64 42 40 80 Zone industrielle Fax 33 1 64 42 40 88 2 rue Denis Papin F 77390 Verneuil l Etang Additional addresses for service in France provided on request Algeria Sales Alger REDUCOM Sarl Tel 213 21 8214 91 16 rue des Fr res Zaghnoune Fax 213 21 8222 84 Bellevue info reducom dz com 16200 El Harrach Alger http www reducom dz com Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S A Tel 54 3327 4572 84 Sales Centro Industrial Garin Lote 35 Fax 54 3327 4572 21 Service Ruta Panamericana Km 37 5 sewar sew eurodrive com ar 1619 Garin http www sew eurodrive com ar Australia Assembly Melbourne SEW EURODRIVE PTY LTD Tel 61 3 9933 1000 Sales 27 Beverage Drive Fax 61 3 9933 1003 Service Tullamarine Victoria 3043 http www sew eurodrive com au enquires sew eurodrive com au Sydney SEW EURODRIVE PTY LTD Tel 61 2 9725 9900 9 Sleigh Place Wetherill Park Fax 61 2 9725 9905 New South Wales 2164 enquires sew eurodrive com au Aust
46. diation etc in the vicinity Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Installation Assembly Prerequisites for assembly You must clean the output shafts and flange surfaces thoroughly to ensure they are free of anti corrosion agents contamination or similar Use a commercially available solvent Do not expose the sealing lips of the oil seals to the solvent damage to the material 5 4 4 Extended storage Note The service life of the lubricant in the bearings is reduced if the unit is stored for 2 1 year only applies to bearings with grease lubrication Replace the provided breather filter with the screw plug 5 4 2 Oil filling Fill the gear unit with the oil grade and oil volume specified on the nameplate The amount depends on the mounting position and the lubrication type Check the oil level through oil sight glass or with oil stick Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 37 5 Installation Assembly Installing the gear unit 5 5 Installing the gear unit 5 5 1 Gear unit mounting for foot mounted units The following table shows the thread sizes and the tightening torques of the individual gear unit sizes Tightening torque screw nut Size Screw nut Strength class 8 8 Quantity Nm P002 M20 P012 M20 410 P022 M20 P032 M24 710 P042 M30 1450 8 P052 M36 P062 M36 ES
47. e Fax 44 1924 893 702 Service P O Box No 1 http www sew eurodrive co uk Normanton West Yorkshire info sew eurodrive co uk WEG 1QR Greece Sales Athens Christ Boznos amp Son S A Tel 30 2 1042 251 34 Service 12 K Mavromichali Street Fax 30 2 1042 251 59 P O Box 80136 http www boznos gr GR 18545 Piraeus info boznos gr Hong Kong Assembly Hong Kong SEW EURODRIVE LTD Tel 852 36902200 Sales Unit No 801 806 8th Floor Fax 852 36902211 Service Hong Leong Industrial Complex contact sew eurodrive hk No 4 Wang Kwong Road Kowloon Hong Kong Hungary Sales Budapest SEW EURODRIVE Kft Tel 36 1 437 06 58 Service H 1037 Budapest Fax 36 1 437 06 50 Kunigunda u 18 office sew eurodrive hu India Registered Office Vadodara SEW EURODRIVE India Private Limited Tel 91 265 3045200 91 265 Assembly Plot No 4 GIDC 2831086 Sales POR Ramangamdi Vadodara 391 243 Fax 91 265 3045300 91 265 Service Gujarat 2831087 http www seweurodriveindia com sales seweurodriveindia com subodh ladwa seweurodriveindia com Assembly Chennai SEW EURODRIVE India Private Limited Tel 91 44 37188888 Sales Plot No K3 1 Sipcot Industrial Park Phase II Fax 91 44 37188811 Service Mambakkam Village c v shivkumar seweurodriveindia com Sriperumbudur 602105 Kancheepuram Dist Tamil Nadu Ireland Sales Dublin Alperton Engineering Ltd Tel 353 1 830 6277 Service 48 Moyle Road Fax 353 1 830 6458 Dublin Industrial Estate info alperton ie Glasnevin Dublin 11 h
48. e against unintentional movement when installing or removing the gear unit A WARNING Danger of burns due to hot gear unit and hot gear unit oil Serious injury Letthe gear unit cool down before you start working on it Only remove the oil level and oil drain plug very carefully NOTICE Filling in the wrong oil may result in significantly different lubricant characteristics Possible damage to property Donot mix different synthetic lubricants and do not mix synthetic with mineral lubri cants NOTICE Improper maintenance may result in damage to the gear unit Possible damage to property Note the following Strict adherence to the inspection and maintenance intervals is absolutely necessary to ensure safe working conditions Observe the tightening torques Whenusing primary gearmotors also observe the maintenance notes for motors and primary gear units in the accompanying operating instructions Forthe position of the oil level plug oil drain plug and the breather valve refer to the mounting position sheets page 21 Useonlyoriginal spare parts according to the delivered spare and wearing parts lists Before releasing shaft connections be sure that there are no active torsional mo ments present tensions within the system Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Inspection Maintenance Inspection and maintenance intervals
49. e chapter 7 3 every 3 years at the lat est Change mineral oil Depending on the operating conditions see chapter 7 3 every 5 years at the lat est Change synthetic oil Varying depending on external factors Touch up or renew the surfaces anticorrosion coat ing Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 69 7 Inspection Maintenance Inspection and maintenance intervals 7 2 2 RF KF primary gear unit Time interval Required maintenance inspection steps e Every 3000 operating hours at least every 6 months e Check oil and oil level e Check running noise for possible bearing damage e Visually check the seals for leakage Depending on the operating conditions every 3 years at the latest According to oil temperature Change mineral oil Replace anti friction bearing grease recom mendation Replace oil seal do not install it in the same track e Depending on the operating conditions every 5 years at the latest e According to oil temperature Change synthetic oil Replace anti friction bearing grease recom mendation Replace oil seal do not install it in the same track e Varying depending on external factors e Touch up or renew the surfaces anticorrosion coating 7 2 3 AL AM adapter Time interval Required maintenance inspection steps e Every 3000 operating hour
50. e to property Besure to properly attach the protection cover after completing assembly 5 12 2 Removal NOTICE Improper disassembly may damage bearings and other components Possible damage to property You may only use the hollow shaft as a support for disassembly Note that support ing on any other parts of the gear unit may damage the material Remove the shrink disk correctly Never completely unscrew the retaining screws because the shrink disk might jump off and cause an accident Shrink disks and corresponding parts of different gear units must not be swapped 1 Loosen the locking screws 4 by a quarter turn one after the other to avoid straining the connecting surface INFORMATION If the bevel outer ring and the taper bushing inner ring 9b do not separate by themselves Take the necessary number of retaining screws and screw them into the removal bores evenly Tighten the retaining screws in several steps until the tapered bush ing separates from the bevel ring 1056915211 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 59 5 Installation Assembly Output shaft as hollow shaft with shrink disk 2 Remove the machine shaft 2 or pull the hub 1 off the customer shaft first remove any corrosion which may have formed between the hub and the shaft end 1056918411 3 Remove the shrink disk 3 from the hub 1 5 12 3 Cleaning and lubrication
51. eeenteeeeeeeeaaes 84 9 4 Malfunctions of RF KF primary gear unt 85 9 5 Malfunctions of AM AL adapters c ccceccecceeeeeeeeeeeteeeeenneesaeeeeeeeeees 85 9 6 Malfunctions of the motor cc cccccessesesesececeeceeeceeeeeeeeesaeaeaeaesaeesesenees 86 9 7 Malfunctions of DR DV brakes ssssssemm 87 9 85 Disposal ome eset EE 87 Address E E 88 WAG EEN 98 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Important Notes How to use the operating instructions 1 Important Notes 1 1 How to use the operating instructions The operating instructions are an integral part of the product and contain important in formation for operation and service The operating instructions are written for all employ ees who assemble install startup and service this product The operating instructions must be accessible and legible Make sure that persons re sponsible for the system and its operation as well as persons who work independently on the unit have read through the operating instructions carefully and understood them Consult SEW EURODRIVE if you have any questions or if you require further informa tion 1 2 Structure of the safety notes 1 2 1 Meaning of the signal words The following table shows the grading and meaning of the signal words for safety notes notes on potential risks of damage to property and other notes Signal word Meaning Conseque
52. embly Northeast SEW EURODRIVE INC Tel 1 856 467 2277 Sales Region Pureland Ind Complex Fax 1 856 845 3179 Service 2107 High Hill Road P O Box 481 csbridgeport seweurodrive com Bridgeport New Jersey 08014 Midwest Region SEW EURODRIVE INC Tel 1 937 335 0036 2001 West Main Street Fax 1 937 332 0038 Troy Ohio 45373 cstroy seweurodrive com Southwest SEW EURODRIVE INC Tel 1 214 330 4824 Region 3950 Platinum Way Fax 1 214 330 4724 Dallas Texas 75237 csdallas seweurodrive com Western Region SEW EURODRIVE INC Tel 1 510 487 3560 30599 San Antonio St Fax 1 510 487 6433 Hayward CA 94544 cshayward seweurodrive com Additional addresses for service in the USA provided on request Venezuela Assembly Valencia SEW EURODRIVE Venezuela S A Tel 58 241 832 9804 Sales Av Norte Sur No 3 Galpon 84 319 Fax 58 241 838 6275 Service Zona Industrial Municipal Norte http www sew eurodrive com ve Valencia Estado Carabobo ventas sew eurodrive com ve sewfinanzas cantv net Vietnam Sales Ho Chi Minh City Nam Trung Co Ltd Tel 84 8 8301026 Fax 84 8 8392223 namtrungco hem vnn vn Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 10 97 Index Index A AD adapter eter CPU Me 31 AD input shaft assembly n 48 Adapter ALIAM 70 Adapter AM with backstop AM RS 47 Additional features ccccccceeeeeeeeeeececateeeeeeeees 31 Aligning the shaft axis
53. emium com Commune Rurale de Bouskoura MA 20300 Casablanca Netherlands Assembly Rotterdam VECTOR Aandrijftechniek B V Tel 31 10 4463 700 Sales Industrieweg 175 Fax 31 10 4155 552 Service NL 3044 AS Rotterdam http www vector nu Postbus 10085 info vector nu NL 3004 AB Rotterdam New Zealand Assembly Auckland SEW EURODRIVE NEW ZEALAND LTD Tel 64 9 2745627 Sales P O Box 58 428 Fax 64 9 2740165 Service 82 Greenmount drive http www sew eurodrive co nz East Tamaki Auckland sales sew eurodrive co nz Christchurch SEW EURODRIVE NEW ZEALAND LTD Tel 64 3 384 6251 10 Settlers Crescent Ferrymead Fax 64 3 384 6455 Christchurch sales sew eurodrive co nz Norway Assembly Moss SEW EURODRIVE A S Tel 47 69 24 10 20 Sales Solgaard skog 71 Fax 47 69 24 10 40 Service N 1599 Moss http www sew eurodrive no sew sew eurodrive no Pakistan Sales Karachi Industrial Power Drives Tel 92 21 452 9369 Al Fatah Chamber A 3 1st Floor Central Com Fax 92 21 454 7365 mercial Area seweurodrive cyber net pk Sultan Ahmed Shah Road Block 7 8 Karachi Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel 51 1 3495280 Sales S A C Fax 51 1 3493002 Service Los Calderos 120 124 http www sew eurodrive com pe Urbanizacion Industrial Vulcano ATE Lima sewperu sew eurodrive com pe Poland Assembly Lodz SEW EURODRIVE Polska Sp z o o Tel 48 42 676 53 00 Sales ul Techniczna 5 Fax 48 42 676 53 45 Service PL 92 518 d http www sew eurodrive pl sew se
54. empera ture Overload Measure power use larger motor or reduce load if neces sary Insufficient cooling Correct cooling air supply or clear cooling air passages retrofit forced cooling fan if necessary Ambient temperature too high Comply with permitted temperature range Motor in delta connection instead of star connection as provided for Correct connection Loose contact in supply cable one phase missing Rectify loose contact Fuse has blown Look for and rectify cause see above replace fuse Mains voltage deviates from the rated motor voltage by more than 5 A higher voltage has a particularly unfavorable effect in motors with a low speed winding since in these the no load current is already close to the rated current even when the voltage is normal Adjust motor to supply voltage Rated operation type S1 to S10 DIN 57530 exceeded e g through excessive starting frequency Adjust the rated operating mode of the motor to the required operating conditions consult a professional to determine the correct drive if necessary Excessively loud Ball bearing compressed dirty or damaged Re align motor inspect ball bearing re grease if neces sary replace Vibration of rotating parts Rectify cause possible imbalance Foreign bodies in cooling air passages Clean the cooling air passages Assembly and Operating Instructions Planetary Gearmo
55. ermined by SEW EURODRIVE specifically for each order This information is noted in the order confirmation and on the gear unit s nameplate You must contact SEW EURODRIVE in case of a deviation from this specification The lubricant recommendation in the lubricant table in no way represents a guaran tee regarding the quality of the lubricant delivered by each respective supplier Each lubricant manufacturer is responsible for the quality of its product Ensure that the planetary gear units and primary gear units are filled with the correct oil grade and volume before startup You can obtain the corresponding information from the gear unit nameplate and the lubricant table on the following page The lubricant fill quantity and viscosity with planetary geared motors with shared oil chamber depends only on the information on the nameplate of the planetary gear unit Planetary gear units and the primary gear units are delivered without oil fill Do not mix different synthetic lubricants and do not mix synthetic with mineral lubri cants Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 77 78 Lubricants Lubricant table 8 2 Lubricant table The lubricant table shows the permitted lubricants for SEW EURODRIVE gear units Consider the used abbreviations meaning of shading and notes CLP Mineral oil CLP HC Synthetic polyalphaolefin E Ester oil water hazard classification 1 Mineral
56. etary Gearmotors P002 P082 Series 49 50 Permitted loads Installation Assembly AD input shaft assembly NOTICE Impermissibly high loads may occur when mounting a motor Potential damage to property The load data specified in the following table are not to be exceeded 1178977035 1 1 x F Type g A mm IN AD2 ZR 193 330 AD3 ZR 274 1400 ADAIZR e 1120 AD4 ZR 3300 AD5S ZR 487 3200 AD6 ZR 567 3900 AD7 ZR 663 10000 AD8 ZR 516 4300 1 Maximum load values for connection screws of strength class 8 8 The maximum permitted weight of the attached motor F ymax must be reduced linearly as the center of gravity distance x increases When this distance is reduced Fgmax cannot be increased 2 Diameter of the adapter output flange 160 mm Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Installation Assembly AD input shaft assembly 5 9 4 AD cover with backstop RS Check the direction of rotation of the drive prior to assembly or startup Inform the SEW EURODRIVE service in the case of incorrect direction of rotation The backstop is maintenance free in operation and does not require any further main tenance work Backstops have a minimum lift off speed depending on the size see fol lowing table NOTICE If the actual speed level is below the minimum lift off speed level
57. ey have the following mean gt A AO OW a i oecesd Meaning Oil fill plug Oil drain Oil dipstick Oil sight glass Breather plug Regreasing point Air outlet screw Temperature sensor Direction of rotation Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 10 Safety Notes Symbols on the packaging 2 7 Symbols on the packaging The symbols on the packaging must be observed They have the following meaning ge Fin on Fragile Protect from heat 4 4 efs KH Up Keep dry Hand hooks prohibited Center of gravity 1811486091 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Safety Notes 2 Transport 2 8 Transport 2 8 1 Notes on transport A WARNING Suspended loads can fall Severe or fatal injuries Do not stand under the suspended load Secure the danger zone A CAUTION Risk of slipping due to lubricant leaking from damaged seals Minor injuries Check the gear unit and mount on components for leaking lubricant NOTICE Improper transport may result in damage to the gear unit Possible damage to property Note the following GE P Inspect the shipment for any damage that may have occurred in transit as soon as you receive the delivery Inform the shipping company immediately It may be nec essary to preclude startup The weigh
58. f AM adapter 5 8 Coupling of AM adapter NOTICE Dampness might enter the adapter when mounting a motor to the adapter Possible damage to property Seal adapter with anaerobic fluid seal INFORMATION D To avoid contact corrosion we recommend applying NOCO Fluid to the motor shaft before mounting the coupling half 5 8 1 IEC adapter AM63 280 NEMA adapter AM56 365 mim 479 N un 484 CR 491 A IEC lt AM182 IEC 2AM182 NEMA AM63 280 1 Motor shaft 479 Coupling half 481 Setscrew 484 Key 491 Spacer tube 212099979 1 Clean the motor shaft and the flange surfaces of the motor and the adapter 2 Remove the key from the motor shaft and replace it with the supplied key 484 not AM63 and AM250 3 Heat the coupling half 479 to approx 80 100 C and push the coupling half onto the motor shaft Position as follows IEC adapter AM63 225 until stop at motor shaft shoulder IEC adapter AM250 280 to dimension A NEMA adapter with spacer tube 491 to dimension A 4 Secure the key and coupling half using the setscrew 481 and tightening torque TA according to the table on the motor shaft 5 Check the dimension A Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 45 5 Installation Assembly Coupling of AM
59. gs are equipped with suitable protective covers If there are any oil drain valves ensure that they cannot be opened unintentionally If an oil sight glass is used ensure that it is protected against damage Protect the gear unit from falling objects For gear units with long term protection Replace the screw plug at the location indi cated on the gear unit with a breather plug position see order documents Make sure that the monitoring devices are functioning before you start up the unit Strictly observe the safety notes in the individual chapters Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series wu tup 6 6 2 Run in period SEW EURODRIVE recommends running in the gear unit as the first phase of startup Increase load and revolutions up to maximum level in 2 to 3 steps The run in phase takes approx 10 hours Note the following during the running in phase Verify the power values specified on the nameplate at startup because their level and frequency may be a decisive factor for the service life of the gear unit Does the gear unit run smoothly Are there vibrations or unusual running noises Are there signs of leakage lubricants on the gear unit Checkto be sure that the additional devices such as oil pump cooler etc are func tioning properly INFORMATION For further information and troubleshooting measures refer to the Malfunctions sec tion 6 3
60. h oil fill Fill quantity in liters M1 M2 M3 Size D A 90 A 180 B 270 A 0A 90 A 180 A 270 A 0 B 90 A 180 A 270 A KF67 1 1 2 4 1 1 3 7 2 7 2 7 2 7 2 7 1 1 3 7 1 1 24 KF77 2 1 4 1 2 1 5 9 4 5 4 5 4 5 4 5 2 1 5 9 2 1 4 1 KF87 3 7 8 2 3 7 11 9 8 4 8 4 8 4 8 4 3 7 11 9 3 7 8 2 KF97 7 0 14 7 7 0 21 5 16 5 16 5 16 5 16 5 7 0 21 5 7 0 14 7 KF107 10 0 21 8 10 0 35 1 25 2 25 2 25 2 25 2 10 0 35 1 10 0 21 8 KF127 21 0 41 5 21 0 55 0 41 0 41 0 41 0 41 0 21 0 55 0 21 0 41 5 KF157 31 0 66 31 0 92 0 62 0 62 0 62 0 62 0 31 0 92 0 31 0 66 0 Fill quantity in liters M4 M5 M6 Size D A 90 A 180 B 270 A 0A 90 B 180 A 270 A 0 B 90 A 180 A 270 B KF67 2 7 2 7 2 7 2 7 2 4 1 1 3 7 1 1 3 7 1 1 2 4 1 1 KF77 4 5 4 5 4 5 4 5 4 1 2 1 5 9 2 1 5 9 2 1 4 1 2 1 KF87 8 4 8 4 8 4 8 4 8 2 3 7 11 9 3 7 11 9 3 7 8 2 3 7 KF97 15 7 15 7 15 7 15 7 14 7 7 0 21 5 7 0 21 5 7 0 14 7 7 0 KF107 25 2 25 2 25 2 25 2 21 8 10 0 35 1 10 0 35 1 10 0 21 8 10 0 KF127 41 0 41 0 41 0 41 0 41 5 21 0 55 0 21 0 55 0 21 0 41 5 21 0 KF157 62 0 62 0 62 0 62 0 66 0 31 0 92 0 31 0 92 0 31 0 66 0 31 0 Key M1 M2 M3 M4 M5 M6 Mounting position of planetary gear unit 0 90 180 270 Mounting position of primary bevel gear unit A B Position of the mounting flange at the primary bevel gear unit Assembly and Operating Instr
61. he specified product characteristics and performance features SEW EURODRIVE does not assume liability for injury to per sons or damage to equipment or property resulting from non observance of these oper ating instructions In such cases any liability for defects is excluded Exclusion of liability Copyright You must comply with the information contained in these operating instructions to en sure safe operation of the P002 P082 series planetary gear units and to achieve the specified product characteristics and performance requirements SEW EURODRIVE does not assume liability for injury to persons or damage to equipment or property re sulting from non observance of these operating instructions In such cases any liability for defects is excluded 2010 SEW EURODRIVE All rights reserved Unauthorized duplication modification distribution or any other use of the whole or any part of this documentation is strictly prohibited Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Safety Notes Preliminary remark 2 2 1 2 2 Safety Notes The following basic safety notes must be read carefully to prevent injury to persons and damage to property The operator must ensure that the basic safety notes are read and adhered to Make sure that persons responsible for the system and its operation as well as persons who work independently on the unit have read through the operating instruc
62. ied personnel in this context are persons who are familiar with the setup mechanical installation trouble shooting and maintenance for this product Further they are quali fied as follows Training in mechanical engineering e g as a mechanic or mechatronics technician final examinations must have been passed They are familiar with these operating instructions Any electronic work may only be performed by adequately qualified electricians Quali fied electricians in this context are persons who are familiar with the electronic installa tion startup trouble shooting and maintenance for this product Further they are qual ified as follows Training in electrical engineering e g as an electrician or mechatronics technician final examinations must have been passed They are familiar with these operating instructions All work in further areas of transportation storage operation and waste disposal must only be carried out by persons who are trained appropriately All qualified personnel must wear appropriate protective clothing Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Safety Notes Safety symbols on the gear unit 2 6 Safety symbols on the gear unit Risk of injury due to illegible symbols Always make sure that safety warning and operating notes are legible Replace damaged safety symbols and signs The safety symbols on the gear unit must be observed Th
63. iland sew eurodrive com Chonburi 20000 Tunisia Sales Tunis T M S Technic Marketing Service Tel 216 79 40 88 77 Zone Industrielle Mghira 2 Lot No 39 2082 Fouchana Fax 216 79 40 88 66 http www tms com tn tms tms com tn Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Address List 91 93 Tran Minh Quyen Street District 10 HCMC Turkey Assembly Istanbul SEW EURODRIVE Tel 90 216 4419163 4419164 Sales Hareket Sistemleri San ve Tic Ltd Sti Fax 90 216 3055867 Service Bagdat Cad Koruma Cikmazi No 3 http www sew eurodrive com tr TR 34846 Maltepe ISTANBUL sew sew eurodrive com tr Ukraine Sales Dnepropetrovsk SEW EURODRIVE Tel 380 56 370 3211 Service Str Rabochaja 23 B Office 409 Fax 380 56 372 2078 49008 Dnepropetrovsk http www sew eurodrive ua sew sew eurodrive ua United Arab Emirates Sales Sharjah Copam Middle East FZC Tel 971 6 5578 488 Service Sharjah Airport International Free Zone Fax 971 6 5578 499 P O Box 120709 copam_me eim ae Sharjah USA Production Southeast SEW EURODRIVE INC Tel 1 864 439 7537 Assembly Region 1295 Old Spartanburg Highway Fax Sales 1 864 439 7830 Sales P O Box 518 Fax Manufacturing 1 864 439 9948 Service Lyman S C 29365 Fax Assembly 1 864 439 0566 Corporate Offices Fax Confidential HR 1 864 949 5557 http www seweurodrive com cslyman seweurodrive com Ass
64. mbly and Operating Instructions Planetary Gearmotors P002 P082 Series 83 84 Malfunctions Malfunctions of P planetary gear units 9 3 Malfunctions of P planetary gear units Malfunction Possible cause Remedy Unusual regular running noise Meshing grinding noise Bearing damage Knocking noise Irregularity in the gearing Deformation of the housing upon tighten ing Noise generation caused by insufficient rigidity of the gear unit foundation Check oil consistency see chapter 7 5 replace bearings Contact customer service Check the gear unit mounting for possible defor mation and correct if necessary Reinforce the gear unit foundation Unusual irregular running noise Foreign objects in the oil Check the oil consistency see section 7 5 Stop the drive contact customer service Unusual noise in the area of the gear unit mounting Gear unit mounting has loosened Tighten retaining screws and nuts to the specified torque Replace the damaged defective retaining screws or nuts Operating temperature too high Too much oil Oil too old The oil is heavily contaminated Ambient temperature too high Check oil level correct if necessary see chapter 7 4 Check when the oil was last changed change the oil if necessary see chapter 7 6 Protect from external heat sources e g provide shade Change oil see section 7 6 Bearing point temperatures too high N
65. mounting conditions 1043719691 Key M1 M2 M3 M4 M5 M6 Mounting position of planetary gear unit Mounting position of primary helical gear unit 0 90 180 270 28 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Gear Unit Design 3 Pivoted mounting position and variable mounting positions Pivoted mounting position and variable mounting positions Mounting positions other than standard mounting positions are referred to as pivoted or variable mounting positions Gear units with pivoted mounting position have a fixed mounting position that differs from the standard Gear units with variable mounting position can change the mounting position variably within the specified range The designation of pivoted and variable mounting positions is set up as follows M1 M2 20 V DI 2 DW 1 Initial mounting position 3 Pivoting angle 2 Desired mounting position 4 F Fixed final position V Variable final position The following figure shows some examples M1 M6 20 M1 M5 20 UETA Send ag EP zm tmm f MINH OS 1 i C E M1 M4 30 M1 M2 30 1002784267 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 29 30 Gear Unit Design Pivoted mounting position and variable mounting positions All final positi
66. mpensation elements shims spacing rings Fasteners for input and output elements Lubricant e g NOCO fluid from SEW EURODRIVE except for hollow shaft gear units For hollow shaft gear units aids for assembly disassembly onto the machine shaft Securing components for the gear unit base 5 2 1 P planetary gear unit Shaft ends Mounting flange Diameter tolerance in accordance with DIN 748 gt 50mm ISO m6 Center bores 120 210 mm M20 240 290 mm M24 Centering shoulder tolerance ISO f8 5 2 2 RF KF primary gear unit Shaft ends Mounting flange Diameter tolerance in accordance with DIN 748 lt 50mm gt ISO k6 gt 50mm ISO m6 Center bores to DIN 332 D gt 85 130mm M24 gt 130 180 mm M30 1 Dimensions not according to DIN 332 the thread depth including the counterbore is at least twice that of the nominal thread diameter Keys according to DIN 6885 domed type Centering shoulder tolerance ISO f7 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Installation Assembly 5 Notes on installation mounting 5 3 Notes on installation mounting A WARNING Risk of crushing if the drive starts up unintentionally Severe or fatal injuries De energize the motor before you start working on the unit Secure the motor against unintended power up A WARNING A customer m
67. n is structured as follows KF 97 DRS 160M4 E Motor size number of poles Motor series Primary gear unit size Primary gear unit series Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 19 c EE 0 c SE Bn C Co 2 O os co Mounting position 3 3 The mounting position defines the spatial orientation of the gear unit housing and is des ignated M1 M6 The mounting positions apply to planetary gear units with solid shafts and hollows shafts 1028148619 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 20 Gear Unit Design Mounting position sheets 3 4 Mounting position sheets The following table shows the symbols used in the mounting position sheets and their meaning Symbol Meaning Breather valve Oil level plug Oil drain plug Breather Oil dipstick Oil sight glass Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 21 Gear Unit Design Mounting position sheets 3 4 4 P RF
68. nces if disre garded A DANGER Imminent danger Severe or fatal injuries A WARNING Possible dangerous situation Severe or fatal injuries A CAUTION Possible dangerous situation Minor injuries NOTICE Possible damage to property Damage to the drive system or its environment INFORMATION Useful information or tip Simplifies the handling of the drive system 1 2 2 Structure of the section related safety notes Section safety notes do not apply to a specific action but to several actions pertaining to one subject The used symbols indicate either a general or a specific hazard This is the formal structure of a section safety note A SIGNAL WORD Type and source of danger Possible consequence s if disregarded Measure s to prevent the danger 1 2 3 Structure of the embedded safety notes Embedded safety notes are directly integrated in the instructions just before the description of the dangerous action This is the formal structure of an embedded safety note A SIGNAL WORD Nature and source of hazard Possible consequence s if disregarded Measure s to prevent the danger Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 1 3 1 4 1 5 Important Notes Rights to claim under warranty Rights to claim under warranty You must comply with the information contained in these operating instructions to en sure safe operation of the gear units and to achieve t
69. ng device for installing couplings or hubs on gear mounting device unit or motor shaft ends Should you be able to tighten the screw without any problems you may not need the thrust bearing on the mounting device 1 2 3 211368587 1 Gear shaft end 2 Thrust bearing 3 Coupling hub 42 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Installation Assembly 5 Gear units with solid shaft Avoid excessive Avoid high overhung loads by Installing the gear or chain sprocket according to figure overhung loads A if possible A 1 Fx4 X1 B 1055550219 1 Hub A correct B unfavorable INFORMATION Mounting is easier if you first apply lubricant to the output element and or heat it up briefly to 80 140 C Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 43 44 Installation Assembly Coupling 5 7 Coupling INFORMATION Observe the operating instructions of the respective coupling manufacturer Adjust the following misalignments according to the coupling manufacturer s specifica tions when mounting couplings a Maximum and minimum clearance b Axial offset c Angular offset 211395595 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Installation Assembly 5 Coupling o
70. ng input elements Cover with motor mounting platform AD P Mounting the motor and adjusting the motor mounting platform 212119307 1 Motor mounting platform 4 Nut 2 Stud bolt only AD6 P AD7 P 5 Threaded column 3 Support only AD6 P AD7 P 1 Set the motor mounting platform to the required mounting position by evenly tighten ing the adjusting nuts Remove the lifting eyebolt from helical gear units in order to achieve the lowest adjustment position Touch up any damage to the paint work Align the motor on the motor mounting platform shaft ends must be in alignment and secure it Mount the input elements on the input shaft end and the motor shaft line them up with one another and correct the motor position again if necessary Put on the traction elements V belt chain etc and apply a preload by evenly ad justing the motor mounting platform Do not stress the motor mounting platform and the columns against each other when doing this Tighten all the nuts not used for adjustment in order to fix the threaded columns Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Installation Assembly 5 AD input shaft assembly 5 9 2 Only AD6 P and AD7 P Unscrew the nuts on the stud bolts before adjustment to allow the stud bolts to move axially in the support witho
71. nting position and mounting surface Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Gear Unit Design Nameplate and unit designation The gear unit designation is structured as follows P H F 032 RF 97 DRS 160M4 Size number of poles Motor Series Size Primary gear unit Series Size Flange mounted variant Planetary gear unit Hollow shaft for shrink disk Gear unit type Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 17 Gear Unit Design Nameplate and unit designation 3 2 2 Primary gear unit The following example shows the layout of the nameplate SEW EURODRIVE 76646 Bruchsal Germany K57 AQH140 1 01 1234567890 0001 08 O i 19 34 O IP 65 na pk r min 232 nepk r min 4500 Mapk Nm 665 kg 32 Made in Germany noen CLP HC 220 Synth l 2 4L 0641 543 1 210927627 fb Service factor Framax IN Maximum overhung load on the output side FRe max N Maximum overhung load on the input side with input shaft assembly AD i Gear unit reduction ratio IM Mounting position IP Degree of protection Ne max rpm maximum input speed na rpm Output speed Memax Nm maximum input torque Ma Nm Output torque Mg Nm 7 Overload torque when using an AR adapter Mns Nm 7 Locking torque of the backstop The gear unit designation is structured as follows RF 47
72. o that it is air tight The breather filter must be installed correctly again before startup After longer gear unit operation As after longer operating periods the oil might be contaminated oil sludge water etc drain the oil and thoroughly rinse the inside of the gear unit with new oil prior to conservation Observe the information in section Changing the oil in the corresponding operating instructions The inside of the gear unit can then be conserved as described above 66 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Startup go 6 Gear unit shutdown conservation INFORMATION D For gear units with contactless sealing systems consult SEW EURODRIVE For gear units without contactless sealing systems you may also use the oil type in dicated on the nameplate to perform the conservation In this case the gear unit must be completely filled with clean oil Replace the breather filter with a screw plug and fill in the oil from the highest point of the gear unit In order to provide for sufficient con servation all the gearing and bearing components must be completely covered in oil Prior to startup re install the breather filter Observe the information on the nameplate regarding the oil type and quantity 6 6 2 External conservation Clean the respective surfaces Grease the shaft near the sealing lip to separate the sealing lip of the oil seal and the sealing comp
73. ocks Under roof enclosed at constant temperature and atmospheric humidity 5 C lt 8 lt 60 C relative humidity lt 50 Long term corrosion protec tion Max 3 years with regular inspection No sudden temperature fluctuations Controlled ventilation with pesa ue ape fg and checking for intactness Standard kaai filter free from dust and dirt Protected against aggressive angara packaging vapors and shocks Long term corrosion protec tion Max 3 years with regular inspection With roof protected against rain and shocks and checking for intactness Long term packaging INFORMATION D If stored in tropical zones provide for sufficient protection against insect damage Con tact SEW EURODRIVE for differing requirements Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Gear Unit Design 3 Combination of planetary gear unit with primary gear unit 3 Gear Unit Design 3 1 Combination of planetary gear unit with primary gear unit The planetary gear units are a combination of P planetary gear unit Output stage Primary gear unit RF or KF Mount on components Motor coupling adapter and backstop The following figure shows a sample combination of a planetary gear unit a primary gear unit and a motor 1044069259 P Planetary gear unit RF Helical gear unit flange mounted KF Helical bevel gear unit flange mounted
74. ons have to be specified if the mounting position of the gear unit deviates from standard mounting positions in several directions Combinations of fixed and vari able final positions are possible Example of a gear unit based on M1 that is tilted by 20 around the drive shaft during operation and is mounted in a fixed angle of 30 around the longitudinal axis M1 M2 20 V M4 20 V M5 30 F INFORMATION Pivoted and variable mounting positions may involve restrictions concerning accesso ries and technical data Also delivery times might be longer Consult SEW EURODRIVE Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Structure of Options and Additional Features 4 Input components 4 Structure of Options and Additional Features 41 Input components The following figure shows an overview of the components on the the input side o J AD RS R AD P 31 ATIBM G Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 31 A Structure of Options and Additional Features Torque arm 42 Torque arm A torque arm is available to support the reaction torque of solid and hollow shaft gear units in the shaft mounted version The torque arm can bear tensile stress as well as thrust loads 4 2 1 Single sided torque
75. ot enough oil Oil too old Bearing damaged Check oil level correct if necessary see chapter 7 4 Check when the oil was last changed change the oil if necessary see chapter 7 6 Check bearing and replace if necessary contact customer service Oil leaking Gasket on the gear unit is not tight Sealing lip of the oil seal turned up Oil seal damaged worn Too much oil Drive installed in incorrect mounting posi tion Frequent cold starts oil foams and or high oil level Vent the gear unit observe the gear unit If oil still leaks Contact customer service Check oil seals replace if necessary Contact customer service Check oil level see chapter 7 4 Install the breather plug correctly 1 During the run in phase 24 hour runtime it is normal for small amounts of oil grease to leak from the oil seal see also DIN 3761 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Malfunctions of RF KF primary gear units Malfunctions 9 4 Malfunctions of RF KF primary gear units Fault Possible cause Remedy Unusual regular running noise Meshing grinding noise Bearing damage Check the oil replace the bearing Knocking noise Irregularity in the gearing Contact customer service Unusual irregular run ning noise Foreign objects in the oil Checking the oil Stop the drive contact customer service Oil is leaking
76. ound Apply a wax based protective coating to shaft ends and unpainted surfaces as exter nal corrosion protection e g Herm H lterhoff Hdlterol MF 1424 www hoelter hoff de INFORMATION D Consult with the respective supplier regarding the compatibility with the oil that is used and the length of corrosion protection for your particular gear unit version Observe the information in section Storage and Transport Conditions in the corre sponding operating instructions This section provides information on the possible storage periods in conjunction with adequate packaging depending on the storage location Prior to re startup observe chapter Startup in the corresponding operating instruc tions Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 67 68 7 7 1 Inspection Maintenance Preliminary work regarding inspection maintenance Inspection Maintenance Preliminary work regarding inspection maintenance Observe the following notes before you start with the inspection maintenance work A WARNING Risk of crushing if the drive starts up unintentionally Severe or fatal injuries De energize the motor before you start working on the unit Secure the motor against unintended power up A WARNING A customer machine that is not appropriately secured can fall during gear unit instal lation or removal Severe or fatal injuries e Safeguard the customer machin
77. pters Consult SEW EURODRIVE Do not weld anywhere on the drive Do not use the drive as a ground point for welding work Welding may destroy gearing parts and bearings Protect rotating drive parts such as couplings gears or belt drives using suitable de vices that protect from contact Units installed outdoors must be protected from the sun Suitable protective devices are required such as covers or roofs When using these avoid heat accumulation The operator must ensure that foreign objects do not impair the function of the gear unit e g falling objects or coverings Protect the gear unit from direct cold air currents Condensation may cause water to accumulate in the oil For the standard mounting positions the breather valve on planetary gear units is mounted at the factory and activated if the gear unit is supplied without an oil fill Check the correct mounting and the function of the breather valve Gear units are supplied with a coating suitable for use in damp areas or in the open air Repair any damage to the paint work e g on the breather valve Prerequisites for assembly Check that the following conditions have been met The information on the motor s nameplate must match the voltage supply system The drive has not been damaged during transportation or storage Ambient temperature according to the technical documentation nameplate and lu bricant table page 78 No harmful oils acids gases vapors ra
78. r to assembly 5 12 1 Assembly 1 Before installing the shrink disk clean and degrease the hub 1 and the machine shaft 2 This is very important for the reliability of torque transmission 1052851467 2 Slide the shrink disk onto the hollow shaft CAUTION The loose shrink disk could slip Risk of injury to persons and damage to property Secure the shrink disk against slipping Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 55 Installation Assembly Output shaft as hollow shaft with shrink disk 3 Check the correct position of the shrink disk 3 The shrink disk is positioned cor rectly when it is in contact with the shaft shoulder 8 NOTICE Tightening the screws 4 without installed shaft may result in the hollow shaft being deformed Possible damage to property Never tighten the locking screws 4 without the shaft installed 2 1053533067 4 Install the machine shaft 2 or slide the gear unit 5 to a stop on the machine shaft 2 Perform the mounting sequence slowly to allow the compressed air to escape around the outside of the shaft 2 1053536267 56 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Installation Assembly Output shaft as hollow shaft with shrink disk 5 Tighten the locking screws 4 manually first Tighten all locking screws by working round equally not in diametrically opposite
79. r units can be provided with the following protection and packaging types de pending on the storage and transport conditions 2 9 1 Internal corrosion protection Standard corrosion protection After the test run the test oil fill is drained out of the gear unit The remaining oil film pro tects the gear unit against corrosion for a limited period of time Long term corrosion protection After the test run the test oil fill is drained out of the gear unit and the interior space is filled will a vapor phase inhibitor The breather filter is replaced by a screw plug and en closed with the gear unit 2 9 2 Exterior corrosion protection The following measures are generally taken for exterior corrosion protection Corrosion protection is applied to bare non painted functional surfaces of shafts flanges mounting and foot surfaces on the gear unit Remove it only using an appro priate solvent which is not harmful to the oil seal Small spare parts and loose pieces such as bolts nuts etc are packed in corrosion protection plastic bags VCI corrosion protection bags Threaded holes and blind holes are covered by plastic plugs fthe gear unit elevator drive is stored longer than six months you must check the protective coating of unpainted areas as well as the paint coating regularly Areas with protective coating and or paint that has been removed may have to be re painted 2 9 3 Packaging Standard packaging The gear
80. residues have been removed For the position of the oil level plug oil drain plug and the breather valve refer to the order documents Dispose of the used oil in accordance with applicable regulations Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Inspection Maintenance 7 Changing the oil 7 6 2 Procedure A WARNING Danger of burns due to hot gear unit and hot gear unit oil Serious injury Only remove the oil level and oil drain plug very carefully 1 Observe the notes in chapter Preliminary work regarding inspection maintenance page 68 2 Place a suitable container underneath the oil drain plug 3 Remove the oil drain plug 4 Remove the oil fill plug or the breather valve If a gear unit has no oil fill plug depending on the mounting position the breather valve is used as oil filling hole 5 Drain all the oil 6 Re insert the oil drain plug 7 Fill in new oil of the same grade via the oil filling hole Usea funnel to fill the oil filter mesh max 25 um Fill the oil according to the quantity specified on the nameplate The oil quantity specified on the nameplate is an approximate value Check whether the oil level is correct using the oil sight glass oil stick When using an external oil air or oil water cooling system observe the separate operating instructions 8 Screw in the oil fill plug or the breather valve INFORMATION D Remove any d
81. ria Assembly Wien SEW EURODRIVE Ges m b H Tel 43 1 617 55 00 0 Sales Richard Strauss Strasse 24 Fax 43 1 617 55 00 30 Service A 1230 Wien http www sew eurodrive at sew sew eurodrive at Belarus Sales Minsk SEW EURODRIVE BY Tel 375 17 298 47 56 298 47 58 RybalkoStr 26 Fax 375 17 298 47 54 BY 220033 Minsk http www sew by sales sew by Belgium Assembly Brussels SEW Caron Vector Tel 32 16 386 311 Sales Research park Haasrode Fax 32 16 386 336 Service Evenementenlaan 7 http www sew eurodrive be BE 3001 Leuven info sew eurodrive be Service Compe Industrial Gears SEW Caron Vector Tel 32 84 219 878 tence Center Rue de Parc Industriel 31 Fax 32 84 219 879 BE 6900 Marche en Famenne http www sew eurodrive be service wallonie sew eurodrive be Antwerp SEW Caron Vector Tel 32 3 64 19 333 Glasstraat 19 Fax 32 3 64 19 336 BE 2170 Merksem http www sew eurodrive be service antwerpen sew eurodrive be Brazil Production Sao Paulo SEW EURODRIVE Brasil Ltda Tel 55 11 2489 9133 Sales Avenida Amancio Gaiolli 152 Rodovia Presi Fax 55 11 2480 3328 Service dente Dutra Km 208 http www sew eurodrive com br Guarulhos 07251 250 SP sew sew com br SAT SEW ATENDE 0800 7700496 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 10 89 4 0 Address List Bulgaria Sales Sofia BEVER DRIVE GmbH Tel 359 2 9151160 Bogdano
82. ripping oil immediately with an oil binding agent Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 75 76 Inspection Maintenance Checking and cleaning the breather 7 7 Checking and cleaning the breather P NOTICE Improper cleaning may result in damages to the gear unit Possible damage to property Prevent foreign objects from entering into the gear unit 1 Observe the notes in chapter Preliminary work regarding inspection maintenance page 68 2 Remove any deposits located near the breather plugs 3 Replace clogged breather plugs with new ones 7 8 Refilling grease D Observe the notes in chapter Preliminary work regarding inspection maintenance page 68 Regreasable sealing systems may be refilled with lithium soap grease see section 9 4 Use moderate pressure to force grease into each lubrication point until new grease leaks out of the sealing gap Used grease including contaminants and sand is thus pressed out of the sealing gap INFORMATION Immediately remove the old grease that leaked out Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Lubricants Lubricant selection 8 Lubricants 8 1 Lubricant selection NOTICE Selecting improper lubricants may damage the gear unit Possible damage to property Note the following The oil viscosity and type mineral synthetic that are to be used are det
83. s at least every 6 months e Check torsional play e Visually check the elastic annular gear e Check running noise for possible bearing damage Visually check the adapter for leakage e After 25 000 30 000 hours of operation Renew the anti friction bearing grease Replace oil seal do not install it in the same track Change the elastic annular gear 7 2 4 AD input shaft assembly Time interval Required maintenance inspection steps e Every 3000 operating hours at least every 6 months e Check running noise for possible bearing damage e Visually check the adapter for leakage e After 25 000 30 000 hours of operation Renew the anti friction bearing grease Replace the oil seal 70 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Inspection Maintenance Lubricant change intervals 7 3 Lubricant change intervals Change the oil more frequently when using special designs subject to more severe ag gressive ambient conditions INFORMATION lil Mineral CLP lubricants and synthetic polyalphaolefin based PAO lubricants are used for lubrication The synthetic lubricant CLP HC according to DIN 51502 shown in the following illustration corresponds to the PAO oils 30000 h 25000 5000 1 Operating hours 2 Sustained oil bath temperature Average value per oil type at 70 C INFORMATION li SEW EU
84. sembly Prerequisites for assembly The most important technical data is provided on the nameplate Additional data rel evant for operation is available in drawings order confirmations or any order specific documentation The mounting position may only be changed after consultation with SEW EURO DRIVE The warranty will become void without prior consultation Oil expansion tanks and or an oil riser pipe are required if you change to a vertical mounting position Adjust the lubricant fill quantities and the position of the breather valve accordingly Install mount the gear unit only in the specified mounting position on a level vibra tion damping and torsionally rigid support structure Do not twist housing legs and mounting flanges against each other Work on the gear unit only when the machine is not in use Secure the drive unit against unintentional power up Place an information sign near the ON switch to warn that the gear unit is being worked on The plugs for checking and draining oil and the breather valves must be freely acces sible Use plastic inserts 2 to 3 mm thick if there is a risk of electrochemical corrosion be tween the gear unit and the driven machine connection between different metals such as cast iron and high grade steel Also fit the bolts with plastic washers Always ground the gear unit housing It is important that only authorized personnel is allowed to assemble gear head units with motors and ada
85. sequence in 1 4 turn increments 1053539467 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 57 5 Installation Assembly Output shaft as hollow shaft with shrink disk 6 Observe the tightening torque in the table below Tighten the locking screws 4 by continuing to work round in 1 4 turns until you reach the tightening torque Addition ally you can visually check to see that the front lateral surfaces are aligned to the inner 9 and outer rings 10 d 1053543307 Verify the type details on your shrink disk and choose the tightening torque Shrink disk type Size Screws Rated torque Nm Tightening torque Nm 20 3191 P002 M16 41000 250 P012 M16 75500 290 P022 M16 95500 290 P032 M20 134000 570 5554 P042 M20 194000 570 P052 M20 255000 570 P062 M24 405000 980 P072 M24 525000 980 P082 M24 720000 980 INFORMATION If the taper outer ring and the taper bushing inner ring cannot be aligned on the face that holds the screws disassemble the shrink disk again and carefully clean lubricate it as shown in the next section 58 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Installation Assembly 5 Output shaft as hollow shaft with shrink disk NOTICE Improper assembly may result in risk of injury due to rotating parts Risk of injury to persons and damag
86. ss B T Oil temperature C Plug connector DIN EN 175301 803 PG9 IP65 The tightening torque for the retaining screw in the back of the plug connector for electrical connection is 0 25 Nm Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 61 6 62 Ce 6 6 1 Startup Important notes on startup Startup Important notes on startup NOTICE Improper startup may result in damage to the gear unit Possible damage to property Note the following RF KF primary gear units are normally delivered with oil fill Refer to the order doc uments for discrepancies Check the thermal rating heating for the following operating conditions High ambient temperatures over 45 C Mounting position M2 M4 and or motor speed above 1800 rpm Contact SEW EURODRIVE The most important technical data is provided on the nameplate Additional data rel evant for operation is available in drawings order confirmations or any order specific documentation Before startup check that the oil level is correct Refer to the unit s nameplate for the lubricant fill quantities Ensure that all retaining screws are tight after the gear unit has been installed Make sure that the orientation has not changed after tightening the mounting ele ments Itis essential that there is no open fire or risk of sparks when working on the gear unit Ensure that rotating shafts as well as couplin
87. t designation sseee e 16 3 3 r Mounting postions asao roO Ie Ud A ne 20 3 4 Mounting position sheets eene 21 3 5 Mounting positions of the primary gear units sseseee 26 3 6 Pivoted mounting position and variable mounting positions 29 4 Structure of Options and Additional Features nn 31 4 1 Input components t a eren ener erre nennen nnn 31 e SCDE ee UE EE 32 A3 PT100 temperature sengt 32 4 4 Oil expansion tank oil riser pipe 2 ee cece eeeeeecee eee eeeeeeeeeeteeeeeeeeaaees 33 5 Installation Assembly isisisi cee eeee eee eee eee eeeeeeeeeeeeeeeaseneseaneaeeeeeeeeeeeens 34 5 1 Required tools resources ccccccccceeeeeeeeeeececeeceeceeeeeeeeeseesenseenaeaeeeeenerees 34 RAEE foe E 34 5 3 Notes on installation MOUNTING en 35 5 4 Prerequisites for assemblv enne 36 5 5 Installing the gear unt 38 5 6 Gear units with solid ebhaft ccece eee eeeeeee eee eeneeeeeeeeteeeeeeeenaeeeeeeeaes 42 e BIEDEN 44 5 8 Coupling of AM adapter 0 c cccccccececeeeeeeeeeeeceeeceeeeeeeeeeeseseenenenaeeaeeeeeees 45 5 9 AD input shaft assembly 0 0 0 cece eect E E 48 5 10 Flange mounted gear unt 52 5 11 tele CET NEE 53 5 12 Output shaft as hollow shaft with shrink dek 55 5 13 Temperature sensor PD TIO0 nenen 61 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Contents 10 EL BT
88. t of the gear unit is indicated on the nameplate or the dimension sheet Ob serve the loads and specifications given on the nameplate Pay attention to the center of gravity of the gear unit Use suitable sufficiently rated and undamaged handling equipment Transport the gear unit without oil fill Transport the gear unit in such a way that the lifting gear is tensioned vertically only The gear unit must be transported in a manner that prevents damage to the gear unit For example impacts against exposed shaft ends can damage the gear unit Planetary gear units and planetary gearmotors are suspended from the transport points marked in the drawings below Transport straps indicated with broken lines in the following figures help balancing and supporting the planetary gear unit The following figures illustrate how to transport the gear unit Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 11 2 Safety Notes Transport 2 8 2 Foot mounted planetary gear unit The following figure shows an example of how to transport a foot mounted planetary gear unit 2 8 3 Flange mounted planetary gear unit The following figure shows an example of how to transport a flange mounted planetary gear unit 12 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Safety Notes Storage and transport conditions 2 9 Storage and transport conditions The gea
89. tation for additional information Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 2 3 2 4 2 5 Safety Notes Designated use Designated use P002 P082 series planetary gear units are gear units driven by motors for industrial and commercial systems The units may only be run at the speeds and powers shown in the technical data or on the nameplate Implementing gear unit loads other than the permitted values or operating the gear units in areas of application other than industrial and commercial systems is only permitted after consultation with SEW EURODRIVE Using these products in potentially explosive atmospheres is prohibited unless specifi cally designated otherwise In compliance with the EC Machinery Directive 2006 42 EC the planetary gear units are components for installation in machinery and systems In the scope of the EC directive you must not take the machinery into operation in the proper fashion until you have es tablished that the end product complies with Machinery Directive 2006 42 EC Other applicable documentation The following publications and documents have to be observed as well When using gearmotors also observe the safety notes for motors and primary gear units in the accompanying operating instructions Operating instructions of any attached options Target group Any mechanical work may only be performed by adequately qualified personnel Quali f
90. the backstops are subject to wear and the resulting friction causes the temperature to increase D Possible damage to property In rated operation the lift off speeds must not drop below the minimum values During startup or braking the lift off speeds may drop below the minimum levels Type Maximum locking torque of the backstop Minimum lift off speed Nm rpm AD2 RS 45 800 AD3 RS 200 670 AD4 RS 470 660 AD5 RS 630 550 AD6 RS 1430 600 AD7 RS 1430 600 AD8 RS 1430 600 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Installation Assembly Flange mounted gear unit 5 10 Flange mounted gear unit When mounting the gear unit to the torque arm and or machine frame secure the screws 1 additionally by using Loctite 640 The following figure shows an example of how flange mounted gear units are installed Retaining screws are not included in the scope of delivery 0 03 lt x S a S 9007200313904267 The following values apply to steel constructions Tightening z S Ske Throsd Quan torque Dimensions in mm Strength Screws tity classes DIN EN ISO Nm 20 S H min L min L1 A B C P002 M20 16 579 22 39 5 73 5 34 410 370 3304 P012 M20 20 579 22 41 5 73 5 32 450 410 3704 P022 M20 24 579 22 48 84 36 500 460 410g P032 M24 20 1
91. tors P002 P082 Series Malfunctions of DR DV brakes Malfunctions 9 7 Malfunctions of DR DV brakes Fault Possible cause Remedy Brake does not release Incorrect voltage on brake control unit Apply correct voltage Brake control unit failed Install a new brake control system check internal resis tance and insulation of brake coil check switchgear Max permitted working air gap exceeded because brake lining worn down Measure and set working air gap Voltage drop on supply cable gt 10 Correct connection voltage check cable cross section Inadequate cooling brake overheats Replace type BG brake rectifier with type BGE Brake coil has interturn fault or short circuit to exposed conductive part Replace complete brake and brake control system spe cialist workshop check switchgear Rectifier defective Replace the rectifier and brake coil Motor does not brake Working air gap not correct Measure and set working air gap Brake lining worn down Replace entire brake disk Incorrect braking torque Change the braking torque see motor operating instructions By the type and number of brake springs Brake BMG 05 by installing the same brake coil body design as in brake BMG 1 Brake BMG 2 by installing the same brake coil body design as in brake BMG 4 BM G only Working air gap so large that set ting nuts come into contact
92. ttp www alperton ie Israel Sales Tel Aviv Liraz Handasa Ltd Tel 972 3 5599511 Ahofer Str 34B 228 Fax 972 3 5599512 58858 Holon http www liraz handasa co il office liraz handasa co il Italy Assembly Solaro SEW EURODRIVE di R Blickle amp Co s a s Tel 39 02 96 9801 Sales Via Bernini 14 Fax 39 02 96 799781 Service 1 20020 Solaro Milano http www sew eurodrive it sewit sew eurodrive it 92 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Address List Ivory Coast Sales Abidjan SICA Tel 225 21 25 79 44 Soci t industrielle amp commerciale pour Fax 225 21 25 88 28 l Afrique sicamot aviso ci 165 Boulevard de Marseille 26 BP 1115 Abidjan 26 Japan Assembly Iwata SEW EURODRIVE JAPAN CO LTD Tel 81 538 373811 Sales 250 1 Shimoman no Fax 81 538 373855 Service Iwata http www sew eurodrive co jp Shizuoka 438 0818 sewjapan sew eurodrive co jp Kazakhstan Sales Almaty TOO CEB EBPOJIPAAB Ten 7 727 334 1880 np Palteim6eka 348 akc 7 727 334 1881 050061 r Anwar http www sew eurodrive kz Pecny6nnka KasaxcraH sew sew eurodrive kz Latvia Sales Riga SIA Alas Kuul Tel 371 6 7139253 Katlakalna 11C Fax 371 6 7139386 LV 1073 Riga http www alas kuul com info alas kuul com Lebanon Sales Beirut Gabriel Acar amp Fils sarl Tel 961 1 510 532 B P 80484 Fax 961 1 494
93. uctions Planetary Gearmotors P002 P082 Series 81 82 Lubricants Sealing greases rolling bearing greases Planetary gear unit 8 4 Sealing greases rolling bearing greases Planetary gear unit The table shows the grease types recommended by SEW EURODRIVE for operating temperatures from 20 C to 100 C Manufacturer Grease ARAL ARALUB HLP 2 BP Energrease LS EPS Castrol Spheerol EPL2 Fuchs Renolit CX TOM 15 OEM Kl ber Centoplex EP2 Kuwait Q8 Rembrandt EP2 Mobil Mobilux EP 2 Shell Alvania EP2 Texaco Mulifak EP 2 Total Multis EP 2 Castrol ll Obeen FS2 Fuchs XE Plantogel 2S INFORMATION D If the lubricant used is not listed in the above table you have to make sure that it is suitable for the intended application 8 5 Sealing grease RF KF primary gear unit and motors The anti friction bearings in RF KF primary gear units and motors are given a factory fill with the greases listed below SEW EURODRIVE recommends regreasing anti friction bearings with a grease fill at the same time as changing the oil Observe the separate operating instructions for RF KF primary gear units and motors Ambient temperature Manufacturer Type Gear unit rolling bearings 40 C 80 C Fuchs Renolit CX TOM 15 i 30 C 40 C Castrol Obeen F82 WE 20 C 40 C Aral Aralube BAB EP2 AE INFORMATION The following
94. unit is delivered on a pallet without cover Application Land transport Long term packaging The gear unit is delivered in a wooden box that is also appropriate for sea transport Application Sea transport and or for long term storage Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series 13 Safety Notes Storage and transport conditions 2 9 4 Storage conditions NOTICE Improper storage may result in damages to the gear unit Possible damage to property a cS During storage up to startup the gear unit must be stored in a shock free manner in order to prevent damage to the rolling bearing races The output shaft must be rotated at least one full rotation every six months so that the position of the roller elements in the bearings of the input and output shafts changes INFORMATION lil The gear units are delivered without oil different protection systems are required de pending on the storage period and storage conditions as shown in the table below EEN EE GE Storage location Storage duration Under roof enclosed at constant temperature and atmospheric Standard corrosion protection humidity 5 C lt 9 lt 60 C relative humidity lt 50 ei Sg Max 6 months with intact surface No sudden temperature fluctuations Controlled ventilation with corrosion protection Standard packaging filter free from dust and dirt Protected against aggressive vapors and sh
95. ut restriction Do not tighten the nuts until the final adjustment position has been reached Do not adjust the motor mounting platform using the support 5 9 3 AD ZR input shaft assembly with centering shoulder Mounting applications on the input shaft assembly with centering shoulder 1 Retaining bolts of a suitable length must be used to secure the application The length of the new bolts is calculated as follows Y j SE 212121483 I t a t Screw in depth see table a Thickness of the application s Retaining thread see table Round down the calculated screw length to the next smaller standard length 2 Remove the retaining screws from the centering shoulder 3 Clean the contact surface and the centering shoulder 4 Clean the threads of the new bolts and apply a bolt locking compound e g Loctite 243 to the first few threads 5 Attach the application to the centering shoulder and tighten the retaining screws with the specified tightening torque T see table Screw in depth Retaining thread Tightening torque Type T for connection screws of strength class t mm s 8 8 Nm AD2 ZR 25 5 M8 25 AD3 ZR 31 5 M10 48 AD4 ZR 36 M12 86 AD5 ZR 44 M12 86 AD6 ZR 48 5 M16 210 AD7 ZR 49 M20 410 AD8 ZR 42 M12 86 Assembly and Operating Instructions Plan
96. vetz Str 1 Fax 359 2 9151166 BG 1606 Sofia bever mail bg Cameroon Sales Douala Electro Services Tel 237 33 431137 Rue Drouot Akwa Fax 237 33 431137 B P 2024 electrojemba yahoo fr Douala Canada Assembly Toronto SEW EURODRIVE CO OF CANADA LTD Tel 1 905 791 1553 Sales 210 Walker Drive Fax 1 905 791 2999 Service Bramalea ON L6T 3W1 http www sew eurodrive ca watson sew eurodrive ca Vancouver SEW EURODRIVE CO OF CANADA LTD Tel 1 604 946 5535 Tilbury Industrial Park Fax 1 604 946 2513 7188 Honeyman Street b wake sew eurodrive ca Delta BC V4G 1G1 Montreal SEW EURODRIVE CO OF CANADA LTD Tel 1 514 367 1124 2555 Rue Leger Fax 1 514 367 3677 Lasalle PQ H8N 2V9 a peluso sew eurodrive ca Additional addresses for service in Canada provided on request Chile Assembly Santiago de SEW EURODRIVE CHILE LTDA Tel 56 2 75770 00 Sales Chile Las Encinas 1295 Fax 56 2 75770 01 Service Parque Industrial Valle Grande http www sew eurodrive cl LAMPA ventas sew eurodrive cl RCH Santiago de Chile P O Box Casilla 23 Correo Quilicura Santiago Chile China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Tel 86 22 25322612 Assembly No 46 7th Avenue TEDA Fax 86 22 25323273 Sales Tianjin 300457 info sew eurodrive cn Service http www sew eurodrive com cn Assembly Suzhou SEW EURODRIVE Suzhou Co Ltd Tel 86 512 62581781 Sales 333 Suhong Middle Road Fax 86 512 62581783 Service Suzhou Industrial Park suzhou sew eurodrive cn
97. w eurodrive pl 24 Hour Service Tel 48 602 739 739 48 602 SEW SEW serwis sew eurodrive pl Portugal Assembly Coimbra SEW EURODRIVE LDA Tel 351 231 20 9670 Sales Apartado 15 Fax 351 231 20 3685 Service P 3050 901 Mealhada http www sew eurodrive pt infosew sew eurodrive pt 94 Assembly and Operating Instructions Planetary Gearmotors P002 P082 Series Address List Romania Sales Bucharest Sialco Trading SRL Tel 40 21 230 1328 Service str Madrid nr 4 Fax 40 21 230 7170 011785 Bucuresti sialco sialco ro Russia Assembly St Petersburg ZAO SEW EURODRIVE Tel 7 812 3332522 7 812 5357142 Sales P O Box 36 Fax 7 812 3332523 Service 195220 St Petersburg Russia http www sew eurodrive ru sew sew eurodrive ru Senegal Sales Dakar SENEMECA Tel 221 338 494 770 M canique G n rale Fax 221 338 494 771 Km 8 Route de Rufisque senemeca sentoo sn B P 3251 Dakar http Awww senemeca com Serbia Sales Beograd DIPAR doo Tel 381 11 347 3244 381 11 288 Ustanicka 128a 0393 PC Ko amp um IV floor Fax 381 11 347 1337 SCG 11000 Beograd office dipar rs Singapore Assembly Singapore SEW EURODRIVE PTE LTD Tel 65 68621701 Sales No 9 Tuas Drive 2 Fax 65 68612827 Service Jurong Industrial Estate http www sew eurodrive com sg Singapore 638644 sewsingapore sew eurodrive com Slovakia Sales Bratislava SEW Eurodrive SK s r o Tel 421 2

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