3 - SEW-Eurodrive
Contents
1. 27 Operation EIS eee 27 Overload capacity 30 AOD AIP siras 32 Service 8064 32 Startup Flow diagramr i etit tmt 26 Operating status sss 23 Setpoint selection 23 Step by step ne re 25 Track compensation 25 T Technical data Dimensions sess 36 35 General information 33 LINO Miller vost steve ete s 33 Unit dala iiie a 94 Temperature change over time 30 Temperature 31 Terminal description 20 TOUCH QUANG ni eret ecrire tortue 15 Track compensation 25 U UL compliant installation 14 Unit design Size 2 TPS10A040 9 Size 4 TPS10A160 10 Unit designation see 7 USS21A serial interface option 11 W NETERA 4 Waste disposal 5 Operating Instructions MOVITRANS TPS10A Stationary Converters Address List 1 Address List Germany Headquarters Bruchsal SEW EURODRIVE GmbH amp Co KG Tel2. 10 V 40 mA 40 mA 0 100 IL flashing o io o Setpoint 100 fixed 100 ms Steady green light o St Setpoint 50 I fixed 20 ms Green yel low flashing valet i Setpoint 100 I fixed 20 ms Steady green light In case of a setpoint change the drive moves to the new setpoint using the respective ramp Check that the correct setting has been made for DIP switch S11 with the setpoint selection analog input Al11 Al12 active signal for current setpoints 40 mA 40 mA V signal for voltage setpoints 10 V 10 V factory setting The compensation of the line conductor usually takes place during startup This step requires the variable setting of the load current I This means that you have to set the setpoint selection analog input Al11 Al12 active 0 signal on DIO4 and DI 5 and set the initial setpoint 0 1 C10 V or C40 mA on 11 12 Operating Instructions MOVITRANS TPS10A Stationary Converters Startup go 4 Startup steps 42 Startup steps Track compensation Step by step star tup procedure The inductance of the line conductor increases as the cable length increases This inductive reactance must be compensated by connecting compensation capacitors in series track compensation For more information on this topic refer to the MOVITRANS TAS10A transformer module operating instructions in the sections Wiring diagrams for l
3. 49 7251 75 0 Production Ernst Blickle StraBe 42 Fax 49 7251 75 1970 Sales D 76646 Bruchsal http Awww sew eurodrive de P O Box sew sew eurodrive de Postfach 3023 D 76642 Bruchsal Service Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1710 Competence Center Gear units Ernst Blickle StraBe 1 Fax 49 7251 75 1711 Motors D 76676 Graben Neudorf sc mitte gm sew eurodrive de Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1780 Electronics Ernst Blickle StraBe 42 Fax 49 7251 75 1769 D 76646 Bruchsal sc mitte e sew eurodrive de North SEW EURODRIVE GmbH amp Co KG Tel 49 5137 8798 30 Alte Ricklinger StraBe 40 42 Fax 49 5137 8798 55 D 30823 Garbsen near Hannover sc nord sew eurodrive de East SEW EURODRIVE GmbH amp Co KG Tel 49 3764 7606 0 Dankritzer Weg 1 Fax 49 3764 7606 30 D 08393 Meerane near Zwickau sc ost sew eurodrive de South SEW EURODRIVE GmbH amp Co KG Tel 49 89 909552 10 DomagkstraBe 5 Fax 49 89 909552 50 D 85551 Kirchheim near M nchen sc sued sew eurodrive de West SEW EURODRIVE GmbH amp Co KG Tel 49 2173 8507 30 SiemensstraBe 1 D 40764 Langenfeld near D sseldorf Fax 49 2173 8507 55 sc west sew eurodrive de Drive Service Hotline 24 Hour Service 49 180 5 SEWHELP 49 180 5 7394357 Additional addresses for service in Germany provided on request France Production Haguenau SEW USOCOME Tel 33 3 88 73 67 00 Sales 48 54 route de Souffl
4. Mains frequency fmains 50 Hz 60 Hz 5 Rated mains current Imains 6 0 Aac 24 0 Aac at Vmains 3 x 400 Vac Output Rated output power Pn 4 kW 16 kw Rated output current la N 10 Aac 40 Aac Load current IL 7 5 Aac 30 0 Aac Rated output voltage Ua N 400 Vac Output frequency fa 25 kHz Gyrator impedance Xg 53 3 Q 13 3 Q General Power loss at Ig Py 300 W 1800 W Cooling air consumption 80 m h 48 ft min 360 m h 216 ft min Mass 5 9 kg 12 98 Ib 26 3 kg 57 86 Ib Dimensions WxHxT 130 x 335 x 207 mm 280 x 522 x 227 mm 5 12 x 13 19 x 8 15 in 11 02 x 20 55 x 8 94 in Operating Instructions MOVITRANS TPS10A Stationary Converters Technical Data Electronics data 6 4 Electronics data MOVITRANS TPS10A General electronics data Voltage supply X10 1 REF1 10 V 5 0 Imax 3 mA Reference voltages for setpoint potenti for setpoint potentiometer X10 3 REF2 10 V 0 5 Imax 3 mA ometer Setpoint input 4X10 2 lj4 210 V 10V 0 100 I 14 2 40 40 mA 0 100 IL Al11 Al12 X10 4 Resolution 10 bit sampling time 800 us Resolution 10 bit sampling time 800 us differential input R 40 kQ external voltage supply Rj 2500 Rj 20 KQ supply from X10 1 X10 3 Auxiliary supply X10 16 V 24 current carrying capacity Ima 200 mA output VO24 External voltage X10 24 VN 24 Vic 15 20 range 19 2 30 Vpc according to EN 6113
5. when power is switched on Before removing the protective cover disconnect the unit from the supply system Dangerous voltages may still be present for up to 10 minutes after disconnection from the power supply source The unit has IPOO enclosure with removed protective cover Dangerous voltages are present at all subassemblies except for the control electronics The unit must be closed during operation When the unit is switched on dangerous voltages are present at the output terminals as well as any connected cables and terminals This is also the case when the unit is inhibited The fact that the status LED V1 and other display elements are no longer illuminated does not indicate that the unit has been disconnected from the power supply and does not carry any voltage Safety functions within the unit may cause system standstill Removing the source of the malfunction or performing a reset can result in an automatic restart of the system If safety reasons prohibit this action disconnect the unit from the power supply before correcting the fault Operating Instructions MOVITRANS TPS10A Stationary Converters Installation Type designation nameplates and scope of supply 3 Installation 3 1 Type designation nameplates and scope of supply Sample type designation T PS 10 A 160 NF 0 503 1 L Version 1 customized Connection type 3 3 phase power supply connection Radio interference level 0 no radio interfe
6. 1 sure that DI 1 1 d Output stage inhibit Yellow Steady Vz undervoltage Ka o Power supply voltage too Connect to correct supply volt light Fault message low age 400 500 V only Design power supply system No output stage Voltage drop too large on line so that the voltage drop is inhibit power supply system line relatively small Check power supply system Phase fault of power sup line and fuses ply system line fuse Operating Instructions MOVITRANS TPS10A Stationary Converters d SS 5 Operation and Service SS Fault reset lt 5 2 Fault reset Fault reset 5 3 X Auto reset Function descrip tion Switching on off Auto reset Operating Instructions Proceed as follows Remove the cause of the fault e Carry out the edge change 1 O0 at the binary input X10 9 DIO to trigger a reset or e Carry out the edge change 1 0 at the binary input X10 11 DI 2 to reset the faults The unit is now ready for operation again function Important The auto reset function must not be used in systems where the automatic restart represents a risk of injury to persons or damage to equipment The auto reset function of the MOVITRANS TPS10A stationary converter offers the op tion of resetting faults automatically when they occur on the unit The following faults can be reset e Overcurrent External fault e Overtemperature Th
7. ES Bi ele ie lee E uiii 27 5 2 Fault reset eicere a ede ue eae ee aed 29 5 9 Auto reset UniGene a eth Cede ener ph etri 29 5 4 Overload capacity us 30 515 Cut Off limite rite tette e ier 31 5 6 Electronics Service iii 32 6 Technical Dat 1 33 6 1 General information 33 Aa ETE E E a uera ohms eg ee iot dise 33 6 3 Uni data e ette 94 6 4 Electronics data 35 6 5 DIMENSIONS 2 ccce db eae Tree de 36 FEN eum 39 Operating Instructions MOVITRANS TPS10A Stationary Converters Important Notes 1 Important Notes Safety and warning notes LI Designated use Always observe the safety and warning instructions in this publication Hazard Possible consequences Severe or fatal injuries Hazardous situation Possible consequences Slight or minor injuries Harmful situation Possible consequences Damage to the drive and the environment Tips and useful information OORS A requirement of fault free operation and fulfillment of any rights to claim under guarantee is that you adhere to the information in the operating instructions Read the operating instructions before you start operating the unit The operating instructions contain important information about service and should be kept in the vicinity of the unit MOVITRANS TPS10A stationary converters are i
8. Ibn EI Heithem Fax 216 1 4329 76 SMMT 2014 M grine Erriadh Turkey Assembly Istanbul SEW EURODRIVE Tel 90 216 4419163 216 4419164 Sales Hareket Sistemleri Sirketi 216 3838014 Service Bagdat Cad Koruma Cikmazi No 3 Fax 90 216 3055867 TR 34846 Maltepe ISTANBUL sew sew eurodrive com tr USA Production Greenville SEW EURODRIVE INC Tel 1 864 439 7537 Assembly 1295 Old Spartanburg Highway Fax Sales 1 864 439 7830 Sales P O Box 518 Fax Manuf 1 864 439 9948 Service Lyman S C 29365 Fax Ass 1 864 439 0566 Telex 805 550 http www seweurodrive com cslyman seweurodrive com Assembly San Francisco SEW EURODRIVE INC Tel 1 510 487 3560 Sales 30599 San Antonio St Fax 1 510 487 6381 Service Hayward California 94544 7101 cshayward seweurodrive com Philadelphia PA SEW EURODRIVE INC Tel 1 856 467 2277 Pureland Ind Complex Fax 1 856 845 3179 2107 High Hill Road P O Box 481 csbridgeport seweurodrive com Bridgeport New Jersey 08014 Dayton SEW EURODRIVE INC Tel 1 937 335 0036 2001 West Main Street Fax 1 937 440 3799 Troy Ohio 45373 cstroy seweurodrive com Dallas SEW EURODRIVE INC Tel 1 214 330 4824 3950 Platinum Way Fax 1 214 330 4724 Dallas Texas 75237 csdallas seweurodrive com Additional addresses for service in the USA provided on request Venezuela Assembly Valencia SEW EURODRIVE Venezuela S A Tel 58 241 832 9804 Sales Av Norte Sur No 3 Galpon 84 319 Fax 58 241 838 6275 Service Zona Industrial Municipal
9. emission with EMC compli Class A limit according to EN 55011 and EN 55014 meets ant installation EN 61800 3 Ambient temperature 0 C 40 C Climate class EN 60721 3 3 class 3K3 Storage and shipping temperature 25 75 C EN 60721 3 3 class 3K3 Enclosure size 2 TPS10A040 IP20 size 4 TPS10A160 IPOO IP10 with installed touch guard Pollution class 2 according to IEC 60664 1 VDE 0110 1 Operating mode DB EN 60149 1 1 and 1 3 Installation altitude h lt 1000 m 3300 ft la N reduction 1 per 100 m 330 ft of 1000 m 3300 ft to max 2000 m 6600 ft Resistance to vibration Fulfills EN 50178 Relative humidity lt 95 no moisture condensation 1 For long term storage connect to power supply every two 2 years for at least 5 minutes otherwise the unit s service life may be shortened 6 2 Line filter 50462AXX Figure 19 Line filter Type Less max Bina X Y R Terminal Ground stud Current Part number mm mm mm mm mm mm mm A NF 014 503 225 80 50 20 210 5 5 4 M5 9 827 116 X NF 035 503 275 100 60 30 255 5 5 10 M5 35 827 1283 Operating Instructions MOVITRANS TPS10A Stationary Converters 34 6 3 Technical Data Unit data Unit data MOVITRANS TPS10A TPS10A040 NFO 503 1 TPS10A160 NFO 503 1 Part number 826 979 3 826 980 7 Input Supply voltage Vmains 380 Vac 10 500 Vac 10
10. eurodrive hu India Assembly Baroda SEW EURODRIVE India Pvt Ltd Tel 91 265 2831086 Sales Plot No 4 Gide Fax 91 265 2831087 Service Por Ramangamdi Baroda 391 243 mdoffice seweurodriveindia com Gujarat Technical Offices Bangalore SEW EURODRIVE India Private Limited Tel 91 80 22266565 308 Prestige Centre Point Fax 91 80 22266569 7 Edward Road salesbang seweurodriveinindia com Bangalore Mumbai SEW EURODRIVE India Private Limited Tel 91 22 28348440 312 A 3rd Floor Acme Plaza Fax 91 22 28217858 Andheri Kurla Road Andheri E salesmumbai seweurodriveindia com Mumbai Ireland Sales Dublin Alperton Engineering Ltd Tel 353 1 830 6277 Service 48 Moyle Road Fax 4353 1 830 6458 Dublin Industrial Estate Glasnevin Dublin 11 Israel Sales Tel Aviv Liraz Handasa Ltd Tel 972 3 5599511 Ahofer Str 34B 228 Fax 972 3 5599512 58858 Holon lirazhandasa barak online net Italy Assembly Milano SEW EURODRIVE di R Blickle amp Co s a s Tel 39 2 96 9801 Sales Via Bernini 14 Fax 39 2 96 799781 Service 1 20020 Solaro Milano sewit sew eurodrive it Ivory Coast Sales Abidjan SICA Tel 225 2579 44 Ste industrielle et commerciale pour l Afrique Fax 4225 2584 36 165 Bld de Marseille B P 2323 Abidjan 08 Japan Assembly Toyoda cho SEW EURODRIVE JAPAN CO LTD Tel 81 538 373811 Sales 250 1 Shimoman no Fax 81 538 373814 Service Toyoda cho Iwata gun sewjapan sew eurodrive co jp Shizuoka prefecture 438 0818 Korea Assembly Ansan City SE
11. mode 2 DI 3 12 outputs Setpoint mode 4 13 Setpoint mode B a 7 Diop 14 Ref X10 DIO DIO5 DCOM 15k Ref binary 24 V output VO24 16 outputs Reference potential binary signals HT DGND 17 DGND 18 i Fault DO 2_ 19 i Higher level 20 1 controller Ready pogo 21 A 22 bd Reference potential binary signals DGND 23 24 V input 24 24 H ON L E No function M 5 W I Changeover I signal U signal 5 d Factory setting is U signal i E H 1 H ic 2 bog il E CEE ESS a o Io j E 10 AGND Reference potential 10 V analog signals DGND Reference potential 24 V binary signals Protective earth shielding 55331AEN Figure 10 Control unit wiring diagram for MOVITRANS TPS10A e Ifthe binary inputs are set with the 24 V DC voltage supply X10 16 VO24 you must install the X10 15 X10 17 DCOM DGND jumper at the control unit The S11 DIP switch is only accessible when the terminal unit has been removed The resistance R11 min must be at least 4 7 Operating Instructions MOVITRANS TPS10A Stationary Converters 19 3 Installation Wiring diagram for control unit TPS10A Description of terminal functions power section and control unit Terminal Function X1 1 2 3 L1 L2 L3 Power supply connection X2 4 5 G1 G2 Gyrator connection X3 6 9 Hu Curr
12. 1 2 supply V124 Binary inputs DIOODIO5 Isolated via optocoupler EN 61131 2 Ri 3 0 IE 10 mA PLC compatible sampling time 400 us Signal level 418 430V 1 Contact closed according to EN 61131 2 9 45V 0 Contact open Control functions X10 9 DI O With fixed assignment controller inhibit X10 10 DI 1 With fixed assignment Ext fault X10 11 DI 2 With fixed assignment Auto reset X10 12 DI 3 With fixed assignment Current control mode 1 mode 2 X10 13 DI 4 With fixed assignment Setpoint mode A X10 14 5 With fixed assignment Setpoint mode B Binary outputs DO and DO 2 PLC compatible EN 61131 2 response time 400 us Important Do not apply external voltage Imax 50 mA short circuit proof Signal level O 0V 1 24V Control functions X10 19 DO 2 With fixed assignment Fault X10 21 DO With fixed assignment Ready for operation Reference terminals X10 8 AGND Reference potential for analog signals Al11 12 REF1 REF2 X10 17 X10 23 DGND Reference potential for binary signals X10 15 DCOM Reference for binary inputs DIOG DIOS Permitted line cross section Single core 0 20 1 5 mm AWG24 16 Double core 0 20 1 mm AWG24 17 1 The unit provides a current of Imax 400 mA for 24 VLC outputs X10 16 VO24 X10 19 DO 2 and X10 21 An external 24 Vpc supply support voltage can be connected so that the electronic components remain r
13. 12 toggle signal 40 40 mA V signal 10 10 V factory setting V signal 12 No function Assignment of electronics terminals and labeling tile ECKE Cool 5 8 is 9 9 S 8 58 ale eleilei e el elle lei lei 03880AXX Figure 11 Electronics terminals and labeling tile 20 Operating Instructions MOVITRANS TPS10A Stationary Converters Installation Installing and removing a terminal unit 3 11 Operating Instructions MOVITRANS TPS10A Stationary Converters Installing and removing a terminal unit Remove or mount terminal unit only with switched off unit disconnected from power supply You can remove the entire terminal unit from the control module to facilitate installation of the control cables and to easily replace the unit in case it has to be serviced Proceed as follows 1 Open the flap on the terminal unit 2 Loosen retaining screws A and B they are captive screws and cannot fall out 3 Remove the terminal unit from the control module Figure 12 Removing the terminal unit AAG 7 V e OWN NS WOOK VAN WA A OG Ei W A SA 8 d NY NUE y V Follow the instructions in reverse order whe
14. 3 X10 9 X10 12 Operating status Operation LED V1 DIOO DIS3 o Controller inhibit Steady yellow light 1 o Enable with current control mode 1 Flashing green yellow light DT Enable with current control mode 2 Steady green light Make sure the controller inhibit operating status is active for startup 0 signal on DIOO connect X10 9 with DGND when the power supply is switched on The following setpoint selections can be made at the TPS10A stationary converter via binary inputs X10 13 Setpoint mode A DIZ4 and X10 14 Setpoint mode B DI 5 X10 13 X10 14 Setpoint selection Ramp time Operation DIO4 DIS5 Ref 100 Ij LED V2 o o Analog input Al11 Al12 active 200 ms Green 10 V 10 V 40 40 mA A 0 100 96 I flashing GC o Analog input Al11 Al12 active 600 ms Green 10 V 10 V 40 mA 40 mA 0 100 flashing o 1 Setpoint 100 I fixed 200 ms Steady green light 1 Setpoint 100 I fixed 600 ms Steady green light Operating Instructions MOVITRANS TPS10A Stationary Converters 4 23 4 24 qu Current control mode 2 Startup Operating status and setpoint selection X10 13 X10 14 Setpoint selection Ramp time Operation DI 4 DIO5 Ref 100 Ij LED V2 0 0 Analog input Al11 Al12 active 20 ms Green 10 V
15. Gearmotors Industrial Gear Units Drive Electronics Drive Automation Services PE MOVITRANS Stationary Energy Supply MOVITRANS TPS10A Stationary Converters Edition 09 2004 11304812 EN Operating Instructions SEW EURODRIVE Driving the world Contents 1 Important Notes ss sssssnnnnnnennnnnnnennnnnnnnenennnnens 4 d 2 Satety dE 6 CC annee 7 3 1 Type designation nameplates and scope of supply 7 3 2 Unit design size 2 TPS10A040 sse 9 8 3 Unit design size 4 TPS10A160 sss 10 3 4 Serial interface option type USS21A DHG 2221 11 3 5 Installation notes 12 3 6 UL compliant installation 14 e ceu ete teh tbe e eque e ets 15 3 8 Wiring diagram size 2 16 3 9 Wiring diagram size 4 17 3 10 Wiring diagram for control unit TPS10A ssssssses 19 3 11 Installing and removing a terminal unit 21 3 12 Connection of the serial interface option type USS21A RS 232 22 WE Uu TT EE 23 g 4 1 GE status and setpoint selection 23 SN die Ee EEA nt E TAN 25 VF 5 Operation DEEN cidit Ee UK FIDE ERE uid 27
16. ITRANS TPS10A160 stationary converter as size 4 follows Vertical installation Horizontal installation GD L2 L3 NF Q LT L2 L MOVITRANS TPS10A X2 N C G1 G2 N C G1 G2 l N C X2 X3 MOVITRANS TAS10A MOVITRANS TAS10A N C LA1 LI1 LI2 LA2 N C LA1 LI1 N C LI2 LA2 PE 55528AEN Figure 8 Power section wiring diagram for MOVI TRANS TPS10A160 Twisted cables Short circuit hoop for startup of TPS10A160 without connected line cables Connection conductor rail Shielded cables EGNE DS Version A TAS10A160 connected to TPS10A160 using connection conductor rails Version B TAS10A160 connected to TPS10A160 using twisted cables Operating Instructions MOVITRANS TPS10A Stationary Converters 17 18 Versions Version A Version B Installation Wiring diagram size 4 TPS10A160 The TAS10A160 transformer module can be connected to the TPS10A160 stationary converter using version A or B With this version use standardized connection conductor rails to connect the TAS10A160 transformer module to the TPS10A160 stationary converter The rails are included in the delivery scope of the TAS10A160 transformer module The following figure shows the preferred installation vertically on top of one another and the connection of the units using conductor rails 55306AXX Figure 9 Connection conductor rails for MOVITRANS TPS10A160 and TAS10A160 1 MOVITRANS TP
17. MOVITRANS TPS10A040 unit design Power section Control unit X1 Power supply connection L1 1 L2 2 L3 3 X5 Connection for power shield clamp X4 Connection for DC link connection Uz Uz X4 PE connection QD X2 Gyrator connection G1 4 G2 5 Terminal has no function X6 Connection for power shield clamp X3 Current feedback I 6 1 9 X3 PE connection Operation LEDs V1 V2 V3 Retaining screw A for terminal unit Terminal unit for control leads detachable Flap on terminal unit with labeling tile X10 Electronics terminal strip Retaining screw B for terminal unit Screw for electronics shield clamp Operating Instructions MOVITRANS TPS10A Stationary Converters 54706AXX Installation Unit design size 4 TPS10A160 3 3 Unit design size 4 TPS10A160 M 2 I ml 5 6 12 13 14 15 16 wi v2 ya 17 18 71 8 9 10 11 55531AXX Figure 4 MOVITRANS TPS10A160 unit design 1 Power section 2 Control unit 3 X1 PE connection D 4 X1 Power supply connection L1 1 L2 2 L3 3 5 X4 Connection for DC link connection Uz Uz 6 X4 PE connection 7 Terminal has no function 8 X2 Gyrator connection G1 4 G2 5 9 X3 Current feedback I 6 1 9 10 Terminal has no function 11 X3 PE connection 12 Operation LEDs V1 V2 V3 13 Retaining screw A for terminal unit 14 Terminal u
18. Norte sewventas cantv net Valencia Estado Carabobo sewfinanzas cantv net 03 2005 41 EURODRIVE SEW EURODRIVE Driving the world Gearmotors Industrial Gear Units Drive Electronics Drive Automation Services How were driving the world With people who think fast and develop the future with you TES E With a global presence that offers responsive and reliable solutions Anywhere With a worldwide service network that is always close at hand With drives and controls that automatically improve your productivity With innovative technology that solves tomorrow s problems today With comprehensive knowledge in virtually every branch of industry today With online information and software updates With uncompromising quality that reduces the cost and complexity of daily operations via the Internet available around the clock SEW EURODRIVE Driving the world ty SEW EURODRIVE GmbH amp Co KG Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com
19. S10A160 stationary converter 2 Connection conductor rails 3 MOVITRANS TAS10A160 transformer module 4 Connection conductor rails detail view For more information on this topic refer to the MOVITRANS TAS10A Transformer Module operating instructions With this version you use twisted cables and connect the output choke HD003 at output X2 G1 G2 to link the TAS10A160 transformer module to the TPS10A160 stationary converter Output choke HD003 Part number 813 5584 Inside diameter d 88 mm 4 46 in For line cross sections 216 mm AWG 6 Operating Instructions MOVITRANS TPS10A Stationary Converters Installation Wiring diagram for control unit TPS10A 3 10 Wiring diagram for control unit TPS10A Control unit size Connect the control unit of the MOVITRANS TPS10A040 or TPS10A160 stationary 2and4 converter as follows 10 V 10 V MOVITRANS TPS10A X10 R11 j0 dbi Ee TU 10V pi 1 Al11 2 10 V ei REF2 3 AM2 4 M 5 6 7 gt Binary Reference potential analog signals AGND 8 inputs Controller inhibit DI 9 1 JExt fault Dei 10 Auto reset a DIZ2 11 Binary Current control mode 1
20. W EURODRIVE KOREA CO LTD Tel 82 31 492 8051 Sales B 601 4 Banweol Industrial Estate Fax 82 31 492 8056 Service Unit 1048 4 Shingil Dong master sew korea co kr Ansan 425 120 Latvia Sales Riga SIA Alas Kuul Tel 371 7139386 Katlakalna 11C Fax 371 7139386 LV 1073 Riga info alas kuul ee Lebanon Sales Beirut Gabriel Acar amp Fils sarl Tel 961 1 4947 86 B P 80484 961 1 4982 72 Bourj Hammoud Beirut 961 3 2745 39 Fax 961 1 4949 71 gacar beirut com 38 03 2005 1 Address List Lithuania Sales Alytus UAB Irseva Tel 370 315 79204 Merkines g 2A Fax 370 315 56175 LT 62252 Alytus info irseva lt www sew eurodrive H Luxembourg Assembly Brussel CARON VECTOR S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www caron vector be info caron vector be Malaysia Assembly Johore SEW EURODRIVE SDN BHD Tel 60 7 3549409 Sales No 95 Jalan Seroja 39 Taman Johor Jaya Fax 60 7 3541404 Service 81000 Johor Bahru Johor kchtan pd jaring my West Malaysia Mexico Assembly Queretaro SEW EURODRIVE Sales and Distribution Tel 52 442 1030 300 Sales S A de C V Fax 52 442 1030 301 Service Privada Tequisquiapan No 102 scmexico seweurodrive com mx Parque Ind Queretaro C P 76220 Queretaro Mexico Morocco Sales Casablanca S R M Tel 212 2 6186 69 6186 70 6186 Soci t de R alisa
21. age supply systems with a non earthed star point IT systems 14 Operating Instructions MOVITRANS TPS10A Stationary Converters Installation Touch guard 3 7 Touch guard Touch guard The MOVITRANS TPS10A160 size 4 units include two 2 touch guard elements and eight 8 retaining screws as standard Install the touch guard on both covers of the power section terminals 01470BXX Figure 6 Touch guard for MOVITRANS TPS10A160 The MOVITRANS TPS10A160 units have an enclosure rating of IP10 with and IPOO without the touch guard Operating Instructions MOVITRANS TPS10A Stationary Converters 15 16 Installation Wiring diagram size 2 TPS10A040 3 8 Wiring diagram size 2 TPS10A040 Connect the power section of the MOVITRANS TPS10A040 stationary converter as Power section size 2 follows X1 MOVITRANS TPS10A G1 G2 N C l 1 G1 G2 X2 MOVITRANS TAS10A LI l 2 Figure 7 Power section wiring diagram for MOVITRANS TPS10A040 1 Twisted cables 2 Short circuit hoop for startup of TPS10A040 without connected line cables X2 X3 X3 Quinn east ea aes eat Ed 1 54737AXX Operating Instructions MOVITRANS TPS10A Stationary Converters Installation 3 Wiring diagram size 4 TPS10A160 3 9 Wiring diagram size 4 TPS10A160 Power section Connect the power section of the MOV
22. am 2013 Capetown SEW EURODRIVE PROPRIETARY LIMITED Tel 27 21 552 9820 Rainbow Park Fax 27 21 552 9830 Cnr Racecourse amp Omuramba Road Telex 576 062 Montague Gardens dswanepoel sew co za Cape Town P O Box 36556 Chempet 7442 Cape Town Durban SEW EURODRIVE PROPRIETARY LIMITED Tel 27 31 700 3451 2 Monaceo Place Pinetown Durban P O Box 10433 Ashwood 3605 Fax 27 31 700 3847 dtait sew co za 03 2005 Address List 1 Spain Assembly Bilbao SEW EURODRIVE ESPANA S L Tel 34 9 4431 84 70 Sales Parque Tecnol gico Edificio 302 Fax 34 9 4431 84 71 Service E 48170 Zamudio Vizcaya sew spain sew eurodrive es Sweden Assembly J nk ping SEW EURODRIVE AB Tel 46 36 3442 00 Sales Gnejsv gen 6 8 Fax 46 36 3442 80 Service S 55303 J nk ping http www sew eurodrive se Box 3100 S 55003 J nk ping info sew eurodrive se Switzerland Assembly Basel Alfred Imhof A G Tel 41 61 41717 17 Sales Jurastrasse 10 Fax 41 61 41717 00 Service CH 4142 M nchenstein bei Basel http www imhof sew ch info imhof sew ch Thailand Assembly Chon Buri SEW EURODRIVE Thailand Ltd Tel 66 38 454281 Sales Bangpakong Industrial Park 2 Fax 66 38 454288 Service 700 456 Moo 7 Tambol Donhuaroh sewthailand sew eurodrive co th Muang District Chon Buri 20000 Tunisia Sales Tunis T M S Technic Marketing Service Tel 216 1 4340 64 1 4320 29 7 rue
23. ceeding the values stipulated in EN 50178 Waste disposal Please follow the latest instructions Dispose of the following materials in accordance with the regulations in force Electronics scrap circuit boards Plastic housing Sheet metal e Copper etc Operating Instructions MOVITRANS TPS10A Stationary Converters Safety Notes 2 Safety Notes Installation and startup Operation and Service Never install damaged products or take them into operation Submit a complaint to the shipping company immediately in the event of damage Installation startup and service work to be executed by trained personnel only observing applicable accident prevention guidelines and the regulations in force e g EN 60204 VBG 4 DIN VDE 0100 0113 0160 Follow the specific instructions during installation and startup of the other components Ensure that preventive measures and protection devices apply with the applicable regulations e g EN 60204 or EN 50178 Required preventive measures Grounding the unit Required protection device Overcurrent protection devices The unit meets all requirements for safe disconnection of power and electronics connections in accordance with EN 50178 All connected circuits must also satisfy the requirements for safe disconnection Take appropriate measures for example connect binary input DI CONTROL LER INHIBIT to DGND to ensure that the system does not startup unintentionally
24. e current source on 11 12 10 V 10 V 40 mA 40 mA 40 100 lj 13 Carry out compensation of the line conductor Ensure that no real power can be transmitted while the measurement is taken Proceed as described in the flow diagram on the following page 14 Choose the setpoint as required after compensation has been performed for the line conductor For more information on this topic refer to the section Technical Data in these operating instructions or the sections Technical Data and Compensation Capaci tors in the operating instructions for the MOVITRANS TAS10A transformer module Operating Instructions MOVITRANS TPS10A Stationary Converters 25 I 5 4 S steps Flow diagram Proceed as follows to determine the track compensation Provide complete track compensation set in accordance with the BA MOVITRANS TAS10A Transformer Module Analog setpoint in TPS10A stationary converter should be FRE j Replace missing used gt _ gt as large as possible without exceeding the compensation capacities rated output current Ig yw X Read off the relative compensation error Ar using the SEW SHELL TPS software Ar 30 gt Compensation completed Yes No Read off the absolute compensation error AX using the SEW SHELL TPS software Select compensation capacitor Xc according to Xe AX Disconnect s
25. e 4 versions TAS10A160 18 Cut Off limits sse 31 D Description of the terminal functions 20 Designated use 4 Dimensions Serial interface 37 Size 2 TPS10A040 36 Size 4 TPS10A160 37 E Electronics data 35 Electronics service sssssssssssssss 32 F Fault reset ic eere vence ens 29 Installation Dec 12 UL compliant sese 14 L Load period ne eee 30 N Nameplate sene 8 Operation displays 27 Operation LEDS essen 27 Operational environment 5 Overload capacity Load pend sss 30 Temperature change over time 30 Temperature ranges sse 31 S Safety notes ace 4 Installation and startup 6 Operation and service 6 Scope of delivery sss 8 Serial interface USS21A 11 37 Service Auto reset function 29 Cut Off limits sss 31 29 Operation displays
26. e auto reset function is switched on and off via binary input DIO2 X10 11 DI 2 Auto reset function o Off On When an error occurs the auto reset function resets the system automatically after a fixed time of 50 ms restart time A maximum of three successive faults can be reset Further auto resets are only possible when a fault reset as described in the Fault reset section has been performed MOVITRANS TPS10A Stationary Converters 29 30 Ke lt Operation and Service A Overload capacity 5 4 Continuous output current Temperature change over time Overload capacity The MOVITRANS TPS10A stationary converters calculate the load on the inverter out put stage permanently unit utilization They can output the maximum possible power in any operating status The permitted continuous output current depends on the ambi ent temperature heat sink temperature supply voltage If the load on the stationary con verter is higher than permitted the unit outputs the fault message Overcurrent output stage inhibit and switches off immediately The following charts show the temperature changes of the units over time and the per mitted output currents when Vmaing 400 V and Vmains 500 V and the ambient tem peratures Ty 25 and Ty 40 40 40 204 204 0 i et i i t 0 1T 2T 3T AT 5T 6T 0 1T 2T 3T AT 5T 6T 54762AXX Figure 16 Overload ca
27. eady for operation even in case of a power supply interruption Operating Instructions MOVITRANS TPS10A Stationary Converters 35 Technical Data Dimensions 6 5 Dimensions MOVITRANS TPS10A040 Size 2 130 5 12 207 8 15 105 4 13 120 4 72 A pe c cu e S LS males e SA amp v 54742AXX Figure 20 Dimensions for MOVITRANS TPS10A size 2 dimensions in mm in 36 Operating Instructions MOVITRANS TPS10A Stationary Converters Technical Data Dimensions MOVITRANS TPS10A160 Size 4 227 8 94 280 11 02 522 20 55 502 19 76 160 6 30 54743AXX Figure 21 Dimensions for MOVITRANS TPS10A size 4 dimensions in mm in Serial interface option type USS21A RS 232 e DI N Y 1 5 0 06 28 5 1 12 01003BXX Figure 22 Dimensions for option USS21A in mm in Operating Instructions MOVITRANS TPS10A Stationary Converters 37 Index 7 Index A Assignment of the electronics terminals 20 Auto reset function 29 Connection Control unit size 2 and 4 TPS10A 19 Power section size 2 TPS10A040 16 Power section size 4 TPS10A160 17 Serial interface type USS21A 22 Siz
28. enheim Fax 33 3 88 73 66 00 Service B P 20185 http www usocome com F 67506 Haguenau Cedex sew usocome com Assembly Bordeaux SEW USOCOME Tel 33 5 57 26 39 00 Sales Parc d activit s de Magellan Fax 33 5 57 26 39 09 Service 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Lyon SEW USOCOME Tel 33 4 72 15 37 00 Parc d Affaires Roosevelt Fax 33 4 72 15 37 15 Rue Jacques Tati F 69120 Vaulx en Velin Paris SEW USOCOME Tel 33 1 64 42 40 80 Zone industrielle Fax 33 1 64 42 40 88 2 rue Denis Papin F 77390 Verneuil l Etang Additional addresses for service in France provided on request Algeria Sales Alger R ducom Tel 213 21 8222 84 16 rue des Fr res Zaghnoun Fax 213 21 8222 84 Bellevue El Harrach 16200 Alger Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S A Tel 54 3327 4572 84 Sales Centro Industrial Garin Lote 35 Fax 54 3327 4572 21 Service Ruta Panamericana Km 37 5 sewar sew eurodrive com ar 1619 Garin 03 2005 35 36 i Address List Australia Assembly Melbourne SEW EURODRIVE PTY LTD Tel 61 3 9933 1000 Sales 27 Beverage Drive Fax 61 3 9933 1003 Service Tullamarine Victoria 3043 http www sew eurodrive com au enquires sew eurodrive com au Sydney SEW EURODRIVE PTY LTD Tel 61 2 9725 9900 9 Sleigh Place Wetherill Park Fax 61 2 9725 9905 New South Wales 2164 enquires sew e
29. ent feedback X4 UZ UZ 4 Uz Uz DC link connection X10 1 REF1 Reference voltage 10 V max 3 mA for setpoint potentiometer X10 2 4 11 12 Setpoint input lj 4 differential input switching between current voltage input with S11 X10 3 REF2 Reference voltage 10 V max 3 mA for setpoint potentiometer X10 5 6 7 No function X10 8 AGND Reference potential for analog signals REF1 REF2 Al11 12 X10 9 DIDS Binary input 1 with fixed assignment Controller inhibit The binary inputs are electri X10 10 DIO1 Binary input 2 with fixed assignment Ext fault cally isolated by optocouplers X10 11 DIG2 Binary input 3 auto reset DCOM has to be connected X10 12 DIS3 Binary input 4 with fixed assignment current control mode 1 mode 2 with DGND if the binary inputs X10 13 DIO4 Binary input 5 with fixed assignment setpoint mode A are set with 24 V from VO24 X10 14 DI 5 Binary input 6 with fixed assignment setpoint mode B X10 15 DCOM Reference for binary inputs DI DI 5 X10 16 VO24 Auxiliary supply output 24 V max 200 mA X10 17 DGND Reference potential for binary signals X10 18 20 22 No function X10 19 DO 2 Binary output 2 with fixed assignment Fault Load capacity max 50 mA X10 21 DOGS Binary output 0 with fixed assignment ready for operation X10 23 DGND Reference potential for binary signals X10 24 VI24 Input 24 V power supply only required for diagnostic purposes 11 lou Al11 Al
30. es Geminivej 28 30 P O Box 100 Fax 45 43 9585 09 Service DK 2670 Greve http www sew eurodrive dk sew sew eurodrive dk Estonia Sales Tallin ALAS KUUL AS Tel 372 6593230 Paldiski mnt 125 Fax 372 6593231 EE 0006 Tallin veiko soots alas kuul ee Finland Assembly Lahti SEW EURODRIVE OY Tel 358 201 589 300 Sales Vesim entie 4 Fax 358 3 780 6211 Service FIN 15860 Hollola 2 http www sew eurodrive fi sew sew fi Gabon Sales Libreville Electro Services Tel 241 7340 11 B P 1889 Fax 241 7340 12 Libreville Great Britain Assembly Normanton SEW EURODRIVE Ltd Tel 44 1924 893 855 Sales Beckbridge Industrial Estate Fax 44 1924 893 702 Service P O Box No 1 http www sew eurodrive co uk GB Normanton West Yorkshire WF6 1QR info sew eurodrive co uk Greece Sales Athen Christ Boznos amp Son S A Tel 30 2 1042 251 34 Service 12 Mavromichali Street Fax 30 2 1042 251 59 P O Box 80136 GR 18545 Piraeus http www boznos gr info boznos gr Hong Kong Assembly Hong Kong SEW EURODRIVE LTD Tel 852 2 7960477 79604654 Sales Unit No 801 806 8th Floor Fax 852 2 7959129 Service Hong Leong Industrial Complex sew sewhk com No 4 Wang Kwong Road Kowloon Hong Kong 03 2005 37 e 1 Address List Hungary Sales Budapest SEW EURODRIVE Kft Tel 36 1 437 06 58 Service H 1037 Budapest Fax 36 1 437 06 50 Kunigunda u 18 office sew
31. fied When contacting the electronics service please always quote the digits of the service code service label Provide the following information when sending the unit in for repair Serial number nameplate Type designation Service code 5 service label Brief description of the application Connected load gyrator impedance Nature of the error Accompanying circumstances Your own presumption of what has happened Any unusual events preceding the problem etc Service label The MOVITRANS TPS10A units have a service label for the power section and one for the control unit They are attached to the side of the unit next to the nameplate 1 115 cis 16 Tt 39 TPS10A 70 70 70 70 7O wo 51421AXX Figure 18 Service label Service label for the control unit Service label for the power section Type designation Component part Service code EE 32 Operating Instructions MOVITRANS TPS10A Stationary Converters Technical Data General information 6 Technical Data 6 1 General information The following table contains the technical data that applies to all MOVITRANS TPS10A stationary converters regardless of the size and power rating MOVITRANS TPS10A All sizes Interference immunity Meets EN 61800 3 Interference
32. ice in Canada provided on request Chile Assembly Santiago de SEW EURODRIVE CHILE LTDA Tel 56 2 75770 00 Sales Chile Las Encinas 1295 Fax 56 2 75770 01 Service Parque Industrial Valle Grande ventas sew eurodrive cl LAMPA RCH Santiago de Chile P O Box Casilla 23 Correo Quilicura Santiago Chile China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Tel 86 22 25322612 Assembly No 46 7th Avenue TEDA Fax 86 22 25322611 Sales Tianjin 300457 gm tianjin sew eurodrive cn Service http www sew com cn 03 2005 Address List 1 China Assembly Suzhou SEW EURODRIVE Suzhou Co Ltd Tel 86 512 62581781 Sales 333 Suhong Middle Road Fax 86 512 62581783 Service Suzhou Industrial Park suzhou sew com cn Jiangsu Province 215021 P R China Colombia Assembly Bogot SEW EURODRIVE COLOMBIA LTDA Tel 457 1 54750 50 Sales Calle 22 No 132 60 Fax 57 1 54750 44 Service Bodega 6 Manzana B sewcol andinet com Santaf de Bogota Croatia Sales Zagreb KOMPEKS d o o Tel 385 1 4613 158 Service PIT Erd dy 4 Fax 385 1 4613 158 HR 10 000 Zagreb kompeks net hr Czech Republic Sales Praha SEW EURODRIVE CZ S R O Tel 420 a220121236 Business Centrum Praha Fax 420 220121237 Luna 591 http www sew eurodrive cz CZ 16000 Praha 6 Vokovice sew sew eurodrive cz Denmark Assembly Kopenhagen SEW EURODRIVEA S Tel 45 43 9585 00 Sal
33. ine conductors on TAS10A040 and Wiring diagrams for line conductors on TAS10A160 Perform the following steps to ensure successful startup 1 Set an 0 signal on DIOG controller inhibit 2 Set an 0 signal on DIO4 and DI 5 setpoint selection analog input Al11 Al12 active Set setpoint 0 C10 V or 40 mA on 11 12 Switch on the supply voltage Start the SEW SHELL TPS software From the main menu choose Connection Connect oc f Cc In the Select Interface window select the PC interface PC com that the MOVITRANS TPS10A stationary converter is connected to 8 From the main menu choose Startup Compensation 9 In the Compensation window choose the line conductor current from the selection list Nominal line conductor current at 100 96 setpoint for the system in question The value corresponds to the rated output current of the MOVITRANS TAS10A transformer module and is used to calculate the absolute compensation error correctly 10 From the main menu choose Display Values Process Values 11 In the Process Values window check the following values Fault Status No fault Output Current 0 0 A 12 If required change your settings as follows e Ensure that a 1 signal is set at binary input Ext fault X10 10 DIO1 Fault sta tus No external fault Seta 1 signal on DIO Output stage Enabled e Set the desired setpoint with the voltage sourc
34. l devices to meet the high frequency guidelines To do so provide a wide area metal on metal contact between the unit housing and ground e g unpainted control cabinet mounting panel Operating Instructions MOVITRANS TPS10A Stationary Converters 13 3 Installation UL compliant installation 3 6 UL compliant installation Note the following points for UL compliant installation Only use copper cables with the following temperature ranges as connection cables For MOVITRANS TPS10A size 2 and 4 temperature range 60 75 C Permitted tightening torques for MOVITRANS power terminals TPS10A040 size 2 gt 1 5 Nm 13 3 Ib in TPS10A160 size 4 gt 14 Nm 124 Ib in MOVITRANS TPS10A stationary converters are suitable for operation on voltage supply systems with grounded star point TN and TT nets supplying a maximum supply current according to the following tables and with a maximum voltage of 500 Vac Only use fuses as the main safety feature The performance data of these fuses must not exceed the values in the table MOVITRANS TPS10A Max supply current Max supply voltage Fuses 040 size 2 5000 Aac 500 Vac 110A 600 V 160 size 4 10000 Arc 500 Vac 350 A 600 V Only use tested units with a limited output voltage Vmax 30 Vic and limited output current I lt 8 A as the external 24 Vpc voltage source UL certification does not apply to operation in volt
35. n replacing the terminal unit 22 Installation Connection of the serial interface option type USS21A RS 232 3 12 Connection of the serial interface option type USS21A RS 232 Part number 822 9147 RS 232 interface To connect a PC to the MOVITRANS TPS10A option USS21A use a commercial shielded serial interface cable with a 1 1 connection assignment USS21A PC COM 1 4 TxD max 5 m 16 5 ft 9 pin sub D connector male 9 pin sub D connector female 02399AEN Figure 13 USS21A PC connection cable 1 1 connection assignment Operating Instructions MOVITRANS TPS10A Stationary Converters Startup go 4 Startup Operating status and setpoint selection Itis essential to comply with the safety notes during startup Correct installation of the unit is a prerequisite for successful startup The SEW SHELL TPS software and the operating instructions of the MOVITRANS TAS10A transformer module are both required for startup You can use an R11 potentiometer for analog setpoint selection as described in the section Wiring diagram for control unit TPS10A 4 1 Operating status and setpoint selection Operating status Setpoint selection Current control mode 1 The following operating statuses can be set for the TPS10A stationary converter with the binary inputs X10 9 controller inhibit DI and X10 12 Current control mode 1 mode 2 DIG
36. nit for control leads detachable 15 Flap on terminal unit with labeling tile 16 X10 Electronics terminal strip 17 Retaining screw B for terminal unit 18 Screw for electronics shield clamp Operating Instructions MOVITRANS TPS10A Stationary Converters Installation Serial interface option type USS21A RS 232 3 4 Serial interface option type USS21A RS 232 Part number 822 914 7 Description The MOVITRANS TPS10A stationary converter can be fitted with the isolated interface RS 232 The RS 232 interface is designed as a 9 pole sub D socket EIA standard The interface is accommodated in a housing to be plugged into the inverter TERMINAL option slot The option can be plugged in during operation The transmission rate of the RS 232 interface is 9600 baud Startup operation and service are possible from the PC via the serial interface The SEW SHELL TPS software is used for this 2 55299AXX Figure 5 MOVITRANS TPS10A control unit with serial interface type USS21A RS 232 1 Serial interface option type USS21A RS 232 2 Control unit Operating Instructions MOVITRANS TPS10A Stationary Converters 11 3 Installation Installation notes 3 5 Installation notes Tightening torques Recommended tools Minimum clear ance and mounting position Supply system contactor Line choke Separate cable ducts Input fuses and earth leakage circuit breakers PE power supply connec
37. ntended for use in industrial and commercial systems for the operation of contactless power transmission systems Only connect suitable components to the stationary converter that have been specifically designed for this purpose such as the MOVITRANS TAS10A transformer module MOVITRANS TPS10A stationary converters are designed to be installed in control cabinets Observe all instructions on the technical data and the permitted conditions where the unit is operated Do not start up the unit take it into operation in the designated fashion until you have established that the machine complies with the EMC Directive 89 336 EEC and that the conformity of the end product has been determined in accordance with the Machinery Directive 89 392 EEC with reference to EN 60204 The rules and regulations of the Professional Association Berufsgenossenschaft BG in particular BG rule B11 Electromagnetic fields must be observed during installation startup and operation of systems with contactless energy transfer by induction for use in industrial workplaces Operating Instructions MOVITRANS TPS10A Stationary Converters Important Notes Operational The following uses are forbidden unless measures are expressly taken to make environment them possible n explosion proof areas nareas exposed to harmful oils acids gases vapors dust radiation etc n non stationary applications with mechanical vibration and shock loads ex
38. or power supply systems with a non grounded star point IT systems This step will prevent the earth leakage monitor from triggering acciden tally due to the grounding capacities of the inverter Supply system lead Line cross section according to nominal input current lmains at rated load Line cross section between X2 X3 of the TPS10A stationary converter and X2 X3 of the TAS10A transformer module Size 2 TPS10A040 4 mm Size 4 TPS10A160 gt 16 mm Electronics cables One core per terminal 0 20 2 5 mm AWG24 12 Two cores per terminal 0 20 1 mm AWG24 17 Only connect valid components to the unit such as the MOVITRANS TAS10A transformer module Binary inputs are electrically isolated by optocouplers Binary outputs are short circuit proof but not protected against external voltage External voltages can cause irreparable damage SEW EURODRIVE recommends that you shield the control cables Connect the shield by the shortest possible route and make sure it is earthed over a wide area at both ends To avoid ground loops you can ground one end of the shield via a suppression capacitor 220 nF 50 V If using double shielded cables earth the outer shield on the unit end and the inner shield on the other end You can also route the cables in grounded sheet metal ducts or metal tubes for shielding purposes Install the power and signal lines separately Ground the MOVITRANS and all additiona
39. pacity at 40 GN 961 GN 150 150 EE a ee ee ee eee ba d BOF Bag v 25 C x d MAN 0 i t 0 i NE 0 1T 2T 3T 4T 5T 6T 0 1T 2T 3T 4T 5T 6T 54763AXX Figure 17 Overload capacity at 25 C Load period The following table shows the time constant T and the rated output current lg for sizes 2 and 4 MOVITRANS TPS10A 040 size 2 160 size 4 Time constant T s 50 80 Rated output current la Aer 10 40 The apparent power is proportional to the output current lg Operating Instructions MOVITRANS TPS10A Stationary Converters Operation and Service E a Cut off limits lt b s 5 5 Cut off limits Cut off limits The following table shows the load capacity of the units Area Heat sink temperature Load capacity 1 0 C 60 C The maximum load is 1 8 x lg w 2 60 C 90 C The maximum load is reduced in linear form to 1 2 x lg jimit 3 gt 90 C Unit switches off due to overtemperature output stage inhibit When the unit output current Ig exceeds the maximum possible load the unit switches off due to overcurrent output stage inhibit Operating Instructions MOVITRANS TPS10A Stationary Converters 31 ES Cx Operation and Service o B Electronics service 5 6 Electronics service Send in for repair Contact the SEW EURODRIVE Electronics Service in Bruchsal if a fault cannot be recti
40. rence Connection voltage 5 supply voltage 500 V AC Line conductor current 0 not specified Type of cooling F with heat sink and fan Enclosure N IP10 enclosure Rated power 040 4 KW 160 16 kW Version Series and generation 10 standard Type of installation S stationary Component P power unit Type T MOVITRANS Operating Instructions MOVITRANS TPS10A Stationary Converters Installation Type designation nameplates and scope of supply Sample The nameplate is attached to the side of the unit nameplate EN 61800 DANA Typ TPS10A040 NF0 503 1 ih ih Sach Nr 8269793 Serien Nr 0000646 D NI puce IND CONT EQ 2006 mrichter MOVITRANS CE Made in Germany 51420AXX Figure 1 MOVITRANS TPS10A nameplate example Furthermore a type label is attached to the front of the control unit above the TERMI NAL option slot Typ TPS10A040 NFO 603 1 Sach Nr 8269798 Serien Nr 0000646 51426AXX Figure 2 MOVI TRANS TPS10A type label example Scope of delivery Power section with control unit n addition for size 2 TPS10A040 One 1 power shield clamp n addition for size 4 TPS10A160 Two 2 touch guards for the power terminals Operating Instructions MOVITRANS TPS10A Stationary Converters Installation Unit design size 2 TPS10A040 3 2 Unit design size 2 TPS10A040 1 2 3 4 5 8 8 9 10 11 Figure 3
41. rol mode 2 light Mode 2 active DIGG 1 and DIAS 1 Red mend System error Fault triggers output stage inhibit V2 Setpoint The operation LED V2 indicates which setpoint selection is active specification En V2 color Setpoint selection Description Green Flashing Analog input Al11 Al12 active 10 10 V 40 40 mA 0 100 lj Yel low Flashing 50 l fixed value green Fixed setpoint selection Green recu 100 fixed value Operating Instructions MOVITRANS TPS10A Stationary Converters 27 28 a re ES V3 Fault mes sages Operation and Service Operation displays The operation LED V3 displays the following fault message if a fault occurs V1 red Color V3 Fault message X10 21 X10 19 Cause Action and response DOGO DO 2 Ready Fault Red Steady Over current o o Short circuit on output Rectify the short circuit light Output stage Gyrator impedance is too Connect the correct TAS inhibit small TAS output open Note the wiring diagrams in the TAS operating instructions Use a short circuit hoop Faulty output stage Consult SEW Service Red Flashing Overtemperature o o Thermal overload of unit Reduce load and or ensure ade Output stage quate cooling inhibit Yel Flashing External fault o o External fault signal read in Remedy external fault and make low re DI 1 0 via DI
42. tationary converter from the power supply A Caution Dangerous voltages can still be present up to 10 minutes after the power has been disconnected Install compensation capacitor in the TAS10A transformer module Read the installation notes in the MOVITRANS AN TAS10A transformer module operating instructions Switch on power 55212AEN Figure 14 Track compensation for the MOVITRANS TPS10A stationary converter 26 Operating Instructions MOVITRANS TPS10A Stationary Converters Operation and Service Nr Operation displays lt 5 Operation and Service 5 1 Operation LEDs Operation displays Operating status setpoint modes and error messages of the MOVITRANS TPS10A are indicated by the three color green yellow red LEDs V1 V2 and V3 Evi Live B vs Figure 15 Operation LEDs V1 V2 and V3 V1 Operating 03883AXX The operation LED V1 indicates the operating status of the unit status V1 color Operating status Description 7 OFF No voltage et voltage and no 24 Vpc backup volt Yellow t Output stage inhibit a but output stage inhibit active DI Mus Flashin Enable with current control Output stage enabled current control mode 1 9 mode 1 active DIGG 1 and DIOS 0 green Green Steady Enable with current control Output stage enabled current cont
43. tion EN 50178 12 It is essential to comply with the safety notes during installation Only use genuine connection elements Note the tightening torques of the power terminals Size 2 TPS10A040 1 5 Nm 13 3 Ib in Size 4 TPS10A160 14 Nm 124 Ib in Only use the following tools to connect the X10 electronics terminals strip Other tools will destroy the screw head Phillips Posidrive screwdriver size 1 to DIN 5262 PH1 Slotted screw driver according to DIN 5265 size 4 0 x 0 8 or 4 5 x 0 8 Leave at least 100 mm 4 in clearance at the top and bottom for optimum cooling For project planning refer to the section Technical Data No clearance is required at the sides the units can be lined up in rows With size 4 TPS10A160 do not install any components that are sensitive to high temperatures less than 300 mm 11 81 in above the unit Install the units vertically You must not install them horizontally tilted or upside down Only use supply system contactors K11 of utilization category AC3 IEC 158 1 More than four units on an input contactor for the total current Insert a 3 phase line choke in the circuit to limit the inrush current Route power leads and electronics leads in separate cable ducts Install input fuses for the line protection no unit protection at the beginning of the supply system lead behind the supply bus junction Use D DO NH or circuit breakers One earth leakage circ
44. tions M caniques 71 5 rue Emir Abdelkader Fax 212 2 6215 88 05 Casablanca srm marocnet net ma Netherlands Assembly Rotterdam VECTOR Aandrijftechniek B V Tel 31 10 4463 700 Sales Industrieweg 175 Fax 31 10 4155 552 Service NL 3044 AS Rotterdam http www vector nu Postbus 10085 info vector nu NL 3004 AB Rotterdam New Zealand Assembly Auckland SEW EURODRIVE NEW ZEALAND LTD Tel 64 9 2745627 Sales P O Box 58 428 Fax 64 9 2740165 Service 82 Greenmount drive sales sew eurodrive co nz East Tamaki Auckland Christchurch SEW EURODRIVE NEW ZEALAND LTD Tel 64 3 384 6251 10 Settlers Crescent Ferrymead Fax 64 3 384 6455 Christchurch sales sew eurodrive co nz Norway Assembly Moss SEW EURODRIVE A S Tel 47 69 241 020 Sales Solgaard skog 71 Fax 47 69 241 040 Service N 1599 Moss sew sew eurodrive no Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel 51 1 3495280 Sales S A C Fax 51 1 3493002 Service Los Calderos 120 124 sewperu sew eurodrive com pe Urbanizacion Industrial Vulcano ATE Lima Poland Assembly Lodz SEW EURODRIVE Polska Sp z o o Tel 48 42 67710 90 Sales ul Techniczna 5 Fax 48 42 67710 99 Service PL 92 518 Lodz http www sew eurodrive pl sew sew eurodrive pl 03 2005 39 40 i Address List Portugal Assembly Coimbra SEW EURODRIVE LDA Tel 351 231 20 9670 Sales Apartado 15 Fax 351 231 20 3685 Service P 3050 901 Mealhada http www sew eurodrive pt infose
45. uit breaker as sole protection device exception all current sensitive earth leakage circuit breaker is not permissible Earth leakage currents 3 5 mA can arise during normal inverter operation If the supply system lead is 10 mm AWG8 route a second PE conductor with the cross section of the supply system lead in parallel to the protective earth using separate terminals Alternatively use a protective earth conductor with a cross section of 10 mm AWG8 Cu If the supply system lead is gt 10 mm AWG8 use a Cu protective earth conductor with the cross section of the supply system lead Operating Instructions MOVITRANS TPS10A Stationary Converters Installation Installation notes Line filter IT systems Cross sections Unit output Binary inputs binary outputs Shielding and earthing A line filter is required to comply with class A limit according to EN 55011 and EN 55014 Sec Technical Data NF014 503 part number 827 116 X for MOVITRANS TPS10A040 NF035 503 part number 827 128 3 for MOVITRANS TPS10A160 Install a line filter close to the unit outside the minimum clearance Limit the length of the cable between the line filter and unit to the absolute minimum needed Use twisted and shielded cables for long distances between the control cabinet and line filter and between the line filter and unit SEW EURODRIVE recommends using earth leakage monitors with pulse code measurement f
46. urodrive com au Austria Assembly Wien SEW EURODRIVE Ges m b H Tel 43 1 617 55 00 0 Sales Richard Strauss Strasse 24 Fax 43 1 617 55 00 30 Service A 1230 Wien http sew eurodrive at sew sew eurodrive at Belgium Assembly Br ssel SEW Caron Vector S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www caron vector be info caron vector be Brazil Production Sao Paulo SEW EURODRIVE Brasil Ltda Tel 55 11 6489 9133 Sales Avenida Amancio Gaiolli 50 Fax 55 11 6480 3328 Service Caixa Postal 201 07111 970 http www sew com br Guarulhos SP Cep 07251 250 sew sew com br Additional addresses for service in Brazil provided on request Bulgaria Sales Sofia BEVER DRIVE GmbH Tel 359 2 9532565 Bogdanovetz Str 1 Fax 359 2 9549345 BG 1606 Sofia bever fastbg net Cameroon Sales Douala Electro Services Tel 237 4322 99 Rue Drouot Akwa Fax 237 4277 03 B P 2024 Douala Canada Assembly Toronto SEW EURODRIVE CO OF CANADA LTD Tel 1 905 791 1553 Sales 210 Walker Drive Fax 1 905 791 2999 Service Bramalea Ontario L6T3W1 http www sew eurodrive ca l reynolds Qsew eurodrive ca Vancouver SEW EURODRIVE CO OF CANADA LTD Tel 1 604 946 5535 7188 Honeyman Street Fax 1 604 946 2513 Delta B C V4G 1 E2 b wake sew eurodrive ca Montreal SEW EURODRIVE CO OF CANADA LTD Tel 1 514 367 1124 2555 Rue Leger Street Fax 1 514 367 3677 LaSalle Quebec H8N 2V9 a peluso sew eurodrive ca Additional addresses for serv
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