Column lifter S4 2000 en
Contents
1. 10 11 12 Cylinder pipe Piston Bushing Guide Junk ring Junk ring Dust shield Piston seal O Ring Seal kit O Ring Hexagon nut 1 2 Specification Dimension O32x2 5 amp 15x2 M12x1 5 Quant Order N 1 CL895 671000 1 CL895 672000 1 CL895 400001 1 CL895 400004 1 CL895 400003 1 CL895 022003 1 CW780 003600 1 CW780 003000 1 OR03225 2 CW780 002900 1 OR01520 110936120152. Operating Instructions Column lifter S 4 CS ar MANUFACTURER CLEMENS GmbH amp Co Maschinenfabrik Rudolf Diesel Strasse 8 D 54516 Wittlich Mosel Contents Page 1 Foreword 3 2 Functional description of the column lifter S 4 5 3 Start up and possibilities for installation 6 Before using for the first time 6 Possibilities for installation 6 Mounting appliances on the column lifter S 4 6 Hydraulic circuit diagram Column lifter S4 6 4 Maintenance and care 7 5 Safety 8 6 Technical data 9 Declaration of conformity 10 7 Spare parts list 11 15 Note The manufacturer cannot accept any liability for damage and losses due to non compliance with the Operating Instructions or to the use of impermissible spare parts The column lifter must not be modified extended or converted in any way capable of impairing its safety without the manufacturer s prior consent Subject to change without notice 1999 CLEMENS GmbH amp Co All rights reserved 1 Foreword Dear user The CLEMENS column lifter S 4 is a product from the range of All around weeders from CLEMENS which will make it very much easier for you to maintain your vineyard all around the vine So that the column lifter can be used safely and correctly for its intended purpose it is essential to read these Operating Instructions before using the product and scrupulously to follow all the instructions
3. Ensure that you are familiar with the principle of operation of the column lifter and other fitted attachments before starting work General note The column lifter may only be operated when all guards and safety mechanisms are in place and functioning correctly All faults and malfunctions capable of impairing safety must be remedied immediately by specialist personnel The column lifter may only be used to lift out tillage implements mid mounted on the tractor The hydraulic connections of the column lifter must not be modified as this will lead to malfunctions and endanger both yourself and other people Repairs should only be carried out by specialist repairshops or the CLEMENS Customer Service Centre Never undertake any unauthorized modifications on the device The instructions supplied with the attachments must also be read with care Figure 1 Column lifter S 4 Sliding tube Plunger cylinder I Column Clamping screws for securing the column lifter to the mounting bracket on the tractor 2 Functional description of the column lifter S 4 See Fig 1 The CLEMENS column lifter S 4 essentially comprises the following components Hexagonal sliding tube inside a hex cojymn n as enclosure with clamping plate we Spindle adjustment as depth limitation optional Plunger cylinder with hose connections The column lifter is secured to the square bl
4. 1 Guide bearing CL 866 709200 27 1 Bushing CL 866 709203 28 1 Toggle hub CL 903 010002 29 1 Toggle CW 031 000100 30 1 Clamping sleeve 3 x 24 1481 03 024 31 1 Clamping sleeve 6 x 25 1481 06 025 32 1 Hex bolt M 10 x 55 0931 10 055 33 1 Hex nut M10 0985 10 11 Drawing of column lifter S 4 Item 11 Item 10 Item 12 Item 14 Item 15 Item 16 Item 17 Item 19 Item 20 A SS 12 Iten Drawing of the depth limiter Ir STEN Item 24 Item 27 7 AN mAg Item 29 mae Item 30 7 al Ar hl u Item 32 33 Item 25 hF Item 26 ANY l l J ZB Pr 13 Spare parts list Hydr cylinder CL895 660000 Item ___ Specification Dimension Quant Order N 1 Cylinder pipe 1 CL895 661000 2 Piston 1 CL895 662000 3 Bushing 1 CL895 660001 5 Dust shield 1 CW780 003200 6 Piston seal 1 CW780 003100 7 O Ring O42x2 5 1 OR04225 8 Hexagon screw M10x20 11093310020 9 Lock washer amp 10 1 CW520 002800 10 Washer 10 5 1 902110 14 Spare parts list Double acting hydr cylinder CL895 670000 Item SINIS Or amp O PM
5. e been applied DIN EN 292 Part 1 DIN EN 292 Part 2 The following national technical standards and specifications have been applied DIN v 8418 Particulars of the authorized signatory Surname first name Clemens Bernd Position Managing Director Wittlich 08 09 2000 Place date Legal signature 10 7 Spare parts list Customer Service address CLEMENS GmbH amp Co Phone 49 6571 929 220 Maschinenfabrik Fax 49 6571 929 192 Rudolf Diesel Strasse 8 D 54516 Wittlich Item No Qantity Description Order No 1 1 Sliding tube CL 866 703000 2 2 Sliding block CL 866 700003 3 3 Quard Ring CW 780 025100 4 3 Adjusting screw CL 866 700002 5 1 Clamping bar CL 866 700009 6 2 Spacer CL 866 700008 7 2 Hex bolt M 16 x 100 0931 16 100 8 4 Lock washer 12 CW 520 002900 9 4 Hex nut M 12 0934 12 10 1 Basic bracket CL 866 701000 11 1 Column CL 866 702000 12 1 Graduated ring CL 866 700005 13 4 Lock washer 16 CW 520 003100 14 2 Socket head cap screw M 16 x 35 0912 16 035 15 4 Hex bolt M 12 x 50 0931 12 050 16 1 Crane lug CL 866 700006 17 1 Spring bolt CL 866 704000 18 1 Lock washer 15 x 1 5 6799 15 19 1 Plunger cylinder sa 25 stroke 500CL 895 660000 19 1 Hydr cylinder da 22 stroke 460 CL 895 670000 20 2 Rollpin CL 729 010003 21 1 Tension spring CW 009 021200 22 1 Spring bolt short CL 866 700001 23 1 V block CL 866 700004 24 2 Impact grease nipple CW 570 000100 25 1 Spindle unit CL 866 709100 26
6. ects being hurled aside during operation of the attachments Maintenance and repair work may only be undertaken when the hydraulic lines have been disconnected from the tractor Risk of crushing The column lifter and appliances must never be used by anyone who has not read the safety and operating instructions The accident prevention regulations of the employers liability insurance association must be observed Due to the noise generated when operating the appliances hearing protection must be worn without fail when working on a tractor with open driver s cab The column lifter and appliances may only be used during sufficient daylight in order to avoid the risk of accidents 6 Technical data Weight approx 55 kg 121 Ib without appliances Dimensions LxWxH 235x 700 x 970 mm without appliances 59 7 x 57 6 x 38 2 Stroke of the column lifter i 500 mm 19 7 maximum EC Declaration of Conformity in accordance with EC Directive 89 392 EEC Machines Annex II A Manufacturer CLEMENS amp Co GmbH Maschinenfabrik Rudolf Diesel Strasse 8 D 54516 Wittlich Mosel We herewith declare that the mechanical design of the Machine type Column lifter S 4 complies with the following relevant regulations Directives Directive on machines 89 392 EEC Official Journal of the EC No L 183 9 Amended by Directive 91 368 EEC 93 44 EEC 93 68 EEC The following harmonized standards hav
7. nting bracket which the dealer can then install on your tractor In order to install the column lifter it can be raised with the aid of a hoist e g chain hoist and mounted on the tractor It can be suspended from the crane lug at the top of the column lifter The column lifter S 4 is connected to the hydraulic system of the tractor by means of quick release detent couplings Connection to tractor Connection to tractor Plunger cylinder Double acting cylinder OPTIONAL Mounting appliances on the column lifter Appliances are mounted on the column lifter by sliding the clamping bracket of the appliance over the clamping rail of the column lifter and clamping them together by means of the clamping device provided on the appliance 4 Maintenance and care The column lifter is designed to require minimum maintenance and care The following points must be noted however All screws and bolts must be checked after the first five hours of operation in order to ensure that they are secure When cleaning the column lifter with a high pressure cleaner and fitted attachments care must be taken to ensure that the high pressure jet is not directed towards bearings and seals or hydraulic connections as this could lead to damage and premature failure of the lifter After cleaning the guideways should be lightly greased with sulphur free grease This increases the
8. ock on the mounting bracket of your tractor by means of four clamping screws If your tractor does not include a mounting bracket contact your dealer to obtain a suitable mounting bracket which the dealer can then install on your tractor The underlying principle of the column lifter is that a single acting hydraulic cylinder raises or lowers your attachment when the hydraulic control is actuated from the driver s seat The hydraulic cylinder has a maximum stroke length of 500 mm 19 7 The depth limitation and working height can be adjusted manually by means of a spindle adjustment The mounting bracket can be installed both vertically and horizontally The three sliding blocks on the hexagonal column ensure that the sliding tube is guided linearly and without play The column lifter is also optionally available with a double acting hydraulic cylinder 3 Start up and possibilities for installation Before using for the first time Read the Operating Instructions through carefully and ensure that you are familiar with the mode of operation of the column lifter and attachments Check that the hydraulic connections of the column lifter match those on your tractor Possibilities for installation The column lifter S 4 is secured to the square block on the mounting bracket of your tractor by means of four clamping screws If your tractor does not include a mounting bracket contact your dealer to obtain a suitable mou
9. service life of your column lifter The hydraulic fluid should be filtered at some point in the hydraulic system of the tractor The grease nipples on the sliding tube must be lubricated every 20 hours of operation If play develops between the sliding tube and column the three sliding blocks must be adjusted until the sliding tube moves without play Possible reasons for a major rise in oil temperature Nominal size of the intake delivery and return hose lines is too small The oil tank reservoir is too small The oil level in the tractor s hydraulic system is too low The oil filter is fouled The required oil quantity is not achieved The setting of the pressure limiting valve on the tractor is too low 5 Safety Before starting to use the appliances read through the associated operating instructions and follow their safety instructions without fail No one is permitted within a radius of at least 10 metres 11 yards of the appliances mounted on the column lifter during operation since all rotating or slewing tools constitute a hazard Before use the hydraulic lines must be examined for signs of damage and ageing and must be replaced if necessary Note the expiry dates printed on the hoses and possibly also on the screw couplings Important Splashing oil can cause injuries and endanger the environment Goggles must be worn without fail if there is any risk of earth stones or other obj
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