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COMMERCIAL WATER FILTER INSTALLATION

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1. Ref Part No Description Ref Part No Description 1 Valve Body 21 1077710 Wire guide bushing 875 1034502 NPT 22 1035085 Drive link assembly 1034506 BSPP 23 1035041 Gasket valve motor plate 2 Injector Assy 24 1077699 Nut keps 6 32 plated steel 1034936 A Yellow 4 required 1034931 Orange 25 1078196 _ Screw Hex Hd 10 32 x 3 8 1034934 C Gold 8 required 1034170 Blank undrilled 26 SCS 0070 Screw 6 32 x 3 8 round head 1034173 Injector screen 4 required 1010301 Injector o ring 27 1005585 Screw Hex Hd 14 20 x 3 8 3 1003062 Injector plug 1 2 NPT 10 required 4 1006285 Cap screw 5 16 18 x 234 28 1077798 962 180 turbine meter cable 5 required 29 1035042 Gasket valve to adapter 5 1035018 Gasket Upper Cap 30 1034851 Adapter kit top mount 6 Backwash Assembly 1034704 4 31 ORE 347 O ring 1034705 4 gpm BSPT 32 ORE 225 O ring 1034706 5 33 1077721 1034707 5 BSPT 34 1034524 Side Mount Adapter 1034708 6 1034709 6 BSPT 35 107713 Wire harness assembly 1034710 10 gpm NPT 1034711 10 gpm BSPT 36 1076297 _ PWA assembly 962 1034712 15 gpm NPT 37 ZHDW4152 Marker strip 11 20 1034713 15 gpm BSPT 38 650022 10 Terminal block 1034714 25 gpm
2. 20 min 5 pins outward uc 1 5 min 2 pins inward Fast Rinse 11 min 2 pins outward Rotation EN Pins Outward Pins Inward 2 BRINE AND SLOW RINSE POSITION MANUAL OPERATION Push in RED KNOB and turn COUNTERCLOCKWISE to the START position Release Unit will then go through a complete regeneration as programmed 3 FAST RINSE POSITION J SHAR ER LUSH WTH CRF 2 Z z 4 SERVICE POSITION Page 9 ELECTRICAL DIAGRAMS Wiring Diagram 440 Six Day or Seven Day Timer Wiring Diagram N 450 Impulse Timer ON 1_______ DIAPHRAOM DURING VALVE LSERMGE 1 3 MN TO START WEGUNEFATION Page 10 FLOW SCHEMATIC Flow Diagrams 1 Service Position 2 Backwash water Hard water Li Rarawash vuoto 5 Juile nic hackwask Contry Bucewust Comal Jan Crain Injeztor Wineral Tank Tarh 3 Brine and Slow Rinse 4 Fast Rinse and Refill E Hard Valer donar Erne rase wean D ret Inici 83 Bacswara Sackwash Cor lrol Centrul l5 ain om Injector Minura Terik Tuik Page 11 REPLACEMENT PARTS USED ON ALY 82 475 Page 12 VALVE ASSEMBLY PARTS LIST
3. amp PLACES EARNE IKLET HPI UM EX z NON S 16 BOT TOv Tank oc tm Heide tray VALVE ATH IYF t AOU mea E Hydrostatic test pressures ss CU Sateen sabes ie Sure aes kasana re bth ute onst 250 psi 17 2 bar Working pressule naa E TRE TER UE SEN SERE DRE DERE deca Dep 20 100 psi 1 38 6 89 bar Standard electrical rating 22 0 0 0c ense sene en 120V 60Hz Optional standard electrical rating Timers 24V 50Hz 24V 60Hz 120V 50Hz 100V 60Hz 100V 50Hz 230V 50Hz Optional standard electrical rating 962 Controller 2 1 0 eee 230V 50 60Hz Electrical cord when furnished with standard rating n 6ft 3 wire with plug Electrical GOnnectiON T UU Terminal strip Standard plumbing connection 1 1 2 in NPT inlet outlet top and bottom of tank 1 2 in NPT brine 3 4 in NPTdrain H bber parts q ah pb ER Compound for cold water service NETT D Brass TORT T UIT 3 sizes available A B C Refer to page om Page 14 MODEL 180 VALVE CAM POSITION GENERAL MAINTENANCE For correct operation the cam should be set to stop the position at the point of each function This is done at the factory and rotation checked at this time However resetting ma
4. Figure 7 Nuraber m Wheel Skiover Fir X 2 FOR MANUAL Z REGENERATION Si PAGS Gr FII ar vrsta gt TO STANT 96 faga 9 ac i 11 D 70 a 5 4 Y 5 s m 4 fai TL A Time Arrow Timer Kaas Figura 8 Figure 8 Page 8 PIN TIME CHART BACKWASH OR FAST RINSE PAUSE NO OF TIME NO OF TIME PINS PINS IN OUT 1 8min 2 1 5 min 2 11 min 3 4 5 min 3 14 min 4 7 5 min 4 17 min 5 10 5 min 5 20 min 6 13 5 min 6 23 min 7 16 5 min 7 26 min 8 19 5 min 8 29 min 9 22 5 min 9 32 min 10 25 5 min 10 35 min 11 28 5 min 11 38 min 12 31 5 min 12 41 min 13 34 5 min 13 44 min 14 37 5 min 14 47 min 15 40 5 min 15 50 min 16 43 5 min Each additional pin either pulled out or pushed in equals 3 minutes SET BACKWASH TIMING Pull pins as shown for desired backwash time See chart SET PAUSE TIME Depress pins as shown for desired time See chart Minimum of two pins down SET FAST RINSE TIME Pull pins as shown for desired fast rinse time See chart Cycle Switch Top ne Switch Bottom Regeneration Cycle Cam Adjustable Cycle P n Figure 9 Haar View VALVE AND CYCLE PIN POSITIONING TYPICAL FILTER APPLICATION CYCLE Valve Position Backwash
5. NPT 39 SCS 0064 Screw 4 40 x 5 8 round head 1034715 25 gpm BSPT 2 required 1034700 Open NPT 40 5 5 0054 Screw 2 56 x 1 4 ph pnhd 1034701 Open BSPT 2 required 7 1006266 Cap Screw 5 16 18 x 3 4 41 1075767 Battery Clip 962 4 required 42 1075721 Wire harness 10 cond 962 8 1035159 Drain Shut off 9 1010130 O ring 43 1075768 Battery NiMH 962 optional 10 1035069 Piston Assembly 44 1075764 Wire harness battery 11 1005222 Cotter Pin 45 1070488 Keypad membrane 962 46 1075766 Screw 8 32 14 ph flhd 12 1010144 O ring 4 required 13 1010136 O ring 47 1077706 PWA Mounting bracket 962 14 1035022 Cap 48 1070491 Relay SPDT 12VAC 962 49 1077915 Screw 4 40 x 14 ph pnhd Sil 15 1034940 24VAC Drive Motor Assembly SEMS 1034961 120VAC Drive Motor Assembly 4 required 1034962 230VAC Drive Motor Assembly 16 1005580 Screw Hex Hd 8 32 x p 17 1033889 Cam Assembly 50 1035047 Timer Mounting Bracket 18 1008332 Switch 3 required 51 Timer Assembly Included with item 15 52 Screw 8 32 1 4 4 required 19 1005850 Screw Hex Hd 10 24 x 53 1035479 Wire Harness Assembly 6 required0 54 1077751 Window 20 1035156 Bracket Switch 55 1035431 Timer Lock SPECIFICATIONS SDEMIEW DRAIN Puni 75 KPT DR FRONT VIAN unma NE SONR PTS J M NET
6. MINIMUM 50mm 3 i i 40mmBSPP BRANCH PIPE LINES Sd INLET RUBBER SEAL MINIMUM OF40mm ADAPTER ON TANK REAR VIEW 180 TOP MOUNT VALVE 240 VOLT 50 Hz SIDE VIEW TO DRAIN TO DRAIN FILE REFERENCE A DIVI IOR cf AMIS J ery LIO V C H IX 2747 KANI DI 1 NC ON 1 4127 1 DIVIDEND ST MANEFIELD 4202 TEL 07 3214 2233 FAX 07 3219 2266 walter Page 5 COMMISSIONING Step 1 Step 2 Step 3 Step 4 NOTE Step 5 Step 6 Remove valve cover by partly unscrewing the three cover securing screws and lifting the cover forward Remove the clear plastic window in the cover by removing two screws and loosening the other two screws and sliding the window out Replace the cover on the valve Connect the power lead to the power point and turn on the electric power Depress the red knob Fig 7 and rotate anti clockwise to backwash position release red knob Note that the timer face design can vary between valve models from that illustrated and that the regeneration positions are indicated pictorially with Backwash being Flow shown in a Upward direction and the other regeneration positions shown with their corresponding flow path Wait for valve drive to index to backwash position if not already in this position that is the spindle is fully extended Just partly open inlet isolating valve Allow unit to fill slowly water will issue to d
7. COMMERCIAL WATER FILTER INSTALLATION amp OPERATING INSTRUCTIONS Model AFM20 180 Serial No Manufacturer and Supplier of FILTRATION amp WATER TREATMENT PRODUCTS gt Water for commercial industrial and residential application Quality F AUS Telephone 07 3219 2233 Facsimile 07 3219 2266 Email sales Oibewater com au Website www ibcwater com au Page 1 OPERATING PRINCIPLE General Our AF Series Filters are fully automatic incorporating Backwash Rinse Pause Fast Rinse and Service Cycles controlled by cam switches in the timer Frequency of Backwashing can be altered from that suggested in the Commissioning Section if actual site conditions dictate alterations Water enters the unit through the multi port valve and passes through the media underdrain gravel and the distributor leaving through the multi port valve Multi Media Filters Remove filterable turbidity at high flow rates several times the flow rate of conventional filters producing clear filtered water down to 10 micron through the stratified bed without chemical flocculation No additional pumping is necessary for Backwashing as the Backwash water required is normally only 80 9096 of the service flow rate Multi Media Filter capacity is many times that of conventional filtration due to utilisation of the entire stratified bed resulting in low operating costs This unit is not designed to remove colloidal matter a pl
8. NITS Page 3 MEDIA INSTALLATION Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 Step 8 Remove the tank and riser tube assembly from the carton and make sure the softener tank is empty and clean Cover the distributor pipe with a clean rag or plastic so that NO gravel or media enters the distributor pipe Load the media Refer Media Placement instructions a Pour in the underbed gravel No 6 Refer Table 1 40kg b Level out the underbed gravel using a broom handle PVC pipe The underbed gravel should cover the bottom distributor by about 25mm CAUTION Do not raise the distributor pipe If gravel is allowed to get under the distributor empty and start again c After loading and levelling the No 6 Gravel underbed place the media in the tank in the correct order which is D1 D2 7M Sand and D3 Slowly fill the tank To obtain optimum performance from your unit exercise particular care in ensuring that each grade of media is levelled evenly over the previous layer Fill the tank with water to 50mm from the top Clean top of tank neck amp threads of all traces of media Remove the rag or plastic fitted in Step 2 taking care not to raise the riser pipe Unpack the valve remove the cap screws and separate the adaptor Store gasket safely Check that the tank thread O ring and the internal Riser Pipe O ring seals are in place Using a little silicone O ring lubricant lub
9. and fully engaged F VALVE MOTOR MICRO SWITCH NOT OPENING OR CLOSING adjust micro switch stack Fig 20 VALVE MOTOR MICRO SWITCH BURNED OUT replace micro switch H VALVE MOTOR MICRO SWITCH NOT OPENING OR CLOSING replace micro switch l TIMER MOTOR SWITCH BURNED OUT replace micro switch 2 Unfiltered Water to Service A RISER TUBE O RING MISALIGNED OR MISSING AT TOP OF DISTRIBUTOR PIPE IN VALVE ADAPTOR remove valve head and replace rubber O ring B UNIT INSTALLED BACKWARD check arrow markings on top of valve head for correct inlet outlet plumbing C REFER SECTION 1 FOR FURTHER INFORMATION Page 18 3 Leak to Drain A CHECK PLUNGER POSITIONING refer valve positions B CHECK DRAIN SHUT OFF O RING located at drain and of plunger 4 Insufficient Service Flow Rate A UNIT MAY BE FOULED WITH SUSPENDED SOLIDS backwash and check again B SERVICE INLET OR OUTLET VALVE NOT FULLY OPENED ensure they are opened C PISTON OUT OF POSITION reposition refer valve position diagram Page 19 Page 20
10. ant capable of coagulation is required in such cases Operating Parameters Water Temperature 5 C 48 C Water pH 5 5 9 0 Water Pressure 205 690 kPa Oil Free of Hydrocarbons AF SERIES FILTERS Table 2 TYPE MODEL CONTINUOS PEAK FLOW BACKWASH VALVE APPROX OPERATING FLOW RATE RATE L P M FLOW RATE WEIGHT PROCEDURES L P M L P M KG Water Temp 5 C 48 C Multi AFM 120 160 114 180 320 Water pH 5 5 9 0 Media 20 180 Suspended Solids 100 mg l Refer factory Iron No Effect Oil Free of Hydrocarbons NOTE Not recommended for Colloidal Sediment removal Valve 180 Operating Pressure 205 690 kPa Em Temperature 5 C 48 C Electrical 240V 50Hz 3 watts maximum nle 40 mm Warning A pressure reduction valve should be installed if water pressure is greater than 600kPa Outlet 40 Warning A pressure reduction valve should be installed if water hammer prevails mm Drain Table at left shows recommended MINIMUM plumbing sizes 40 TIRE TA ORCERVE WARNING WII VAIN WARRANTY INSTALLATION Check the equipment upon arrival for damage or shortages and report same to our Office or Agent before commencing installation Locate the unit on a clean firm level foundation preferably concrete with sufficient space for operation and maintenance Level with shims if necessary Position the tank in the correct position before loading the Media The filter should be fitted wit
11. esired to backwash at a different time it will be necessary to offset the actual time of day setting by the corresponding time difference desired for the new backwash time After the filter has done the first backwash and the backwash sequence and time of day has been set turn off the electric power and remove the valve cover Replace the clear plastic window in the cover and then replace the valve cover on to the valve and reconnect the electric power This unit is now on line Do final check for leaks etc Ensure instruction book is kept with relevant personnel Page 7 BACKWASH CYCLE TIME INSTRUCTIONS SET TIMER Determine a regeneration schedule for the conditioner and adjust the automatic timer as follows Reference Figures 7 and 8 1 2 3 E Say Timer Pull all SKIPPER PINS out away from control Rotate SKIPPER WHEEL until DAY ARROW points to day of week or number 1 Depress SKIPPER Pin S for day s regeneration is required Pull TIMER KNOB out away from timer face and rotate until BLACK ARROW on tripper arm points to correct time of day on face plate Timer will automatically initiate regeneration on preset days at 2 30AM To alter time simply reset TIMER KNOB to an earlier or later time which will change the time of regeneration by the same number of hours Time indicated as BLACK ARROW will no longer be correct SKIFPER SKIPPER WHEEL PINS MAN y REGENERATION Tie Cun re DEP
12. h inlet and outlet pressure gauges to monitor the pressure loss through the filter It is recommended that the filter be backwashed when the pressure differential increases by 35 kPa The control system is sometimes shipped as a sub assembly to avoid damage in transit The water filter should be assembled piped and wired according to the following recommendations The following instructions are provided as a general guide The filter requires a 10amp 240 volt GPO The filter installation must be protected from the elements FIG 4 INSTALLATION SINGLE TANK SOFTENER INSTALLATION Pipework Layout suggestive only Unit only supplied J JA TT ackwas Pipe Valves Solenoids Water Meter supplied by others Flow Controller supplied separate must be fitted before Connecting Drain Line All pipework connections to be flanged or barrel union for ease of removal and maintenance USE PIPEWORK SIZES SHOWN IN PERFORMANCE DATA TABLE 2 Inlet Isolating Valve Manual Outlet Isolating Valve Manual Bypass Valve Manual optional Water Meter optional fit only where metering of supply is required Solenoid Valve optional fit only where raw water to service is not required during REGENERATION Valve must be 240V 50Hz operation normally open and equal to pipeline size connect to terminals 2 and 5 inside valve cover Hon H H I FiG S INSTALLATION MULTIPLE U
13. rain continue to run until the unit automatically indexes to the second position which is a Pause to allow media to settle This may take up to 15 minutes and allows all the entrained air to be removed Depress the red knob again and rotate anti clockwise to the fast rinse position and release Verify that the spindle has moved to its correct position as indicated in the following illustrations Allow the red knob to electrically return to the service position It is recommended to give the filter a complete backwash cycle so as to remove any dirt colour and to further level out the media Depress the red knob and turn anti clockwise to the start position or the first arrow position just anticlockwise from the service position then release the red knob The unit will now go through each cycle Backwash pause purge and back to service automatically the full cycle will take approximately 30 minutes depending on pin settings A small amount of media may pass to drain during the initial backwash this is considered normal Check with site supervisor that unit can go on line If so slowly open outlet isolating valve fully check that manual bypass valve is fully closed This unit is now on line Check for and report any leaks Go to the nearest tap now on filtered water open and allow to flow for a few minutes as it may take several minutes for the treated water to displace the water in the pipe system to the tap Check for the clarity of
14. ricate the outer seal surfaces only Fit the adaptor to the tank carefully to allow the distributor pipe to locate centrally Screw down firmly by hand Do not over tighten Place the gasket on the tank adaptor fit the valve body with cap screws provided Tighten cap screws evenly Page 4 AFM20 TYPICAL INSTALLATION SINGLE TANK Pipework Layout Suggoslive Only Unit Onty Supptled Pipe Valves Splenolds Water Meler Supplied By Dthers ven Externat Backwash Flow Controller 7 Supplied Separata All Pipework Connections To Be Flanged Be Fitted Before Dr Barrel Union For Eass Ol Removal Connacting Drain Line And Maintenance T stm BSPF L ALL PIPE LINES MINIMUM OF 40mm ssi nio SOL VALVE 240V MOUNTED IN SERVICE LINE ITEM TO ORAIN ilgi Valve E Solenold Valve Opilonai FIt Only where Unflllered des v cami jations 1 8 B Outlet lsoisling Valve Water To Service Is Not Required During Backwashing Di Bypass Valve Manual Opliona Valve Be 240 5012 Operation Normally Open 5 nti ens 905 D Water Meter Optlanal And Equal To Pipeline Sizo Connect To Terminals i 2 and 5 Inalde Valve Cover Fil Only Where Matering Of Supply Is Required 25mm BACKWASH FLOW CONTROLLER x TYP CAL INSTALLATION DUPLEX UNIT SYSTEM 40mmBSPF MANIFOLD MAIN PIPE LINES 25072 OUTLET 2 59592 7 1
15. the treated water and if unclean water persists refer to the Trouble Shooting in these instructions Page 6 Step 7 NOTE Step 8 Step 9 Step 10 It is now necessary to set up the Timer Control to backwash the filter automatically on specific days of the week This is achieved by depressing pins on the Skipper Wheel relating to the days selected for the backwashing To set the skipper wheel up as required pull all skipper wheel pins out Turn the dial to the correct day of the week note dials may be indicated as the actual day of week or as numbered days of the week on which you are setting the dial Now depress the pins for the desired day s for backwashing Initially at commissioning set the filter to backwash every second day Note when you are setting the backwashing frequency you should take into account the working days for instance if the installation will only work week days backwashing on the weekend would be a needless waste of water Always set in accordance with the duty conditions for maximum economy This is only a guide for initial setting and should be altered to suit each individual installation in accordance with load conditions of the raw water Set time of day pull timer knob and set arrow to the time of day time of your watch note time of day may be as 12 hour or 24 hour clock release make sure that the knob has re engaged gear ie knob right in The filter will backwash around 2 30 AM If it is d
16. y be necessary from time to time should the unit fail to draw brine Setting is simple index position to service position fully in switch off power loosen screw A adjust cam to position shown above Switch on power MICRO SWITCH STACK DRIVE MOTOR SCREW 1 77 CAM DU dp SCREW SHAKEPROOF WASHER FIG 20 Page 15 MEDIA PLACEMENT MULTI MEDIA SEDIMENT FILTER Table 1 Sequence in Tank AFM20 15 30kg 6 gravel 1 Bag in bottom of tank ond 44kg D1 2 Bags grd 44kg D2 2 Bags 4 80kg 7M Sand 4 Bags 5th 50kg D3 2 Bags Page 16 TROUBLE SHOOTING GUIDE AFM20 180 MULTI MEDIA FILTER PROBLEM UNIT WILL NOT BACKWASH AUTOMATICALLY UNFILTERED WATER TO SERVICE LEAK TO DRAIN INSUFFICIENT SERVICE FLOW RATE Page 17 REF PAGE Page Eighteen Page Eighteen Page Nineteen Page Nineteen 1 Unit will not Backwash Automatically A IS THERE POWER TO THE UNIT B IS THE POWER CORD PLUGGED IN C IS THERE A REMOTE SWITCH IN THE LINE ISOLATED check these possibilities and correct if necessary D IS THE TIMER MOTOR RUNNING if the timer motor is running the small driven gear on the timer motor will be turning If not replace the timer motor E BACKWASH DRIVE GEAR NOT ENGAGED check gear behind push button on timer for proper alignment and time of day lever is down

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