Rolling Garage Door Opener Installation and Operating Instructions
Contents
1. WARNING AN Wall control or wireless push button no less than 1 5m Ground level STANDARD INSTALLATION COMPLETE 8 HJ INSTALL THE PROTECTOR SYSTEM IR BEAMS Whilst Steel line have engineered safety features into your garage door opener we urge you to consider fitting IR Beams to your new garage door opener In many countries these devices are compulsory to prevent serious i injury or property damage For your own peace of mind and the safety of others we recommend you install this i inexpensive safety device NOTE This accessory must be used for all installations where the closing force as measured on the bottom of the door is over 400 N 40 kgf After the opener has been installed and adjusted the Protector System IR Beams accessory can be installed Instructions are included with this accessory The Protector System IR Beams provides an additional measure of safety against a small child or animal being trapped under a garage door It uses an infra red beam which when broken by an obstruction causes a closing door to open and prevents an open door from closing and is strongly recommended for homeowners with young children Installing and adjusting e Turn the opener off e Install the Protector System IR Beams using the brackets wires and instructions provided with the product Twist the two white only wires together and terminate them into the white safety beam term2. Make any necessary adjustments refer sections 12 amp 13 e Manually operate door If it is unbalanced or binding call for professional garage door service e Check to be sure door opens and closes fully Set limits and or force if necessary SPECIFICATIONS STEEL LINE SR60 230 240VAC 50Hz 85W 15 Nm 450 N 300 mm 60 kg 15 kg Input Voltage Rated Load Max Pull Force Max Door Mass Max Lift under Spring Tension Idle Current 3 Watts nominal Drive DC gearmotor permanent lubrication Max Drum Rotations 4 5 Memory Registers 64 Operating Frequency 433 92 MHz NOTE Door MUST be spring balanced SPECIAL NOTE Steel Line strongly recommends that the Protector System IR Beams be installed on all garage door openers 14 CHAMBERLAIN LIMITED WARRANTY Steel Line powered by Merlin SR60 Roller Garage Door Opener Chamberlain Australia Pty Limited Chamberlain New Zealand Limited Chamberlain the manufacturer of Merlin automatic garage door openers is committed to manufacturing and supplying high quality goods As part of this commitment we seek to provide reliable service and support for our goods and are pleased to provide you the original purchaser with this Chamberlain Limited Warranty The benefits given to you under this Chamberlain Limited Warranty are in addition to any rights and remedies that you may have under Australian or New Zealand consumer protection laws Our goods come
3. STEEL LINE Powered by Merlin steel line com au 1800 427 243 STEEL LINE m lt Rolling Garage Door Opener Installation and Operating Instructions Owners Copy Please keep these instructions for future reference This manual contains IMPORTANT SAFETY information DO NOT PROCEED WITH THE INSTALLATION BEFORE READING THOROUGHLY START BY READING THESE IMPORTANT SAFETY INSTRUCTIONS WARNING e Failure to comply with the following instructions may result in serious personal injury or property damage e Read and follow all instructions carefully e The garage door opener is designed and tested to offer safe service provided it is installed and operated in strict accordance with the instructions in this manual rr PPP PP PE These safety alert symbols mean WARNING A possible risk to personal safety or LBA eevee damage exists Keep garage door balanced Do not let the garage door opener compensate for a binding or sticking garage door Sticking binding or unbalanced doors must be repaired before installing this opener Do not wear rings watches or loose clothing while installing or servicing a garage door opener Wear gloves safety goggles and suitable protective clothing where appropriate Frequently examine the door installation in particular cable springs and mountings for signs of wear damage or imbalance Do not use if repair or adjustment is needed since springs and hardware are under extreme
4. charge you a fee to repair replace and or return the Unit to you This Chamberlain Limited Warranty does not cover any failure of or defect in the Unit due to 1 non compliance with the instructions regarding specifications installation operation maintenance and testing of the Unit or of any product with which the Unit is used 2 any attempt by a person other than a Professional Dealer to repair dismantle reinstall or move the Unit to another location once it has been installed 3 tampering neglect abuse wear and tear accident electrical storm excessive use or conditions other than normal domestic use 4 problems with or relating to the garage door or garage door hardware including but not limited to the door springs door rollers door alignment or hinges 5 problems caused by electrical faults or replacement of batteries or light bulbs blown fuses electrical surges power surges or power strikes fire flood rain water lightning or storms 6 water or moisture ingress that causes corrosion or electrical malfunction 7 corrosion caused by sea air if located near a waterway beach etc 8 lack of proper maintenance service or care of the door and Unit 9 any unauthorised modification to the Unit or 10 damage caused by insects pests or other after sale damage caused by events or accidents outside Chamberlain s reasonable control and not arising under normal and standard operating conditions NB A General Purp
5. bolts and nuts supplied Tighten sufficiently to fasten the opener firmly to the axle i e 25 Nm 28 Nm e Remove any ropes used iSAFETY CHECK iAre all brackets and door fastenings tightly secured i iYES proceed to the next istep Independent clamping method If the side room exceeds 95 mm clamp independently to the door axle as illustrated in section 3 fig 1 using 2 separate clamps FOR LEFT HAND INSTALLATIONS e Ensure that the opener position jumper wire connector is removed refer Section 7 e Place the opener in manual release mode refer Section 11 e Open the roller door fully For safety tie a rope around the door A Ensure that the U bolt on the right hand side non opener of the door is secure e Mark the position of the door axle on the left hand door bracket e Carefully remove the U bolt on the left hand side checking that the spring tension inside the roller door is not being released e You will need assistance for the following steps To safely support the door slide or lift the door axle clear of the door bracket supporting the door weight with a door stand or similar device Then slip the opener over the door axle as shown NOTE The forks should engage either side of the support spoke e Direct clamping method refer attached fig 2 Place the opener and door axle onto the door bracket in the position that the door axle was originally Clamp the opener to the door axle through the door b
6. brightly 13 SETTING THE FORCE The force as measured on the closing edge of the door should not exceed 400 N 40 kgf If the closing force is measured to more than 400 N the Protector System must be installed refer section 16 The force setting regulates the amount of power required to open and close the door e Door should be closed before proceeding e Press the purple button twice to enter opener into force adjustment mode The indicator LED will flash quickly e Press the green start button on the bottom of the opener The door will travel to the up limit Press the green start button again the door will travel to the DOWN limit The indicator LED will stop flashing when the force has been learned e The door must travel through a complete cycle up and DOWN in order for the force to be set properly If the opener cannot open and close your door fully examine your door to ensure that it is balanced properly and is not sticking or binding refer section 4 14 TESTING THE SAFETY REVERSE SYSTEM The safety reverse system test is important The garage door must reverse on contact with a 40 mm high obstacle laid flat on the floor Failure to properly adjust the opener may result in serious personal injury from a closing garage door Operate the door in the down direction The door must reverse upon contact with the obstacle If the door stops on the obstacle remove obstacle and repeat limit and force set
7. does not stop at the desired limits is something obstructing the door Disengage the opener Open and close the door manually If it is unbalanced or binding call a trained door systems technician If the door stops at both the desired UP and DOWN limits proceed to setting the force OPERATION OF YOUR OPENER Your opener can be activated by any of the following devices e The green start button Hold the button down until door starts to move e The wall control outside keyswitch or keyless entry system if you have installed any of these accessories e The remote or wireless wall control CM128 Hold the push button down until the door starts to move When the opener is activated by remote green start button or wall control If open the door will close If closed the door will open e If closing the door will stop e If opening the door will stop allowing space for entry and exit of pets and for fresh air e If the door has been stopped in a partially open or closed position it will reverse direction e If an obstruction is encountered while closing the door will reverse e If an obstruction is encountered while opening the door will reverse and stop e The optional Protector System IR Beams uses an invisible beam which when broken by an obstruction causes a closing door to open and prevents an open door from closing It is STRONGLY RECOMMENDED for homeowners with young children Allow a 15 min
8. failure Note Chamberlain reserves the right to change the design and specifications of the Unit without prior notification Some features or accessories of the Unit may not be available in certain markets or areas Please check with your distributor Chamberlain service centre contact details Australia Phone toll free 1800 638 234 Fax toll free 1800 888 121 Website gomerlin com au Email customerservice chamberlainanz com Trademark of The Chamberlain Group Inc Registered Trademark of The Chamberlain Group Inc 2015 The Chamberlain Group Inc
9. or a broken wire e Are the wiring connections correct Refer to wired wall control instructions 3 The door operates from the GREEN siart button or wired wall control but not from the wireless wall control or remote e If the wired wall control is installed and it is flashing ensure the lock feature is off e Program the opener to match the remote code refer to section 17 Repeat with all remotes 4 The remote has short range e Change the location of the remote in your car e Check to be sure the antenna on the bottom of the opener extends fully downward e Some installations may have shorter range due to a metal door foil backed insulation or metal garage siding 5 The garage door opens and closes by itself e Be sure that all remote push buttons are off e If the wired wall control optional accessory is installed remove the bell wire from the wired wall control terminals and operate from the GREEN start button or remote If this solves the problem the wired wall control is faulty replace or there is an intermittent short on the wire between the wired wall control and the opener e Clear memory and re program all wireless wall controls and remotes 6 The door reverses and stops before opening completely e Is something obstructing the door Is it out of balance or are the springs broken Remove the obstruction or repair the door e Repeat the limit and force setting in section 12 amp 13 Repeat safe
10. 14 CARE OF YOUR OPENER MAINTENANCE OF YOUR OPENER 14 SPECIFICATION WARRANTY 1 CARTON INVENTORY 1 Installation and operating instructions this document 2 Stop collar 3 Clamp bracket 4 Release handle and cord 5 Remotes 2 6 Wall button 1 7 Bracket plate 8 Warning labels 2 9 Weight bar 10 Hardware bag 3 DOOR REQUIREMENTS E TOOLS REQUIRED 1 2 Ladder Adjustable wrench for U bolts already installed on the door 8mm socket 10 mm socket and 13 mm extended socket and socket wrench 300 mm socket extension for minimum sideroom installations Drill and 5 5 mm drill bit Phillips head screwdriver Marker pen Door stand or similar device to safely support door not shown Bees 13mm 10mm 8mm The maximum allowable door height is 3 5 m with a maximum curtain area of 13 m door height in metres multiplied by the width in metres The door must be spring balanced The Protector System IR Beams must be installed if the force at the edge of the closing door exceeds 400 N 40 kgf Door axle diameter must not exceed 35 mm fig 1 Independent clamping method Door area w h x w m eg 2 5mx 3m 7 5 m fig 2 Direct clamping method Ensure that there is at least 45 mm from the edge of the curtain to the edge of the bracket If the roller door drum is on the edge of the curt
11. 4 you retain your sales docket or invoice as proof of purchase and attach it to this manual to enable you to establish the date of purchase in the unlikely event of a warranty service being required Making a claim During the applicable Chamberlain Limited Warranty period if you are concerned that the Unit may be defective call the Professional Dealer that sold installed the opener or our service centre on the toll free number below and a Chamberlain technician will diagnose the problem and arrange for this to be rectified Once the problem has been diagnosed subject to your rights under the applicable Australian and New Zealand consumer protection laws with respect to major failures Chamberlain or its Professional Dealer will provide you with either repairs to the Unit or a replacement Unit Repairs and replacement parts provided under this Chamberlain Limited Warranty are provided free of charge and are warranted for the remaining portion of the original warranty period 114A4830A This Chamberlain Limited Warranty provides benefits which are in addition to your other rights and remedies as a consumer Exclusions what voids the warranty If our service centre determines that a warranty claim has been made in respect of a failure or defect arising under or out of any exclusion detailed below such that the claim is not covered under this Chamberlain Limited Warranty we may subject to your other rights and remedies as a consumer
12. ain or is a smaller diameter additional clearance may be required If the drum is more than 60 mm from the curtain edge or of a smaller diameter an extension pole kit may be required Different drum and bracket types may result in the minimum side room clearance not being possible and extension poles being required Ensure there is a power point near the opener 4 TESTING THE DOOR Complete the following test to ensure your door is well balanced and not sticking or binding e Disable all locks and remove any ropes connected to the garage door e Lift the door to about halfway and then release it The door should remain suspended entirely by its spring e Raise and lower the door to determine if there are any sticking or binding points 15 kgf is the absolute maximum allowable to raise or lower the door in any position e If your door does not hold in place or it binds or sticks call a qualified door technician before installing the opener g INSTALLING THE STOP COLLAR Opener side e Install stop bracket collar on the opposite end to where the opener is to be installed e Fit the stop bracket hard against the boss of the door drum Ensure the U bolt holding the door axle to the door bracket is tightly secured i Is stop collar installed i YES proceed to the next step g INSTALLING THE WEIGHT BAR PROVIDED e Place the weight bar in the centre of the door e If the door cu
13. esy LED will flash once Ensure the door is clear of obstruction then test the remote Delete ALL remote codes NOTE This deletes all remotes and codes e Press and hold the purple learn button until the orange indicator light goes out approximately 9 sec INSTALLING YOUR CM128 WIRELESS WALL BUTTON Disconnect power to the opener whilst installing this accessory to prevent accidental activation Locate minimum 1 5 m above the floor To install e Carefully pry open the CM128 and locate the two screws for mounting e Attach to the wall using the two screws and wall anchors provided if mounting to a plaster wall If using a recessed wall box do not use anchors NOTE Do not overtighten screws E KEYLESS DEVICE PROGRAMMING OPTIONAL ACCESSORIES Activate the opener only when the door is in full view free of obstruction and properly adjusted No one should enter or leave garage whilst the door is in motion Do not allow children to operate push bution s or remote s Do not allow children to play near the door Wireless Keypad C840 Using the purple learn button 1 Press and release the purple LEARN button 1 on the opener the orange LED will light 2 Within 30 seconds enter a four digit personal identification number PIN of your choice on the keypad 2 then press and hold the ENTER button 3 Release the button when the opener co
14. inal Twist the two white black wires together and terminate them into the grey safety beam terminal e Turn the opener on NOTE The opener will automatically detect the Protector System when it is installed and operating for 5 minutes during this time the beams must remain unobstructed The opener will not close unless the beams are aligned IR Beams must be installed to detect a 100 mm high obstacle at any point along the floor Red LED Red LED MUST BE ON MUST BE ON IR Beam IR Beam white black wires twisted together Remove cover Push cover plate up then lever out from the button WIRELESS PROGRAMMING OPTIONAL ACCESSORIES Activate the opener only when door is in full view free of obstruction and properly adjusted No one should enter or leave garage whilst door is in motion Do not allow children to operate push button s or remote s Do not allow children to play near the door Fix any wall control at a height of at least 1 5 m and within sight of the door but away from any moving parts NOTE Your remote s have already been programmed into your operator ADDING remotes using the LEARN button e Press and hold down the remote button you wish to program to the opener e The orange LED will flash continuously to indicate it is receiving signal from the remote e Press and release the purple learn button on the opener e The court
15. ing sound The door is now in manual mode and release cord lt STEEL LINE may be opened or closed To re engage the opener Pull the release cord down until you hear a clicking sound the motor is now ready for operation 12 SETTING THE LIMITS The travel limits regulate the points at which the door will stop when moving UP or DOWN During the set up procedure the motor will run and operate the door The opener must be fully installed on the door and all installation steps completed before proceeding The opener will operate during this procedure Make sure the door is clear of obstruction Ensure your hands are away from any moving parts before activating the door Position the door about half way and engage the opener section 11 Remove the lens cover from the opener fig 1 Connect the opener to a 240 VAC power point and turn on Setting the top limit e Press and hold the black limit button until the orange indicator LED starts flashing slowly and then release courtesy LEDs will go to low illumination e Press and hold the black limit button until the door reaches the desired open position If set too high adjust down using the purple learn button make sure there is enough room for your vehicle to pass under Seiting the bottom limit e Press and release the green start button this sets the UP limit and begins closing the door once the opener starts to move down IMMEDIATELY press and hold
16. ose Outlet GPO ie power point must be supplied by the consumer as this electrical fitting does not form a part of the Unit opener If this Chamberlain Limited Warranty does not apply you may have rights available to you under the Australian and New Zealand consumer protection laws Liability Australia only Except as set out in the Australian Consumer Law being Schedule 2 of the Competition and Consumer Act 2010 as amended consolidated or replaced 1 all other guarantees warranties and representations in relation to the Unit or its supply are excluded to the extent that Chamberlain can lawfully exclude them and 2 under no circumstances will Chamberlain be liable for consequential incidental or special damages arising in connection with the use or inability to use the Unit other than those which were reasonably foreseeable as liable to result from the failure Liability New Zealand only Except as set out in the Fair Trading Act 1986 and the Consumer Guarantees Act 1993 as amended consolidated or replaced 1 all other guarantees warranties and representations in relation to the Unit or its supply are excluded to the extent that Chamberlain can lawfully exclude them and 2 under no circumstances will Chamberlain be liable for consequential incidental or special damages arising in connection with the use or inability to use the Unit other than those which were reasonably foreseeable as liable to result from the
17. r locks 11 The opener won t operate due to power failure e Use the manual release handle to disconnect the door The door can be opened and closed manually When power is restored re engage the opener refer to section 11 12 Setting the limits manually a Check that the opener position jumper is correct refer to section 7 b Press and hold the BLACK button until the orange indicator light starts flashing slowly then release c Press the BLACK button to move the door UP or the PURPLE button to move the door DOWN until the door reaches the desired UP limit Ensuring there is enough clearance for your vehicle d Press the GREEN start button This sets the UP limit and begins closing the door Immediately press either the PURPLE or the BLACK button The door will stop Adjust the desired DOWN limit using the BLACK and the PURPLE buttons Check to be sure the door is fully closed without applying excessive pressure to the door curtain Press the GREEN start button This sets the DOWN limit and begins opening the door NOTE If neither the BLACK or the PURPLE button is pressed the door will reverse off the floor and the DOWN travel limit will be set automatically Open and close the door with the GREEN start button remote or wall control 2 or 3 times If the door does not stop in the desired UP limit or reverses before the door stops at the DOWN limit proceed to setting the force refer to section 13 If the door still
18. racket with the bracket plate 8 mm bolts and nuts supplied Tighten sufficiently to fasten the opener firmly to the axle i e 25 Nm 28 Nm e Remove any ropes used e Independent clamping method If the side room exceeds 95 mm clamp independently to the door axle as illustrated in section 3 fig 2 using 2 separate clamps 10 ATTACH THE RELEASE HANDLE AND CORD Thread one end of the rope through the hole in the top of the red handle so NOTICE reads right side up as Release cord i 9 shown Secure with an overhand knot at least 25 mm from the end of the rope to prevent slipping Thread the other end of the rope through the loop of the manual release cable Adjust the rope length so the handle is no higher than 1 8m above the floor Secure with an overhand knot If the door is greater than 2 5 m in height the release cord extension kit accessory is required Manual release __ Warning label NOTE Final adjustment of the handle height should be completed after the opener is installed If it is vA necessary to cut the rope heat seal the cut end to Release handle prevent unravelling 41 OPERATING THE MANUAL RELEASE Disable all locks and remove any ropes Ny connecied to the garage door Take care when operating the manual release as an open door may fall rapidly due to weak or broken springs or being out of balance pull down To disengage the opener Pull the release cord down once until you hear a click
19. red wall control connect terminal The Protector System IR Beams e Connect both white wires to the white safety beam quick connect terminal and both white black wires to the grey safety beam quick connect terminal NOTE Full instruction are supplied with these accessories A ACCESSORIES Wireless wall button Single channel remote 3 Channel remote 3 Channel mini remote Motion detecting control panel CM128 C940 C943 6 Model C840 7 Model 774ANZ 8 Model CM1702 9 Model 760E C945 GAE Go C840 774ANZ CM1702 Keyless entry system The Protector System IR Beams kit includes brackets amp wiring Quick release lock Outside keyswitch 760E Exe A D AF 9 TROUBLESHOOTING 1 The opener doesn t operate from either the GREEN start button or the remotes e Does the opener have electric power Plug a lamp into the outlet If it doesn t light check the fuse box e Have you disabled all door locks Review installation instruction warnings on page 1 e Is there a build up of ice or snow under the door The door may be frozen to the ground Remove any restriction e The garage door spring may be broken Have it replaced 2 Opener operates from the remote but not from the wired wall control optional accessory e Is the wall control lit If not reverse the two wires If the opener runs check for a faulty wire connection at the wall control a short under the staples
20. rofessional Dealer in either travelling to or from areas outside a capital city metropolitan area These costs will be at the purchaser s expense Additional access costs incurred by a Professional Dealer or Chamberlain in obtaining access where the Unit is not readily accessible These cost will be at the purchaser s expense Warranty Conditions It is a condition of this Chamberlain Limited Warranty that the Unit is sold installed and serviced by a Professional Dealer appointed or authorised by Chamberlain A Merlin branded garage door opener purchased over the internet and installed by a person other than a Professional Dealer will not be covered by this Chamberlain Limited Warranty It is also a condition of this Chamberlain Limited Warranty that for the operating life of the Unit 1 the garage door is spring balanced is operable by hand and opens and closes with no more than a maximum of 15 kgs of lifting weight 2 the garage door and the Unit is professionally maintained and serviced by a Professional Dealer during the Chamberlain Limited Warranty period such that the spring balanced door operates according to manufacturer specifications If your door binds sticks or is out of balance then it must not be used until serviced by a trained door technician or Profesional Dealer The garage door service fee will be at the purchaser s expense 3 the warranty is registered by completing the online form at www gomerlin com au and
21. rtain does not have a lifting handle you will need to drill two 5 5 mm holes through the two marked positions then place the weight bar on the inside of the door e Use the 5 mm bolts washers and nuts provided to fasten the weight bar in place NOTE If the door has a lifting handle remove the handle nuts amp bolts Place weight bar over the handle holes insert extended bolts through the weight bar amp fasten handle back in place ed PREPARING THE OPENER Set opener position left or right hand For left hand side installations For right hand side installations the wire jumper should be removed the wire jumper should be in place factory installed Attaching the extension poles if required Extension pole Optional accessory not provided e Align the extension pole holes with the drive legs e Insert the extension poles into the drive leg and fix in place using screws provided e Slide the reinforcing brace over the poles and fix in place using the screws provided Reinforcing brace must be used Use extension pole kit part number 001B6449 1 EI PINNING THE DOOR Note A ballooning door may delay the safety reversal Free curtain Ballooning Add fasteners here response and can compromise garage door security e To remedy any ballooning place self tapping metal screws or rivets where the curtain leaves the roll Sec
22. s wall control or any additional wall control in a location where the garage door is visible at a height of at least 1 5m and out of the reach of children Do not allow children to operate push button s or remote s Serious personal injury from a closing garage door may result from misuse of the opener Permanently fasten the Warning Labels in prominent places adjacent to wall controls and manual release mechanisms as a reminder of safe operating procedures Activate opener only when the door is in full view free of obstructions and the opener is properly adjusted No one should enter or leave the garage while the door is in motion Do not allow children to play near the door or with door controls Disconnect electric power to the garage door opener before making repairs or removing covers KEEP THESE INSTRUCTIONS NOTE If your garage has no service entrance door a CM1702 outside quick release must be installed This accessory allows manual operation of the garage door from outside in case of power failure CONTENTS PAGE SAFETY INSTRUCTIONS 1 CARTON INVENTORY 2 TOOLS REQUIRED 2 DOOR REQUIREMENTS 2 PREPARE amp TEST THE DOOR 3 4 INSTALLATION 5 6 CONNECT ELECTRIC POWER 7 ADJUSTMENT 8 INSTALL THE PROTECTOR SYSTEM 9 WIRELESS PROGRAMMING 10 11 SPECIAL FEATURES 2 ACCESSORIES 12 TROUBLESHOOTING 13 OPERATION OF YOUR OPENER
23. tension and a fault can cause serious personal injury To avoid serious personal injury from entanglement remove all ropes chains and locks connected to the garage door before installing the door opener Installation and wiring must be in compliance with your local building and electrical codes The safety reverse system test is very important Your garage door MUST reverse on contact with a 40 mm high obstacle placed on the floor Failure to properly adjust the opener may result in serious personal injury from a closing garage door Repeat the test once a month and make any necessary adjustments This opener should not be installed in a damp or wet space exposed to weather This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety PrP rr FPP PP The opener must not be used on a wicket door door within a door Protector System IR Beams must be used for all installations where the closing force as measured on the bottom of the door is over 400 N 40 kgf Excessive force will interfere with the proper operation of the safety reverse system or damage the garage door After installation ensure that the parts of the door do not extend over public footpaths or roads Install the wireles
24. the purple learn button until the door reaches the desired closed position then release button For fine adjustment press and release the purple learn button to inch down Save and test e Press and release the green start button this sets the DOWN position and begins opening the door to the fully open position e Close and open the door 3 or 4 times using the green start button to confirm the limit settings Courtesy LEDs should now be fully illuminated Repeat the above procedure if necessary NOTE The force must now be set in order to complete your installation refer section 13 ood coe ssl Se sm Holleg Remove cover push cover plate up then lever out from the bottom Connect to 240 VAC Position door midway Learn Purple i OIO and switch on refer section 11 Ensure motor is engaged SET TOP LIMIT Press and hold black button Flashing orange LED courtesy LED dim Use the black button to adjust up use purple down to adjust if required SET BOTTOM LIMIT Press start button located on the bottom of motor then immediately press the purple button Press and hold the purple button until door is closed Use the black button to adjust up if required SAVE AND TEST Press the green start button to open the door and save the limits Press the green start button to close the door and complete test Orange LED will go out and courtesy LEDs will light up
25. ting sections 12 amp 13 Repeat test of safety reverse system es Learn C u Purple S J ff S Ce ss NB Door must be in closed position SETTING THE FORCE Press the purple learn button urple s twice 2000 o Eeg FAST flashing orange LED LIoL Learn Limits Start Press the green start button to open the door Wait until door is fully open Press the green start button to close the door o Orange LED will go out 40 mm high test obstacle This test should be repeated monthly to ensure the safe operation of your opener 15 FIXING WARNING LABELS Once you have completed your installation and successfully carried out the safety reverse system test outlined above Install the warning labels provided with your motor Ensure the risk of entrapment label is installed adjacent to the release handle at a height of less than 1 8 m The WARNING label must be installed in a prominent place near any fixed control Any fixed wall control or wireless door control must be mounted at a height of no less than 1 5 m out of the reach of children Ensure the instruction card concerning the manual release of the door is attached to the rope as detailed in section 10 Read the safety instructions page 1 for further details concerning safety Handle should be less than1 8m
26. ty reverse test after adjustments refer to section 14 7 The door reverses for no apparent reason and opener lights blink for 5 seconds after reversing e Check the Protector System IR Beams if installed Correct alignment if the red light on the beam is solid 8 The door opens but won t close or reverses while closing e Is something obstructing the door Pull the manual release handle Operate the door manually If it is unbalanced or binding call a trained door systems technician e Clear any ice or snow from the garage floor area where the door closes e Repeat the limit and force setting in section 12 amp 13 Repeat safety reverse test after adjustments refer to section 14 e If The Protector System is installed check the beams both red LEDs should be on 9 The opener strains to operate door e The door may be out of balance or the springs may be broken Close the door and use the manual release to disconnect the door Open and close the door manually A properly balanced door will stay in any point of travel while being supported entirely by its springs If it does not disconnect the opener and call a trained door systems technician 10 The opener motor hums briefly then won t work e Check that the door is not in manual release mode refer section 11 The garage door springs may be broken See above e If the problem occurs on the first operation of the opener door may be locked Disable any doo
27. ure these through the curtain into the drum wheel at each end of the roll e After determining the correct fastener location as shown lift the door approximately half a turn from the closed position to allow access for drilling Door closed Door can be lifted Door Secure g INSTALLATION STEPS FOR RIGHT HAND INSTALLATIONS e Ensure that the opener position jumper wire connector is installed refer Section 7 e Place the opener in manual release mode refer Section 11 e Open the roller door fully For safety tie a rope around the door e Mark the position of the door axle on the right hand door bracket d Ensure that the U bolt on the left hand non opener side of the door is secure e Carefully remove the U bolt on the right hand side checking that the spring tension inside the roller door is not being released e You will need assistance for the following steps To safely support the door slide or lift the door axle clear of the door bracket supporting the door weight with a door stand or similar device Then slip the door opener over the door axle as shown NOTE The forks should engage either side of the support i spoke iNO tighten any loose ifastenings before Direct clamping method refer attached fig 1 Place the opener iproceeding and door axle onto the door bracket in the position that the door i axle was originally Clamp the opener to the door axle through the door bracket with the bracket plate 8 mm
28. urtesy LEDs flash once 3 the code is learned Alternate programming method using the motion detecting control panel optional accessory NOTE This method requires two people if the keyless entry is already mounted outside the garage 1 Enter a four digit personal identification number PIN of your choice on the keypad then press and hold ENTER 2 While holding the ENTER button press and hold the LIGHT button on the motion detecting control panel 3 Continue holding the ENTER and LIGHT buttons while you press the push bar on the motion detecting control panel all three buttons are held 4 Release buttons when the opener courtesy LEDs flash once Learn button programming Press the purple learn button orange LED will light Enter 4 digit PIN at keypad within 30s Orange LED will turn off and courtesy LEDs will flash once Enter 4 digit PIN at keypad within 30s Press and hold down LIGHT button on the motion detecting control panel With the LIGHT button pressed press and hold the PUSH BAR on the motion detecting control panel Release the button when the courtesy LEDs flash once 19 SPECIAL FEATURES OPTIONAL Motion detecting control panel e Connect white red wire to the red wired wall control quick connect terminal and the white wire to the white quick wi
29. ute cooling period after 4 minutes of continuous operation of the opener Opening the door manually Door should be fully closed if possible Weak or broken springs could allow an open door to fall rapidly Property damage or serious personal injury could result The door can be opened manually by puling the release cord down firmly To re engage the door pull the release cord down firmly refer section 11 The opener light will turn on e when opener is initially plugged in e when the power is briefly interrupted e when the opener is activated the light turns off automatically after 2 1 2 minutes CARE OF YOUR OPENER When properly installed your opener will operate with minimal maintenance The opener does not require additional lubrication Limit and force settings These settings must be checked and properly set when the opener is installed Weather conditions may cause some minor changes in the door operation requiring some re adjustments particularly during the first year of operation Refer to limit and force setting in sections 12 amp 13 Follow the instructions carefully and repeat the safety reverse test after any adjustment Remote Additional remotes can be purchased at any time Refer to accessories Any new remotes must be programmed into the opener Remote battery If transmission range decreases replace the battery MAINTENANCE OF YOUR OPENER Once a month e Repeat safety reverse test
30. with guarantees that cannot be excluded under the Australian Consumer Law or New Zealand Consumer Guarantees Act 1993 You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure Chamberlain s warranty What is covered Chamberlain warrants to the original purchaser of the Steel Line powered by Merlin SR60 Roller Door Opener Unit that all parts of the Unit other than remote controlled transmitters battery back up units and accessories globes and batteries are free from defects in materials and workmanship for a period of 24 months or 5 000 cycles each opening amp closing of the garage door equals 1 cycle whichever comes first from the date of purchase when installed by a Professional dealer appointed or authorised by Chamberlain in a residential premise with a residential specified garage door that is designed for the sole purpose of a single family dwelling Chamberlain warrants that remote controlled transmitters and accessories included with the Unit are free from defects in materials and workmanship for a period of 12 months from the date of purchase What is not covered Batteries and globes are not covered under the Chamberlain Limited Warranty Travel costs incurred by Chamberlain or the P
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