0.07.B.0024 Dual Channel CP93 Installation Manual-9Jul2012-NG
Contents
1. centrifugal switch e g Hansa Matic i i E n ca Motor with Ed COM a M wy Ae Card must be programmed for this configuration to work 7 N e inthis mode the centrifugal switch has the same action as a beam if the motor stalls as a result of for example pushing against an obstruction in its path the CP 93 will sense this on the beam 1 input The action will be a stop reverse sequence e To implement the other modes such as CONDO and PIRAC itis still necessary to install a safety beam The time it takes for the centrifugal switch to come in after the motor has started is fixed to roughly one second In situations where the CP 93 is to replace an existing board be sure that the motor does spin up within 1 second In other words the centrifugal switch must have been activated within a second after the motor is started Figure 26 Beam I Input Used for Motor with Centrifugal Contact Page 26 CP93 Programming Orientation in the CP93 Programming Interface The CP93 has a built in programming interface consisting ofan LED display and three pushbuttons available to change the settings The Display shows the information about the card s settings and allow2. T 3 1 Press the ENTER 3 3 Press the UP or pushbutton while DOWN push the desired menu buttons to change item number is i the settings displayed f DER DEE HL 4 fr 3 2 The abbreviated name ofthe item being HEE HEA edited is displayed for 1 second x DFF BBB J f I IMI 3 4 Pressing UP or DOWN cycles through the various available options for the currently selected menu item in a circular fashion 3 2 The currently programmed value is displayed BUT for menu items that contain numerical data the UP and DOWN keys increment or decrement the displayed value Page 28 4 Saving your Changes to the Selected Item GLI y SEE coo a 7 i 4 1 To save your change HHB Up DOWN or to return to the SLA main menu if nothing has been changed simply press the ENTER pushbutton Lu X 4 2 The changes are saved to non volatile storage with confirmation Set is briefly displayed and the display retums to the last selected position in the main menu Aborting the Programming Menu to Discard Changes If you have changed something and you are unsure aboutitand wantto exitthe menu system and discard your changes there is an easy way to do this To exitthe Programming menu and return to normal operation simply refrain from pressing any of the buttons for 20 seconds After 30 seconds ha
3. 22 1 Scroll until the 2 22 2 Press ENTER to 22 3 Menu name is 22 4 Current setting for is displayed i e select it for displayed in this menu is this menu item editing abbreviated form displayed 50Hz Mains frequency setting for RSA UK and most of Europe 60Hz Mains frequency setting for USA and Canada 22 5 Use UP and DOWN buttons to cycle through the options available A WARNING nce mech brodiamm Egon 22 6 Press ENTER to 22 7 Returns to the this item may d I save the changes main menu at the lead to product failure same point you were last time Page 51 23 PEDESTRIAN MODE ERROR COMPENSATION 23 1 Scroll until the 16 23 2 Press ENTER to 23 3 Menu name is is displayed i e select it for displayed in this menu item editing abbreviated form displayed 23 5 Use UP and 23 6 A Pressing the UP key DOWN buttons i to increase or B Pressing the DOWN key decrease the time value AAA 23 8 Press ENTER to 23 9 Returns to the save the changes main menu at the same point you were last time Page 52 HAG 23 4 Current setting for this menu is 23 7 Programmable range for Pedestrian Compensation Time is 1 second to 255 seconds A setting of zer
4. DESF BAB di tH E a ft 9 1 Scroll until the 9 is 9 2 Press ENTER to 9 3 Menu name is 9 4 Current setting for displayed i e this selectitfor editing displayed in this menu is menu item abbreviated form displayed Normally closed Configured for OPENING beam on BM1 Terminal Normally open DELAYED Configured for centrifugal switch motor signal 9 5 Use UP and DOWN buttons to select m o RI o i oa Ema me if o wy See notes referring to 9 6 Press ENTER to 9 7 Returns to the z Yz SAFETY TYPE CONFIGURATION save the changes main menu at the Na OF BM1 TERMINAL sae point you on pg 56 were last time Page 41 10 PILLAR LAMP PREFLASHING MODE BEE mx ci i 10 1 Scroll until the 10 10 2 Press ENTER to 10 3 Menu name is 10 4 Current setting for is displayed i e selectitfor editing displayed in this menu is this menu item abbreviated form displayed PREFLASHING OFF Pillar Lamp works as a standard courtesy lamp PREFLASHING MODE A Pillar Lamp is on only when the gates move PREFLASHING MODE B Lamp flashes for preset time before gate moves flashes while gate moves PREFLASHING MODE C Lamp tums on for preset time before gate moves on while gate moves 10 5 Use UP and DOWN buttons to select HHD
5. 14 3 Menu name is displayed in abbreviated form EAS ti si co mi 14 4 Current setting for this menu is displayed 14 5 Use UP and DOWN buttons to increase or decrease the time value 14 6 A Pressing the UP key HAH ht co me 14 8 Press ENTER to save the changes 14 9 Returns to the main menu atthe same point you were lasttime Page 46 14 7 B Pressing the DOWN key Programmable range for Leaf Delay Time is 1 second to 255 seconds Leaf delay mode is disabled with a setting of zero See note referring to LEAF DELAY TIME on pg 58 15 SOLENOID TIMER SBE ht co we 15 1 Scroll until the 15 15 2 Press ENTER to 15 3 Menu name is is displayed i e select it for this menu item editing displayed in abbreviated form BB co mi 15 4 Current setting for this menu is displayed 15 5 Use UP and 15 6 A Pressing the UP key B Pressing the DOWN key DOWN buttons to increase or decrease the time value eel mt co re 15 8 Press ENTER to 15 9 Returns to the save the changes main menu atthe same point you were last time Page 47 15 7 Programmable range for Solenoid Energise Time is 1
6. 12 9 Returns to the main menu atthe same point you were lasttime Page 44 FBE a oo tm 12 3 Menu name is displayed in abbreviated form ta le co mi 12 4 Current setting for this menu is displayed nH 2055 0 1 sec 25 5 sec Seconds x 0 1 12 7 Programmable range for Reversal Delay Time is 0 1 second to 25 5 seconds Setting of zero disables reversal delay timer She See note referring to MOTOR REVERSAL DELAY TIME on pg 58 13 LEAF ORDER SELECTION E85 BAB ht co we ht co re 13 1 Scroll until the 13 13 2 Press ENTER to 13 3 Menu name is 13 4 Current setting for is displayed i e selectitfor editing displayed in this menu is this menu item abbreviated form displayed LEAF ORDER A B Standard Mode of Operation LEAF ORDER B A Reversed Mode of Operation 13 5 Use UP and DOWN buttons to select desired configuration from the available options Tila ht ra tm yu See notes referring to 13 6 Press ENTER to 13 7 Returns to the _ LEAF ORDER SELECTION save the changes main menu at the E on pg 58 same point you were last time Page 45 14 LEAF DELAY TIME 14 1 14 2 Press ENTER to select it for Scroll until the 14 is displayed i e this menu de a oo
7. E fa ht SW See notes referring to 10 6 Press ENTER to 10 7 Returns to the 205 PILLAR LAMP PREFLASHING save the changes main menu at the MODE on pg 57 same point you were last time Page 42 11 PREFLASHING TIME PRE RAS dii ci ni mm a Der 11 1 Scroll until the 11 11 2 Press ENTER to 11 3 Menu name is 114 Current setting for is displayed i e selectitforediting displayed in this menu is this menu item abbreviated form displayed 11 5 Use UP and 11 6 A Pressing the UP key 11 7 Programmable range for Pre DOWN buttons B Pressing the DOWN key flashing time is 1 second to 255 to increase or seconds decrease the time value alar mt co re M See notes referring to PRE FLASHING TIME on pg 58 11 8 Press ENTER to 11 9 Returns to the save the changes main menu atthe same point you were last time Page 43 12 MOTOR REVERSAL DELAY TIME 12 1 Scroll until the 12 is displayed i e this menu item 12 2 Press ENTER to select it for editing 12 5 Use UP and DOWN buttons to increase or decrease the time value 12 6 A Pressing the UP key B Pressing the DOWN key Her rm co re 12 8 Press ENTER to save the changes
8. 4 1 Scroll until the 4 is 4 2 Press ENTER to 4 3 Menu name is 4 4 Current setting for displayed i e this menu item selectitfor editing displayed in this menu is abbreviated form displayed STANDARD MODE Standard feature set with start stop reverse sequencing CONDOMINIUM MODE Mode designed for communal living schemes PIRAC MODE Autoclose when broken safety beam is restored REVERSING MODE Variation of STANDARD Mode with no stop stage in multiple triggers 4 5 Use UP and DOWN buttons to scroll through the Special mode allowing for control with pulse signalling from a PLC available options PLC MODE DEAD MAN MODE Special mode allowing for control with fail safe in event of signal loss M See notes referrin XE OPERATING MODE on pg 55 HH END mH 4 6 Press ENTER to 4 7 Returns to the save the changes main menu atthe same point you were lasttime Page 36 5 PEDESTRIAN AUTOCLOSE TIME PRE EAS di ci tm del a mem 5 1 Scroll until the 5 is 5 2 Press ENTER to 5 3 Menu name is 5 4 Current setting for displayed i e this selectitfor editing displayed in this menu is menu item abbreviated form displayed 5 5 Use UP and 5 6 A Pressingthe UP key 5 7 Programmable r
9. DOVSSVODODSVD KEY TO ITEMS Power Connector Signal Connector Test Trigger Button System Fuse A QUICK BLOW Motor Fuses 5A QUICK BLOW Figure 2 Product Identification Page 9 D12 0 DB pep dI E los 3 i 5 aa o H UP N O CON L 0000 i cq 2 DOWN ENTER E el E i a Matha n ado IN 0 0 60 0 00 00000000060 TRG COM PED BM1 BM2 COM FRX COM STP LED LIT MLO COM MLC SLO COMSLC 12V COM E 4 ui m gt 2 x ui 2 R68 mn R69 m R65 n R66 quam R67 mm Solenoid Relay Contact Selector Jumper Installer Programming Interface Mounting Hole 8 x Mains ON Indicator Required Tools amp Equipment A 67 Flat Screwdriver Crimper and Pin Lugs Standard and Long Nose Pliers S Connecting Wire 0 3 PCB Standoff Metal Plastic Mlultimeter Connector Block Figure 3 Required Tools and Equipment Page 10 Site Considerations Considerations for new installations 1 A suitable enclosure must be chosen for installation especially where the product is mounted outside This enclosure must be IP 56 rated to prevent moisture problems and shock hazards The use of propercable glands is mandatory If an existing mains supply is available ensure that itis fed from a separate circuit breaker on the distribution board of the premises Don t forgetto install a double pole isolator switch if one does not exist If there is
10. affectthis timer Measure the time it takes from the instant power is applied to the motor until the motor clears the Slave gate This is the time needed to operate the solenoid lock to ensure that the master gate is unlocked from the slave gate 16 amp 17 MASTER amp SLAVE MOTOR RUN TIME These timers provide individual programming of the MASTER and SLAVE motor run times Motor run time is defined as the actual time the motor spends operating and is not affected nor offset by leaf delays orany othersettings such as pre flashing modes MASTER MOTOR 15 seconds SLAVE MOTOR 15 seconds LEAF DELAY TRIGGER IS PRESSED Figure 32 Time Line Leaf Delay offsetting Individual Motor Cycles In the above time line itis clearly illustrated how the leaf delay offsets the individual motor cycles If leaf delay is disabled for the above example both motors stop atthe same time This system allows you to setthe endstop anywhere you like especially useful in scenarios where one gate opens more fully than the other due to some kind of obstruction such as a rock siding bird bath ornament etc 18 21 POWER FACTOR CORRECTIONS Programming the PF value to zero means the factory default setting is used If you are in any doubt itis better to set the PF value to zero and work from there Enough range is provided for the user to experiment How to determine the optimal value for PF Adjust the PF value in steps of 1
11. asi WORKING ON CARD DBI F1 uP DOWN ENTER m eb Ri i na i 1 AMP 5 AMP 1 e SITE zcv pel H AINS ON E Bl n R43 Q2 R2 Q3 R48 Qs os dk D7 de D9 i ru fe r ET as ed a com y E momo N E i A qae TRG COM PED BM1 BM2 COM FRX COM STP LED LIT MLO COM MLC SLO COMSLC 12V COM AC MAINS MASTER MTR SLAVE MTR ee L N E R COM FIR COM F LIGHT SOLENOID USE DESIGNATED P FUSES ONLY R68 mm R69 ue OJ DNNSSNDDSEDSSDI E T m ABCDEFGHIJKLM SOLENOID RELAY CONTACT POWER CONNECTION TERMINALS SELECTOR Figure 8 Terminal Identification Solenoid Relay Contacts SOLENOID soteNoip Figure 9 Normally open Contact Figure 10 Normally closed Contact Page 16 eee eee Hu 0 o 0 o SIGNAL CONNECTIONS n N ee N VW AU a oo OSE Power Connection Terminals A Live L Solenoid Relay Contact B Neutral AC Mains Input M Solenoid Relay Contact C Earth D Master Motor REVERSE direction winding en E MasterMotor COMMON neutral F MasterMotorFORWARD direction winding G Slave MotorREVERSE direction winding H Slave Motor COMMON neutral l Slave MotorFORWARD direction winding J Lamp Relay Contact ABCDEFGHIJKLM K Lamp Relay Contact
12. second to 255 seconds See note referring to SOLENOID TIMER on pg 59 16 MASTER MOTOR RUN TIME BE RAS ht co wei ht co te 16 1 Scroll until the 16 16 2 Press ENTER to 16 3 Menu name is 16 4 Current setting for is displayed i e select it for displayed in this menu is this menu item editing abbreviated form displayed 16 5 Use UP and 16 6 A Pressing the UP key l B Pressing the DOWN key Master Motor Run Time is 1 DOWN buttons to increase or decrease the time value HT ht co em 16 8 Press ENTER to 16 9 Returns to the save the changes main menu atthe same point you were last time Page 48 16 7 Programmable range for second to 255 seconds She See note referring to MASTER MOTOR RUN TIME on pg 59 17 SLAVE MOTOR RUN TIME 17 1 Scroll until the 17 is displayed i e this menu 17 2 Press ENTER to select it for BUE ht co wm 17 3 Menu name is ta le co mt 17 4 Current setting for this menu is displayed in displayed abbreviated form 17 5 Use UP and DOWN buttons to increase or decrease the time value alar ht co te 17 9 Returns to the main menu at the same point
13. 2 V DC max unregulated Max Allowable current draw on Auxillary Supply 300mA 0 3 AMP Replacement Fuses F1 1 AMP Fast blow glass cartridge 5 x 20mm F2 F3 5 AMP Fast blow glass cartridge 5 x 20mm MECHANICAL Card Dimensions 166 mm x 145 mm 0 4 mm Mounting Hole Diameters Hole Set A Hole Set B 112 5mm x 103 5mm between 4 5mm hole centres 136 5mm x 135mm between 4mm hole centres ENVIRONMENTAL Operating Temperature Range 50 C to 55 C Relative Humidity RH non condensing 20 80 OTHER SPECIFICATIONS Recommended Electric Solenoid lock 12 24V AC or DC solenoid lock powered from a separate power source such as a transformer Warning Do not attempt to supply power to lock from the 12V auxillary supply The card will malfunction resulting in possible damage to the card and the gate operators Recommended Courtesy lamp 100 watts maximum incandescent To operate larger lamps use a contactor or additional relay Recommended Enclosure Plastic enclosure rated to IP 56 Internal metal baseplate is preferred and must be earthed Page 8 Product Identification d MV2 5 AMP F B MO emus WARNING ISOLATE MAINS BEFORE WORKING ON CARD O MVI Gu y 5 AMP F B FUSES ONLY Os A USE DESIGNATED PLi
14. allow motorised locks sufficient time to open and prevents the gates from moving while the lock is operating A setting of zero disables this function 25 SOLENOID LOCK PRESSURE RELEASE FUNCTION This feature is a special routine thatis performed every time the gate is commanded to open when fully closed The gates are driven forward momentarily into their closed limits while the solenoid lock operates This removes the mechanical pressure on the lock so that it can operate easily This is particularly useful for very heavy gates thatare on aslightincline Page 60 Appendix Appendix A Resetting the product to the factory default settings If for any reason it becomes necessary to reset the CP93 to the factory default settings the following procedure may be followed to clear all memory and reset the entire product A WARNING ALL USER SETTINGS ARE LOST IF THIS PROCEDURE IS PERFORMED Step 1 POWER DOWN THE CARD Isolate the mains or simply unplug the connector Step 2 CONNECT TRIGGER FREE EXIT AND LIGHT TO COMMON Connect the TRIGGER FREE EXIT and LIGHT inputs together as shown Remove the original wires to do this 1 2 3 4 5 6 7 8 9 10 11 12 pare mofo Step 3 POWER UP THE CARD Within seconds the CP93 will display dEF This signals that the EEPROM has been loaded with the factory default values wee pi BEE CN e ad Step 4 POWER DOWN THE CARD AND REMOVE THE LINKS Remove power from the CP
15. be connected in parallel The only drawback is that both gates will be reversed if an obstruction is encountered that stalls the motor For newer motors that do not have the centrifugal switch but have a magnetic pick up CENTSYS provides an interface module to generate a compatible signal for this pin from the pick up signal Please contact CENTSYS for more details and availability Figure 30 Normally Open Delayed Configuration 10 PILLAR LAMP PRE FLASHING MODE Selecting any of the three pre flashing modes A B or C disables Pillar Lamp control via the button input terminal TERMINAL 11 Please note that if you change the pre flashing setting to OFF from a previous setting the light control button TERMINAL 11 may only begin to respond after the next gate cycle has occurred Pre flash MODE A turns the Pillar Lamp on only when the gate moves therefore the lamp control relay may be used to control warning lamps or other equipment that may be attached such as barriers indicators robots etc Pre flash MODE B flashes the lamp for a pre set amount of time MENU 11 specifies this amount of time on page 43 The lamp flashes while the gate moves When the gate reaches a limit the lamps stops flashing In this mode the lamp is intended to be a warning lamp Pre flash MODE C turns the lamp on for a pre
16. core area of 3 5mm min DO NOT USE NORSE CABLE FOR THIS APPLICATION MOTORS MUST BE GROUNDED Courtesy Lamp Infrared safety beam Intercom Gooseneck Radio receiver cable 3 core 0 5mm multistranded Pedestrian Keyswitch 2 core 0 5mm multistranded Infrared beams 3 core 0 5mm multistranded Intercom cable n2 2 core multistranded 0 5mm Figure 4 New Installation Items and Cabling Requirements Page 13 CP93 Controller Installation RECOMMENDED ENCLOSURE AND LAYOUT FOR NEW INSTALLATIONS IP56 ENCLOSURE LEGEND Enclosure bottom half 6 Mains supply cable from dwelling Baseplate plastic metal 7 Cablesto gate operator motors CP93 Controller 8 Signal cable s beams radio E receiver pedestrian keyswitch etc Compression cable gland I 2 mM RW Nh Compression cable gland mains isolator solenoid lock transformer etc RECOMMENDED ACCESSORY PARTS 1 Enclosure CENTSYS Type GEWISS GW 44 207 SAREL 2 Compression Glands 3 Baseplate 1 2mm galvanised sheet metal cut and bent to suit enclosure IN eThecolourcodes shown here are only for illustration Actual colour codes may vary according to the actual motor wires etc However the mains supply cable colour code mustcomply with local regulations eMountthe box on a flatsurface such as a wall Use suitable fastening devices i e screws and rawl plugs In cases where the enclosure isto be embedded into the wall make sure t
17. could compromise the good condition operation of the product and or be a source of Appliance should be product described in manual 442 WARNING Page 4 MOVING GATE CAN CAUSE SERIOUS INJ URY OR DEATH KEEP CLEAR GATE MAY MOVE AT ANY TIME DO NOT ALLOW CHILDREN TO PLAY IN AREA OR OPERATE GATE ns Fast Track The following steps are provided for experienced installers and serve as a checklist to get the product up and running in the minimum amount of time More details are referred to in later sections in the manual Mechanical Setup Action Read and understand all safety instructions Gather required tools and equipment Heed necessary site considerations Check cabling requirements Mounting the card into the enclosure Page 5 Fast Track A Electrical Setup Action Making Electrical Connections Page 15 Initial Programming Page 26 Configuring limit Switches Page 33 Configuring Safety Devices Page 41 Programming Mode of Operation Page 36 Configuring the leaf order Page 45 Programming operator run times Page 48 Page 6 General Description The CP93 Dual AC controlleris a controllercard designed to control a pair of gates driven by AC induction motors in various configurations The productis designed to allow full control of a set of double swing gates thatinterleave irrespective of the operator and with or without the use of limit switches Parameters such as t
18. editing displayed in this menu is menu item abbreviated form displayed 7 5 Use UP and 7 6 A Pressingthe UP key 7 7 Programmable range for DOWN buttons to B Pressing the DOWN key Pedestrian Run Time is 1 second increase or to 255 seconds decrease the time value HET rx co ni XX PEDESTRIAN AUTOCLOSE 7 8 Press ENTER to 7 9 Returns to the MW TIME on pg 56 save the changes main menu at the same point you were last time e See notes referring to Page 39 8 AUTOCLOSE OVERRIDE TIMER AEB BAS dii ci tH dl a er 8 1 Scroll until the 8 is 8 2 Press ENTER to 8 3 Menu name is 8 4 Current setting for displayed i e this selectitfor editing displayed in this menu is menu item abbreviated form displayed 8 5 Use UP and 8 6 A Pressingthe UP key 8 7 Programmable range for DOWN buttons to B Pressing the DOWN key Autoclose Override timer is 1 increase or second to 255 seconds decrease the time value HHB co M See notes referring to AUTOCLOSE OVERRIDE TIMER on pg 56 8 8 Press ENTER to 8 9 Returns to the save the changes main menu atthe same point you were last time Page 40 9 SAFETY TYPE CONFIGURATION OF BM1 TERMINAL
19. exit LOOP nnn 23 Status Led and Pillar Courtesy Lamp s i 24 Pillar Light Control and Emergency Stop Button Optional 25 Beam 1 Input Configuration for Centrifugal Contact Motors 26 PLOMO cis 27 Orientation in the CP93 Programming Interface LL 27 Basic Programming Menu Navigation eses isses e 27 Programmable Options of the CP93 1 kee rre 30 Programming Each Menu tem ose eem pP ext ac cx ear oe e ea ra 33 Programming NOTES acon ease e RE RICO Ro ole do Udine ad o Hoes n ad Aot 55 Appendix sikerre Re E ERE RC SEC P C RE Ree Eder ONE a e de Aad EAS E 61 Append boc Rt neto Ine d p ERR Dpto Seen RA Vai AIRES Lc bas 61 Appendix B iss paser RANE TR Bader RUE RO ERACE YOUR PR ER Rl Pea ese UR C CR dose 62 Appendix ics ate aod one RR ober BOR X RA ads Daeg OLOR dada e E adh sta 63 Page 3 Important Safety Instructions The installer being either professional or DIY is the last person on the site that can ensure that the operatoris safely installed and thatthe whole system can be operated safely To ensure the safety of people itis important that you read all the following instructions Incorrect installation or incorrect use of the productcould cause serious harm to people m FOR THE INSTALLER CAREFULLY READ AND FOLLOW ALL INSTRUCTIONS before beginning to install the product This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilit
20. is opened Page 32 Programming each Menu Item 1 LIMIT SWITCH CONFIGURATION ERE HhE 1 1 Scroll until the 1 1 2 Press ENTER to 1 3 Menu name is 1 4 Current setting for is displayed i e select it for editing displayed in this menu is this menu item abbreviated form displayed DOUBLE NORMALLY CLOSED CONTACTS EIA Applica e to both sets of OPEN and CLOSED limit switches DOUBLE NORMALLY OPEN CONTACTS Applicable to both sets of OPEN and CLOSED limit switches SINGLE NORMALLY CLOSED CONTACTS Applicable to the single limit switch on each motor SINGLE Normally open CONTACTS Applicable to the single limit switch on each motor 1 5 Use UP and DOWN buttons to i E PREE RAN TENE select desired QS No limit switches uses run times to determine limits configuration from the available LEI See pede 18 for corresponding ctrical configurations Xx Also PUES eens to 1 6 Press ENTER to 1 7 Returns to the CONFIGURATION on pg 55 SENSA changes o were last time Page 33 2 AUTOCLOSE FUNCTION REE Bad 2 1 Scroll until the 2 2 2 Press ENTER to 2 3 Menu name is 2 4 Current setting for is displayed i e select it for editing displayed in this menu is this menu item abbreviated form displayed AUTOCLOSE FUNCTION OFF Gat
21. set amount of time MENU 11 specifies this amount of time on page 43 The lamp remains on while the gates move When the gates reach a limit the lamp is turned off Page 57 11 PRE FLASHING TIME Bear in mind that this timer does slow down the response of the gate to user command This means that the pre flashing time adds a delay from the time that the trigger is issued to the time that the gate begins to move Therefore program this value with care This value also determines how long the lamp flashes for warning when the gate is opened in the PEDESTRIAN mode Setting it to zero disables the pre flashing function for both the operating modes and pedestrian mode 12 MOTOR REVERSAL DELAY TIME This value depends on the characteristics of the operator motors used The factory default value is generally sufficient If you have problems with motor reversals ie motor takes a long time to stop after power is removed you may have to adjust this setting to a larger value A setting of zero disables reversal delay and is useful for certain special applications of the CP93 13 LEAF ORDER SELECTION This mode allows the leafing order of a given gate in an existing installation to be retrofitted with a different locking mechanism This setting would allow you to change which gate opens first The standard setting of A B mode is the normal order which means that the MASTER motor is driven first then the SLAVE motor The al
22. terminal block chockblock and lengths of wire to do this Ensure that the wire you use is sufficientto carry the rated currents Ensure thatthere is an EARTH connection inside the box and ensure thatthe card is connected to this EARTH Lightning protection is rendered ineffective if this rule is notobserved Check the courtesy light if present Be careful that the wattage of this lamp does not exceed the switching currentrating ofthe relay on this card Check the condition and suitability of the wiring at the existing site The use of two core norse cable where the earth conductor is used as a neutral leaving the motors un earthed is not acceptable for use with this product Replace the cable with a 4 core type if this is the case Page 12 New Installation Items and Cabling Requirements LIST OF ITEMS AND THEIR DETAILS System Components 1 CP 93 Control unit in IP56 Enclosure 2 Operator Linear type shown here may differ as per installer s choice 3 Radio Receiver 4 Radio receiver cable 3 core 0 5mm Multistranded Cabling Details A Mains cable three 3 core LIVE D NEUTRAL EARTH Core area 8 5mm min increase this according to lamp wattage and operator size B Intercom cable n1 6 core to house G Slave motor cable 3 core earth conductor with
23. 93 once again and remove the wire links shown above You may now re attach the original wires Step 5 POWER UP THE CARD The CP93 resumes normal operation Accessing the menus will reveal that the settings are set to the default values Page 61 Appendix B Determining the Firmware Revision The CP93 displays it s firmware revision level every time the card is powered up It is important to know the firmware revision as newer revisions may be available that address customer complaints or provide new functionality Contact CENTSYS for details on firmware upgrade policy and procedures Products sentin for repair are upgraded with the latest firmware When the CP93 is powered up it displays the firmware revision on the display as follows uer MAJ OR REVISION NUMBER MINOR REVISION NUMBER Figure 33 Firmware Revision Display The MAJ OR REVISION NUMBER and MINOR REVISION NUMBER are documented in the format of V1 1 so therefore from the above it follows that the above displays shows V1 1 This is the format you should use in all correspondence with Centurion Systems Pty Ltd for queries or information about product firmware Page 62 Appendix C System Errors The CP93 provides safe trapping of serious system faults DATA CORRUPTION MEMORY FAILURE Corruption of the CP93 memory which may be caused by electrostatic discharge and severe lightning strikes will cause the firmware to load
24. CENTSYS DUAL AC CONTROLLER Company Profile Centurion Systems Pty Ltd South Africa has been manufacturing automatic gate systems since 1986 and is committed to providing reliable cost effective solutions in the field of gate and access automation We offer a diverse range of products including gate motors GSM based products garage door motors remote controls keypads traffic barriers proximity access control and intercom systems Our products are developed by an in house team of talented engineers that are constantly researching new and innovative technologies to improve our existing products and expand our product range Our production facility in Johannesburg is IS O 9001 quality assurance certified and all our products are manufactured to the highest level of quality with a 100 test to specification Through a team of dedicated technicians and sales personnel together with a fully fledged in house training facility we are committed to providing unmatched service to our customers and support for our products A worldwide network of distributors and installers ensure that our products remain The Automatic Choice in access automation Further information is available on our website www centsys com au Centurion Systems Pty Ltd reserves the right to make changes to the products described in this document without notice and without obligation of Centurion Systems Pty Ltd to notify any persons of any such revisio
25. DSSSSODDSDSSD Figure 11 Power Connection Terminals Signal Connections 1 TRIGGER INPUT 11 LIGHTCONTROL BUTTON 2 COMMON 12 MASTER MOTOR OPEN LIMIT SWITCH 3 PEDESTRIAN 13 COMMON 4 BEAM1 MOTOR COLLISION SENSEt 14 MASTER MOTOR CLOSE LIMIT SWITCH 5 BEAM 2 STANDARD SAFETY BEAM 15 SLAVE MOTOR OPEN LIMIT SWITCH 6 COMMON 16 COMMON 7 FREE EXIT 17 SLAVE MOTOR CLOSE LIMIT SWITCH 8 COMMON 18 12V DC SUPPLY 9 STOP E M G STOP BUTTON 19 COMMON 0V GND 10 STATUS LED TRG COM PED BM1 BM2 COM FRX COM STP LED LIT MLO COM MLC SLO COMSLC 12V COM 12 3456728 9 1011 I2 131415 16 17 18 19 Figure 12 Signal Connections LS e t Configuration depends on programmed options refer to programming section later in this manual e This supply is limited and is only sufficient to supply power to a radio and two beams DO NOT USE FOR SOLENOID LOCK or ANY OTHER USE Page 17 MOTOR AND LIMIT SWITCH CONNECTIONS DOUBLE Normally open Normally closed LIMIT SWITCHES Master Motor Slave Motor Open Limit Switch AS x Open Limit Switch erdum eem Wa ada E I W W 9 2 2 8 ane U Closed Limit Switch e V Closed Limit Switch 3 OSE imit Switch 8 6 d J OSE imit Switch DE F 12 13 14 clHit 15 16 17 IN eCP93 must be programmed according to the type of limit switch you use If you install Normally open type switch
26. OURTESY LAMP S t 0 5mm Norsk passe 7 2L 8 8 e Cable or S W A Ns o feia e yet I l 220 240V AC Supply or other voltage to J K suit type of globes used Figure 23 Pillar Courtesy Lamp s Page 24 PILLAR LIGHT CONTROL if ee a Press Turns Pillar Light on for Programmed Time Hold 3 Sec Pushbutton Switch is Turns Pillar Light on Permanently an Intercom Li I t Li Shown Fitted to i Telephone i I Normally open Contact Pushbutton TO CP93 CES EO Signal Common 0 2mm Cable Figure 24 Pillar Light Control EMERGENCY STOP BUTTON OPTIONAL 1 Standard Emergency Stop Safety Button twist to reset I n c contacts VI Y If you are not using this feature you must fit a wire link across pins 8 and 9 DES Card will not function if the link is not fitted 0 2mm Bp Cabe ___ 9 f Figure 25 Emergency Stop Button optional Page 25 BEAM 1 INPUT USED FOR MOTORS WITH CENTRIFUGAL CONTACT Single Slide Gate
27. ange for DOWN buttons to B Pressing the DOWN key Pedestrian Autoclose time is 1 increase or second to 255seconds decrease the time value HEV co t DU See notes referring to X PEDESTRIAN AUTOCLOSE 5 8 Press ENTER to 5 9 Returns to the 20 TIME on pg 55 save the changes main menu at the same point you were last time Page 37 6 PILLAR COURTESY LIGHT TIMER tee BASF lf a tH ll a ft 6 1 Scroll until the 6 is 6 2 Press ENTER to 6 3 Menu name is 6 4 Current setting for displayed i e this selectitfor editing displayed in this menu is menu item abbreviated form displayed 104 255 10 sec 2550 sec Seconds x10 6 5 Use UP and 6 6 A Pressingthe UP key 6 7 Programmable range for Light DOWN buttons to n Tj CASATE B Pressing the DOWN key Le 10 seconds to 255 decrease the time value HEI co nai Pu See notes referring to XY PILLAR COURTESY LIGHT 6 8 Press ENTER to 6 9 Returns to the 20 TIMER on pg 55 save the changes main menu atthe same point you were last time Page 38 7 PEDESTRIAN AUTOCLOSE TIME PRE EABk a ni lt a te 7 1 Scroll until the 7 is 7 2 Press ENTER to 7 3 Menu name is 7 4 Current setting for displayed i e this selectitfor
28. ata time beginning at 10 and observe the effect on the relay The closer you get to the optimal setting the smaller the arc across the contacts will become The optimal setting is the one that when incremented by one produces severe relay arcing Page 59 The moment you see severe arcing simply adjust the PF value back one notch This is the optimal setting Note in some cases you may not eliminate the spark completely but you will be able to reduce it to an insignificant amount that will not be detrimental to the life of the relay contacts In practice it has been observed that if the relay arcing cannot be eliminated there is a problem with the motor s start capacitor You are well advised to ensure that the capacitor of each motor is of the correct type is in good working order and is connected correctly 23 PEDESTRIAN MODE COMPENSATION This value allows the installer to lengthen the closing run time of the pedestrian gate to compensate for positioning error thatoccurs as aresult of the gate running on fora short distance after it was stopped and other factors This is usually in cases where the unit is programmed in FREE RUN mode but has no effect when limit switches are used as the CP 93 will close the gate onto the limit A setting of zero disables this feature 24 POST SOLENOID DELAY This function provides a programmable delay between the time that the solenoid lock operates and the gate begins to move This is used primarily to
29. default values after it has reset itself In a situation like this you will typically find the product displays dEF but does not function In this case you should proceed as follows Reprogram customer s settings and power cycle the CP93 The dEF message should clear and normal operation resumes If the card persistently displays dEF i e the message is displayed permanently with power applied and does not clear after repeated power cycling this indicates memory failure Return the card to Centurion S ystems Pty Ltd for repair MOTOR J AM EXCESSIVE COLLISIONS This applies to the Normally open DELAYED Mode of Operation i e motors with governers This message accompanied with loss of functionality will be displayed when the motor becomes jammed and the system has tried unsuccessfully to free the motor after six attempts The card flashes the STATUS LED in cycles of five flashes and the Er1 is displayed on the card To recover from this error Resolve the motor jam then power cycle the card Normal operation will resume OTHER ERROR MESSAGES In case of other error messages please contact Centurion Systems Pty Ltd or send the card in for repair with a detailed report attached detailing under what circumstances the error occurred the nature of the site installation and full contact details Page 63 Gd CENTSYS 0 07 B 0024 Dual Channel CP93 Installation Manual 9 ul2012 www centsys com au
30. destrian mode is such that it will always attempt to close onto the limit switch In free run mode the pedestrian run time applies and may be compen sated to be longer than the opening run time in menu item 23 to cancel outthe position error that occurs Figure 28 Gate Opening at 30 45 8 AUTOCLOSE OVERRIDE TIMER Setting this timer longer than the run time or cycle time of the gate orto zero will prevent Auto close override from being invoked You may do this to disable the ACO feature for security reasons Autoclose override mode may only be invoked in STANDARD and REVERSING Modes Note that this feature only works on a per cycle basis and is cleared once the gate cycle is completed 9 SAFETY TYPE CONFIGURATION OF BM1 TERMINAL n E Normally closed LY Configuration for OPENING beam on BM1 Terminal In this configuration connect an opening beam to the BM1 terminal as shown on page 22 If you do notwantto use an opening beam simply fit a wire link between BM1 terminal and COM as shown below e 4 Figure 29 Wire Link Page 56 9 SAFETY TYPE CONFIGURATION OF BM1 TERMINAL continued nad Normally open DELAYED AQUI Configuration for centrifugal switch motor signal HANSA MATIC etc This is the special mode to accommodate gate motors which have a centrifugal switch Refer to page 26 for exact wiring details The connections from the switches of both motors may
31. e stays open has to be closed by command AUTOCLOSE FUNCTION ON Gate automatically closes after preset time 2 5 Use UP and DOWN buttons to select desired configuration from the available options Eg yu See notes referring to 2 6 Press ENTER to 2 7 Returns to the AUTOCLOSE FUNCTION save the changes main menu atthe H on pg 55 same point you were lasttime Page 34 3 AUTOCLOSE TIME 3 1 Scroll until the 3 is displayed i e this menu item 3 5 Use UP and DOWN buttons to increase or decrease the time value 3 8 Press ENTER to save the changes BBE RAS 3 2 Press ENTER to 3 3 Menu name is 3 4 Current setting for select it for editing displayed in this menu is abbreviated form displayed 3 6 A Pressing the UP key B Pressing the DOWN key HEV 3 9 Returns to the main menu at the same point you were last time Page 35 3 7 Programmable range for Auto Close time is 1 second to 255 seconds Handy Tip QUICK ENTRY Press and hold UP or DOWN for 2 seconds to invoke fast scrolling Holding the key for a further 5 seconds invokes scrolling in units x10 Release key to stop 4 OPERATING MODE BRE BEB E fa ner dio ta ni
32. een fitted If not install one This is a very necessary safety item The existing operators must be within the card s specifications If this is not the case the use of additional control equipment may be necessary forexample the use of contactors to control existing three phase motors In most cases the original mounting bosses in the enclosure will line up with the holes provided on this card If this is not the case install adhesive plastic standoffs or fit additional mounting bosses standoffs to securely mountthe card Make sure that any existing equipment i e the radio beams solenoid lock etc are compatible with this product Many systems by other vendors operate all ancillary equipment i e radio beams loop detectors etc from a 24 volt supply This product provides a 12 volt supply You may have to reconfigure or replace some ofthe existing ancillary equipmentto operate at 12 volts Also be aware thatthe 12 volt supply is NOT sufficientto drive solenoid locks In such a case you will have to fit an additionaltransformerto operatethe solenoid lock exclusively Always document the existing connections before removing the existing board This will save you a lotoftime should you need to puteverything backthe way itwas forsome reason Page 11 Site Considerations 8 10 11 You may have to extend the internal wiring inside the box This is often the case when replacing the existing board with a different product Use
33. ential free relay contact for controlling a courtesy lamp Normally open contact 5 Solenoid Selectable N O or N C potential free relay contact Contacttype can be selected as needed by changing the jumper on the card as shown Max Current capacity of SOLENOID relay contact is 1 AMP 24VDC Signal Terminals and Names TRG Triggerinputsignal from radio receiver PED Pedestrian mode activation signal BM1 Opening beam input motorerrorsignal SOLENOID SOLENOID Figure 7 Normally closed N C BM2 Standard safety beam input closing beam FRX Free exit signal inputfrom FREE EXIT Pushbutton STP Emergency Stop input LED Status LED output LIT LightControl button inputsignal MLO Master Gate Open Limit Switch MLC Master Gate Closed Limit Switch SLO Slave Gate Open Limit Switch SLC Slave Gate Closed LimitS witch 12V Auxillary 12 VDC supply output terminal COM Common terminal internally connected to Negative See Programming section for detailed explanation of the mode of operation of this pin Check max lamp wattage before using to determine if this relay contact is sufficiently rated to handle the lamp Page 15 Terminal Identification and numbering of the CP93 n CP93 V1 1 DUAL AC CONTROLLER 7j O EET ol mm R6l tmp R59 R60 D14 D12 pm 013 Sm DEI al 2 n Teo opa oji SoLo AAN _ STE Se
34. er than that supplied with the product or by Centurion Systems Pty Ltd Make sure that the earthing system is correctly constructed and that all metal parts of the system are suitably earthed Safety devices must be fitted to the installation to guard against mechanical movement risks such as crushing dragging and shearing Itis recommended thatatleastone warning indicatorlight be fitted to every system Always fit the warning signs visibly to the inside and outside of the gate The installer must explain and demonstrate the manual operation of the gate in case of an emergency and must hand the User Warnings guide over to the user Explain these safety instructions to all persons authorized to use this gate and be sure that they understand the hazards associated with automated gates Do not leave packing materials plastic polystyrene etc within reach of children as such materials are potential sources of danger Dispose of all waste products like packaging materials worn out batteries etc according to local regulations Always check the obstruction detection system and safety devices for correctoperation Centurion Systems Pty Ltd does not accept any liability caused by improper use of the product or for use other than thatfor which the automated system was intended This product was designed and built strictly for the use indicated in this documentation Any other use not expressly indicated here
35. es you must program the card accordingly MOTOR AND LIMIT SWITCH CONNECTIONS SINGLE Normally open Normally closed LIMIT SWITCHES Master Motor Slave Motor Single Limit Switch ji Single Limit Switch G H 1 15 16 i7 Br must be programmed according to the type of limit switch you use If you install Normally open type switches you must REVERSE REVERSE program the card accordingly The wire links must be fitted as shown for this configuration as well as the appropriate limit switch mode programmed into the card Figure 13 Motor and Limit Switch Connections Double Normally Single Normally Page 18 RADIO CONNECTIONS CENTSYS SMART RECEIVER TRANSMITTER ug 9 IHE NO CODING 3 JE gt 222 SWITCHES COM Example 2 Using a generic radio TYPICAL RADIO RECEIVER TRANSMITTER 12 x g p G product for programming details QA O o Com A 3 Refer to user manual of the Optional external link if not internally fitted 0 5MM Cable RECEIVER 412V Com ro 18 19 Figure 14 Radio Connections INTERCOM CONNECTIONS Please consult the documentation of t
36. hatthe top cover mates properly with the base and thatthe compression glands are properly fastened eThe isolator switch notshown may be mounted inside the enclosure if space permits eMountthe card to the baseplate if fitted using recommended plastic stand offs The use of metal stand offs are permitted provided a metal baseplate is presentand is earthed Metalstandoff s overall diameter may notexceed 6mm eThis product MUST be earthed even if it is installed in a completely plastic enclosure Figure 5 CP93 Recommended Enclosure Page 14 CP93 Electrical Set up The following pages describe details of the electrical connections that need to be made to the CP93 in order that it shall function as expected amp DANGER HAZARDOUS VOLTAGES REMOVE POWER WHEN Please read the following section thoroughly Kindly also take note of any special instructions with regard to mains wiring MAKING CONNECTIONS CP93 Connections Terminal Functions amp Descriptions Power Terminals 1 AC Mains L LIVE Live conductor ofAC mains supply N NEUTRAL Neutral conductor of AC mains supply E EARTH Earth conductor of AC mains supply and building 2 Master Motor R REVERSE Reverse winding of motor COM COMMON Motor winding common neutral F FORWARD Forward winding of motor 3 Slave Motor R REVERSE Reverse winding of motor COM COMMON Motor winding common neutral F FORWARD Forward winding of motor 4 Light Pot
37. he intercom for full wiring diagrams Many different types of intercom exist The connections shown are only those that are necessary to interface to the CP 93 Figure 15 Intercom Connections Page 19 Option A Solenoid Lock ro N CPS4E PSU ac NC Mains SOLENOID MAGNETIC LOCK Option B Magnetic Lock b CPI3E PSU p E L M EC UN 4 E SOL er 19 M 18 Figure 16 Solenoid Magnetic Lock Page 20 LOCK RELEASE Solenoid Relay Contact Selector su Select Normally closed Contact Separate Power Supply PSU Maglock Figure 17 Magnetic Lock Release Solenoid Relay Contact Selector ee rt y Select Normally open Contact S te Power Supply PS U eparate Power Supply Electric Lock Figure 18 Solenoid Lock Release Page 21 INFRARED BEAMS TRANSMITTER RECEIVER 12V DC POWER SUPPLY I 0 2mm Cabe TRANSMITTER RECEIVER g E SUPPLY I 0 2mm Cable 18 19 4 5 Opening safety beam is optional if the opening safet
38. he leaf delay and leaf order are fully programmable in addition to numerous other standard features such as the run time reversal delay and general Mode of Operation The CP93 comes complete with an Installer User Interface or Installer UI for short that allows full customization ofthe various programming features easily and in a very straightforward manner This is the key feature of the product thatallows the installer to rapidly make changes to operating modes and various parameters of the card in the field and without using other extensive methods Thanks to this extensive programming feature the product may be used as a replacement for other brands of controller card The installer UI consists of three push buttons and a three digit seven segment LED display The three buttons namely UP DOWN and ENTER allow full access to over 23 menu items and sub menus Each menu item corresponds to a particular setting of the card which may easily be selected and adjusted within seconds saving valuable installation time The product provides a means to resolve relay contact arcing which is a common problem when using relays to control AC induction motors Each relay has a PF setting which allows the installer to optimize the switching time of the relay such that the card will endeavour to make or break relay contacts when the motor current is tending or close to zero In this way itis possible to tune out contact arcing problems and all
39. ies or lack of experience and knowledge unless they have been given supervision or instruction concerning use ofthe appliance by a person responsible fortheirsafety All installation repair and service work to this product mustbe done by a suitably qualified person Do notactivate your gate openerunless you can see itand can determine thatits area oftravel is clear of people pets orotherobstructions NO ONE MAY CROSS THE PATH OF A MOVING GATE Always keep people and objects away from the gate and its area oftravel NEVER LET CHILDREN OPERATE OR PLAY WITH THE GATE CONTROLS and do notallow children or pets near the gate area Secure all easily accessed gate opener controls in orderto preventunauthorized use ofthe gate Do not in any way modify the components of the automated system Do not install the equipment in an explosive atmosphere the presence of inflammable gas or fumes is a serious dangerto safety Before attempting any work on the system cut electrical powerand disconnectthe batteries The mains powersupply ofthe automated system mustbe fitted with an all pole switch with contactopening distance of 3mm or greater Use of a 5A thermal breaker with all pole circuit break is recommended Make sure that an earth leakage circuit breaker with a threshold of 30mA is fitted upstream ofthe system 3 Never short circuit the battery and do not try to recharge the batteries with power supply units oth
40. nds STANDARD MODE CONDO MODE PIRAC MODE REVERSING MODE PLC MODE DEADMAN MODE OPERATING Selection of the OPERATING MODE MODE of the product Pedestrian Time delay that must expire 1 second AUTOCLOSE before a pedestrian gate is to 255 seconds Time automatically closed Length of time thatthe Pillar dia rod Courtesy light remains on for g after the gate is closed 10 seconds to 255 seconds Length of time that the MASTER Pedestrian motor must run to open the gate RUN time sufficiently wide enough to allow pedestrians to enter 1 second to 255 seconds 0 turned off Page 30 Abbrev n DES e oom om Length of time thatthe TRIGGER button must be held to invoke AUTOCLOSE override Autoclose Override Safety Type on BM1 Terminal Programs the functionality of the BM1 Terminal Programming of the Pre Flash Flash Modes ofthe Pillar Lamp Courtesy Light Pillar Lamp Pre flashing Mode of Operation Length of time thatthe Pillar lamp Pre Flashing pre flashes only applicable if Time preflashing mode has been selected Motor Reversal Delay Time Time Selection of which gate opens first i e which gate is defined as MASTER Leaf Delay Order Selection Time delay between master and slave gate to allow for leaf clearance Leaf Delay Time Length of time that the card will energize the solenoid mag
41. netic lock when opening the gate Solenoid Magnetic Lock Timer Length of time that the MASTER motor must run for to open the gate fully Master Motor run time Reversal Delay Page 31 1 second to 255 seconds Normally closed for standard i5 beam Normally open Delayed Centrifugal switch Pre Flash PFF ModeA Mode B Mode C 1 second to 255 seconds 0 1 second to 25 5 seconds 1 second to 255 seconds 1 second to 255 seconds 1 second to 255 seconds Abbrev n DES e oom om Length of time thatthe SLAVE 1 second motor must run for to open the to gate fully 255 seconds Slave Motor run time Adjusts the phase angle of Relay 1 Relay 1 MASTER CLOSE Power Factor Adjusts the phase angle of Relay 2 Reay MASTER OPEN Power Factor Adjusts the phase angle of Relay 3 SLAVE CLOSE Power Factor Relay 3 Mains Frequency Selection ofthe line frequency Pedestrian Lengthens the closing cycle in _ Mode Error Pedestrian Mode to compensate y EI Compensation for positioning error E Delays motor activation for the 1 255 seconds preset time after the solenoid 0 disabled becomes active Post Solenoid Delay El Power Factor Adjusts a angle of SLAVE OPEN Enables Disables the solenoid Solenoid Lock lock strain relief routine that dai DES is executed each time the gate ON OFF oge
42. no mains supply you will have to install a cable from the distribution board to the installation point Please be very sure to comply with the relevantinstallation rules in this regard Ifin doubtconsultan electrician The product must be installed such that it is very difficult or impossible to tamper with it from the outside of the premises The installed product i e the card and it s enclosure should be installed in a manner that it does not obstruct the movement of the gates especially when for example a swing gate approaches a wall in the fully open position Ensure thatthe productis suitable forthe intended application Key switches for the special features i e Pedestrian should be mounted inside as opposed to outside the premises The mass and length of the gate you intend operating should be within the combined specifications of this productand the operator you choose to install The operators you intend using with this product should be within the specification of this controller Using operators that exceed the specified ratings of this product may cause damage to this product and bea potential fire hazard Considerations for replacement upgrade of existing sites using other products 3 The existing enclosure must be adequate Check that there is enough space to mount this card withoutcausing problems Ensure thatthe existing enclosure seals properly Checkthe seals and replace if necessary Has a double pole isolator b
43. ns or changes Additionally Centurion Systems Pty Ltd makes no representations or warranties with respect to this document No part of this document may be copied stored in a retrieval system or transmitted in any form or by any means electronic mechanical optical or photographic without the express prior written consent of Centurion Systems Pty Ltd Table of Contents Important Safety Instructions sacer dee eee ee eb t head av obe rd EC E teas 4 Fast rack xad reget tag ospite t det sentiant a 5 General Description si iii ede Rae RACER RE OR RO ERROR EO RUE RR Red 7 SPECMCAUONS aactor io tone RT p D SOR DE o P x exon uet o rd ets RR LR TR e IA 7 Prod ct idenfic alioli co aee d des B bue ol Rd bed dece dde buda aude ends 9 Required Tools amp Equipment cs perro RE AA A Eder 10 Site Considera ON Sui iia doit Ove hala Ie d n onte A a ae e D d 11 Cabling REQUITEMENES 552 eor ho ORE RE ATE Ow Ri aN Ra gare os 13 Controller Installatioti 3 etse mane ke a ede dk aa hades a 14 Electrical S etp s cnius t oot S eod eus AR S PUN Uds PHP WI ese n e QUE Rr 15 Connections Terminal Functions Descriptions 1 0 cece eee 15 Terminal Identification and numbering 1 0 0 0 ccc ee nh 16 Motor and Limit Switch Connections LL 18 Radio and Intercom Connections 19 Solendid Magnetic LOCK o e E ECC Li ee br EE Sa EC P EY ER es 20 Inttared Dam esed es EON Ae dut cede seu dis bead eva iA Di da 22 Pedestrian Keyswitch and free
44. o disables turns off this feature ee See note referring to on pg 60 SC Y PEDESTRIAN MODE ERROR P COMPENSATION 24 POST SOLENOID DELAY TIMER 24 1 Scroll until the 16 24 2 Press ENTER to 24 3 Menu name is is displayed i e select it for displayed in this menu item editing abbreviated form displayed 24 5 Use UP and 24 6 A Pressing the UP key DOWN buttons i to increase or B Pressing the DOWN key decrease the time value BB 24 8 Press ENTER to 24 9 Returns to the save the changes main menu atthe same point you were last time Page 53 HAG 24 4 Current setting for this menu is 24 7 Programmable range for Post Solenoid Delay Timer is 1 second to 255 seconds A setting of zero disables this feature ly See note referring to w POST SOLENOID DELAY on pg 60 25 SOLENOID LOCK PRESSURE RELEASE FUNCTION Dni co ret 25 1 Scroll until the 13 25 2 Press ENTER to 25 3 Menu name is 25 4 Current setting for s displayed i e this menu item selectitfor editing disp layed in abbreviated form this menu is displayed LOCK PRESSURE RELEASE ROUTINE OFF Gate operates in the standard manner LOCK PRESSURE RELEASE ROUTINE ON Gates are pulled again
45. ows the use of any kind of AC motor without detriment to the CP93 A factory default setting is provided which is sufficient in most cases but for those demanding installations these settings are fully adjustable by the installer The CP93 occupies a relatively compact footprint and easily retrofits into most existing enclosures Specifications 166mm Mounting Hole Standardization P93 V1 1 DUAL AC CONTROLLER Hole Set A 112 5mm x 103 5mm between 04 5mm hole centres Hole Set B 156 5mm x 135mm between 04mm hole centres ISOLATE MAINS BEFORE WORKING ON CARD SAMP c F B F1 um For new installations please use Hole Set B for mounting Maximum height 43mm Hole Diameters are TRG COM PED BM1 BM2 COMFRX COM STP LED LIT MLOCOMMLCSLO COM SLC 12V COM T A Set 4 5mm tise omy a I a B Set 4 mm Os a DSOO i ALWAYS USE THE CORRECT SIZE STANDOFF AND FASTENER Figure 1 Overall Dimensions Page 7 SPECIFICATION ELECTRICAL Supply Voltage Switching Capacity AC 230V 50 60Hz 10 Max 5AMP per relay contact at rated voltage and power factor Auxillary Relay Solenoid and 10 AMP max with a 24 volt AC DC solenoid Lamp switching capacity 100 watts max Lamp wattage at 230V AC Power Consumption in Standby Approximately 5 5 VA Auxillary Supply Output Voltage 12 15
46. s El H HI the userto see what options are o o O j j D12 p n 513 pum UP UP FA r 4 The Pushbuttons allow the user to edit values change settings and to own enter gain access to all the programmable features of the product Figure 27 Programming Interface Basic Programming Menu Navigation The CP93 has a built in programming interface consisting ofan LED display and three pushbuttons A IMPORTANT Normal card operation is suspended when programming mode is selected Gates cannot be opened or closed whilst in programming mode Programming mode can only be invoked if the gate has completed it s current cycle 1 Invoking the Programming Menu ERI TO gj HRHE UP DOWN R 1 1 Press and hold the ENTER pushbutton for 2 1 2 Display turns on Release the ENTER seconds pushbutton Page 27 2 Selecting an Item for Editing IT mi When the Programming HEHI HHH menu is invoked the display shows 1 This alla is the first item in the i e o t main menu 2 1 Press the UP or DOWN pushbuttons to increment or decrement to the desired menu item number Hold the button for at least 1 second to scroll rapidly 2 2 The main menu contains up to 25 items Scrolling upwards past 25 causes a wrap to number 1 while scrolling downwards past 1 wraps to 25 3 Accessing the Selected Item HAG
47. st limits to relieve strain on lock 25 5 Use UP and DOWN buttons to select desired configuration from the available options lla See notes referring to 3 e SOLENOID LOCK es PRESSURE RELEASE FUNCTION on pg 60 25 6 Press ENTER to save the changes Page 54 25 7 Returns to the main menu at the same point you were last time Programming Notes 1 LIMIT SWITCH CONFIGURATION In FREE RUN configuration you do not need to fit wire links to the limit switch terminals It is acceptable to leave them open 2 AUTOCLOSE FUNCTION This feature is forced to the ON setting and cannot be changed if the CONDO or PIRAC Mode is selected You will notbe able to make changes if these modes are programmed 4 OPERATING MODE PLC and DEADMAN Mode require special electrical configurations In PLC Mode the TRIGGER and FREE EXIT terminals become the control pulse inputs The TRIGGER pin accepts CLOSING command pulses and the FREE EXIT pin accepts OPENING command pulses The CP93 responds on the falling edge of the pulse The pulse width must be at least 500mS long In DEADMAN Mode the TRIGGER and FREE EXIT pins become CLOSE and OPEN signalling inputs respectively The gate will freeze state i e gate stops completely if a signal should fall away before the gate has reached its limits PLC and DEADMAN Mode cannot work without limit switches You must fit limit switches to the motors or ga
48. ternate setting i e B A would result in the SLAVE motor being driven FIRST followed by the Figure 31 Leaf Order Selection MASTER motor Assuming the left gate s operator is connected to terminals DEF MASTER MOTOR on the CP93 the leaf order shown in the sketch is what will happen in A B mode If you select B A mode the opposite will happen The rightmost gate in the above sketch will move first DO NOT ATTEMPT TO RE ASSIGN THE LIMIT SWITCHES TO AN OPPOSITE MOTOR THE CP93 IS DESIGNED TO ASSOCIATE THE MASTER LIMIT SWITCHES WITH THE MASTER 14 LEAF DELAY TIME This value determines the delay of the one gate behind the other See run time programming section for details The delay must be checked by testing the system once the CP93 is completely installed Too short a delay could cause damage to the gate since the MASTER gate may not have sufficiently cleared the slave gate so soon after it has started moving In many applications leaf delay is not necessary and may be disabled by setting this option to zero Page 58 15 SOLENOID TIMER This value determines the length of time the solenoid is operated when the gate is opened The solenoid will only be activated once per cycle and always at the start of the cycle i e when opening the gate from fully closed The pointatwhich the timer starts taking effectis always when atthe point when motors are activated The special features such as the POS T SOLENOID DELAY mode do not
49. tes if these modes are to be used successfully In both the PLC and DEAD MAN Mode itis not possible to have a FREE EXIT button because that terminal is then reserved for controlling the gate Selecting either CONDO or PIRAC Mode will force AUTOCLOSE to on the ON setting automatically In these modes it s not possible to turn it off in the menu 5 PEDESTRIAN AUTOCLOSE TIME This timer determines how long the gate will stay open for a pedestrian Care should be exercised to program it such that the gate does not remain open too long after it has opened for security but at the same time must be sufficiently long to allow pedestrians to walk through 6 PILLAR COURTESY LIGHT TIMER This timer determines how long the pillar lamp remains on after a gate cycle has completed It also specifies the length of on time when the light control button is pressed n other modes this time is the actual time the lamp remains on and is not related to pre flash times etc Page 55 7 PEDESTRIAN RUN TIME This timer determines how far the MASTER gate will open to allow a space for pedestrians to enter THIS TIMER MAY NEVER BE EQUAL TO OR LONGER THAN ANY OF THE MOTOR RUN TIMES This timer is set typically that the gate will only open to about 30 45 degrees as shown The width of the opening allowed is just sufficient for people to enter Adjust the pedestrian run time to alter the size of this opening The closing cycle of the pe
50. ve elapsed the menu will expire and the card will return to operational mode All changes made however will be lost and the previous set of settings will apply This only applies if you have an edited setting on the display and have NOT yetpressed ENTER 5 Exiting the Programming Menu after Changes have been made O R 5 1 To save all changes and exit the HAG programming B menu i e to go back into normal y operational mode press the UP and ENTER pushbuttons simultaneoUsIy wait 30 seconds y EH HHB 5 3 Leave the card i e don t press any keys for 5 2 The a turns offand normal card at least 30 seconds and the card will exit the operauon resumes programming menu automatically Page 29 Programmable Options of the C P93 This is a table of all the programmable features of the CP93 For the convenience of the experienced installer this table includes the number of the page where the specific details of the feature may be found Abbrev m ER ee o em mm ra Double N C Contact Limit Switch Programmable Options for Limit Double N O Contact Configuration Switch Types Single N C Contact y Single N O Contact Free Running Turn Autoclose function ON OFF Autoclose Note This setting is forced to Function ON and is not editable in CONDO PIRAC mode Time delay that must expire 1second a before Autoclose function to activates 255 seco
51. y beam is not fitted place a wire bridge between BM1 pin 4 and common pin6 elnput pin BM1 pin 4 cannot be used for a beam and as a motor stall collision sense input at the same time Ensure that the Mode of Operation of this pin is correctly programmed for the intended configuration Make sure you use the Normally closed contacts of the beam relay and not the Normally open contacts as is the case with other products Figure 19 Infrared Beams Page 22 PEDESTRIAN KEYSWITCH Signal Common Figure 20 Pedestrian Keyswitch FREE EXIT LOOP LDIOI 12VD Control Box ar loop detector unit 0 2mm 2 Cable Twisted Wires from loop Supply Figure 21 Free exit Loop Page 23 STATUS LED Fitted to Handset Base Separately Anode C Cathode Signal Common UL O Status Led GATE CLOSED OFF GATE OPEN ON 0 2mm PT GATE OPENING SLOW EVEN FLASH Cable o i GATE CLOSING FAST EVEN FLASH PILLAR LAMP OVERRIDE 1SHORT FLASH 2 SEC EMERGENCY STOP SHORT FLASHES POWER UP 5 EVEN FLASHES s A o 3 These flashes can also be observed on the status LED ofthe card 3 2 Figure 22 Status LED PILLAR C
52. you were last time 17 8 Press ENTER to save the changes Page 49 17 6 A Pressing the UP key B Pressing the DOWN key 17 7 Programmable range for Slave Motor Run Time is 1 second to 255 seconds She See note referring to SLAVE MOTOR RUN TIME on pg 59 18 21 POWER FACTOR CORRECTIONS This feature allows you to adjust the power factor of each motor relay to eliminate contact arcing that may manifest itself with some types of AC induction motor used in some types of A WARNING operator Menu Items 18 21 are named PF 1 PF4 respectively Each of Incorrect programming of these four settings correspond to each ofthe motor relays onthe Ra era ame mayi card such thatPF1 is the setting forRL1 and PF2 is the setting of P B RL2 and so on See the example below Adjusting PFC of RL2 MASTER OPENING RELAY 18 1 Scroll until the 18 2 Press 18 3 Menu name 184 Current 18 5 Use UP and 19 is ENTER to is displayed setting for DOWN buttons displayed select it for in this menu to increase or which is the editing abbreviated is decrease the menu number form displayed PFC value of PF2 18 6 A Pressing the UP key 18 7 PFC Adjustment Range 10to 18 8 Press ENTER to B Pressing the DOWN key 10 units save the changes Page 50 22 MAINS FREQUENCY
Download Pdf Manuals
Related Search