RBC Installation Manual
Contents
1. TORQUE ARM P FRONT CROSS MEMBER BELT DIRECTION l REAR CROSS MEMBER 2 mm l i ita TA STEERING IDLER TELESCOPING ENDS SITE SUPPLIED AND FITTED Step 1 Select the location for installation of the ESS Heavy Duty Tracker Unit The Lower Unit should be installed three 3 to five 5 times the belt width before the tail pulley any other major pulley or where the belt adjustment is required When installing multiple units allow 20 50 metres between units depending on the severity of the mistracking The Lower Tracker Unit requires clearance either side of the belt to allow location of the guide rollers especially when the belt is mistracked The belt line should be a minimum of 75mm below the stringers or support structure to ensure this clearance If the belt has less than 75mm clearance packing pieces or brackets should be installed on adjacent return idlers to lower the belt line Continue this for at least four 4 return idler sets Where special or non standard support structure is present determine if suitable clearance is available before proceeding Revision K 8 11 03 2014 STRINGER INSTALL SPACER H 75 MIN2. 9W 1 9 19 SSIZUEZO BOYSSLEZO BELS6LEZ0 A1V9 135 0 ZIW M301 S O H WUZL 6556120 6251820 W9 5 ZLW 11 03 2014 25 Revision SECTION 11 FINAL CHECKLIST Site Number Date Site Equipment No Location Site Contact Completed By Circle Yes or No Below Was equipment to ESS Specification Yes No Drawing No Ref Attached Yes No ff No WHY Will this affect performance Yes No If Yes WHY Was this a standard O service LI inspection LI installation Yes No ff No WHY Was work carried out as per procedure and JSA Yes No ff No WHY Is equipment fit for commissioning Yes No ff No WHY Was a final inspection carried out while plant was running Yes No ff No WHY Has anything changed from previous service inspection installation Yes No ff Yes WHAT Is equipment performance to Client expectations Yes No ff No WHY ESS Signature Client Signature Revision K 26 11 03 2014
3. Engineering Services amp Supplies Ptv Ltd Phone 1 800 074446 EGS Visit our Web Site www esseng com au ESS Heavy Duty Tracker 222 MARTIN ENGINEERING Installation Operations Manual Revision Description of Change Changed By Date A Added Final Checklist AS 28 5 07 B Updated Melbourne Address amp Removed SA Address SH 3 08 09 Corrected title to ESS Heavv Tracker SH 23 11 09 D Final Checklist Updated Items 4 8 5 Reversed SH 15 04 10 E Drawing FO152 revised SH 10 09 10 F Updated drawings F0157 amp 20156 KO 14 03 11 G Mt Isa contact details removed KO 21 06 12 H Updated format of manual KO 20 2 13 Updated Drawing 0157 KO 11 7 13 J Inserted updated drawing 20156 KO 11 2 14 K Updated office details KO 11 3 14 Revision K 1 11 03 2014 ENGINEERING SERVICES and SUPPLIES OFFICE DETAILS Location Address Phone amp Fax CURRUMBIN Phone 07 5589 2000 Currumbin QLD 4223 Fac 0 9521 0347 esscur esseng com au EMERALD ae Roberts Street Phone 07 4982 4855 Emerald QLD 4720 Fax 07 4987 5118 esseme esseng com au GLADSTONE ai isba Street Phone 07 4972 3759 Gladstone QLD 4680 Fax 07 4972 2666 essgla esseng com au KALGOORLIE U A a 08 9021 7991 algoorlie 10471 08 9021 7291 Kalgoorlie WA 6433 esskal esseng com au KARRATHA Phone 08
4. 23 Revision SECTION 10 EXPLODED PARTS DRAWINGS NO05L906 SZL aes WL UMEJQ 151 SIHVd 30014 3 201NMD 1 1139 ALING 0002 0051 EEI l wuwea palma Bada 58 os _ 1538038 sud sv JIVOAN IHIMOI LI SON 1979 vee os da ____ 03004 3119 3579 NO 1109 l 0 will 56 DISAJN EE 5371991 354140 0300Y 4 AWW 01 O3l Odn HOLNJANI NINMVYO 34 Seq Woy jProidde vanum MOJN Aue I UMOE Jo eq 100 JEE 1 5 TITTI 95104 6 0141 aed LL HL G fesa pm pue saorsa 553 1 pue uBisep pue Bumep S ELIPUTIM NI SNOISNZWIQ 37725 LON NOLISTTELSNI 9 IIA OVS Ova 553 uone 2 008 2019 ON DNC NOILdI42S30 ALD ON NOILdIHIS3U 0 95 406 22500 431104 301 H z AW 135 OE X 91 M3HIS 009 O64 61800 431104 30109 18 3 193 4iddani 31V1d 3579 ALNO H 01514064 27500 INOHH WY 3d 5504 135 07 M3HIS 5051 062 12900 1 5 DNIHAS ZIW HIHSVM 5195 2064 84500 8 SSOHI NIVW ZIW LIN 56259 20 SS4
5. BRACKET IF REQUIRED EZ Step 2 Remove the existing return idler at the installation position Determine if the removed idler is to be used as the steering idler in the Tracker Unit Anv flat return idler in good condition can be used but ESS recommends that a rubber lagged idler will have greater steering effect on the belt Step 3 Measure the diameter D of the steering idler to be used This is important to determine the position of the Tracker Unit below the belt The centre line of the cross member ends and end brackets should be 250 D 2 millimetres below the underside of the existing belt line The front and rear cross members must be installed at 500mm centres Fabricate suitable brackets if required or alternativelv ESS can provide special brackets for applications on request Install the brackets to the stringers or structure ensuring that the brackets are accuratelv aligned to each other and the structure STRINGER j 1 UNDERSIDE OF BELT 120 250 D 2 5 200 FOR M12 BOLTS OUTLINE OF TYPICAL BRACKET Revision K 9 11 03 2014 Step 4 Loosen the lock screws and remove the guide rollers from the Tracker assembiv Measure the dimension between the inside of the mounting brackets from the previous step Adjust the telescoping ends of the front and r
6. SECTION 7 SECTION 8 SECTION 9 SECTION 10 SECTION 11 Revision K SAFETY INTRODUCTION PREPARATION FOR INSTALLATION INSTALLATION COMMISSIONING OPERATOR TRAINING ROUTINE MAINTENANCE AND SERVICE TROUBLE SHOOTING INSTALLATION ARRANGEMENT DRAWING EXPLODED PARTS DRAWING FINAL CHECKLIST 4 11 03 2014 SECTION 1 SAFETV The ESS Heavv is designed to be and easilv installed and serviced bv appropriate personnel Under no circumstances should servicing or installation of the tracker be carried out whilst the belt is in operation The convevor must be shut down and locked out before anv person enters or reaches into the convevor enclosure Ensure that suitablv qualified and trained personel install and service this product Ensure that all site and statutorv safetv procedures are followed Revision K 5 11 03 2014 SECTION 2 INTRODUCTION The ESS Tracker Belt Tracking System automatically senses and continuously corrects conveyor belt mis tracking The patented tie rod alignment of the ESS Tracker translates the action of the guide rollers to the steering idler s The Tracker Upper Unit is used on the carry side of the conveyor and the Lower Unit is used on the return side of the conveyor A few points need to be remembered for correct application of the ESS Tracker gt The ESS Tracker is uni directional and must not be used on a reversing conveyor
7. 9144 0689 Fax 08 9144 0682 MACKAY 07 4952 4600 5755 Fax 07 4952 4717 Mackav Mail Centre QLD 4741 essmac esseng com au MAITLAND a Court Phone 02 4932 3544 ohnson Street Maitland NSW 2320 Fax 02 4932 3611 essmai esseng com au PERTH i 9 Crvani 08 9370 3155 avswater 26 Midas Road Fax 08 9272 5130 Malaga WA 6090 essper esseng com au TOWNSVILLE Unit 6 40 42 Carmel St Phone 07 4755 2776 Garbutt QLD 4814 esstow esseng com au Fax 07 4779 6236 SOUTH AUSTRALIA 5 Cormorant Court Middleton SA 5213 esssa esseng com au Mobile 0408 948 175 VICTORIA Unit 4 314 Governor Road Phone 03 9580 0388 Fax 03 9587 5199 essvic esseng com au WOLLONGONG Unit 1 20 Doyle Avenue Phone 02 4272 4422 PO Box 343 Unanderra NSW 2526 esswol esseng com au Fax 02 4272 4434 TOLL FREE 1800 074 446 FROM ANYWHERE IN AUSTRALIA VSS TOLL FREE 1800 300 877 Revision K 11 03 2014 WARRANTV ESS WARRANTS the Heavy Duty Tracker to be free of defects both in materials and workmanship for a period of 12 months from the date of despatch of the product from the ESS factory The warranty given by ESS in this regard will extend only to replacing or repairing product shown to be defective The warranty also is subject to the following restrictions a Installation of the product contrary to the instructions
8. structure Multiple Trackers mav be required Revision K 21 11 03 2014 SECTION 9 INSTALLATION ARRANGEMENT DRAWINGS D nm AJ a gi G f m 20 7 29104 268 12 11 HL PAUDJ DIDIE AL i sumed SoU ee E _ pddy INIWIDNY HHY BIMOT LOT ewes 11 05 35 _____ TSA ka 83990 SLY d 030079 3 LINA 3 000 005 HIMIVHL 1139 AAVGH Eo arrr o XVW 0082 Ai ad Alag NHILLVA 1109 LNNOW 0 HS NOILI4HIO SIIHVA 992 1108 H04 I SIIH 7 Japa ewes sees 5 SINJWJHNSYAW 35 STONE NOLISTIVLSNI AS Buon 2 MPTESLOAQU LODSONIIEJU gya mawnog yay uondu ad 5 HOLNJANI 5 NVHL 43HDIH 2 02 4370 HIHIVHL TIVISNI JIVA TIOH 15815 HLIM 51139 SHOAJANOI DNISHJA3U 404 3TEVLINS LON SI WILSAS JHNMLINHLS HOAJANOI NI TFHINII QINOILISOd Jd OL HIMIVAL ONIMIVELSIN 50 ALIH3A35 JHL NO DNION3d30 51 138 WOS 12 MOTIV SLINA 31dILINW JNITIVISN A311fa WL JHL 340438 SI 1738 LNIOd 340438 1 1139 3 SaWIL 334HL ATILVWIXOHdAdV LINN 301ND 43MO1 3
9. 1701 l 5310 1139 0002 NIW 005 51 H NJ3M149 d 32 1108 11 03 2014 22 Revision INIWIDNVHUHV LIN 30109 24ddn 0002 005 HIMIVHL 1139 ALNG 0351439 NAVUQJH 6 6 LL Lt Py HL pus soaring eane SSSLSWITIIW NI SNOISNSWIQ LON Td GHA i l 35 WL sbuymeig on sumer Tarq pody puo yey J3WO SN 10919 58 005 5 1 Ag 31VId LOAld OL al4IGOW lt St 135 NOILIJMQ 1139 NHALIVd 1108 INNOW 1108 4 404 XIVA TIOH IVILNVISANS 51139 SHOA3AN0I DNISH3A34 803 JIAYLINS LON SI WALSAS 7 IHNLINULS TWHIN3I QINOLLISQd 38 01 HIMIVUL 1514 30 ALIHJA35 JHL NO DNIGN3d30 SLINA 139 WOS 2 MOTIV SLINA 71dILINW 15 dI Z LNIOd DNIGVOT 3HL OGNOA38 LINN 30109 YdddN 31701 L HLOIM 1738 XVW 0002 005 04 8 SIIOH 7 ifs ale li 008 SINIWJHISVIW 315 9 4 12 11 03 2014
10. 7562064 AVLS 1311 5751406 LINA ASSY LOAId 437101 SSA Way Acide 282948 nopia Aled 1940 Ave 10 PMAOD eq jou 852 P Aid swpdens pue SSF 10 Apadojd JPIUSPIJLOJ S UWEJP 341 Uda 51 4 03001 3 9804 KAZ 55 SIHLIWITIIW NI SNOISNSHIO 31WOS LON pady pruo wawnsoa ir 95 ____ 097 03 _____ 38 JAQDI 38 7474903 95511064 17500 AINO HIMOT JWVUA 30109 ALNG H 0254064 UQLISLEZO HSNB 430V7I9 AIBWASSV WUV 3NDUOL ALNG H X31704 301N9 318 32 193 ALNO H A195 135 0E 9LW M30 S SBLILLEZO SSSLLSEZO Ea 2 E 009066 ve 7 55706 LAN JOTAN IW SS LHOIVYLS 62 9 3784 357390 55 90580 wa SVM WHE dL 97500 SYM 8 Wall 57500 SVM 6 Wali 031739905 eee 10 GilVdaN 790727 200277071 MP ZSLOTOOLOASONIMVED say NOLLYTIVLSNI HALO amp QIXZLW MIYIS ANYI SVM 9 WILI 15301038 Y3d SV 31 09 G FI JI JI 01 031 0 NMVUQIU SSIL80EZO SS40 11145 08XSW Nid SS40E
11. NT CROSS MEMBER BELT DIRECTION p PIVOT PLAT 8 OT PEAJE REAR CROSS MEMBER 1 TUA A L H APT TIT TROUGH IDLER SET TELESCOPING ENDS SITE SUPPLIED AND FITTED Step 1 Select the location for installation of the ESS Heavy Duty Tracker Unit The upper unit should be installed after the loading area of the conveyor or three 3 to five 5 times the belt width before the area where the belt adjustment is required The Upper Unit cannot be installed in the skirted area of the converyor When installing multiple units allow 20 50 metres between units depending on the severity of the mistracking Step 2 At the selected installation point identify the existing carry idler set and measure the height of the underside of the idler cross member above the stringers or support structure Call this dimension Remove the idler set and retain for use in the Tracker Unit Ensure that the individual rollers are in good condition replace if necessary Revision K 12 11 03 2014 CENTRE LINE O F CROSS MEMBERS Step 3 Determine the position of the Tracker Unit cross members The cross members will be installed at exactly 500mm centres and the guide frame of the unit will trail the front cross member by a further 750mm Ensure the
12. OE Q3LNIOd 135 BZXZIW M i ATW O H wuz 43HSVM 5 06 5 4301 AWS 135 INNOW M3HJS 04 X 2 8565 06 55788 HIHSVM 15 1 LOAld SSSUSEZO 55 LHDIVHLS 6ZX3W 3 IddIN 35389 525 066 LOAld 07512062 15 1311YYYd 02514062 31719 10 4 AL SBLOLLEZO 55706 JOTAN SIW 025 066 55 WHY 1 196 270 O H wus HIHSVM 0951206 _ 57500 AJNO IHINII IWVHA 55 80220 55706 1185 OBXSW N 95 064 M0913 HIVIVUL A SSLZLLEZO 55706 SW IN HONOYL 1738 57 HDNOHL 1149 SE H04 9 HDMQHL 1149 0E 7 HDONOHL 1738 0 H04 HONOUL 1738 eSt H04 Z 8 WILI 404 XId NS ON LYYd 11 03 2014 24 Revision K 5103 90770797 __ 11 ew SIN S1dvd 03001dX3 30109 3M01 1739 ALING 0002 0051 favo 553 0 008 L 5527 ra LUVd NOILdIHIS30 50512064 12500 WUV 1509915 51514064 WV38 5504 ALNO H SESILOGL UHIHSVM LSNYHL LOAld ALNO H BSESLLO6L SSvUB UIHSVM LSNYHL LOAld OSSIL06L AINO Y3MO1 SONJ 21402S L ddNS 43101 ALNO H 01515064 11084 WV38 5504 ALNG H 0ESILO6L Wav 831108 301N9 1 S6ZSSLEZO 55706 GILNIOd 135 8ZXZLH 9 5 0
13. bly into two 2 segments The front cross member torque arm and guide frame will form one segment The rear cross member and pivot plate will form the other This step is to reduce the handling weight when lifting into position Take the front cross member and torque arm assembly segment 1 and lift into place between the brackets ensuring that the torque arm is downstream of the unit in terms of belt travel Bolt this assembly into place on the pre installed brackets level and centre the torque arm Revision K 14 11 03 2014 BELT DIRECTION Step 5 Take segment 2 from the previous step comprising the rear cross member and the pivot plate The Tracker is supplied with a matching plate bolted to the pivot plate Remove this bolted plate and position it centrally on the bottom of the removed idler frame studs down making sure it is square to the centre line of the frame Weld the plate to the frame IDLER FRAM J L BOLTING PLATE Revision K 15 11 03 2014 Step 6 Lift the segment 2 assembiv into position between the brackets engage the linkage pin in the slot and bolt the rear
14. contained in the supplied manual will void such warranty absolutely b The warranty will not extend to any liability for injuries incurred and which result from the use of the product contrary to the instructions in the manual c Save as prescribed by law ESS will not be liable for any damage sustained by a purchaser or a third party by way of consequential loss arising out of defects in the product You are asked to note that ESS offers purchasers a service whereby either a It will install the product and certify the correctness of such installation or b Certify the correctness or otherwise of the installation of the product by third parties This certification service is designed to ensure that you obtain the full benefit of the ESS warranty hereby provided If you would like to take advantage of the installation certification service provided please contact ESS regarding the service Refer to the Final Checklist at the back of this manual Visit the ESS website www esseng com au to register your product warranty THE CONTENTS OF THIS MANUAL ARE COPYRIGHT TO ESS ENGINEERING SERVICES AND SUPPLIES PTY LTD ALL RIGHTS RESERVED Information contained herein is for use in the operation of the Heavy Duty Tracker purchased from ESS and cannot be passed on to any other party without express permission in writing from ESS Revision K 3 11 03 2014 SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 5 SECTION 6
15. cross member in place Fit the bolting plate and idler frame assembly to the pivot plate and secure in place Fit the rollers to the idler frame The rollers should sit slightly higher than adjacent idlers and the ends of the idler frame should clear the stringer or support If there is any interference of the idler frame with structure cut the end overhangs from the frame they will not be needed Check that the front and rear cross members are at 500mm centres both ends Centre all members to the support structure not the belt and tighten all securing bolts and screws Step 7 Adjust the ESS Tracker to the belt as follows Fit the guide rollers to the guide frame Centre the guide frame to the belt not the structure If the belt is centred between the support structures the guide frame should already be centred If the belt is off centre drag the guide frame so that it is centred to the belt This action will cause the Tracker to react and the steering roller will become angled to the belt Adjust the guide rollers to be within 3 6mm of the belt on each side and lock in place The guide roller arms should be equally extended from the guide frame If not re centre the guide frame and reset the guide rollers Grease the three 3 pivot bearings using an appropriate grease gun The ESS Heavy Duty Tracker is now installed and ready for service The unit will immediately begin tracking the belt as soon as the belt is started Revisio
16. cross members are located to allow clearance from adjacent idler sets The cross members should be installed so that the top face of the pivot plate on the rear cross member is level or marginally higher than the H dimension previously measured The centre line of the cross member ends should be 90mm below the H dimension Mark out and drill mounting holes for the cross member ends on the existing stringers or structure If cross member ends do not align with structure or structure is not suitable for direct bolting fabricate and install suitable mounting brackets ESS can assist with special brackets for individual applications Examples of mounting brackets follow Revision K 13 11 03 2014 A b dis 90 H WHERE H EXCEEDS 90 120 NSTALLATION l 2d EXAMPLES FOR M12 BOLIS Step 4 Loosen the lock screws and remove the guide rollers complete with arms from the Tracker assembly Measure the dimension between the inside of the mounting brackets from the previous step Adjust the telescoping ends of the front and rear cross members to this dimension ensuring that the extension is uniform on both sides Divide the Tracker assem
17. ear cross members to this dimension ensuring that the extension is uniform on both sides Divide the Tracker assembly into two segments The front cross member torque arm and guide frame will form one segment The rear cross member and steering roller will form the other This step is to reduce the handling weight when lifting into position BELT DIRECTION mmp oom SEGMENT 211 me SEGMENT 1 Take the front cross member and torque arm assembiv segment 1 and lift into place between the brackets ensuring that the torque arm is downstream of the unit in terms of belt travel Bolt this assembiv into place on the pre installed brackets level and centre the torque arm Lift the rear cross member and roller assembly segment 2 into place engage the linkage pin into the slot and bolt the assembiv to the other set of holes or brackets NOTE This step will involve a heavv lift as it will be lifting the belt bv about 20 to 25mm Step 5 Check that the steering roller is lifting the belt bv approximatelv 20 to 25mm off the previous belt line not adjust the height of the unit using the slotted holes in the cross member ends Check that the front and rear cross memb
18. ers are at 500mm centres both ends Centre all members to the support structure not the belt and tighten all securing bolts Revision K 10 11 03 2014 Step 6 Adjust the ESS Tracker to the belt as follows Fit the guide rollers to the guide frame Centre the guide frame to the belt not the structure If the belt is centred between the support structure the guide frame should already be centred If the belt is off centre drag the guide frame so that it is centred to the belt This action will cause the Tracker to react and the steering roller will become angled to the belt Adjust the guide rollers to be within 3 6mm of the belt on each side and lock in place The guide roller arms should be equally extended from the guide frame If not re centre the guide frame and reset the guide rollers Grease the three 3 pivot bearings using appropriate grease gun The ESS Heavy Duty Tracker is now installed and ready for service The unit will immediately begin tracking the belt as soon as the belt is started Revision K 11 11 03 2014 INSTALLATION OF THE ESS HEAVV DUTV TRACKER UPPER UNIT GUIDE FRAME GUIDE ROLLER T w mo 01 TORQUE ARM FRO
19. gt The ESS Tracker is driven by the belt edge The belt edge must be uniform and in good condition gt The Heavy Duty Tracker described in this manual is intended for conveyor belts 1500 to 2000mm wide but may be used for narrower belts with minor modification ESS recommends the Heavy Duty Tracker on high speed conveyors and where belt thickness is greater than normal Revision K 6 11 03 2014 SECTION 3 PREPARATION FOR INSTALLATION 1 CHECK INSTALLATION DRAWINGS Ensure that vou have the correct drawings and equipment for your conveyor s 2 PRE ASSEMBLE THE TRACKERS AND MOUNTS Do this in your workshop or similar area rather than at the conveyor This will enable you to a Verify all required equipment is present Familiarise yourself with the Tracker assembly c Allow you to plan the installation and prefabricate mounting brackets reducing installation time 3 ASSEMBLE THE FOLLOWING TOOLS Spanners for M12 amp M16 bolts Adjustable Wrenches Metric Allen Keys Measuring Tape and Steel Rule Electric Drill amp Grinder if allowable Welding and Cutting Equipment Clamps Square Level Straight Edge Chalk or Marker Lead Lights Flash Light Safety Equipment Scaffolding as required Grease gun Touch up paint Revision K 7 11 03 2014 SECTION 4 INSTALLATION 4 1 INSTALLATION OF THE ESS HEAVV DUTV TRACKER LOWER UNIT GUIDE ROLLER GUIDE FRAME ae III UI
20. n K 16 11 03 2014 SECTION 5 COMMISSIONING Step 1 Manuallv move the guide rollers from side to side to check the svstem function Ensure all bolts have been tightened adequately Step 2 Is the belt empty Make sure there are no tools left on the belt Step 3 Start the conveyor Follow the established safety rules Step 4 Observe the action of the Tracker Check the Tracker action to ensure it is functioning correctly Allow at least 10 revolutions of the belt If the conveyor belt is running on centre with no mistracking the ESS Tracker should also be centred and the steering idler s should be square to the belt RS BRI Bie ee e Pte BELT DIRECTION B 1 Beer et ey ot seat ELT ON CENTRE If the conveyor belt is mistracking the ESS Tracker should be articulated around the front cross member pivot and should be working to correct the tracking Revision K 17 11 03 2014 BELT DIRECTION LT MISTRACKING If adjustment is required turn off and lock out tag out the energy source to the conveyor and conveyor accessories Check and tighten all fasteners after running the bel
21. t Step 5 Demonstrate the system to the Operating Supervisors and Crew Call the Supervisors responsible for the maintenance and operation to the site Make a short run of the system Show the operator how to adjust the system Step 6 Secure the system for production Follow plant procedure to secure the conveyor for production Revision K 18 11 03 2014 SECTION 6 OPERATOR TRAINING The last step is the correct training of personnel to maintain and service the equipment or emplov ESS on a contract basis to service and maintain ESS equipment keeping it in its optimum working condition If using your own personel to maintain the equipment train them as follows 1 Adhere to all local safety rules 2 Give a hands instruction with your conveyor system shut down 3 Give a hands instruction with your conveyor system running 4 All services must be recorded and given to a person of responsibility 5 Encourage the person being trained to look out for possible problems developing on the tracking excessively tears or damage to the belt excessive carry back seized idlers missing bolts etc A warning to the Maintenance Department to rectify small problems can save the company a lot of money in repairs and production costs Impress how important it is to maintain and service ESS equipment correctly Revision K 19 11 03 2014 SECTION 7 ROUTINE MAINTENANCE AND SERVICE Regular inspections and ser
22. vicing is the kev to an efficient convevor svstem lt is recommended that tracker be inspected once per week Actual intervals will vary considerably from plant to plant NOTE Follow all plant safety procedures Shut down and lock out the conveyor before attempting any maintenance Inspection Inspect the condition of the Tracker Check the pivot points and guide rollers for free movement If maintenance is required Step 1 Shut down and lock out the conveyor Step 2 Grease the service nipples on the torque arm and the front and rear cross frames If required replace guide rollers Step 3 Remove locks or tags and restart belt Observe Tracker action Clean up work area Revision K 20 11 03 2014 SECTION 8 TROUBLE SHOOTING PROBLEM Mounts don t fit in desired location CAUSE SOLUTION Belt is too far below the stringers Use alternative mounts available from ESS Beirens beheer the stringers The belt will need to be deflected into position 9 along the length the tracker will be mounted PROBLEM Groove worn into the guide roller CAUSE SOLUTION Guide roller bearing may be seizing Replace guide rollers Torque arm Front or Rear pivot Check pivot points replace bushing and grease if points may be seizing required PROBLEM Belt is not Tracking correctly CAUSE SOLUTION Tracker may not be adjusted correctly as mentioned in Installation There mav be multiple points of misalignment in the
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