INSTALLATION MANUAL For crystalline solar
Contents
1. 170 215 in SW steps Sinch 72cells Mono crystalline 1580 808 35 1580 808 40 14 7or15 TP648M 180 220 in SW steps 6inch 48cells Mono crystalline 1324 990 35 1324 990 40 15 Protection class IP 65 with bypass diode MC3 or MC4 or MC3 compatible type or MC4 compatible type C A 5400 ZHONGLI TALESUN SOLAR COMPANY LIMITED Address No 1 Talesun Road Changkun Industrial Park Shajiabang Town Changshu Suzhou Jiangsu Province 215542 P R China Website www talesun com Email sales talesun com 14 19 Tel 86 400 885 1098 TALESUN INSTALLATION MANUAL FOR CRYSTALLINE SOLAR PHOTOVOLTAIC MODULES Version A2 Effective Date May 13 2015 Voltage V 72 325 1000 0 672 320 1000 IEC 9 1 TP672M 310 L000 1EC oreo xs 367 s 1000 IEC 300 8 22 45 5 8 81 1000 IEC 295 8 1 1000 IEC 290 7 97 1000 IEC 285 7 88 1000 IEC 280 7 74 275 8 85 270 265 8 59 260 8 46 255 8 33 250 8 17 245 8 05 240 1 95 235 1 82 230 772 us T 220 1 49 ns 137 220 8 83 215 8 68 210 y 1000 IEC 205 8 33 TP648M 200 1000 IEC 200 8 17 30 1 8 68 ZHONGLI TALESUN SOLAR COMPANY LIMITED Address No 1 Talesun Road Changkun Industrial Park Shajiabang Town Changshu Suzhou Jiangsu Province 215542 P R China Website www talesun com Email sales talesun com Tel 86 400 885 1098 15 19 672 330 672 305 672 300 672 2952. lt gt In case of damaged modules or operational errors of the solar array always contact your installer or Talesun Technical Customer Service amp Do not wear metallic ornaments or metallic devices while installing or troubleshooting photovoltaic systems WARNING Danger of injury due to broken glass Risk of injury due to falling modules The modules are primarily made of glass and must therefore be handled with appropriate caution lt In order to ensure safe mounting familiarize yourself with all applicable national regulations for work safety and accident prevention lt gt Wear suitable protective clothing e g safety shoes protective gloves in order to prevent injuries lt gt If the front glass is broken or the back sheet is torn contact with any module surface or the frame can cause electric ZHONGLI TALESUN SOLAR COMPANY LIMITED Address No 1 Talesun Road Changkun Industrial Park Shajiabang Town Changshu Suzhou Jiangsu Province 215542 P R China Website www talesun com Email sales talesun com Tel 86 400 885 1098 3 19 TALESUN INSTALLATION MANUAL FOR CRYSTALLINE SOLAR PHOTOVOLTAIC MODULES Version A2 Effective Date May 13 2015 shock 2 2 PRODUCT PRECAUTION gt gt gt gt gt Do not attempt to disassemble the modules Do not remove any attached nameplates or components from the modules Do not open the junction box under any circumstances Only carry out modifications
3. 672 290 45 4 45 3 8 73 8 63 672 285 45 2 8 53 672 280 45 1 8 41 TP660M 275 1000 IEC 38 3 8 95 1000 IEC 1000 IEC 1000 IEC 1000 IEC 1000 IEC 1000 IEC 1000 IEC 1000 IEC 1000 IEC 1000 IEC 1000 IEC 1000 IEC TP660M 270 TP660M 265 38 2 38 1 8 89 8 83 TP660M 260 37 9 8 78 TP660M 255 37 8 8 73 TP660M 250 37 7 8 68 TP660M 245 37 5 8 63 15 TP660M 240 TP660M 235 37 4 37 2 8 63 8 53 TP660M 230 37 1 8 48 TP660M 225 36 9 8 44 TP660M 220 36 8 8 38 TP660M 215 36 7 8 33 TP648M 220 1000 IEC 1000 IEC 1000 IEC 30 8 8 95 TP648M 215 30 6 8 87 TP648M 210 30 4 8 79 TP648M 205 30 2 8 73 TALESUN INSTALLATION MANUAL FOR CRYSTALLINE SOLAR PHOTOVOLTAIC MODULES Version A2 Effective Date May 13 2015 Waa 10000E0 100000 10001 1EC 45 4 866 453 8 55 8 43 8 33 8 22 8 09 7 97 7 86 1 76 TP672P 270 1000 IEC 7 64 1000 IEC 7 54 1000 IEC 7 42 9 24 9 16 45 2 9 07 45 1 45 44 9 44 7 8 97 8 88 8 8 8 72 15 44 6 8 65 44 5 8 56 44 4 8 49 2 0 44 3 8 4 TP672P 265 265 TP672P 260 260 44 1 44 8 32 00 NO UW TP660P 270 38 37 9 1000 IEC 1000 IEC 1000 IEC 1000 IEC 1000 IEC 1000 IEC 1000 IEC 1000 IEC 1000 IEC 1000 IEC 1000 IEC 1000 IEC 1000 IEC TP660P 265 30 8 8 62 9 25 TP660P 260 37 8 9 16 TP660P 255 TP660P 250 37 7 37 6 8 22 8 07 7 95 7 83
4. TALESUN INSTALLATION MANUAL For crystalline solar photovoltaic modules According with IEC61215 edition 2 amp IEC61730 standards ZHONGLI TALESUN SOLAR COMPANY LIMITED Address No 1 Talesun Road Changkun Industrial Park Shajiabang Town Changshu Suzhou Jiangsu Province 215542 P R China Website www talesun com Email sales talesun com Tel 86 400 885 1098 TALESUN INSTALLATION MANUAL FOR CRYSTALLINE SOLAR PHOTOVOLTAIC MODULES Version A2 Effective Date May 13 2015 INDEX 1 INTRODUCTION 1 1 PURPOSE OF THE MANUAL 1 2 DISCLAIMER OF LIABILITY 1 3 PRODUCTION IDENTIFICATION 2 SAFETY GUIDELINES 2 1 GENERAL SAFETY GULDELINES 2 2 PRODUCT PRECAUTION 2 3 TRANSPORT AND STORAGE SAFETY GUIDELINES 3 MECHANICAL INSTALLATION 3 1 SELECTING THE LOCATION 3 2 SELECTING THE PROPER SUPPORTING FRAME 3 3 GENERAL INSTALLATION 3 4 INSTALLATION METHOD 4 ELECTRICAL MOUNTING 4 1 MODULE SELECTION 4 2 SAFETY FACTOR 4 3 GENERAL INSTALLATION 4 4 GROUNDING p COMMISSION AND MAINTENANCE 5 1 BLOCKING DIODES AND BYPASS DIODES 5 2 TROUBLESHOOTING 5 3 MAINTENANCE 6 TECHNICAL DATA ZHONGLI TALESUN SOLAR COMPANY LIMITED Address No 1 Talesun Road Changkun Industrial Park Shajiabang Town Changshu Suzhou Jiangsu Province 215542 P R China Website www talesun com Email sales talesun com Tel 86 400 885 1098 1 19 TALESUN INSTALLATION MANUAL FOR CRYSTALLINE SOLAR PHOTOVOLTAIC MODULES Version A2 Effective Date May 1
5. 2400Pa 200mm 100mm 1324mm 990mm 35mm 5400Pa 200mm 100mm TP648 series 2400Pa 200mm 100mm 1324mm 990mm 40mm 5400Pa 200mm 100mm 2400Pa 200mm 150mm 1580mm 808mm 35mm 5400Pa 200mm 150mm TP572 series 2400Pa 200mm 150mm 1580mm 808mm 40mm 5400Pa 200mm 150mm lt a torque wrench for installation and the compression for each clamps is not strong to avoid potential damages to module frames The recommended maximum compression for each clamp is 20MPa 2900PSI lt module mounting structure must be made of durable corrosion resistant and UV resistant material All mounting hardware bolt flat washer split washer nut should be stainless steel M8 size lt minimum recommended length for each clamp is 50mm lt modules have been designed to resist a static load of 2400Pa and the resistance value can decrease if modules are not mounted following the instruction above ZHONGLI TALESUN SOLAR COMPANY LIMITED Address No 1 Talesun Road Changkun Industrial Park Shajiabang Town Changshu Suzhou Jiangsu Province 215542 P R China Website www talesun com Email sales talesun com Tel 86 400 885 1098 8 19 TALESUN INSTALLATION MANUAL FOR CRYSTALLINE SOLAR PHOTOVOLTAIC MODULES Version A2 Effective Date May 13 2015 lt This manual is just for reference Customer can select the corresponding installation manual based on the purchased module 4 ELECTRICAL INSTALLATION 4 1 MODULE SELECTION Only
6. 7 69 7 54 7 39 721 10 ZHONGLI TALESUN SOLAR COMPANY LIMITED Address No 1 Talesun Road Changkun Industrial Park Shajiabang Town Changshu Suzhou Jiangsu Province 215542 P R China Website www talesun com Email sales talesun com Tel 86 400 885 1098 16 19 8 97 TP660P 245 37 5 8 89 TP660P 240 37 4 8 8 15 TP660P 235 37 3 8 67 TP660P 230 37 2 8 58 TP660P 225 TP660P 220 37 36 9 8 45 8 32 270 265 260 255 250 245 240 235 230 225 220 TP660P 215 215 36 7 8 2 66 210 210 36 6 8 06 Ww TALESUN INSTALLATION MANUAL FOR CRYSTALLINE SOLAR PHOTOVOLTAIC MODULES Version A2 Effective Date May 13 2015 ZHONGLI TALESUN SOLAR COMPANY LIMITED Address No 1 Talesun Road Changkun Industrial Park Shajiabang Town Changshu Suzhou Jiangsu Province 215542 P R China Website www talesun com Email sales talesun com Tel 86 400 885 1098 17 19 TALESUN INSTALLATION MANUAL FOR CRYSTALLINE SOLAR PHOTOVOLTAIC MODULES Version A2 Effective Date May 13 2015 CHINA 1 Talesun Road Shajiabang Changshu Jiangsu Province P R China 215542 Email sales talesun com Web www talesun com Sales Hotline 86 400 885 1098 TEL 86 512 8235 5888 FAX 86 512 8235 5588 JAPAN 6F 3 22 1 Toranomon Minato ku Tokyo Japan 105 0001 Email japan talesun com Web www talesun com jp 03 5733 3498 F 03 34341515 USA 111 W Saint John Street Suite 900 San Jose C
7. Website www talesun com Email sales talesun com Tel 86 400 885 1098 9 19 TALESUN INSTALLATION MANUAL FOR CRYSTALLINE SOLAR PHOTOVOLTAIC MODULES Version A2 Effective Date May 13 2015 4 4 GROUNDING lt gt The module frame must be properly grounded The grounding wire must be properly fastened to the module frame to assure good electrical contact Use the recommended type or an eguivalent connector for this wire Polarity negative ground of the inverter in the system is able to effectively avoid the PID phenomenon of the module in addition and professional person is needed to undertake the polarity negative ground operation of the inverter If the support frame is made of metal the surface of the frame must be electroplated have excellent conductivity Grounding clip assembly TYPE TYCO ELECTRONICS 1954381 2 Wire selection and preparation The grounding clip accepts solid uninsulated copper wire sizes 10 or 12 AWG The wire must not be nicked cut or scraped There is no preparation reguired Spacing Care must be used to avoid interference between adjacent grounding clips and other components for removal of the grounding clip Removal The wire can be removed from the grounding clip when the slider is disengaged slider and screw are exposed The screw must be loosened before the grounding clip can be removed from the frame The grounding clip can be reused up to 5 times after proper removals the 8 32 scr
8. MUST BE FLUSH i WITH BASE AND BASE MUST BE FLUSH WITH FRAME ea FRAME Ref ZHONGLI TALESUN SOLAR COMPANY LIMITED Address No 1 Talesun Road Changkun Industrial Park Shajiabang Town Changshu Suzhou Jiangsu Province 215542 P R China Website www talesun com Email sales talesun com Tel 86 400 885 1098 11 19 TALESUN INSTALLATION MANUAL FOR CRYSTALLINE SOLAR PHOTOVOLTAIC MODULES Version A2 Effective Date May 13 2015 Mounting Wire Placement Termination Hider Covers Base Wire is Terminated ZHONGLI TALESUN SOLAR COMPANY LIMITED Address No 1 Talesun Road Changkun Industrial Park Shajiabang Town Changshu Suzhou Jiangsu Province 215542 P R China Website www talesun com Email sales talesun com Tel 86 400 885 1098 12 19 TALESUN INSTALLATION MANUAL FOR CRYSTALLINE SOLAR PHOTOVOLTAIC MODULES Version A2 Effective Date May 13 2015 5 COMMISSION AND MAINTENANCE 5 1 BLOCKING DIODES AND BYPASS DIODES lt Blocking diodes prevent current flowing from the battery to the module when no electricity is being generated It is recommended to use blocking diodes when a charging regulator is not used Your specialist dealer can advise you regarding the suitable types lt gt systems with more than two modules in series high reverse current can flow through cells that are shaded partially or outright when part of a module is shaded and the rest is exposed to the sun These currents can cau
9. connect modules of the same type same configurations and same power class in the same system This is the only way to achieve optimal yields 4 2 SAFTY FACTOR Under normal conditions a photovoltaic module may experience conditions that produce more current and or voltage than reported at Standard Test Conditions Accordingly the values of ISC and VOC marked on modules should be multiplied by a factor of 1 25 when determining component voltage ratings conductor capacities fuse sizes and size of controls connected to the module output Alternatively all valid national regulations for the installation of electrical systems are to be applied Installer need to pay more attention to avoid the PID phenomenon when installing the electrical system 4 3 GENERAL INSTALLATION lt gt lt gt Before installing modules contact the appropriate authorities to determine permissions installation and inspection requirements to follow that apply to your site and installation Check applicable building codes to ensure that the construction or structure roof facade support etc where the modules are being installed is strong enough to support the weight of the modules and all other system components If modules are connected in series the total voltage is equal to the sum of individual voltages The recommended max number of module Vmax system Voc at STC 1 25 X 1 25 If the modules are allowed to be installed in paralle
10. please first contact your system supplier You can find more information on our website www talesun com 1 3 PRODUCTION IDENTIFICATION Each module has three labels that provide the following information ZHONGLI TALESUN SOLAR COMPANY LIMITED Address No 1 Talesun Road Changkun Industrial Park Shajiabang Town Changshu Suzhou Jiangsu Province 215542 P R China Website www talesun com Email sales talesun com Tel 86 400 885 1098 2119 TALESUN INSTALLATION MANUAL FOR CRYSTALLINE SOLAR PHOTOVOLTAIC MODULES Version A2 Effective Date May 13 2015 lt Nameplate describes the product type rated power rated current rated voltage open circuit voltage short circuit current all as measured under standard test conditions weight dimension etc the maximum system voltage is 1000 volts DC is shown on the nameplate Maximum fuse rating is also shown lt Pass stamp module will be strictly inspected according to standard and get a QA Pass stamp on the backsheet lt 2 dimensional Bar code serial number has 16 digits There are two bar codes on each module One is permanently attached to the interior of the module and is visible when viewing the front of the module and another is stuck to the rear side of the module lt Removing a label will make the Talesun warranty void zen 0000000000000000 2 SAFETY GUIDELINES 21 GENERAL SAFETY GUIDELINES DANGER Danger due to electric shock All in
11. the assembly substructure That ensures that no mechanical stress e g caused by vibrations twisting or expansion is generated on the module That ensures sufficient back ventilation of the module That ensures long term stability That will not give rise to galvanic corrosion in case of direct metal contact i e grounding lead screws washers etc That allows for strain free expansion and contraction due to natural ambient temperature variations 3 3 GENERAL INSTALLATION Modules connected in series should be installed at the same orientation and angle Different orientations or angles may cause a loss of power output due to the change in sunlight exposure lt gt When developing the final layout of photovoltaic system consider keeping suitable access to allow the maintenance and inspection works To minimize risk in the event of an indirect lightning strike avoid forming loops when designing the system The modules may be installed in landscape or portrait format Install the module in such a way that the junction box is positioned in the upper area of the module and the wires hang downwards The optimal tilt angle of the module depends on the respective latitude a Pdl N AA TILT ANGLE We recommend a photovoltaic simulation tool to ensure the optimal AN HORIZONTAL orientation Ground mount lt Select the height of the mounting system to prevent the lowest edge of the module from
12. to the modules that have been confirmed by Talesun in writing in advance Do not carry out any extra drilling e g for fasteners on the modules Use only insulated tools that are approved for work on electrical installations Do not use light concentrators e g mirrors or lenses to attempt to increase the capacity of the module The module may be damaged This also voids the warranty 2 3 TRANSPORT AND STORAGE SAFETY GUIDELINES 5 Inappropriate transport and installation may break the module To prevent damage of the modules Transport the modules in their original packaging until installation Store the modules securely in cool and dry rooms The packaging is not weather resistant Protect the modules against scratches and other damage especially from impact at the edges or improper storage Ensure modules do not bow under their own weight Do not rest module unprotected on its edges This can damage the module and the frame Do not lift or move the modules using the cables or at the junction box under any circumstances Do not set the modules down hard on any surface Do not subject the module surfaces to mechanical stress Do not stand on the modules Do not drop or place objects on the modules 3 MECHANICAL INSTALLATION 3 1 SELECTING THE LOCATION lt gt gt gt The modules are certified according to the norm IEC 61215 and others for safe operation in moderate climates The operator needs to consi
13. 3 2015 1 INTRODUCTION 1 1 PURPOSE OF THE MANUAL This guide contains information on precautions to be used during the handling and installation of Talesun Solar Co Ltd photovoltaic modules along with technical instructions to be followed during installation mounting wiring and main tenance thereof Talesun Solar Co Ltd hereafter is referred to as Talesun Any divergence from the contents of this manual during the handling installation or maintenance of Talesun s products will render the warranty and any guarantees there under null and void Information for installers lt gt Installers must read and understand this manual before installation lt Please ensure that installation operation and maintenance of your photovoltaic system is only carried out by qualified persons able to carry out the technical procedures described in this manual i e system planers installers and maintenance personnel and is carried out in accordance with all safety precautions in this manual and any and all applicable local codes If you do not possess these qualifications you may not carry out the work described herein except for cleaning lt This manual and the instructions set forth herein are part of the product and should therefore be kept for the entire useful life of the solar installation Information for operators lt Keep these instructions safe for the entire useful life of the solar installation lt Please contact your plan
14. A 95113 U S A Email sales talesun com Web www talesun com TEL 86 400 885 1098 FAX 86 512 8235 5588 UK Talesun Energy UK Ltd 42 Upper Berkeley Street London WIHSPW United Kingdom Email projects talesunenergy com Web www talesun eu com Tel 44 0 20 3752 6516 GERMANY Central Tower Munich Landsberger Strasse 110 80339 Munich Germany Email info talesunenergy com Web www talesun eu com T 49 0 89 189 177 0 49 0 89 189 177 499 ZHONGLI TALESUN SOLAR COMPANY LIMITED Address No 1 Talesun Road Changkun Industrial Park Shajiabang Town Changshu Suzhou Jiangsu Province 215542 P R China Website www talesun com Email sales talesun com Tel 86 400 885 1098 18 19 TALESUN INSTALLATION MANUAL FOR CRYSTALLINE SOLAR PHOTOVOLTAIC MODULES Version A2 Effective Date May 13 2015 THAILAND Thai China Industrial Park in Rayong Email Marketing hg talesun com TEL 86 512 8235 5258 SWITZERLAND Muheim amp Merz Bundesplatz 2 6300 Zug Switzerland ZHONGLI TALESUN SOLAR COMPANY LIMITED Address No 1 Talesun Road Changkun Industrial Park Shajiabang Town Changshu Suzhou Jiangsu Province 215542 P R China Website www talesun com Email sales talesun com Tel 86 400 885 1098 19 19
15. OR CRYSTALLINE SOLAR PHOTOVOLTAIC MODULES Version A2 Effective Date May 13 2015 amp module support structures used to support PV modules at correct tilt angles should be wind and snow load rated by appropriate local and civil codes prior to installation Pole mount lt When installing a module on a pole choose a pole and module mounting structure that will withstand anticipated winds for the area 3 4 INSTALLATION METHOD a Frame Holes Mounting Modules must be securely attached to the mounting structure using four pre drilled mounting holes in the frame lt Modules should be bolted to support structures through mounting holes located in the frame s back flanges only Do not drill additional holes Doing so will void the warranty lt Each module must be securely fastened at a minimum of 4 points If additional wind or snow loads are anticipated for this installation additional mounting points should be used System designer and installer are responsible for load calculations and for proper design of support structure Mounting holes lt A Normal installation 4 Mounting holes d Extra resistance lt Use appropriate corrosion proof fastening materials All mounting hardware bolt split washer flat washer nut should be stainless steel M8 size lt Follow mounting guidelines recommended by the PV mounting supplier The mounting design must be certified by a registered professional engineer lt mounting
16. and mechanical connections every six months to verify that they are clean secure and undamaged lt problem arises have them investigated by a competent specialist Attention observe the maintenance instructions for all components used in the system such as support frames charging regulators inverters batteries etc ZHONGLI TALESUN SOLAR COMPANY LIMITED Address No 1 Talesun Road Changkun Industrial Park Shajiabang Town Changshu Suzhou Jiangsu Province 215542 P R China Website www talesun com Email sales talesun com Tel 86 400 885 1098 13 19 TALESUN 6 TECHNICAL DATA Module Type Power Level Type Dimension mm Weight kg Module Type Power Level Type Dimension mm Weight kg Max system voltage V Junction box Connector Flammability rating Application class Static load Pa TP672M 280 330 in 5W steps 6inch 72cells Mono crystalline 1960 990 40 1960 990 45 1960 990 50 24 TP672P 260 320 SW steps 6inch 72cells Multi crystalline 1960 990 40 1960 990 45 1960 990 50 24 Version A2 TP660M 215 275 in SW steps 6inch 60cells Mono crystalline 1640 990 35 1640 990 40 19 TP660P 210 270 SW steps 6inch 60cells Multi crystalline 1640 990 35 1640 990 40 19 1000 INSTALLATION MANUAL FOR CRYSTALLINE SOLAR PHOTOVOLTAIC MODULES Effective Date May 13 2015 TP572M
17. being covered by snow for a long time in winter in areas that experience heavy snowfalls lt addition assure the lowest portion of the module is placed high enough so that it is not shaded by plants or trees or damaged by sand and stones driven by wind Roof mount lt When installing a module on a roof or building ensure that it is securely fastened and cannot fall as a result of wind or snow loads lt Provide adequate ventilation under a module for cooling the recommended standoff height is 10cm Clearance of 1 4 of an inch 6 35 mm or more between modules is required to allow for thermal expansion of the frames lt For roof mounting applications the assembly is to be mounted over a fire resistant roof covering rated for the application Talesun modules have been listed as Class C according to UL790 standard lt roof penetration required to mount the module must be properly sealed to prevent leaks lt In some cases a special support frame may be necessary lt roof installation of solar modules may affect the fireproofing of the building construction lt Do not install modules on a roof or building during strong winds to prevent accidents ZHONGLI TALESUN SOLAR COMPANY LIMITED Address No 1 Talesun Road Changkun Industrial Park Shajiabang Town Changshu Suzhou Jiangsu Province 215542 P R China Website www talesun com Email sales talesun com Tel 86 400 885 1098 5 19 TALESUN INSTALLATION MANUAL F
18. der the effect of the high altitude on the operation of the module when the modules are installed at high altitude Do not expose the modules to chemicals Do not place the modules in standing water The junction box is splash proof only Do not install the modules near flammable gases and vapors e g gas containers or near open flames and flammable materials Solar modules are not explosion proof operating equipment If there is exposure to salt i e marine environments and sulfur i e sulfur sources volcanoes there is a risk of corrosion A module is considered shade free when it is entirely unshaded throughout the year e g by buildings chimneys trees Even partial shading of the modules e g by overhead lines dirt snow should be avoided 3 2 SELECTING THE PROPER SUPPORTING FRAME Always observe the instructions and safety precautions included with the support frames to be used with the modules ZHONGLI TALESUN SOLAR COMPANY LIMITED Address No 1 Talesun Road Changkun Industrial Park Shajiabang Town Changshu Suzhou Jiangsu Province 215542 P R China Website www talesun com Email sales talesun com Tel 86 400 885 1098 4 19 TALESUN INSTALLATION MANUAL FOR CRYSTALLINE SOLAR PHOTOVOLTAIC MODULES Version A2 Effective Date May 13 2015 Install each module to a mounting structure 99954425 That is made of durable corrosion resistant and UV resistant material That can transfer forces on the module to
19. design and procedures shall comply with local codes and all authorities having jurisdiction lt Use torque wrench for installation Tightening torques should be within 10 17 Nm for M8 coarse thread bolts depending on bolt quality class ZHONGLI TALESUN SOLAR COMPANY LIMITED Address No 1 Talesun Road Changkun Industrial Park Shajiabang Town Changshu Suzhou Jiangsu Province 215542 P R China Website www talesun com Email sales talesun com Tel 86 400 885 1098 6 19 TALESUN INSTALLATION MANUAL FOR CRYSTALLINE SOLAR PHOTOVOLTAIC MODULES b Version A2 Effective Date May 13 2015 Ensure that the drainage openings of the frame are left open following installation to allow water runoff This prevents frost damage Install the module in such a way that rainwater and snowmelt can run off freely to avoid standing water or pudding The modules have been designed to resist a static load of 5400Pa positive load and this resistance value can decrease if modules are not mounted following the instructions above Clamping installation Modules can be installed with clamps Modules must be securely attached to the mounting structure with four clamps on the long frame lt gt The modules must be properly secured to their support so that they can withstand live load condition including wind uplift to the pressure they have been certified for It s the installer s responsibility to ensure the clamps used to secure th
20. e modules are strong enough The modules are not subject to wind or snow loads exceeding the maximum permissible loads The module clamps which are used must not come into contact with the front glass and must not deform the frame Avoid shadowing effects from the module clamps Drain holes in the module frame must not be closed or obscured by the clamps The module installed with clamps on the front frame for 2400Pa load and 5400Pa load see the following picture and refer to the following table for different value of A and B ClamepingZone ClamepingZone lameplngZone Length Clameplnazon E ZHONGLI TALESUN SOLAR COMPANY LIMITED Address No 1 Talesun Road Changkun Industrial Park Shajiabang Town Changshu Suzhou Jiangsu Province 215542 P R China Website www talesun com Email sales talesun com Tel 86 400 885 1098 7 19 TALESUN INSTALLATION MANUAL FOR CRYSTALLINE SOLAR PHOTOVOLTAIC MODULES Version A2 Effective Date May 13 2015 A Module Dimension Module Load Distance from module Length Width Thickness Clamping zone edge to clamping zone 2400Pa 400mm 100mm 1960mm 990mm 40mm 5400Pa 400mm 100mm 2400Pa 400mm 100mm TP672 series 1960mm 990mm 45mm 5400Pa 400mm 100mm 2400Pa 400mm 100mm 1960mm 990mm 50mm 5400Pa 400mm 100mm 2400Pa 250mm 100mm 1640mm 990mm 35mm 5400Pa 250 100mm 660 series 2400Pa 250 100mm 1640mm 990mm 40mm 5400Pa 250mm 100mm
21. ew and hex nut Keps nut can be reused however the thread cutting screw must be replaced The thread cutting screw cannot be reused after removing the grounding clip from the frame Repair The grounding clip is not repairable Discard any defective or damaged grounding clips Tooling A drill bit is required for drilling the frame holes No 2 cross recessed screwdriver must be used to secure and remove the screw of the grounding clip to and from the frame For the grounding clip with the 8 32 screw and hex nut or Keps nut a 3 8 in wrench must be used to secure and remove the nut of the grounding clip to or from the frame The recommended screw tightening torque is 1 7 0 5 0 2Nm 15 4 4 1 7 in Ibs The slider can be engaged manually or channel lock pliers can be used to engage the slider A flat head screwdriver must be used to disengage the slider ZHONGLI TALESUN SOLAR COMPANY LIMITED Address No 1 Talesun Road Changkun Industrial Park Shajiabang Town Changshu Suzhou Jiangsu Province 215542 P R China Website www talesun com Email sales talesun com Tel 86 400 885 1098 10 19 TALESUN INSTALLATION MANUAL FOR CRYSTALLINE SOLAR PHOTOVOLTAIC MODULES Version A2 Effective Date May 13 2015 8 32 Screw Hex Nut Shown SLIDER MUST NOT BE DAMAGED IN ANY WAY WIRE MUST NOT BE NICKED CUT OR SCRAPED WIRE MUST BE BOTTOMED IN SLIDER SCREW MUST BE SECURE TO FRAME SCREW HEAD
22. l electrically each module or series string of modules so connected shall be provided with the maximum series fuse as specified For applications requiring high currents several photovoltaic modules can be connected in parallel the total current is equal to the sum of individual currents each module or series string of modules so connected shall be provided with the maximum series fuse as specified The recommended number of module in parallel is only one Use special solar cable and suitable plugs only wiring should be placed in conduit that is sunlight resistant or if exposed should be sunlight resistant in accordance with local fire building and electrical codes Ensure that they are in perfect electrical and mechanical condition Only use solar cables as connection cables Use connectors of the same type and manufacturer within a solar system and compatible connectors to connect the inverter Ensure that all electrical components are in a proper dry and safe condition In this way you avoid electrical short circuits or dangerous contact voltages due to defective or damaged cables Always avoid mechanical stressing of the connection cables Ensure a tight connection between the individual connectors especially to the inverter Make sure they click together properly ZHONGLI TALESUN SOLAR COMPANY LIMITED Address No 1 Talesun Road Changkun Industrial Park Shajiabang Town Changshu Suzhou Jiangsu Province 215542 P R China
23. se the affected cells to get very hot and could even damage the module To protect module from such high reverse currents by pass diodes are used in modules All modules rated greater than 55 Watt have bypass diodes already integrated in the junction box In the unlikely event of diode failure it can be easily replaced however doing so will void warranty unless this exchange is made by an authorized person lt Protect yourself from electric shocks while debugging or maintaining the solar power system 5 2 TROUBLESHOOTING DANGER Life danger due to electric shock lt gt Please do not attempt to correct problems on your own lt case of problems or damaged modules for example glass breakage damaged cables please contact your installer or the Talesun Technical Customer Service 5 3 MAINTENANCE Talesun modules are built to last and require minimal maintenance The dirt is typically washed away by rain However rain may not adequately clear more stubborn grime i e pollen vegetation bird droppings etc Such soiling which shades the active area of the module can lead to a reduction in the system s performance Talesun recommends the following maintenance in order to ensure optimum performance of the module lt Clean the glass surface of the module as necessary Always use water and a soft sponge or cloth for cleaning A mild non abrasive cleaning agent can be used to remove stubborn dirt lt Check the electrical
24. stallations must be performed in compliance with all applicable regional and local codes or other national or international electrical standards as applicable lt A solar module generates electricity and voltage even at low intensity of illumination lt Physically disconnecting contacts in a live electrical circuit can cause arching resulting in grave or mortal injury The severity increases when several modules are connected in series amp Cover the solar modules with opaque material for the entire duration of assembly Only then is the module reliably de energized lt Never disconnect plugs when under load Be aware that even without the presence of daylight residual charge may still be present in the plant Ensure that the modules are first disconnected from the inverter prior to opening any contacts in the solar installation lt Artificially concentrated sunlight shall not be directed on the module Solar modules produce electrical energy when light shines on their front surface The DC voltage may exceed 30V Contact with a DC voltage of 30V or more is potentially hazardous lt In the case of module or phase voltages of more than 120 V the extra low voltage range is left Undertake the necessary protective and precautionary measures amp Do not insert electrically conductive parts into the plugs and junction box Do not touch the contacts or exposed terminals lt Keep children and unauthorized persons away from the modules
25. t supplier for information concerning the formal requirements for solar systems Please be sure to learn about directives and permit requirements from the responsible local authorities and energy providers prior to installation of the solar plant lt We recommend that you insure your solar system against natural hazards e g against lightning strikes 1 2 DISCLAIMER OF LIABILITY lt gt These instructions are only valid for products of Talesun lt information in this manual is based on Talesun s knowledge and experience and is believed to be reliable but such information including product specification without limitations and suggestions do not constitute a warranty expressed or implied Talesun reserves the right to change the manual the PV products the specifications or product information sheets without prior notice amp Because of the use of this manual and the conditions or methods of installation operation use and maintenance of photovoltaic products are beyond Talesun s control Talesun assumes no liability for damage loss or expense arising out of or in any way connected with such installation operation use or maintenance Talesun assumes no responsibility extending beyond the functional capability and safety of the modules This manual is only for reference lt license is granted by implication or otherwise under any patent or patent rights lt If your questions are not adequately addressed in this manual
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