Wayne-Dalton 9300 Garage Door Opener User Manual
Contents
1. Lift the TorqueMaster spring tube assembly and z rest it on the top of the flagangles TORQUEMASTER SPRING TUBE ASSEMBLY NOTE Cable drums are marked right and left hand E Cable drums and TorqueMaster spring tube 1 1 2 Wrap Shown assembly are cam shaped to fit together only one way Starting on the right hand side slide the drum wrap over to access the counterbalance cable Now pre wrap the right hand cable drum with the counter balance cable 1 1 2 wraps as shown Position the Torquemaster spring tube assembly so the cam peak is pointing straight up Slide cable drum over the winding shaft until the cable drum seats against the TorqueMaster spring tube assembly The winding shaft must extend past the cable drum far enough to expose the splines and the groove Align the winding shaft groove with the round notch in the flagangle Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Cable Drums Continued ih e i Cam Peak _ EN n Straight Up Tools Needed For double spring applications Repeat for the left hand side For single spring applications Pre wrap the left hand cable drum with the counterbalance cable 1 1 2 wraps and insert the loose windi2. VERTICAL TRACK JAMB BRACKET SCHEDULE 1ST SET 2ND SET 3RD SET LENGTH JAMBBKT POSITION JAMBBKT POSITION JAMBBKT POSITION ACK Timm QU8 3 BOTTOM QUB 6 MIDDLE NOT APPLICABLE 76 88 HEIGHT OR 930mm QU8 3 BOTTOM QUB 7 TOP NOT APPLICABLE aseenions 2239 mm 078 3 MIDDLE QUB 7 TOP QUB 8 MIDDLE go 8 ssEcHoNs 239mm 098 3 BOTTOM QUB 7 TOP QUB 8 TOP DO 8 9 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Left hand counterbalance drum Tools Needed IMPORTANT RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE None THE BUILDING LOOKING OUT NOTE For door section identification see page 4 TorqueMaster drums are marked right and left hand Uncoil the counterbalance cables and make sure you place the right hand cable loop on the Top roller right hand milford pin and place the left hand camer cable loop on the left hand milford pin Check to L Inner roller ensure the cable loop fits tightly over the milford carrier hole Bottom Section pin A WARNING Failure to ensure tight fit of cable loop over milford pin could result in cable coming off the pin and allowing door to fall possibly resulting in severe or fatal injury Bottom section Insert rolle
3. f K EA f ji 5 16 18 HEX NUT 17 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com CENTER BRACKET Securing Center Bracket Assembly BUSHING ASSEMBLY Tools Needed NOTE If you are not installing the idrive opener on your garage door you must install the center bracket Power Drill bushing assembly follow these instructions 3 16 Drill Bit IMPORTANT TORQUEMASTER SPRING TUBE ASSEMBLY MUST BE LEVEL BEFORE 7 16 CENTER BRACKET ASSEMBLY IS FAS Socket Driver TENED TO HEADER Step Ladder To locate the center bracket mark the header halfway between the flagangles and level the TorqueMaster spring tube assembly Drill 3 16 pilot holes into header for the lag screws Fasten the metal bracket to the header using 2 5 16 X 1 5 8 lag screws 2 5 16 X 1 5 8 HEX HEAD LAG SCREWS Securing Door for Spring Winding Tools Needed Place vice clamps onto both vertical tracks just above the third roller This is to prevent the garage 2 Vice Clamps door from raising while winding counterbalance springs A WARNING FAILURE_TO PLACE VICE CLAMPS ONTO VERTICAL TRACK CAN ALLOW DOOR TO RAISE AND CAUSE SEVERE OR FATAL INJURY PLACE VICE CLAMPS ABOVE 3RD ROLLER BOTH SIDES
4. VICE CLAMPS ATTACHED TO INNER RAIL OF TRACK Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com FIRST AND SECOND Cable Adjustment GROOVE Tools Needed Starting on the right side adjust the cable drum assembly by rotating the drum until the set screw Vice Grips faces directly away from the header Torque tube cam peak should be pointing straight up s FI em Pliers Wire H __WA Cutters Loosen the set screw no more than 1 2 turn LII p E Ensure counterbalance cable is aligned and Il VES qn O Bend Flat Tip seated in the first and second grooves and pull on U SS gros WAW To safely un Screwdriver the end of the counterbalance cable to remove all cable slack SET SCREW E re J and follow the d installation inst Step Ladder Do Nor REM Snug the set screw and then tighten an additional 1 1 2 turns Measure approximately 6 of cable and cut off excess cable Insert end of cable in ho
5. S0 1215 Radius BACKROOM REQUIREMENT Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Installation Begin the installation of the door by checking the opening It must be the same size as the door Vertical jambs must be plumb and header must be level Side clearance from edge of door to wall must be a minimum of 3 1 2 89mm on each side IMPORTANT STAINLESS STEEL OR PT 2000 COATED LAG SCREWS NOT SUPPLIED MUST BE USED WHEN INSTALLING CENTER BEARING BRACKETS END BRACKETS JAMB BRACKETS OPERATOR MOUNTING SUPPORT BRACKETS AND DISCONNECT BRACKETS ON TREATED LUMBER PRESERVATIVE TREATED STAINLESS STEEL OR PT 2000 COATED LAG SCREWS ARE NOT NECESSARY WHEN INSTALLING PRODUCTS ON UNTREATED LUMBER IMPORTANT WHEN INSTALLING 5 16 DIAMETER LAG SCREWS USING AN ELECTRIC DRILL DRIVER THE DRILL DRIVER S CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN LBS OF TORQUE FASTENER FAILURE COULD OCCUR AT A HIGHER SETTING NOTE It is recommended that 5 16 lag screws be pilot drilled using a 3 16 drill bit prior to fastening z um 3 zi E 7 QUICK INSTALL TAB UNLOCKED QUICK INSTALL TAB LOCKED Attaching Quick Install Flag Angle to Vertical Track Tools Needed NOTE If you have fully adjustable flagangles skip Nine thi
6. 16 self tapping screws Square the Phillips head screw lock assembly with the door section and align with driver the square hole in the vertical track IMPORTANT SIDE LOCKS MUST BE REMOVED OR MADE INOPERATIVE IN THE UNLOCKED POSITION IF AN OPERATOR IS INSTALLED ON THE DOOR 2 8 15 X 1 2 SELF n TAPPING SCREWS 4 1 4 20 X 11 16 SELF NOTE After completing this step continue with DRILLING SCREWS step 9 on page 12 ENDCAP LOCK SECTION 25 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com ot Pull Rope Tools Needed PANETT E M SCREW EYE Rower Dail DO NOT INSTALL PULL ROPES ON i DOORS WITH ELECTRIC OPERATORS VP DA Bit CHILDREN MAY BECOME ENTANGLED IN THE ROPE CAUSING SEVERE OR Tape Measure FATAL INJURY Measure and mark the jamb approximately 48 to 50 1220 to 1270 mm from floor on the right or left side of jamb Drill 1 8 pilot hole and install No 6 screw eye Locate the roller carrier at the bottom of the door X R ERN BOTTOM remove the self tapping screw Using the roller carrier lt g SECTION as a guide drill a 1 8 diameter hole through the u bar 1 Insert the 1 8 x 3 4 eye bolt and secure to the u bar with one nut Ti
7. 6 must be firmly attached to the wall above the header at the center of the opening Weather Seal NOTE Drill 3 16 pilot holes in the mounting surface to avoid splitting the lumber Do not attach the mounting surface with nails Jamb Weather Seal May Not Be Included Cut the weather seal if necessary to fit the header and jambs NOTE If nailing product at 40 F or below pre drilling is required WEATHER SEAL Align the header seal with the inside edge of the header and temporarily secure it to the header with equally spaced nails Next fit the jamb seals up tight against the header seal and flush with the inside edge of the jamb Temporarily secure the jamb seals with equally spaced nails This will keep the bottom section from falling out of the opening during installation Space nails approximately 12 apart NOTE Do not permanently attach weather seal to the jamb at this time QUICK INSTALL HEADROOM REQUIREMENT Headroom is defined as the space needed above TRACK the top of the door for tracks springs etc to allow the door to open properly If the door is to be motor operated 2 1 2 64 mm of additional headroom is required TRACK TYPE TorqueMaster BACKROOM REQUIREMENT Backroom is defined as the distance needed from the opening back into the garage to allow the door to open fully ii HEADROOM REQUIREMENT DOOR MANUAL MOTOR 6 5 70 12 15 Radius 98 125
8. Find a Dealer section online at www wayne dalton com NOTE DEPENDING ON THE DOOR MODEL SOME PARTS LISTED WILL NOT BE SUPPLIED IF NOT Package Contents REQUIRED REAR SUPPORTS MAY NOT BE INCLUDED WITH YOUR DOOR DOOR SECTIONS AS REQUIRED N Ey 2 QUICK INSTALL 2 FULLY ADJUSTABLE RH LH FLAGANGLES AS RH LH FLAGANGLES REQUIRED AS REQUIRED 1 TORQUEMASTER SPRING TUBE ASSEMBLY 2 HORIZONTAL TRACKS RH LH ASSEMBLY SY A A A LH amp RH DRUM AS REQUIRED SLIDES IF INCLUDED DRUM WRAPS 2 VERTICAL TRACKS RH LH M END BRACKETS SCREW EYES AND Q I JAMB BRACKETS ROLLERS 1 LOOSE WINDING SHAFT LH RH PULL ROPE AS REQUIRED AS REQUIRED SINGLE SPRING ONLY IF INCLUDED omm 1 4 20 X 9 16 TRACK 1 4 4 1 4 20 X 1 4 1 4 20 2 5 16 18 X 3 4 TM 5 16 18 1 4 14 X 5 8 BOLTS AS REQUIRED FLANGE HEX NUTS CARRIAGE BOLTS NYLOCK HEX NUTS CARRIAGE BOLTS HEX NUTS SELF TAPPING SCREWS AS REQUIRED AS REQUIRED 5 16 X 1 5 8 HEX HEAD LAG STUD PLATES 2 3 8 16 X 3 4 2 3 8 16 1 4 20 X 11 16 SELF DRILLING SCREWS AS REQUIRED AS REQUIRED TRUSS HEAD BOLTS TeX NUTS SCREWS AS REQUIRED Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow page
9. MOSS ACT NO WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE WARRANTY OF MERCHANTABILITY OR FITNESS FOF A PARTICULAR PURPOSE WILL EXTEND BEYOND THE TIME PERIOD SET FORTH IN UNDERSCORED BOLD FACE TYPE IN THIS LIMITED WARRANTY ABOVE e Some States do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you Any claim under this Limited Warranty must be made in writing within the applicable warranty period to the dealer from which the product was purchased Unless the dealer is no longer in business a written claim to the Manufacturer will be the same as if no claim had been made at all At the Manufacturer s option pursuant to the dealer having notified the Manufacturer of a warranty claim a service representative may inspec the product on site or Buyer may be required to return the product to the Manufacturer at Buyer s expense Buyer agrees to cooperate with any representative of the Manufacturer and to give such representative full access to the product with the claimed defect and full access to the location of its installation If the Manufacturer determines that the claim is valid under the terms of this Limited Warranty the Manufacturer will cause the defective product to be repaired or replaced The decision about the manner in which the defect will be remedied will be at the discretion of the Manufacturer subject to applicable law THE REMEDY WILL COVER ONLY MATERIAL THI
10. POSITION CAUSING SEVERE OR FATAL INJURY IMPORTANT FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD CAUSE PERMANENT DAMAGE TO TOP SECTION 14 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Adjusting Top Bracket Slide Tools Needed With horizontal tracks installed you can now adjust the top bracket slides 2 CARRIAGE BOLTS 7 16 Wrench i AND NUTS Va HORIZONTAL Vertically align the top section of the door with TRACK Step Ladder the lower sections Once aligned position the top bracket slide out against the horizontal track Maintaining the top bracket slide s position tighten the 2 1 4 20 x 1 carriage bolts and 2 TOP 1 4 20 nylock nuts SECTION i TOP SECTION SECTION _ INT INT SECTION SECTION CORRECT INCORRECT TorqueMaster Spring Tube Assembly Tools Needed TorqueMaster springs come lubricated and pre assembled inside the Torquemaster spring tube None assembly To install lay the Torquemaster spring tube assembly on the floor inside garage in front of the door with the labeled end to the left TORQUEMASTER SPRING TUBE ASSEMBLY LABELED END 15 Please Do Not
11. clamps onto both vertical tracks just below the bottom roller on both sides 5 Now is a good time to remove vehicles or personal items from garage to provide clear access to end brackets 6 Flip the ratchet pawl knob on both end brackets to the upper position see illustration 7 Raise door 2 3 and then lower door Repeat this process until the system resets see disengaged system illustrations IMPORTANT BE PREPARED TO SUPPORT THE TOTAL WEIGHT OF THE DOOR 8 Cautiously remove the vice clamps from the vertical tracks With assistance lower door CHECKING SPRINGS FOR TENSION 9 Starting on the right hand side place a ratchet wrench with 5 8 socket on the TorqueMaster Plus winding shaft see illustration Ensure ratchet is set so that it will tighten counter clockwise on the right hand side and clockwise on the left hand side If tension is present remove the ratchet and check the left hand side If springs have tension proceed to the paragraph titled BALANCING DOOR if no spring PAWL KNOB IN LOWER PAWL KNOB IN UPPER tension is present contact a qualified door systems POSITION POSITION technician to replace the spring s IMPORTANT TO AVOID POSSIBLE INJURY HAVE A TRAINED DOOR SYSTEM TECHNICIAN MAKE ADJUSTMENTS REPAIRS TO CABLES SPRING ASSEMBLIES AND OTHER HARDWARE Lift the door and check its balance Adjust springs if door lifts by itself hard to pull down or if door is difficult to lift easy to pull d
12. sure the counterbalance cable is located between the rollers and the door jamb Drill 3 16 pilot holes for the lag screws Loosely fasten jamb brackets and flagangle to the jamb using 5 16 x 1 5 8 lag screws Tighten lag screw securing bottom jamb bracket to jamb maintaining 3 8 5 8 track spacing NOTE Hang cable drum over flagangle Repeat for the right hand side VERTICAL TRACK ASSEMBLY 5 16 X2 LAG SCREWS ral BOTTOM SECTION SECTION WOODEN SHIMS IF NECESSARY VERTICAL TRACK BOTTOM ROLLER Mens SECTION LAG LAG SCREW SCREW gt LOCATIONS LOGANONS QUICK INSTALL JAMB BRACKET LAG SCREW LOCATIONS 12R amp 15R FULLY ADJUSTABLE FLAGANGLE Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Stacking Sections Tools Needed NOTE For door section identification see page 4 NOTE Make sure hinge leafs are flipped down when stacking another section on top Power Drill 7 16 Socket Driver NOTE When securing hinge leaf to the section install the uppermost fastener first With assistance lift second section and guide
13. surface Header board 2 x 2 x 6 lumber minimum Preparing the Opening 6 lumber preferred Tools Needed A WARNING Recommended FAILURE TO SECURELY ATTACH A SUITABLE tools from f Ps Level header Door height Y PU page MOUNTING PAD FROM WALL RESULTING IN SEVERE OR FATAL INJURY Plumb jambs If you just removed your existing door or you are installing a new door complete all steps in PREPARING THE OPENING To ensure secure mounting of track brackets side and center brackets or steel angles to new or retro fit construction it is recommended to follow the procedures outlined in DASMA Technical Data Sheets 156 161 and 164 at www dasma com The inside perimeter of your garage door opening should be framed with wood jamb and header material The jambs and header must be securely fastened to sound framing members It is recommended that 2 x 6 lumber be used The jambs must be plumb and the header level The jambs should extend a minimum of 12 305 mm above the top of the opening for TorqueMaster counterbalance Headroom systems For low headroom applications the jambs should extend to the ceiling height Minimum side clearance required from the opening to the wall is 3 1 2 89 mm Header IMPORTANT CLOSELY INSPECT JAMBS HEADER AND MOUNTING SURFACE ANY WOOD FOUND NOT TO BE SOUND MUST BE REPLACED For TorqueMaster counterbalance systems a suitable mounting surface 2 x
14. wheel pass over the pawl creating three clicks Remove Spring Tension To remove spring tension ensure the ratchet and socket is set so that it will tighten counter clockwise on the right hand side and clockwise on the left hand side It is recommended that a regular 5 8 wrench be used Place the wrench onto the winding shaft Pull down on the wrench to relieve pressure between the pawl and the ratchet wheel Push in on the pawl to allow the three ratchet wheel teeth to pass by the pawl as you carefully allow the wrench to be rotated upward by the spring tension Release the pawl to allow it to engage with the ratchet wheel IMPORTANT BE PREPARED TO HOLD THE FULL TENSION OF THE SPRING IMPORTANT DO NOT ADD OR REMOVE MORE THAN 1 SPRING TURNS 1 SPRING TURN EQUALS 10 TEETH ON RATCHET WHEEL FROM THE RECOMMENDED NUMBER OF TURNS SHOWN ON THE SPRING TURN CHART If the door still does not operate easily lower the door into the closed position UNWIND SPRING S COMPLETELY and recheck the following items 1 Check the door for level 2 Check the TorqueMaster spring tube and flagangles for level and plumb 3 Check the distance between the flagangles must be door width plus 3 3 8 to 3 1 2 4 Check the counterbalance cables for equal tension adjust if necessary 5 Rewind the spring s 6 Make sure door isn t rubbing on jambs NOTE If an idrive opener was installed and you have completed you
15. CABLE AWAY FROM THE HEADER TO CLEAR THE LATCH SIMULTANEOUSLY SLIDE THE DRUM WRAP AGAINST THE LAST RIB OF THE DRUM UNTIL THE 3 TABS ENGAGE THE THIRD RIB Re engage the hinged latch by rotating upward until a distinct snap is felt Confirm the catch is fully engaged by lightly tugging on it Repeat for the left hand side Spring Turns Door Height Spring Turns 6 0 14 6 3 14 1 2 6 5 6 6 6 8 6 9 7 0 7 3 7 6 Tabs Drum Wrap Left Hand Groove in END BRACKET RATCHET PAWL KNOB IN UPPER POSITION END BRACKET RATCHET PAWL KNOB IN LOWER POSITION Re Ale BLACK TOOTH LOCATION FOR MARKING NUMBER OF INSTALLED SPRING TURNS Secure Hinged Latch Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Rear Support Raise the door until the top section and half of the Tools Needed next section are in a horizontal position Do not raise door any further since the horizontal track are not DOOR IN THE Ratchet Wrench yet supported at the rear UP POSITION 12 socket ASANTE RAISING DOOR FURTHER CAN 1 2 Wrench RESULT IN DOOR FALLING AND CAUSE SEVERE INJURY OR DEATH Clamp a pair of
16. E 1 YEAR from the date of installation This Limited Warranty is extended only to the person who purchased the product and continues to own the premises where the door is installed as his her primary residence Buyer This Limited Warranty does not apply to residences other than primary or to commercial or industrial installations or to installations on rental property even when used by a tenant as a residence This Limited Warranty is not transferable to any other person even when the premises is sold nor does it extend benefits to any other person As a result this Limited Warranty does NOT apply to any persor who purchases the product from someone other than an authorized Wayne Dalton dealer or distributor The Manufacturer will not be responsible for any damage attributable to improper storage improper installation or any alteration of the door its components abuse damage from corrosive fumes or substances salt spray or saltwater air fire Acts of God failure to properly maintain the door or attempt to use the door its components or related products for other than its intended purpose and its customary usage This Limited Warranty does not cover ordinary wear The Limited Warranty for the sections of the door will be voided if painted This Limited Warranty will be voided if any holes are drilled into the door other than those specified by the Manufacturer THIS LIMITED WARRANTY COVERS A CONSUMER PRODUCT AS DEFINED BY THE MAGNUSON
17. OLTS amp NUTS Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Tools Needed 5 8 Socket Ratchet Wrench 3 Extension Vice Clamps Pair 3 Extension Step Ladder TorqueMaster Plus Reset Instructions IMPORTANT THE OPENER FORCE SET TINGS MUST BE ADJUSTED ACCORDING TO THE MANUFACTURER S INSTRUC TIONS SOME LIGHTER WEIGHT DOORS ARE DESIGNED TO OPERATE WITH A SINGLE COUNTER BALANCE SPRING IF THAT COUNTER BALANCE SPRING BREAKS AND THE OPENER S FORCE SET TINGS ARE NOT ADJUSTED ACCORDING TO THE MANUFACTURER S SPECIFICA TIONS THE OPENER MAY THEN HAVE THE CAPABILITY OF LIFTING THE DOOR TO THE OPEN POSITION DESPITE THE BROKEN COUNTER BALANCE SPRING THIS SCE NARIO WILL CAUSE THE COUNTER BAL ANCE CABLES TO GO SLACK AND ENGAGE THE TORQUEMASTER PLUS SAFETY SYSTEM IF A PERSON IS UNAWARE OF THE SLACK CABLES AND THE ENGAGED TORQUEMASTER PLUS SAFETY SYSTEM AND ACTIVATES THE MIS ADJUSTED OPENER DAMAGE WILL LIKELY OCCUR TO THE DOOR AND OPENER THE POTENTIAL ALSO EXISTS THAT THE PERSON ACTIVAT ING THE OPENER UNDER THIS SCENARIO COULD BE SEVERELY INJURED A WARNING READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO RESET THE TORQUEMASTER PLUS SYSTEM IF IN QUESTION ABOUT ANY OF THE PROCE DURES DO NOT
18. PERFORM THE WORK IN STEAD HAVE A TRAINED DOOR SYSTEMS TECHNICIAN RESET THE SYSTEM A WARNING TO AVOID SEVERE OR FATAL INJURY DO NOT STAND OR WALK UNDER A MOVING DOOR OR PERMIT ANYONE TO STAND OR WALK UNDER AN ELECTRICALLY OPER ATED DOOR This door is equipped with a TorqueMaster Plus system a safety feature which prevents the door from rapidly descending in case of spring failure or forceful manual operation If the system engages with the door in the open position personal items that are left unattended in the garage or home are at risk to theft To insure the safekeeping of these items close the garage door Typical signs of an engaged system Single spring system Visually inspect the Torque Master Plus right hand end bracket to confirm that the system has engaged see illustration If the system is engaged then the door will not close If the opener force settings were properly set during the initial installation the door will not open N ENGAGEMENT SIDE VIEW RATCHET L CABLE DRUM DRUM PAWL NO SPACE BETWEEN DRUM PAWL AND CABLE DRUM INDICATES ENGAGEMENT NO SPACE BETWEEN DRUM PAWL AND CABLE DRUM NON ENGAGEMENT SIDE VIEW tr CABLE DRUM DRUM PAWL SPACE BETWEEN DRUM PAWL AND CABLE DRUM NON INDICATES ENGAGEMENT SPACE BETWEEN DRUM PAWL AND CABLE DRUM Please Do Not Return This Product To The Store C
19. Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Center Bracket Assembly CENTER Tools Needed NOTE If you are installing the idrive opener with hn A I T y your garage door skip this step and go to your idrive Installation Instructions and Owner s Manual After completing steps 1 13 of your idrive Installation Instructions and Owner s Manual rear supports NOTE If you are not installing the idrive opener on your garage door you must install the center bracket CAE bushing assembly Follow these instructions for ASSEMBLY non idrive operated garage doors None Being cam shaped the center bracket assembly only fits one way Slide the center bracket assembly towards the center of the TorqueMaster spring tube assembly from the TORQUEMASTER right side as shown SPRING TUBE ASSEMBLY CENTER BRACKET BUSHING STRAIGHT UP SHAFT le Drum 1 6 Cable Drums m COUNTERBALANCE CAMIFEAK WINDING Tools Needed Shake the TorqueMaster spring tube assembly gently to extend the winding shafts out about 5 on Tape Measure each side For single spring applications there will be no left hand spring in the TorqueMaster spring Step Ladder tube assembly
20. S LIMITED WARRANTY DOES NOT COVER OTHER CHARGES SUCH AS FIELD SERVICE LABOR FOR REMOVAL INSTALLATION PAINTING SHIPPING ETC Any repairs or replacements arranged by Manufacturer will be covered by and subject to the terms conditions limitations and exceptions of this Limited Warranty provided however that the installation date for the repaired or replaced product will be deemed to be the date the original produc was installed and this Limited Warranty will expire at the same time as if there had been no defect If a claim under this Limited Warranty is resolved in manner other than described in the immediately preceding paragraph then neither this Limited Warranty nor any other warranty from the Manufacturer will cover the repaired or replaced portion of the product THE REMEDIES FOR THE BUYER DESCRIBED IN THIS LIMITED WARRANTY ARE EXCLUSIVE and take the place of any other remedy The liability of the Manufacturer whether in contract or tort under warranty product liability or otherwise will not go beyond the Manufacturer s obligation to repair or replace at its option as described above THE MANUFACTURER WILL NOT UNDER ANY CIRCUMSTANCES BE LIABLE FOR SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES including but not limited to damage or loss other property or equipment personal injury loss of profits or revenues business or service interruptions cost of capital cost of purchase or replacemen of other goods or claims of third part
21. SING SEVERE OR FATAL P d dye voxau INJURY f TRUSS HEAD BOLT IMPORTANT FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD CAUSE PERMANENT DAMAGE TO TOP SECTION NOTE After completing this step continue with i HORIZONTAL step 13 TRACK Attaching Horizontal Track to Fully Adjustable Flagangle NOTE If quick install flagangles were installed in Step 11 Tools Needed skip this step and continue with Step 13 9 16 Socket To install horizontal track place the curved end over the top roller Align the bottom of the horizontal track with the vertical 7 16 Socket track Hand tighten the horizontal track to the flagangle with a stud plate and 2 1 4 20 flange hex nuts Ratchet Wrench Level the horizontal track assembly and bolt the horizontal angle to the slot in the flagangle using 1 3 8 16 x 3 4 1 4 20 FLANGE 9 16 Wrench truss head bolt and 1 3 8 16 hex nut Repeat for other D SENA ae N 1 3 8 16 Level NOTE If an idrive opener will be installed position horizontal US HEX NUT tracks slightly above level N s Step Ladder F Ps gt a Remove the nail that was temporarily holding the top section Ju P HORIZONTAL in place installed in Step 10 d ie n ANGLE A WARNING DO NOT RAISE DOOR UNTIL HORIZONTAL 1 3 8 16 X 3 4 TRACKS ARE SECURED AT REAR AS a TRUSS HEAD BOLT OUTLINED IN STEP 24 OR DOOR COULD FALL FROM OVERHEAD
22. ST BE EQUAL ON BOTH SIDES PRIOR TO FULLY WINDING SPRINGS SEE THE SPRING TURN CHART FOR THE REQUIRED NUMBER OF TURNS For single spring applications Return to the right hand and continue winding the spring to the required number of turns for your door Place pawl knob in lower position For double spring applications Either use the black tooth on the ratchet wheel for winding reference or place a mark on the winding shaft and end bracket Place the ratchet with 5 8 socket onto the left hand winding shaft end To wind the spring rotate the winding shaft clockwise while watching the black tooth on the ratchet wheel or the mark on the winding shaft Rotate the winding shaft to the required number of turns for your door Then return to the right hand side and wind the right hand spring to the required number of turns Place pawl knob in lower position on both sides IMPORTANT Mark number of spring turns 2 TorqueMaster Plus end bracket warning ag NOTE Since total turns to balance door can deviate from SPRING TURN CHART values by 1 2 turn adjustments to the recommended number of turns may be required AFTER rear hangers assembly is completed IMPORTANT HOLD THE DOOR DOWN TO PREVENT IT FROM RISING UNEXPECTEDLY IN THE EVENT THE SPRING WAS OVERWOUND AND CAUTIOUSLY REMOVE VICE CLAMPS FROM VERTICAL TRACKS Drum Wrap Installation Un snap the drum wrap hinged latch and rotate down IMPORTANT PULL THE COUNTERBAL ANCE
23. The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Attaching Horizontal Track to Quick ae C Install Flagangle FLAGANGLE KEY SLOT NOTE If you have fully adjustable flagangle skip Tools Needed this step and complete Step 12 SERI TAB 9 16 Socket To install horizontal track place the curved end over the top roller Align key slot of the horizontal track with the quick install tab of the flagangle Push VERTICAL ap Oo Ratchet Wrench curved portion of horizontal track down to lock in place 9 16 Wrench HORIZONTAL FLAGANGLE Level the horizontal track assembly and bolt the TRACK Level horizontal angle to the slot in the flagangle using 1 3 8 16 x 3 4 truss head bolt and 1 3 8 16 KEY SLOT hex nut Repeat for other side Step Ladder NOTE If an idrive opener will be installed position QUICK horizontal tracks slightly above level INSTALL TAB Remove the nail that was temporarily holding the top section in place installed in Step 10 VERTICAL ecto A WARNING TRACK O DO NOT RAISE DOOR UNTIL A bh et ur HORIZONTAL TRACKS ARE SE A CURED AT REAR AS OUTLINED Pu R DOOR COULD p HORIZONTAL IN STEP 24 p x ANGLE FALL FROM OVERHEAD POSI Pd g TION CAU
24. Wayne Dalton 9300 Series TorqueMaster Plus Installation Instructions and Owner s Manual IMPORTANT NOTICE Read these instructions carefully before attempting installation If in question about any of the procedures do not perform the work Instead have a trained door systems technician do the installation or repairs Copyright 2008 Wayne Dalton Corp Part No 327882 Rev 2 3 28 2008 Table of Contents ImpontanssafetyllnsWHellonseeee E 2 Package Gontentess2s esee nne EE RU ERES 3 DjoongSectonildentificatioreeeee ES 4 iToOlSIBeQUIFO Eee erre rer erence erence SS 5 PrezlnStallat 0hke eS 3 6 Removing An Existing Door 5 Dreparinci nex peryidgges ME 6 Installation E 1 22 Torquemaster Plus Reset Instructions 23 25 Optimal nStallatiOnis eases seer 25 26 Sidelll ock E 25 LPAI RG Ye erates eres ee areca 26 Trolley Operator 26 Maintenance ee 26 Glodni eee reese eae ee ree sree 26 WV eae Ly eee ree eee ee eee 27 CUSTOMER Service Number E 28 Definition of key words used in this manual A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN SEVERE OR FATAL INJURY CAUTION PROPERTY DAMAGE OR INJURY CAN RESULT FROM FAILURE TO FOLLOW INSTRUCTIONS IMPORTANT REQUIRED STEP FOR SAFE AND PROPER DOOR OPERATION NOTE I
25. and the floor 11 Due to constant extreme spring tension DO NOT attempt any adjustment repair or alteration to any part of the door especially to springs spring brackets bottom corner brackets red colored fasteners cables or supports To avoid possible severe or fatal injury have any such work performed by a trained door systems technician using proper tools and instructions 12 On electrically operated doors pull down ropes must be removed and locks must be removed or made inoperative in the open unlocked position 13 Top section of door may need to be reinforced when attaching an electric opener Check door and or opener manufacturer s instructions 14 VISUALLY inspect door and hardware monthly for worn and or broken parts Check to ensure door operates freely 15 Test electric opener s safety features monthly following opener manufacturer s instructions 16 NEVER hang tools bicycles hoses clothing or anything else from horizontal tracks Track systems are not intended or designed to support extra weight 17 Avoid installing your door in close proximity to any heat source that may exceed 200 F Failure to due so may cause door sections to blister and or warp After installation is complete fasten this manual near garage door Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the
26. ct To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Tools Required d A a POWER DRILL RATCHET WRENCH PLIERS WIRE CUTTERS TAPE MEASURE 1 8 3 16 DRILL BITS PRE INSTALLATION Ao A PHILLIPS HEAD SCREWDRIVER FLAT TIP SCREWDRIVER PENCIL NEEDLE NOSE PLIERS 7 16 1 2 9 16 3 8 7 16 1 2 9 16 SAFETY GLASSES SOCKETS WRENCHES EE M Xs HAMMER VICE GRIPS VICE CLAMPS SAW HORSES PAIR STEP LADDER Removing An Existing Door IMPORTANT COUNTERBALANCE SPRING TENSION MUST ALWAYS BE RELEASED BEFORE ANY ATTEMPT IS MADE TO START REMOVING AN EXISTING DOOR A WARNING A POWERFUL SPRING RELEASING ITS ENERGY SUDDENLY CAN CAUSE SEVERE OR FATAL INJURY TO AVOID INJURY HAVE A TRAINED DOOR SYSTEMS TECHNICIAN USING PROPER TOOLS AND INSTRUCTIONS RELEASE THE SPRING TENSION For detailed information see supplemental instructions Removing an Existing Door Preparing the Opening These instructions are available at no charge from Wayne Dalton Corp P O Box 67 Mt Hope OH 44660 or at www wayne dalton com Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Suitable mounting
27. e pull rope to the eye bolt Tie pull rope to No 6 screw eye installed on jamb as shown SUITABLE MOUNTING ots Trolley Operator SURFACE 2 X 6 Tools Needed A WARNING OPERATOR MUST BE TESTED AT TIME mens ARM D OPERATOR NE NY NECESSARY ADJUSTMENTS OR REPAIRS CAN RESULT IN SEVERE OR FATAL INJURY STRUCTURALLY SOUND FRAMING MEMBERS Install operator rail 1 2 to 1 1 2 13 38 mm above high arc of top section of the door Attach operator bracket to a suitable mounting surface 2 x 6 lumber minimum Mount operator to ceiling so that 1 to 1 1 2 25 38 mm clearance is maintained between trolley rail and top section when door is fully open trolley rail will slope down towards rear Attach operator to structurally sound ceiling framing members 5 Attach door arm to operator bracket IMPORTANT ANGLE MUST BE ATTACHED TO FRAMING MEMBER S OPERATOR Like any other exterior surface Wayne Dalton garage doors will have dirt exposure from atmospheric conditions Ordinarily the cleaning action of rainfall will be adequate to wash the door or the door can be washed periodically by hosing with a garden hose and clear water in particular for the areas not accessible to rain If you desire to do a more thorough cleaning or where soil collection conditions occur follow these simple instructions 1 Use a
28. end bracket When the wheel makes one revolution and the tooth returns to its starting point one turn has been made The other method is to make a mark on the winding shaft or socket and end bracket and count your turns in this manner Starting on the right hand side Turn the pawl knob on the end bracket to the upper position Using a ratchet wrench with a 5 8 16mm socket NOTE A 3 76 mm 19 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com 22 Tools Needed Tools Needed None Winding Springs Continued extension is also recommended for added clearance from the horizontal angle wind the spring by rotating the winding shaft counter clockwise while watching either the black tooth on the ratchet wheel or the mark on the winding shaft IMPORTANT PAWL KNOB MUST BE IN UPPER POSITION TO ADD REMOVE REQUIRED NUMBER OF SPRING TURNS After 2 3 turns remove the ratchet wrench and adjust the cable on the left side Ensure the cables are in the first and second groove of the cable drums as shown in Step 21 NOTE Single spring application require no spring winding on the left hand side but cable tension needs to be adjusted IMPORTANT COUNTERBALANCE CABLE TENSION MU
29. find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Thank you for your purchase 28
30. he ratchet wheel pass over the pawl creating three clicks To Remove Spring Tension To remove spring tension ensure the ratchet wrench is set so that it will tighten counter clockwise on the right hand side i and clockwise on the left hand side Place the n ratchet wrench with 5 8 socket onto the winding shaft Pull down on the ratchet to relieve pressure between the pawl and the ratchet wheel Push in on the pawl to allow the three ratchet wheel teeth to pass by the pawl as you carefully allow the ratchet wrench to be rotated upward by the spring tension Release the pawl to allow it to engage with the ratchet wheel Remove the vice clamps from the vertical tracks re check door balance and adjust if necessary When door is balanced and adjusted properly place the ratchet pawl knobs in the active position lower position VICE CLAMPS ATTACHED TO INNER RAIL OF TRACK d 2 VU PAWL KNOB IN LOWER PAWL KNOB IN UPPER 5 8 S POSITION POSITION IT T AIT ote Side Lock LOCK BASE BRACKET SIDE LOCK Tools Needed Install the side lock on the second section of the door First secure the lock base bracket to the Power Drill encap on the lock section using 2 48 15 x 1 2 self drilling screws 2 small pre drilled holes Then 7 16 Socket Driver secure the lock to the lock base bracket with 4 1 4 20 x 11
31. ies for any of the foregoing Some States do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you No employee distributor dealer representative or other person has the authority to modify any term or condition contained in this Limited Warranty or to grant any other warranty on behalf of or binding on the Manufacturer and anyone s attempt to do so will be null and void Buyer should be prepared to verify the date of installation to the satisfaction of the Manufacturer The rights and obligations of the Manufacturer and Buyer under this Limited Warranty will be governed by the laws of the State of Ohio US to the extent permitted by law e This Limited Warranty gives you specific legal rights and you may also have other rights which may vary from State to State Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com 27 Covered by one or more of the following Patents 5 259 143 5 408 724 5 409 051 5 419 010 5 495 640 5 522 446 5 562 141 5 566 740 5 568 672 5 718 533 5 720 142 5 836 499 5 914 078 6 019 269 6 089 304 6 442 897 Other US and Foreign Patents pending Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To
32. le of cable drum COUNTERBALANCE CABLE IMPORTANT ENSURE THE CABLE IS IN FIRST AND SECOND ALIGNED AND SEATED IN THE FIRST GROOVE AND SECOND GROOVES OF THE CABLE Repeat for left hand cable drum assembly DRUM PRIOR TO WINDING SPRINGS PAMUHEAE D m NOTE This illustration shows the right hand E TorqueMaster Plus cable drum assembly left hand cable drum assembly is symmetrically opposite H PM B SET SCREW ls PLIERS COUNTERBALANCE CABLE m RECOMMENDED SPRING Winding Springs TURNS ae ge Tools Needed A WARNING EXTENSION IT IS RECOMMENDED THAT LEATHER Ratchet Wrench GLOVES BE WORN WHILE WINDING THE 5 8 Socket TORQUEMASTER PLUS SPRINGS FAILURE SA IRR Nw TO WEAR GLOVES MAY CAUSE INJURY TO Ji N RATCHET HANDS Ny 3 B WRENCH Double check to ensure the counterbalance cable is i Gloves aligned in the first and second groove of the cable drum see Step 21 3 Extension Step Ladder There are two methods for counting the spring turns as you wind One method is to identify the black tooth on the ratchet wheel inside of the
33. nformation assuring proper installation of the door A WARNING TO AVOID POSSIBLE INJURY READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING INSTALLATION IF IN QUESTION ABOUT ANY OF THE PROCEDURES DO NOT PERFORM THE WORK INSTEAD HAVE A TRAINED DOOR SYSTEMS TECHNICIAN DO THE INSTALLATION OR REPAIRS 1 READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS 2 Wear protective gloves during installation to avoid possible cuts from sharp metal edges 3 tis always recommended to wear eye protection when using tools otherwise eye injury could result 4 Avoid installing your new door on windy days Door could fall during the installation causing severe or fatal injury 5 Doors 12 0 wide and wider should be installed by two persons to avoid possible injury 6 Operate door ONLY when it is properly adjusted and free from obstructions 7 If a door becomes hard to operate inoperative or is damaged immediately have necessary adjustments and or repairs made by a trained door system technician using proper tools and instructions 8 DO NOT stand or walk under a moving door or permit anybody to stand or walk under an electrically operated door 9 DO NOT place fingers or hands into open section joints when closing a door Use lift handles gripping points when operating door manually 10 DO NOT permit children to operate garage door or door controls Severe or fatal injury could result should the child become entrapped between the door
34. ng shaft into the cable drum prior to sliding the cable drum over the TorqueMaster spring tube assembly NOTE On single spring applications take care in handling the loose winding shaft left side so that it does not slide back into the TorqueMaster N spring tube assembly Cam Peak a Straight Up Counterbalance Cable Winding Shaft Cable Drum Groove Splines _ SPLINES DISCONNECT 1 End Brackets RM gt cani GIDE LOOSE WINDING SHAFT IMPORTANT WARNING TAGS MUST BE Tools Needed SECURELY ATTACHED TO BOTH END Power Drill BRACKETS End brackets are right and left hand You can identify the right hand end bracket by the disconnect cable guide hole in the top of the bracket 7 16 Socket Driver 7 16 Wrench Beginning with the right hand side slide the end gt T END 1 2 Socket bracket onto the winding shaft so that the grooves in J BRACKET the ratchet wheel fit onto the winding shaft splines GROOVE Ratchet Wrench Attach the end bracket to the flag angle using 1 5 16 18 x 34 carriage bolt and nut then secure Step Ladder it to the jamb using 1 5 16 x 1 5 8 lag screw NOTE On single spring applications no ratchet wheel is required on the left side Repeat for other end bracket RIGHT END BRACKET m TEETH POINTING UPWARD HEX HEAD LAG 5 16 18 X 3 4 7 4 4 ff n H i A
35. of the track until the holes in track and angle are aligned Repeat for opposite side Set tracks aside Horizontal track NOTE For larger doors a full length horizontal angle may be spot welded to the horizontal track If the horizontal angle is not welded the horizontal angle must be installed as shown Horizontal angle Horizontal angle Horizontal track Horizontal track Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Installing Q 1 Jamb Brackets Tools Needed Measure the length of the vertical tracks Using the jamb bracket schedule determine the placement of the jamb brackets for your door height and track type 2 4 To install the jamb brackets align the twistlock tab O on the quick install jamb bracket with the quick install feature in the track and turn the bracket perpendicular to the track so the mounting flange is toward the back flat leg of the track Tape Measure LEFT SIDE SHOWN RIGHT SIDE SHOWN TWISTLOCK TAB m HOLES L 2ND SET TOP HOLES HOLE MIDDLE HOLE D 1ST SET HOLES BOTTOM HOLE lt 2 QUICK INSTALL FEATURE INSTALLATION
36. ontact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com TorqueMaster Plus Reset Instructions Continued If the opener can physically overcome the weight of the door and lift it to the open position then the counterbalance cables will be slack If the system is engaged DO NOT attempt to make the repairs Instead have a trained door system technician make the necessary repairs to cables spring assemblies and other hardware Double spring system Visually inspect the TorqueMaster Plus end brackets to confirm that the system has engaged see illustration Door will open but will not close Door makes a distinct clicking noise upon being opened If the system is engaged carefully follow the reset instructions below or refer to the reset tag attached to right hand end bracket to reset the TorqueMaster Plus system RESETTING AN ENGAGED TORQUEMASTER PLUS PLACE VICE CLAMPS DOUBLE SPRING SYSTEMS ONLY 1 First locate and visually inspect the BELOW BOTTOM SECTION TorqueMaster Plus end brackets to confirm that the ON BOTH VERTICAL TRACK system is engaged see illustration 2 Disengage the opener if installed by pulling or placing the emergency disconnect in the manual operated position UPPER POSITION 3 With assistance raise the door to the fully open position 4 Place vice
37. own Anytime spring adjustments are made ratchet pawl knob must be in the upper position see illustration An unbalanced door can cause idrive or Torquemaster Plus operation problems IMPORTANT TO ADJUST SPRINGS ONLY ADD OR REMOVE A MAXIMUM OF 3 10 OF A TURN THREE TEETH ON THE RATCHET WHEEL AT A TIME BOTH SIDES NEED TO BE ADJUSTED EQUALLY ON DOUBLE SPRING DOORS Close the door and place vice clamps onto both vertical tracks just above the third roller This is to prevent the garage door from raising while adjusting g 5 8 SOCKET Tools Needed the counterbalance spring s To Add Spring Tension The ratchet wheel is made r4 o s of 10 teeth MI A 24 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com TorqueMaster Plus Reset PLACE VICE CLAMPS Instructions Continued ZL ABOVE 3RD ROLLER ON jg m BOTH VERTICAL TRACK To add spring tension ensure the ratchet wrench is set so that it will tighten counter clockwise on the right hand side and clockwise on the left hand side Place the ratchet wrench with 5 8 socket onto the winding shaft pull down to add 3 10 of a turn Watch as three teeth of t
38. r into bottom roller Milford pin carrier hole and insert another roller into the inner roller carrier hole located at the top of the bottom section Lock section Insert roller into the inner roller carrier hole Intermediate section I Insert roller into the outer roller carrier hole Intermediate section II 5 section 8 Height only Insert roller into the Outer roller carrier hole Outer roller carrier hole Inner roller carrier hole Lock and Intermediate Sections MILFORD PIN BOTTOM SECTION ASTRAGAL 10 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com 6 Bottom Section Tools Needed Level Wooden shims If necessary Tools Needed 3 16 Drill Bit Power Drill 7 16 Socket Driver Tape Measure Level Step Ladder Center the bottom section in the door opening Level section using wooden shims if necessary under the bottom section Vertical Track IMPORTANT THE TOPS OF THE VERTICAL TRACKS MUST BE LEVEL FROM SIDE TO SIDE IF THE BOTTOM SECTION WAS SHIMMED TO LEVEL IT THE VERTICAL TRACK ON THE SHIMMED SIDE MUST BE RAISED THE HEIGHT OF THE SHIM Position the left hand vertical track assembly over the rollers of the bottom section Make
39. r rear support installation refer to the idrive Installation Instructions and Owner s Manual to complete your idrive installation NOTE Windows will cause the top section to be significantly heavier than the remaining sections Wayne Dalton attempts to balance the door at the top amp bottom To prevent any sudden door acceleration between the top amp bottom we recommend motor operating all glazed top doors Doors with windows in top sections should not be manually operated P4 Perforated angle brace 4 Or Horizontal track M jc x M RS N Perforated angle brace Horizontal track Bolt must extend into the track to serve as a roller stop ALS Sound framing members o o o D o D o Lot D D o o y s o o o 3 3 o o o o o 9 3 o Q 2 00 odo Perforated angle bolted using 2 5 16 x 1 5 8 hex head lag screws to ceiling member and parallel to width of door Space lag screws no further than 24 apart gt Bolt must extend into the Ry track to serve as a roller stop M M 1 M Perforated angle bolted using 2 5 16 x 1 5 8 hex head lag screws to ceiling members and parallel to width of door Attach vertical perforated angle between the 2 5 16 x 1 5 8 hex head lag screws securing perforated angle to ceiling members Space lag screws no further than 24 apart PERFORATED ANGLE 3 5 16 B
40. rollers into the vertical tracks Keep sections aligned and fasten center hinges first end hinges last to connect the sections using 2 1 4 14 x 5 8 self tapping screws Repeat for other section s except top section IMPORTANT PUSH amp HOLD THE HINGE LEAFS AGAINST SECTION WHILE SECURING WITH 2 1 4 14 X 5 8 SELF TAPPING SCREWS END AND INTERMEDIATE HINGES HAVE 2 SCREWS NOTE Install lock at this time sold separately see Side Lock installation instructions on page 25 Top Bracket Slide Tools Needed To install the top bracket slide align the slots in the top bracket slide with the set of holes under None the top sections u bar Loosely fasten the top bracket slide using 2 1 4 20 x 1 carriage bolts and 2 1 4 20 Nylock nuts to the u bar The top bracket slide will be adjusted and tightened in Step 13 Insert rollers into top bracket slide Repeat for other side END HINGES LOCK SECTION UPPERMOST UPPERMOST HOLE iK A RI QUA 14 X 5 8 SELF TAPPING SCREWS 1 4 14 X 5 8 SELF TAPPING SCREWS INTERMEDIATE HINGES J er OP BRACKET SLIDE 2 1 4 20 x 1 carriage bolts Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages b
41. s and nails should not be used Now permanently attach the weather seal to both door jambs and header Temporarily attached in PREPARING THE OPENING on page 6 Avoid pushing weather seal stop too tightly against face of door Now lift door and check it s balance Adjust if door lifts by itself hard to pull down or if door is diffi cult to lift easy to pull down Anytime spring adjustments are made ratchet pawl knob must be Horizontal in the upper position to add remove required track number of spring turns To adjust springs only add or remove a maximum of 3 10 of a turn three teeth of ratchet wheel at a time Both sides need to be adjusted equal on double spring doors Add Spring Tension The ratchet wheel is made of 10 teeth To add spring tension ensure the ratchet and socket is set so that it will tighten counter clockwise on the right hand side and clockwise on the left hand side Place the ratchet with 5 8 socket 21 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com 22 Tools Needed Rear Support Continued onto the winding shaft pull down to add 3 10 of a turn Watch as three teeth of the ratchet
42. s business listings or go to the Find a Dealer section online at www wayne dalton com PRE INSTALLATION Door Section Identification OPERATOR STILE All hinges are factory attached at the top of each section except the top section See illustrations SIDE VIEW TOP SECTION to the right NOTE The side view illustration shows the roller lt carrier profile at the top of each section and can be used in conjunction with identifying each f section SIDE VIEW I I INTERMEDIATE Il SECTION 8 5 SECTION DOOR ONLY The BOTTOM SECTION can be identified by the bottom astragal and bottom bracket warning labels NS Heise d The LOCK SECTION can be identified by the lock F stile or side view SIDE VIEW INTERMEDIATE SECTION The INTERMEDIATE SECTION can be identified by the warning label on either the right or left hand side of the section or side view 17 8 LOCK STILE The INTERMEDIATE Il SECTION can be identified f ide vi i i SIDE VIEW ji z side view Used ONLY with 5 section LOCK SECTION oors sss ee ee The TOP SECTION can be identified by no pre BOTTOM BRACKET installed end or center hinges and a factory WARNING LABELS attached operator stile ae BOTTOM SECTION ASTRAGAL Please Do Not Return This Produ
43. s step and complete Step 2 Place the lower quick install tab of the flagangle in the quick install feature of the vertical track Give the flagangle 1 4 turn to lock in place Repeat for other side FLAGANGLE FLAGANGLE NOTE After completing this step continue with Step 3 VERTICAL VERTICAL TRACK TRACK LEFT HAND TRACK AND FLAGANGLE RIGHT HAND TRACK AND FLAGANGLE 7 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Attaching Fully Adjustable Flagangle a aa to Vertical Track Tools Needed NOTE If quick install flagangles were installed in Step 1 skip this step and continue with Step 3 None Hand tighten the flagangle to the vertical track using 1 stud plate and 2 1 4 20 flange hex nuts Repeat for other side NI Secure the flange nuts after flagangle spacing is complete Step 10 e 1 4 20 Flange Stud plate ex nuts Vertical track Horizontal angle Horizontal Angle Key hole slot Tools Needed Position the horizontal angle as shown Hammer Place tabs of horizontal angle in the key slot of horizontal track Using a hammer tap the horizontal angle towards the curved end
44. soft bristled long handled washing brush It attaches to your garden hose and makes washing your garage door easier Do not rub vigorously which may create glossy areas over ihe vinyl finish 2 For hard to remove dirt such as soot and grime found in industrial areas wash the garage door down with a mild solution consisting of the following ingredients One cup detergent with less than 0 5 phosphate dissolved into five gallons of warm water NOTE The use of detergents containing greater than 0 5 phosphate is not recommended for use in general cleaning of garage doors NOTE Be sure to clean behind weather stripping on both sides and top of door 3 Start at the bottom and work up to the top as less streaking will result Immediately following all washing operations thoroughly rinse the surface area with fresh water from a garden hose This cleaning and maintenance information is suggested in an effort to be of assistance however manufacturer cannot assume responsibility for results obtained which are dependent on the cleaning solution and method of application CAUTION DO NOT PAINT DOOR PAINTING DOOR WILL VOID YOUR WARRANTY Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Limited Warran
45. ty Model 9300 Subject to the terms and conditions contained in this Limited Warranty Wayne Dalton Corp Manufacturer warrants the sections of the door which is described at the top of this page for a period of TEN 10 YEARS from the date of installation against i Warping blistering peeling flaking chipping or cracking due to defects in material or workmanship However if this product is installed in a geographic location where the use of vinyl building materials is not recommended due to their potential failure resulting from exposure to extremely high ambient temperature and ultra violet ray levels then this product is not covered under this Limited Warranty ii Fading other than as may result from normal weathering For purposes of this Limited Warranty fading is defined as a loss of color that after cleaning with the recommended solution deviates more than four 4 color standard units from the original color lt measured by a recognized industry approved spectrophotometer The Manufacturer warrants the garage door hardware except springs and the tracks of the above described door for a period of TEN 10 YEARS from the date of installation against defects in material and workmanship subject to all the terms and conditions below The Manufacturer warrants those component parts of the door not covered by the preceding provisions of this Limited Warranty against defec in material and workmanship for a period of ON
46. usiness listings or go to the Find a Dealer section online at www wayne dalton com Top Section Tools Needed Place the top section in the opening and vertically align with lower sections Door width Hammer 3 3 8 3 1 2 Temporarily secure the top section by driving a a P Nail nail in the header near the center of the door and a L g bending it over the top section Tape Measure Now flip up hinge leaf against section fastening 4 Step Ladder center hinges first and end hinges last Refer to GZ Step 8 a When installing a door with Torquemaster Plus counterbalance system vertical track alignment is critical Position flagangle between 1 11 16 43 mm to 1 3 4 44 mm from the edge of the door Tighten the bottom lag screw Flagangles must be parallel to the door sections Repeat for opposite side IMPORTANT THE DIMENSION BETWEEN THE FLAGANGLES MUST BE DOOR WIDTH PLUS 3 3 8 86 MM TO 3 1 2 89 MM FOR SMOOTH SAFE DOOR OPERATION Now complete the vertical track installation by securing the center jamb bracket s flagangle and connection of the vertical track flagangle Repeat for opposite side TOP SECTION 1 11 16 TO 1 3 4 TOP FLAGANGLE SECTION 13 Please Do Not Return This Product To
47. vice clamps on the vertical tracks just above the second roller on one side just below Level the second roller on the other side This will prevent the door from raising or lowering while installing the Hammer rear support Using perforated angle 5 16 x 1 5 8 hex head lag screws and 5 16 bolts with nuts may not be supplied fabricate rear support for horizontal Tape Measure tracks Attach horizontal tracks to the rear supports with 5 16 18 x 1 1 4 hex bolts and nuts may not be supplied Horizontal tracks must be level and Step Ladder parallel to door within 3 4 to 7 8 maximum of door edge 2 Vice Clamps NOTE If an idrive opener is installed position horizontal tracks one hole above level when securting it to the rear A WARNING KEEP HORIZONTAL TRACK PARALLEL AND WITHIN 3 4 TO 7 8 MAXIMUM OF DOOR EDGE OTHERWISE DOOR COULD FALL RESULTING IN SEVERE INJURY OR DEATH IMPORTANT DO NOT SUPPORT THE WEIGHT OF THE DOOR ON ANY PART OF THE HORIZONTAL TRACK HANGER THAT CANTILEVERS 4 OR MORE BEYOND A SOUND FRAMING MEMBER uu NOTE If rear supports are to be installed over gt pe 3H to 7 8 Max SPD MEN c drywall use 5 16 x 2 hex head lag screws and lt Door edges make sure lag screws engaged solid structural Horizontal track lumber NOTE 26 angle must be attached to sound framing member
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