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RBC Installation Manual
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1. Is equipment performance to Client expectations Yes No If No WHY ESS Signature Client Signature Revision G 13 11 03 2014
2. A note on safety No additional safety hazards are present with ESS 2000 Layin Skirting other than normal conveyor belt dangers In particular 5 1 Beware of moving conveyor belts Beware of pinch points Do not attempt to install maintain or disassemble any part of a conveyor belt without first isolating and tagging the conveyor drive Following site safety and start up procedures start conveyor belt and run under normal conditions for 10 minutes Observe ESS 2000 Layin Skirting and look for material leakage WARNING BEFORE PROCEEDING WITH COMMISSIONING ENSURE THAT THE 5 2 5 3 5 4 5 5 Revision G CONVEYOR BELT DRIVE IS FULLY ISOLATED AND LOCKED OUT Lockout tagout all power to conveyor belt and conveyor accessories Inspect the skirt rubber for wear or leakage Remove danger tags and return conveyor to service following plant procedures Start conveyor and run under normal conditions for one week 10 11 03 2014 SECTION 6 TROUBLE SHOOTING Troubleshooting PROBLEM SOLUTION Conveyor belt won t run after Check Isolation has been taken off and power reinstated installation 2 Conveyor still won t run Check power consumption mav require larger motor leaking from under Check Belt tracking make sure skirt has not tracked off skirting belt check material build up on pullies Revision G 11 11 03 2014 SECTION 7 INSTALLATION ARRANGEMENT DRAWING
3. TINTE TIT PEATE EIT i R Ag S9300 aie enlie heie te le J 7604 ee OS O1H9 L vajdav favo SNOISIA24 aay SONIMVHQ JONIN343U ON ONIMVYG SIN 31 25 15 09 fom 1i aa 51005 SYA ON gor MARE 53 51015 X18W3SSV MI l sv20201 0300Y ILON AHWD JINIS acca cee WALSAS ONILYINS 54835 0002553 muj gt _________ LT Ald 5370975 ONY SIAI ONING SSI HOYA TKADHAdW WALI 2135 1 ALUWA ANY OL WMOHS YO eee 30 lt 34 JON LI ULTALA 934915 ONY SDIANBS 553 40 1143044 IHL ONY TWULNGOHNC SI NOS ONY OMMI SHI LT ete 11 03 2014 NOLLW907 GVO 553 7 Eo NOLLVWEOJNI SHOW 404 553 LIVINOD INIOd ONIdWY T YVINONIS QATIVISNI 39 DNIL IMS 9 Z0 0091 ON HIWOLSNO 53 29 SAOIAYAS DNIHJJNIDNA 1590050050 SVU4H LAIAS S S ASSY dWVD NI AVI 0002553 10 1235 Y GINOHS SJINVISWAJAD ON 430NN ALON 190050050 8 LAIAS S W ASSY dW 1 NI AVI 0002553 90050050 LAIAS S W ASSY dWVD NI AV1 0002553 590050050 LUDIS S S ASSY dWV1 NI AV1 0002553 50050050 1 amp ON SW ASSY dW 1 NI AVI 0002553 550050050 LAIAS ON S S ASSY dWY 1 NI AVI 0002553 JLON ON d 01050090 J2388ana 1
4. com au MAITLAND ah Court Phone 02 4932 3544 ohnson Street Maitland NSW 2320 Fax 02 4932 3611 essmai esseng com au PERTH i 9 08 9370 3155 ayswater i 26 Midas Road Fax 08 9272 5130 Malaga WA 6090 essper esseng com au TOWNSVILLE Unit 6 40 42 Carmel St Phone 07 4755 2776 Garbutt QLD 4814 esstow esseng com au Fax 07 4779 6236 SOUTH AUSTRALIA 5 Cormorant Court Middleton SA 5213 esssa esseng com au Mobile 0408 948 175 VICTORIA Unit 4 314 Governor Road Phone 03 9580 0388 Fax 03 9587 5199 essvic esseng com au WOLLONGONG Unit 1 20 Doyle Avenue Phone 02 4272 4422 PO Box 343 Unanderra NSW 2526 esswol esseng com au Fax 02 4272 4434 TOLL FREE 1800 074 446 FROM ANYWHERE IN AUSTRALIA VSS TOLL FREE 1800 300 877 Revision G 11 03 2014 WARRANTY NOTE ESS WARRANTS the Series 2000 Lay In Conveyor Belt Skirting to be free of defects both in materials and workmanship for a period of 12 months from the date of despatch of the product from the ESS factory The warranty given by ESS in this regard will extend only to replacing or repairing product shown to be defective The warranty also is subject to the following restrictions a Installation of the product contrary to the instructions contained in the supplied manual will void such warranty absolutely b The warranty will not extend to any liability for injuries incurred and
5. conveyors handling most materials It is particularly effective however on conveyors that have poor belt support allowing belt sag under loading and for skirting of secondary load areas in multiple load point conveyors Like any skirt seal system ESS 2000 Series will perform even better when combined with good belt support and correct load chute design In multiple load point conveyors the primary load point is narrow and skirted by traditional skirt seals ESS 2000 Series whilst subsequent load points are wider and skirted with Lay In Skirting so that the relaxed primary material load does not impact on the skirt seals Revision G 6 11 03 2014 SECTION 3 PREPARATION FOR INSTALLATION 3 1 CHECK INSTALLATION DRAWINGS Ensure that you have the correct drawings and equipment for your convevor s 3 2 ASSEMBLE THE NECESSARY TOOLS amp SAFETY EQUIPMENT REQUIRED FOR THE INSTALLATION 3 3 OBSERVE THE CONVEYOR WHILE RUNNING AND CONVEYING MATERIAL O belt Determine loading point Note direction of conveyor belt travel Observe conveyor belt tracking Conveyor belt must track straight Observe idlers i Ensure conveyor belt does not raise from idlers ii Ensure idlers are spaced correctly so conveyor belt does not sag If conveyor belt does sag fit additional idlers or ESS GUARDABELT Impact Cradle or GUARDASEAL Belt Support System Observe Material on conveyor belt Material should be load
6. Engineering Services amp Supplies Pty Ltd Phone 1 800 074446 Visit our Web Site www esseng com au Series 2000 Lav In Convevor Belt Skirting Prey MARTIN ENGINEERING Installation and Operations Manual Revision Description of Change Changed By Date A Added Final Checklist AS 28 5 07 B Updated Melbourne Address amp Removed SA Address SH 3 08 09 Final Checklist Updated Items 4 amp 5 Reversed SH 15 04 10 D Revised drawing 0247 Rev KO 14 03 11 E Removed Mt Isa contact details KO 21 06 12 F Updated format of manual added info to sect 4 4 4 KO 20 2 13 G Updated office details KO 11 3 14 Revision G 1 11 03 2014 ENGINEERING SERVICES and SUPPLIES OFFICE DETAILS Location Address Phone amp Fax CURRUMBIN Phone 07 5589 2000 Currumbin QLD 4223 Fac 07 9521 0347 esscur esseng com au EMERALD ae Roberts Street Phone 07 4982 4855 Emerald QLD 4720 Fax 07 4987 5118 esseme esseng com au GLADSTONE ai isba Street Phone 07 4972 3759 Ox Gladstone QLD 4680 Fax 07 4972 2666 essgla esseng com au KALGOORLIE U A ae Dugan 9 Phone 08 9021 7991 algoorlie 10471 08 9021 7291 Kalgoorlie WA 6433 esskal esseng com au KARRATHA Phone 08 9144 0689 Fax 08 9144 0682 MACKAY Phone 07 4952 4600 aget PO Box 5755 Fax 07 4952 4717 Mackay Mail Centre QLD 4741 essmac esseng
7. OMMISSIONING TROUBLE SHOOTING INSTALLATION ARRANGEMENT DRAWING FINAL CHECKLIST 11 03 2014 SECTION 1 SAFETY The Series 2000 Lav In Skirting is designed to be quickly and easily serviced by appropriate personnel Under no circumstances should servicing or installation of the cleaner be carried out whilst the belt is in operation The conveyor must be shut down and locked out before any person enters or reaches into the conveyor enclosure Ensure that only suitably qualified and trained personnel install and service this product Ensure that all site and statutory safety procedures are followed Revision G 5 11 03 2014 SECTION 2 INTRODUCTION ESS 2000 Series Lay In skirting is a conveyor belt skirt seal designed to reduce or eliminate material spillage from conveyor belt load areas ESS 2000 Series Lay In conveyor belt skirting is a further development of the highly successful ESS 2000 Series skirting system The ESS 2000 Series Lav In system comprises a rubber seal and steel clamping assembly The ESS 2000 Series Lay In skirt seal is attached to the outside of the conveyor chute or skirt plates The offset shape of the Lay In skirt bracket clamps the rubber seal at a set distance off the chute wall allowing the rubber seal to simply lay on the freeboard area of the conveyor This results in a large area of skirt contact that self adjusts as the rubber seal wears ESS 2000 Series Lav In skirting is suitable for use on most
8. Svad 21 002 4388NX LAIAS NI AVI 0002 553 01050090 aagana L ZLX00Z aaan LAIAS NI AVT 000 553 80050090 31 19 dW 1 NI AVI 0002553 580050090 31919 dWV 1 NI AVT 0002553 60050090 SW 1 ILVId NI AVT 0002553 560050090 55 1 31 19 DNDDVA NI AVT 0002553 1 ON 40 s s ss St amp 01 TIONV 8 WI 1138 STONV HDNOAL 1139 WIQ SLOTS Su 00E TIY WIIdAL JLV 1d dWV1 065 S073M DNId 01 399 15 31 1d LNNOW 0041 dYVHS SYNE TIV 031310345 ASIMNSHLO SSJINN SINLINITIW NI SNOISNANIG TIY 31WIS LON OQ 21604 12 Revision SECTION 8 FINAL CHECKLIST Site Number Date Site Equipment No Location Site Contact Completed By Circle Yes or No Below Was equipment to ESS Specification Yes No Drawing No Ref Attached Yes No If No WHY Will this affect performance Yes No If Yes WHY Was this a standard O service LI inspection LI installation Yes No ff No WHY Was work carried out as per procedure and JSA Yes No If No WHY Is equipment fit for commissioning Yes No ff No WHY Was a final inspection carried out while plant was running Yes No ff No WHY Has anything changed from previous service inspection installation Yes No If Yes WHAT
9. ded or the lower edge of the skirt plate is worn or damaged it may be necessary to repair replace extend the skirt plate prior to installation BELT TROUGH DIM A ANGLE 15 TO 35 15 45 25 Take an ESS 2000 Lay In backplate section and position it against the skirt plate so that the top edge is dimension B above the belt Drawing F0247 and one end is aligned with the start of the skirted section preferably at the tail end of the conveyor Weld the back plate section to the skirt wall using 3mm fillet welds x 25 long at the top edge and plug welds through the 14mm holes Stagger the fillet welds to the holes Alternatively bolt the backplate to the skirt using M12 bolts at 150mm centres A bolt must be present at each slot in the backplate BELT TROUGH DIM B ANGLE 15 TO 35 255 45 265 Repeat step 4 for the full length simply butting consecutive backplates against each other and maintaining the dimension B above the belt line Insert the skirting rubber from one end Secure the rubber by placing the ESS 2000 Layin cover plates in position lightly tapping the wedges to fix the rubber Remove the drop cloth from conveyor Remove danger tags and return conveyor to service following plant procedures IF YOU HAVE ANY PROBLEMS OR ARE UNCLEAR ON ANY INSTALLATION STEP CONTACT ESS ON CUSTOMER SERVICE NUMBER 1800 074 446 9 11 03 2014 SECTION 5 COMMISSIONING
10. ed on centre of 3 4 INSPECT WEAR LINERS AND CHUTE WALL Ensure wear liners and chute wall are in good condition no cracks holes slits or grooves Ensure wear liners and chute wall are straight along bottom edge or material will build up between wear liner and the skirting system IF ANY OF THE ABOVE PROBLEMS EXIST CORRECT BEFORE INSTALLATION IF PRESENT REMOVE EXISTING SKIRTING SYSTEM AND MOUNTING HARDWARE GRIND OR DRESS THE CHUTE WALLS REMOVING OLD FASTENERS WELD BUMPS OR OTHER RESIDUES 3 5 UNUSUAL CONDITIONS Revision G 7 11 03 2014 CONTACT ESS ON 1800 074 446 before installation if any of the following conditions exist concave or convex curves in chute wall or belt 0 extreme side pressures fast gt 4 6 m sec conveyor belt temperature extremes below 7 or above 65 corrosive atmosphere Revision G 8 11 03 2014 SECTION 4 INSTALLATION WARNING BEFORE PROCEEDING WITH INSTALLATION ENSURE THAT THE CONVEYOR BELT DRIVE IS FULLY ISOLATED AND LOCKED OUT Installation Procedure Refer to drawing F0247 on rear of manual 4 1 4 2 4 3 4 4 4 5 4 5 4 6 4 8 NOTE Revision G Before commencing installation or any work around the conveyor belt ensure that the belt is isolated and tagged Place fire resistant drop cloth over conveyor belt If dimension A on existing skirt steelwork is greater than recommen
11. which result from the use of the product contrary to the instructions in the manual c Save as prescribed by law ESS will not be liable for any damage sustained by a purchaser or a third party by way of consequential loss arising out of defects in the product You are asked to note that ESS offers purchasers a service whereby either a It will install the product and certify the correctness of such installation or b Certify the correctness or otherwise of the installation of the product by third parties This certification service is designed to ensure that you obtain the full benefit of the ESS warranty hereby provided If you would like to take advantage of the installation certification service provided please contact ESS regarding the service Refer to the Final Checklist at the back of this manual Visit the ESS website www esseng com au to register your product warranty THE CONTENTS OF THIS MANUAL ARE COPYRIGHT TO ESS ENGINEERING SERVICES AND SUPPLIES PTY LTD ALL RIGHTS RESERVED Information contained herein is for use in the operation of the Series 2000 Lav In Convevor Belt Skirting purchased from ESS and cannot be passed on to anv other party without express permission in writing from ESS Revision G 3 11 03 2014 INDEX SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 5 SECTION 6 SECTION 7 SECTION 8 Revision G SAFETY INTRODUCTION PREPARATION FOR INSTALLATION INSTALLATION C
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