Sentryline II WRBS Terminal End
Contents
1. 7th February 2011 Page 8 SMARTER SAFETY SOLUTIONS AUSTRALIAN CONSTRUCTION PRODUCTS Installation Manual Sentryline II WRBS Terminal End Universal Step 3 Installing the anchor cables Once the concrete has had sufficient time to harden the cables can be connected to the ground strut Holding both cables at once slot one end down through the RHS end of the ground strut The large 10mm thick washer is positioned onto the threads at the upstream end of the ground strut and the nuts attached as shown 4 At the other end of the cables the 3mm thick polyethylene washer is positioned onto the threads first followed by the 6mm thick steel washer The nuts are wound onto the threads with 2 threads showing through as shown New South Wales Victoria Queensland Western Austalia Sydney 02 9772 4172 Melbourne 03 9213 5199 Brisbane 07 3271 9133 Perth 04 1743 0230 7th February 2011 Page 9 SMARTER SAFETY SOLUTIONS DACP AUSTRALIAN CONSTRUCTION PRODUCTS Installation Manual Sentryline II WRBS Terminal End Universal Step 4 Connecting the trigger post Step 5 Connecting the anchor cables to the trigger post To connect the trigger post remove the two M24 nuts on the top side of the downstream The cables with washers are positioned onto end of the ground strut The trigger post then the triangular wedges on the trigger post drops over the exposed threads2. 9133 611 Imm Wire Rope IU i lt 4 cables line post set up j Rubber g Socket Kenaor King P A Fp dur D j jpaheci ty aliai a Bane hinge parii 6 Me li k c Xu Western Austalia Perth 04 1743 0230 7th February 2011 Page 16 www acprod com au
3. End Universal is a highly engineered safety device made up of a relatively small number of parts Before starting installation ensure that one is familiar with the make up of the terminal end Refer to the Bill of materials and Parts identification sections in this manual for more information Depending on the application and circumstances at the site installation and assembly of the system should take one person crew less than 15mins once the concrete foundation piles are poured and set Victoria Melbourne 03 9213 5199 New South Wales Sydney 02 9772 4172 Queensland Brisbane 07 3271 9133 Perth Foundation piles Two foundation options are available the soil conditions that exist on site will determine which option to use NOTE IF THE SOIL CONDITIONS ARE UNKNOWN THE DEFAULT OPTION MUST BE USED AT ALL TIMES Default Option The ground strut and rebar cage assembly must be cast into piles with the following dimensions The augured holes for this option are 450mm diameter by 2500mm deep and required to be filled with 25mpa concrete Shown in figure A below Shallow Option ONLY if the soil has been verified as a particular soil using a DCP dynamic cone penetrometer or SV shear vane with results that match or exceed the required parameter can the shallow pile option be used The dimensions of these holes are 450mm diameter by 1000mm deep and required to be filled with 25mpa concrete To
4. Terminal End Universal is used to anchor a high tensioned 3 or 4 cable barrier to the ground The Sentryline II WRBS Terminal End has been designed and tested to meet the evaluation criteria of NCHRP 350 The Sentryline Il WRBS Terminal End Universal has been tested to the guidelines in NCHRP 350 for a gating re directive cable barrier terminal end When correctly installed the Sentryline ll WRBS Terminal End Universal allows a vehicle to over ride or gate through the high tensioned anchor area of the terminal end The unique Sentryline WRBS Terminal End Universal technology is based on a series of cables special washers and a trigger post This setup offers exceptional vehicle control when the cables are impacted as they disconnect from the top of the trigger post and the cable barrier is de tensioned immediately thus eliminating any potential of the errant vehicle to vault roll or snag Victoria Melbourne 03 9213 5199 New South Wales Sydney 0297724172 Queensland Brisbane 07 3271 9133 Safety statements General safety All required traffic safety precautions should be complied with All workers should wear required safety clothing high visibility vests steel capped footwear gloves hard hats safety glasses etc Only authorised trained personnel should operate any machinery Where overhead machinery is used care must be taken to avoid any overhead hazards Before auguring always have
5. cables to the upstream end of the ground strut The 3mm thick polyethylene washer and 6mm thick steel washer have been used to fix the anchor cables to the trigger post see diagram below for orientation The anchor cables are firmly held in the body of the triangular wedges on the trigger post and the M24 nuts at the upstream end of the ground strut are spanner tight Connected to a 3 Cable Barrier The top cable of the cable barrier is positioned in the top slot on the trigger post The two bottom cables are positioned on either side of the trigger post in the bottom slots The 3mm thick square polyethylene washer is between the 6mm round steel washers and the trigger post for all three cables See diagram Connected to a 4 Cable Barrier The two top cables of the cable barrier are positioned on either side of the trigger post in the top slots The two bottom cables are positioned on either side of the trigger post in the bottom slots The 3mm thick square polyethylene washer is between the 6mm round steel washer and the trigger post for all four cables See diagram cu Polyethylene washer under steel washer Top Cables Contact ACP for more information on this or other road safety products New South Wales Victoria Queensland Western Austalia Sydney 02 9772 4172 Melbourne 03 9213 5199 Brisbane 07 3271 9133 Perth 04 1743 0230 www acprod com au 7th February 2011 Page 13 SM
6. preferred some site grading may be required The positioning of the 10m Sentryline II WRBS Terminal End Universal in relation to the cable barrier will always be the same configuration The line posts between the LoN and the Sentryline II WRBS Terminal End Universal trigger post must always be at 2m spacing as shown below The Sentryline Il WRBS Terminal End Universal is a continuation of the cable barrier and should be installed in a tangent position If this is 372 471 r LoM is 8000 24 F7 Trigger Post po Line Post hncorporating 4 Line Fosio 2000 6 6 Ground 1 Level 00016 61 00016 67 20001 7 New South Wales Victoria Queensland Western Austalia d Sydney 02 9772 4172 Melbourne 03 9213 5199 Brisbane 07 3271 9133 Perth 04 1743 0230 7th February 2011 Page 7 SMARTER SAFETY SOLUTIONS DACP AUSTRALIAN CONSTRUCTION PRODUCTS Installation Manual Sentryline II WRBS Terminal End Universal Step 2 Installing the ground strut BEFORE DRILLING ALWAYS HAVE THE AREA CHECKED FOR UNDERGROUND SERVICES Consult the construction drawings for which of the following foundation options to use Default foundation pile Using an auger drill 3 x 450mm diameter holes 2500mm deep at 1000mm centres Theoretical volume of concrete required for all 3 piles is 1 2 13 Shown in photo 1 OR Shallow foundation pile for suitable ground condi
7. ARTER SAFETY SOLUTIONS AUSTRALIAN CONSTRUCTION PRODUCTS p Installation Manual Sentryline II WRBS Terminal End Universal Appendix Technical drawings Sentryline WRBS Terminal End Universal Connecting to a 4 cable barrier n je f 5 New South Wales Victoria Queensland Western Austalia d Sydney 02 9772 4172 Melbourne 03 9213 5199 Brisbane 07 3271 9133 Perth 04 1743 0230 WWW acprod com au ACP 7th February 2011 Page 14 SMARTER SAFETY SOLUTIONS AUSTRALIAN CONSTRUCTION PRODUCTS p Installation Manual Sentryline II WRBS Terminal End Universal Appendix Technical drawings Sentryline II WRBS Terminal End Universal Connecting to a 3 cable barrier AE 1 Ill New South Wales Victoria Queensland Western Austalia d Sydney 029772 4172 Melbourne 03 9213 5199 Brisbane 07 3271 9133 Perth 04 1743 0230 WWW acprod com au 7th February 2011 Page 15 SMARTER SAFETY SOLUTIONS AUSTRALIAN CONSTRUCTION PRODUCTS Installation Manual Sentryline II WRBS Terminal End Universal Appendix Technical drawings 3 cables line post set up Rubber Ring Pigre Reber Ring 25Mpa j oncrete supplied bw ol Peer Wee Victoria Melbourne 03 9213 5199 New South Wales Sydney 02 9772 4172 Queensland Brisbane 07 3271
8. SMARTER SAFETY SOLUTIONS ENACP AUSTRALIAN CONSTRUCTION PRODUCTS Installation Manual Sentryline II WRBS Terminal End Universal Sentryline Il WRBS Terminal End Universal Anchoring for 3 amp 4 cable barriers Installation Manual New South Wales Victoria Queensland Western Austalia d Sydney 02 9772 4172 Melbourne 03 9213 5199 Brisbane 07 3271 9133 Perth 04 1743 0230 ON ACP 7th February 2011 Page 1 SMARTER SAFETY SOLUTIONS DACP AUSTRALIAN CONSTRUCTION PRODUCTS Installation Manual Sentryline II WRBS Terminal End Universal Table of contents Introduction 3 System statements 3 Before installation 4 Foundation piles 4 Tools required 4 Parts identification 5 Bill of materials 6 Installation instructions 7 Installation examples 12 Installation checklist 13 Appendix technical drawings Sentryline II WRBS Terminal End Universal 4 cable barrier 14 Sentryline II WRBS Terminal End Universal cable barrier 15 Sentryline Il WRBS Terminal End Universal 3 amp 4 cable line post set up 16 Sentryline II WRBS Terminal End Universal Batter hinge point set up 16 542 2 4172 MSIE 03 9213 5199 EU a 3271 9133 4 S 0230 www acprod com au ACP 7th February 2011 Page 2 SMARTER SAFETY SOLUTIONS AUSTRALIAN CONSTRUCTION PRODUCTS Installation Manual Sentryline II WRBS Terminal End Universal Sentryline Il WRBS Terminal End Universal Introduction The Sentryline WRBS
9. and the nuts The anchor cables are then tightened using a re attached and tightened with a wrench trigger wrench on the nuts at the upstream end of the post is angled towards the ground strut ground strut until the anchor cables are taut Note At least one thread must be wound Make sure the cables remain fully inside the through the nuts when re attached trigger post 8 10 New South Wales Victoria Queensland Western Austalia d Sydney 02 9772 4172 Melbourne 03 9213 5199 07 3271 9133 Perth 04 1743 0230 WWW acprod com au 7th February 2011 Page 10 SMARTER SAFETY SOLUTIONS AUSTRALIAN CONSTRUCTION PRODUCTS Installation Manual Sentryline II WRBS Terminal End Universal Step 6 Connecting to a 3 cable barrier OR Step 6 Connecting to a 4 cable barrier The top cable from the cable barrier is placed in the top slot of the trigger post while the bottom two cables are placed in either side of the trigger post in the bottom slots either cable to either side Make sure that the 3mm thick polyethylene washer is positioned between the 6mm thick 50mm steel washer and the trigger post on each cable The top two cables from the cable barrier are placed on either side of the trigger post in the top slots either cable to either side while the bottom two cables are placed in either side of the trigger post in the bottom slots either cable to either side Make sure that the 3
10. line WRBS Terminal End Universal connected to a 4 cable barrier gt 1 x Ground strut gt x Rebar cages c w 12x M24 nuts gt 1x Trigger post gt 2 x Anchor cables c w 4 x M24 nuts gt 1 10mm thick rectangular steel washer gt 1 x 6mm thick rectangular steel washer gt 1x 3mm thick rectangular polyethylene washer gt 4x 3mm thick square polyethylene washers gt 4 x 6mm thick 50mm o steel washers Sentryline WRBS Terminal End Universal Connected to a 3 cable barrier gt 1 x Ground strut gt x Rebar cages c w 12x M24 nuts gt 1x Trigger post gt 2 x Anchor cables c w 4 x M24 nuts gt 1x 10mm thick rectangular steel washer gt 1 x 6mm thick rectangular steel washer gt 1 x 3mm thick rectangular polyethylene washer gt 3 x 3mm thick square polyethylene washer gt 3 x 6mm thick 50mm o steel washers New South Wales Victoria Queensland Western Austalia d Sydney 02 9772 4172 Melbourne 03 9213 5199 Brisbane 07 3271 9133 Perth 04 1743 0230 ROO epee SO ACP 7th February 2011 Page 6 SMARTER SAFETY SOLUTIONS AUSTRALIAN CONSTRUCTION PRODUCTS Installation Manual Sentryline II WRBS Terminal End Universal Sentryline 11 WRBS Terminal End Universal Installation instructions Step 1 Site Preparation The Sentryline Il WRBS Terminal End Universal not possible a maximum flare rate of 30 1 is should be installed on flat level ground and
11. mm thick polyethylene washer is positioned between the 6mm thick 50mm steel washer and the trigger post on each cable 12 14 13 15 Western Austalia Queensland Brisbane 07 3271 9133 Victoria Melbourne 03 9213 5199 New South Wales Sydney 029772 4172 Perth 04 1743 0230 www acprod com au ACP 7th February 2011 Page 11 SMARTER SAFETY SOLUTIONS AUSTRALIAN CONSTRUCTION PRODUCTS Installation Manual Sentryline II WRBS Terminal End Universal Sentryline WRBS Terminal End Universal Installation examples Installed Sentryline II WRBS Terminal End Universal anchor assembly connected to a 3 cable barrier Installed Sentryline II WRBS Terminal End Universal anchor assembly connected to a 4 cable barrier New South Wales Victoria Queensland Western Austalia d Sydney 02 9772 4172 Melbourne 03 9213 5199 Brisbane 07 3271 9133 Perth 04 1743 0230 WWW acprod com au ACP 7th February 2011 Page 12 SMARTER SAFETY SOLUTIONS AUSTRALIAN CONSTRUCTION PRODUCTS Installation Manual Sentryline II WRBS Terminal End Universal Installation Checklist General Ground is level for a 1500mm cord around ground strut The M24 nuts holding the ground strut to the foundation are spanner tight At least 1 thread is showing above the nuts holding the trigger post to the ground strut and rebar cage The 10mm thick steel washer has been used to fix the anchor
12. ols required The same tools required to install the cable barrier will also install an Sentryline II WRBS Terminal End Universal Auger for drilling holes 450mm and 300mm gt 300mm Wrench Measuring tape gt String line Cut off saw Western Austalia 04 1743 0230 www acprod com au ACP 7th February 2011 Page 4 SMARTER SAFETY SOLUTIONS ENACP AUSTRALIAN CONSTRUCTION PRODUCTS Installation Manual Sentryline II WRBS Terminal End Universal Sentryline Il WRBS Terminal End Universal Parts identification Ground strut Rebar cage 1 required 8 required plus 12x M24 nuts Anchor cables Washers and nuts 2 required Full set shown Trigger post 3 Wire cable barrier 4 Wire cable barrier 1 required Fittings may vary the 3mm thick polyethylene washers and 6mm thick 50mm o galvanised steel washers are always required All steel components used in the Sentryline II WRBS Terminal End Universal are hot dipped galvanised except the rebar cages which are cast into the concrete piles New South Wales Victoria Queensland Western Austalia Sydney 02 9772 4172 Melbourne 03 9213 5199 Brisbane 07 3271 9133 Perth 04 1743 0230 www acprod com au ACP 7th February 2011 Page 5 SMARTER SAFETY SOLUTIONS AUSTRALIAN CONSTRUCTION PRODUCTS Installation Manual Sentryline II WRBS Terminal End Universal Sentryline Il WRBS Terminal End Universal Bill of materials Sentry
13. the area checked for underground services by the appropriate service providers Gloves should be worn at all times Sentryline WRBS Terminal End Universal safety statements All installers must be well clear of machinery while the holes are augured The components are not heavy enough to require specialized lifting equipment but due to the dimensions and bulky nature care should be taken when lifting the larger components into position A maximum weight of 38kg will be encountered when installing the ground strut and rebar cage assembly two installers should do this Avoid placing hands or fingers in and around moving parts when components are being lifted and manoeuvred into place Western Austalia Perth 04 1743 0230 www acprod com au ACP 7th February 2011 Page 3 SMARTER SAFETY SOLUTIONS AUSTRALIAN CONSTRUCTION PRODUCTS Installation Manual Sentryline II WRBS Terminal End Universal Before installation Design selection and placement of the Sentryline II WRBS Terminal End Universal shall be in accordance with the local road authority guidelines and the details shown in the construction drawings Installation shall be in accordance with the installation instructions supplied for this product Before installing a Sentryline II WRBS Terminal End Universal ensure that all components required for the terminal end are on site and have been identified The Sentryline Il WRBS Terminal
14. tions only Refer page 6 Using an auger drill 3 x 450mm diameter holes 1000mm deep at 1000mm centres Theoretical volume of concrete required for all 3 piles is 0 48 3 Shown in photo 1 Ground strut and rebar cage assembly Attach the rebar cages to the ground strut as shown using M24 nuts one below and one above the ground strut At least 15mm of thread above the top nut must be showing on ALL threads Shown in photo 2 Construction Fill the holes to the top with 25mpa concrete place the rebar cages connected to the ground strut into the foundation piles with the middle rebar cage centred into the centre pile The end rebar cages will then both fit off centre in their respective piles as per the Sentryline II WRBS Terminal End Universal design The hollow RHS end of the ground strut is at the upstream end Be careful that this end doesn t sink while the concrete is curing because there needs to be sufficient room to install the 10mm thick washer and anchor cables Shown in photo 3 below N B Due to the drilling and removing spoil the actual amount of concrete required is likely to be larger than the theoretical volume k i Lim i SE i f I P _ Upstream end i j T Fu TL oe Photo 1 Photo 2 Photo 3 New South Wales Victoria Queensland Western Austalia d Sydney 02 9772 4172 Melbourne 03 9213 5199 Brisbane 07 3271 9133 Perth 04 1743 0230 a THESIS GSOTO MI ACP
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