User Manual PMC510.indd
Contents
1. 8 2 2 Main Men n 9 2 3 Main Menu Manual Operation 10 2 4 Main Menu Change Setup Basic 11 2 5 Main Menu Change Setup Advanced 2222 12 2 5 1 Advanced Menu Change Setup Biocide 13 2 5 2 Advanced Menu Change Setup Calibrate 14 2 5 3 Advanced Menu Passcode Protection 14 Terminal Connections sez A l 15 idenicode see B nna 16 Page 4 Operation Manual for Model 510 The ProMinent ProMcon series 500 conductivity control package model 510 is a fully integrated backboard mounted package with ProFlex DulcoFlex peristaltic pumps or Concept Dosing pumps The package provides conductivity control via solenoid blow down and comes complete with e Probe e Pumps e Solenoid valve e Conductivity controller e Sample pipework e Flow switch sample valves and other accessories are optional When your controller is set into operation a scrolling menu keeps you informed For details see section 2 1 Section 1 describes the keys display and the LEDs and should be read before proceeding Which menu you start in will depend on how your controller was pre set when ordered We will assume no settings have been prepared and go first to the Advanced menu Advanced See menu screen details section 22. ProMinent ProMcon 500 series 510 Conductivity 0 5000 millisiemens Povver Supply 1 240 V 2 110 V X Other Output 0 Nil X Other nput 0 Nil X Other Temp Comp 0 Nil X Other Sockets 0 Hard VVired 2 Two 3 Three Sensor 0 Nil 1 Sensor Code 0 Nil HDPE Backboard with Sample Pipework 0 Nil B 500 x 325 c w Pipework solenoid valve amp conductivity cell C 500 x 400 as per B for 1 x pump with 1 x dosing point D 500 x 400 as per B for 2 x pumps with 2 x dosing points E 500 x 400 as per B for 3 x ProFlex with 3 x dosing points F 600 x 500 as per B for 3 x Concept Beta with 3 x dosing points G 600 x 500 as per B for 3 x Dulcoflex with 3 x dosing points H 500 x 325 c w Pipework amp conductivity cell w hosetails Sample Flow Switch 0 Nil 1 VVith 2 With Flow Switch amp Regulating Valve Inhibitor Pump 0 Nil 1 2 4 I h ProFlex In PVC Enclosure 2 0 8 1 h ProFlex In PVC Enclosure 3 1 6 1 h ProFlex In PVC Enclosure 4 1 0 1 h Concept 5 2 0 1 h Concept 6 3 0 I h Concept 7 2 4 h Dulcoflex 8 0 8 I h Dulcoflex 9 1 6 1 h Dulcoflex Biocide Pump s Select 1 or 2 Biocide Pumps 0 0 Nil add price for each pump 1 1 2 4 I h ProFlex In PVC Enclosure 2 2 0 8 I h ProFlex In PVC Enclosure 3 3 1 6 I h ProFlex In PVC Enclosure 4 4 1 0 h Concept 5 5 2 0 Concept 6 6 3 0 I h Concept T 7 2 4 I h Dulcoflex 8 8 0 8 I
3. continuous adjust on time from 1 to 100 seconds on in every 100 seconds Biocide See menu screen details section 2 5 1 You are asked to select the timers required for Biocide A and Biocide B Their on and off times and the day or days of the week they are to operate Bleed Here you can adjust your set point in microsiemens per centimetre Specifications Bleed Setpoint Deadband 5 Prebleed Down to 85 of setpoint with a 3 deadband Alarms High Conductivity 20 of setpoint Low Conductivity 20 of setpoint Biocide Timers 10 off timers for Biocide A 10 off timers for Biocide B Page 7 SECTION 1 USING THE KEYS DISPLAY AND INDICATING LEDS 1 1 Keys Down Arrow Numeric Menus and Time Increase or decrease the value of the number time displayed on the screen A single arrow is Move up or down to the next menu item in this Menu Switching and Enable Disable In Manual Operation Mode selects solenoid pump to switch on off without changing status of the other devices Other Modes Not applicable displayed when the limit is reached Up Arrow Enter Go to this menu item Key ON OFF Key Escape Key Display context sensitive Help messages Press ESC to return to the operational screen Key Display Accept the value time displayed Accept the state displayed and go and go to the next screen to the next screen Not applicable Not applicable Toggle setting ON or OFF or ena
4. 1 Hold the enter key for 2 seconds With the up down arrows select Advanced See menu screen details section 2 5 You will be asked to enter a pass number Your number is _500 until you change your passcode in the Advanced Menu Note As standard a passcode of 500 is required to enter the Advanced menu If this passcode and or the general menu passcode is altered or lost you will not be able to access the menus A break in number is available from ProMinent but you must provide the serial number of the controller To find the serial number switch on the instrument watch the scrolling menu until AUTO OPERATION gt appears then press the HELP key Serial No 510 th IN 201 5101 vvill appear 5101 is the Serial No Advanced has 5 sections to be selected with the up down arrows Inhibitor Biocide Flow Input Fault LEDs Clock Calibration Cell Change Passcodes ee ET When you arrive in the section required press the enter key Page 5 Inhibitor of Bleed The Inhibitor pump can be set to any percentage from 1 to 100 If on 100 the inhibitor will be dosed all the time the bleed solenoid is open On 50 it will be dosed for only half the time the bleed solenoid is open This allows an adjustment of the amount dosed with fixed capacity pumps like the ProFlex and DulcoFlex peristaltic Continuous If continuous the inhibitor pump is powered up all the time The dosing capacity is adjusted with an on off time ad
5. Operation Manual ProMinent ProMcon 500 series Cooling Tovver Treatment Package ProMinent Model 510 ProMinent Fluid Controls Pty Ltd Head Office Unit 4 4 Narabang VVay QLD Office 1048 1054 Beaudesert Road VIC Office Unit 2 88 Star Crescent BELROSE NSVV 2085 COOPERS PLAINS QLD 4108 Hallam VIC 3803 PO Box 85 BELROSE WEST NSW 2085 Ph 07 3246 5200 Fx 07 3246 5225 Ph 03 8795 7430 Fx 03 8795 7431 Ph 02 9450 0995 02 9450 0996 Email pfcqid prominentfluid com au Email pfcvic prominentfluid com au Email sales prominentfluid com au Distributors Throughout Australia amp New Zealand WA Ph 08 9458 9555 08 9350 6192 TAS Ph 03 6244 7575 Fx 03 6244 7576 NT Ph 08 8947 1008 Fx 08 8947 1009 SA Ph 08 8275 8000 NEW ZEALAND Ph 64 9571 3131 Fx 64 9571 2002 Email sales pumpengineersb co nz Rev A 1st March 2004 Page 2 Page 3 Page Index 1 PACKAGES a DR Da ADDA Dec Dao 2 l 3 Operation manual OVEFVIEW 8888 8888883338882 8833333338 83 33333333333 33 4 Operation manual overview continued 5 Operation manual overview continued amp Specifications 6 SECTION 1 Using The Keys Display And Indicating Leds 7 SECTION 2 Screen Menus And Setup Screens 2 1 Start up Screens and Auto Mode Displays
6. ainst Standard Solution REFER Sect 2 5 2 Page 13 2 5 1 Advanced Menu Change Setup Biocide Select Biocide 4 Bio A Tt Bio B Select Output Set whether Bio A and Bio B 4 Bio x gt ON dosing is enabled or disabled Pre Duration If Bio A and or B is enabled 14 Bio x 00 00 select Prebleed duration If Bio A and or B is enabled select Lockout duration Range 00 00 to 08 00 hours Lock Duration 14 Bio x 00 00 Page 14 2 5 2 Advanced Menu Change Setup Calibrate Place Cellin Standard Soln Press 1 amp 4 arrows until conductivity reading equals conductivity of standard solution Press ENTER Key to save the Cell Constant Cell Constant range 0 01 to 5 00 2 5 3 Advanced Menu Passcode Protection Passcode Error IIITITI NCORRECT CORRECT INCORRECT PASSCODE After 3 tries Returns to Main Menu ADVANCED SETUP 4 Inhibitor CORRECT PASSCODE Enables the Advanced Menu Page 15 DC 510 CTP CONTROLLER FS1 DI E gg 33 DI N 1 l EARTH 5 RL D BLEED QIN NEUTRAL RL C INHIBITOR RL B BIOCIDE B DIN NEUTRAL RL A BIOCIDE A Ol V Ol xT2 WATER O MRT METER GND FLOW BI X71 SWITCH FLO OTe TC D SHLD B ce LPROBE D Page 16
7. ble disable a feature Go to the previous level menu Exit this screen without retaining the value if changed 1 2 The following key characters are shown in the display to indicate the following Up arrow only at lower limit or bottom menu Press up arrow key to increase value or move up to previous t menu item Down arrow only at upper limit or bottom menu Press down arrow key to decrease value or move down to next menu item Both arrows Press up or down arrow keys to increase decrease value or move up down to previous next TL menu item On Off arrow In Manual Mode press ON OFF key to switch solenoid pumps Elsewhere press ON OFF key gt to enable disable feature ai Enter arrow Press Enter key to go to the displayed menu item or to accept the displayed value status and advance to the next screen 1 3 Indicating LEDs Auto Mode Indicator flashing green when operating normally in Auto Mode Set up Mode Indicator flashing red when in Set up Menu with Auto mode indicator ProMinent Fluid Controls Manual Mode Indicator flashing red when operating in Manual Mode Fault Indicator flashing red when conductivity out of limits or no flow alarm refer to display for details Page 8 SECTION 2 SCREEN MENUS AND SETUP SCREENS 2 1 Start up Screens and Auto Mode Displays START UP ProMinent Fluid Controls ProMcon 500 Version 2 02 lt AUTO OPERATION gt Sa
8. e B Inhibitor Mode 14 96 of Bleed 5 096 4 Inhibitor Duty 14 Continuous 0 t Water Meter BIO A OPTIONS 4 Set Timers Select Timer A 14 0123456789 n 1 Set Timers LL Pre on off H Lock omoti 14 View Times t Resett All l 16 5 E BIO B OPTIONS 4 Set Timers 14 Set Timers L Of Pre on off 14 Lock on off tL View Times t Resett All l eA nm vo Set Bio x Tn ON 14 at 10 15 Note Timer menus for Bio A and Bio B only displayed if the Bio is enabled Refer Advanced Setup Set Bio x Tn OFF 14 at 14 45 a Biocide x BolcideA n Timer 0 9 BioxTn SMTWTFS 7 gt A A dd Go from one timer to next Set day ON or OFF _ Set Conductivity Setpoint for Bleed solenoid operation Range 100 5000 uSiemens cm Set the of time the inhibitor is to be on for when the solenoid is open adjustable 1 100 For continuous inhibitor dosing there is a capacity time on adjustment form 1 to 100 seconds on in every 100 secs Set the number of pulses received from a water meter from 1 to 100 and select the time pump is to be on for from 1 100 secs NOTES For each Biocide Timer as required Bio x Timer n ENTER to accept setting 24 hour clock 00 00 to 23 59 hrs Maximum timer duration 08 00 hours ESC to return to Menu Select Days of Week that Timer is to operate and ar
9. fter 15 minutes Auto Mode resumes on exit Refer Sect 2 4 Change Bleed Setpoint Inhibitor duty cycle Biocide dosing times amp days set prebleed and or lockout Refer Sect 2 5 Set Inhibitor Mode of Bleed Continuous Water Meter Enable disable Bio A and Bio B Set pre bleed and lockout times Enable disable Flow switch Select alarm LEDs for Hi Cond Lo Cond No flow Set current day and time Calibrate the Conductivity Cell Change Pcodes for menu entry amp Advanced PASSCODE PROTECTION Refer Sect 2 5 3 2 3 Main Menu Manual Operation MANUAL OPERATION 1 Bleed Bleed gt OFF TL Inhib gt OFF 1 Bio A gt OFF t BioB gt OFF Switch ON OFF Revert to Main Menu Auto Mode OOO Page 10 MANUAL OPERATION TL Inhibitor gt OFF MANUAL OPERATION tL gt OFF MANUAL OPERATION 7 gt OFF NOTES Bleed Solenoid Inhibitor Pump and Biocide Dosing Pumps are switched OFF when the Manual Operation menu is selected Manual Operation will revert to Auto Mode after 15 minutes All relays are switched OFF on exiting to Auto Mode Programmed settings will resume after 1 minute or less Bio A and Bio B screens will only appear if these are enabled see Advanced Settings Page 11 2 4 Main Menu Change Setup Basic Adjust Setpoint 14 1234 uS cm CHANGE SETUP 1 Bleed 1 Bleed 14 Inhibitor 14 Biocide A 1 Biocid
10. h Dulcoflex 9 9 1 6 I h Dulcoflex v Y V Y Yy Yy v C510 1 0 0 0 3 1 0 D 1 4 4 4
11. justment from 1 to 100 Water Meter When Water Meter is selected the controller receives a volt free pulse signal from a water meter A selection is made to accept a number of pulses from 1 to 100 and operate the inhibitor pump from 1 to 100 seconds Biocide There are 10 on off time settings for Biocide A and 10 on off time settings for Biocide B If prebleed and or bleed lockout is selected in the Advanced menu they still have to be activated for each individual time setting in the Change Setup menu Prebleed is to 15 lower than set point bleed lockout is up to 8 hours Flow Input Enable Flow Input or leave as off Fault LEDs The fault LED can be made inactive for high or low conductivity and for loss of sample flow Clock Set the time and day See menu screen details section 2 5 Calibrate Cell Your new conductivity controller will be factory calibrated You can however carry out your own calibration with known solutions or after your manual check tower check See menu screen details section 2 5 2 Change Pcodes Here you can change the passcode for the Advanced menu and enter a passcode for the general menu Page 6 Change Setup nhibitor If the inhibitor is set for water meter control you will be asked to set the number of pulses received 1 100 for an inhibitor pump on time of 1 100 seconds If on of bleed select the percent of time you require the inhibitor pump to be on from 1 to 100 If on
12. rows to move cursor to day gt key to toggle selected day ON or OFF bar _ indicates day OFF caret indicates day ON ESC to return to Menu 2 5 Page 12 Main Menu Change Setup Advanced PASSVVORD PROTECTED o OO OO Refer Sect 2 5 3 Advanced Setup Inhibitor 4 Inhibitor tL Biocide 14 Flow Input 14 Fault LEDs 14 Clock 13 Calibrate Cell 1 Change Pcodes Set enabled ON or disabled OFF Go from one day to next Set highlighted day as current day ChangePCode number Move betvveen Entry and Advanced Inhibitor Mode t 90 of Bleed Select Biocide 4 Bio A Flow Input Enable gt OFF Show Alm LED for 4 Hi Cond gt OFF Set Clock Time 14 14 50 hrs Place Cell in Standard Soln Press Enter Key When Ready ChangeMenuEntry t PCode Bio A Hi Cond gt OFF ti Lo Cond OFF No Flow gt OFF Set Current Day 14 SMTWTFS O ChangeAdvanced tL PCode 5006 Set Inhibitor Bleed duty cycle ON time Range from 0 100 Enable disable Biocide A and B dosing Set each timer pre bleed and Lockout periods REFER Sect 2 5 1 ON OFF Key gt to enable disable Flow Alarm indication Press ENTER Key to accept setting 24hr clock 00 00 to 23 59 hrs ENTER Key to accept 4 arrows to select day ENTER Key to accept Calibrate Conductivity Cell ag
13. t 15 45 hrs Conductivity Current Conductivity reading Displays 1234 uS cm OVERRANGE if above 5500 uS cm Bleed Solenoid Status ON OFF Conductivity Bleed Setpoint Hold ENTER KEY down for 2 seconds to enter the Set up Menus Sect 2 2 o Bleed OFF Setpoint 1500 uS nhibitor OFF Duty 100 Bleed Inhibitor Pump Status ON OFF Inhibitor Mode Tracking Bleed Duty Cycle Biocide Pumps Status ON OFF Prebleed Lockout Displays only for the enabled Biocide Pumps WARNING Displays Alarm when conductivity goes below set CONDUCTIVT HIGH point by 20 or above set point by 20 WARNING Displays only when Flow Monitoring is enabled and NO FLOW flow ceases resets when flow resumes Page 9 2 2 Main Menu To enter the Main Menu from the Auto Mode Revolving Displays Hold ENTER key down for 2 seconds MANUAL OPERATION 1 Bleed CHANGE SETUP 4 Bleed 1 Bleed 14 Inhibitor 4 Inhibitor SELECT OPTION 4 Manual Oprn 4 Manual Oprn 14 Change Setup Advanced Dovvn to next menu item UL Up to previous menu item Go to this menu item Switch ON OFF where applicable Go to previous menu Display Help Screen olololololo Refer Sect 2 3 Manually Operate Bleed solenoid and Inhibitor Bio pumps All relays are turned OFF on entry Auto Mode inhibited Resets to Auto Mode a
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