ESEPRO User manual
Contents
1. Remote Control Word 505 105 2 LS 5 or Easygen freely configurable 3 in Logics Manager Remote Active Power 507 107 4 kW x 10 Easygen Analog Manager data Setpoint source 05 06 Remote Power Factor 508 108 2 cos x 1000 Easygen Analog Manager data Setpoint source 05 12 UMESEPRO 1401 29 Remote Frequency Set 509 109 2 Hz x 100 Easygen Analog Manager data point source 05 03 Remote Voltage Set 510 110 4 Vx1 Easygen Analog Manager data point source 05 09 Remote Reset Alarm 522 122 2 Parameter ID of alarm Resetting specific alarms Remote Control Bit 16 541 141 2 0 off 1 on LS 5 or Easygen Logics Manager command variable 04 59 Remote Control Bit 15 542 142 2 0 off 1 on LS 5 or Easygen Logics Manager command variable 04 58 Remote Control Bit 14 543 143 2 0 off 1 on LS 5 or Easygen Logics Manager command variable 04 57 Remote Control Bit 13 544 144 2 0 off 1 on LS 5 or Easygen Logics Manager command variable 04 56 Remote Control Bit 12 545 145 2 0 off 1 on LS 5 or Easygen Logics Manager command variable 04 55 Remote Control Bit 11 546 146 2 0 off 1 on LS 5 or Easygen Logics Manager command variable 04 54 Remote Control Bit 10 547 147 2 0 off 1 on LS 5 or Easygen Logics Manager command variable 04 53 Remote Control Bit9 548 148 2 0 off 1 on LS 5 or Easygen Logics Manager command variable 04 52 Remote Control Bit8 549 149 2 0 off 1 on LS 5 or Easygen Logics Manage2. 10 UMESEPRO 1401 Profibus configuration Chapter 4 Profibus configuration The ESEPRO gateway is configured using a Profibus configuration tool like Simatic Step 7 s HW Config The required GSD file PROXOEAB GSD can be downloaded from http www proconx com esepro gsd Install the GSD file according to the requirements of your Profibus configuration tool After successful installation the ESEPRO is listed under the device family Gateway CANopen and can be added as a node into the master s Profibus network as shown below FHIHW Config SIMATIC 300 1 Configuration S7_ESEPRO 10 x EN Station Edit Insert PLC View Options Window Help l x De SS By e BE e fr gp wi Ss fn Pere ee End e mad dd CPU 317 2 PN DP Ns SSES ir PDP Profile Standard a ind Ethemet PROFIBUS DP HO Additional Field Devices E General HI Drives Switching Devices Wo LO Valves EO Gateway as EO CANopen e ESEPRO Universal module Empty Slot Easygen 3000 device Easygen 2000 device Easygen 1000 device LS 5 device DTSC 200 device Generic Woodward device 1 Mux object 5 Mux objects 10 Mux objects CANopen RPDO DP DP Coupler gt procon ESEPRO Profibus gateway for Woodward Ed Easygen genset controls cho 4 Press F1 to get Help Figure 4 1 Commissioning the ESEPRO using Simatic Step 7
3. UL 94 Plastics flammability standard released by Underwriters Laboratories of the USA 46 UMESEPRO 1401 Notes Notes UMESEPRO 1401 47 48 This page intentionally left blank UMESEPRO 1401
4. MS1 e Data acyclic reading DS Read e Data acyclic writing DS Write e Communication between class 2 master and slave MS2 e Initiates the connection Initiate e Data acyclic reading DS Read e Data acyclic writing DS Write e Aborts the connection Abort The Profibus DP V1 DP_READ function can be used to read larger blocks of data In addition Remote Control words can be written and read using DP_WRITE and DP_READ Writing reading data with STEP 7 You can access the ESEPRO data sets via the user program e Reading Visualisation data Remote Control words and Parameter e S7 master By calling up SFC 59 RD_REC e S7 DPV1 master By calling up SFB 52 RDREC or SFC 59 RD_REC e Writing Remote Control words e S7 master By calling up SFC 58 WR_REC e S7 DPV1 master By calling up SFB 53 WRREC or SFC 58 WR_REC UMESEPRO 1401 27 Read MUX objects DP V1 Service In Slot Index Length Out Length Data 5Fhex DP Read 1 127 slot number of a device module 0 99 set to MUX Byte of first MUX object to read 6 240 set to number of MUX ojects expected to be read x 6 6 240 length of MUX array actually read in bytes Variable size record holding the read MUX objects Read Remote Control word DP V1 Service In Slot Index Length Out Length Data PLC DP_Read 5Fhex DP_Read 1 127 slot number of a device module 100 199 set index to Remote Control Word ID minus 400 2 or 4 set to size of
5. To mount the unit on a DIN rail slot the top part of the ESEPRO into the upper guide of the rail and lower the enclosure until the bottom of the red hook clicks into place To remove the ESEPRO from the DIN rail use a screw driver as a lever by inserting it in the small slot of the red hook and push the red hook downwards Then remove the unit from the rail by raising the bottom front edge of the enclosure tmp OS Mounting rules The enclosure provides protection against solid objects according to IP 20 NEMA Type 1 protection rating When mounting the unit observe the following rules e No water splash and water drops 6 UMESEPRO 1401 Installation e No aggressive gas steam or liquids e Avoid dusty environments e Avoid shock or vibration e Do not exceed the specified operational temperatures and humidity range e Mount inside an electrical switchboard or control cabinet e Make sure there is sufficient air ventilation and clearance to other devices mounted next to the unit e Observe applicable local regulations like EN60204 VDEO113 Powering the ESEPRO Before connecting power please follow the rules in the section called Safety Precau tions and the section called Before connecting anything Power is supplied via a 3 81 mm 2 pin pluggable terminal block located at the top side of the mounted unit refer to Figure 2 1 Location of connectors The following table and pict
6. Data Protocols section of their respective manual To map data directly into the process VO space of the Profibus master a Mux Object module has to be inserted into a slot The GSD file defines a selection of Mux object modules with different data lengths to allow insertion of a single Mux object or multiple consequtive Mux objects A Mux object consumes 6 input bytes 11 ESEPRO Slot 4 DPID Order Number Designation Address O Address Comment 1 64 S Muxobjiects rr See TT 2 64 ft Muxobiect je 3 64 S Muxobjects 7707 DE 4 64 ft Muxobject 223z 5 64 Eye 8 37 6 64 i Muxobject FW Son 7 64 S Muxobjects 884 393 8 64 i Mux obiect s4 38 Cal EE SS ee eel BE MEE EE EE a gt Figure 4 3 Example configuration of direct mapping with 4 Easygens using 6 Mux objects each The following example shows how to identify the object with Mux number 1 which contains the 16 bit value Gen Power Factor and the 32 bit value Av Gen Wye Voltage UMESEPRO 1401 Profibus configuration Appendix 9 2 1 s 3 Basic Visualization Mux Object with 6 bytes of data 12 160 3456 170 Gen Power factor Av Gen Wye Voltage 12 144 Gen frequency 0 01 3456 171 Av Gen Delta Voltage 0 450008 450007 450010 450009 1 2 147 Mains frequency 0 01 SSH 450011 450010 3456 173 Av Mains Wye Voltage 0 1 450013 450012 1 2 208 Mains power f
7. From Woodward s Toolkit software select the Configure CAN interface 1 page as shown below Device 5 amp O ASE a Configure interfaces Er 3 Configure CAN interface 1 Setto 250 kBd E 3156 Baudrate 250kBd v t Previous Next EL canoni CANopen interface Additional Server SDOs ALARM STATUS EE PERE i d Match device ID 8993 CANopen Master Default Master v r 0 PARAMETER 9120 Producer heartbeat time 2000 ms 33042 4 Node ID 0 9100 COB ID SYNC Message decimal 128 33043 5 Node ID 0 STATUS MENU 8940 Producer SYNC Message time 20 ms 9101 COB ID TIME Message decimal 3221225728 Go to MENU EG 9102 Cycle of TIME sync message 10 0 s Configure interfaces Figure 6 2 Configure CAN interface 1 menu in Woodward Toolkit e Parameter 3756 Baudrate must be set to 250 kBa e Parameter 8950 Node ID should match the device ID It must be in the range of 1 to 127 and a unique number in the network UMESEPRO 1401 35 Transmit PDOs In order for the ESEPRO gateway to receive cyclic data updates from the Easygen one of the five available Transmit PDOs TPDO must be configured Typically Tranmsit PDO 1 is already pre configured for that purpose but any of the five TPDOs could be used 36 for that purpose If for example Transmit PDO 1 is used then e parameter 9600 COB ID must be set to 384 Node ID e parameter 8962 Selected Data Protocol to 5003 and e parameter 9602 Tramsission ty
8. Profibus connector Ethernet jack DIN rail clip Power LED Ethernet link LED Device status LED Communication status LED Power terminals CAN bus connector GK LED indicators Four LEDs located at the front panel indicate the status of the ESEPRO The LEDs assist maintenance personnel in quickly identifying wiring or communication errors A LED test is exercised at power up cycling each LED off green and then red for approximately 0 25 seconds At the same time the power on self test of the device is performed UMESEPRO 1401 3 The following table outlines the indicator condition and the corresponding status after the power on self test has been completed LED Function Condition Indication Power Power Off No power applied to the device Green Power supply OK Link Ethernet link Off No Ethernet link Green Ethernet link OK Status1 Device status Off The device has an unrecoverable fault may need replacing Flashing green at 1 s rate Green Device operational but needs commissioning due to configuration missing incomplete or incorrect The device is operating in normal condition Flashing red at 1 s rate Device operational but has a fault listed which requires acknowledg ment Red The device has an unrecoverable fault may need replacing Flashing sequence and rate of Status2 LED indicates fault class Status2 Network status Flashing red at 1 s rate No CAN comms and not in D
9. bytes per Profibus DP Slave device and Acyclic Data Transfer for bulk data which are transferred in blocks of up to 240 bytes The Easygen and LS 5 devices offer a large catalogue of process data which exceeds the cyclic transfer limit of 244 bytes UMESEPRO 1401 Profibus operation To overcome this limitation the ESEPRO offers two distinct data transfer methods e Profile style transfers using a small 7 byte request reply buffer in the process VO area and e DP V1 transfers using acyclic communication services DP VO indexed data mapping The method of using indexed data mapping is similar to the method used by the Profidrive standard A small 7 byte buffer area is defined in the process VO area The PLC then selects a data item to be transferred by putting a command and an ID number into the output buffer and then polls an input buffer until the queried data item has been received This method has the advantage that it can be used with DP VO masters as no DP V1 capabilities are required The programming effort is also quite minimal Read Mux object Output Request ignored 0 1 2 3 4 5 6 Input Response tus 0 1 2 3 4 5 6 Cmd Set to the identifier of the Mux object to be read Status If in range from 0 to 99 indicates the Mux identifier corresponding to the three input words 255 indicates a PDO communication time out Word 1 Data byte 1 2 of Mux values Word 2 Data byte 3 4 of Mux values Word 3 Data byte 5 6 of Mu
10. ee ee ee 26 5 5 Message seguence chart for writing parameter ID 10402 Password for CAN Interface ER EA EN N EE AL ree 26 5 6 Message seguence chart for writing parameter ID 1752 Gen rated active ode ia RE RE RE EE LR EA EE 27 5 7 Message seguence chart for reading Remote Control Word 1 Parameter ID CL E ae RA AE OE MR RE EO N EED 28 5 8 Message seguence chart for setting Remote Control Bit 1 Parameter ID 556 RE EE RA EE ER ER EE EG 29 6 1 Configure interfaces menu in Woodward Toolkit iese ee Re ee 35 6 2 Configure CAN interface 1 menu in Woodward Toolkit ese ke ee 35 6 3 Transmit PDOs menu in Woodward Toolkit iese ee see ee ee 36 6 4 Interfaces config menu in Woodward Toolkit ee se ee RA ee nn 37 6 5 CAN interface 1 config menu in Woodward Toolkit ii see ee ee 37 6 6 Transmit PDOs menu in Woodward Toolkit iese ee ee ee ee ee ee 38 A 1 Enclosure dimensions E 42 2 1 LED diagnostic codes anne 4 3 1 Power supply connector pinout ie see ee ee ee ee ee Re Re ee renere ee 7 3 2 Profibus connector PINOUT ske ese nennen 8 UMESEPRO 1401 3 3 CAN bus connector pinout unse sa 9 3 4 Ethernet connector PINOUT ce DR EG Ee 10 5 1 CANoper Data Protocols euren EER SR Ede Es DR ek ee 22 5 2 Relationship between Remote Control Word ID and DP V1 Index 29 6 1 CANopen Node ID amp COB ID relationship esse ee RR RA RR ee ke ee 33 6 2 Supported Data Protocols ir ESE ee 34 UMESEPRO 1401
11. ns AE ee Rss en 41 DIMENSIONS erer 42 ie ME RI RO EN EE IT OE RE 43 ANS IR AE ER TO OE N OE OE EE ET 45 2M Location of COMM CEU S see 3 4 1 Commissioning the ESEPRO using Simatic Step 7 s HW Config tool 11 4 2 Assigning station address using Step 7 s HW Config tool 11 4 3 Example configuration of direct mapping with 4 Easygens using 6 Mux objects di EA OR EE AE 12 4 4 Data Protocols from Easygen 3500 manual sssssssssssessrsrresererrrntnrsrrtrrnnnsrerrrnnne 13 4 5 Example how the Easygen 3000 Mux object 1 maps into the PLC iput area 13 4 6 Parameter assignment of a Mux object module ee ke RA ee n 14 4 7 Example configuration with 3 Easygens Node ID 1 2 and 3 and 2 LS 5 Node ID 11 and 12 15 4 8 Extract from Easygen manual with Data Protocol 4103 J1939 Standard WAS UTA ONY EE AE EE EE 16 4 9 J1939 Data Protocol TPDO configuration with Woodward ToolKit 17 4 10 Parameter assignment for a Generic Woodward device module to access Easygen s J1939 Standard Visualization data protocol ie see ee ee ee ed ee 18 5 1 Organisation of data in Woodward controls see ee ke RA ee ee ee 21 5 2 Message sequence chart for reading the three generator currents s sssssseee 24 5 3 Message sequence chart for reading parameter ID 1752 Gen rated active POW CT EE DEE EE ea eee hea ee ee ee aller ee 25 5 4 Layout of process VO image for writing Parameters iss ee ee ee ke
12. 04 J1939 Scania S6 Visualization Easygen 3000 series 4105 J1939 Deutz EMR2 Visualization Easygen 3000 series 4110 J1939 MTU ADEC Visualization Easygen 3000 series 5004 Generator Values Visualization Easygen 3000 series 5005 Mains Values Visualization Easygen 3000 series 5011 Alarm Values Visualization LS 5 5103 Basic Visualisation LS 5 6003 LS 5 Communication Easygen 1000 series 4000 or 4003 Easygen 2000 series 5100 or 5101 DTSC 200 4700 or 4701 65000 IKD 1 external DIs DOs 1 through 8 65001 IKD 1 external DIs DOs 9 through 16 65002 IKD 1 external DIs DOs 17 through 24 65003 IKD 1 external DIs DOs 25 through 32 Enabled by default Table 5 1 CANopen Data Protocols For a Data Protocol to be available through the ESEPRO gateway it must be enabled in the TPDO configuration of the Woodward CANopen device Addressing of Woodward CANopen devices The individual Woodward devices on the CAN bus are identified by two different means Firstly each Woodward CANopen device is identified by a CANopen Node ID The Node ID is used for single parameter value SDO transfers The Data Protocol values are associated to a particular Woodward CANopen device using a TPDO COB ID rather the CANopen Node ID So it is important to have both a unique Node ID and a unique TPDO COB ID configured for each device Methods of data transfer 22 The Profibus DP standard offers two different methods of data transfer Cyclic Data Transfer of up to 244
13. A5 38 422 1A6 39 423 1A7 40 424 1A8 41 425 149 42 426 1AA 43 427 1AB 44 428 1AC 45 429 1AD 46 430 1AE 47 431 1AF 48 432 1B0 Table 6 1 CANopen Node ID amp COB ID relationship Data Protocol of the Transmit PDOs The Data Protocol of the Transmit PDOs must be set according to the Woodward CANopen device used The following tables shows the supported Data Protocols Woodward CAN device Data protocol Mapped Object ID TPDO COB ID range dec hex Easygen 3000 series 5003 n a 385 0x181 400 0x190 LS 5 5103 n a 385 0x181 400 0x190 Easygen 1000 series 4000 or 4003 n a 385 0x181 400 0x190 Easygen 2000 series 5100 or 5101 n a 385 0x181 400 0x190 DTSC 200 4700 or 4701 03190 385 0x181 400 0x190 Table 6 2 Supported Data Protocols UMESEPRO 1401 Configuration of connected Woodward controls Specific information for Easygen 3000 series controls The most convenient way to configure the Easygen is using Woodward s Toolkit software Below are Toolkit screenshots of the relevant menus F ce DR EES ea Di Configure interfaces 3 moe MENU HOME PAGE Enter First time Configure Configure CAN RS232 serial RS485 serial interface interface 2 interface 1 interface 2 N 4 At ALARM STATUS Load share interface protocol PARAMETER STATUS MENU Transmit PDOs LN Receive PDOs Ee Figure 6 1 Configure interfaces menu in Woodward Toolkit CAN interface
14. HW Config tool The Profibus station address of the ESEPRO is configured via Profibus using your Profibus configuration tool For example in Simatic Step 7 it is assigned from the menu PLC PROFIBUS Assign PROFIBUS Address using the following dialog x Current PROFIBUS Address 126 pe New PROFIBUS Address 10 h OK Apply Cancel Help Figure 4 2 Assigning station address using Step 7 s HW Config tool The default Profibus station address of an uncommissioned ESEPRO device is 126 Once configured the Profibus station address is stored in non volatile memory The station address can be checked using the Ethernet diagnostic interface UMESEPRO 1401 11 There is no baud rate setting the baud rate is detected automatically and matched to the baud rate of the master station Mapping of Woodward devices into the process I O The ESEPRO gateway is a modular Profibus slave device which is organised into virtual modules Different type of virtual modules can be configured Each of the types facilitate different methods of data transport Direct mapping The ESEPRO does support direct mapping of Data Protocol Mux objects into the process VO Mux objects in a Woodward device are organised in word triplets 3 x 16 bit which are identified by a Mux number refer to chapter nterfaces And Protocols section CANopen Protocols of your Woodward device manual All Woodward CANopen devices do list the available Mux numbers in the
15. P Data_Exch state off CAN comms OK but not in DP Data_Exch state Flashing red green at 1 No CAN comms but in DP Data_Exch state s rate Green CAN comms OK and in DP Data_Exch state Table 2 1 LED diagnostic codes UMESEPRO 1401 Installation Chapter 3 Installation Regulatory notes A 1 The ESEPRO is suitable for use in non hazardous locations only 2 The ESEPRO is not authorized for use in life support devices or systems 3 Wiring and installation must be in accordance with applicable electrical codes in accordance with the authority having jurisdiction 4 This is a Class A device and intended for commercial or industrial use This equipment may cause radio interference if used in a residential area in this case it is the operator s responsibility to take appropriate measures 5 The precondition for compliance with EMC limit values is strict adherence to the guidelines specified in this set of instructions This applies in particular to the area of grounding and shielding of cables FCC Notice USA only This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruct
16. Remote Control Word which can be either 2 or 4 bytes 2 or 4 length of the read result in bytes Variable size field holding the read result ESEPRO Easygen control Length 2 Byte 1 2 value Length 2 Figure 5 7 Message sequence chart for reading Remote Control Word 1 Parameter ID 503 28 UMESEPRO 1401 Profibus operation Write Remote Control word DP V1 Service 5Ehex DP_Write In Slot 1 127 slot number of a device module Index 100 199 set index to Remote Control Word ID minus 400 Length 2 or 4 set to size of Remote Control Word which can be either 2 or 4 bytes Data Variable size field holding the remote control word content No interface password is required for writing to Remote Control Words PLC ESEPRO Easygen control DP_Write Index 156 Length Byte 1 2 1 N Figure 5 8 Message seguence chart for setting Remote Control Bit 1 Parameter ID 556 Remote Control Word IDs Name Parameter In Length Encoding Used for ID dex Remote Control Word 503 103 2 Bit 0 Remote start Easygen remote start stop alarm ac 1 Bit 1 Remote stop knowledge Bit 2 write always 0 Bit 3 write always 0 Bit 4 Alarm acknowledgment Bit 5 15 internal use Remote Control Word 504 104 2 Bit 0 3 internal use Easygen activate remote setpoints 2 2 Bit 4 Remote V setpoint 04 37 Bit 5 Remote F setpoint 04 38 Bit 6 Remote PF setpoint 04 39 Bit 7 Remote P setpoint 04 40 Bit 8 15 internal use
17. actor 0 001 450014 450013 3456 174 Av Mains Delta Voltage 01 lt 450016 450015 D 1 2 209 Bus bar 1 Frequency 0 01 450017 450016 3456 216 Av Bus bar 1 Deita Voltage 0 1 v 450018 1 2 intemal 34 Figure 4 4 Data Protocols from Easygen 3500 manual Input Power Av Gen Factor Wye Voltage Figure 4 5 Example how the Easygen 3000 Mux object 1 maps into the PLC iput area Once a Mux object module is inserted it has to be parametrized with a COB D and the Mux number The COB ID links the Mux object to a Woodward device s TPDO channel The Mux value defines the which entry of the Data Protocol is to be mapped In case of multiple Mux objects it defines the start entry of the array of Mux objects to be mapped UMESEPRO 1401 13 Properties DP slave xj Address ZID Parameter Assignment Parameters Sy Station parameters BY Device specific parameters HE COB ID LE Mux Hi Hex parameter assignment Cancel Help Figure 4 6 Parameter assignment of a Mux object module The following module parameters can be configured COB ID COB ID of the TPDO which transmits the Data Protocol Mux Data Protocol Mux number Data byte 0 of object to be mapped The VO space of Profibus DP is limited to 244 bytes and compared to the large amount of data available in a Woodward control only a relativley small number of data values can be mapped directly into the I O space Larg
18. ce parameters affect the operation of the ESEPRO gateway and their setting should be checked during installation and commissioning e CAN baudrate e CANopen Node ID e COB ID of Transmit PDOs TPDO Data Protocol of the Transmit PDOs TPDO CAN baudrate For all CAN devices the CAN baudrate must be set to 250 kBit s CANopen Node ID and TPDO COB ID To minimise the configuration effort there is a fixed relationship between the CANopen Node ID and the TPDO COB ID which is documented in the table below The relationship follows the rules of the CANopen Predefined Connection Set PDO assignments Easygen 3000 and LS 5 controls use the COB ID range from 385 to 432 by default For the DTSC 200 the preconfigured range must be changed to be in the range of 385 to 432 CANopen Node ID TPDO COB ID dec TPDO COB ID hex 1 385 181 2 386 182 3 387 183 4 388 184 5 389 185 6 390 186 7 391 187 8 392 188 9 393 189 10 394 18A 11 395 18B 12 396 18C 13 397 18D 14 398 18E 15 399 18F 16 400 190 17 401 191 UMESEPRO 1401 33 CANopen Node ID TPDO COB ID dec TPDO COB ID hex 18 402 192 19 403 193 20 404 194 21 405 195 22 406 196 23 407 197 24 408 198 25 409 199 26 410 19A 27 411 19B 28 412 19C 29 413 19D 30 414 19E 31 415 19F 32 416 1A0 33 417 1A1 34 418 1A2 35 419 1A3 36 420 1A4 37 421 1
19. cted Data Protocol 0 33645 1 Mapped Object 0 33642 Transmission type 255 33646 2 Mapped Object ol 33644 Event timer 20 ms 33647 3 Mapped Object 0 33648 4 Mapped Object Figure 6 3 Transmit PDOs menu in Woodward Toolkit UMESEPRO 1401 Configuration of connected Woodward controls All COB IDs used in the CAN network must be unique Please make sure that a COB ID is only configured once If TPDO or RPDO COB ID entries are referring to an already used COB ID either disable that PDO or change its COB ID Specific information for LS 5 controls The LS 5 CANopen parameters are configured using Woodward s Toolkit software Below are Toolkit screenshots of the relevant menus ES Interfaces config Devi Active code level for this session 3 MENU N CAN interface 1 RS232 interface RS485 interface HOME PAGE config config config Comm LSS lt gt gen Modbus protocol 5300 multipl ALARM STATUS device PARAMETER Receive PDOs HE lt 4 Figure 6 4 Interfaces config menu in Woodward Toolkit CAN interface From Woodward s Toolkit software select the CAN interface 1 config page as shown below ae ER cee Interfaces config 3 CAN interface 1 config ste HOME PAGE R A CANopen interface onal Server SDOs f Node ID 0 ALARM STATUS 8950 Node ID CAN bus 1 d a EE 330413 Node ID 0 33042 4 Node ID o EE 8993 CANopen Master Def Ms
20. ctive power UMESEPRO 1401 25 Write parameter Output Request 0 1 2 3 4 5 6 Input Response Sta Para ID 0 0 0 0 tus 0 1 2 3 4 5 6 Figure 5 4 Layout of process UO image for writing Parameters Cmd 241 Write 8 bit parmater value 242 Write 16 bit parmater value 244 Write 32 bit parmater value Para ID Parameter ID Value Parameter value to be transferred Length is determined by Cmd byte Status 240 Parameter value transmitted successfully 245 SDO transfer in progress 248 Woodward device returned an SDO error code 249 SDO response time out error 255 PDO communication time out error Unless the Parameter ID is in the remote control range from 500 to 599 a CAN Interface password with the appropriate code level must be set before the parameter change is accepted by the Woodward control PLC ESEPRO Easygen control Q0 242 Q1 2 10402 Q3 4 0003 10 245 Wait until 10 240 Figure 5 5 Message sequence chart for writing parameter ID 10402 Password for CAN Interface 1 26 UMESEPRO 1401 Profibus operation PLC ESEPRO Easygen control OO 244 Q1 2 1752 Q3 4 5 6 Gen rated power 10 245 Wait until 10 240 Figure 5 6 Message sequence chart for writing parameter ID 1752 Gen rated active power DP V1 functions The ESEPRO supports the following services for acyclic communication in the Profibus DP network e Communication between class 1 master and slave
21. duction Chapter 1 Introduction ESEPRO is a Profibus gateway specifically designed to interface Woodward s Easygen series genset controls with Profibus DP networks It interfaces via the CAN bus with the Woodward controls and is easy to configure using standard Profibus configuration tools like Simatic Manager A single ESEPRO added to the CAN network will make all Visualisation Data of connected Woodward CANopen controls available without adding additional load to the CAN bus communication The Visualisation Data is buffered in the ESEPRO gateway which decouples Profibus cyclic process I O from the CANopen cyclic TPDO transfers The ESEPRO appears as a modular I O module in the Profibus configuration tool The ESEPRO offers three different methods to map data into the PLC s process VO image to suit different application requirements and programming styles Visualisation Data of connected Easygen and LS 5 devices can be mapped directly into the PLC s process image For larger data tables which exceed the Profibus VO space an indexed mapping similar to the Profidrive standard can be used Alternatively access to larger data blocks via acyclic DP V1 transfers is also possible In addition read and write access to the Easygen s device Parameter IDs is possible which are internally translated to CANopen SDO transfers Common applications include e PLC connection e Operator panel interfacing e HMIs UMESEPRO 1401 1 SCADA int
22. e parameter value or as block data part of a Data Protocol The technical method how these two classes of data is transported is quite different Retrieving single parameter values involves acyclic CANopen SDO transfers Accessing Data Protocol values is based on cyclic CANopen TPDO publishing The SDO transfer method is used mainly for Configuration and Remote Control The TPDO message method is used to publish a selected list of Visualisation Data Protocols identified by a Protocol ID Data Items available Data Basic through cyclic Protocol Visualisation CANopen TPDO transfers 49999 Data Items adressable Parameter by Parameter ID ID using CANopen Configuration amp SDO transfers Remote Control 00001 Figure 5 1 Organisation of data in Woodward controls Processing Data Protocol data through the ESEPRO gateway is more efficient and faster than using single parameter values because Data Protocol data is internally buffered and instantly available All Woodward CANopen devices offer several Data Protocols which can be published via CANopen The Basic Visualisation data protocol is usually configured as default data protocol UMESEPRO 1401 21 The following table lists the most commonly used Data Protocols Woodward CAN device Data protocol Topic Easygen 3000 series 5003 Basic Visualisation Easygen 3000 series 4103 J1939 Standard Visualization Easygen 3000 series 41
23. e of proconX products expressly or by implication proconX products are not authorized for use as critical components in life support devices or systems Support amp product feedback We provide an electronic support and feedback system for our proconX products It can be accessed through the following web link http www proconx com support Your feedback and comments are always welcome It helps improving this product Contact For further information about the ESEPRO product or this document please contact us at proconx Pty Ltd Unit 7 14 Argon St Sumner QLD 4074 Australia Tel 61 7 3376 3911 Website http www proconx com esepro Contents Important user information i iese ee RA AA RA Re ee ke ee ee ee Re ee ee ke ee vii Safety Precautons anal vii Document Conventions ars viii L Introduelion AE RE ee A EE 1 F QCUIES ER RE AE EE 2 Quick start checklist 4 ea 2 MES else OE N EE OO EL EE OE EE ERG 3 LED indicators ie ee EER Zeene 3 DE ie AE OE EE ER EE EE ee 5 Regulat ry notes u EE EE EE i 5 Unpacking handling and storage EA KEER Ee EG ED ee Ge 5 Before connecting anything iese ee RA Re RA AA ee ee ee de ee eke ee ee 5 DIN rail mounting and removal iese ese ee ee ee RR RR Re ee ke ee ee dee ee ee 6 M nting wessen ak 6 Powering the ESEPRO cur 7 Wiring the Profibus interface sees Re AR RA ee AR RA ee ee ee ee de ee ee ee ee 7 Wiring the CAN interface une 8 F nnecting Ethernet ne
24. ee E EG E N 9 4 Profibus configuration sus ee 11 Mapping of Woodward devices into the process VO ee ek Re 12 Direct MAPPING AE RE EE EE EE 12 Indexed mapping za 14 Generic Woodward device module 1 0 0 0 ceeeecteeeteeeeeeeeeeeeeee RR ke 15 RPDO Profile acta bd sda sane ER OR ee ie ER Ee Ge ute 18 5 Profibus operation OE eier 21 Organisation of the data in Woodward CANopen devices iese 21 Addressing of Woodward CANopen devices iese ee ee RA Re ee 22 Methods of data transfer ee ee RA ee AR Re ee ee ee RA ee ee ee eek ee ee 22 DP VO indexed data Mapping se AA Re ee ee ee ee Re Rede 23 Raad MUX ODJECE een 23 Read parameter usa AE EL ee 25 Write parameter E 26 PAAR FUNCIONS OO AE EE EE ee 27 Writing reading data with STEP 7 2 27 Read MUX able es ee Si ee eier 28 Read Remote Control word AAA 28 Write Remote Control word ss ee 29 Remote Control Word IDS sisie a 29 Remote Control Examples ana 30 6 Configuration of connected Woodward controls ie Re Re ee 33 Specific information for Easygen 3000 series controls ese see ee ee 35 CAN Interface ae ER OER ER EN 35 Transmit PDOS EER EE EE AE AR 36 Specific information for LS 5 controls se Re ee RR ee ee eke ee 37 CAN interface ie es SE EO ER RE ee ees 37 Uli D Ed ea 38 7 Decommissioning ss N ES GE rhb EE DR DE Re GE ed EG beens ec 39 DISEONNELUNG asse eie ER a ee 39 UMESEPRO 1401 iii Figures Tables Bispoal aaa as 39 A Specificati
25. egration Power station automation Gen set control Remote control amp monitoring Data logging Features The ESEPRO gateway provides the following key features Supports Easygen 3000 Series 3500 3400 3200 3100 Supports Easygen 2000 Series Supports Easygen 1000 Series Supports LS 5 Supports DTSC 200 Addresses up to 8 Woodward controls Easy configuration using Simatic Manager Direct mapping of data into process I O Fast indexed access to Basic Visualisation Data table Acyclic DP V1 functions to read and write Remote Control words Acyclic DP V1 access to larger data blocks Reading and Writing of device parameters Internal buffer for Visualisation Data Transparent handling of data guarantees future compatibility Firmware upgradable via Ethernet bootloader Quick start checklist Read this set of instructions properly and in its entirety Mount the unit Wire Profibus plug Wire CAN bus plug Connect the power Configure the device with a Profibus configuration tool UMESEPRO 1401 Description Chapter 2 Description The power terminals and CAN bus connector are placed on the top side of the unit The Profibus connector and Ethernet jack are placed on the bottom side of the unit as shown in the following illustration 9 10 O gt O O be ie Q ls TOP VIEW u BOTTOM VIEW LJ oO FRONT VIEW Figure 2 1 Location of connectors Clear front cover
26. er amount of data can be accessed via DP V1 transfers or using indexed access which is described in the next section Indexed mapping In a typical installation for each connected Woodward control a device module is added to the process VO A device module consumes 7 bytes in the process I O space and facilitates CANopen TPDO and SDO communciation between the Woodward control and the Profibus master station A device module allows access to data via cyclic DP VO communication and also via acyclic DP V1 communication Access to data is performed in an indexed manner Once a device module is inserted into a slot it is automatically linked to the Woodward device with the Node ID matching the slot number It is therefore recommended to insert Easygen 1 into slot 1 Easygen 2 into slot 2 and so forth Automatic linking makes configuration much faster and your module layout matches the structure of your CANopen network UMESEPRO 1401 Profibus configuration 4a gt 1 ESEPRO Slot DPID Order Number Desi I 0 Comment 1 192 Easygen 3000 device 256 263 a 2 3 ln Emptysiot TI 5 0 lEmySl 6 0 JEmySl J 7 TO Emptysit TT gl E TT g 0 lEmySle 10 0 lEmySle 11 12 13 Sas ee TE NN EE N EE 15 zi Figure 4 7 Example configuration with 3 Easygens Node ID 1 2 and 3 and 2 LS 5 Node ID 11 and 12 There are however applications where automatic linking is no
27. es 9608 4 Mapped Object 0 9628 4 Mapped Object 0 Transmit PDO 2 Transmit PDO 4 9610 COB ID decimal 2147484102 9630 COB ID decimal 8963 Selected Data Protocol 5008 8965 Selected Data Protocol 9612 Transmission type 255 9632 Transmission type 9614 Event timer 20 ms 9634 Event timer 20 ms 9619 Number of Mapped Objects 0 9639 Number of Mapped Objects 0 9615 1 Mapped Object 0 9635 1 Mapped Object 0 9616 2 Mapped Object 0 9636 2 Mapped Object 0 9617 3 Mapped Object 0 9637 3 Mapped Object 0 9618 4 Mapped Object o 9638 4 Mapped Object 0 Figure 4 9 J1939 Data Protocol TPDO configuration with Woodward ToolKit Then add a Generic Woodward device module with the following parameter assignment to your Profibus configuration Node ID Parameter 8950 Node ID of the Easygen COB ID 432 Protocol ID 4103 Number of Mux objects 30 add 1 to the highest Mux ID of this Data Protocol UMESEPRO 1401 17 Properties DP slave B x Address ZID Parameter Assignment Parameters Station parameters BY Device specific parameters HE Node ID H COB ID HEJ Number of Mux Objects LIE Protocol ID I Hex parameter assignment data protocol RPDO Profile In addition to Data Protocols it is also possible for a Woodward device to publish individual parameter IDs using TPDOs All Woodward CANopen devices offer multiple TPDO Transmit PDO channels While the first TPDO channel
28. fication as per EN 50170 Use a Profibus connector plug to connect to the RS 485 segment Line termination at both ends of the RS 485 bus segment is required and is best accomplished using a Profibus connector plug with activated integrated termination Maximum number of RS 485 nodes in one bus segment is 32 Bus segments can be interconnected using RS 485 repeaters In order for the cable shield to be effective at high frequencies the shield must be connected to chassis ground at both ends low inductively In cases were there is a concern of ground currents passing along the cable shield capacative grounding at one of the ends may be an option or an additional potential equalisation cable may be required Wiring the CAN interface The CAN interface connects the ESEPRO to the Woodward CANopen based controls UMESEPRO 1401 Installation The CAN bus connector is a male 9 pin D sub type located at the top side of the mounted unit refer to Figure 2 1 Location of connectors It has industry standard CiA DS 102 pinout as shown in the following table and picture Pin Signal Function 1 NC 2 CAN_L CAN_L bus line 3 CAN_GND CAN ground 4 NC 5 NC 6 CAN_GND CAN ground 7 CAN_H CAN_H bus line 8 NC 9 NC Table 3 3 CAN bus connector pinout e The network must be terminated at both ends with its characteristic impedance typically a 120 Ohm 1 4 W resistor e Maximum number of electrically connec
29. ion manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Industry Canada Notice Canada only This Class A digital apparatus complies with Canadian ICES 003 Unpacking handling and storage AN 1 Please read this set of instructions carefully before fitting it into your system 2 Keep all original packaging material for future storage or warranty shipments of the unit 3 Do not exceed the specified temperatures Before connecting anything A 1 Before installing or removing the unit or any connector ensure that the system power and external supplies have been turned off UMESEPRO 1401 5 2 Check the system supply voltage with a multimeter for correct voltage range and polarity 3 Connect the power supply cable and switch on the system power Check if the Power LED is lit 4 Turn off system power 5 Connect all VO cables 6 Once you are certain that all connections have been made properly restore the power DIN rail mounting and removal The ESEPRO gateway is designed to be mounted on a 35 mm DIN rail according to DIN EN 50022 The enclosure features a 35 mm profile at the back which snaps into the DIN rail No tools are required for mounting Please observe the rules outlined in the section called Mounting rules
30. is typically used for the Mux based visualisation data the remaining TPDO channels can be configured application specific The ESEPRO gateway supports reading application specific PDO messages using the RPDO module Cancel Help Figure 4 10 Parameter assignment for a Generic Woodward device module to access Easygen s J1939 Standard Visualization Configuration of Woodward device The following parameters have to be set at the Woodward control CO Transmission type B ID Event timer Selected data protocol Number of Mapped Ob jects 1 2 ES 4 Configuration of ESEPRO device Mapped Object Mapped Object Mapped Object Mapped Object Set to unique COB ID within the range of 432 1BOhex to 511 1FFhex Set to 255 for cyclic Set to desired update rate for example 1000 ms Must be 0 1 4 Parameter ID of data item Parameter ID of data item Parameter ID of data item Parameter ID of data item The RPDO module parameters must be set to match the settings made on the Woodward device UMESEPRO 1401 COI UMESEPRO 1401 Profibus configuration Configure the COB ID to match the TPDO Must be in the range of 432 1BOhex to 511 1FFhex 20 This page intentionally left blank UMESEPRO 1401 Profibus operation Chapter 5 Profibus operation Organisation of the data in Woodward CANopen devices Data in Woodward CANopen devices is accessible to external devices either as singl
31. lectronics Ingress Protection Rating standardized in IEC 60529 Standard for various grades of electrical enclosures ISO International Standards Organisation MAC address Every piece of Ethernet hardware has a unique number assigned to it called it s MAC address MAC addresses are administered and assigned by the IEEE organization MS1 Acyclic communication between a class 1 master and a slave device MS2 Acyclic communication between a class 2 master and a slave device Mux Multiplexed process data object Proprietary extension by Woodward to the CANopen protocol NEMA National Electrical Manufacturers Association NEMA defines standards for various grades of electrical enclosures 45 Node A communications device on the network PC ABS Polycarbonate ABS Widely used thermoplastic material PDO CANopen Process Data Object Process data the device is either producing or consuming PLC Programmable Logic Controller Predefined Connection Set The CANopen Predefined Connection Set defines standard COB IDs for PDOs and SDOs Profibus Fieldbus protocol used in the process automation industry It uses a multiple master and slave structure with predictable cyclic communications Originally developed by Siemens RPDO CANopen Receive Process Data Object Process data the device is consuming SDO CANopen Service Data Object TPDO CANopen Transmit Process Data Object Process data the device is producing
32. n CAN Parameter ID Description Multiplier Units Data byte0 Data byte Mux 0 12 Protocol ID always 4103 0 3 4 internal 0 5 6 internal 1 Act Diag Trouble Code DM1 1 1 2 3 4 15400 SPN 1 5 6 15401 FMT Mask FFOOh 15402 oc Mask OOFFh 2 Act Diag Trouble Code DM1 27 27 5 6 Barometric Pressure 1939 28 1 2 15213 Air inlet temperature j1939 1 C 28 3 4 15209 Actual engine torque 1939 1 28 5 6 internal 29 1234 15216 Exhaust Gas Temp 0 01 C Gi 5 6 internal 37528F easYgen 3400 3500 P1 P2 Genset Control 649 Figure 4 8 Extract from Easygen manual with Data Protocol 41031939 Standard Visualization UMESEPRO 1401 Profibus configuration Use Woodward s ToolKit to configure a second TPDO in the Easygen with protocol 4103 and set it to a unique COB ID within the range 432 511 as shown below Device a eeneg Configure CAN interface 1 d ee Transmit PDOs HOME PAGE Ponal l ier Transmit PDO 1 Transmit PDO 3 a EA 9600 COB ID decimal 385 9620 COB ID decimal 214784358 8962 Selected Data Protocol 5003 8964 Selected Data Protocol 5009 ALARM STATUS 9602 Transmission type 255 9622 Transmission type 255 P ETER 9604 Event timer 20 ms 9624 Event timer 20 ms 9609 Number of Mapped Objects 0 9629 Number of Mapped Objects 0 STATUS MENU 9605 1 Mapped Object 0 9625 1 Mapped Object H 9606 2 Mapped Object 0 9626 2 Mapped Object 0 EDE 9607 3 Mapped Object 0 9627 3 Mapped Object 0 Configure interfac
33. n female 9 pin D sub Profibus standard IEC 61158 2 pin out EIA 485 A RS 485 500 V galvanic 9 6 kBit s 12 MBit s Profibus DP VO and DP V1 Slave 32 male 9 pin D sub industry standard CiA DS 102 pin out ISO 11898 non isolated 250 kBit s CANopen consumer amp client 64 8 8 pin RJ 45 socket for Cat 5 UTP IEEE 802 3i 10BASE T 1 5 kV galvanic 10 Mbit s 100 m 328 ft 802 3 Toolkit HTTP IP TCP ARP 2 HTTP 3 81 mm 2 pin pluggable terminal block header 10 30 V DC 30 mA typical 24 V DC 750 mW AS NZS CISPR 22 EN 55022 Class A EN 55024 41 Electrostatic discharge Radiated RF Fast transients Conducted RF Enclosure Material Mounting Classification Type rating Cooling Environmental Operating temperature Storage temperature Humidity Operating ambience Physical Dimensions Weight Compliance Australia Europe USA Canada Dimensions 101 0 mm 42 3 98 in vO EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 6 Self extinguishing PC ABS blend UL 94 VO 35 mm DIN rail EN 60715 IP 20 NEMA Type 1 Convection 0 to 60 C 32 to 140 F 25 to 85 C 13 to 185 F 10 to 95 non condensing Free from corrosive gas minimal dust 101 x 22 5 x 120 mm 3 98 x 0 886 x 4 72 in 0 15 kg 0 331b C Tick CE RoHS FCC Part 15 Class A ICES 003 Class A OOOO 101 0 mm 3 98 in 120 0 mm Figure A 1 Enclosure dimensio
34. ng A 1 Ensure that the system power and external supplies have been turned off 2 Disconnect power supply plug 3 Disconnect all I O cables 4 Remove the ESEPRO from the DIN rail following the procedure described in the section called DIN rail mounting and removal Disposal se This product must be disposed of at a specialized electronic waste recycling facility So Do not dispose of in domestic waste UMESEPRO 1401 39 40 This page intentionally left blank UMESEPRO 1401 Product name Interfaces Profibus CAN Ethernet User interface LED indicators Monitoring Diagnostic High availability features Profibus interface Connector Physical layer Isolation Speed Protocols Max nodes on a single bus segment CAN interface Connector Physical layer Isolation Speed Protocols Max nodes on a single bus segment Number of adressable nodes Ethernet port Connector Physical amp Data Link Layer Layer Isolation Speed Max cable length Ethernet frame types Protocols Concurrent connections Power supply Connector Voltage Current Intrinsic consumption Electromagnetic compatibility Emissions radiated and conducted Immunity UMESEPRO 1401 Specifications Appendix A Specifications ESEPRO 1 DP Slave 1 1 diagnostics and firmware upgrade Power green Ethernet link green 2 status bi color red green Web browser based Watchdog supervision brown out detectio
35. ns 4 72 in NE 22 5 mm 0 89 in UMESEPRO 1401 References References PIG98 PROFIBUS Nutzerorganisation e V Installation Guideline for PROFIBUS DP FMS Order No 2 112 Version 1 0 September 1998 UMESEPRO 1401 43 44 This page intentionally left blank UMESEPRO 1401 Glossary 10BASE T 10 Mbit s twisted pair Ethernet standard Standardized in IEEE 802 3 APIPA Automatic Private IP Addressing CAN Controller area network Standardized in ISO 11898 CANopen Internationally standardized EN 50325 4 CAN based higher layer protocol for embedded control systems CiA DS 102 Standard for the pinout of CAN connectors Class A Class A equipment is that used in commercial or light industrial environments COB ID Unique CANopen Communication Object Identifier DIN rail 35 mm wide mounting bracket standardized in DIN EN 50022 DP Decentralised periphery A Profibus protocol for the simple fast cyclic and deterministic VO data exchange between a bus master and its assigned slave devices UMESEPRO 1401 Glossary DP VO DP VO is the basic stage of the Profibus DP communication protocol providing cyclic data exchange DP V1 Extension to Profibus DP protocol providing acyclic data transfer and alarms EMC Electromagnetic compatibility EMI Electromagnetic interference ESD Electrostatic discharge ESD can damage electronic equipment IEEE Institute of Electrical Engineers and E
36. pe to 255 In the following example for an Easygen with device ID of 1 and Node ID of 1 the Transmit PDO 1 is used to send data updates every 20 ms Device is ER Configure CAN interface 1 3 HOME PAGE Node ID 384 Previous Net Transmit PDO 1 AE 9600 COB ID decimal ae A 9620 COBLID decimal 2147484358 8962 Selected Data Protocol C 8964 Selected Data Protocol 5009 9602 Transmission type df SI 9622 Transmission type 255 SETETE 9604 Event timer lms 9624 Event timer 20 ms 9609 Number of Mapped Objects 0 9629 Number of Mapped Objects 0 STATUS MENU 9605 1 Mapped Object 0 9625 1 Mapped Object D 9606 2 Mapped Object 0 9626 2 Mapped Object 0 REN 9607 3 Mapped Object 0 9627 3 Mapped Object 0 Configure interfaces 9608 4 Mapped Object 0 9628 4 Mapped Object o Transmit PDO 2 Transmit PDO 4 9610 COB ID decimal 2147484102 9630 COB ID decimal a 8963 Selected Data Protocol 5008 8965 Selected Data Protocol 0 9612 Transmission type _ 255 9632 Transmission type 255 9614 Event timer 20 ms 9634 Event timer 20 ms 9619 Number of Mapped Objects 0 9639 Number of Mapped Objects 0 9615 1 Mapped Object 0 9635 1 Mapped Object SS a 9616 2 Mapped Object 0 9636 2 Mapped Object 0 9617 3 Mapped Object 0 9637 3 Mapped Object o 9618 4 Mapped Object 0 9638 4 Mapped Object 0 Transmit PDO 5 33640 COB ID decimal 2147483648 33649 Number of Mapped Objects 0 8966 Sele
37. proconX Professional Fieldbus Connections ESEPRO Profibus gateway for CANopen genset controls User manual Edition 1 UMESEPRO 1401 Profibus gateway for CANopen genset controls User manual Copyright 2013 proconX Pty Ltd All rights reserved Document revision history 2014 01 22 Initial Release No part of this material may be reproduced or transmitted in any form or by any means or used to make any derivative work without express written consent from the copyright holders proconX is a trademark of proconX Pty Ltd PROFIBUS and PROFIBUS DP are trademarks of PROFIBUS amp PROFINET International PI CANopen is a registered trademark of CAN in Automation e V Easygen is a trademark of Woodward Inc All other product and brand names mentioned in this document may be trademarks or registered trademarks of their respective owners Disclaimer proconX Pty Ltd makes no warranty for the use of its products other than those expressly contained in the Company s standard warranty which is detailed in the Terms and Conditions located on the Company s Website The Company assumes no responsibility for any errors which may appear in this document reserves the right to change devices or specifications detailed herein at any time without notice and does not make any commitment to update the information contained herein No licenses to patents or other intellectual property of proconX are granted by the Company in connection with the sal
38. r command variable 04 51 Remote Control Bit 7 550 150 2 0 off 1 on LS 5 or Easygen Logics Manager command variable 04 50 Remote Control Bit6 551 151 2 0 off 1 on LS 5 or Easygen Logics Manager command variable 04 49 Remote Control Bit5 552 152 2 0 off 1 on LS 5 or Easygen Logics Manager command variable 04 48 Remote Control Bit4 553 153 2 0 off 1 on LS 5 or Easygen Logics Manager command variable 04 47 Remote Control Bit3 554 154 2 0 off 1 on LS 5 or Easygen Logics Manager command variable 04 46 Remote Control Bit2 555 155 2 0 off 1 on LS 5 or Easygen Logics Manager command variable 04 45 Remote Control Bit 1 556 156 2 0 off 1 on LS 5 or Easygen Logics Manager command variable 04 44 The bits of this control word can alternatively be written individually using Paremeter ID 541 556 Table 5 2 Relationship between Remote Control Word ID and DP V1 Index Remote Control Examples Send start command to Easygen Index 103 Length 2 Request Data 0001he Send stop command to Easygen Index 103 Length 2 30 UMESEPRO 1401 Profibus operation Request Data 0002pex Alarm reset Easygen 1 Set signal Index 103 Length 2 Request Data 0010hex 2 Reset signal Index 103 Length 2 Request Data 0000hex Alarm reset requires generation of two rising edges which is achieved by first setting the command bit clearing it again and then repeating this sequence The first set clea
39. r sequence disables the horn the second finally resets the alarm Acknowledge Mains undervoltage 1 alarm Parameter ID 3012 on Easygen Index 122 Length 2 Request Data 3012gec Set active power setpoint of 100 kW for Easygen Index 107 Length 4 Request Data 1000gec Set power factor setpoint to c0 71 capacitive for Easygen Index 108 Length 2 Request Data 710gec or FD3Ahex Set power factor setpoint to i0 99 inductive for Easygen Index 108 Length 2 Request Data 99Ogec or O3DEhex Write Remote Control Word 3 on LS 5 to set Remote Control Bit 1 Index 105 Length 2 Request Data 0001hex Set Remote Control Bit 1 on LS 5 Index 156 Length 2 Request Data 1 Clear Remote Control Bit 1 on LS 5 Index 156 Length 2 Request Data 0 UMESEPRO 1401 31 32 This page intentionally left blank UMESEPRO 1401 Configuration of connected Woodward controls Chapter 6 Configuration of connected Woodward controls The ESEPRO has been designed to keep the configuration effort required to connect the gateway with Woodward CANopen devices to a minimum In most situations no additional configuration is necessary to get the ESEPRO communicating with an Easygen 3000 series control Other Woodward controls like the DTSC 200 may require some configuration changes for settings like CAN baudrate and the TPDO COB IDs The following list of Woodward CAN devi
40. stallation and operation Neglecting fundamental installation requirements may lead to personal injury as well as damage to electrical equipment or other property Failure to follow these instructions could result in death or serious injury UMESEPRO 1401 vii Document conventions Throughout this manual we use the following symbols and typefaces to make you aware of safety or other important considerations A Indicates a potentially hazardous situation that if not avoided could result in death or serious injury A Indicates a potentially hazardous situation that if not avoided could result in damage to equipment A Indicates information that is critical for successful applica tion and understanding of the product E Provides other helpful user information that does not fall in above categories Q Provides supplemental user information Acronym This typeface is used to introduce acronyms or product names Command This typeface is used to represent commands prompts in put fields and filenames In the context of programming it is used for functions variable names constants or class names Placeholder This typeface is used to represent replacable text Replace able text is a placeholder for data you have to provide like filenames or command line arguments User input This typeface is used to represent data entered by the user or buttons Screen output Screen output or program listing viii UMESEPRO 1401 Intro
41. t practical and the link to a particluar Woodward device can be set using the following module parameters Node ID CANopen Node ID of the Woodward device Leave at 0 for auto matic linking based on slot number COB ID COB ID of the TPDO which transmits the Data Protocol Leave at 0 for automatic linking based on slot number Generic Woodward device module In addition to the standard device modules for Easygens LS 5 and DTSC 200 the GSD file defines a generic device module which can be used to add non standard Data Protocols or other Woodward devices for which no specific module exists The following module parameters have to be configured Node ID CANopen Node ID of the Woodward device COB ID COB ID of the TPDO which transmits the Data Protocol Number of Mux Configure the number of Mux objects this device is publishing objects The Easygen 3000 for example publishes 90 Mux objects for Da ta Protocol 5003 and 30 Mux objects for Data Protocol 4103 Protocol ID Protocol ID of the transmitted Data Protocol Example for Data Protocol 4103 J1939 Standard Visualization To access Data Protocol 4103 1939 Standard Visualization first look up its documentation in the Easygen 3000 Series manual and extract the Protocol ID and the Number of Mux objects this protocol is publishing from the table UMESEPRO 1401 15 16 9 2 2 CANopen 9 2 2 1 Protocol 4103 J1939 Standard Visualizatio
42. ted CAN nodes is 64 T e Maximum CAN bus cable length is 250 m 820 ft and is derated depending on bit rates and cable type e Stub connections off the main line should be avoided if possible or at least be kept as short as possible Stub connections must not have terminating resistors e To ensure a high degree of electromagnetic compatibility and surge protection the cable should be twisted pairs and shielded An additional cable conductor or pair may be used for the CAN_GND reference Do not connect the cable shield to the CAN_GND pins or the connector shell Use an external chassis ground connection to terminate the shield Connecting Ethernet The ESEPRO is equipped with an Ethernet interface for diagnostic and maintenance purposes The Ethernet interface is not used in normal operation The default IP address is 169 254 0 10 The number of logically adressable units may be less UMESEPRO 1401 9 The following table describes the 10BASE T Ethernet RJ 45 connector pinout Pin Signal Function 1 TX Non inverting transmit signal 2 DE Inverting transmit signal 3 RX Non inverting receive signal 4 Internal termination network 5 Internal termination network 6 RX Inverting receive signal 7 Internal termination network 8 Internal termination network Table 3 4 Ethernet connector pinout e We recommend to use Category 5 UTP network cable e Maximum cable length is 100 m 3000 ft
43. tr v kee 33043 5 Node ID 0 9120 Producer heartbeat time 2000 ms STATUS MENU gem 9100 COB ID SYNC Message decimal 128 Go to MENU 8940 Producer SYNCMessage time 20 ms SE 9101 COB ID TIME Message decimal 3221225728 Figure 6 5 CAN interface 1 config menu in Woodward Toolkit Parameter 3156 Baudrate must be set to 250 kBd UMESEPRO 1401 37 Parameter 8950 Node ID should match the device ID It must be in the range of 1 to 127 and a unique number in the network Transmit PDOs In order for the ESEPRO gateway to receive cyclic data updates from the LS 5 one of the five available Transmit PDOs TPDO must be configured Typically Tranmsit PDO 1 is already pre configured for that purpose but any of the five TPDOs could be used for that purpose Figure 6 6 Transmit PDOs menu in Woodward Toolkit If Transmit PDO 1 is used then e parameter 9600 COB ID must be set to 384 Node ID e parameter 8962 Selected Data Protocol to 5301 and e parameter 9602 Tramsission type to 255 All COB IDs used in the CAN network must be unique Please make sure that a COB ID is only configured once If TPDO or RPDO COB ID entries are referring to an already used COB ID either disable that PDO or change its COB ID 38 UMESEPRO 1401 Decommissioning Chapter 7 Decommissioning Before disconnecting the ESEPRO unit please follow the rules in the section called Safety Precautions Disconnecti
44. ure shows the power terminal socket pinout Pin Signal Function 1 V Positive voltage supply 10 30 V DC 2 V Negative voltage supply DC power return Table 3 1 Power supply connector pinout Make sure that the polarity of the supply voltage is correct before connecting any device to the CAN port A wrong polarity can cause high currents on the ground plane between the V power supply pin and the ground pins of the non isolated CAN port which can cause damage to the device Wiring the Profibus interface The Profibus interface connects the ESEPRO to a Profibus DP master station UMESEPRO 1401 7 The Profibus connector is a female 9 pin D sub type located at the bottom side of the mounted unit It has Profibus standard IEC 61158 2 pinout as shown in the following table and picture Pin Signal Function 1 NC O 2 NC 3 RxD TxD P Non inverting transceiver terminal line B red 4 CNTR P Control of repeater direction 5 DGND Signal ground isolated 6 VP Power supply 5 V for bus termination 7 NC 8 RxD TxD N Inverting transceiver terminal line A green 9 NC SHIELD Shield Table 3 2 Profibus connector pinout Wiring and installation must be carried out as specified in Installation Guideline for PROFIBUS DP FMS Order No 2 112 published by PROFIBUS amp PROFINET International PI PIG98 Use an appropriate shielded twisted pair cable which conforms with Profibus Type A classi
45. v vi This page intentionally left blank UMESEPRO 1401 Important user information Important user information This manual explains how to install operate and configure the ESEPRO This device may only be used for the applications described in this document This manual is to be used with ESEPRO firmware version 1 1 These instructions are intended for use by trained specialists in electrical installation and control and automation engineering who are familiar with the applicable national standards and safety procedures Safety Precautions ELECTRICAL HAZARD This equipment must be installed and serviced only by qualified personnel Such work should be performed only after reading this entire set of instructions Before performing visual inspections tests or maintenance on this equipment disconnect all sources of electric power Assume that all circuits are live until they have been completely de energized tested and tagged Pay particular attention to the design of the power system Consider all sources of power including the possibility of backfeeding Apply appropriate personal protective equipment and follow safe electrical practices Turn off all power supplying the equipment in which the ESEPRO is to be installed before installing wiring or removing the ESEPRO Always use a properly rated voltage sensing device to confirm that power is off The successful operation of this equipment depends upon proper handling in
46. x values Example We like to read the three generator currents of the Easygen 3500 The generator currents are contained in Mux objects 11 12 and 13 of data protocol 5003 as shown below UMESEPRO 1401 23 24 450030 10 input 3 450032 450031 10 3456 159 Calculated ground current 0 001 A 450034 450033 11 12 10117 Analog input 4 RS changeable 450035 450034 11 3456 111 Gen current 1 0 001 A 12 10151 3456 112 450040 450038 13 12 10152 Analog input 6 RS changeable eas Ygen 3400 3500 P1 P2 Genset Control 37528F PLC ESEPRO Easygen control 13 4 5 6 Generator current 3 Figure 5 2 Message sequence chart for reading the three generator currents UMESEPRO 1401 Profibus operation Read parameter Output Request Cmd ignored 2 3 4 5 6 CH Ez Input Response Sta Para ID Value tus 0 1 2 3 4 5 6 Cmd 240 Para ID Parameter ID Status 241 8 bit parameter value received 242 16 bit parameter value received 244 32 bit parameter value received 245 SDO transfer in progress 248 Woodward device returned an SDO error code 249 SDO response time out error 255 PDO communication time out error Value Parameter value if Status is 241 242 or 244 Length is Status minus 240 PLC ESEPRO Easygen control ait until IO 244 10 244 11 2 1752 13 4 5 6 Gen rated power Figure 5 3 Message sequence chart for reading parameter ID 1752 Gen rated a
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