Home

User Manual - TRIO Test & Measurement

1. f connect the system first time Driver Installation starts automatically at Window Be sure to close other open windows Otherwise Driver installation may be failed PA Driver Installer Successfully Install driver f click Start after a moment Driver Installation is completed 80 JE WENS900 PC Link InstallShield Wizard InstallShield Wizard Completed The InstallShield Wizard has successfully installed WENS900 PC Link Click Finish to exit the wizard ICON will be made at bottom of PC display Screen 11 5 Removal of Software lf Analyzer is working while connected with Application Software Separate it from Analyzer and remove it Start Control Board select Program Add or Delete Select 900 Software and click Delete 11 6 How to use Software Connection between Analyzer and Computer D Connect USB cable between Analyzer and Computer 2 Double Click the SOFTWARE Icon on Computer Display screen Then Software Initial Screen will be displayed Power On Analyzer Note e If USB cable is not connected An Error comes e When PC Interface is working Auto Power Off function on Analyzer is shut off 81 ig WENS900 File Tool Help Remote Control lt Data View Impedance DB Unit List Monitoring Reference Basic Information Model RP 100 1 13 11 11 06 04 08PM OB 4 001 Unit 1 Maker Roket Type i i P P P w w wjw LeadAcid
2. When Press stop key or Record Setting Time is over Rocording is Stop Charging Discharging Test 63 02 18714 STOP Os 2320 12 27 51 PM an 02718714 STOP Os 905 02 56 31 PM 7 OSL eBid OH chace D 722 A i 1 02 50s 2 5994 13 40 Discharge 2 455 Ah 13 60 13 204 52 308 B0BA 13 004 3 Efficiency 90 Oo ib hah oh E 0 Exits lt Data gt Rated C gt Exite Charging Discharging Graph Charging Discharging Data 8 3 Recall of Capacity measurement record Operation Procedure Press ACi key to enter Voltage measurement mode Press Record key 3 In Record move Cursor to Capacity Measurement with 4 v key and press F1 Select key to select 4 In the SLOT list 001 100 move Cursor to the desired Recall Data with amp v key and press _ F3 Recall Recorded Data is displayed in Graph Use Zoom Cursor to review Press F4 Back key to return previous display 10 19 21 AM ann Please select the unit SOC Measurement Charge Discharge Capacity Measurement O00 Auto Rec Charging Discharging selection Charging Discharging Record 64 8 4 ZOOM When Recorded Data is accumulated in big amount select specific Record area and magnify the area to review precisely 02718714 STOP Os 2320 12 27 51 PM aml 20 37 Ah 2 334An X odes a 90 40s CHG 29 10 DCHG C 13 60 13 40 13 20 13 00 w en a lt Gr
3. recording Auto Hold Auto Record mode 3 Current Acci Current measurement is subsidiary measurement function in Voltage measurement function which always set in Manual Ranging 28 Direct CT selection e If press 2 key can select Direct Direct Input measurement DC 400mA connect Multimeter Test Lead into the 2 input hole at lower of Unit Direct Measurement function is an Optional function or External Adaptor CT measurement DC 40A 400A connect with external DC current adapter After select it Press Encoder Center Rotator key to complete setting 13 11 11 12 41 44 PMH E REC No Auto Rec 002 003 1 994 16 4 CC TADA Currents measurement 4 Temperature Temperature measurement is subsidiary measurement function in Resistance Q measurement or Voltage measurement S7P2 While measuring Resistance or Voltage Temperature measurement is available simultaneously once Temperature probe wire tip contact to Battery Terminal e Temp Probe is inserted to the Temperature Socket at right side of the Analyzer D B e C or F is selectable at User mode press D B User N key for 2 seconds 29 13 11 11 12 41 44 PMH E REC No Auto Rec 002 003 1 994 16 1 KC TADA n Temperature measurement 3 4 Auto Hold Auto Record HOLD 1 Auto Hold Aroro S25 e f pass 2 seconds after measurement Auto Hold function is activated automatically to Auto Recor
4. 43 5 6 A REC Auto Recording Auto Recording function can transfer the measured data and automatically store in series simultaneously when measure the data Operation Method and Procedure 1 Auto Recording Operation Method Before start select Record Address of the battery please refer 5 5 Record Address set up HOLD Press AHOLD AREC SSY key for longer than 2 seconds to display A REC symbol at upper LCD screen When start measurement with Analyzer once Auto Hold activates the measured data recorded at memory and recorded address is displayed Recorded Data is stored in sequence of input When filled up the record memory space 100 slots first come first out base stored data will be removed from 1 stored data and 2 stored data as 101 data and 102 data come in storage room in memory 2 Management of A Record data Unless Record Mode is not released measured data is continuously recorded To release A Record mode press Record key longer than 2 seconds REC NO on LCD screen will also be disappeared simultaneously Recorded data at A Record can move to desired Unit Address by Up Down v lt gt Left Right direction key and encoder switch When select address by Left Right Switch information measured date time item of measured data displayed on direction key or Encoder LCD screen 44 5 7 Replay of Recorded Data Recall the Reco
5. Temperature unit lt C gt Time 10 2 Low Battery Warning Remaining Battery power of NiMH Rechargeable Battery Pack installed inside of Analyzer is displayed in BARGRAPH form at Upper Right corner of the Analyzer This function gives information of low battery to user to prepare inconvenience from battery power shortage in advance Remaining Battery Indication Indication Status in NiMH Battery is fully charged on After continuous use approx 1 hours a ee After continuous use approx 3 4 hours a After continuous use approx 5 6 hours No Remaining Power Beeper sound e When use Battery or AC Adaptor the Symbol of Battery or AC Adapter is displayed on Upper Right on LCD Screen e If connected with AC Adaptor Battery Symbol is disappeared 71 e If disconnect AC Adapter Battery symbol is appeared D B 10 3 User Mode User can set up many functions as needed User Set up Functions e Contrast e Buzzer On Off e Language e Date Format e Auto Power Off e Temperature Unit e Time e Factory Reset e Device Information e Auto Power OFF Operation Procedure D B 1 Press DB User key longer than 2 seconds to enter User mode Select function to set by Up Down b keys After function is selected Change setting by Left Right Encoder Switch 4 After setting is changed press Enter key to complete Setting and Save Enter F4 WW Contrast lt gt O Bu
6. Under direct sunlight High Temperature Where Water flow High Humidity and Dew Dusty Explosion Gas Strong Electromagnetic field Nearby Electronic Objects Machine or System shaking O Caution before use Analyzer e Check whether the Analyzer is good operation condition during delivery to user If any problem found immediately inform to the supplier whether the Analyzer purchased e Check test lead covered wire is not peel off or any inside metal is exposed If any damaged test lead may cause Electric Shock and should replace with good test lead e To prevent Electric Shock do not use Analyzer when the Cover Case of the Analyzer is opened e To prevent damage on the Analyzer avoid drop to the ground or severe impact during moving or handling o Caution when Measurement To prevent Electric Shock please pay following caution When measure Internal Resistance Impedance Battery Votage should not exceed 100V DC When measure Voltages Input Voltage should not exceed 300V DC Do not measure AC Voltages Proper connection of Battery Test Probes for Internal Resistance Voltages Multimeter Test Lead for low Currents Temperature Socket USB Lead for PC Communication Special attention on Spark when Test Probes contact Battery Can catch fire if area is with inflammable gas Caution on Test Probes For Safe and Accurate measurements use the Battery Test Probes supplied with the Ana
7. Unit List on PC Program window Select Unit to input or correct Data 3 Press ADD or Edit 4 Input Location Information and select DB value in Reference After complete Input press ENTER at right side of PC program Input Value is confirmed directly on display of Analyzer 48 Input through Unit Program 1 At RECORD display press Encoder key to display Unit List v 2 Move to vacant address through key Press _F2 New Unit Key to enter NEW UNIT Display 4 Press LJ Reference D B key and select Reference D B by key or Encoder key F3 5 Press Modification of Unit Name is available only through PC Program OK key to complete 5 10 Moveof Recorded Data Move any specific measurement data stored in Auto Record to specific Unit for Management Moving Procedure At Initial mode of Record function press Manages key Select Data of Address to be moved by left right up down direction key or Encoder Press L Copy key to select data Select Final Address to be moved by Left Right Up Down lt s y keys or Encoder key Select i Paste to move Data Press L4 Backs key to return to previous display or press any major function key to measurement mode 49 13 11 11 02 47 20PM 2 S 066 067 068 TA 070 O71 cenom P P P P P P P Bi fcellooz P P P P ww ala cenoo P Ww ww ww lw lw cell oo W w w TF
8. amp 001 Unit 1 Roket RP100 1 Lead acid 100 04H 12 007 10 00 06 00m 09 00me 12 00ma Start Replay Manage Exits ae La ERa a ast esa Control Panel 2 Management of Recorded Data Manage the measured data and store Maximum 7 530 000 data is available to store Data is stored and managed as below e Data of Unit Name Reference Battery D B e Addition Edit Delete of Unit e Data Display recorded on Unit Impedance Voltages Temperature Comparator result e Delete of record on Unit Impedance DB Unit List Monitoring List Download ld name Model Type Voltage 0 AutoRec Downloaded Unit 1 RP 100 1 Lead cid 12 00 v Download 2 WENSUPS2 Roket RP200 12 LeadAcid 12 00 v individual delete vacant e Measurement Data Saved Tia chart in Excel file Unit Info kol Save to file Lx Delete Se Unit Cell Slot Result ImpedanceS YoltS CurrentS Temps c 5 14 2 c 5 28 2 C 6 11 2 c 6 2572 ec 7y c 7 23 2 c 8 6 20 c 8 2072 c 9 3 20 9 17 2 chio c 10 157 cf12 _ gt gt gt gt gt gt gt gt gt gt ea E3 e me RP BP BP RP RB m m m m m Ble e e e e e ele m m ele 14 Pass Remote Control Recoded Data Management 3 Data Base To judge battery deterioration and Battery aging with the measured data can input and modify Battery Manufacturer Ba
9. oe o ome om ee ow oo o o olele Taso c or om woo ore oe om o oe oes om om 39 1 Unit Bank Total Battery Bank is consist of many battery which is connect to 1 UPS Batteries consisting Unit should be same Battery Model Each Unit takes a Reference Data which is selected from Impedance D B When the measuring Unit Reference D B is not registered the Unit measurement is recorded at Open Unit No 000 Open Unit may have Limited Analyzer function including Trend Graph Report Output through PC etc Meter mode Voltage Current Temp measured at V A key function can be recorded at Open Unit only while other Registered Units No 001 250 can not record meter mode because the 001 250 Unit Reference D B are already registered Addition Correction and Delete of Unit can be done through PC Software 2 Cell Battery Each Battery consist of Unit iscalled Cell Measure Each Cell maximum 100 times in order and record on each slot Record for references of Battery Deterioration Analysis Measure Cells while A REC is on Cell number is increased by one by one and saved in order 5 3 Record Display Press Encoder Switch to call the Unit Index List 40 Use up down left right direction keys on the Analyzer to select the Record Address List on the Display is RECORD SPACE of selected unit Wide is Slot number 001 100 of each c
10. of judgment User can recognize the Result from different Beeper sound Judge Result Beeper Sound PASS After judgment sounds 1 time for short time 100ms WARNING After Judgment sounds 2 times shortly each 150ms After judgment sounds 1 time for long 400ms 4 5 Release LIMIT function F1 To release LIMIT function in LIMIT set up mode select F1 Limit to stop the Limit mode 38 5 Record Se 5 1 Record function Save the measured data to Internal Memory or recall the saved data Press Record RECORD key Saved Data includes Date Hour Resistance Value Voltage Value Temperature Comparator Limit value Judgment Result Saved Data can be recalled and display form in Trend Graph which is very useful for Deterioration Trend Analysis saved Data can transmit to Computer for Storage in Computer memory 5 2 Record Diagram Memory Format is consists of 251 unit bank There are max 251 Unit including 1 Open Unit No 000 Reference D B not registered and Registered Unit No 001 250 Reference D B registered unit has max 300 cells 1 cell battery has 100 slot measurement times Therefore 1Unit bank Length 300 cells x Width 100 Slot per cell 1 unit contains 30 000 data Analyzer inside Memory can save total 251 Units which total 7 530 000 measurement data Unit Cell Address Font coor oot ooe oos ome om fet Pe os Pome om e om ec Cmn ceo oot
11. If press F2 Data Table recoded data is displayed in Table format If press F3 Trace Trend Curve of Battery Deterioration is displayed 50 13711711 05 35 12 PM _ 0E 001 Unit 1 AA P E PIPTPTPIWIWI WTW cen oos P w w wjw wjwj w cenoo W W Ww wT FT FTF ceos P P P P W wl ew cenoo P P P W P wl w e cell oo7 W W W wl wl wl wl wa cen oog W Ww wi wi wi wpa Lead acid 100 04H CIE 06 00ma 09 00me 12 00ma EEN Analysis Selection Cell lf want to see measurement records done on many batteries at specific measurement time select Slot 13 11 11 05 35 21 PM _ 0 001 Unit 1 665 066 067 068 068 om0 on 072 075 ceno P P P P P P P EE Lead acid 100 0AH Cel ty 06 00me 09 00me 12 00ma SUS 019 60 14 01 18 10 12 56 PM Analysis selection Slot 6 2 Data Table The function shows Recorded Measured Data in Data Table O When select Cell Data is displayed in the reversed order of Slot number Can analyze measurement vale change on specific battery cell by Measurement time base 51 O When select Slot One measurement time Slot Impedance of many batteries are measured lf Batteries of unit installed at same time date Impedance of the batteries increase similar If any Specific Cell shows higher impedance data than average data the specific cell deteriorates in quickly than the others Useful function to quick detect and manage such risky
12. Range key e When change from Manual Ranging to Auto ranging press the Key longer than 2 seconds Note e Impedance Auto Manual Ranging e Voltage Auto Manual ranging Initial Set at Auto ranging e Currents 400mA Fix 40A 400A Manual e Temperature Fix Range HOLD Auto Hold Auto Record rore e Press Key for a short time to enter HOLD To release HOLD press Key for a short time e o enter Auto Hold press key for longer than 2 seconds e To release from AutoHold press key for longer than 2 seconds F1 F4 F1 F2 F3 F4 e Subsidiary Function key Use when Impedance Voltage Analyzer Logger User 76 Record Replay mode Adapter e Main Power supply of the Analyzer is NiMH 7 2V battery Use 2 x 3 6 V battery Packs on the Analyzer When Battery Power is not available AC Adapter 12V 1A is also used as main power supply e When insert AC Adapter to the Analyzer Operation is done by Adapter power supply while maintain power is supplied to Battery to continue Charging e When the Analyzer is operated by AC Adapter Auto Power OFF Default function is released 11 PC Interface Program 11 1 Description By connecting USB cable The Analyzer can transmit the Measured Data in internal memory of Analyzer or Data in present measurement to Computer at real time Through Compute Available Data Management Data Analysis Program Update input Referenced Data to Data Base in Analyze
13. e Impedance Internal Resistance measurement Auto Manual Range Resolution Current Accuracy 4mQ 1uQ 100mA 0 8 rdg 10dgts 40mQ 10uQ 100mA 400m 100uQ 10mA 0 5 rdg 10dgts 40 1ImQ 10mA 4mQ Range is Manual Ranging only Other Ranges are AUTO Manual Ranging e Measurement Current Accuracy 10 e Measurement Current Frequency 1ktz 30Hz When measurement Impedance Voltage of the measuring Battery should be under 100V DC Between 100V 150V Impedance can be measured with Warning Sound If Battery is over 150V the protection circuit is off and Impedance measurement function shut off 91 e DC Voltage Auto Manual Range Max Display Resolution Accuracy 4V 4 1 mV 40V 40 10mV 0 5 rdg 5dgts 300V 300 100mV e Temperature Range Resolution Accuracy 10C 100 C 14 F 212 F 0 1 C 0 1 F I C 4ACSE e DC Current Direct Measurement 1 range Optional Range Sensitivity Resolution Accuracy 400mA 0 1 400mA 0 1mA 0 5 rdg 5dgts CT Through Current Adapter Range Sensitivity Resolution Accuracy 40A 0 01A 40A 0 01A 1 rdg 5dgts 400A 0 1A 400A 0 1A Total Measurement external Accuracy Current Adapter A unit is displayed on Screen 1mV equals to 1A SOC State of Charge Range 0 100 inmV 10mV equals to 10A Measurement Voltage Max 300V Cell Volta
14. 001 0 903 4m2 0 000 22 ae Resistance measurement Insert Temp Probe Wire into the small groove of Bettery Test Probe to hold the Temp Wire for convenient use 26 gt Y amp i Ca N When Resistance Measurement Voltage is automatically measured If Temp Wire inserted into the holding hole on Battery Test Lead and contact Battery Terminal Resistance Voltage and Temperature within 3 seconds can be measured and saved to internal memory simultaneously when AutoHold Auto Record mode Auto Hold Auto Record 2 Voltage ri e If press A key Voltage Current and Temperature are measured simultaneously Range e To enter Voltage Manual Ranging press Range Key longer than 2 seconds then AUTO symbol on LCD screen is erased with click sound and set to Manual Ranging Range e f need to change Range in Manual Ranging press Range Key bca and change Range with click sound Each time key press changes Range respectively moves decimal point each time e When change from Manual Ranging to AUTO Ranging press Range aka Key longer than 2 seconds then AUTO symbol on LCD Screen is displayed with click sound and set to AUTO Ranging 27 13 11 11 12 36 24 PM S REC No Auto Hec 002 0035 1 989 4 3 2 l 000 D i 22 5 KC TAA Voltage measurement Voltage Currents and Temp can be measured simultaneously Auto Hold and Auto
15. 2 Num of Cell 1 Num of Cell 4 D 50 7 100 0 29 50 7 100 01 Y 20 4 05 03 20 4 Piz esei Exits Cez seii Exit Select Voltage of the battery SOC display Note To measure SOC Battery should be separated from Charger or Loading Circuit After separated suggest to wait minimum 30 minutes for accurate measurement 7 2 SOC Recall At AUTO HOLD mode SOC measurement data is automatically recorder in order of measurement Record function can recall the recorded SOC data Operation Procedure D Press Y key to enter Voltage measurement mode 2 Press Record key 3 In Record move Cursor to SOC Measurement with 7 key and press F1 Select key to select 4 Recorded SOC data 001 100 list is displayed Press F1 Erase or F2 Clear key when need to erase 59 When delete Record Confirmation message pop up If yes press F1 Yes Fl key to erase completely 02 18 14 11 43 45 AM ot 10 06 01 AM TENT Please select the unit 50C Measurement Charge Discharge Capacity Measurement O02 O00 000 Auta Rec 003 0100 05 29 c O04 0100 05 05 c 005 0095 05 2 c 006 00894 05 034 c OOF O08 O09 010 O11 Ole SOC Record SOC Record Erase 8 Capacity 8 1 Preparation of Capacity measurement At Voltage measurement mode Capacity measurement is conducted measure andrecord Voltage Currents while Charging Discharging Based on
16. Month Year e If time is not correct select and Enter to adjust time e Set Day Month Year Hour Minute and press _ F4 0K key to complete Time setting e While setting Time Timer is stop Time may not accurate if takes long setting time 2 5 Back Light Display a e Press ca key Back Light ON with click sound and When backlight OFF press eS key 19 3 Measurement Resistance Voltage Current Temp For Safe and Accurate measurement read Manual carefully Make sure to pay attention on following e Do not measure over DC 100 V Capacity Battery at Impedance measurement range Do not over DC 300V Input when measure Voltage at capac Y measurement range This is to protect from Electric Shock e Do not measure AC Voltage Caution e Do not Input exceeding Maximum Voltage Currents of each measuring range Exceeding Input may cause damage to the Analyzer e When measure Low Voltage Battery after measure High Voltage Battery residue in Analyzer may damage Low Voltage Battery Be sure to measure safely after discharge on DC Condenser inside of Analyzer by shorting the Test Probe Note e Internal Resistance of Battery being measured can be different from Current Flow status and Discharge status To Support accuracy and reliability of judgment be sure to measure at following condition e Lead Storage battery has big resistance on electrodes Resistance can be different between the
17. Recorded Voltage Current can measure Charging Discharging capacity and calculate Efficiency Charge Capacity versus Nominal Capacity 60 Measurement Procedure 1 To measure Charge Capacity drain out battery completely 2 To measure Voltage clip the Test Probe Clip type to the Battery Terminal 3 Install DC Current Adapter to terminal of Battery While Charging Current measurement value shall display data Charger Load Operation Procedure 1 Press Capacity key to enter Voltage measurement mode 2 Press F3 Capacity key Record setting Battery Specification is shown on display 3 Press F1 Prey or F2 Next key to move to desired setting item and press F3 Edit 4 Set a Num F2 Digit F3 Range with direction key hd After set press F4 Back key to exit This Setting procedure to be repeated F1 Num F2 4 Digit land F3 Range respectively 61 14 02 71 STOP Os 0 04 42 59 PM TEH 14 02 71 STOP Os 0 04 43 14 PM cn Charge Discharge Capacity Measurement Charge Discharge Capacity Measurement Discharge Discharge a 3 hr 1 00 Rated 30hr Efficiency Record Length Total Voltage Efficiency Record Length Total Voltage 12 00 10 50y 100 Oah 12 00 10 50y 100 Qah Cell Voltage EndPaint Total Capacity Cell Voltage EndPaint Total Capacity cell cell Of iiy cell cell Of iiy serial Parallel Meas Voltage se
18. TFT FTF cenoo P P P P wala cenos P P P Ww P w ww cell oor W Ww ww ww ww cen ooa W W wi ww ww Roket APIO0 1 Lead acid 100 0AH 12 00 10 00 06 00me 09 00m1 00m 03 41m2 12 01 019 60 14 01 18 10 12 56 PM _ Copy Paste Erase Backs Record Data Copy Analyzer 6 Analyzer 13 11 11 02 46 35 PM Record was pasted O66 O69 S 066 067 oro O71 fceloor P P P P P P P Py ceio P P P P ww ele cenoo P Ww Ww wl ww ww cel o4 W W w Lew FPF FTF cel os P P P P w e ew cel oo P P P W P w e we cell oo W Ww wow lw ww cen ooa W W ww www Roket APIOU 1 Lead acid 100 0AH 12 00 10 003 06 00me 09 00me 12 00m 03 41m2 12 01 019 60 14 01 18 10 12 56 PH Copy Paste Erase Backs Data Paste Analyzer function is very specialized and independent function Measured Data and Saved Values enable to judge the Battery Health in management precisely and enable to analyze Deterioration Trend and decide Time of replacement 6 1 Recall Operation Procedure Analyzer Press Analyzer key for a short time to enter Analyzer function When UNIT LIST is displayed on display select Desired Unit to analyze by Up Down Y J keys and press Select key Press J Select key to select Data Type Cell or Slot lf want to see Deterioration Analysis on specific individual battery select Cell F2
19. above 13 4 When Unit is not working D D 4 Check Battery Contact and Polarity Check Case whether any damage Check Fuse and Test Probe other Test Lead AC Adapter connecting Analyzer Check Operator Manual whether Unit is working properly 95 13 5 Test Probe Pin Replacement When Tip of the Test Probe is broke damaged or abrasion Tip Replacement is available Purchase Tip only to replace with New Tip O Power Off and separate Test Probe 2 Twist the Head Area where Tip nt Se 3 Pullin Tip and separate Tip 4 Assembly Tip and Test Probe in accordance with reverse steps as above Check whether Measurement with New Tip is no problem and accurate To prevent any damage from contact make sure the cable is tightly connected And no move when pull in or rotate the cable 13 6 Cleaning Use soft fabrics to clean lightly dust with wet with water or detergent Never use Benzene alcohol acetone ether etc which may change color 13 7 Scrap Warning When scrap unit separate Battery which disposal should be in accordance of rule To avoid electric shock Power off and separate battery after Test Probe disconnected O Power Off and Separate Test Probe 2 Using Screw Driver separate Screw on Battery Cover 3 Separate Battery Pack 96
20. battery O Battery Deterioration Order Sort Table Sort by order of Impedance data Voltage order or Measurement Slot time which is very useful to check and manage 1 Cell Accumulated measurement data of individual cell can be sorted by order from highend Impedance slot to lower impedance slot from lower voltage slot to higher voltage slot or from latest measurement slot to older time slot Operation Procedure Analyzer D Press key to enter the Analyze 2 When Unit List is on window select Unit 3 press A v key to select Unit to analyze and press Fl select key press __F2___ call key to decide Data to call select Cell press _ F2_ Data Table press F1 press L F J lt Then apop up window showing slot number Ohm V is on then select 52 03 01 33PM S 001 Cell 13711711 Record No Unit info Unit 1 Roket AP100 1 Lead acid 100 04H 12 004 10 00 9 O06 00m 09 00rme2 12 Uma There are 72 records EF o cars y v Unit Time 0 40 14 01 04 19 60 13 12 21 19 60 13 12 07 06d P O08 96mg 19 50 13 11 25 Ub P 08 6 me 19 57 13 11 09 Taunt info gt Backs Data Table display 071W 09 25m2 070W 09 43mg 069W 09 24m 03 01 38 PM S 001 Cell 002 13 11 11 Record No Unit records cus D SOU 20 40 14701704 19 60 13 12 71 19 60 13 12 07 19 50 13 11723 19 50 13 11709 19 77 15 10 26 20 40 15 10 12 064 P OF 89mg 19 9t 13 09 28 06
21. by Battery Type and Battery Manufacturer which is consist of Battery type Battery Manufacturer Impedance Battery Voltage Reference Data saved in Data Base can use to Limit Set Up and Trace function in Analyzer as reference data which help judgment of battery deterioration 66 Impedance DB Unit List Monitoring Reference Basic Information Model RP 100 1 Maker Roket Type Lead cid Capacity 100 Limit Voltage Y Impedance Lower Upper g Upper2 12 Upperl Upper2 Impedance Impedance RP 100 1 Roket Lead cid 100 04h 12 00 10 00 06 00m 09 00m 12 00m2 RCMF 90 Solite LeadAcid 090 0Ah 10 00 04 00ma 09 00m 12 00ma BxX90L Atlas LeadAcid 080 0Ah 10 004 07 00ma 10 50m2 14 00m2 GP450LA GP NiMH 004 5Ah jos 114 0ma 228 0ma 171 0mQ AP100 1 Roket LeadAcid 100 04n 10 004 06 00ma 09 00me 12 00ma BB Model Maker Type Capacity Voltage Tae Impedance Remote Control Data Base Initial Display D B e Press DB User 2 Key for a shortly one time to enter DB mode e To observe DB Data use Up Down y key or Encoder Switch DB address and Data displayed simultaneously e Press i Call to set up DB Data as reference data and Limit is automatically set up e Release of DB function can be done by pressing other function key e Add or Delete of DB Data can be done through Computer only 9 1 Saving Data Base Information in DB e DB No e Battery Vol
22. may cause Inaccurate Measurement e Ifthe Battery Terminal Terminal distance is longer than the Holes in the O ADJ Kit Use the 1 Left Hole and last Right hole in the Adjust Kit 22 2 Clip Type Test Probe O ADJ e As shown above Use Adjust Kit Insert pin of Test Probe into the Adjust Kit to conduct O Adjustment o How to conduct 0 Adjustment O Insert Test Probe Pin to O Adjust Kit D Press f O Adj key for longer than 2 seconds Test Probe to be connected to O ADJ f Pin does not contact O Adjust Kit within 10 seconds after _ F2 0 Adj key is pressed O Adj can not proceed When 0 Adj value is out of range Analyzer display Error Message and Adjust procedure stop 12 45 27PM E 13 11 11 02 34 49PM S Greater than expected value REC RIP eee completed successfully Please contact with exactly 0 ADJ board 0 003 00 00 4m2 40 m2 0 000 22 De 0 000 23 9 O ADJ processing display O ADJ complete display 23 3 0 Adjustment is conducted by Range in order Source Sense o o e Contact of Test Probe should remained until 0 ADJ is completed 4 If Adjustment is completed A confirmation message is displayed 0 Adjustment Error Display While 0 adjustment Error will occur if Adjustment value is not achieved in normal condition or achieve over value above certain level e Adjustme
23. oo P Ww W W W w w jw ceio Ww wi w ir LF FF celloos P P PP w w w ceio P P P wp www cell oor W Ww W W W w w lw cen ooa W W ww wi w hw Roket RP100 1 Lead acid 100 0AH 12 004 10 004 06 00me 09 00m 12 00m 12 00 10 004 06 00m amp 09 00m 12 00m 08 41m 12 01 019 67 14 01 16 10 12 56 PH Erase Data 5 9 How to input Reference Initial Data Each Battery Cell unit Reference Data can be little bit different each other under Battery Management System Need to achieve the Battery Cell unit Reference data initial data and input it to Data Base D B in the Analyzer in advance The Measurement Data measurement periodically after use the Battery will be recorded and accumulated in the Memory of the Analyzer to create Battery Trend Curve compare with the reference initial data and provide information of Battery Deterioration judgment Battery Health After Record Replay is selected use left right up down direction keys or Encoder to select unit then recorded DB data is displayed at bottom of display f WENS900 aE File Tool Help Data View lt Impedance DB Unit List Monitoring Reference Basic Information Model RP 100 1 Maker Roket Type LeadAcid v Capacity 100 Ah Limit Voltage 12 V Impedance ma Lower 10 Upperl g ma Upper2 12 mn eh Add Edit 3 Delete Save Report DB No Maker Model Type Capacity Voltag
24. 3 P 08 02mg 20 27 15 09 14 Dunit into eo Backs Data Table Unit Information Hide 071 W O09 25m2 O70 W O9 43me2 069W 09 24m 066 P 08 96mg Ub P 08 me 066 P 08 18mg 065 P 08 05me2 2 Slot Accumulated measurement data of The multiple cells in the unit The cells can be sorted by order from same slot measurement time highend Impedance cell Operation Procedure Analyzer 1 Press to lower impedance cell higher voltage cell or from latest measurement cell 03 01 33PM S 001 Cell 13 11 11 Record No Unit info Unit 1 Roket AF100 1 Lead acid 100 04H 12 00 10 00 06 00me 09 00m 12 Orne There are 72 records EF o cars Y v Unit Time 0 40 14 01 04 19 60 13 12 21 19 60 13 12 07 065 P 08 96mg 19 57 13 11 23 Ub P 08 Gmg 19 57 13 11 09 EUnit info f E a Eak Data Table display option 071W 09 25m2 070W 09 43mg 069W 09 24m 03 26 58 PM 001 Cell 002 13711711 Record No Unit info Unit 1 Roket AF100 1 Lead acid 100 04H 12 004 610 009 06 00m 09 00rme 12 Uma There are 72 records EF o ons Y v Of2 W 09 55mg 00 12 194 071 W 09 25m 00 12 12V COW 09 45 Sot 069 W 09 24 066 P 08 9671 Impedance Ub P 08 87 Volt Unit Time 0 40 14 01 04 19 60 15 12 21 19 67 15 12 07 19 50 13 11 25 19 50 13 11 09 funn into lt gt Backs Data Table Display Order Selection are measured from lower voltage ce
25. Battery Analyzer WENS 900C User Manual Table of Contents Notes for Safe Operations ccccccccecccecsseeceeseeeeeseeeeeesaeeesesseeees 5 1 Introduction 1 1 Battery Health Deterioration Judgment cccceeseee eee eee eee 8 Te DESCCIOUION siere esr enn E E E O EE AE EE TES 8 to CCA FEIU ES naen E EA E 10 1 4 Description of each part and functions cece eeee eee cece eens 12 1 5 DIMENSIONS ANG WCIONE ssccescnsinscerdvawnanscuseduadaveeuietaadesqaapuaeerenss 15 2 Initial Setting before use 2 1 Battery Install and Replacement cccccccccccce cece ee eeeeeeeeeees 15 22 Moern TCS T ODC eee EEES 16 2 3 Power ON OFF ooo cececccccccceccccccceecuceceececesuceceueeeeeneeeees 18 2 4 Timer FUNCTION ccc cece cece eee eee eens teense eeeaaeeeeesaaeeeeaaeees 19 2 5 Back Light Display 2S o oo ccc cccccccccsesececessevevecseevececvevevsevececeeveveveve 19 3 Measurement Resistance Voltage Current Temp 3 1 Check Point before MeaSurement ccccccccccceceecececceeceeeeeeeneenees 2 1 3 2 0 Adjustment Method and Procedure cccce eee e cece eeeeeeeeaeeeees 21 3 3 Measurement 0c ccc cece cece ccc cceccecccuccucceuceuceuceucteueeueeaceeuteueeaegs 25 3 4 Auto Hold Auto Record ee ooo ec cecccccceccccsscecesseccesecceeseccesecessueeerseeens 30 3 5 Data Hold S5 ooeccccccccccccuccccuccuuccccueceucceuueceuucceuucceuncetnseeees 31 3 6 Judgment of Battery D
26. Limit setting mode set up Limit value at i Recall or Edite ang press Fl FiLimit to activate Press i Back key or Q z key to complete Limit setting 4 After setting Function is converted to measurement mode upper right of Screen shows Limit value already set After measurement is completed to release the function of LIMIT press a Limit and press in Back Then Function is released and of LIMIT data at upper right of LCD screen is simultaneously disappeared 2 Direct Input of LIMIT value At Limit setting mode press Edit Key 2 Press Direction Keys Left Up Down Right and Encode Switch to set Limit value 3 After Value is set press i fiLimit to activate 4 After Setting and Selection is done press Back Key to convert to Measurement stand by status At Measurement Stand by status LIMIT values are displayed at Upper Right of LCD screen 34 13 11 11 02 41 37 PM S vee 12 00n weri 09 00 w 10 00 Olimit_ Recall Edite Backs LIMIT display 3 Setting data calling from D B Recall Recall the DB in the Analyzer and use it as Limit Value set up If select the Value saved in D B it automatically set up Desired D B can be selected v by UP Down key or Encoder S W 1 At Limit set up mode press 2 Recall Key to move to D B Vv Select desired D B by using Up Down key or Encoder Switch F1 After D B
27. adAcid NiMH LeadAcid 090 0 Ah 080 0 Ah 004 6 Ah 200 0 Ah RCMF 90 BxS0L GP450LA RP200 12 PC Interface 1 3 Special Features O Measurement Cells while loaded at UPS system The Analyzer applies high technology on AC Resistance measurement while UPS system is loaded O Accurate Measurement AC four terminal method to measure the internal resistance by eliminating lead resistance and contact resistance to get the accurate results O Internal Resistance Voltage Temperature measurements simultaneously For measure Temperature require USB type temperature probe For measure Current require external Adapter O Comparator It has 99 sets of composite comparator function which can be set at resistance and voltage value Limit to get the reliable detection of battery deterioration LCD displays PASS WARNING FAIL results and beeper for Warning and Fail results O SD High Capacity Memory All measurement data up to 7 530 000 data including Resistance Voltage Temperature Currents Comparator result can be saved at SD memory inside of Analyzer This capacity allows to stored data as Unit Bank Max 251 including 1 Auto Unit No 000 Reference D B not registered and Open Unit No 001 250 Reference D B registered Cell Max 300 cells per unit Slot 100 times measurement per Cell O Auto Saving lf User set AUTO HOLD measurement data is automatically saved at internal memory Maxim
28. ance Voltage measurement Clio Type Battery Test Probe for Impedance Voltage measurement e Besides measurements for Resistance Voltages following Test Probe are used for Currents Direct Indirect input hole is front bottom area and temperature Input Socket Yellow K Type Socket at right side of Analyzer 17 Multimeter TestLead for direct measurement 400mA DC Optional Function Does not supply as Standard Accessory items DC Hi Current Adapter CT for direct measurement 40A 400A DC range Optional Item Does not supply as Standard Accessory Item Temperature Probe 23 Power ON OFF Use POWER key on the Analyzer to power ON or OFF Press longer than 2 seconds to power ON or OFF ON e Press Power Key longer than 2 seconds Then Power is ON with beeper sound e After Power On Initial Display on Screen shows manufacturer and Firm Ware 18 Information momentarily and change to Measurement function e Initial measurement function is always set Impedance Internal Resistance measurement OFF e Press Power Key longer than 2 seconds Then Power is OFF with beeper sound 2 4 Timer function Once Power ON timers works Real Time Clock Upper Left area of LCD Screen display Day Month Year Hour Minute Second D B e Press D B User key for longer than 2 seconds to enter User mode Select Date Format Year Month day or Day
29. aph gt Zoom 4 lt Cursor gt Exite Operation Procedure DPress 2 Zoom key and set desired magnify ratio with 4 hd key Press F3_ lt Cursor gt and use lt gt J key to move Cursor to the desired point Data of the desired point is displayed at Top of display Press WS Exits key to return to previous display 8 5 Removal of Measurement Record Operation Procedure Press AY key to enter Voltage measurement mode Press Record key 3 Move Cursor to Capacity Measurement with 4 v key and press F1 Select key to select 65 4 Move Cursor tothe data in the List 001 100 with a v Key Press F1 Erase Press F1 Erase or F2 Clear key when need to erase O Confirmation message is pop up If yes press F1 Yes FI key to erase 8 To erase all data press F2 Clear key Confirmation message is pop up If yes press F1 key to clear all data completely 02 18 14 10 02 46 AM HE 14 02 24 10 21 23 AM im Charge Discharge Capacity Measurement Charge Discharge Capacity Measurement ddn ANE Maie 001 02721 01 55 amp S620s 12 00 100 04h 20hr isip ggi aint inn oo 00 Do you really want to DELETE this record 003 OU O04 O05 O06 Record Erase Confirmation Record Erase 9 Data Base D B Data Base is the Reference Data Initial Data of Battery in management which evaluating and analyzing Battery Performance Reference data in Data Base is saved
30. area of electrode toward Case and the area of End of Electrode Contact area between Electrode and Test Probe should be consistent e Use USB type temperature probe to measure Temperature e Foreign materials or rust on electrodes may not measure or may cause measurement error Need to clean electrodes before measurement 20 3 1 Check Point before Measurement e Check weather Test Probe is normal status D Test Probe is recommended to 0 adjustment for accurate measurement Need to O adjustment with supplied Adjustment Board together with Analyzer and Test Probe 2 Display should be 0000 If is displayed Test Probe wire maybe broken or no contact e Check remaining battery capacity When use internal battery to operate present battery status of the internal battery inside of Analyzer is displayed at Upper Right corner of LCD screen When Low Battery is displayed charge the battery through ADC Adapter Internal Charger supplied with Analyzer or replace with new battery pack e Check the Battery Status to be measured e Any Foreign materials or rust on electrodes of the battery may not measure or may cause measurement error Need to clean electrodes before measurement 3 2 0 ADJ O Adjustment Method and Procedure Resistance measurement In order to get accurate measurement When the Test Probe is replaced with new one or interval of Battery Terminal is not constant strongly recomme
31. cell oos P P P P ww ww mo ceros P P P w P www ceo w w w w ww ww TTET aae cenos wl w w w w w w F 40 me Roket API00 1 Lead acid 100 04H AT 12 00 10 00 06 00me 09 00me 12 00m y y 03 41m2 12 01 019 60 14 01 18 10 12 56 PM m Start o Replay ao O O oo Replay Select Replay Screen 5 8 Erase of Recorded Data Operation Procedure D Press key to enter initial screen of Record Select Manages key 3 Select the Data to erase from Recorded Data Address by Left Right Up Down direction key 4 After Address is selected press S Erase key to erase of the data If press a Erase key To erase single data press the key for a short time To erase whole Unit record press the key for longer than 2 seconds Them A Pop Up widow will open and after Confirmation whole Unit record can be erased 6 Press 4 Back to exit fromthe Erase function 46 13 11 11 4 001 Unit 1 P oes oe 067 oss og ovo ori 072 073 cero P P P P P P P EE cen oz P P P P w wie ce cos P wl wl wl ww le lw cen ooa w wl wl wl rF Te eT fcenoos P P P P wl wile cenos P P P Ww P w ww cell oor W Ww ww ww ww cen ooa W W wi ww ww Roket APIOU 1 Lead acid 100 0AH 02 45 09 PM S 13 11 11 02 45 12 PMH E 4 001 Unit 1 065 066 o67 ogs oes oro ori ore 073 cello P P P P P P P S cen ooz P P P P w w wjw cei
32. cx Capacity Cell 006 Limit Cell 007 ai 5 Voltage v Y Impedance Roket RP100 1 Lead acid 100 04H Lower 10 Upper g 12 00 10 00 06 00mea 09 00me 12 00m2 Upper2 12 Start Replay Manage Exit Help tens asina anaa aitaa RECO Add Edit 3 Delete l Save Report Capacity Voltage LeadAcid Solite RCMF 90 LeadAcid 090 0 Ah Atlas BX90L LeadAcid 080 0 Ah GP GP450L4 NiMH 004 6 Ah Roket RAP200 12 Lead cid 200 0 Ah Initial Screen Interface Program Structure e Left half block of window is for Remote Control Control panel LCD screen of present Analyzer is displayed simultaneously at real time base Lower block is buttons same as Analyzer e Right half block of window is D B Measurement Record menus for PC Log of Analyzer Data Panel e When either Control Panel or Data Panel does not need to display user can Remove or Recall it with button on Display 1 Remote Control e PC Interface can control Function of Analyzer same as Analyzer can control function of Computer program e Screen Capture of Present display is available if click E at upper Left of Computer Screen 82 e Check Interface Status of Data it at Middle Left area of Computer indicates LCD screen of present Analyzer is displayed at Present PC Screen simultaneously at real time base fe WENS900 File Tool Help Remote Control lt gt 13 11 11 06 07 28 PM_0
33. d of the measurement data HOLD AHOLD AREC e Press HOLD AHOLD AREC key longer than 2 seconds to set Auto Hold e f Auto Hold is set af HOLDS is displayed at top head middle line of LCD screen e When Measurement data shows Auto Hold does not activate e Auto Hold and Auto Record always work together If Auto Hold works measured data automatically recorded at Auto Record memory room e When new measurement proceed while in Auto Hold Auto Hold function is restarted 12 33 45 PM S REC No Unit 001 001 073 Upper 127 00me AYG 000 100 Upperl 09 00me A HOLD HOLD A REC HEC Lower 10 00 06 09 40 m amp 45 2 45 19 6 L Limit O Adj Avg Clear Dimo Auto Hold 30 2 Stop Auto Hold function HOLD AHOLD AREC To stop Auto Hold function press HOLD AHOLD AREC key for longer than 2 seconds 3 AVG Clear e In Auto Hold function AVG Average is automatically activated e AVG measurement function calculates average value from multiple repeated measurements max 100 measurements of the object battery in measurement deviation e AVG measurement is available only on Main Measurement e In Impedance Internal Resistance mode Main measurement main display Q can only be AVR measurement Sub measurement sub display Voltage or Temperature can not be AVR measurement e In Voltage mode Voltage can only be AVR measurement Other sub dis
34. ded data from memory and replay the data Operation Procedure Reco D Press Record gt Key for longer than 2 seconds to enter Initial Display of Record Replay 2 Select the Replay Data from Recorded Data Address by Left Right Up Down a a a direction key or Encoder Key After select press Fo F2 Replay key to show recorded data on display 3 When in Replay Record Data with REC No is displayed on LCD screen To continue to Replay of other Recorded Data press F4 Back while in replaying the data Then Initial Display appears and may proceed as above step 2 When convert to measurement mode press any measurement key on Analyzer NOTE If select Record Address Record Data and Recorded Data are displayed at bottom of display Limit judgment result also displayed together If Reference Initial data of the Unit is set If there is no Recorded Data displayed in Blank Replay LCD screen Recorded Date will replay in LCD Screen STILL status Upper Center of Screen shows Replay REC No of Replay Data shows at Upper Left of Screen 45 13 11 11 02 42 21PM 6 0 13 11 11 Replay 02 44 44PM 4 001 Unit 1 REC No Unit 001 001 072 Upper 12 00me oes 066 067 osa 069 ovo ori ove ors E f Unit 1 Upper 09 00me cello P P P P P P P Sm GSE Lower 10 00 cell ooz P P P P w www cell oo P Ww ww ww ww ceio WW ww FF FOF
35. dicates specific Cell the Measurement Data of the Cell is available to Display 87 e Comparator Measurement Result Pass Warning Fail display in different Color l Chart 3D Cell Slot 3D Unit Unit 1 Cell 1 Impedance 20 Temperature 020 2 C Time 12 21 2013 10 13 06 PM 018 POS W23 pp Chart 3D Cell Slot Cell Chart Unit Unit 1 lt Cell 7 14 4000m Impedance Time 3 30 2013 10 13 04 PM Cell Chart 88 Measurement Time Chart 11 7 How to finish Software Click X button b at Upper Right of Screen Then PC Program screen will be disappeared and Connection with Analyzer is finished 12 Specifications 12 1 General Specifications 1 Special Features and Functions e Battery Internal Resistance Impedance measurement e Battery Terminal Voltage DC Voltage measurement e Discharging Current DC Current measurement e Temperature measurement e 4 Terminal measurement Impedance Voltage simultaneous measurement and independent measurement e One measurement enables to judge Battery Deterioration and Replacement Time e Battery Remaining Time 89 Battery Capacity calculation SD card storage capacity enables to manage up max 7 530 000 data management Simultaneous Measurement and Battery Status analysis Data and Graphic display Battery Trend Analysis Impedance Voltage Logger Histog
36. e Impedance oe PO aoet PHC LeadAcid 100 0 Ah 12 00 v 06 000 2 Solite RCMF 90 LeadAcid 090 0 Ah 12 00 V 04 00m0 3 Atlas Bx30L LeadAcid 080 0 Ah 12 00 V 07 00m0 4 GP GP450L4 NiMH 004 6 Ah 07 20 V 114 0m0 5 Roket RP200 12 LeadAcid 200 0 Ah 12 00 V 3 000m0 O 15 5 Q g O z Vv g Input Reference Input Display 47 1 How to input from PC program Operation Procedure Activate Analyzer after connecting PC Interface Software program 2 Activate Impedance DB on PC program 3 Input reference data of New battery 4 Press ADD key to store 2 Unit information Input procedure Input Location of Unit and Basic Information of Battery which support more efficient battery management Use Impedance DB previously input as basic data information i lg WENS900 k aj File Tool Help Data View lt Impedance DB Unit List Monitoring Download Id name Maker Model Type Voltage Impedance Capacity C townioa 0 Download 1 WENS UPS 1 Roket RP 100 1 Lead cid 12 00 v 06 00m2 100 0 Download 2 WENS UPS 2 Roket RP200 12 Lead cid 12 00 v 3 000m2 200 0 4 m s Add Z Edit x Delete t Clear Report tee Chart Name WENS UPS 4 Reference AP100 1 Enter Cancel Unit Info k Save to file x Delete Se Uniti Cell Slot Result ImpedanceS Yoks Currents Temps Remote Control Unit Information Input Input through PC Software Click
37. ell Long is Cell number 001 300 Data Recorded space indicates Judgment Result P Pass W Warning F Fail When select Unit Reference Data of Unit shows at bottom Move Cursor to select the Recorded Address then Recorded Data displayed at bottom 13 11 11 02 42 21 PM 4 001 Unit 1 o65 066 oe7 osa oea oroj ori ore 073 cello P P P P P P P Si cen ooz P P P P Ww wl aa cell oo3 P Ww ww ww ww ceio WW ww FF FOF cell oos P P P P ww ww cell oo P P P w Pw ww cen oor W w W W w www cenoo W w www wwe Roket RP 100 1 Lead acid 100 0AH 12 00 10 00 06 00me 09 00m1 O0rm 03 41m2 12 01 019 60 14 01 18 10 12 56 PM _ start Replay 5 4 Unit Set Up Unit is the Group of batteries to be measured However Open Unit 000 does not have registered D B which limits Analysis function To use Analysis function need to set up unit and D B of the battery Unit Addition on Unit Press Record S key to enter RECORD display screen 2 Press Encoder key Big Round key at Center of Unit to display UNIT LIST v Use Up Down key to move to Vacant Unit number Press 2 New Unit key to convert to New Unit Page Display Screen lt gt Use keys to select Reference data from D B And press 41 F3 Modification of Model Number Manufacturer name need to be done through PC Software OK key to finish New Unit set
38. er is working by Battery installed inside This function does not activate if the Analyzer is powered through AC Power adapter When user forgot to power off of the Analyzer Auto Power Off function works to save the Battery Power Consumption and prevent shorten battery life from complete discharge e Works only when Battery is used as power of Analyzer When there is no input signal within the preset time power is automatically off e Auto Power Off time canbe set among OFF minimum 10 minutes to maximum 1 hour at User mode e When use power through AC Adapter Auto Power Off function is automatically cut off e Initial set up Default is set up with 30 minutes User can set up desired time at User mode e When use Analyzer long time and when the Auto Power Off function does not need set up OFF to release the function e When Power On again while Auto Power Off is working the Auto Power Off setting does not change Operation Procedure D B e Press DB User key for longer than 2 seconds to enter User mode e Select Auto Power Off with Up Down lt Y keys lt gt e Use Left Right to select Auto Power Off time e After selected Press Enter Key or 0k key to set e f press Exit key Setting is completed and proceed to previous measurement 70 mode OContrast lt a gt OBuzzer lt ON gt Language lt English gt Date Format oe MMDD Auto Power off lt OFF gt Auto Backlight ott lt OFF gt
39. eterioration cece cece eee cent eens eeeeees 32 4 Limit Comparator 4 1 Limit Judgment fUNCTION ccc ccc cece ceeee eee cena ee eeeeaeeeeaeeeeaenenas 32 4 2 Limit function Operation Procedure ccc cece eee e ence ence eeeeeeeeaeeeaees 34 A Judgment OF Mii seses E A OE 35 4 4 Limit function Beeper Set Up 2 0 ccc cece cee eee eee eeeeeeeaeeenees 38 4 5 Release Limit fUNCTION ccc cece c ene e ee eee eeeee eens eeenneeees 38 5 Record S Oa ROCOTO TUNIC HOM merae e E E E 39 FAR CO DIJOA garrenen EE AE EREE E 39 Io MECO VIS Ia y raene REE EEA EEE EE EARE EEE 40 STUNT CU IO eea E eer see eee 41 DO Adde e CLUD aan pactedecenncesacemncsassnnctaSeemaeeureeneeseetesnteteosnet 43 5 6 A REC Auto Recording ccc cece cece e cence ee enna eee enaeteeenaeeeenaaeeeaes 44 5 7 Replay of Recorded Data ccccccecc ee cceeeneeeeaeeeeaeeeeseeeegaeesgaeeass 45 5 8 Erase of Recorded Dat ccccccccececceeeeeeeeeeeeeeeeeeesenesgueesaneeanes 46 5 9 How to Input Reference Initial Data ccc ccc cece cece ee eeeee eens 47 5 10 Move of Recoded Data c ccc ccc c ccc eecceeeeeeeeeeeeeesseeeeaeesenenegnegs 49 Analyzer 6 Analyzer Be REC EI ccnte ec osc seas tearstec tena eeeivan tpn seencaencn antes eno tedsaetern tenmteardvadeneratientans 50 6 1D S aa ee eee ee ee eee 51 6 3 Trace Trend Curve Analysis and Fitting Battery Chan
40. f Reference Voltage Impedance Trend Curve of Cell 002 based on saved measured data of Slot Voltage Trend Curve of Cell 002 basedon Saved measured data 56 3 Vertical Bar Cursor to move left right of Slot measurement 4 lt Cursor gt 4 How to select the Slot measurement number Vertical Bar can pick up the Slot no measured data and Shows on upper top area of display To see the other slot data press F2 J lt Cursor gt Key and use gt _ key to move Slot bar to the required Slot no Slot measured Data can be max 100 slots measurements on Each Battery Cell Fitting Battery Change Estimation Battery Replacement Timing can be estimated roughly At TRACE mode based on present Trend Curve estimate when the Impedance Curve line may reach Upper 2 line Trend Curve reaching time to upper 2 line R Squared value are displayed R Squared value indicates correspondence level between Estimate Trend Curve And actual data 0 1 When 1 or close to 1 Indicates most stable called Coefficient of Determination NOTE Set Up of Upper 1 Warning Upper 2 Fail are designed as per Chapter 4 2 Limit on this manual data The Lines can be adjusted as per User decision and set up Data asper Chapter D B Input 5 9 procedure Trend Curve Fitting is just based on mathematic calculation of Impedance Voltage and does not apply various and complicated factors characteristics of battery which may affect bat
41. from TRACE mode to previous mode press F4 E Exit key To exit from ANAYZER function press Analyzer key for a short time Note Measurement Number of dots displayed in Line is maximum 100 per cell 13711711 03 27 52 Phi Unit 001 Cell 002 Slot i Impe OB Simic Volt 12 56 Time 1 0 Y 2 0 Y 30 Y lt 4 year gt Fitting TRACE Display 13 11 11 03 28 07 PM S 13 11 11 03 28 13 PH Unit 001 Cell 002 Slot 070 Unit 001 Cell 002 Slot 070 Impe OB Simic Volt 1256 Time 12 01 21 10 12 56PM Impe OB Simic Volt 1256 Time 12 01 21 10 12 56PM 20 3 0 Y 10year _ fs 40 5 0 Y lt 4 year Fitting lt 8 year gt Fitting TRACE Zoom X Axis 4 year TRACE Zoom X Axis 8 year 55 X Axis indicates TIME Y Axis curve changes according to Impedance Voltage measurement data 0 0 W O 9 Se Gamil O 03 27 52 PM Unit OO1 Cell OO Slot O70 Impe O6 5imea Volt 12 564 Time 12 01 21 10 12 56P O 0 1 0 4 2 0 Y 30 Y 40 Y lt 4 year DFitting Unit Bank number Battery Cell number Slot Measurement number of Cell 002 Measurement Data Impedance Voltage of Slot 20 Measurement Time of Slot 20 Upper 2 FAIL Impedance level of Cell 002 Reference Impedance x 2 0 times Upper1 Warning Impedance level of Cell 002 Reference Impedance x 1 5 times Reference Impedance of Cell 002 Reference Voltage of Cell 002 Lower Voltage level of Cell 002 90 level o
42. ge 1 2V 1 6V 1 86V 2V 3 2V 3 7V 12V 92 reading may be added the own accuracy of the e Capacity Efficiency Measurement Measuring Range Measuring Capacity Max Current Max Voltage Display on LCD Accuracy Rated Capacity Charging Discharging 0 100 0 1200 AH DC 400V DC 300V Efficiency Capacity AH WH Average Current Charging Discharging Time Graph Accuracy of measurement is identified fs full scale rdg reading dgt digits e f s Maximum Measurement value Max measurement value Maximum on present range e rdg measurement value Present reading value e dgt Resolution Least measurement unit 12 3 Accessories e Pin Type Battery Test Probe Impedance Voltage measurement 1 set e Meter Test Lead mA measurement 1 set Optional e Temp Test Probe 1 e USB Cable 1 e PC Software CD 1 e Operator Manual 1 e Carrying Bag 1 e Q Adjustment Board 1 93 e NiMH Battery Pack 2 x 3 6V MiMH Battery Pack e Fuse 400mA 5 x 20 mm 1 13 Maintenance Warning Recommend to use qualified personnel to avoid possible Electric Shock or Body Injury 13 1 General Maintenance e Clean the Analyzer Case with wet fabrics and detergent periodically e Do not use abrasive Alcohol or solvent e Input Tip area of Test Probe should always be cleaned off Any foreign material on the tip may cause measurement error 13 2 Fuse Replacement Wa
43. ge Estimation saa N EEEE E E odessa ines 54 7 SOC State of Charging LASO MICASULEINGIIE sorier iero renean RE EERTE E EE ITEE ei 58 Fe OG GN aeee TEE EET ETES 59 8 Capacity x 8 1 Preparation of Capacity MEASUrEMENL 0 cece ec cee eee ee eee eeaeeeeneeeenas 60 8 2 Capacity measurement cc ccc cece ccc e eee eee e ee ease tease esate esate eeaeeenas 62 8 3 Recall of Capacity measurement reCOrd cece ccc eee eee e ee eaeeeeeee ees 64 or 416 ee ee en ere eee en nee eee 65 8 5 Removal of Measurement ReECOrd cc cc ccee cece eee eee eeeeeeeeeeaeees 65 D B 9 Data Base D B 9 1 Saving Data BASS es ssiensedecstucdcanecdacunsieedsassceanawsesetmveanieracwecineeteeeeeenet 67 9 2 Wala Ba e TN UO ee A E A 67 9 3 Recall DB Application at limit 22 0 0 cc ccceceecees eee eeeeteeneeeeeeeaeeaeenes 68 24 DDB APpIcaUON ser cerisecinsa cent n EiS EE EEE S 68 9 5 Input and Erase of DB sisi cicrsnssvnnanireaeonseacanenbiensiaianetnewssdneenentbwneuiens 68 10 Auxiliary Functions 10 1 Auto Power Off oo ccc ccc cece ccc cece ccc ceccceuccucccucccuuceucteuceeuceeucsnseueeas 69 10 2 Low Battery Warning siccnxaeanaivecdcaninadaccetnsintewdawudereoteads coswneeedanantiene tees 71 10 3 User Mode eee ccc ccc ccccccnccceuccceuececeeeeececuuunnnnnnannnnnnnnnnteerens 71 DEEN 74 10 5 Other S 0 c cece cece cece cc ecccceccccucccaucecucceeuneecuueeaueenanteuneecenesaeeans 75 11 PC Interface Pr
44. iming of replacement of Battery may be estimated and displayed on LCD display backed by accumulated measurement data 1 2 Description e The Analyzer designed for measuring the internal resistance open circuit voltage and terminal temperature of secondary batteries including lead storage cells nickel cadmium batteries lithium ion batteries and nickel metal hydride batteries e Use Temperature Probe to measure Temperature Analyzer e Data from measurements may transfer to computer through USB cable The Measurement Data to computer can be saved or edited to analyze or manage of the battery health deterioration at computer e May input or remove of reference data of the battery in management through computer by WENS900 File Tool Help Remote Control Lis ii ui 06 04 08 PM Ci 4 001 Unit 1 0 0 vF Boin in 4 Pa o t _f oa o a wo 3 si D gt 3 T Q 00i 100 1 Lead acid 100 04H 12 007 10 00 06 00ma 09 00ma 1 Start Replay T Manage Exite RECODE Hele aE Ques aE Sec F4 reptay Add Z Edit x Delete d Save a lt Data View Impedance DB Unit List Monitoring Reference Basic Information Model RP 100 1 Maker Roket Type LeadAcid v Capacity 100 Limit Voltage 12 y Impedance 6 Lower 10 Upper 9 Upper Report LeadAcid LeadAcid Le
45. is selected press Limit to activate F4 4 Set Up or Selection is completed press Back key or Encoder Switch to enter Measurement Standby status 4 3 Judgment of Limit Limit set up Upper 1 level Max Limit Upper 2 Level Max limit of Resistance and Minimum Limit of Voltage Example Reference Initial Set up Value Resistance value and Voltage value of New or Good battery 0 4Q 2V Resistance Upper 1 Max Limit 0 60 1 5 times of Initial Value Resistance Upper 2 Max Limit 0 80 2 times of Initial Value 35 Voltage Minimum Limit 1 8V 90 of Initial Value Set Up standard of Upper Max Limit and Lower Minimum Limit can be little different from Battery Type and Battery Manufacturer Before set up make sure this matter Above is example of general standard How to evaluate LIMIT Comparator Table Measured value of Resistance is lower than Upper 1 Level Max Limit If Voltage measured simultaneously is higher than Minimum Limit Pass If Voltage measured simultaneously is lower than Minimum Limit Warning light on Measured value of Resistance is higher than Upper 1 Level Max Limit and lower than Upper 2 Level Max limit If Voltage measured simultaneously is higher or lower than Minimum Limit both case Warning light on with Beeper sound Measured value of Resistance is higher than Upper 2 Level Max Limit If Voltage measured simultaneously is higher or lower than Minimu
46. k or draw into fire which is dangerous to cause explosion to wire e Dispose of the used battery according to regulation and rule 15 e When Low Battery displayed in LCD screen recharge it or replace it Battery Replacement procedure D Power Off the Analyzer Disconnect Test Probes from the Analyzer Open the Tilt Stand and unscrew the 2 x Battery Cover Screws on the Bottom Housing Separate Tilt Stand and open the 2 Battery Cover Left and Right 3 Place 2 x NiMH Pack 3 6V into Battery Room Make sure to meet Correct Polarity Contact of the Battery Pack to the Correct Polarity of the battery room of the Analyzer Place Battery Covers and Tilt Stand Fix the 2 x screws on the Battery Covers o Recharging Adapter Usefor Recharging purpose only Not use for Measurement e Input Voltage AC 100V 240V Free Voltage e Output Voltage DC 12V 1A 50 60Hz O Battery Pack e Voltage 7 2V NIMH 1 2V x3 3 6V x 2 packs e Capacity 2700mAh 2 2 Insert Test Probe To avoid measurement error or electrical shock make sure to insert to the Analyzer correctly e For safe and accurate measurement of Resistance Voltage make sure to use the Battery Test Probe supplied with the Analyzer e Special care on any hurt from sharp tip of test probe during measurement Insert BNC type Test Probe to and as shown below picture 16 Insert Test Probe Pin Type Battery Test Probe for Imped
47. l guide you through the program setup process The InstallShield R Wizard will install WENS900 PC Link on your Please wait computer To continue dick Next Decompressing WENS900 PC Link msi we WARNING This program is protected by copyright law and international treaties Cancel e Click Next The wizard is ready to begin installation Click Install to begin the installation La Please wait while the InstallShield Wizard installs WENS900 PC Link This may take several minutes If you want to review or change any of your installation settings dick Back Click Cancel to exit the wizard InstallShield InstallShield 79 After Click Install wait for a moment Install driver Do you want to proceed with driver installation If you have already installed Press No lf 1 installation click Yes Then Installation Driver starts If already installed click No No PA Driver Installer Connect the WENS900 than press Start button eo fa Driver Installation Guide e If connect the device for the first time The Device Set up dialog box appears as shown in the following scree n shot e Press Cancel to close Then proceed j Oriwer Software Installatio 7 J Installing device driver software Click here for status l Device driver software was not successfully installed Click here for details WENSSS IBY OR NR Wes yeu
48. ll to to older time cell key to enter the Analyze 2 When Unit List is on window select Unit key to select Unit to analyze and press F1 select 3 press 4 v key press__F2__ call key to decide Data to call 53 select Slot press 7 Press press F2 Data Table F1 F2 _ Then a pop up window showing cell number Ohm lt gt 9 V is on then select one of them 6 3 Trace Trend Curve Analysis and Fitting Battery 13 11 11 03 01 33 PH S Record No Unit 001 Slot 065 Unit info Unit 1 Roket AF100 1 Lead acid 100 04H 1 00 10 000 06 00 0me 09 00m 12 O00rnes There is record of 100 cells oh nA W wa Time 005 W 10 49m2 0 0 061 W 10 44m2 0 23 33 20 069W 10 27m o eo 40 O11 W WO 19m 0 23 32 16 O62 W 09 94m 0 23 33 59 030 W 09 84m2 ike Ha EAT a Deterioration Order Table Resistance Change Estimation Trace Trend Curve Analysis Impedance Voltage Unit Cell address are displayed in Curve Line which allows to observe the Trend of the change Impedance Voltage Temperature line thickness are displayed differently for user Recognition convenience Operation Procedure Analyzer Press Analyzer key 54 measurement data saved at RECORD memory in Press ox Select UNIT Cell 3 Press i Trace to enter TRACE mode Select Soft Key Menu fi 2 lt Cursor gt 5 OF itting as needed To exit
49. lyzer To prevent fault from breaking of wire do not pull or fold the cable of Test Probe Tip of Test Probe is sharp be careful not to hurt from it To prevent from damage on the tip do not press the tip by force 1 Introduction 1 1 Battery Health Deterioration Judgment To judge Battery Deterioration measure and manage the internal resistance of the battery being installed or new replacement battery periodically In general internal resistance value increased by 1 5 2 times from initial value reference value when battery is deteriorated Judgment of Health Deterioration e In case Lead Storage Cell Lead Acid battery Warning status starts when internal resistance value increased by 1 5 from initial internal resistance value Deterioration standard is little different by manufacturer of Battery e Even though Same Capacity battery Initial Internal Resistance value of Battery is different from Type and manufacturer e WARNING FAIL level of Internal Resistance is little different by manufacturer Recommendation of Battery Replacement Time Periodically measure Impedance Voltages and Temperature of the battery In management and save the measurement data which recommends the Time of Battery Replacement Judgment of Battery Replacement Time e Based on the specifications of the battery in management when installed Trend of changing data from every measurement displayed in graphic e Right T
50. m Limit both case Warning light on with Beeper sound Any of Resistance or Voltages exceeds Limit Warning or Fail message appear If Judgment is PASS RENE el actA sonal Initial value Pm Present value Hi Pass Warning t Initial value Present value Resistance is lower than Upper 1 Level Max Limit Voltage is higher than Minimum Limit 36 If Judgment is WARNING T e Initial value Present value Resistance is below than Upper 1 Level Max Limit Voltage is below than Minimum Limit Resistance is higher than Upper 1 Level Max Limit Voltage is higher than Minimum Limit Resistance is higher than Upper 1 Level Max Limit Voltage is lower than Minimum Limit Judgment is FAIL Initial value i Initial value Present value Resistance is higher than Upper 2 Level Max Limit Voltage is higher than Minimum Limit Resistance is higher than Upper 2 Level Max Limit Voltage is lower than Minimum Limit 37 Comparator LIMIT Judgment of Battery Status indicates with Display and Beeper sound as per following table Initial value Present value Conditions 1 Resistance PASSs Upper 1 Level MAX limits WARNINGsUpper 2 Level Max Limit lt FAIL 2 Voltage WARNING lt Minimum Limit lt PASS 4 4 LIMIT function Beeper Set Up When judge the measured value with comparator Beeper sounds depend on result
51. ms regarding safety in order to prevent harm or damage to the Battery Quality Analyzer or any connecting system To prevent any potential harm operate the Analyzer according to the instructions in the manual Refer Battery Quality Analyzer as Analyzer hereafter The Analyzer is designed and tested according to International Safety Standard IEC 61010 1 before delivery Any improper or incorrect measurement method may cause personal injury and damage to the Analyzer Safety Terms and Symbol Technical Terms which appear in this manual are listed below Before use the Analyzer please read following Safety Symbol carefully MA A User should read making area in the Manual and need pay attention A User should operate the Analyzer after read the manual where marking on the Analyzer DC Direct Current or Voltage cS Fuse Grounding Terminal A WARNING WARNING statements identity conditions or practices that could result in injury or loss of life A CAUTION CAUTION statements identity conditions or practices that could result in damage to the product or property O Operation Environment e Temperature Relative Humidity Range 0 40 C max 80 rh Non Dew condition e Guaranteed Accuracy Temperature Relative Humidity Range 23 5 C max 80 rh Non Dew condition e Please do not use Analyzer for a long time at following environments where Analyzer may cause trouble and accident
52. nd to O ADJ before measurement e Before measure Impedance in order to improve accuracy insert Test Probe to the O Adjustment Board supplied with Unit and proceed 0 Adjustment F2 e Press 0 Adj key for longer than 2 seconds on the Analyzer Adjustment value to be set 0 and measurement value is displayed e f proceed O ADJ without Probe is insertedon 0 ADJ board Fail is displayed e When conduct O ADJ 0 point of all ranges are automatically adjusted in order 21 e Even though Analyzer power if Off Adjusted Values are kept until next O ADJ e 0 ADJ should be conducted with the O ADJ board supplied with Analyzer o Howto short Test Probe when 0 ADJ is proceeding 1 Pin Type Test Probe e Use 0 ADJ Board with AC 4 Terminal procedure e As below illustration select Hole meeting Distance between Battery Terminal Electrodes and press Probe Tip e 0 ADJ Board is recommended as far as away from the Analyzer Source Sense o o O ADJ e 0 Adjustment require to fit Tip of Probe down into the hole of O ADJ board and press down Probe so that SOURCE SENSE terminal of Probe is stick together e Do not put O ADJ board on Battery or Metal Adjustment Error may occur from Electro Magnetic Interference e O ADJ canbe done by Contact Pin Pin of Probe or 0 ADJ Board Other type of O ADJ
53. nt Data can be printed in Report Format already designed Following Data can be REPORT e Battery D B report Press button on D B Edit Screen e One Time Slot report of Unit Select Unit and press Report _ button ORAU 10 Battery Reference Report 1 Basic Infomation WA 5 200 Maker Lower mpedance Upper Upper2 1 Roket 10 00 V 06 00mQ2 09 00mQ 12 00mQ 2 Solite 10 00V 04 00mQ2 09 00mQ 12 00mQ 3 Atlas 10 00 V 07 00mQ 10 50mQ 14 00mQ 4 GP 06 00 V 114 0mQ 171 1mQ 228 0mQ 5 Roket 10 00V 3 000mQ2 04 50mQ 06 00mQ BS AlZt 2013 11 07 2A 9 56 23 1 1 Pages Battery D B Report 86 Report Measurement Report Unit Name Unit 1 Slot 64 Yv Inspector name Date Monday November 11 201 Measure sites Make a report 1 of 4D M le oug Find Next Battery Check Report A I Report 1 Measures itss 2 Ins pector name 3 Inspectiondste 20131111 Unit 1 Roket RP100 1 ov w Internal Resistance mO duis tt Battery Measurement Report Tr Accumulated Measurement Data can be displayed in 2D or 3D Chart Press button Following Data can be displayed in Chart e Measurement Data Change of individual Cell e Comparison Chart among cell to Cell in same Unit One time SLOT e After select Unit Comparison Cell to Cell Measurement Data Change of individual cell can be displayed same time in 3D Chart 30 cell x 10 measurements e f Mouse in
54. nt Value is achieved over 300 count e Test Probe is not connected to Analyzer e When there is foreign material on 0 ADJ board e Passed 10 seconds after O ADJ started 13 11 11 12 45 27 PM E R Greater than expected value REC No Auto Perea Please contact with exactly 0 ADJ board a m 4m2 0 000 22 D 0 ADJ Error Warning 0 ADJ Error Result 24 3 3 Measurement Resistance Voltage Current Temp Resistance measurement operates Auto Manual Ranging Voltages operates Auto Manual ranging and Current measurement in Manual Ranging AUTO means Auto Ranging Range means is Manual Ranging Range key operation when change AUTO ranging to Manual ranging press key Short time When change Manual ranging to Auto ranging press key for longer than 2 seconds 1 Resistance e If press Resistance Q key Resistance Voltage and Temperature are measured simultaneously e If press Q key always enter Auto Ranging 40mQ 4 Q 4mQ range is activated in Manual Ranging only press m mo key to convert lf need to change Range in Manual Ranging in 40mQ 4 Q range press Range Range Key and change Range with click sound Each time key press changes Range respectively moves decimal point each time Power e After change Range when the Analyzer Power Off lt and Power On again Measurement Range automatically revert 25 REC No Auto Hec 001
55. ogram IET DOS OUO eee E A st rssermmeneneee ais 11 11 2 Suggested Operation EnvironMment cccccceceeceeeeeeeeeeeeeeeaes 77 11 3 Connection between Analyzer and PC cccccccecccccseeeeceeeeeeeeeeeeesaeeeees 77 11 4 PC Interface Software Installation Procedure cccceeee 78 11 5 Removal Of Software ccc cccce cece eee eeee esses eeeeaeeeeaeaeaeeseneaees 81 11 6 HOW 10 USC DONWAITO cc cccsececc ace cceceterseeeceanstetenseeee ibeteeeetene ea 81 That TOW TO TIS OOW serre rer 88 12 Specifications 12 1 General Specifications cece cece eee ce eee ee eases eeeeeeeeeaeeaeeeeaeees 88 11 2 EleCtriGal SPCCIICATONS iiicceoncaevecacmconnantedisenasedsnceeamescedsackonanaecdeas 90 11 93 PACCCSSONMGS uiticsicniintiatissiiciiitict eerntdennennsanacenaanennacnadetamcenmmescaaadad 92 13 Maintenance 13 1 General Maintenance ccccccceccccecceceeceeeeceeeeseeeeseeseeaeeeeeeseeseeaeaeees 93 13 2 FUSE IREDIACEIME IN isara wetasesnmaseeerestdaideds 93 13 3 Battery Replacement cccccccceeceececeeceeeeeeeeeeeeseeseaeeeeeeneneanes 94 134 Wem UNIS NOt WORKING vesssscusessnssneeststurseirermasustioridnsenetin esd 94 13 5 Test Probe Pin Replacement 0 cccccccecececeeeeeeeeeeeeseeeaesesesenes 95 ioe oye OF 21 4 19 6 onea meee eee rer Memetre Seeetn ek on ee E ease erent ee 95 e PAE EE 2 Yampa ate ane ee EE E E eee 95 Notes for Safe Operation Please review following ite
56. or other functions Operation Procedure e Press Help dest key to convert to HELP mode and Explanation is displayed on LCD Screen elf HELP has multiple pages Use Up Down y key or Encoder Switch to read e To release HELP Press Exit key or other function keys e HELP mode support multi language Select Language at USER mode pressl FE key longer than 2 seconds to enter and select Language 74 03 32 28 PM User Mode User can set up many functions as needed User Set up Functions Contrast es Buzzer n Off Language Date Format Auto Power Ott Temperature Unit Time 143 167 LeScrol_ oPage Exite 10 5 Others Warning Display e In Auto Ranging mode when input over M e In Manual Range mode when Over Voltage Power Key Powe F4 e Press Power ON OFF key longer than 2 seconds Encoder Switch e Rotate to Clock direction or reverser clock direction as Left Right direction key function e ENTER push down Enter Key Confirmation of Function Setting 15 Left Right Up Down direction Key e Find function or change the setting value e Use when Limit or User Mode setting Range Auto Manual e When change from Auto ranging to Manual ranging mode Press key for a short time Range e While in Manual Ranging press Auto Range key shortly to move the measuring range One range move per one time press short time of Auto Range
57. pacity measurement D B Data Base User key NU D B key for short time to enter User key longer than 2 seconds to enter HOLD 4 Data HOLD Auto HOLD key Data Hold press the key for short time to enter or exit Auto Hold press the key longer than 2 seconds to enter or exit Encoder Rotary switch Resistance Range selector switch Enter Key when reset any function or confirm to conduct the function push down 4 DCA input jack Direct Input with Multimeter Test Lead for DC 400mA Option Indirect connects with DCA current adaptor for 40A 400A TEMP input jack Connects to the Temp Probe USB interface PC interface connector AC adaptor input jack Connects to the AC Power adapter Note D B monk te keys are Dual function keys Press Short Time to enter Upper Line functions HOLD D B Analyzer and press long time longer than 2 seconds to enter Under line functions AHOLD AREC User 13 12 34 38 AM E REC No Unit 001 003 001 Upper 12 00m AVG 0 995ma OO1F100 Upperl 09 00mo A HOLD Lower 10 00 0 995 a 4m 20 2 limit 0 Adj Avg Clear Elma g Display 1 Present Measurement Value when AutoHold mode When measurement at AutoHold mode Auto Hold data 0 995 is holding at Center of Display and present measurement data shows 0 997 This Data Box does not show if AutoHold mode stop Measurement Data and Time 3 Battery Ada
58. play measurement can not be AVR measurement e To cancel AVR measurement press Avg Clear key Then AVG is cleared and Initial Set up HOLD 3 5 Data Hold 25 Present measurement Data can be holding if User wants to keep the data on LCD HOLD AHOLD AREC display To enter DATA HOLD mode press HOLD key one time for a short time if press longer than 2 seconds may enter other mode Auto Hold Auto Record mode HOLD AHOLD AREC e To release from Data HOLD press HOLD key for a short time 31 3 6 Judgment of Battery Deterioration Battery Deterioration can be judged based on measurement data of Battery Impedance Internal Resistance and Voltage O Battery Reference Value Example 4mQ 1 6V O Standard to judge on Battery Deterioration Impedance WARNING 6mQ 1 5 times increased from Initial data 4mQ FAIL 8mQ 2 times increased from Initial data 4mQ Voltage WARNING 1 44V 90 of Initial data 1 6V 150 200 ES eri i ne EJ See novo Paon ee Warning Warning Standard to judge on Battery Deterioration e Battery deterioration can be judged from Impedance Impedance value usually increased by 1 5 2 times from Initial Data from new or good battery There is little difference from manufacture even though same capacity e Measurement voltage decreased from Initial Data from new or good battery Above Impedance and Voltage data can be a reference to j
59. pter Sign 4 Limit Upper Lower Impedance Value Display Unit of Measurement Temperature Value Display 4m Q Convert key Unit Cell Times display Measurement Ave range and number of Averaged data displayed with Auto Hold a Limit Comparator Pass Warning Fail 14 Auto Saving When Auto Holding Auto Saving is automatically activated Saved at Auto Record Memory in order max 300 cells x 100 times measurement Record number storage date Recording Number 43 Auto Auto manual ranging Warning Sign 4 DC Voltage measurement 1 5 Dimensions and Weight Dimensions 107mm W x 220mm H x 55mm D 4 2 W x 8 3 H x2 2 H Weight main unit including battery 1 0kg 2 2 lbs 2 Initial Setting before use 2 1 Battery Install and Replacement Before start to use the Analyzer install 2 x NiMH Battery Packs supplied with the Analyzer and charge up to full level if the charged level is not sufficient e Before install or replace Battery Pack please Power Off of the Analyzer e After install or replace the Battery Pack make sure to cover the Battery Pack with Battery Cover before use the Analyzer e Do not mix to use with other type of Battery Make sure to meet Correct Polarity Contact of the Battery Pack to the Correct Polarity of the battery room of the Analyzer Do not put reverse polarity It also cause deterioration of capacity or Leakage e Do not cut Battery Pac
60. r In order to communicate between Analyzer and Computer following Software set up procedure is required Software Program can be set up through supplied Software CD or Download Software Program from manufacturer website 11 2 Suggested Operation Environments e OS Windows XP Vista 7 e True Color 32 bit or more 7 e Memory 128 MB or more e HDD capacity 20MByte or more e Interface USB Version 2 0 11 3 Connection between Analyzer and PC Before connect Analyzer with Computer please install PC Interface program of Analyzer to PC e In order to communicate between Computer and Analyzer USB mini type socket is provided at below the AC Adapter power port at right side of Analyzer e Before USB communication Driver should be installed at Computer e USB cable is recommended to use as supplied with the Analyzer When use other USB cable please make sure that cable should have same type specifications of original USB cable supplied from manufacturer 11 4 PC Interface Software Installation Procedure finsert Interface Software CD to PC following Selection menu is shown E AutoPlay oJ a m DVD Drive D WENS900 3 User Account Control Always do this for software and games Select Auto Play User Authorization Click Yes 78 Welcome to the InstallShield Wizard for Preparing to Install i WENS900 PC Link WENS900 PC Link Setup is preparing the InstallShield Wizard i i f which wil
61. ram function from Accumulated measurement data Auto Hold and Data Storage Enhanced Analysis Accuracy from Data Base Reference Background Limit function Comparator of Impedance and Voltage Help function 2 General Specifications 4 Graphic Mono LCD Module 320 x 240 pixel USB Client Input Method Differential Impedance Voltages Temperature and DC Current measurement Sampling Time 10 sec Battery 7 2V NiMH 2 7A 2 x 3 6V NiMH 2 7A battery pack Battery Life Approximate 6 hours Battery Full Charging Time Approximately 5 hours AC Adapter 100V 240V AC Automatic Output DC12V 1A Operation Temperature 0 C 40 C below 80 RH No Dew Storage Temp Humidity 10 C 50 C below 80 RH No Dew Temperature Coefficient 0 05 x accuracy C below18 C or above 28 C iT 7J Max Input Voltage Measurement Terminal Electrodes Between 90 Electrodes Max DC 300V e EMC EN61326 1997 A1 1998 A2 2001 A3 2003 e Safety Standard EN61010 1 2001 Pollution degree 2 Measurement Category II Estimated Over Voltage 300V e Dimensions 107mm W x 220mm H x 55mm D 4 2 x 8 3 x 2 2 e Weight Main Unit only 1 0kg 2 2 lbs 12 2 Electrical Specifications Guaranteed Accuracy Temperature Condition O Accuracy is valid within 18 C 28 C 64 F 82 F Relative Humidity Max 80 for 1 year O Accuracy Specifications of reading Last digit number
62. rial Parallel Meas Voltage 100 Oah Ohr 000 Oa 100 Oah Ohr 000 Oa Cell Capacity Hour rate Meas Current Cell Capacity Hour rate Meas Current ehum Digit Range Backs Capacity measurement Set Note The Analyzer conducts Measurement function only To measure Capacity Charger Loader needs to connect to Analyzer Charging Record Length is 3hrs 30hrs Sampling Rate can be adjusted between 1 sec 10 sec Max Sampling 10 800 Max 100 data recorded When start Record Record Number provided automatically in order 8 2 Capacity measurement After Setting press F4 Start key to start Recording While Recording Auto Power Off function and most keys except few softkey do not work When start measurement measured data is automatically recorded at Capacity Measurement Record Measurement Data can be displayed in View Graph or Data Text Press F1 view key Measurement in recording is displayed in Graphic format Or Measurement is displayed in Data Text format at Data format average Current Value is additionally displayed When in Graph format Sampling rate time can be adjusted automatically to display total record 62 When complete Full Charging on the discharged battery separate Charger And connect with Loader to conduct Full Discharging Drain Out This is 1 Cycle Charge Discharge With this 1 Cycle Charge Discharge can Gain Charging Discharging Capacity and Efficiency
63. rning To avoid Electric Shock or Body Injury remove any Input Signal on Test Probe before replace Fuse Fuse should be replaced with proper rated fuse Replacement Procedure D Power Off the Analyzer Disconnect Test Probe from Battery Terminal 3 Remove Holster Case 4 Open Tilt Stand and unscrew the 2 screws at left battery cover and at right battery cover by standard screw driver Unscrew the screw at lower area of Bottom Case And Open the Bottom Case Qe Remove Used Fuse and replace with New Fuse 94 Proceed revere steps as above 13 3 Battery Replacement Warning To avoid Electric Shock or Body Injury remove any Input Signal on Test Probe before replace Battery Battery should be replaced only with the same Battery Pack supplied with the Analyzer Replacement Procedure D 2 Power Off Analyzer Disconnect any Test Probe Test Lead Temperature Probe AC Power Adapter USB Cable from the Analyzer Remove Holster Case Open Tilt Stand and unscrew the 2 screws at left battery cover and at right battery cover by standard screw driver Unscrew the screw at lower area of Bottom Case And Open the Bottom Case Separate Battery Pack and replace with New Battery Pack Make sure to meet contact of Battery Pack and terminal in the Battery Room Put the Battery Cover over the original place Fix the Screws and assembly of the Bottom Case as reverse step as
64. tage e Capacity e Impedance e Model Number 67 e Maker 9 2 Data Base function e Before analyze Battery recall the Reference Data of Battery in management saved in DB and use as Battery Basic Specifications F1 e At Limit press F1 Call key to automatically convert to DB mode and set up DB data as Reference data by using Up Down key Then Limit is working e In Analyzer function data measured periodically are saved by unit The DB is used as reference data when evaluate Data Change status or Trend of Battery Deterioration 9 3 Recall DB Application at Limit e At Limit function without input Maximum Limit and Minimum Limit Recall the Data in saved in DB and use as reference to set up Limit F2 e At Limit function press F2 Recall to activate whole contents of DB e Use Up Down Y or Encode key to select desired DB No and press F1 Se CALL key e DB is used as reference data of Limit setting 9 4 DB Application at TRACE in Analyze mode e n Analyzer mode use DB data reference data saved by each unit to judge Battery Deterioration with Trace e Reference data is saved at Record Unit 000 cell of Record unit e Input procedure of reference DB is available only through PC program 68 9 5 Input and Erase of DB Input erase and modification of DB in the Analyzer is available only through PC Program Load PC Program on Computer Connect the Analyzer mini USB port
65. tery health and battery life Fitting Curve is for reference only which manufacturer of the Analyzer may not guarantee the accuracy of the data Ultimate decision is to be made by User 57 13 11 11 03 28 58 PHI Unit 001 Cell 002 Slot a Impe OB 5 ma Volt 12 56 Time 13 11 11 04 49 03 PM S Unit 001 Cell O07 Slot 020 Impe UE DOL E m ioc I Fitting line is to be inaccurate because comparatively few data 492 0t characteristic of battery The final decision of overall act lies with the inspector 10 We are not responsible for the results ee ee O 0 r 1 0 Y 2 0 Y 3 0 Y lt 4 year EFFitting TRACE Fitting 72 0 99994608 3 Battery Replacement Time 00 1 0 2 0 Y f lt 4 year Fitting Le 7 SOC State of Charging lt 7 1 SOC measurement Measure OCV of Battery and display Remaining Capacity on LCD of unit Operation Procedure Capacity Presss Capacity Key Press _F2_ soc key LCD display will be converted to SOC on main display and Voltage Display at bottom 3 Press key to select Nominal Voltage of battery To gain Total Voltage value of Battery press Serial key and set number of battery in serial After total Voltage is measured SOC is displayed on display 58 When Auto HOLD mode measurement data is recorded at memory in order 09 41 35 AM TEN 09 54 26 AM can REC No SOC O000 Yoltage Cell 17 0 REC No SOC OO6 Yoltage Cell 1
66. to Computer with USB cable Click ON on PC Program Initial Screen Click Impedance Data Base in the menu When add DB data input battery data in Basic Information in order and click ADD to complete data Input When correct the DB Data already saved first Click the DB No Second correct the data in Basic Information and press Edit to complete the correction When delete the DB Data click DB no and click Delete When input DB data DB No is automatically created Input Data Battery Type Capacity Model Number Voltage Impedance Manufacturer File Edit View Tool Help Data View Impedance DB Unit List Monitoring Reference Basic Information Model RP 100 1 Maker Roket Type Lead cid x Capacity 100 Limit Voltage y Impedance Lower Upper g Upper2 12 s Add Edit 3 Delete l Save Lower Upper2 Voltage Model Maker Type Capacity Voltage Honetaz impedance Impedance RP100 1 Roket Lead cid 100 04h 12 00 10 004 06 00m2 09 00m2 12 00m2 RACMF 90 Solite LeadAcid 090 0Ah 04 00m2 09 00m 12 00m2 BX90L Atlas LeadAcid 080 0Ah 07 00m2 10 50mM amp 14 00m2 GP450L4 GP NiMH 004 54h 114 0m2 228 0m2 171 0m RAP100 1 Roket Lead cid 100 0Ah 06 00rmn2 09 00m2 12 00m2 emote Control R Data Base Input Display 69 10 Auxiliary Functions 10 1 Auto Power Off The function is activated when the Analyz
67. ttery Type Capacity Model number Voltages Impedance etc Available functions at PC Program e Data Base Add Edit Delete e Data Base into Excel file e Data Base number Maximum 200 84 File Tool Help Impedance DB Unit List Monitoring Reference Basic Information adil AP 100 1 Maker Roket Type Leaddcid Capacity 100 Limit Voltage le v Vo Impedance Upper Uppere Lower Impedance Impedance Voltage 1 Roket RPIO0 1 Lead cid 100 0 Ah 12 00 V 06 00mQ 09 00mQ 12 00mQ e lee apama NMH 004 5 ah 07 20 v 114 0m0 228 000 171 Maker Model Type Capacity Voltage Impedance Remote Control 4 Monitor While Analyzer and Computer is connected measured Data in the Analyzer transmit at real time base to Computer and display or save the Trend of Value in Graphic format e Measurement Value on Analyzer displayed same on Computer monitor e Measurement and Calculation value are displayed in Index e Measurement Value display in Graphic at real time base e 1 4 Graphs can be selected to draw Maximum 4 Graphs can be drawn simultaneously e Drawn Graphs are available to save at Computer 85 lg x File Tool Help gt Data View O Impedance DB Unit List Maesure Measument Time Impedance Voltage Current Temprature Remain Capacity Efficent Discharging Rate Charging Rate Remote Control PC Monitor 5 Report a Report D B or Measureme
68. udge Battery Deterioration 4 Limit Comparator 4 1 Limit judgment function Compare Initial Set Up data of the Battery when installed and present measurement data of the Battery Three rank rating can be found from the Comparison PASS WARNING FAIL status Beeper sounds at WARNING FAIL status 32 O Impedance Upper 1 level Max Limit WARNING Upper 2 Level Max limit FAIL O Voltage Minimum Limit WARNING Initial value gt gt Initial value Present value LIMIT Setting e Press Q 2 key Impedance and press Limit key Then Limit Set Up display is appeared Select limit to activate After LIMIT set up measure battery and measurement result can be identified in one of Pass Fail warning Limit set up can be done by User Two kinds of Set Up method is available Direct Setting Method Call from the data from D B and setting When there is measurement main display shows and Judgment result Pass Warning Fail does not display When Power Off the Analyzer Already set Limit data is saved When Power On and Limit On The last set data is displayed Voltage judgment is based on absolute value Therefore measurement in Reverse polarity of Test Probe also to be valid saved as Absolute value 33 4 2 Limit function Operation Procedure 1 Limit function selection D In Impedance measurement mode Q select i Limit 2 At
69. um 300 Cell data can be saved in order The saved data can be transferred to assigned address of memory or can be removed 10 O PC Interface Function Control through PC Measured Data can be down load to PC and can be saved or edited at PC The Analyzer function can be controlled or up load DB data through PC O Pin Type Test Probe Tip of Probe may access into 5 mm hole which allows Battery Electrodes measurement without opening the Battery Electrodes Cover O Measurement Data Average When in Auto Hold mode maximum 100 measurement data can be average and display at upper left of LCD screen of the Analyzer Very practical function when there is change of measurement value The Average Data cab be cleared by pressing F3 AVG Clear key 11 1 4 Description of each part and functions PP ality Analyzer WENS 900 EEE Mme 12 34 38 PM_ CB Has No Unit 001 001 073 Upper2 12 00me AVG e 000 100 Upper 09 00m A HOLDIA REC Lower 10 00y Po 900 POTTER EAEEREN EATE EGAT Impedance Volt Input Connect plug of the RED test probe Impedance Volt Input Connect plug of the BLACK test probe LCD display 4 Help Help Power 5 Power Power ON OFF 12 LCD Back Light E ange Auto Manual Ranging Up Down Lett Right direction Function S v Menu Key F1 F4 LEJ LE L E Impedance Internal Resistance Key a Record Analyzer 4 Analyzer Capacity Ai key for V A SOC Ca
70. up 7 New Unit is displayed on Unit List Unit Add Edit can be done through PC software 13 11 11 Unit select OUU Auto Rec 001 Unit 1 002 WENS UPS 004 005 006 O0 008 02 43 04PM S 2 New Unit Number selection 13 11 11 02 43 23PM S New Unit Name Unit 3 RefDB 17200 Roket RF 100 1 Lead acid 100 0AH 12 00v 10 004 06 0 me lt 09 00m t Oime LoneDB OK Cancels New Unit Display 42 5 5 Address setup Address set up Procedure Press Record Y key to enter setting menu Select Unit and Address by Left Right Up Down a v direction keys or Encoder Switch 3 After selection of Unit and Address press Encoder Switch or F1 start to complete setting and convert to record standby mode 4 When operating at A REC mode automatically recorded at next address NOTE When start Recording please follow above procedure Ifthe address is already used or in use it tells the status and ask whether to use next address or overwrite on already existing data in the address f record without address record at temporary room which is A Record in order When convert to measurement mode from record stand by mode selected unit and address are shown on LCD screen If impedance value shows can not record 02 43 58 PM S R l2 O8 41m2 12 01 019 60 14 01 18 10 12 56 PM _ start Replay Overwrite Saving
71. zzer lt ON gt Language lt English gt Date Format oe MMDD gt O Auto Power off OFF Auto Backlight ott lt OFF gt O Temperature unit Exit Key to enter Measurement mode User Menu Initial Display Contrast Adjust e Set Brightness of LCD Screen Can change between 1 15 steps e Initial Set Up Default is set in 8 steps Key Buzzer e When Function key is pressed Beeper sound e Initial Set up Default is ON e Can change to OFF e When operates Key Scan Over Voltage Limit Beeper activated e No Beeper symbol displayed on LCD Screen Language e Help language set up e Initial Set Up is English Korean Date Format e Display Method Year Month Day e Initial Set up is Year Month Day e User can change to Day Month Year Time Setting e Time Setting Hour Minute Second Auto Power OFF e Auto Power Off time setting OFF between 10 min 1 hour e Initial Setting Default set as 30 minutes 73 Temperature Unit e Temperature Unit can be selected C F e Initial default set up is C Device Information e System Information loaded e F W Version No e System Format Factory Reset Initiate All System of the Analyzer while using Operates at User mode When this function is activated convert to Factory Mode 10 4 HELP 2 Brief Information on each functions are described on HELP mode HELP function is to help User to understand Measurement Functions

User Manual - TRIO Test & Measurement

Contents

Download Pdf Manuals

Related Search

Related Contents

User Manual - TRIO Test &amp; Measurement

Contents

Download Pdf Manuals

Related Search

Related Contents

User Manual - TRIO Test & Measurement