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SY8600 Series Variable Speed Drives User Manual

1. sessi nen nennetnen nennen enne tne tne teen enne trennen enne 30 4 2 Descriptions oETBdICAtors 3 HH HH EHE 30 4 3 Description of Keys on Operation Panel cud 4 4 Keypad Operating Status 4 5 Panel Operation Method dO Parameter DISpla yeca ia aa a a a aaan RARE 34 OT erc AEDT IE BIO ior AORE EEEE EEEE EEE CEEE EEE CEEE EEE CEEE EEE EEEE EEE EEE 35 4 6 Rimming for tlie First TIME tzzvzzzezezz2zasczzescezesezsesezcasezcesasgezasaazasgazesvesesdesesdecescecesessegesdesestecesdesesdesesdeceseececessesesi tes 36 SY8600 High Performance Vector Control Inverter User Manual UT 37 Reiner M 37 Chapter6 Detail Function Introduction eere eene tn tatnen ense tota tanta tatnen ense tetas tatnen en enene 55 PO Basic function parameters P1 Auxiliary function parameters 1 P2 Auxiliary function parameters 2 PR ICE Ur c UPPER MM mm 69 P4 Dedicatd function for V F control eese NOR 70 P5 Vector control TUntiOD s iss ENSE RR SERES RA 72 DR SS Ten olL KS noaio P 76 P7 Analog inp t terminal f ncti h 5 5 9 wm ERREUR RSEN EET TERETE 89 P8 Analog output terminal esee nennen netnetnetnetnetne tne tne tre tne tne tne treni treni tne tne tne trennen 91 P9 Program operating parameters 0 eee cess nennen nen ennt etnetnetnetnetne tenni tenni tr
2. When fault occurs the drive stops output After the time defined by PD 11 the drive resets fault automatically and continue running PD 10 defines the times of auto fault reset If PD 10 0 auto reset function is disabled and user can only reset fault in manual mode Pd 12 Relay action in Auto reset Setting range 0 1 This parameter determines the relay action in auto reset period of the inverter 0 no action 1 action 104 SY8600 High Performance Vector Control Inverter User Manual Pd 13 Act selection at under voltage fault Setting range 0 1 2 0 When under voltage occurs fault relay does not act and fault code will not be saved 1 When under voltage occurs during running fault relay acts and fault code will be saved When under voltage occurs during stop state fault relay does not act and fault code will not be saved 2 When under voltage occurs in running or stopping state fault relay acts and fault code will be saved Pd 14 Input phase loss function Setting range 0 1 0 Disable The input phase loss function is disabled 1 Enable The input phase loss function is enabled only available on three phase input above 110kw inverter Pd 15 Output phase loss function Setting range 0 1 0 Disable The output phase loss function is disabled 1 Enable The output phase loss function is enabled Pd 16 Under voltage point Setting range 360 440 Default v
3. Fig 6 21 Frequency detection threshold 1 and 2 7 High limit frequency reached When the drive s output frequency reaches high limit frequency the terminal outputs indication signal 8 Low limit frequency reached When the drive s output frequency reaches low limit frequency the terminal outputs indication signal 9 Overload signal When overload occurs the terminal outputs indication signal 10 Over current stall When over current stall occurs in running state terminal outputs indication signal 11 Over voltage stall When over voltage stall occurs in running state the terminal outputs indication signal 12 External stopping command During running process when external fault signal is received by the digital input terminals the drive reports ER11 fault and the terminal outputs 85 SY8600 High Performance Vector Control Inverter User Manual indication signal at the same time 12 13 Preset counting value reached Set up counting value of the drive s internal counter The drive inputs counting pulses via external terminals Xi 1 7 and the drive s internal counter counts this signal When the preset value arrives Yi outputs an indication signal When the next external counting pulse signal arrives Yi s output signal recovers and the counter restarts to count again at the same time 13 14 Specified counting value reached When Xi inputs external counting pulse signal and the counting value reaches specifi
4. GND 24V g DC 0 10 a AT2 ye g 20mA n amp YI Analog input analog output Relay 485 terminal resistor selecting switch CM AI2 A02 485 e ci ON O00 485 I I OF GND CN2 Operation panel interface Wo Shielding Twisted shielding a cable L cable Fig 3 6 Terminal wiring diagram take SY8600 015G 4 018P 4 as an example User Manual Analog output 1 Analog output 2 27 SY8600 High Performance Vector Control Inverter 3 8 Functions of Control Circuit Terminals eympol Terminal Negative end of 485 485 differential signal Terminal function description Terminal Positive end of 485 differential signal Operation panel 485 TN Multi functional input Pigtsbinpyt terminals 1 6 Multi functional input or pulse User Manual Technical specification Rate 4800 9600 19200 38400 57600bps Up to 32 sets of equipment can be paralleled Relay shall be used if the number exceeds 32 Maximum distance 500m adopt shielding cable standard twisted The maximum distance is 15m for the communication connection of operation panel 24V 10 internal isolated with GND Maximum load 200mA with overload and short circuit protection Input specification 24VDC 5mA Frequency range 0 200Hz Voltage range 24V 20 Multi functional input same as X1 X6 Pulse input 0 1Hz 10kHz voltage range 24V 20 24V grounding Internal isolated with GND Digital output Analog
5. 4 5 Fault and troubleshooting If communication fault occurs the drive will response fault code and report function code or 80H to the main control equipment For example ASCII mode RTU mode Starting character 2 Slave address 01H Slave address 0 Function code 86H T Fault code 02H Function code 8 Low byte CRC C3H High byte CRC AIH Fault code 0 o LRC D em End character CR LF 130 SY8600 High Performance Vector Control Inverter User Manual Fault code 01 02 03 04 09 11 12 13 14 Function code error Function code is invalid In the protocol valid function codes are 03H 06H or 08H Invalid data address Data address is invalid Invalid data setting Data value is invalid Invalid command In current state the drive cannot execute this command Wrong CRC check Reserved Message characters of the command string is too short Command string is too long and reading string should be less than 72 characters Contains non ASCII character non starting character or non CR LF end character Additional information 1 Function code conversion If preset data is n then sending data n nx l increment Refer to function parameters table Convert data n into HEX number which is 2 bytes 2 ASCII mode LRC check In the example above LRC check 01H 03H 02H 00H 00H 01H 07H and it s
6. P0 04 Main Frequency gain Setting arrange 0 000 9 999 The main frequency is the product of the setting frequency selected by parameter P0 03 and this gain P0 05 Zero frequency source of Setting arrange 0 2 multi speed mode 0 PO 11Digital frequency setting 1 External analog signal AII setting 2 External analog signal AD setting 3 Panel potentiometer setting 0 5V P0 06 assist frequency setting Setting arrange 0 4 SY8600 series VSD has ten different kinds of assist frequency setting modes 0 External analog signal AI1 0 10V 1 External analog signal AI2 0 10V or 0 20mA use S1 AI2 dial switch to determine voltage current signal 2 External analog signaAI1 0 10V with polarity control 3 External analog signaAI2 0 10V or 0 20mA with polarity control 4 PID When P0 06 2 3 Polarity control of external analog AI1 and AI22 is shown in Fig 6 1 and dead zone of polarity is decided by parameterP7 10 56 SY8600 High Performance Vector Control Inverter User Manual A 50Hz i FWD P7 10 P7 10 l I I P I i All 5V is AI2 P7 01 50 P7 02 0Hz OR P7 06 50 P7 07 0Hz 50Hz REV Fig6 1 Polarity control of external analog signal P0 07 Auxiliary frequency range selection Setting range 0 1 Selecting the range of the auxiliary frequency 0 Maximum output frequency 1 Main frequency P0 08 Auxiliary frequency range Setting range 0 1
7. stopping state running state Y Y 50 00 018 5 007 5 Stop monitoring 0 4 999 9KW 0 4 999 9 KW parameters LE times Yy y Yy PO 018 5 P3 01 Basic 0 4 999 9KW Motor rated PO parameters voltage D re D times Yy y Yy P3 008 5 50 00 motor 0 4 999 9KW Stop monitoring P3 parameters parameters stopping state Ger Ow running state Yy y P3 00 008 5 Motor rated power 459929 KW Fig 4 2 Procedure of parameter setup 4 6 Parameter Display In stopping state or running state various state parameters can be displayed by LED The displayed parameters can be decided by PH 00 PH 01 and can be scrolled through by pressing the SHIFT key The following is an explanation for the parameters operation method in stopping and running state 4 6 1 Switch of Parameter Display in Stopping State In stopping state the drive has 9 state parameters which can be scrolled by SHIFT key they are frequency setting external counting value digital value input terminal state digital value output terminal state panel potentiometer analog input AI1 analog input AI2 and DC bus voltage Please refer to the explanation of PH 01 The default value of PH 01 is preset frequency If PH 01 value is set to 2 default display parameter in stopping state will be changed into DC bus voltage User can look up other parameters during stopping state by pressing SHIFT key Everytime you press SHIFT key the next parameter in stopping state
8. When several VSD s drives one load the load of individual VSD s is different due to speed difference The inverter with higher speed drives more load This parameter can decrease the speed when the load is increased and equalizes the load of inverters P3 Motor parameters P3 00 Motor rated power P3 01 Motor rated voltage P3 02 Motor rated current Setting range 0 4 999 9kW Setting range 0 440V Setting range 0 1 999 9A P3 03 Motor rated frequency Setting range 1 00 400 0Hz P3 04 Motor rated speed Setting range 1 999 rpm Note In order to ensure motor tuning please set nameplate parameter of the motor correctly In order to ensure high control performance the motor capacity should match that of the drive Generally the motor s power is allowed to be one grade higher or lower that of the drive Note Before tuning the parameters on the nameplate of the motor must be input correctly P3 05 Motor auto tuning Setting range 0 1 2 Note Before tuning the parameters on the nameplate of the motor must be input correctly F3 00 F3 04 0 No operation 69 SY8600 High Performance Vector Control Inverter User Manual 1 static auto tuning If the load cannot be unconnected from motor user can adopt static auto tuning First set F3 05 to 1 after confirmation then press the RUN key on the Keypad inverter will perform static auto tuning functions 2 overall auto
9. VOL aa ie On Current display parameter is rotating speed No unit indicator Off Current display parameter is no unit On Running command is given via operation panel Running command reference i mm n Off Running command is given via terminals mode indicator kd Flash Running command is given via host computer On Inverter is running Running status indicator Off Inverter has stopped Flash Inverter is stopping On In stop status inverter has run forward command Run forward indicator In running status inverter is running forward Flash Changing from running forward to running reverse ON Normal condition Fault Alarm indicator Off Fault condition Flash Alarm 30 SY8600 High Performance Vector Control Inverter User Manual 4 3 Description of Keys on Operation Panel Function Switch between program and other states which includes Programming A Qo xcv BER parameters display and programming In menu status press y this key to return previous menu Function Selection Save SET In program status press this key to enter next menu In menu level 3 press this key to save parameters value In first level menu increase function code PX according to edit bit Increase Key A In second level menu increase the function code PX YZ data In third level menu Increase the function code data In first level menu decrease function code PX according to edit bit Decrease V In second level menu
10. Ifthe user connects adjustable potentiometer between 10V and GND the resistance of the potentiometer shall be no less than 5kQ Note 1 The arrangement sequence of the control circuit terminals is as follows 3 9 Lectotype of Control Circuit Peripheral Devices Tightening Wire Terminal B Terminal number torque specification Wire type Screw 2 N m mm 10V AIl AD 485 485 AOI Twinning shielding AO2 GND M3 0 5 0 6 0 75 cable 24V Xl X2 X3 X4 X5 X6 X7 DI M3 05 06 0 75 Shielding cable CM Yl CM Al BI Cl 3 10 Description of Jumper Function Jumper selecting switch in Fig 3 7 Al2 A02 485 V V ON I I OFF An lis the current input 0 20mA V is the voltage input 0 10V 0 20mA ao Iis the current input 0 20mA V is the voltage input 0 10V 0 20mA AD AO2 485 485 terminal resistor selection ON there is 100Q terminal resistor OFF there is no There is no terminal terminal resistor resistor 29 SY8600 High Performance Vector Control Inverter User Manual Chapter 4 Using Instructions of Operation Panel 4 1 Introduction to Operation Panel Shuttle type operation pane SY8600 DPO1 Analogue type operation pane SY8600 DP02 Fig 4 1 Display unit of operation panel 4 2 Descriptions of Indicators m On Current display parameter is running Hz Frequency indicator frequency Voltage indicator Rotating speed indicator a emedurr
11. SY8600 High Performance Vector Control Inverter User Manual Failure Failure A AUR i Failure description Potential causes Solutions No code Low grid voltage Check input power supply Startup too fast during motor operation Restart after the motor stops rotating RE s Increase the acceleration time and Rotating inertial of load is very large and reduce the occurrences of sudden shock load is very heavy 3 change of load Over current protection E 1 Improper setting of motor parameters Set motor parameters properly 1 ocl when acceleration T operation Set start up frequency too high Decrease start up frequency Acceleration time is too short Lengthen acceleration time k Adjust V F curve setting and torque Set V F curve ratio too large J e q boost Ef 3 Replace with inverter with proper Power level of inverter is small P prop model Low grid voltage Check input power supply W E 3 Choose appropriate energy braking Over current protection Rotating inertial of load is too large components 2 oc2 when deceleration Improper setting of motor parameters Set motor parameters properly operation Tee TOR p Deceleration time is too short Lengthen deceleration time Power level of inverter is small Replace to inverter with proper model 7 i Decrease load s abrupt frequency Over current protection Sudden change of load during operation c
12. 100 0 P8 08 Maximum AO2 Setting range 0 00 100 0 P8 09 Maximum value corresponding to F8 08 Setting range 0 00 100 0 For more information about P8 02 P8 05 refer to Fig 6 27 and 6 28 AO2 can output voltage or current signal To output 4 20mA signal P8 06 should be set to 20 except that S2 AO2 is in T position P9 Program operating parameters P9 parameter group is function code of programming operation Both programming operation and multi frequency operation are used for realizing the inverter s variable speed running according to certain regulations 93 SY8600 High Performance Vector Control Inverter User Manual One cycle of programming operation is shown in Fig 6 29 f1 f7 and T1 T7 will be defined in the following function codes Fig 6 29 Programming operation P9 00 Programming operation function Setting range 0 1 2 0 Single cycle Stop after a single cycle 1 Continuous cycle Continue cycle operation according to setup phase parameters 2 Maintain the final value maintain the non zero operating frequency of last stage after completing one cycle P9 01 Programming operation time setting unit Setting range 0 1 0 second 1 minute P9 02 Stage timing Tl Setting range 0 0 3600 0 P9 03 Stage timing T2 Setting range 0 0 3600 0 P9 04 Stage timing T3 Setting range 0 0 3600 0 P9 05 Stage timing T4 Setting range 0 0 3600 0
13. 5R5G 4 7R5P 4 150 258 183 8 36 8 245 175 3 5 5 4 5 SY8600 7R5G 4 SY8600 011P 4 SY8600 011G 4 015P 4 210 337 191 150 322 5 298 7 8 5 SY8600 015G 4 018P 4 SY8600 018G 4 022P 4 285 501 2302 200 482 460 7 17 SY8600 022G 4 030P 4 415V_ SY8600 030G 4 037P 4 SY8600 037G 4 045P 4 SY8600 045G 4 055P 4 352 585 274 2 220 559 538 10 25 SY8600 055G 4 SY8600 075P 4 404 680 302 7 300 658 633 10 35 SY8600 075G 4 093P 4 SY8600 093G 4 SY8600 110P 4 485 760 316 325 739 713 12 55 SY8600 110G 4 SY8600 132P 4 SY8600 132G 4 SY8600 160P 4 533 830 371 7 325 809 780 12 85 SY8600 160G 4 SY8600 185P 4 Wall Mounted 101 SY8600 185G 4 638 374 350 985 950 14 125 SY8600 200P 4 11 SY8600 High Performance Vector Control Inverter User Manual SY8600 200G 4 SY8600 220P 4 Y8600 220G 4 SY8600 250P 4 Cabinet SY8600 185G 4 SY8600 200P 4 140 SY8600 200G 4 638 j 374 350 1372 14 140 SY8600 220P 4 SY8600 220G 4 SY8600 250P 4 Wall Mounted SY8600 250G 4 SY8600 280P 4 124 SY8600 280G 4 700 0 460 520 1207 5 1168 14 150 Y8600 315P 4 Y8600 315G 4 Cabinet SY8600 250G 4 SY8600 280P 4 162 SY8600 280G 4 700 460 520 1592 14 180 Y8600 3150P 4 Y8600 315G 4 Y8600 355P 4 SY8600355G 4 Kia x sgg T 215 SY8600 400P 4 2 i SY8600 400G 4 SY8600 450P 4 1 7 Operation Panel Outl
14. Fig P5 08 Negative moment 6 16 Torque limit function P5 09 Retain P5 10 Retain SY8600 High Performance Vector Control Inverter User Manual P6 I O I O output terminal P6 00 FWD REV running Setting range 0 3 0 Two line operation mode 1 Running FWD REV command Kl 0 0 Stop wm X1 FWD 0 1 FWD Lo X2 REV REV L COM 1 1 Stop Fig 6 17 Two line control mode 1 In Fig 6 17 terminal X1 is defined as running FWD and X2 is defined as running REV 1 Two line operation mode 2 Kl FWD REV Running r 0 X1 FWD command K2 L o X2 REV 0 0 Stop Stop COM 1 0 FWD 1 1 REV Fig 6 18 Two line control mode 2 In Fig 8 18 terminal X1 is defined as running FWD and X2 is defined as running REV 76 SY8600 High Performance Vector Control Inverter User Manual 2 Three wire operation mode 1 K Running stop AUN mie command Lr FWD o Xi 0 FWD K ______ REV 1 REV LLL S com i 3 4 5 6 Fig 6 19 Three wire operation mode 1 3 Three wire operation mode FWD FT L X1 FWD STOP i N i TE REV X2 REV COM i 3 4 5 6 Fig 6 20 Three wire operation mode 2 In Fig 6 19 and 8 20 X1 is defined as running FWD X2 is defined as running REV and K is used for
15. JN y Note If the inverter is found to be damaged or lack parts the inverter cannot be installed Otherwise accident may be caused Installation AN 15 Note When handling and installing the product please hold the product bottom Do not hold the enclosure only Otherwise your feet may be injured and the inverter may be damaged because of dropping The inverter shall be mounted on the fire retardant surface such as metal and kept far away from the inflammables and heat source Keep the drilling scraps from falling into the inside of the inverter during the installation otherwise inverter failure may be caused When the inverter is installed inside the cabinet the electricity control cabinet shall be equipped with fan and ventilation port And ducts for radiation shall be constructed in the cabinet B Wiring SY8600 High Performance Vector Control VSD User Manual AN d 4 Danger The wiring must be conducted by qualified electricians Otherwise there exists the risk of electric shock or inverter damage Before wiring confirm that the power supply is disconnected Otherwise there exists the risk of electric shock or fire The grounding terminal PE must be reliably grounded otherwise the inverter enclosure may become live Please do not touch the main circuit terminal The wires of the inverter main circuit terminals must not contact the enclosure Otherwise there exists the ris
16. i yP 24 ERO3 communication and its control line fault CPU failure Seek for technical support In traverse or three wire operation Modify parameter setting Parameter setting 25 ERO04 mode wrong parameter setting failure The communication of terminal 485 is Check the connection of the disconnected equipment communications The baud rate is set improperly Set compatible baud rate Check whether the data receiving and transmission complies with the The communication of terminal 485 is protocol whether the check sum is Communication faulty correct and whether the receiving and 26 EROS abnormal 2 transmission interval complies with Terminal 485 the requirements Check whether the communication The communication of terminal 485 is timeout is set properly and confirm the time out communication cycle of the application program The fail alar arameter is set A a EUREN SERES e BT TR Adjust the failure alarm parameter improperly Analog close loop Improper setting of FA parameter Modify setting of FA parameter group feedback failure group 27 ER06 7 Analog close loop Feedback signal lost Check feedback signal feedback failure Improper setting of motor Re set the motor s rated parameters parameters Significant deviation of 28 ER07 Tuning error g Execute motor auto tuning parameters obtained after tuning again under zero load comparing with the standard i condition parameters Current sensor failure and bad Check th
17. is 27 Counter reset signal This terminal is used to clear the inverter s internal counter and is used in conjunction with Function 24 Counter trig signal When the terminal is ON internal counter is cleared to 0 19 28 PID dormancy waking up i When PA 17 2 and this terminal is ON PID control will exit dormancy state and execute normal PID function 20 29 switch between PID positive mode and negative mode When PA 00 is set to 0 PID positive mode is selected with the terminal is off negative mode is selected with the terminal is on 21 30 Emergence stop If the terminal defined with the function is on the inverter is in emergence stop status motor free stop P6 09 Programmable relay 1 Setting range 0 20 P6 10 Output terminal Y1 definition Setting range 0 20 Function selection of programmable relay output terminals and open collector output terminals is shown in the table below Content Function Content Function 0 Programmable relay 1 No Hu Over voltage stall operation Output terminal Yl No operation 1 Drive ready 12 External stopping command 2 Drive running signal 1 13 Preset counting value 83 SY8600 High Performance Vector Control Inverter User Manual reached 3 Drive running signal 2 14 Specified counting value reached 4 Frequency reached signal 15 Low voltage lockup signal 5 Frequency detection threshold
18. 120 0 223 point Pd 04 Selection of overload 0 Detect at constant speed and alarm 0 224 pre alarm detection 1 Detect all the time and alarm Pd 05 Overload detection 20 0 180 0 150 0 225 threshold SY8600 High Performance Vector Control Inverter User Manual Pd 06 Overload pre alarm 0 0 60 0s 2 0 226 delay Pd 07 Auto current limiting 20 0 180 0 150 0 227 threshold Pd 08 Frequency decrease 0 00 99 99 Hz s 0 00 228 rate during current limiting Pd 09 Action mode of auto 0 Disabled 1 229 current limiting 1 Enabled during Acc Dec disabled at constant speed 2 Enabled during Acc Dec enabled at constant speed Pd 10 Auto reset 0 Disabled 0 230 1 5 Times of fault reset Pd 11 Auto reset interval 2 0 20 0s 2 0 231 Pd 12 Relay action in Auto 0 No action 0 232 reset 1 action Pd 13 Act selection at under 0 No action 1 233 voltage fault 1 Act in running state 2 Act in running and stop state Pd 14 Input phase loss 0 Disable 1 234 function 1 Enable Pd 15 Output phase loss 0 Disable 1 235 function 1 Enable Pd 16 Under Voltage Point 360 440 400 236 Pd 17 reserved 237 Pd 18 reserved 238 Pd 19 reserved 239 Pd 20 reserved 240 PE Group Reserve 1 52 SY8600 High Performance Vector Control Inverter User Manual PF group Reserve 2 PH Group Display parameters PH 00 running display 0 Frequency setting 1 267 parameters sele
19. 13 Normally close terminal for inputting terminal X6 external fault P6 08 Definition of input 14 Frequency increase command 0 115 terminal X7 15 Frequency decrease command 16 Free run to stop 17 Three wire control 18 switch of speed given mode 19 Reset terminal for program operation 20 Start traverse operation 21 pause traverse operation 22 DC braking command 23 Acc Dec disabled command SY8600 High Performance Vector Control Inverter User Manual 24 switch between panel control mode and external terminal control mode 25 switch between panel control mode and communication control mode 26 Counter trig signal 27 Counter reset signal 28 PID dormancy waking up 29 switch between PID positive mode and negative mode 30 emergence stop P6 09 P6 10 Programmable relay 1 Output terminal Y1 definition 0 No function 1 Drive ready 2 Drive running signal 1 3 Drive running signal 1 4 Frequency arriving signal 5 Frequency detection threshold 1 o Frequency detection threshold 2 n High limit frequency arriving 8 Low limit frequency arriving 9 Overload signal 10 Over voltage stall 11 Over current stall 12 External stopping command 13 Preset counting value arriving 14 Specified counting value arriving 15 Low voltage lockup signal 16 Overload pre alarm 17 Drive failure signal 18 Zero speed running 19 end signal of stage of pr
20. P9 06 Stage timing T5 Setting range 0 0 3600 0 P9 07 Stage timing T6 Setting range 0 0 3600 0 P9 08 Stage timingT7 Setting range 0 0 3600 0 P9 09 Stage timingT8 Setting range 0 0 3600 0 94 SY8600 High Performance Vector Control Inverter User Manual P9 10 Stage timingT9 Setting range 0 0 3600 0 P9 11 Stage timingT10 Setting range 0 0 3600 0 P9 12 Stage timingT11 Setting range 0 0 3600 0 P9 13 Stage timingT 12 Setting range 0 0 3600 0 P9 14 Stage timingT13 Setting range 0 0 3600 0 P9 15 Stage timingT 14 Setting range 0 0 3600 0 P9 16 Stage timingT15 Setting range 0 0 3600 0 Parameters P9 02 P9 16 are used to set running time of each stage P9 17 T1Running mode Setting range 0 7 P9 18 T2Running mode Setting range 0 7 P9 19 T3Running mode Setting range 0 7 P9 20 T4Running mode Setting range 0 7 P9 21 T5Running mode Setting range 0 7 P9 22 T6Running mode Setting range 0 7 P9 23 T7Running mode Setting range 0 7 P9 24 T8Running mode Setting range 0 7 P9 25 T9Running mode Setting range 0 7 P9 26 T10Running mode Setting range 0 7 P9 27 T11Running mode Setting range 0 7 P9 28 T12Running mode Setting range 0 7 P9 29 T13Running mode Setting range 0 7 P9 30 T14Running mode Setting range 0 7 P9 31 T15Running mode Setting range 0 7 P9 17 P9 31 are used to set operating direction and Acc time of each
21. PA 11 Sample cycle T Setting range 0 00 do not specify T 99 99s Setup parameters of PID regulator PA 12 Error limit Setting range 0 0 15 0 corresponding to close loop input Definition relative error of close loop system input value feedback value input valuex100 If relative error of close loop system is bigger than the setting value of error limit then the PID regulator will adjust the error If relative error of close loop system is in the setting range of error limit then stop PID regulating PID regulator s output maintains constant PA 13 Level of abnormal feedback signal Setting range 0 100 This function code defines abnormal level of feedback signal Definition Abnormal level lIreference feedbackl referencex 100 PA 14 Detection time of abnormal Setting range 0 3600S feedback signal This function code defines the detection time of abnormal feedback signal When feedback signal exceeds abnormal level and hold time exceeds the detection time action at abnormal signal ER 06 will be executed When this parameter is set to 0 the abnormal feedback signal detect function is disable PA 15 PA 16 PID Sleep control Setting range 0 2 0 No sleep function 1 Internal waking up which is controlled by parameters PA 17 PA 20 2 External input terminal which is controlled by terminal function 26 PID waking terminal i
22. and the drive is normal After receiving data content the drive will return it to main control equipment without any modifying ASCII 1 Read data Reading data should be less than 30 bytes at a time Message format of master request Fram Slave Functio Data Data Frame e LRC address n code address quantity tail head MS LS 0 3 MS LS C7 L Pi 1432 1 4 3 2 1 B B B B R F 123 Message format of slave response SY8600 High Performance Vector Control Inverter User Manual Fram i Slave Functio Data Data Frame e LRC address n code address quantity tail head s MS LIS CIL B B R F 2 Modify data Message format of master request Fram Slave Functio Data Modified Frame e LRC address n code address value tail head oe MS IS CIL B B R F Message format of slave response Fram f Slave Functio Data Modified Frame e LRC address n code address value tail head MS LS 0 6 MS LIS CIL ed 3 2 1 4 3 2 1 B B B B R F 3 Examples 1 Function code 03H Read parameter data 124 SY8600 High Performance Vector Control Inverter User Manual ASCII mode
23. codes second level value of function code third level Operation process is shown in Fig 4 1 PRG SET SET A A A v v v Stop run lo first level second level third level Jv v Y p gt PRG PRG PRG function codes set Fig 4 1 Menu Operation Procedure In the third level menu user can return second level menu by pressing PRG key or SET key The difference is Parameter settings can be saved in control board if SET key is pressed then LED returns to second level menu and shifts to next function code automatically If user presses PRG key LED returns to second level menu directly but the parameters cannot be saved and stop at current function code 45 20 Parameter setup Setting parameters correctly is a premise for actualizingS Y8600 s performances Parameter setting method via panel will be introduced in the following part with rated power as an example Change 18 5kW into 7 5kW Operation process is shown in Fig 5 2 Press the SHIFT key with single direction shifting function to shift the flashing bit of parameters that is modification bit After finishing the parameters setup press the MENU key twice to exit programming state 33 SY8600 High Performance Vector Control Inverter User Manual
24. n eere edis B niei CIT mur engen j c 099897 7 Grounding 999 Grounding terminal terminal SY8600 0R4 2G SY8600 2R2G 2 SY8600 7R5G 4 011P 4 and below power outputs SY8600 7R5G 4 011P 4 and above power outputs Fig 3 2 Product terminal configuration 23 SY8600 High Performance Vector Control Inverter User Manual 3 5 Functions of Main Circuit Terminal 3 5 1 SY8600 0RAG 2 SY8600 015G 4 018P 4 R SY8600 2R2G 2 I SY8600 0R7G 4 IR5P 4 T e B e U v Ww OPTION MOTOR e Terminal symbol Terminal name and function description Three phase AC input terminal Connecting terminal of braking resistor DC power input terminal DC input terminal of external braking unit Three phase AC output terminal Grounding terminal PE 3 5 2 Y8600 018G 4 022P 4 SY8600 630G 4 R POWER T ei eg e U v V OPTION MOTOR e 9 Terminal symbol Terminal name and function description R S T Three phase AC input terminal D qx DC reactor connecting terminal short circuited with copper bus upon delivery a o DC power input terminal DC input terminal of external braking unit U V W Three phase AC output terminal Grounding terminal PE 3 6 Attention for Main Circuit Wiring 3 6 1 Power Supply Wiring It is forbidden to connect the power cable to the inverter output terminal otherwise the internal component
25. 17 Specified value arriving Setting range 0 9999 For P6 16 and P6 17 function please refer to definition of terminal function 13 14 P6 18 Terminal logic Setting range 0 255 88 SY8600 High Performance Vector Control Inverter User Manual This parameter defines positive or negative logic of terminals Y1 X7 X6 X5 X4 X3 X2 XI Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bitl BitO Note a lIfbitO is set to 0 it means positive logic and 1 for negative logic Factory setting of all terminals are positive logic b In positive logic mode terminal Xi is enabled if it is connected to the common terminal and disabled if disconnected In negative logic mode terminal Xi is disabled if it is connected to the common terminal and enabled if disconnected In positive logic mode terminal Yi closes when its output signal is valid In negative logic mode terminal Yi opens when its output signal is valid c Only decimal number can be set to the drive including display When negative logic is selected conversion from binary code to Hex value is shown as below Setting value 2 Y1 7 Q X6 Q X5 Q X40 2 X3 74 Q X2 X1 For example if X6 and X4 select negative logic and others are positive logic then Setting value 2 0 5 2 1 5 2 0 f 2 1 2 0 74 2 0 0 32 8 40 P7 Analog input terminal function P7 00 AIl filter time Setting range
26. 26 Jump frequency 3 Setting range 0 400 0Hz P2 27 Jump frequency range Setting range 0 20 00Hz Jump frequency is set to prevent the output frequency of inverter from meeting the mechanical resonant point of load In Jump frequency parameters set the system s mechanical resonant central frequency at most three frequency values can be setup shown in Fig 6 8 66 SY8600 High Performance Vector Control Inverter User Manual A Output frequency Jump frequency Bo enemy n Jump range Jump frequency 2 PS 1 Jump range Jump frequency 1 ene 1 Jump range Frequency setup signal Fig 6 8 Jump frequency and its range P2 28 FWD REV dead time Setting range 0 1 3600s FWD REV dead time the waiting and holding time before the motor changes its rotating direction after the inverter s output frequency is decreased to zero It is the time taken by the motor to change its rotating direction when the inverter receives REV command during its running process The time is shown in Fig 6 9 as TO Running frequency Running time gt TO Fig 6 9 FWD REV dead time P2 29 REV prohibited Setting range 0 1 When P2 29 0 this function is disabled In this case terminal F R OFF Run FWD terminal F R ON Run Rev When P2 29 1 this function is enabled In this case terminal F R signal is invalid Motor can only run forward and switching between FWD REV is not available Ru
27. 4 018P 4 1560W 40Q 1 125 SY8600 018G 4 022P 4 4800W 320 1 125 SY8600 022G 4 030P 4 w 4800W 27 20 1 125 SY8600 030G 4 037P 4 F 6000W 20Q 1 125 SY8600 037G 4 045P 4 9600W 160 1 125 SY8600 045G 4 055P 4 S 9600W 13 6Q 1 125 o SY8600 055G 4 075P 4 5 6000W 20Q 2 135 SY8600 075G 4 090P 4 9600W 13 6Q 2 145 Note The connection for multiple braking resistors is parallel wired For example If using model SY8600 055G 4 075P 4 the braking resistor lectotype it is suggested to select two 6000W 20Q braking resistors and wire in parallel This will give you the equivalent to a braking resistor 12000W 100 14 SY8600 High Performance Vector Control Inverter User Manual Chapter 2 VSD Installation 2 1 Environment for Product Installation E Avoid installing the product in the sites with oil mist metal powder and dust Avoid installing the product in the sites with hazardous gas and liquid and corrosive combustible and explosive gas Avoid installing the products in salty sites Do not install the product in the sites with direct sunlight Do not mount the product on the combustible materials such as wood Keep the drilling scraps from falling into the inside of inverter during the installation Mount the product vertically in the electric control cabinet mount the cooling fan or air conditioner to prevent the ambient temperature from rising to above 45 C For the sites with adverse environment it is reco
28. 400 0Hz P222 Multi frequency 14 Setting range 0 400 0Hz P2 23 Multi frequency 15 Setting range 0 400 0Hz Multi frequency speed is set in P2 09 P2 23 which can be used in multi speed running and programming state 65 SY8600 High Performance Vector Control Inverter User Manual There are 15 multi frequency operation modes which can be selected through control terminals Assumption 1 ON means that control terminal is connected 0 OFF means that control terminal is disconnected If control terminals of multi frequency are not set or all of them are in OFF position frequency setting is determined by function code P0 02 If certain control terminal of multi frequency is not in OFF position frequency setting is determined by function code P2 09 P2 23 If multi frequency operation is selected Starting stopping the drive is determined by control mode selection P0 01 Freque ncy deg f2l l3 l4 s5sl6l 718l 9 10 11 a2 13 14 35 IX XIXIXIXIX xixixixi xxix xx Termin al Termin gis oe tees eat Lit e pil ocn es Ed all Termin ge oe oo e he ees 8 it a Ne ee esl LE 1d al2 Termin ofo oli l l l lololo lolil l l al 3 Termin tel 26 s 0 56 h One ko e E MP ke SEU es I ae al4 P2 24 Jump frequency 1 Setting range 0 400 0Hz P2 25 Jump frequency 2 Setting range 0 400 0Hz P2
29. 6 12 Base voltage and frequency P4 03 Intermediate voltage 1 Setting range 0 P4 04 P4 04 Intermediate voltage 2 Setting range P4 03 100 Inverter s rated voltage P4 05 Intermediate frequency 1 Setting range 0 P4 06 P4 06 Intermediate frequency 2 Setting range P4 05 400 0Hz P4 07 Torque boost Setting range 0 2096 Inverter s rated voltage In order to compensate the torque drop at low frequency the inverter can boost the output voltage in the low frequency zone which is shown in Fig 6 13 71 SY8600 High Performance Vector Control Inverter User Manual output voltage VN po SSS SO BSE Sy Eu Y ee cher uueeeseg 1 PA 03 2222242 S 4 i P4 07 Output frequency 0 P4 05 P4 06 Faase Fig 6 13 Torque boost Note Generally factory setting 2 can satisfy most applications If over current fault occurs during startup please increase this parameter from zero gradually until it meets requirement Pay attention that large torque boost could damage equipment P4 08 Slip compensation Setting range 0 0 10 Rated speed P3 04 In V F control mode motor s speed will be decreased with load rising In order to ensure the motor s speed be close to synchronous speed in rated load condition slip compensation can be done according to the preset frequency P4 09 AVR function Setting range 0 1 0 Disabled 1 Enabled AVR is auto voltage reg
30. 6 Overload pre alarm 1 6 Frequency detection threshold 7 Drive failure signal 2 7 High limit frequency reached 8 Zero speed running 8 Low limit frequency reached 9 The operational phase of the program is completed 9 Overload signal 20 PG cable broken 10 Over current stall Functions in the table above are described as following 0 No function is defined by programmable relay output terminal 1 and open collector output terminal Y1 is defined as frequency signal output 1 Drive ready The drive is in normal waiting state and terminals output indication signal 2 Drive running signal The drive is in running state and the terminal outputs indication signal 3 Drive running signal In run status when the drive s output frequency is onz the terminal does not output indication signal when the drive s output frequency is above oHz the terminal does output indication signal 4 Frequency arriving signal When the drive s output frequency reaches preset frequency the terminal outputs a signal It is used in conjunction with parameter P6 11 4 5 Frequency detection threshold 1 and 2 When the drive s output frequency reaches specified value the terminal outputs a signal which is used in conjunction with parameters P6 12 P6 15 84 a 10 11 SY8600 High Performance Vector Control Inverter User Manual 4 output frequency Hz FDT Sj FDT level FDT lag Time CS Frequency detecting signal Time CS
31. A 3 5 7 5 10 Output 150 1 minute 180 10 seconds 200 0 5 second interval 10 minutes inverse time Overload capacity lag feature Rated Three phase or single phase 200V 240V 50Hz 60Hz voltage frequency Input jA vonage 180V 260V Voltage unbalance lt 3 allowable frequency fluctuation 5 Rated current A 3 8 5 5 8 3 12 Braking unit Built in as standard Protection class IP20 Cooling mode Self cooling Forced air convection cooling 1 4 Product Specifications Specifications Rated Output Voltage Three phase 400V Max output voltage is equal to input voltage Max continuous current 10046 rated output current OUTPUT 150 rated current for 1 minutes Overload ability 180 rated current for 2 seconds Control performance Control I O signal Output frequency Rated input voltage AVR Function Modulation modes Control mode Running command input modes Speed setting mode Speed setup resolution Voltage Frequency characteristic Speed control accuracy Speed control range Starting torque Acc dec characteristic Braking torque Reference voltage output Control voltage output Analog input Analog output Programmable terminal input SY8600 High Performance Vector Control VSD User Manual 0Hz 400Hz Three phase 400V 20 50 60Hz 5 When AVR function is enable output voltage is stable under input voltage fluctuation Optimized spac
32. Digital setting 0 186 1 External analog signal AIL 2 External analog signal AD 3 Communication 4 Panel potentiometer setting 0 5V PA 02 Feedback channel 0 External analog signal ATI 0 187 selection 1 External analog signal AI2 PA 03 Digital setting of 0 00 10 00V 5 00 188 reference PA 04 Minimum reference 0 100 0 189 PA 05 Maximum reference 0 150946 100 190 PA 06 Minimum feedback 0 100960 0 191 PA 07 Maximum feedback 0 150946 100 192 PA 08 Proportional gain 0 00 10 00 1 00 193 PA 09 Integration time 0 01 99 99s 0 5 194 PA 10 Differential time 0 00 no differentiation 0 195 0 01 99 99s PA 11 Sample cycle 0 01 99 99s 0 1 196 49 SY8600 High Performance Vector Control Inverter User Manual PA 12 Error limit 0 0 15 0 0 0 197 PA 13 Level of abnormal 0 100946 50 198 feedback signal PA 14 Detection time of 0 No detection 0 0 199 abnormal feedback 0 1 3600s signal PA 15 reserved 0 200 PA 16 PID Sleep control 0 No sleep function 0 201 1 Internal waking up 2 External input terminal PA 17 Delay time of sleeping 0 3600s 0 202 PA 18 Sleeping frequency 0 00 400 0Hz 0 00 203 PA 19 Delay time of waking 0 0 60 0s 0 0 204 PA 20 Waking value 0 0 100 0 100 0 205 Pb GROUP Traverse operation parameters Pb 00 Traverse mode 0 Auto mode 0 206 1 Manual mode Pb 01 Preset traverse 0 00 400 0 Hz 0 00 207 frequency Pb 02 Hold time of preset 0 0 3600s 0 0 208
33. Feedback Acc Frequency Dec PA 00 PID control characteristic Setting range 0 1 0 Positive characteristic The Motor speed is required to increases with the reference speed 1 Negative characteristic The motor speed is required to decrease when the reference value increases PA 01 Reference selection Setting range 0 1 2 3 0 Panel Digital setting 1 External analog signal AII 2 External analog signal AI2 3 Rs 485 communication setting 4 Panel potentiometer setting 0 5V PA 02 Feedback channel selection Setting range 0 1 1 External analog signal AI1 0 10V 2 Analog signal AD 0 1 OV or 4 20mA PA 03 Digital setting of reference Setting range 0 00V 10 00V Digital reference is set by UP DOWN keypad PA 04 Minimum reference Setting range 0 0 100 096 PA 05 Maximum reference Setting range 0 0 150 096 PA 06 Minimum feedback Setting range 0 0 100 096 PA 07 Minimum feedback Setting range 0 0 150 096 By setting parameter PA 04 PA 07 actual value of reference and feedback can 97 SY8600 High Performance Vector Control Inverter User Manual be displayed accurately PA 08 Proportional gain Setting range 0 0 10 00 PA 09 Integration time Ti Setting range 0 00 no integration 99 99s PA 10 Integration time Ti Setting range 0 00 no differentiation 99 99s
34. Fig 2 3 Removal of operation panel Fig 2 4 Mounting of operation panel 2 3 2 Removal and Mounting of Covers of Inverter with Plastic Enclosure Removal of operation panel Please refer to 2 3 1 removal and mounting of operation panel Removal of lower cover After removing the mounting screws of the cover press the left and right sides of the cover forcefully in direction 1 and at the same time lift the cover in direction 2 as shown in Fig 2 5 Removal of upper cover As shown in Fig 2 6 press the left and right sides of the cover forcefully in direction 1 and at the same time lift the cover in direction 2 16 SY8600 High Performance Vector Control Inverter User Manual Fig 2 5 Removal of lower cover Fig 2 6 Removal of upper cover Mounting of upper cover After the wiring of main circuit terminals and control circuit terminals insert the upper claw grab of the upper cover into the groove of the inverter body as shown in position 1 in Fig 2 7 and then press the lower part of the upper cover in direction 2 as shown in Fig 2 7 until the crack sound is heard Mounting of lower cover Insert the upper claw grab on the lower cover into the groove of the upper cover as shown in position 1 of Fig 2 8 and then press the lower part of the lower cover in direction 2 of Fig 2 8 until the crack sound is heard Now tighten the cover screws Fig 2 7 Mounting of upper cover Fig 2 8 Mounting of
35. Format of query message Format of response message Starting 2 Starting ES character character Slave address 0 Slave address 0 q q Function code 0 Function code 0 zm zm Data address 0 Data address 0 o o o Y o ey Data quantity 0 Data content I word 0 5 o 5 q 9 LRC F LRC g n C END CR END CR LF LF RTU mode Format of query message Format of response message Slave address 01H Slave address 01H Function code 03H Function code 03H Data address 02H Data address 00H 00H 02H Data quantity 00H Data content 15H Word 01H 59H Low byte CRC 85H Low byte CRC 2AH High byte CRC B2H High byte CRC AOH 125 SY8600 High Performance Vector Control Inverter 2 Function code 06H Write parameter data User Manual Format of query message Slave address 01H Slave address 01H Function code 06H Function code 06H Data address 01H Data address 01H OOH 00H ASCII mode Format of query message Format of response message Starting E Starting pu character character Slave address 0 Slave address 0 q q Function code 0 Function code 0 6 Data address 0 Data address 0 q q o Y o oO Modified T Modified value 1 value T T em emp o 0 LRC T LRC D q q END CR END CR LF LF R
36. Set motor parameters properly rOCess sd P Power level of inverter is small Replace to inverter with proper model Motor short to ground Check motor wiring Over voltage protection 7 5 10 oui ben acceleration Abnormal input power supply voltage Check input power supply operation Fast start up again when motor operates Start again after the motor stop with high speed rotating 1 ou2 Over voltage protection Motor short to ground Check motor wiring 109 SY8600 High Performance Vector Control Inverter User Manual Failure Failure 3 AUR i Failure description Potential causes Solutions No code when deceleration Choose appropriate energy braking aie Rotating inertial of load is too large Operation i E components Deceleration time is too short Lengthen deceleration time Over voltage protection Ez 12 ou3 BP Motor short to ground Check motor wiring when operation with constant speed Abnormal input power supply Check input power supply E Lower the ambient temperature and Ambient over temperature Mec em strengthen ventilation and radiation fos Clean the dusts wools and other Blockage of air duct i ae foreign objects in the air duct 15 oH2 Heat sink 2 Over Check whether fan wirings are well temperature protection Fan failure Connected Replace a new fan of the same model Inverter module failure Seek for technical support Temperature detection circuit fa
37. V is motor rated voltage defined by P3 01 I is motor rated current defined by P3 02 P is the motor rated frequency defined by P3 03 These parameters are reference parameters for vector control which will affect control performance directly P3 11 Reserved P4 Dedicated function for V F control P4 00 V F curve control mode Setting range 0 4 0 linear voltage frequency mode constant torque load shown as curve 0 in Fig 6 11 1 Square voltage frequency mode shown as curve 1 in Fig 6 11 2 1 5 times torque frequency mode shown as curve 2 in Fig 6 11 3 1 2 times torque frequency mode shown as curve 3 in Fig 6 11 70 SY8600 High Performance Vector Control Inverter User Manual 4 User defined V F curve 4 output voltage aiebo CT LI 0 3 2 1 i output frequency Fig 6 11 V F curve P4 01 Base voltage Setting range 0 440V P4 02 Base frequency Setting range 10 00 400 0Hz Basic V F characteristic of SY8600 series is shown in Fig 6 12 Base Frequency Fg sr is the output frequency corresponding to the rated output voltage Uy Its range is 10 to 400Hz Generally Fgase should be selected according to rated frequency of the motor In some special case it can be selected according to requirement In this condition both motor V F characteristic and output torque should be considered A output voltage UN output Frequency 0 Fsase Fmax Fig
38. as curve 1 in Fig 6 25 or curve 2 in Fig 6 26 90 SY8600 High Performance Vector Control Inverter User Manual 4 Hz output frequency Maximum value ix rd LS CLA DE C LE corresponding to the l frequency l F7 04 1 a 0 Minimum value Maximum value put signal F7 01 F7 03 Minimum value corresponding to the frequency F7 02 Fig 6 25 curve 1 relationship between reference and frequency setting 4 output frequency Hz Minimum value corresponding to the frequency F7 02 Input signal Minimum Maximum value P E F7 01 o F7 03 j Maximum value corresponding to the frequency F7 04 Fig 6 26 curve 2 relationship between reference and frequency setting P8 Analog output terminal P800 AOI output selection Setting range 0 9 P801 AO2 output selection Setting range 0 9 Inverter s state represented by analog output signal is defined by the function codes P8 00 and P8 01 as shown below 91 SY8600 High Performance Vector Control Inverter User Manual P8 00 P8 01 Drive state Description 0 Running O highest running frequency speed frequency speed 1 Frequency O highest running frequency speed setting speed 2 Output current O 2xrated current 3 Output voltage 0 200 rated voltage 4 Output torque 200 200 rated torque current 5 PI reference 0 10V 6 PI feedback 0 10V 7 Bus
39. entering traverse operation In auto mode Pb 02 defines the hold time of preset traverse frequency before traverse operation In manual mode Pb 02 setting is invalid Refer to Fig 6 31 for details Pb 03 Preset central frequency Setting range 0 00 400 0 Hz Traverse operation is shown in Fig 6 31 Pb 04 Travers amplitude Setting range 0 0 50 Travers amplitude Preset central frequencyxFb 04 Pb 05 Step frequency Setting range 0 0 50 Refer to Fig 6 31 If it is set at 0 then there will be no step frequency Pb 06 Traverse cycle Setting range 0 1 999 9S It defines the period of traverse operation including rising and falling time Pb 07 Rise time of triangular wave Setting range 0 0 100 0 It defines the rising time Pb 06xPb 07 s of traverse operation and falling time Fb 06x 1 Fb 07 s Please refer to Fig 6 31 Traverse amplitude Operating frequency Hz AW FsetkPb 04 A Upper limit of traverse frequency FH central frequency Pb 03 Lower limit of traverse frequency FL Preset traverse frequency IN 3 Step frequency Pp 01 MEL l l E Se 5 T ise time of Accerlate Hold time of Decelerate Aerie Hold ume of tigna wave ics according toj preset traverse UPDSO Db 06 according to Acc time frequency k gt C Decime Pb 02 Traverse cyclePb 06 Run command Stop command 100 SY8600
40. not be too large otherwise the inverter s control performance drops or drive system cannot operate normally 1 V F control When one inverter drives more than one motor if motor auto tuning cannot be performed or the motor s parameters cannot be acquired through other methods please select V F control mode P0 03 Main Frequency Source Setting range 0 10 SY8600 series inverter has ten kinds of frequency setting mode 0 Keypad setting In this mode present frequency is set by the Shuttle knob on the panel 1 External analog signal AI 0 10V Use external analog signal AIlto set the running frequency 2 External analog signal AI2 0 10V or 0 20mA use S1 AI2 dial switch to determine 55 SY8600 High Performance Vector Control Inverter User Manual voltage current signal 3 up down 1 setting Present frequency is set by terminal defined by up down function Frequency setting is held when the drive stops 4 up down 2 setting Present frequency is set by terminal defined by up down function Frequency setting is the data of PO 11 when the drive stops 5 Pulse frequency setting 6 Multi Frequency You need to set relevant parameter of the P6 I O and P2 When choose multi frequency operational mode 7 PID 8 RS485 setting Frequency setting is set by host computer via RS485 serial communication command 9 Program running When inverter begins running Need to set P9 parameter 10 Panel potentiometer setting 0 5V
41. selecting running direction In Fig 6 19 and 8 20 STOP is a normally closed button for stopping the motor RUN FWD and REV are normally open buttons for running the motor and they are active at pulse edge In Fig 6 19 and 8 20 Xi 123 7 is defined as three wire running control terminal of X3 X7 In 3 wire mode when X3 X7 is not selected the inverter will report ERR4 fault P6 01 Up down rate Setting range 0 10 99 99 Hz s Up down rate To define the increase decrease rate when using up down terminal to change reference frequency 77 SY8600 High Performance Vector Control Inverter User Manual P6 02 Selecting the function of control terminal X1 P6 03 Selecting the function of control terminal X2 P6 04 Selecting the function of control terminal X3 Setting range 0 30 Setting range 0 30 Setting range 0 30 P6 05 Selecting the function of control terminal X4 P6 06 Selecting the function of control terminal X5 Setting range 0 30 Setting range 0 30 P6 07 Selecting the function of control terminal X6 Setting range 0 30 P6 08 Selecting the function of control terminal X7 Setting range 0 30 Control terminals X1 X7 are programmable digital input terminals X1 X7 can be defined by setting the values of P6 02 P6 08 respectively Programmable digital input terminal can be selected as no function repeatedly that is it can be set as O at the same time Func
42. traverse frequency Pb 03 Preset central 0 00 400 0 Hz 0 00 209 frequency Pb 04 Travers amplitude 0 0 50 0 Pb 03 0 0 210 Pb 05 Step frequency 0 0 50 0 Pb 04 0 0 211 Pb 06 Traverse cycle 0 1 999 9s 10 00 212 Pb 07 Rise time of triangular 0 0 100 0 Pb 06 50 0 213 wave PC Group 485 communication parameters PC 00 Baud rate selection 0 1200BPS 3 214 1 2400BPS 2 4800BPS 3 9600BPS 4 19200BPS 50 SY8600 High Performance Vector Control Inverter User Manual 5 38400BPS PC 01 Data format 0 8 N 2 for RTU MODBUS 0 215 1 E for RTU MODBUS 2 8 0 1 for RTU MODBUS 3 7 N 2 for ASCII MODBUS 4 7 E 1 for ASCII MODBUS 5 7 0 1 for ASCII MODBUS 6 8 N 1 free communication format 7 8 E 1 free communication format 8 8 0 1 free communication format 9 8 N 2 for RTU MODBUS MASTER PC 02 Local address 1 32 0 is the broadcast address 1 216 PC 03 Communication 0 No detection 0 217 timeout detect 2 0 10 0s PC 04 Response delay 2 1000ms 218 PC 05 EEROM Store 0 Store 0 219 selection 1 no store function Pd Group Faults and protection parameters Pd 00 Motor overload 0 No protection 1 220 protection mode p Common motor protection 2 Variable frequency motor protection Pd 01 Motor overload 20 0 150 0 100 0 221 protection factor Pd 02 Over voltage stall 0 Disabled 1 222 selection 1 Enabled Pd 03 Stall over voltage 120 0 150 0
43. tuning First set F3 05 to 2 after confirmation then press the RUN key on the Keypad inverter will perform overall auto tuning functions The overall auto tuning includes static auto tuning and spinning auto tuning and the load must be unconnected form the motor Note a If over current or over voltage fault occurs during tuning process user can adjust Add Dec time P0 16 P0 17 and torque boost P4 07 Do not start tuning with load on motor c Make sure the motor is in stopping status before tuning otherwise the tuning can not be performed normally d Motor auto tuning can only be performed in keypad control mode P0 01 0 P3 06 Stator resistance Setting range 0 001 20 00 P3 07 Rotor resistance Setting range 0 001 20 00 P3 08 Self inductance Setting range 1 000 9 999 P3 09 leakage inductance Setting range 0 001 1 000 P3 11 Exciting current with no load Setting range 0 0 999 9A Factory settings of P3 06 F3 10 are the parameters of motor that rated power matches the inverter If user already knows the motor s parameters just input the motor parameters directly However after successfully performing motor auto tuning value of P3 06 P3 10 will be updated automatically Resistance and inductance are the relative value of the nominal motor parameters Resistance value real Resistance value 1 732 D V 100 Inductance value real Inductance value 2 3 14 P 1 732 T V In above formula
44. will be displayed 34 SY8600 High Performance Vector Control Inverter User Manual 4 6 2 Switch of the running parameters In running state maximum 15 running state parameters can be displayed by SY8600 drive via SHIFT key 4 7 Motor auto tuning procedure Before selecting vector control mode user should input motor parameters correctly SY8600 drive can get motor s standard parameters according to the parameters on nameplate In order to get better control performance you can control the drive to perform auto tuning on the motor so as to get accurate motor parameters Parameter tuning can be done through P3 05 Set F0 01 parameter to 0 to select panel running command control mode According the motor s name plat Set P3 00 P3 01 P3 02 P3 03 P3 04 parameter in proper order Set P3 05 tol Select static auto tuning Or set P3 05 to2 Select overall auto tuning Press SET keyo A eye Press RUN key to start motor auto tuning After tuning the motor stops 35 SY8600 High Performance Vector Control Inverter User Manual 4 8 Running for the First Time Please follow the procedures to run the inverter for the first time Note If fault happens please judge the fault causes and clear the fault according to 7 1 Fault and alarm information list If motor can without connecting the load rotating auto tuning can be selected P3 05 2 otherwise only static auto tuning can be selected When enabl
45. 0 05 5 00S P7 01 Minimum AI1 0 0 100 0 P7 02 Frequency corresponding to P7 06 0 00 Maximum frequency P7 03 Maximum AII 0 0 100 0 P7 04 Frequency corresponding to P7 08 0 00 Maximum frequency P7 05 AI filter time Setting range 0 05 5 00s P7 06 Minimum AI2 0 0 100 0 89 SY8600 High Performance Vector Control Inverter User Manual P7 07 Frequency corresponding to P7 06 0 00 Maximum frequency P7 08 Maximum AI2 0 0 100 0 P7 09 Frequency corresponding to P7 09 0 00 Maximum frequency Reference signal from external input AI1 AI2 is filtered and amplified and then its relationship with frequency setting is shown as curve 1 in Fig 6 25 or curve 2 in Fig 6 26 AD can input current signal 4 20mA P7 06 should be set to 20 except that S1 AD is in T position P7 10 FWD REV dead time range Setting range 0 10 Maximum input signal If polarity control is selected P0 06 2 or 3 FWD REV dead time is set by this parameter Refer to parameter P0 06 and fig 6 1 for details P7 11 AIl filter time Setting range 0 05 5 00S P7 12 Minimum AIl 0 0 100 0 P7 13 Frequency corresponding toP7 12 0 00 Maximum frequency P7 14 Maximum AII 0 0 100 0 P7 15 Frequency corresponding to P7 13 0 00 Maximum frequency Reference signal AI1 from keypad potentiometer is filtered and amplified and then its relationship with frequency setting is shown
46. 00 The auxiliary frequency is the product of the setting frequency selected by parameter P0 07 and this gain P0 09 Setting Frequency selection Setting range 0 9 Select the setting frequency source of the inverter 0 Main frequency The setting frequency source of the inverter is determined by the main frequency of the parameter of P0 03 1 Auxiliary frequency The setting frequency source of the inverter is determined by the auxiliary frequency of the parameter of P0 06 2 Main frequency Auxiliary frequency 3 Main frequency Auxiliary frequency 4 switch between main frequency and auxiliary frequency The setting frequency source of the inverter can be switched between the main frequency and auxiliary frequency with the external terminal defined by P6 Group parameter 5 switch between Main frequency and Main frequency Auxiliary frequency The setting frequency source of the inverter can be switched between the main frequency and 57 SY8600 High Performance Vector Control Inverter User Manual Main frequency Auxiliary frequency with the external terminal defined by P6 Group parameter 6 switch between Main frequency and Main frequency Auxiliary frequency The setting frequency source of the inverter can be switched between the main frequency and Main frequency Auxiliary frequency with the external terminal defined by P6 Group parameter 7 MAX Main frequency Auxiliary frequency The set
47. 01 Terminal state Source of control command 0 ON External terminals 0 OFF Keypad 1 ON Keypad 1 OFF External terminals This function is enabled during running state User should pay attention to the drive s running status after switching If the drive is in keypad control mode first connect the terminal ON there are 2 cases if running command from external terminal is valid such as FWD terminal is ON in two wire control mode then the drive s operation state will not change if running command from external terminal is invalid the drive will stop running 16 25 Switch between panel control mode and external terminal control mode This function is used for selecting the physics channel that inputs inverter s running control command Selecting between keypad and external terminal to input control commands Commands input via external terminals include FWD REV JOGF JOGR RUN and STOP This function is used in conjunction with ON OFF state and the setting value of PO 01 The control logic is shown in the Table below P0 01 Terminal state Source of control command 0 ON External terminals 0 OFF Keypad 82 SY8600 High Performance Vector Control Inverter User Manual 1 ON Keypad External terminals 17 26 Counter trig signal It is the input terminal of the drive s internal counter If the input signal of the terminal changes from ON to OFF the counting value is increased by 1
48. 10 14 0 15 0 50 Y8600 132G 4 SY8600 160P 4 400 330 M12 31 4 39 2 150 M12 17 6 22 5 75 SY8600 160G 4 SY8600 185P 4 500 400 M12 31 4 39 2 185 M12 17 6 22 5 50x2 SY8600 185G 4 630 500 M12 48 6 59 4 240 M12 31 4 39 2 60x2 SY8600 200P 4 AUS 630 500 M12 48 6 59 4 240 M12 31 4 39 2 60x2 SY8600 220P 4 Ae wo Y8600 220G 4 800 630 M12 48 6 59 4 150x2 M12 31 4 39 2 75x2 SY8600 250P 4 3Y 860052500 4 000 630 M12 48 6 59 4 185x2 M12 31 4 39 2 100x2 SY8600 280P 4 BY 8000 280 4 000 630 M12 48 6 59 4 185x2 MI2 31 4 39 2 100x2 SY8600 315P 4 SYSS 000 800 M14 48 6 59 4 250x2 M14 31 4 39 2 125x2 SY8600 355P 4 SPADO 200 800 M14 48 6 59 4 325x2 M14 31 4 39 2 150x2 SY8600 400P 4 odd ida Pied Seer 500 1000 M14 48 6 59 4 325x2 M14 31 4 39 2 150x2 SY8600 450P 4 Mis eds lid ii DEPO dee 2000 1500 M14 48 6 59 4 350x2 M14 31 4 39 2 175x2 SY8600 500P 4 T RA TERA SY8600 500G 4 2000 1500 M14 48 6 59 4 350x2 M14 31 4 39 2 175x2 SY8600 560P 4 22 SY8600 High Performance Vector Control Inverter User Manual 3 4 Product Terminal Configuration ry Control circi Control circuit terminal terminal 0 80 20 02 e 9J Te Main circuit D Mm oe o 9 0 eoo terminal ieeleleleleleleee AY Main circuit m m fui OT ewe 81 uri wn Rd
49. 100m output AC reactor be installed Refer to the following table for the carrier frequency setting Length of cable between the Less than 50m Less than 100 m More than 100m inverter and motor Carrier frequency PA 00 Less than 15kHz Less than 10kHz Less than 5kHz 3 6 3 Grounding Wiring The inverter will produce leakage current The higher the carrier frequency is the larger the leakage current will be The leakage current of the inverter system is more than 3 5mA and the specific value of the leakage current is determined by the use conditions To ensure the safety the inverter and the motor must be grounded The grounding resistance shall be less than 10ohm For the grounding wire diameter requirement refer to 3 3 lectotype of main circuit peripheral devices Do not share grounding wire with the welding machine and other power equipment In the applications with more than 2 inverters keep the grounding wire from forming a loop Correct Wrong Fig 3 3 Grounding wiring 3 6 4 Countermeasures for Conduction and Radiation Interference Inverter Input filter Filtering cable 25 SY8600 High Performance Vector Control Inverter User Manual Fig 3 4 Noise current illustration When the input noise filter is installed the wire connecting the filter to the inverter input power end shall be as short as possible The filter enclosure and mounting cabinet shall be reliably
50. 3 1 Modifying parameter valid 0 Modifying parameter invalid Bit4 1 Frequency setting via RS485 0 Local frequency setting Bit5 1 RS485 running control 0 Local running control 128 SY8600 High Performance Vector Control Inverter User Manual 2 Information of status word 2 bytes 2002H BitO 1 Running command 0 No running command Bitl 1 FWD 0 REV Bit2 1 Jog FWD 0 Jog FWD and stop Bit3 1 Jog REV 0 Jog REV and stop Bit4 1 Fault reset command 0 No fault reset command Bit5 1 Host computer control valid 0 Host computer control invalid Bit6 1 Free run to stop 0 No free run to stop Bit7 1 Dec to stop command 0 No Dec to stop command Bit8 1 Output enabled 0 Output disabled Bit9 bit15 Reserved 129 SY8600 High Performance Vector Control Inverter User Manual 3 Parameter address Address Name Address Name Address Name 000H Status word 1001H Errorcode 1002 H Control word 003H Frequency 1004H Running 1005H Output setting frequency current 006H Output 100H DC bus 1008H Overload rate voltage voltage 009H Preset line 100 H Running 100BH Output torque speed line speed 00CH PI reference 100DH PI feedback 100EH reserved 00FH Analog input 1010H Analog 1011H I O status All input AD 012H External 1013H PDA WEE 8 counting value
51. 3 0 1 3600s 20 0 42 P2 03 Dec time 3 0 1 3600s 20 0 43 P2 04 Acc time 4 0 1 3600s 20 0 44 P2 05 Dec time 4 0 1 3600s 20 0 45 P2 06 Jog Acc time 0 1 20 0s 10 0 46 P2 07 Jog Dec time 0 1 20 0s 10 0 47 P2 08 Jog frequency 0 50 60 00Hz 5 00 48 P2 09 Multi frequency 1 0 00 400 0 Hz 0 00 49 P2 10 Multi frequency 2 0 00 400 0 Hz 0 00 50 P2 11 Multi frequency 3 0 00 400 0 Hz 0 00 51 P2 12 Multi frequency 4 0 00 400 0 Hz 0 00 52 P2 13 Multi frequency 5 0 00 400 0 Hz 0 00 53 P2 14 Multi frequency 6 0 00 400 0 Hz 0 00 54 P2 15 Multi frequency 7 0 00 400 0 Hz 0 00 55 P2 16 Multi frequency 8 0 00 400 0 Hz 0 00 56 P2 17 Multi frequency 9 0 00 400 0 Hz 0 00 57 P2 18 Multi frequency 10 0 00 400 0 Hz 0 00 58 P2 19 Multi frequency 11 0 00 400 0 Hz 0 00 59 P2 20 Multi frequency 12 0 00 400 0 Hz 0 00 60 P2 21 Multi frequency 13 0 00 400 0 Hz 0 00 61 P2 22 Multi frequency 14 0 00 400 0 Hz 0 00 62 P2 23 Multi frequency 15 0 00 400 0 Hz 0 00 63 P2 24 Jump frequency 1 0 00 400 0 Hz 0 00 64 P2 25 Jump frequency 2 0 00 400 0 Hz 0 00 65 P2 26 Jump frequency 3 0 00 400 0 Hz 0 00 66 P2 27 Jump frequency range 0 00 20 00 Hz 0 00 67 P2 28 FWD REV dead time 0 0 3600s 0 5 68 SY8600 High Performance Vector Control Inverter User Manual P2 29 REV prohibited 0 REV enabled 0 69 1 REV disabled P2 30 Carrier frequency 2 0 12 0KHz 3 0 70 P2 31 Zero frequency 0 0 400 0Hz 0 00 71 threshold P2 32 Zero freque
52. 5 Group VC control P5 00 ASR proportional gain 0 000 6 000 2 000 96 1 P5 01 ASR integration time 0 000 9 999 0 500 97 1 P5 02 ASR proportional gain 0 000 6 000 1 000 98 2 P5 03 ASR integration time 0 000 9 999 1 000 99 2 P5 04 ASR switching 00 00 99 99Hz 5 00 100 frequency P5 05 Slip compensation 50 0 200 0 100 0 101 gain 43 SY8600 High Performance Vector Control Inverter User Manual P5 06 Driving torque limit 0 200 0 motor rated current 150 0 102 P5 07 Braking torque limit 0 200 0 motor rated current 150 0 103 P5 08 reserved 104 P5 09 reserved 105 P5 10 reserved 106 P6 Group I O parameters P6 00 FWD REV mode 0 Two line operation mode 1 0 107 1 Two line operation mode 2 2 3 line operation mode 1 3 3 line operation mode 2 P6 01 Up down rate 0 10 99 99Hz s 1 00 108 P6 02 Definition of input 0 No function 1 109 terminal X1 REND 2 REV P6 03 Definition of input 2 110 3 External reset terminal X2 4 Jog FWD P6 04 Definition of input 708 REV 3 11 6 Multi frequency 1 terminal X3 7 Multi frequency 2 P6 05 Definition of input 8 Multi frequency 3 4 112 terminal X4 9 Multi frequency 4 10 Terminals for selecting Acc Dec time 1 P6 06 Definition of input 4 i 5 113 11 Terminals for selecting Acc Dec time 2 terminal X5 12 Normally open terminal for inputting P6 07 Definition of input extemal fault 16 114
53. 5 OFF OFF ON ON As shown in the table above in normal operation condition Acc Dec time 1 is the default setting both terminals X4 X5 are OFF and Acc Dec time 1 and 2 are defined by terminal X4 and X5 respectively P2 06 Jog Acc time 1 Setting range 0 1 20 0s P2 07 Jog Dec time 1 Setting range 0 1 20 0s P2 08 Jog frequency Setting range 0 1 60 00Hz P2 06 P2 08 define the jog running parameters which is shown in Fig 8 7 In Fig 6 7 f1 is Jog running frequency P2 08 t1 is Jog Acc time P2 06 t3 is Jog Dec time P2 07 and t2 is the Jog running time Jog running command can be issued through panel control terminal or host computer Running frequency tune f d 24 ti Ce t Fig 6 7 Jog running parameters P2 09 Multi frequency 1 Setting range 0 400 0Hz P2 10 Multi frequency 2 Setting range 0 400 0Hz P2 11 Multi frequency 3 Setting range 0 400 0Hz P2 12 Multi frequency 4 Setting range 0 400 0Hz P2 13 Multi frequency 5 Setting range 0 400 0Hz P2 14 Multi frequency 6 Setting range 0 400 0Hz P2 15 Multi frequency 7 Setting range 0 400 0Hz P2 16 Multi frequency 8 Setting range 0 400 0Hz P2 17 Multi frequency 9 Setting range 0 400 0Hz P2 18 Multi frequency 10 Setting range 0 400 0Hz P2 19 Multi frequency 11 Setting range 0 400 0Hz P2 20 Multi frequency 12 Setting range 0 400 0Hz P2 21 Multi frequency 13 Setting range 0
54. 5P 4 10 10 M4 1 2 1 5 2 5 M4 1 2 1 5 2 5 SY8600 1R5G 4 2R2P 4 16 10 M4 1 2 1 5 2 5 M4 1 2 1 5 2 5 SY8600 2R2G 4 4ROP 4 16 10 M4 1 2 1 5 2 5 M4 1 2 1 5 2 5 SY8600 4ROG 4 SR5P 4 25 16 M4 1 2 1 5 4 M4 1 2 1 5 4 SY8600 5R5G 4 TR5P 4 32 25 M4 1 2 1 5 6 M4 1 2 1 5 6 SY8600 7R5G 4 011P 4 40 32 M4 1 2 1 5 6 M4 1 2 1 5 6 21 SY8600 High Performance Vector Control Inverter User Manual R L1 S L2 T L3 Ci GB2 B1 B2 Grounding terminal PE Circuit Contacto U T1 V T2 W T3 Inverter model Breake Tightening Wire Tightening Wire A Terminal x Terminal 2 A torque specification torque specification screw 2 Screw 2 N m mm N m mm SY8600 011G 4 015P 4 63 40 M5 2 5 3 0 6 M5 2 5 3 0 6 Y8600 015G 4 018P 4 63 63 M5 2 5 3 0 6 M5 2 5 3 0 6 SY8600 018G 4 022P 4 100 63 M6 4 0 5 0 10 M6 4 0 5 0 10 Y8600 022G 4 030P 4 100 100 M6 4 0 5 0 16 M6 4 0 5 0 16 Y8600 030G 4 037P 4 125 100 M6 4 0 5 0 25 M6 4 0 5 0 16 Y8600 037G 4 045P 4 160 100 M8 9 0 10 0 25 M8 9 0 10 0 16 SY8600 045G 4 055P 4 200 125 M8 9 0 10 0 35 M8 9 0 10 0 16 Y8600 055G 4 075P 4 315 250 M10 17 6 22 5 50 M10 14 0 15 0 25 Y8600 075G 4 090P 4 350 330 M10 17 6 22 5 60 M10 14 0 15 0 35 SY8600 093G 4 SY8600 110P 4 315 250 MIO 17 6 22 5 70 M10 14 0 15 0 35 SY8600 110G 4 SY8600 132P 4 350 330 MIO 17 6 22 5 100 M
55. 5mm 2 9Hz p b 10m s 9 200Hz 15m s 200 500Hz Special test instrument Gas smell check and visual There are no abnormal smell and smoke check Overheat Special test instrument Exhaust normal Sound Listen There is no abnormal sound Gas Smell and visual check There are no abnormal smell and smoke Physical appearance Visual check The physical appearance is kept intact ats There are no fouling and wool that block Heat sink fan ventilation Visual check the air duct Inverter In the allowable operating range Refer to Input current Amp meter the nameplate Input voltage Voltmeter In the allowable operating range Refer to the nameplate Outbat entrent A der In the rated value range It can be a papa Up ner overloaded for a short while Output voltage Voltmeter In the rated value range Special test instrument and There are no overheat fault and burning Overheat M smell smell otor Sound Listen There is no abnormal sound Vibration Special test instrument There is no abnormal oscillation 114 SY8600 High Performance Vector Control Inverter User Manual 8 2 Periodic Maintenance It needs to perform periodic inspection on the inverter once every three to six months according to the application environment and work conditions Item Inspection Contents Inspection Means Criteria Main circuit terminal Screwdriver sleeve The screws ue tightened and the cables are kept well PE terminal Screwdri
56. 8600 High Performance Vector Control Inverter User Manual 2 Free run to stop P1 06 Initial frequency of 9 00 20 00Hz 26 DC injection braking P1 07 DC injection braking 0 No operation 27 e 0 1 60 0s P1 08 DC injection braking 0 0 100 0 motor rated current 28 current P1 09 Acc Dec mode 0 Linear mode 29 selection 1 reserved P1 10 Time of S curve s 10 0 50 0 20 096 30 start part P1 11 Time of S curve s 10 0 80 0 60 0 31 rising part P1 12 Restart after power 0 disabled 0 32 failure 1 enabled P1 13 Delay time for 0 0 20 0s 2 0 33 restarting after power failure P1 14 dynamic braking start 630 710 660 34 voltage PEIS Rate of dynamic 0 No dynamic braking 90 35 braking 1 100 P1 16 Action on frequency 0 dormancy 0 36 lower than lower 1 start running at lower frequency limit frequency limit 2 Stop P1 17 MF key function 0 Nooperation 1 reverse rotation 0 37 P1 18 Stop reset Key 0 action on keypad control mode 0 38 function 1 action on both keypad and External terminal 2 action on both keypad and communication P1 19 Fan control function 0 always run after power on 1 39 1 stop fan after inverter stop running 40 SY8600 High Performance Vector Control Inverter User Manual P2 Group Auxiliary function parameters 2 P2 00 Acc time 2 0 1 3600s 20 0 40 P2 01 Dec time 2 0 1 3600s 20 0 41 P2 02 Acc time
57. 9 04 Stage 3 timing T3 0 3600 0 156 P9 05 Stage 4 timing T4 0 3600 0 157 P9 06 Stage 5 timing T5 0 3600 0 158 P9 07 Stage 6 timing T6 0 3600 0 159 P9 08 Stage 7 timing T7 0 3600 0 160 P9 09 Stage 8 timing T8 0 3600 0 161 P9 10 Stage 9 timing T9 0 3600 0 162 P9 11 Stage 10 timing T 0 3600 0 163 P9 12 Stage 11 timing T 0 3600 0 164 P9 13 Stage 12 timing T 0 3600 0 165 P9 14 Stage 13 timing T 0 3600 0 166 P9 15 Stage 14 timing T 0 3600 0 167 P9 16 Stage 15 timing T 0 3600 0 168 P9 17 T1 running mode 0 FWD Acc Dec time 1 169 P9 18 T2 running mode 1 FWD Acc Dec time 2 170 P9 19 T3 running mode 2 FWD Acc Dec time 3 171 P9 20 T4 running mode 3 FWD Acc Dec time 4 172 P9 21 T5 running mode 4 REV Acc Dec time 1 173 P9 22 T6 running mode 5 REV Acc Dec time 2 174 P9 23 T7 running mode S REV AcciDec times 175 P9 24 T8 running mode Ta REY AcoiDec tina 176 P9 25 T9 running mode 177 P9 26 T10 running mode 178 48 SY8600 High Performance Vector Control Inverter User Manual P9 27 T11 running mode 0 179 P9 28 T12 running mode 0 180 P9 29 T13 running mode 0 181 P9 30 T14 running mode 0 182 P9 31 T15 running mode 0 183 P9 32 Record function 0 Disabled 0 184 1 Record not stored after power off 2 Record stored after power off PA Group PID parameters PA 00 PID control 0 Positive characteristic 0 185 characteristic 1 Negative characteristic PA 01 Reference selection 0 Panel
58. C AA current limit torque boost speed trace DC braking restart after power failure slip compensation auto fault reset high low limit frequency starting frequency jump frequency frequency gain Carrier frequency adjustment Acc Dec mode Standard function selection voltage meter output current meter output multi frequency operation programming operation traverse operation PI close loop operation proportional control remote control FWD REV dead time etc Protection function Over voltage low voltage over current current limit overload over heat electronic thermal overload relay over voltage stall data protection etc 4 digit display LED 15 kinds of parameters such as frequency setting output frequency output voltage output current motor speed output torque digital value terminals program menu parameters and 33kinds of Fault codes Indicator LED Parameter unit RUN STOP state etc Inside low than 1000m free from dust corrosive gas and direct sunlight 10 C 40 C bare machine 10 C 50 C 20 90 RH no condensing Operating environment Wall mounted or surface mounted inside a cabinet Protection class 0 75 kW and below enclosed self cooling Cooling Others forced cooling SY8600 High Performance Vector Control Inverter 1 5 Product Component Name Dust guard yt Upper cover Operation panel Lower cover T Br SY8600 0R4G 2 SY8600 2R2G 2 User Manual M
59. High Performance Vector Control Inverter User Manual Fig 6 31 Traverse operation PC Communication and Bus control function Pc 00 Baud rate selection Setting range 0 5 Select baud rate of serial communication 0 1200BPS 1 2400 BPS 2 4800BPS 3 9600BPS 4 19200BPS 5 38400 BPS Pc 01 Data Format Setting range 0 8 Data format of serial communication protocol 0 8 N 2 For RTU MODBUS Default 1 8 E 1 For RTU MODBUS 2 8 0 1 For RTU MODBUS 3 7 N 2 For ASCII MODBUS 4 7 E 1 For ASCII MODBUS 3 7 0 1 For ASCH MODBUS 6 8 N 1 free communication format T 8 E 1 free communication format 8 8 0 1 free communication format Pc 02 Local address Setting range 1 32 When the host is communicating with several inverters inverter s address is defined in this function code o Pc 03 Communication timeout detect Setting range 0 0 0 1 100 0s The setting value is 0 No communication overtime protection The setting value isn t 0 in RS485 communication control mode if the communication between the inverter and the host is still abnormal in the time defined by Pc 03 EROS fault is displayed and the inverter acts according to the setting value ofPc 05 Pc 04 Response delay Setting range 0 1000ms Response delay refers to the time from the drive receiving and executing the command of the host to returning reply frame to the host Pc 05 EEROM Store function Setting ra
60. SY8600 High Performance Vector Control Inverter User Manual 8 0 1 odd start 0 1 2 3 4 5 6 7 stop 4 2 Function code fox res Loop detection 2 Function code description RTU 1 Read data Frame head and frame tail are used to ensure input time without any information larger than 10ms Each time reading data should be less than 30 bytes Message format of master request Slave Function Start address of Data quantity Redundanc address code data Unit word y check 1 byte 03H MSB LSB MSB LSB LS MSB B Message format of slave response Slave Function Data Data 1 Data n Redundancy address code quantity check 1 byte 03H 1 byte MSB LSB MSB LSB LSB MSB MSB high byte of double byte number LSB low byte of double byte number 122 SY8600 High Performance Vector Control Inverter User Manual 2 Modify data Message format of master request Slave Function Start address of Modified Redundancy address code data value check 1 byte 06H MSB LSB MS LSB LSB MSB B Message format of slave response Slave Function Start address of Modified Redundancy address code data value check 1 byte 06H MSB LSB MS LSB LSB MSB B 3 Loop detection The command is used to test whether communication between main control equipment usually PC or PLC
61. SY8600 High Performance Vector Control Inverter User Manual Instruction Manual SY8600 Series High Performance Vector Control VSD m 4 warning Risk a injury and electric shock m EH an installation e Fapacitor discharge Des disconnecting Power supp ure proper earth connection MJB Controls Pty Ltd Motor control solutions SY8600 High Performance Vector Control Inverter User Manual Contents Chapter 1 Introduction to SY8600 Series Inverter ssssssssssssssereesssssssssssssesesessesssesssssssessssesesessssssssseseeseeeses 1 CE sa KO AEA sacco La a Aeee REEE CEEE EEEE EEEE EEEE EEEE EEEE EEEE EEEE EEE EEEE EEEE EEEE EEEE EEEE 1 Product Nameplate DesScHPt oiii as 1 1 3 Product Series 4 Product Specifications 5 Product Component Name 6 Product Outline Mounting Dimension and Weight sess nennen trennen 10 1 7 Operation Panel Outline and Mounting Dimension eese nennen enne etnennetnen 12 1 8 Pallet Outline and Mounting DitnelslOti Pemeerenerrenrenrerrerrerrerrerrerrerrerrerrerrerterrerrerrerrerrerrerrerrerrerrerrerrerrerrerrerververr erty 13 AM Birakin Wes dor LPO LORY DE nire 14 Chapter2 Inverter Installation erret eene tnter tnn tntn tatnen entes tata tata tnn inesse tete tn tn tn en en esee sanus 15 2 1 Environment for Product Installation sccccccccccccesccccccscscscccccscsccccccsesecccesencsesevecsesssesscescsesesesseteseseccscseses
62. TU mode Format of response message 126 SY8600 High Performance Vector Control Inverter Modified value 17H Modified value 17H 70H 70H Low byte CRC 86H Low byte CRC 86H High byte CRC 22H High byte CRC 22H 3 Function code 08H loop detection ASCII mode Format of query message Starting Es character Slave address 0 qi Function code 0 g Sub function 0 code KO o oO Data content T ey AP P LRC 3 AP END CR LF User Manual Format of response message Starting P character Slave address 0 q Function code 0 g Sub function 0 code 0 o o Data content T ey AP B LRC 3 AD END CR LF 127 SY8600 High Performance Vector Control Inverter User Manual RTU mode Format of query message Format of response message Slave address 01H Slave address 01H Function code 08H Function code 08H Sub function code 00H Sub function code 00H 00H 00H Data content 12H Data content 12H ABH ABH Low byte CRC ADH Low byte CRC ADH High byte CRC 14H High byte CRC 14H 4 4 Control word and status word 1 Information of status word 2 bytes 2000H BitO 1 FWD 0 REV Bitl 1 Drive failure 0 No drive failure Bit2 1 Running state 0 Stopping state Bit
63. W Voltage V Three phase 0 to rated input voltage Output Rated current A 176 210 253 304 350 380 426 470 520 600 650 690 775 860 Overload capacity 150 1 minute 180 10 seconds 200 0 5 second interval 10 minutes inverse time lag feature Allowable Input voltage range 323V 528V Voltage unbalancedness lt 3 allowable frequency fluctuation 5 Rated current A Braking unit 160 External braking unit needed Protection class IP20 Cooling mode Forced air convection cooling SY8600 090G 4 and above products are equipped with external DC reactor as standard m SY8600 LILILIP 4 Three phase 415V Variable torque light duty application Power kW 15 2 2 40 5 5 7 5 11 15 18 5 22 30 37 45 55 75 90 Motor 15 2 2 40 5 5 7 5 11 15 18 5 22 30 37 45 55 75 90 power kW Voltage V Three phase 0 to rated input voltage Output Rated current A 3 3 5 0 7 5 11 17 22 30 37 44 56 72 91 110 142 176 Overload capacity 120 minute 14596 2 second interval 10 minutes inverse time lag feature SY8600 High Performance Vector Control VSD User Manual Rated voltage frequency Input Allowable voltage fluctuation range Rated current A 5 6 8 1 13 5 19 5 26 39 50 3 60 69 3 86 104 124 150 190 235 Three phase 400V 480V 50H
64. ad alarm It is a percentage of rated current 103 SY8600 High Performance Vector Control Inverter User Manual TR Setting range 20 0 150 0 drive s Pd 07 Auto current limiting threshold rated output current Pd 08 Frequency decrease rate during Setting range 0 00 99 99Hz S Pd 09 Action mode of auto current limiting Setting range 0 1 2 Auto current limiting function is used to limit the load current under the preset current PD 07 in real time to avoid trip due to over current This function is especially useful for the applications of larger load inertia or sharp change of load PD 07 defines the threshold for current limiting Its setting is a percentage of drive s rated current Ie PD 08 defines the decreasing rate of output frequency when the drive is in auto current limiting status If PD 08 is set too small overload fault may occur If PD 08 is set too big the drive may be in energy generation status for long time that may result in overvoltage protection The action mode of auto current limiting function is decided by PD 09 PD 09 0 disabled PD 09z 1 auto current limiting is effective during acceleration or deceleration but ineffective at constant speed PD 09 2 auto current limiting is effective during acceleration deceleration and constant speed Pd 10 Auto reset Setting range 0 5 0 disabled 1 5 times of fault reset Pd 11 Auto reset interval Setting range 2 20s
65. al leakage circuit breaker shall be used when installing leakage circuit breaker at the input end of the inverter breaker It is suggested that B type leakage circuit breaker be used and the leakage current value shall be set as 300mA Frequent open and close of contactor will cause inverter failure so the highest frequency for the open and close of contactor shall not exceed 10 times min Contactor When braking resistor is used to void the over temperature damage of the braking resistor thermal protection relay with braking resistor over temperature detection shall be installed to disconnect the contactor at the contact control power side of the thermal protection relay Input AC reactor or DC reactor 1 The inverter power supply capacity is more than 600kVA or 10 times of the inverter capacity 2 If there is switch type reactive load compensation capacitor or load with silicon control at the same power node there will be high peak current flowing into input power circuit causing the damage of the rectifier components 3 When the voltage unbalance of the three phase power supply of the inverter exceeds 3 the rectifier component will be damaged 4 It is required that the input power factor of the inverter shall be higher than 90 When the above situations are present install a AC reactor at the input end of the inverter or DC reactor to the DC reactor terminal Input noise filter The noise input from the power end t
66. alue is 400v DC voltage In some case when the input voltage is low or not stable the value can be adjusted to avoid under voltage fault PE Factory reserved PE 00 PE 05 are reserved parameters for individual consumer PF Factory reserved PE00 PE19 are reserved parameters for individual consumer PH Display function PH 00 running display parameters Setting range 0 14 selection SY8600 drive has 15 state parameters in running state User can scroll through them by pressing gt key during running process Function code PH 00 defines the default display parameter after starting which includes 105 SY8600 High Performance Vector Control Inverter User Manual Frequency setting Running frequency Output current Output voltage Bus voltage Overload rate Preset line speed Running line speed Output torque SO 90 a ON Um deco ONS PI reference PI feedback Analog input AIT Analog input AI2 TO status 0 511 External counting value _ Pe Wo pos Inpt output IO status correspond as blow relayl Y1 X7 X6 X5 X4 X3 X2 XI Bit8 Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bitl BitO PH 01 Display parameters at stop Setting range 0 8 SY8600 drive has 9 state parameters in stopping state User can scroll through them by pressing amp 9 key during stop state Function code PH 01 defines the default display parameter upon power on which includes 0 Freq
67. an the output synchronized speed of the inverter due to the load inertia At this time the motor will feed the energy back to the inverter resulting in the voltage rise on the inverter s DC bus If no measures being taken tripping will occur due to over voltage The overvoltage stall protection function is that during the Dec running the inverter detects the bus voltage and compares it with the stall overvoltage point defined by 102 SY8600 High Performance Vector Control Inverter User Manual PD 03 If the bus voltage exceeds the stall overvoltage point the inverter will stop reducing its output frequency When the detected bus voltage is lower than the point the Dec running will be restored as shown in Fig 6 32 DC Bus voltage Stall over voltage point time A Output frequency d gt time Fig 6 32 Over voltage stall function Pd 03 Stall over voltage point Setting range 120 0 150 0 Stall over voltage point 120 0 150 0 inverter s rated peak voltage Pd 04 Selection of overload pre alarm detection Setting range 0 1 0 Overload is only monitored during constant speed operation and alarms when overload occurs 1 Overload is monitored all the time and alarms when overload occurs Pd 05 Overload detection threshold Setting range 20 180 Pd 06 Overload pre alarm delay Setting range 0 60 0s PD 05 defines the threshold value for overlo
68. and to the inverter The address of the inverter is 01h The OP of the setting frequency is 1003h in hex format The Setting frequency 50 00 5000 is converted to 1388h in hex format A message from computer to the inverter 02H 01H 10H 03H 10H 88H 13H 03H 00H AOH 3AH 120 SY8600 High Performance Vector Control Inverter User Manual The inverter response 02H 01H 00H 03H 10H 88H 13H 1DH 00H AOH 34H 3 3 Fault and troubleshooting 1 The protocol provide Start byte end byte xor check means to essure the correctness of the communication 2 There must be two bytes interval between two meaasge 3 After the host issue a message if the inverter does not response in seven bytes interval of communication takes place 4 MODBUS Protocol 4 1 Character format 1 ASCII the over time fault Communication adopts hexadecimal system and the valid ASCII characters are 0 9 A E which is expressed in hexadecimal format Such as ASCII character 0 8 e 3 4 5 6 T tg lt Q Mu B C D E P ASCII code Hex 30H 31H 32H 33H 34H 35H 36H 37H 38H 39H 41H 42H 43H 44H 45H 46H 7 N 2 start 0 1 2 3 4 5 6 stop stop 7 E 1 start 0 1 2 3 4 5 6 even stop 7 0 1 start 0 1 2 3 4 5 6 odd stop 2 RTU 8 N 2 start 0 1 2 3 4 5 6 7 stop stop 8 E 1 start O 1 2 3 4 5 6 7 even stop 121
69. and will not interfere with the open close of the door To remove the operation panel refer to section 2 3 1 Removal and Mounting of 18 SY8600 High Performance Vector Control Inverter User Manual Operation Panel Mounting of cover After the wiring operation of main circuit terminals and control circuit terminals is completed close the door r at ee eae mer 1 followin divactian 1 in Rie 9 19 and then nress down the latch Im Fig 2 11 opening the door Fig 2 12 closing the door 19 SY8600 High Performance Vector Control Inverter User Manual Chapter 3 Wiring of VSD 3 1 Connection of the Product and Peripheral Devices Power supply Circuit breaker or leakage circuit breaker aif Contactor Cul 5 f Input AC reactor TS Input noise filter DC reactor Output noise filter Output AC reactor T Motor T A E Grounding Fig 3 1 Connection diagram of the product and peripheral devices 20 SY8600 High Performance Vector Control Inverter User Manual 3 2 Description of Peripheral Devices for Main Circuit Circuit breaker Leakage circuit The capacity of the circuit breaker shall be 1 5 2 times the rated current of the inverter The time features of the circuit breaker shall fully consider the time features of the inverter overload protection Because the inverter output is the high frequency pulse there will be high frequency leakage current Speci
70. c parameters of S curve S curve start time is shown in Fig 6 6 as 1 which is the stage when the slope of output frequency rises gradually S curve rise time is shown in Fig 6 6 as 2 which is the stage when the slope of output frequency maintains phase S curve end time is shown in Fig 6 6 as 3 which is the stage when the slope of output frequency decreases to zero Note 1 Limit of setting value S curve start time S curve rise time lt 90 Acc Dec time 2 In Acc Dec Process the parameters of S curve are set in symmetry 63 SY8600 High Performance Vector Control Inverter User Manual P1 12 Restart after power failure Setting range 0 1 0 Disabled 1 Enabled Function of restarting after power failure is enabled when the power supply recovers P1 13 Delay time for restarting after power failure Setting range 0 0 20 0s When the power recovers from failures the time before the inverter restarts is the delay time This time is set according to the time needed by other equipment to recover when the power supply recovers P1 14 dynamic braking start voltage Setting range 630 710V Setting the start voltage for dynamic braking P1 15 Rate of dynamic braking Setting range 0 0 100 0 Define duty cycle of dynamic braking 0 No dynamic braking 1 100 In process of dynamic braking percentage of valid braking time to carrier cycle user can modify this value if neces
71. complement F9H 3 RTU mode CRC check LRC check is executed from slave address to data end character and the operation rule is shown as following 131 SY8600 High Performance Vector Control Inverter User Manual Step 1 Step 2 lower byte of Step 3 Step 4 Step 5 Step 6 Load a 16 bit register with FFFFH Call this the CRC register Execute XOR operation with the first message command and the 16 bit CRC register and put the result in the CRC register Shift the CRC register one bit to the right toward the LSB and fill the MSB with 0 If the shifted bit is 0 save the new value of step 3 to CRC register otherwise execute XOR operation with A001H and CRC register and save the result in CRC register Repeat step3 4 until 8 shifts have been performed Repeat step2 5 for the next 8 bit message command Continue doing this until all messages have been processed The final content of CRC register is the CRC value Note When the 16 bit CRC is transmitted in the message the low order byte will be transmitted first followed by the high order byte 132 SY8600 High Performance Vector Control Inverter User Manual Appendix B Control Mode Setting Process A inverter connected to a computer Converter RS232 485 GND 485 485 RS232 cable Maximum 15 GND meters 485 ON OFF Site No 1 Appendix Fig 1 A inverter connected to a comput
72. connected in large area to reduce the back flow impedance of the noise current Ig The wire connecting the inverter and the motor shall be as short as possible The motor cable adopts 4 core cable with the grounding end grounded at the inverter side the other end connected to the motor enclosure The motor cable shall be sleeved into the metal tube The input power wire and output motor wire shall be kept away from each other as long as possible The equipment and signal cables vulnerable to influence shall be kept far away from the inverter Key signal cables shall adopt shielding cable It is suggested that the shielding layer shall be grounded with 360 degree grounding method and sleeved into the metal tube The signal cable shall be kept far away from the inverter input wire and output motor wire If the signal cable must cross the input wire and output motor wire they shall be kept orthogonal When analog voltage and current signals are adopted for remote frequency setting twinning shielding cable shall be used The shielding layer shall be connected to the grounding terminal PE of the inverter and the signal cable shall be no longer than 50m The wires of the control circuit terminals RA RB RC and other control circuit terminals shall be separately routed It is forbidden to short circuit the shielding layer and other signal cables or equipment When the inverter is connected to the inductive load equipment e g electromagnetic contactor relay an
73. ction I Running frequency 2 Output current 3 Output voltage 4 Bus voltage 5 Overload rate 6 Preset line speed Je Running line speed 8 Output torque 9 PI reference 10 PI feedback ll Analog input AIL 12 Analog input AD 13 TO status 14 External counting value PH 01 Display parameters at 0 Frequency setting 0 268 stop 1 Preset line speed 2 DC Bus voltage w Analog input AII EN Analog input AI2 5 T O status 6 external counting value 7 Pl reference 8 PI feedback PH 02 Line speed factor 0 01 99 99 30 00 269 PH 03 Inverter Power 270 PH 04 heatsink temperature 1 0 100 271 PH 05 heatsink temperature 2 0 100 272 SY8600 High Performance Vector Control Inverter User Manual PH 06 1st fault type 273 PH 07 2nd fault type 274 PH 08 3rd fault type 275 PH 09 Bus voltage at last 276 fault PH 10 Output current at last 277 fault PH 11 Frequency setting at 278 last fault PH 12 Running frequency at 279 last fault PH 13 T O state at last fault 280 PH 14 Total operating time 281 PH 15 Software version of 282 CPU Board PH 16 Software version of 283 Keypad Board 54 SY8600 High Performance Vector Control Inverter User Manual Chapter6 Detail Function Introduction P0 Basic function parameters P0 00 Reservation P0 01 Running command selection Setting range 0 1 2 Select physica
74. cy 0 00 139 corresponding to F7 12 46 SY8600 High Performance Vector Control Inverter User Manual P7 14 Maximum pulse 0 0 100 0 0 0 140 frequency P7 15 Frequency 0 00 100 0 Maximum output frequency 100 0 141 corresponding to F7 14 P8 Group Analog output terminal P8 00 AOI output selection 0 Running frequency 1 142 P8 01 AO2 output selection 1 Frequency setting 1 143 2 Output current 3 Output voltage 4 Output torque 5 DC Bus Voltage 6 PI reference 7 PI feedback 8 AIL 9 AI2 P8 02 Minimum AOI 0 0 100 0 0 0 144 P8 03 Minimum value 0 0 100 0 0 0 145 corresponding to F8 02 P8 04 Maximum AOI 0 0 100 0 100 0 146 P8 05 Maximum value 0 0 100 0 100 0 147 corresponding to F8 05 P8 06 Minimum AO2 0 0 100 0 0 0 148 P8 07 Minimum value 0 0 100 0 0 0 149 corresponding to F8 06 P8 08 Maximum AO2 0 0 100 0 100 0 150 P8 09 Maximum value 0 0 100 0 100 0 151 corresponding to F8 08 P9 Group program operating parameters 47 SY8600 High Performance Vector Control Inverter User Manual P9 00 Programming 0 Single cycle Stop after a single cycle 152 operation function 1 Continuous cycle 2 Maintain the final value P9 01 Time Unit 0 Second 153 1 Minute P9 02 Stage 1 timing T1 0 3600 0 154 P9 03 Stage 2 timing T2 0 3600 0 155 P
75. d solenoid valve surge suppressor must be installed on the load equipment coil as shown in Fig 3 5 o p L 0 gt S 4 i i 8 i E E i Sn Inductive N DC 24V Inductive o AC 220V Inductive AC 220V load i load 5 load j LJ pele f LH baD i a i i a o o o Fig 3 5 Application of inductive load surge suppressor 26 SY8600 High Performance Vector Control Inverter 3 7 Terminal Wiring Circult braker Three phase AC 1 1 1 D EE power supply i i Li sn Zun i Multi function input 1 Multi function input 2 Multi function input 3 Multi function input 4 1 Multi function input 5 lu 1 Multi function input 6 Multi function input 7 10kQ Analog input P Modbus 4 communication P RS485 Fae Braking resistor X7 D Compatible with pulse input CM 10V Analog input reference AIL DC 0 10V r i L I B e R U Morotr 5 v w T W Wer amp Mortor grounding Main circult 2p Control circult xI BC 0 10V AOL P XA Qo 000000000000 a eaa A x3 ai Ae DC 0 10V A02 Gabe 0 20 gti tcheble P q X5 Dc 0 201 GD e X6 me Al 1 Relay output ae Cl 250V AC IA B1 30V DC 1A voltage
76. decrease the function PX YZ code data In third level menu decrease the function code data In third level menu use key gt gt to shift edit bit of the data In stop run status switch the panel display parameters such as frequency current and voltage When running command is given via operation panel the key is used to control the start of inverter After setting the parameter auto tuning start parameter auto tuning for inverter startup When running command is given via operation panel the key is used to Stop Reset Key control the stop of inverter STOP RST When the inverter has fault and has stopped this key is used as RESET key to clear the fault alarm Multi function 0 Nonfunctional 1 Reversal JOG KEY E x P Press this key to start jog operation release this key to stop the drive 31 SY8600 High Performance Vector Control Inverter User Manual 4 4 Keypad Operating Status 4 4 1 Initialization after power on When the power is switched on panel will start 5 seconds initiation process During this process LED displays 8 8 8 8 and all LED indicators on the panel are in ON state 4 4 2 Stopping State In stopping state LED displays default parameters in flashing mode and the unit indicator in right side displays the unit of this parameters In this state all status indicators are OFF press amp key LED displays fault code n xx xx 00 08 press SET key to enter and view the parameter press PRG key to
77. e current sensor 30 ERO9 Current detection failure contact 111 SY8600 High Performance Vector Control Inverter User Manual Paten Hale Failure description Potential causes Solutions No code END Trial period is Contact your supplier Contact your supplier outdated ERI2 External fault Act trigger by external fault Check external device 33 according external fault signal OL Overload pre alarm 1 Refer to OLI and OL2 1 Refer to OLI and OL2 34 2 Improper setting of 2 Modify setting of FE 04 FE 06 FE 04 FE 06 112 SY8600 High Performance Vector Control Inverter User Manual 7 3 Troubleshooting Procedures START Serious fault occurs such as abnormal sound upon power up and no display YNO Identify the fault code per 4 4 4 Common Characters Displayed by LED AND whether the fault code can be Identified yYES Find out the possible reasons and countermeasures for the failure as per the above table and whether this failure is removed Y YES Fault reset Please shut down the power supply immediately to avoid further expansion of the fault NO v Seek for technical help NO v Seek for technical help v Seek for technical help 113 SY8600 High Performance Vector Control Inverter User Manual Chapter 8 Routine Repair and Maintenance The application environment such as t
78. e digits and letters in the inverter model field on the nameplate indicate such information as the product series power supply class power class and software hardware versions SY 8600 7R5 o 4 MJB i Input Voltage class Inverter Series S2 1AC220V 2 3AC220V 4 3AC380V Inverter type G constant torque type P Fan and water pump type Power code OR7 0 75kW 7R5 7 5kW 011 11kW Fig 1 1 Inverter symbol description 1 2 Product Nameplate Description MODLE SY8600 7R5G 4 POWER 7 5KW INPUT 3PH AC415V 50Hz OUTPUT 17A 0 400Hz Fig 1 2 Inverter Nameplate SY8600 UM vl 1 SY8600 High Performance Vector Control VSD User Manual Safety Precautions Description of safety marks Danger The misuse may cause fire severe injury even death Note The misuse may cause medium or minor injury and equipment damage Use N l 4 Danger This series of inverter is used to control the variable speed operation of three phase motor and cannot be used for single phase motor or other applications Otherwise inverter failure or fire may be caused This series of inverter cannot be simply used in the applications directly related to the human safety such as the medical equipment This series of inverter is produced under strict quality management system If the inverter failure may cause severe accident or loss safety measures such as redundancy or bypass shall be taken Goods Arrival Inspection
79. e into eerom OP Parameter number Parameter number two bytes BYTE3 is lower byte BYTEA is higher byte DT Parameter value Parameter value two bytes BYTES is lower byte BYTEG is higher byte CON Control word Command word two bytes 118 SY8600 High Performance Vector Control Inverter User Manual BYTE7 is lower byte BYTES is higher byte Bits of BYTE7 are defined as following bitO I run command 0 no command bitl 1 forward 0 reverse bi2 1 forward jog start 0 forward jog stop bit3 I reverse jog start 0 reverse jog stop bit4 0 1 Fault reset command bit5 reserved bitG 1 free stop command 0 no command bit l decrease stop command 0 no command BYTE8 reserved ED SUM End byte Xor check AOH one byte Xor form BYTE to BYTE9 2 A message from the inverter to the computer Item Byte name Detail HD Start byte 02H one byte IN address Inverter address one byte 0 is broadcast address CT Parameter operation status One bye 0 success 1 data received is exceed the range 2 address is exceed the range 3 data can not be modified while inverter is running 4 data is read only can not be modified OP Parameter number Parameter number two bytes BYTE3 is lower byte BYTE4 is higher byte DT Parameter value Parameter value two bytes BYTES is lower byte BYTE6 is higher 119 SY8600 High Performance Vector Control Inver
80. e voltage vector PWM modulation Sensor less Vector control V F control Panel control external terminal control control by serial port of host computer Ten kinds of main frequency setting modes seven kinds of Auxiliary frequency setting modes Several combination kinds of main frequency setting modes and Auxiliary frequency setting modes Digital setting 0 01Hz Analog setting highest frequencyx0 1 Rated voltage 50 100 adjustable Base frequency 50Hz adjustable five type V F curves Sensor less vector control 0 05 rated speed 25 C 10 C vector control 1 100 vector control 150 rated torque at 0 5Hz 0 1seconde 3600 seconds 22 kW below gt 20 rated torque 30 kW above gt 15 rated torque 1 channel 10V 50mA 24V 100mA 1 channel 0 10V 0 20mA DC 10 bit 1 channel 0 10 V DC 10 bit 1 channel 0 10V output programmable various output selectable 1 channel 0 10V 0 2 OmA output programmable various output selectable 7 programmable channels 27 kinds of functions can be selected such as Run forward reverse Jog forward reverse multi step speed selection multi step Acc Dec time free run to stop voltage current switch etc SY8600 High Performance Vector Control VSD User Manual Open collector output 1 channel 20 optional running states the maximum output current is 5 OmA Programmable relay output 1 channel 20optional running states contact capacity 250V AC 3A or 30V D
81. ed value defined by p6 17 See Fig 6 22 Y1 outputs an indication signal Y1 does not recover until specified value arrives As shown in Fig 6 22 if P6 16 5 P6 17 3 when Xi inputs the 3th pulse Y1 outputs an indication signal When Xi inputs the 5th pulse Y1 outputs specified value arriving signal Y1 will recover when the 6th pulse arrives X1 Y1 Programmable relay Fig 6 22 Preset counting value reached and specified counting value reached 14 15 Low voltage lockup signal When DC bus voltage is lower than the low voltage limit the panel LED displays LU and the terminal outputs indication signal at the same time 86 SY8600 High Performance Vector Control Inverter User Manual 15 16 Overload pre alarm According to PD 04 PD 06 overload pre alarm setup when the output current is higher than the setting value the terminal outputs indication signal 16 17 Drive failure signal When fault occurs the terminal outputs indication signal 17 18 Zero speed running When the drive s running frequency is zero the terminal outputs indication signal For example in the following three conditions the terminals output indication signal FWD REV dead time running period Thephase when the setup frequency is lower than the start frequency when the inverter starts from zero frequency In Dec process output frequency is lower than initial f
82. ely At this time P0 03 can be set to 2 or 3 When the terminal is ON the frequency setting value is increased or decreased at the rate defined by P6 01 when the terminal is OFF frequency setting value keeps constant When these two terminals are ON at the same time frequency setting value also keeps constant Please refer to P0 03 parameters description 16 Free run to stop terminal FRS When the function terminal is ON inverter stops output immediately and enter stopping state the motor enters free run to stop state 17 Three wire control If F6 00 2 or 3 this terminal is defined as three wire control terminal when three wire control mode is selected If F6 00 2 or 3 and none of X1 X7 is defined as three wire control terminal the inverter will report parameter setting fault ERR4 In this case user should define three wire control terminal first and then define three wire control mode P6 00 2 or 3 18 Switching input signal 80 12 13 14 15 mode SY8600 High Performance Vector Control Inverter User Manual If analog setting mode is selected PO 09 4 5 or 6 this function is used to switch reference channel If this terminal is OFF reference signal is decided by settings of panel potentiometer P0 09 4 5 OR 6 If this terminal is ON reference signal is decided by settings of VS2 20 Start traverse operation If the traverse operation is set to manual start then traverse function is enabled i
83. emperature humidity dust and powder wool smoke and oscillation burning and wearing of internal devices and other factors may increase the possibilities of inverter failure To reduce the failures and prolong the service life the inverter it needs to conduct routine repair and periodic maintenance AN 15 Note 1 Only the personnel receiving professional training can dismantle and replace the inverter components 2 Prior to inspection and maintenance please make sure that the power supply to the inverter has been shut down for at least ten minutes or the CHARGER indictor is OFF or there may be risks of electric shock the inverter with power level of TGCTGCV5 H 4TI1G 15L or above has CHARGER indicator 3 Do not leave metal components and parts in the inverter or it may damage the equipment 8 1 Routine Maintenance The inverter shall be used under the allowable conditions as recommended in this manual and its routine maintenance shall be conducted as per the table below Item Inspection Contents Inspection Means Criteria 10 40 C De rated at 40 to 50 C and the rated Temperature Thermometer output current shall be decreased by 1 for every temperature rise of 1 C Humidity Humid meter 5 95 no condensing Operating S Dust oil water and drop Visual check There are no dust oil water and drop Environment Vibration Special test instrument 3
84. en transient response but system oscillation and overshoot may occur given too small Normally user may tune P first increase its value as long as no system oscillation occurs then adjust I ensuring fast response without overshoot Figure 6 15 shows better speed step response if P I are set properly Speed response can be monitored through analog terminals AO1 and AO2 Refer to P8 parameter group for detail information Reference speed Fig 6 15 Step response with better dynamic performance 73 SY8600 High Performance Vector Control Inverter User Manual Note a With improper PI parameters after accelerating to high speed over voltage during Dec process may occur Without external braking resistor or unit which is caused by regenerative braking after speed overshoot To avoid this fault user can tune PI parameters b Adjustment of PI parameter in high low speed applications If system is required to respond quickly both in low and high frequency operation with load user may set ASR switching frequency P5 04 Normally when the system runs at low frequency the transient response performance can be improved by increasing P and decreasing I Adjust ASR parameters following the procedures below 1 Set appropriate switching frequency P5 04 2 Tune proportional gain P5 00 and integration time P5 01 for low speed application and ensure no oscillation and good response performance at low frequency 3 Next tune prop
85. eni tne tnetne tne tne trennen 93 PA PID parameter 96 PB Fraverse f nctiom iei eI UNSERE RUN EU ERE RUE REUS SERERE SERES ESSERE ER SES SR ER GRE RR R SN SER S AS SR ENS Re 99 PC Communication and Bus control function entente tette nenne netn enne ettet tete tnnne tet 101 Pd Faults and protection parameters PE Factory reserved PF Factory reserved PH Display function Chapter 7 Fault diagnosis and troubleshooting eere eerte esterne tnnt tnn tn tatnen ens to tata tatnen inen enen 108 g ebault query at fault somos nmm nns NIHU EDI 108 2 Listof Fault and Alarm Information EEUU UUEURIIIIEEUEUERIEIEIIINEUUIEIIIIISEEIEIEEY 108 7 3 Troubleshooting Procedures essesssssssseeeeeseesee eren enne et net etnet nenne tne tne tne treni tne tne trennen tne teens 113 Chapter 8 Routine Repair and Maintenance sees entente tete tnter tn tata tn tata tne etes tn tn tn tn en en ense enun 114 8 1 Routine Maintenance RR 114 8 2 Periodic Mantenan Cen nannaa RENTRER URN NUR NR ta tee te tane ERE nean 115 8 3 Component Replacement nennen nne netnetnetnetnetne tne tnetretnetne treni tne tne tne tne tne treten nne nne 115 8 4 Insulation Test Appendix A Communication Protocol Appendix B Control Mode Setting Process SY8600 High Performance Vector Control Inverter User Manual Chapter 1 Introduction to SY8600 Series Inverter 1 1 Product Model Description Th
86. er Several inverters connected to a computer With shielded twisted pair ho RS converter RS232 485 GND 485 485 GND 485 485 GND 485 485 RS232 cable Maximum 485 485 485 15 meters ON a OFF OFF on Computer Site No 1 Site No 2 Site No n The switch of terminal resistor of the inverter at the most distant place id turn to ON start the internal 100 9 terminal compatible resistance Appendix Fig 2 Several inverters connected to a computer 133
87. esectetecccesenda 15 2 2 Mountins Direction and SAC esee ERvEE VENTER TERTERTERTERTERTERTERTETTERTERTETTENTERTETTERTENTENTETTERTETTENTENTETTENTERTERTETTETTYy 15 2 3 Removal and Mounting of Operation Panel and Cover essere nennen net 16 Chapter 3 Wiring of Inverter ssssssssssssereceecssssesssssssssessssessessssssssssesssesesesesssssssssssessesesesesesssssessssesesesecesees 20 3 1 Connection of the Product and Peripheral Devices eese teet 20 3 2 Description of Peripheral Devices for Main Circuit 3 3 Lectotype of mMain Circuit Peripheral Devices 3 4 Product Terminal Configuration 3 5 Functions of Main Circuit Terminal essent neteneneen entree 24 3 6 Attention for Main Circuit Wiring eese entente tete tete tenni treni tenni tenete tete tenni tet 24 KM ror rivi M 27 3 8 Functions of Control Circuit Terminals eese eene nennen 28 SO ectotype ob Control Circuit Peripheral De VICese 355 eeu e Nee RERO AARRE UN NR Re teenies 29 3 10 Description of Jumper Function entente nennen tenerte tenete tenni tetnetetne tenni teen ene tete tete 29 EEEE EE eec k exce eek eee nete ehe eee eei petes e ke ee eei deese x ee ee ee e eL EN NEN URENER NEN NEN R NER NEN NENNEN EE E e E EN e ee eee k 29 Chapter4 Using Instructions of Operation Panel eese eere tntn tnnt tn ntn tnn tatnen tnn en ene ta anuo 30 4 1 Introduction to Operation Panel
88. exit and press key to scroll through parameters in stopping state 4 4 3 Running state In stopping state after receiving running command the drive enters running state The LED and unit indicator display parameter and its unit respectively At this time running status indicator is ON all the time Press PRG key to enter programming menu and view parameter value Press 9 key LED displays running parameter r xx xx 00 14 Press SET key to enter and view parameter value press PRG key to exit this parameter menu press gt 9 key to scroll through monitoring parameters 4 4 4 Fault alarm state In stopping running or programming state correspondent fault information will be reported if fault is detected At this time LED displays the fault code in flashing mode When fault alarm occurs press PRG key to enter programming menu and look up the fault log When fault alarm occurs the alarm picture is displayed and the fault can be reset by press STOP RESET key The drive restores to normal operation upon clearing the fault and the fault code is displayed again if the fault has not been cleared 32 SY8600 High Performance Vector Control Inverter User Manual 4 5 Panel Operation Method 4 5 1 Panel Operation Procedure Parameter setting method via panel through three level menu users can look up and modify the function codes very easily Three level menu structure function parameters first level function
89. f this function is selected Refer to Pb parameter group for details 22 DC braking command When the inverter is in Dec to stop process and the running frequency is lower than initial frequency of DC injection braking defined in P1 06 this function is enabled When the terminal is ON DC injection braking is performed under braking voltage defined in P1 08 DC injection braking is ended only when the terminal is OFF When this function is enabled parameters of DC injection braking time are invalid 23 Acc Dec disabled command When the terminal is ON the inverter temporarily inhibits executing the Acc Dec command and runs at current frequency When the terminal is OFF normal Acc Dec commands can be executed If there is any control signal with higher priority input such as external fault signal the inverter will exit Acc Dec inhibit state immediately and execute specified processing procedures 24 Switch between panel control mode and external terminal control This function is used for selecting the physics channel that inputs inverter s running control command Selecting between keypad and external terminal to input control commands Commands input via external terminals include FWD REV JOGE JOGR RUN and STOP 81 SY8600 High Performance Vector Control Inverter User Manual This function is used in conjunction with ON OFF state and the setting value of PO 01 The control logic is shown in the Table below F0
90. g resistor or unit it will enter dynamic braking 61 SY8600 High Performance Vector Control Inverter User Manual 1 Dec to stop mode 2 After the inverter receives stop command it lowers its output frequency and decelerates to stop according to the preset Dec time During Dec process when output frequency is equal to the frequency set by P1 06 the inverter starts DC braking according to the DC braking time and voltage defined by P1 07 and P1 08 2 Free run to stop After the inverter receives the stop command it stops its output immediately the motor will decelerate to stop according to its inertia P1 06 Initial frequency of DC injection braking Setting rang 0 00 20 00Hz Initial frequency of DC injection braking It is the frequency when the inverter s output frequency is decreased to zero along the Dec curve in Dec to stop process which is shown in Fig 6 4 In the process of Dec to stop when the preset frequency is lower than the initial frequency of Stop DC injection braking the inverter s output frequency is decreased to zero If the running condition has no strict requirements for braking the initial frequency of DC injection braking should be set as low as possible P1 07 DC injection braking time Setting range 0 0 0 1 60 0s P1 08 DC injection braking current Setting range 0 0 100 0 inverter s rated current DC injection braking time the time for maintaining output DC injec
91. g under 2 M variable frequency motor or improve Motor overload heavy load for a long period of time ene 19 oL2 the running frequency protection Motor overload protection time is set too small V F curve ratio is set too large Increase the motor overload protection time Adjust V F curve setting and torque increment DC braking current is set too high Reduce the DC brake current 110 SY8600 High Performance Vector Control Inverter User Manual Failure Failure Failure description Potential causes Solutions No code There is abnormal connection missing cheek Ihe power Connections Super Es s T I the operational regulations and 20 LP Input power failure connection or disconnection at the power RNC ARE SWR eliminate the errors of missing terminal of the inverter f x connection and disconnection Check the power connections at the There is abnormal connection missing output side of the inverter as per the Abnormal output phase K og 21 SP connection or disconnection at the output operational regulations and eliminate loss AE d necs a side of the inverter the errors of missing connection and disconnection 22 EROI EEPROM failure EEPROM reading and writing failure Seek for technical support 3 Seek for technical support 23 ERO2 CPU failure CPU failure PP E x 5 Check the connection of Keypad Keypad Keypad or its control line failure
92. hange and amplitude 3 oc3 vwhem operation with Improper setting of motor parameters Set motor parameters properly constant speed Power level of inverter is small Replace to inverter with proper model Low grid voltage Check input power supply Startup too fast during motor operation Restart after the motor stops rotating Nanc 3 Increase the acceleration time and Rotating inertial of load is very large and reduce the occurrences of sudden shock load is very heavy 2 change of load 4 1 Igbt module protection Improper setting of motor parameters Set motor parameters properly occ f in Acc process Set start up frequency too high Decrease start up frequency Acceleration time is too short Lengthen acceleration time A Adjust V F curve setting and torque Set V F curve ratio too large J 8 q boost sr Replace with inverter with proper Power level of inverter is small P prop model Low grid voltage Check input power supply EEE S A Choose appropriate energy brakin Rotating inertial of load is too large Pe P 8y 8 5 2 Igbt module protection components ecc in Dec process Improper setting of motor parameters Set motor parameters properly Deceleration time is too short Lengthen deceleration time Power level of inverter is small Replace to inverter with proper model R Decrease load s abrupt frequency i Sudden change of load during operation Igbt module protection 8 g op change and amplitude 6 occ3 in constant speed Improper setting of motor parameters
93. ilure Seek for technical support The power voltage is lower than the minimum operating voltage of the Check input power supply 16 LU Power under voltage equipment The internal power source of the inverter Seek for technical support is abnormal j Lower the ambient temperature and Ambient over temperature NE ME strengthen ventilation and radiation M Clean the dusts wools and other Blockage of air duct A z A foreign objects in the air duct 17 oH1 Heat sink 1 over Check whether fan wirings are well temperature protection Fan failure connected Replace a new fan of the same model Inverter module failure Seek for technical support Temperature detection circuit failure Seek for technical support Input power under voltage Check input power supply Fast start up when motor operates with Start again after the motor stop high speed rotating Keep overloading for a long period of Shorten the overloading time and 18 LI Inverter overload time reduce load ol 2 protection Acceleration and deceleration time is too Prolong the acceleration deceleration short time d Adjust V F curve setting and torque V F curve ratio is set too large boost Power level of inverter is small Replace to inverter with proper model Input power under voltage Check input power supply Motor rotation is blocked or load mutation Prevent the motor rotation from Occurs blocking and reduce the load mutation AL x Replace the common motor with Common motor maintains runnin
94. ine and Mounting Dimension Li n Li ia Shuttle type operation panel SY8600 DP01 Rear view of operation panel 12 SY8600 High Performance Vector Control Inverter User Manual Fig 1 5 Operation panel outline and mounting dimension 1 8 Blanking Plate Outline and Mounting Dimension SY8600 DP03 Blanking Plate The outline and dimension are as follows x uis P 79 5 eT TEER 132 5 121 Pallet SY8600 DP03 Dimension of Blanking Plate Fig 1 6 Blanking Plate and mounting dimension 13 SY8600 High Performance Vector Control Inverter 1 9 Braking Resistor Lectotype User Manual Braking resistor unit Inverter model Braking Resist Braking torque unit Power Qty or SY8600 0R4G 2 70W 2000 1 220 SY8600 0R7G 2 70W 2000 1 125 SY8600 1R5G 2 260W 1000 1 125 SY8600 2R2G 2 260W 70Q 1 120 SY8600 0R7G 4 1R5P 4 5 70W 7500 1 130 SY8600 1R5G 4 2R2P 4 E 260W 400Q 1 125 D SY8600 2R2G 4 4R0P 4 2 260W 2500 1 135 2 SY8600 4R0G 4 5R5P 4 s 390W 1500 1 135 a SY8600 SR5G 4 7RSP 4 520W 1000 1 135 SY8600 7R5G 4 011P 4 780W 75 1 130 SY8600 011G 4 015P 4 1040W 500 1 135 SY8600 015G
95. ing i the auto tuning please ensure the motor is Ihz i in standstill status If over voltage or over M current happens in auto tuning process p E you can prolong the acceleration and deceleration times of P0 16 and P0 17 b i I ECC A wo TUE P7 020 QU P7 0 0 oft W 36 SY8600 High Performance Vector Control Inverter Chapter 5 List of Parameters Meanings of Each Item in Function Code Parameter Table User Manual Item Meanings Function code E The number of function code such as P0 00 number Function code ner 3 E The name of function code which explains the function code s meanings name Function code 2 d Function code parameter setting list selection Factory setting Restore the settings of the function code after the product is delivered see P0 19 Order number The order number of function code Property This function code can be changed during operation This function code can only be changed during stopping status The setting of this function code is read only and cannot be changed 5 1 Function Parameter Table Function Name Description Factory Order Property code setting number P0 Group Basic parameter P0 00 reserved 0 P0 01 0 Keypad control 1 Running command 1 External terminal selection 2 Communication P0 02 0 open loop vector control 2 Control mode 1 V F control P0 03 Main Freque
96. input reference voltage AIL Analog input channel 1 Analog input Analog input channel 2 Open collector output Voltage range 24V 20 maximum input current 50mA Open bog common Internal isolated with GND 10V 3 internal isolated with COM Maximum output current 10mA with short circuit and overload protection 0 10V Input impedance 20kQ maximum input voltage 15V Resolution 10 bits 0 02596 0 20mA current 30mA 0 10V Input impedance 20kQ maximum input voltage 15V Resolution 10 bits 0 02596 0 20mA or 0 10V analog input can be selected through Input impedance 500 maximum input jumper Analog grounding Internal isolated with COM Analog output 1 Analog output 2 0 20mA allowable output impedance 200 500Q 0 10V allowable output impedance gt 10kQ Output precision 2 resolution 10 bits 0 1 with short circuit protection function 0 20mA or 0 10V analog output can be selected through jumper 0 20mA allowable output impedance 200 500Q 0 10V allowable output impedance gt 10kQ Output precision 2 resolution 10 bits 0 1 with short circuit protection function 0 20mA or 0 10V analog output can be selected through jumper Analog grounding Internal isolated with COM 28 SY8600 High Performance Vector Control Inverter User Manual A1 Bl Normally open Relay output AI BI CI Relay output CI BlI Normally closed Contact capacity 250VAC 1A 30VDC 1A Note
97. k of electric shock The connecting terminals for the braking resistor are 2 B1 and B2 Please do not connect terminals other than these two Otherwise fire may be caused The leakage current of the inverter system is more than 3 5mA and the specific value of the leakage current is determined by the use conditions To ensure the safety the inverter and the motor must be grounded JA hs Note The three phase power supply cannot connect to output terminals U T1 V T2 and W T3 otherwise the inverter will be damaged It is forbidden to connect the output terminal of the inverter to the capacitor or LC RC noise filter with phase lead otherwise the internal components of the inverter may be damaged Please confirm that the power supply phases rated voltage are consistent with that of the nameplate otherwise the inverter may be damaged Do not perform dielectric strength test on the inverter otherwise the inverter may be damaged The wires of the main circuit terminals and the wires of the control circuit terminals shall be laid separately or in a square crossing mode otherwise the control signal may be interfered The wires of the main circuit terminals shall adopt lugs with insulating sleeves The inverter input and output cables with proper sectional area shall be selected according to the inverter power When the length of the cables between the inverter and the motor is more than 100m it is suggested to use output
98. l capacitor ER d 5 electrolyte volatilizes Static capacity is equal to or higher than the initial value times 0 85 AN Note When the inverter is stored for a long period of time power connection test shall be conducted once within two years and last at least five hours It can use voltage regulator to gradually increase the value to the rated value when power connection is performed 8 4 Insulation Test Since the inverter has undergone insulation test upon its ex factory the user shall not perform such test as much as possible under general condition If the test is unavoidable please perform the test strictly according to the following procedures or it may damage the inverter 115 SY8600 High Performance Vector Control Inverter User Manual It shall perform dielectric test strictly or it may damage the inverter If the dielectric test is unavoidable please contact our company W Main Circuit Insulation Test Utilize 500VDC mega to perform test under condition of main power shutdown Disconnect all the control board circuits to prevent the control circuits from connecting with the test voltage For the inverter with power level of SY8600 4110G 4150P and SY8600 4185G 4220P it must disconnect the terminal J1 on the drive board and the PE For the inverter with power level of SY8600 4185G 4220P or above it must disconnect three pieces of cables entry to the surge absorption circuit Pack the disconnected cable heads wi
99. l channel of inverter s running control command common running commands include Start Stop FWD and REV 0 Running command issued by keypad Running command is issued by pressing the keys on the keypad such as RUN STOP RESET JOG etc Running command issued by External terminals Running command is issued by external terminals such as FWD REV JOGF and JOGR terminal function must be defined 2 Running command issued by RS485 serial communication port Running command can be issued through internal RS485 serial communication port by host P0 02 Control mode Setting range 0 1 0 Sensor less vector control No speed sensor vector control running mode which can be used for high performance variable speed general operation conditions Note a At first running when vector control mode is selected please perform motor auto tuning to get the accurate parameters of the motor After auto tuning motor parameters will be saved in the internal control board for control operation b To ensure high steady dynamic control performance user must set parameters of speed controller correctly For parameters setup and adjustment of speed controller please refer to explanation of P5 parameter group c If vector control mode is selected one SY8600 can only drive one motor At this time motor capacity can be one level higher full load is forbidden or lower than that of the inverter Difference of capacity between inverter and motor should
100. lower cover Mounting of operation panel Please refer to 2 3 1 Removal and mounting of operation panel 17 SY8600 High Performance Vector Control Inverter User Manual 2 3 3 Removal and Mounting of Covers of SY8600 011G 4 015P 4 S Y8600 075G 4 090P 4 and above Power outputs VSD s with Sheet metal Enclosure Removal of operation panel Please refer to 2 3 1 Removal and mounting of operation panel Removal of cover Remove the mounting screws on the lower part of the cover lift the cover in direction 1 as shown in Fig 2 9 and then take out the cover in direction 2 Mounting of cover After the wiring of the main circuit terminals and control circuit terminals cramp the cover in direction 1 as shown in Fig 2 10 press down the cover in direction 2 and then tighten the cover screws Say Fig 2 9 Removal of cover Fig 2 10 Mounting of cover Mounting of operation panel Please refer to 2 3 1 Removal and mounting of operation panel c gt Note Do not directly mount the cover with operation panel on the inverter otherwise the operation panel will have poor contact 2 3 4 Open and Close of Doors of SY8600 090G 4 and Above Power output VSD s with Sheet metal Enclosure Opening of the door Press the latch following direction 1 in Fig 2 11 and open the door following direction 2 Removal of operation panel The operation panel is connected to the control board through the standard network cable
101. luenced when factory setting value is restored 3 Parameter locking When set P0 19 to 3 parameter locking function is enabled Except this parameter all other parameters are read only and cannot be modified P1 Auxiliary function parameters 1 P1 00 start mode Setting range 0 2 0 Start from starting frequency When inverter begins running it starts from starting frequency P1 01 and runs for the preset time P1 02 at this frequency according to the setting values of P1 01 and P1 02 then it enters normal Acc mode according to preset Acc time and Acc Dec mode parameters at last it accelerates to preset frequency Brake first then start from starting frequency When inverter begins running it starts DC injection braking process according to the preset DC injection braking voltage and time defined in P1 03 and P1 04 It starts from starting frequency and runs for the preset time at this frequency and then enters normal Acc mode according to preset Acc time and Acc Dec mode parameters and at last accelerates to preset frequency The process is shown in Fig 6 4 60 SY8600 High Performance Vector Control Inverter User Manual 4 Output frequency Acc process Dec process Start Frequency Stop DC braking P1 01 Start frequency Start DC P1 06 Run time stop braking Start Frequency Hold time P1 02 Fig 6 4 Start mode 1 FWD REV Stop and RUN diagram 2 Speed trace starting When
102. mmended to mount the inverter heatsink outside the cabinet 22 Mounting Direction and Space In order not to reduce the inverter cooling effect the inverter must be mounted vertically and certain space must be maintained as shown in Fig 2 1 and Fig 2 2 5 Above 120mm Air circulation position IE II 30nnUl E S0nmUL E amp ducum 1 n Above 120mm Above Son Above 30mm Air circulation position Fig 2 1 Mounting direction and space for SY8600 OR4G 2 S Y8600 2R2G 2 and SY8600 0R7G 4 1R5P 4 and below power class c Note 15 SY8600 High Performance Vector Control Inverter User Manual When SY8600 inverters are mounted side by side in the cabinet please remove the upper dust guard and the lower leading board 2 3 Removal and Mounting of Operation Panel and Cover 2 3 1 Removal and Mounting of Operation Panel Removal of operation panel As shown in Fig 2 3 the grab on the operation panel forcefully in direction 1 and then lift the panel body in direction 2 Mounting of operation panel As shown in Fig 2 4 align with the lower clamping position of the operation panel in direction 1 and then press down the operation panel in direction 2 until the crack sound is heard Do not mount the operation panel in any other direction otherwise the operation panel will have poor contact gt Lk
103. ncy 0 Panel setting 3 Source 1 External analog signal AIL 0 10V 2 External analog signal AI2 0 10V or 0 20mA 3 up down 1 setting 4 up down 1 setting 7 5 Pulse frequency setting 6 Multi Frequency 7 PID 8 Communication setting mode 9 Program run 37 SY8600 High Performance Vector Control Inverter User Manual 10 Panel potentiometer setting 0 5V P0 04 Main Frequency gain 0 000 9 999 1 000 4 P0 05 Zero frequency source 0 Digital frequency of PO 11 0 5 of multi speed mode 1 External analog signal AII 2 External analog signal AI2 3 Panel potentiometer setting 0 5 V P0 06 Auxiliary frequency 0 External analog signal AI1 0 10V 0 6 source 1 External analog signal AI2 0 10V or 0 20mA 2 External analog signal AIL 0 10V polarity 3 External analog signal AI2 AI2 0 10V or 0 20mA polarity 4 pid P0 07 Auxiliary frequency 0 Maximum output frequency 0 7 range selection 1 Main frequency P0 08 Auxiliary frequency 0 100 100 8 range P0 09 Setting Frequency 0 Main frequency 0 9 selection 1 Auxiliary frequency 2 Main frequency Auxiliary frequency 3 Main frequency Auxiliary frequency 4 switch between Main frequency and Auxiliary frequency 5 switch between Main frequency and Main frequency Auxiliary frequency 6 switch between Main frequency and Main frequency Auxiliary frequency 7 MAX Main frequency Auxiliary fre
104. ncy 0 0 400 0 Hz 0 00 72 hysteresis P2 33 Droop control 0 00 10 00Hz 0 00 73 P3 Group motor parameters P3 00 Motor rated power 0 4 999 9KW Drive s 74 rated power P3 01 Motor rated voltage 0 440V 380V 75 P3 02 Motor rated current 0 1 999 9A Drive s 76 rated value P3 03 Motor rated frequency 1 00 400 0Hz 50 00 77 P3 04 Motor rated speed 1 9999RPM 1440 78 P3 05 Motor auto tuning 0 No operation 0 79 1 static auto tuning 2 overall auto tuning P3 06 Stator resistance 0 001 20 00 Motor 80 parameter P3 07 Rotor resistance 0 001 20 00 Motor 81 parameter P3 08 Self inductance 1 000 9 999 Motor 82 parameter P3 09 Leakage inductance 0 001 1 000 Motor 83 parameter P3 10 Exciting current with 0 0 999 9A Motor 84 no load parameter P3 11 reserved 85 SY8600 High Performance Vector Control Inverter User Manual P4Group V F control P4 00 0 Linear V F 0 86 1 Square V F V f control mode 2 1 5 times torque 3 1 2 times torque 4 User defined V f P4 01 Base voltage 0 440V 380 87 P4 02 Base frequency 10 00 400 0 Hz 50 00 88 P4 03 Intermediate voltage 1 0 P4 04 32 89 P4 04 Intermediate voltage 2 P4 03 100 50 90 P4 05 Intermediate 0 P4 06 16 00 91 frequency 1 P4 06 Intermediate P4 05 400 0Hz 25 00 92 frequency 2 P4 07 Torque boost 0 0 20 0 base voltage 3 0 93 P4 08 Slip compensation 0 0 10 0 rated speed 0 00 94 P4 09 AVR function 0 disabled 0 95 1 enabled P
105. nge 0 1 101 SY8600 High Performance Vector Control Inverter User Manual 0 The parameter is stored into EEROM in communication The parameter is not stored into EEROM in communication Pd Faults and protection parameters Pd 00 Motor overload protection mode Setting range 0 1 2 0 No protection 1 Common motor protection Since cooling conditions of common motor deteriorates at low speed please lower the motor s thermal protection threshold at this time 2 Variable frequency motor protection Since the variable frequency motor applies forced air cooling the protection parameters needn t be adjusted during low speed running Pd 01 Motor overload protection factor Setting range 20 0 150 0 Heat dissipation becomes worse at low frequency and high temperature will reduce service life of the motor Through setting threshold of the electronic thermal overload relay overload current and current limit will be proportionally adjusted When motor capacity is lower than that of the drive this function is used provide overheat protection for the motor When several motors are driven by the same variable speed drive this function is disabled When display readings reach 100 overload protection will be trigged Pd 02 Over voltage stall selection Setting range 0 1 Over voltage stall selection 0 Disabled 1 Enabled In inverter s Dec process the actual motor speed may be higher th
106. nication address Slave address range 1 32 2 4 Communication mode The drive works as slave and PLC or host computer works as master Communication of master is polling and the slave is in response mode 117 SY8600 High Performance Vector Control Inverter User Manual 2 5 Main function a Operation control Run Stop Jog start Jog stop free run to stop Dec to Stop fault reset etc b Operation monitor Running frequency frequency setting output voltage output current close loop feedback close loop reference etc c Operation of function code Read and write value of function code which includes Present running frequency present frequency setting output voltage current close loop feedback close loop reference etc 3 Free communication Protocol 3 1 Data Character format 8 N 1 8 bit data one bit stop no parity 8 E 1 8bitdata one bit stop Even parity 8 O 1 8bitdata one bit stop Odd parity 1 A message from computer to inverter BYTE BYTE BYTE BYT BYTE BYTE BYTE BYTE BYTE BYTE BYTE 0 1 2 E3 4 5 6 7 8 9 10 HD AD CD OP DT CON ED SUM Item Byte Name Detail HD Start byte 02H one byte AD address Inverter address one byte 0 is broadcast address CD Parameter R W One byte command Oh no operation lh read parameter from the inverter 10h write parameter from the inverter not store into eerom llh write parameter from the inverter stor
107. nning mode of routine program is independent of this function 67 SY8600 High Performance Vector Control Inverter User Manual In traverse operation mode both FWD and REV running are allowable but switching between FWD REV is prohibited Setting FWD REV direction may not be same as actual direction which can be defined by changing phase sequence of the output P2 30 Carrier frequency adjustment Setting range 2 0 12 0KHz Carrier wave frequency can be continuously adjusted within 2 0 12 0KHz This function is mainly used to improve system performance and reduce noise and vibration Since SY8600 series adopts IGBT as power devices carrier frequency can be higher Increasing carrier frequency can bring following benefits better current waveform lower noise which is especially suitable for applications that need low noise However with the increase of carrier frequency it also brings some disadvantages such as increase of power loss on switching devices overheat low efficiency etc Since high frequency carrier produces severe radio interference please install filter for application with high requirement on EMI At the same time capacitive leakage current increases and the wrong action of leakage protector and over current may happen Decreasing carrier frequency the contrary is the case Motor noise will increase in lower carrier frequency Influence of carrier frequency is different for various motors Therefore o
108. o control command P0 13 Maximum output Setting range 5 0Hz 400 0Hz frequency P0 14 High frequency limit Setting range lower frequency limit Maximum output 58 SY8600 High Performance Vector Control Inverter User Manual frequency P0 15 Low frequency limit Setting range 0 00Hz Upper frequency limit The maximum output frequency is the maximum frequency which the inverter is able to output shown in Fig 6 2 as Fmax High frequency limit is the maximum frequency which the user is allowed to set shown in Fig 6 2 as Fh Low frequency limit is the minimum frequency which the user is allowed to set shown in Fig 6 2 as FL Fb in Fig 6 2 is basic running frequency which is defined as the lowest output frequency when the inverter outputs the highest voltage in V F control mode Output voltage A Vinyl esci l Output frequency fi d cos s Fig 6 2 Frequency limits definition P0 16 Acc time 1 Setting range 0 1 3600s P0 17 Dec time 1 Setting range 0 1 3600s Acc time means the time during which the inverter output from zero frequency to the maximum output frequency shown in Fig 6 3 as T1 Dec time means the time during which the inverter outputs from the maximum output frequency to zero frequency shown in Fig 6 3 as T2 output frequency Fmax r gt I I I I I I Y I I I i i lime 72 Fig6 3 Definition of Acc Dec tim Facto
109. o modify the inverter unauthorizedly otherwise personal injury may be caused 1 3 Product Series m SY8600 LILILIG 4 Three phase 400V Constant torque heavy duty application SY8600 High Performance Vector Control VSD User Manual Rated voltage frequency Three phase 380V 480V 50Hz 60Hz Power kW 0 75 1 5 2 2 4 0 5 5 7 5 1l 15 185 22 30 37 45 55 75 Motor 075 15 22 40 55 75 11 15 185 22 30 37 45 55 75 power kW Voltage V Three phase 0 to rated input voltage Output Rated current A 2 9 3 8 5 5 9 13 17 24 30 39 45 60 75 91 112 150 Overload capacity 1150 1 minute 18096 2 seconds 200 _0 5 second interval 10 minutes inverse time lag feature cR Three phase 380V 480V 50Hz 60Hz voltage frequency Input E 323V 528V Voltage unbalanceness lt 3 allowable frequency fluctuation 5 voltage range Rated current A 3 5 6 2 9 2 149 215 279 39 503 60 693 86 104 124 150 201 Braking unit Built in as standard Built in as option Protection class IP20 p Self coolin R f A Cooling mode Forced air convection cooling g Power kW 90 110 132 160 185 200 220 250 280 315 355 400 450 500 Motor 90 110 132 160 185 200 220 250 280 315 355 400 450 500 power k
110. o the inverter and output from the inverter to the power end can be reduced Thermal protection relay Although the inverter has motor overload protection function when one inverter drives two or more motors or multi pole motors to prevent the motor over temperature failure thermal protection relay shall be installed between the inverter and each motor and the motor overload protection parameter P9 16 shall be set as 2 motor protection disabled Output noise filter When the output end of the inverter is connected with noise filter the conduction and radiation interference can be reduced Output AC reactor When the cable connecting the inverter and the motor is longer than 100m it is suggested to install AC output reactor to suppress the high frequency oscillation to avoid the damage to motor insulation arge leakage current and frequent inverter protective action 3 3 Lectotype of Main Circuit Peripheral Devices R LI S L2 T L3 Ci Cn B2 Grounding terminal PE Circuif tacto U T1 V T2 W T3 e Inverter model Breake 5 Tightening Wire 4 Tightening Wire A Terminal d Terminal i A torque specification torque specification screw N m Cru screw N m Gand SY8600 0RAG 2 16 10 M4 1 2 1 5 2 9 M4 1 2 1 5 2 5 SY8600 0R7G 2 25 16 M4 1 2 1 5 2 5 M4 1 2 1 5 2 5 SY8600 1R5G 2 32 25 M4 1 2 1 5 4 M4 1 2 1 5 2 5 SY8600 R2G 2 40 32 M4 1 2 1 5 6 M4 1 2 1 5 4 SY8600 0R7G 4 1R
111. ogram operation 20 end signal of cycle of program operation 17 116 117 P6 11 Frequency arriving width 0 00 10 00Hz 0 00 118 P6 12 P6 13 FDTI level FDTI lag 0 00 400 0 Hz 0 00 10 00Hz 50 00 0 00 119 120 P6 14 FDT2 level 0 00 400 0 Hz 25 00 121 P6 15 FDT2 lag 0 00 10 00Hz 0 00 122 45 SY8600 High Performance Vector Control Inverter User Manual P6 16 Preset value arriving 0 9999 0 123 P6 17 Specified value 0 9999 0 124 arriving P6 18 Terminal logic 0 255 0 125 P7 Group Analog input terminal P7 00 AII Filter time 0 05 5 00s 0 50 126 P7 01 Minimum AII 0 0 100 0 0 0 127 P7 02 Frequency 0 00 100 0 Maximum output frequency 0 00 128 corresponding to F7 02 P7 03 Maximum AIL 0 0 100 0 100 0 129 P7 04 Frequency 0 00 100 0 Maximum output frequency 100 0 130 corresponding to F7 06 P7 05 AD filter time 0 05 5 00s 0 50 131 P7 06 Minimum AI2 0 0 100 0 0 0 132 P7 07 Frequency 0 00 100 0 Maximum output frequency 0 00 133 corresponding to F7 11 P7 08 Maximum AI2 0 0 100 0 100 0 134 P7 09 Frequency 0 00 100 0 Maximum output frequency 100 0 135 corresponding to F7 08 P7 10 FWD REV dead time 0 0 10 0 1 0 136 range P7 11 pulse frequency filter 0 05 5 00s 0 50 137 time P712 Minimum pulse 0 0 100 0 0 0 138 frequency P7 13 Frequency 0 00 100 0 Maximum output frequen
112. ortional gain P5 02 and integration time P5 03 for high speed application and ensure no oscillation and good response performance at high frequency P5 05 Slip compensation gain Setting range 50 0 200 0406 P5 05 is used to calculate slip frequency Setting value 100 means rated slip frequency corresponds to rated torque current User may decrease increase the settings of P5 05 to adjust the speed control s difference accurately Note This function is valid to open loop vector control mode For close loop vector control mode F5 05 can be set to 10046 for most applications 74 SY8600 High Performance Vector Control Inverter User Manual P5 06 Torque control This function is reserved Setting range 0 1 P5 07 Driving torque limit Setting range 0 0 200 046 motor s rated current P5 08 Braking torque Torque limiting is used regulator Torque limit is the percentage Setting range 0 0 200 0 motor s rated current limit to limit output torque current of speed of the motor s rated current If the torque limit is 100 then the torque current limit is the motor s rated current P5 07 and P5 08 limit the output torque in driving state and braking state respectively which is shown in Figure 6 16 P5 08 AN Output positive P torque P5 07 Braking state Power state REV Power state gt Motor speed Braking state P5 07
113. ounting hole Mounting hole lt a Cooling fan Heatsink ie Enclosure Operation panel Nameplate Eee Cover y Nameplate SY8600 011G 4 and above power class SY8600 7R5G 4 and below power class Fig 1 3 Product component name 1 6 Product Outline Mounting Dimension and Weight T 12 tt SY8600 185G 4 SY8600 400G 4 SY8600 011G 4 SY8600 220G 4 power class Fig 1 4 Product outline and mounting dimension 10 SY8600 High Performance Vector Control Inverter User Manual Product outline mounting dimension and weight Inverter model Outline and mounting dimension mm gt 7 3 2 s di ag IRE S EZ z E w H D wi H1 D1 H2 EE v g amp d S zm E SY8600 0R4G 2 0R7G 2 118 5 185 159 06 5 174 5 150 5 5 2 0 220V SY8600 1R5G 2 2R2G 2 SY8600 3R7G 2 150 258 183 8 36 8 245 175 3 5 5 4 5 SY8600 0R7G 4 1R5P 4 SY8600 1R5G 4 2R2P 4 118 5 185 159 06 5 174 5 150 5 5 2 0 SY8600 2R2G 4 4ROP 4 SY8600 4ROG 4 5R5P 4 118 5 195 169 06 5 184 5 160 5 5 3 0 SY8600
114. ow relayl Y1 X7 X6 X5 X4 X3 X2 XI Bit8 Bit7 Bi6 Bits Bi4 Bi3 Bit2 Bitl Bito 107 SY8600 High Performance Vector Control Inverter User Manual 7 1 Fault query at fault Chapter 7 Fault diagnosis and troubleshooting If control power supply is normal at fault the drive will be in fault displaying status all the times At this time user can enter parameter group PH to get related information about the failure such as output frequency frequency setting output current rotating direction operating condition and the 3 latest faults which is shown in the table below Fault code Display content Fault code Description 1st fault type 2nd fault type 3rd fault type Date With unit 7 2 List of Fault and Alarm Information Bus voltage at last fault Output current at last fault Frequency setting at last fault Running frequency at last fault I 0 terminal s state at last fault SY8600 series of VSD s is equipped with complete protection functions to provide efficient protection while utilizing its performance sufficiently Some failure instructions may be displayed during operation Compare the instructions with the following table and analyze decide the causes and solve failures For damages on units or questions that can t be resolved please contact with local distributors agents service centers or manufacturer for solutions 108
115. ptimal carrier frequency should be selected according to practical situation In fact with the increase of motor capacity carrier frequency should decrease For motor capacity above 37 kW 2KHz carrier frequency is recommended P2 31 Zero frequency threshold Setting range 0 400 0Hz P2 32 Zero frequency hysteresis Setting range 0 400 0Hz The above two parameters are to set zero frequency hysteresis control Take analog input AI1 for example see Fig 6 10 Startup process When the Run command is issued only afterAI1 voltage arrives or exceeds VS b does the drive start and accelerate to the preset frequency in defined Acc time Stop process During Dec process when AII voltage reduces to VS b the drive will not stop until it reaches VS a and the corresponding frequency becomes fa where fa is the threshold of zero frequency defined by P2 31 and fb fa is defined by P2 32 This function can realize dormancy to save energy in this way frequent start and stop at threshold frequency can be avoided 68 SY8600 High Performance Vector Control Inverter FWD VS b VS a Vmin Operating 4 frequency 0 4 All Input voltage utput requency _ Hh Setting frequency I 1 1 1 I I 1 1 1 1 Fa Fb fa Zero frequency threshold fb fa Zero frequency hysteresis Fig 6 10 Zero Frequency Hysteresis User Manual P2 33 Droop control Setting range 0 00 10 00Hz
116. quency 8 MIN Main frequency Auxiliary frequency 9 Traverse operation P0 10 up down setting store 0 Store 0 10 selection 1 Not Store P0 11 Digital frequency 0 400 0Hz 50 00 11 38 SY8600 High Performance Vector Control Inverter User Manual setting P0 12 Rotating direction 0 FWD 0 12 Keypad operation 1 REV P0 13 Maximum output 50 00 400 0 Hz 50 00 13 frequency P0 14 High frequency limit 0 00 Maximum output frequency 50 00 14 P0 15 Low frequency limit 0 00Hz High frequency limit 0 15 P0 16 Acc time 1 0 1 3600 0s 20 0 16 P0 17 Dec time 1 0 1 3600 0s 20 0 17 P0 18 Inverter type select 0 General load mode 0 18 1 light load mode for fan punp P0 19 Parameter 0 No operation 0 19 initialization 1 Clear fault information 2 Recover factory setting Note After executing 1 2 steps restores to zero automatically P1 Group Auxiliary function parameters 1 P1 00 Starting mode 0 Start from starting frequency 0 20 1 First braking then restart from starting frequency 2 Speed trace starting P1 01 Starting frequency 0 50 20 00Hz 0 50 21 P1 02 Hold time of Starting 0 60 08 0 22 Frequency P1 03 DC injection braking ime 9 ien s 0 23 at start P1 04 DC injection braking 9 100 0 motor rated current 0 24 current start P1 05 Stopping mode oC OD 0 25 1 Dec to stop DC braking 39 SY
117. reactor to avoid the inverter failure caused by the overcurrent of the distribution capacitor The inverter which equipped with DC reactor must connect with DC reactor between the terminal of el 62 otherwise the inverter will not display after power on SY8600 High Performance Vector Control VSD User Manual B Operation s 74 Danger e Power supply can only be connected after the wiring is completed and the cover is installed It is forbidden to remove the cover in live condition otherwise there exists the risk of electric shock e When auto failure reset function or restart function is set isolation measures shall be taken for the mechanical equipment otherwise personal injury may be caused e When the inverter is powered on even when it is in the stop state the terminals of the inverter are still live Do not touch the inverter terminals otherwise electric shock may be caused e The failure and alarm signal can only be reset after the running command has been cut off Otherwise personal injury may be caused 7A Y s Note e Do not start or shut down the inverter by switching on or off the power supply otherwise the inverter may be damaged e Before operation please confirm if the motor and equipment are in the allowable use range otherwise the equipment may be damaged LI The heatsink and the braking resistor have high temperature Please do not touch such device otherwise you may be b
118. requency of DC injection braking 18 19 End signal of stage of program operation In program operation mode when a stage is finished the inverter outputs a pulse with width of 250ms 19 20 End signal of stage of program operation In program operation mode when a cycle is finished the inverter outputs a pulse with width of 250ms P6 11 Frequency reached width FAR Setting range 0 0 10 00Hz When output terminal function is selected as frequency reached signal this function is used to detect output frequency range When error between output frequency and setting value is less than FAR the terminal outputs indication signal as shown in Fig 6 24 87 SY8600 High Performance Vector Control Inverter User Manual Output frequency Detection width Time Time Fig 6 24 FAR and FAR detection width P6 12 FDT1 level Setting range 0 0 400 0Hz P6 13 FDT1 lag Setting range 0 0 10 00Hz P6 14 FDT2 level Setting range 0 0 400 0Hz P6 15 FDT2 lag Setting range 0 0 10 00Hz If output frequency exceeds certain value the terminal outputs indication signal and this signal is called FDT level If output frequency decreases the terminal continues to outputs indication signal until the output frequency is lowered to the FDT signal width and exceeds certain width this width is called FDT signal lag as shown in Fig 6 21 and 6 23 P6 16 Preset value arriving Setting range 0 9999 P6
119. ry setting of Acc Dec time Acc Dec time 1 P0 16 P0 17 Other Acc Dec time must be selected through control terminals according to different groups Please refer to P2 Parameter group When program is running selection of Acc Dec time group is setup in function code Please refer to P9 Parameter group 59 SY8600 High Performance Vector Control Inverter User Manual P0 18 Inverter type select Setting range 0 1 0 General type inverter for constant torque load 1 Pump type inverter for fan pump Some of the SY8600 series VSD s combine the General type and Pump type into one device The power of the motor of the General type inverter is lower than Pump type inverter The default type is General type inverter If the user changes the inverter from General type inverter to Pump type inverter he must do following steps 1 Setting the parameter to 1 2 Resetting the parameter P3 02 motor rated current P0 19 Parameter initialization Setting range 0 3 0 Nooperation Inverter is in normal parameter read write state 1 Clear fault information The fault information clearing operation will clear all the memorized parameters stored in the function codes between PH 06 PH 13 2 Recover factory setting Setup F0 19 to 2 and confirm inverter will recover all the parameters between PO P2 and P4 PH to the default factory setting value All the setting values of P3 Parameter group will not be inf
120. s function is active at rising edge of pulse signal It has the same function as STOP RESET key 4 4 5 Terminal for external FWD REV Jog running control In terminal control mode P0 01 1 this terminal is used to select Jog operation 5 6 9 Multi frequency terminals In multi frequency operation mode 4 digital input terminals should be defined as the control terminals Through the combination of ON OFF state of the 4 terminals up to 15 values can be defined set as preset frequency 79 10 11 SY8600 High Performance Vector Control Inverter User Manual Refer to parameter P2 09 P2 23 for details 10 11 Acc Dec time terminals By combination of the ON OFF state of Acc Dec time terminals user can select Acc Dec time 1 4 refer to parameter PO 16 P0 17 and P2 00 P2 05 for more details If this function is not defined Acc Dec time 1 will be the default setting except in simple PLC operation mode 12 13 Normally open terminal for external fault Fault signal of external equipment can be input via the terminal which is convenient for the drive to monitor the fault of external equipment Once the drive receives the fault signal it will display Er11 During normal stop process this function is disabled The fault signal has two input modes i e normally open and normally close 14 15 Frequency increase decrease command The running frequency can be set through external terminals thus the running frequency can be set remot
121. s decided by parameter P6 02 P6 08 98 SY8600 High Performance Vector Control Inverter User Manual PA 17 Delay time of sleeping Setting range 0 0 3600S PA 18 Sleeping frequency Setting range 0 0 400 0Hz PA 19 Delay time of waking Setting range 0 0 60S PA 20 Waking value Setting range 0 0 100965z Ei For PID control parameters PA 17 PA 20 define delay time of sleeping sleeping frequency delay time of waking and waking value PID input Delay time of waking PA 19 Actual value PA 20 PID Output frequency td Delay time of sleeping PA 17 Sleeping frequency PA 18 stop Fig 6 30 PID sleeping and waking Pb Traverse function Pb 00 Traverse mode Setting range 0 1 0 Auto mode At first the drive operates at preset frequency of traverse operation Pb 01 for certain time Pb 02 and then enter traverse mode automatically 1 Manual mode If the multi function terminal Xi is set to terminal function 20 is enabled the drive will enter traverse mode If the terminal is disabled the drive will exit traverse operation and operate at the preset traverse frequency Pb 01 99 SY8600 High Performance Vector Control Inverter User Manual Pb 01 Preset traverse frequency Setting range 0 00 400 0Hz Pb 02 Hold time of preset traverse frequency Setting range 0 0 3600s Pb 01 defines drive s operating frequency before
122. s of the inverter will be damaged To facilitate the input side over current protection and power failure maintenance the inverter shall connect to the power supply through the circuit breaker or leakage circuit breaker and contactor Please confirm that the power supply phases rated voltage are consistent with that of the nameplate otherwise the inverter may be damaged 3 6 2 Motor Wiring It is forbidden to short circuit or ground the inverter output terminal otherwise the internal components of the 24 SY8600 High Performance Vector Control Inverter User Manual inverter will be damaged Avoid short circuit the output cable and the inverter enclosure otherwise there exists the danger of electric shock It is forbidden to connect the output terminal of the inverter to the capacitor or LC RC noise filter with phase lead otherwise the internal components of the inverter may be damaged When contactor is installed between the inverter and the motor it is forbidden to switch on off the contactor during the running of the inverter otherwise there will be large current flowing into the inverter triggering the inverter protection action Length of cable between the inverter and motor If the cable between the inverter and the motor is too long the higher harmonic leakage current of the output end will cause adverse impact on the inverter and the peripheral devices It is suggested that when the motor cable is longer than
123. sary P1 16 Start frequency lower than frequency limit Setting range 0 1 2 0 When preset frequency is lower than low frequency limit the inverter will not start 1 When preset frequency is lower than low frequency limit the inverter will start at low frequency limit 2 When preset frequency is lower than frequency limit the inverter stop P1 17 MF key function 0 No operation 1 reverse rotation P1 18 Stop reset Key function Setting range 0 1 2 This parameter decides the stop function of STOP RESET key of the keypad in different command source The Reset function is usable in all command source 0 action on keypad control mode 1 action on both keypad and External terminal 2 action on both keypad and communication P1 19 Fan control function Setting arrange 0 1 0 Cooling fan always runs after power on 1 Cooling fan stops fan after inverter stop running P2 Auxiliary function parameters 2 P2 00 ACC time2 Setting arrange 0 1 3600s P2 01 ACC time2 Setting arrange 0 1 3600s P2 02 ACC time3 Setting arrange 0 1 3600s P2 03 ACC time3 Setting arrange 0 1 3600s P2 04 ACC time4 Setting arrange 0 1 3600s 64 SY8600 High Performance Vector Control Inverter User Manual P2 05 ACC time4 Setting arrange 0 1 3600s Four Acc Dec times are defined as following Phases of Acc Dec time 1 2 3 4 iepiinall tate X4 OFF ON OFF ON X
124. stage 0 Run forward Acc Dec time is 1 1 Run forward Acc Dec time is 2 2 Run forward Acc Dec time is 3 3 Run forward Acc Dec time is 4 4 Run reverse Acc Dec time is 1 5 Run reverse Acc Dec time is 2 6 Run reverse Acc Dec time is 3 7 Run reverse Acc Dec time is 4 95 SY8600 High Performance Vector Control Inverter User Manual P9 32 Record function Setting range 0 2 0 Record function disabled In programming operation state if user press stops key counter value of present program will not be recorded Input running command again program will run from the first stage 1 Record function enabled In programming operation state program will pause when stop key is pressed Input running command again program will run from the breakpoint When the drive stops user can clear counter value of current program by setting function code P9 00 again 2 Record function enabled In programming operation state program will pause when stop key is pressed Input running command again program will run from the breakpoint When the drive stops user can clear counter value of current program by setting function code P9 00 again PA PID parameter FA parameter group defines parameters of PID control function PID control function diagram is shown below where P is proportional gain I is integration time D is differential time 96 SY8600 High Performance Vector Control Inverter User Manual
125. ter User Manual byte ST Status word Status word of the inverter two bytes BYTE7 is lower byte BYTES is higher byte Bits of BYTE7 are defined as following bit0 1 forward run 0 reserse run bitl 1 inverter fault 0 inverter no fault bit2 1 inverter running 0 inverter stop bit3 1 data valid 0 data invalid bit4 1 RS485 frequency setting 0 local frequency setting BYTES is the error code ED End byte AOH one byte SUM Xor check Xor form BYTE to BYTE9 3 2 Application note 1 The OP DT ST CON in communication protocol are two bytes The address calculation of OP is converting the parameter address of the parameter list to HEX value For example 270 parameter convert to 10E in hex format the lower byte of OP is Oeh the higher byte of OP is Olh Other parameters that are not listed in parameter table are as following table 000H Status word 1001H Error code 1002 H Control word 003H Frequency setting 1004H Running 1005H Output current frequency 006H Output voltage 1007H DC bus voltage 1008H Overload rate 009H Preset line speed 100AH Running line 100BH Output torque speed 00CH PI reference 100DH PI feedback 100EH reserved 00FH Analog input AIL 1010H Analog input 1011H TO status AD 012H External counting 1013H PID Set value 2 For example the computer set the set frequency of the inverter to 50 00Hz and sends the run comm
126. th insulating tapes properly The main circuit terminal shall be connected with public conducting wires A En C PE R S T 91 B o U V w Fai C tN Neue Ne m ON E N 7 C 500 VDC c NES JU IM ORF NS NY S DIET tI Fig 8 1 Main Circuit Insulation Test for SY8600 0R4G 2 S SY8600 2R2G 2 SY8600 0R7G 1R5P 4 7 Y8600 015G 018P 4 Fig 8 2 Main Circuit Insulation Test for SY8600 018G 022P 4 S Y8600 400G 4 Mega voltage can only be imposed between the public conducting wire of the main circuit and the PE terminal The normal indication value of the mega is 200MQ or above 116 SY8600 High Performance Vector Control Inverter User Manual Appendix A Communication Protocol 1 Application range Universal Variable Speed Drive connects with PLC or host computer via RS485 bus which adopts single master and multi slave network structure 2 Physical description Interface RS485 Bus asynchronous half duplex Each segment on the network bus can have up to 32 stations 2 1 Data format 0 8 amp N2forRTU MODBUS Default 1 8 E 1 for RTU MODBUS 2 8 0 1 for RTU MODBUS 3 7 N 2 for ASCHE MODBUS 4 7 E 1 for ASCE MODBUS 5 7 0 1 for ASCHE MODBUS 6 8 N 1 free communication format Ti 8 E 1 free communication format 8 8 0 1 free communication format 2 2 Baud rate Available baud rate 1200 2400 4800 9600 19200 38400 115200 The default value is 9600 BPS 2 3 Commu
127. the inverter begins running first it detects the motor s speed and direction and then it starts smoothly at the detected speed and direction Smooth start without impaction should be performed on rotating motor P1 01 Starting frequency Setting range 0 00 20 00Hz P1 02 Hold time of starting frequency Setting range 0 00 60 0s Start frequency It is the initial frequency when the inverter starts from zero frequency which is shown in Fig 6 4 In the Acc and Start process if the preset frequency is lower than the start frequency inverter s output frequency becomes zero Start frequency holding time the running time at start frequency in Acc Start process which is shown in Fig 6 4 P1 03 DC injection braking time Setting range 0 00 60 0s at start P1 04 injection braking current Setting range 0 0 100 0 inverter rated current at start DC braking time at start holding time for output DC injection braking current when the inverter is in start process If DC injection braking time at start is set to 0 0 second DC injection braking function is disabled DC braking current at start percentage of braking voltage when the inverter starts in DC injection braking process P1 05 Stop mode selection Setting range 0 1 2 0 Dec to stop mode 1 When the inverter receives stop command it lowers its output frequency and decelerates to stop according to the preset Dec time During Dec process for inverter with brakin
128. ting frequency source of the inverter is the maximum of the main frequency and auxiliary frequency 8 MIN Main frequency Auxiliary frequency The setting frequency source of the inverter is the minimum of the main frequency and auxiliary frequency 9 Traverse operation The setting frequency source of the inverter is determined by traverse operation mode defined by function code Pb parameter group P0 10 up down setting store selection Setting range 0 1 0 Store The initial frequency setting value is the value of parameter PO 11 It can be changed by the terminal defined with function Frequency increase command and Frequency decrease command When the inverter is power off the current frequency setting value is stored 1 Not Store The initial frequency setting value is the value of parameter PO 11 It can be changed by the terminal defined with function Frequency increase command and Frequency decrease command When the inverter is power off the current frequency setting value is not stored P0 11 digital frequency setting Setting range 0 00 High frequency limit If digital frequency setting via panel is selected the value of parameter will be the present preset frequency P0 12 Rotating direction Setting range 0 1 If panel control mode is selected select the relationship between inverter s actual output direction and the direction of control command 0 Same with control command 1 Opposite t
129. tion braking in inverter s stopping process DC injection braking current percentage of braking voltage when the inverter stops in DC injection braking mode When the DC injection braking time is set to 0 second The DC injection braking function is disabled P1 09 Acc Dec mode selection Setting range 0 1 Acc Dec modes 0 and 1 are valid in Start Stop FWD REV Acc and Dec process 0 linear mode In Acc Dec process the relationship between output frequency and Acc Dec time is linear The output frequency increases or decreases at the constant slope as shown in Fig 6 5 1 S curve mode In Acc Dec process the relationship between output frequency and Acc Dec time is nonlinear The output frequency increases or decreases according to the S curve shown in Fig 6 6 62 SY8600 High Performance Vector Control Inverter User Manual Output frequency Fmax l l l l l l l l Running l time e p T1 T2 Fig 6 5 linear Acc Dec 1 S curve mode In Acc Dec process the relationship between output frequency and Acc Dec time is nonlinear The output frequency increases or decreases according to the S curve shown in Fig 6 6 Dui frequency Fig 6 6 S curve Acc Dec P1 10 Time of S curve s start part Setting range 10 0 50 0 Acc Dec time P1 11 Time of S curve s rising part Setting range 10 0 80 0 Acc Dec time The function codes of P1 10 and P1 11 define the Acc De
130. tion description is shown below Content Function Content Function 0 X1 X6 No function can be selected 16 Free run to stop repeatedly XT high speed pulse input 1 Run FWD 17 Three wire control 2 Run Rev 18 Voltage current switching 3 External reset 19 Input terminal for recording program operation 4 Jog FWD JOGF 20 Start traverse operation 5 Jog REV JOGR 21 DC braking command 6 Multi frequency 1 22 Acc Dec disabled command 7 Multi frequency 2 23 Switch between panel control mode and external terminal control mode 8 Multi frequency 3 24 Counter trig signal 78 SY8600 High Performance Vector Control Inverter User Manual 9 Multi frequency 4 25 Counter reset signal 10 Terminals for selecting 26 PID dormancy waking up Acc Dec time 1 11 Terminals for selecting 27 Counter reset signal Acc Dec time 2 12 Normally open terminal for 28 PID dormancy waking up inputting external fault 13 Normally close terminal for 29 switch between PID positive mode inputting external fault and negative mode 14 Frequency increase 30 Emergence stop command 15 Frequency decrease command Note 1 0 When X1 X6 0 no function is defined 2 1 2 input terminals for external operation control In terminal control mode P0 01 1 the terminal is used to select FWD REV operation 3 3 External RESET If fault alarm occurs user can reset the inverter by external terminal Thi
131. uency setting 1 Preset line speed 2 DC Bus voltage 3 Analog input AI 4 Analog input AI2 5 I O status 106 SY8600 High Performance Vector Control Inverter User Manual 6 external counting value 7 PI reference 8 PI feedback PH 02 Line speed factor Setting range 0 1 100 When line speed is displayed line speed Output frequency x Line speed factor PH 03 Reserved PH 04 IPM heat sink temperature 1 Setting range 0 100 C PH 05 IPM heat sink temperature2 Setting range 0 100 C Display IPM heat sink temperature PH 06 Ist fault type Setting range PH 0 2nd fault type Setting range PH 08 3rd fault type Setting range PH 06 PH 08 are used for memorizing the latest three fault types and can record the voltage current frequency and terminal state at the last fault in PH 09 PH 13 for checking Please refer to Chapter 7 for fault descriptions PH 09 Bus voltage at last fault cv Setting range 0 999 PH 10 Output current at last fault A Setting range 0 999 9 PH 11 Frequency setting at last fault Hz Setting range 0 400 0 PH 12 Running frequency at last fault Hz Setting range 0 400 0 PH 13 I O state at last fault Setting range 0 511 PH 14 Total operating time Setting range 0 9999 PH 15 Software version Setting range 0 9 99 PH 16 Keyboard Software version Setting range 0 9 99 PH 12At last time I O Status corresponds as bl
132. ulation When the inverter s input voltage differs with the rated input voltage the inverter s output voltage can be stabilized by adjusting the width of PWM wave This function is disabled when the output voltage is higher than input voltage P5 Vector control function P5 00 ASR proportional gain 1 Setting range 0 00 10 00 P5 01 ASR integration time 1 Setting range 0 00 10 00 P5 02 ASR proportional gain 2 Setting range 0 00 10 00 P5 03 ASR integration time 2 Setting range 0 00 10 00 P5 04 ASR switching frequency Setting range 0 0 99 99Hz Through P5 00 P5 04 a user can set the proportional gain P and integration time I of speed regulator so as to change the speed response characteristic a Speed regulator ASR s structure is shown in Fig 6 14 where Kp is proportional gain P and Kj is integration time I 72 SY8600 High Performance Vector Control Inverter User Manual Frequency Speed error instruction 1 Given torque current Kr 14 gt KiS Actual speed Torque limit P5 07 P5 08 Fig 6 14 Simplified block diagram of ASR If the integral time is set to 0 P5 01 0 P5 03 0 which means integral function is disabled and the speed loop is simply a proportion regulator a Adjustment of proportion gain P and integration time I for speed regulator Increasing P will fasten system transient response but system oscillation may occur given too big P Decreasing I will fast
133. urnt e When it is used on lifting equipment mechanical contracting brake shall also be equipped e Please do not change the inverter parameter randomly Most of the factory set parameters of the inverter can meet the operating requirement and the user only needs to set some necessary parameters Any random change of the parameter may cause the damage of the mechanical equipment e In the applications with industrial frequency and variable frequency switching the two contactors for controlling the industrial frequency and variable frequency switching shall be interlocked W Maintenance Inspection IN 4 Danger e In the power on state please do not touch the inverter terminals otherwise there exists the risk of electric shock e If cover is to be removed the power supply must be disconnected first e Wait for at least 10 minutes after power off or confirm that the CHARGE LED is off before maintenance and inspection to prevent the harm caused by the residual voltage of the main circuit electrolytic capacitor to persons e The components shall be maintained inspected or replaced by qualified electricians AN 15 Note e The circuit boards have large scale CMOS IC Please do not touch the board to avoid the circuit SY8600 High Performance Vector Control VSD User Manual board damage caused by electro static B Others s 7 Danger e It is forbidden t
134. ver sleeve T ccserews are Geatened and the cables are kept well Control circuit terminal Screwdriver The screws are tightened and the cables are kept well Reliability of internal connections and Screwdriver and hands Connection is firm and reliable Inverter connectors Expansion card Screwdriver and hands Connection is firm and reliable connector Mounting screws Screwdriver sleeve The screws are tightened Cleaning the dusts and ake eames Cleaner There are no dusts and wools powders Internal foreign objects Visual check There are no foreign objects Motor Insulation test 500VDC mega Normal 8 3 Component Replacement Different types of components have different service lives The service lives of the components are subject to the environment and application conditions Better working environment may prolong the service lives of the components The cooling fan and electrolytic capacitor are vulnerable components and shall be conducted routine inspection as per the table below If any fault occurs please conduct immediate replacement Waller Damage Causes Solutions Items for Routine Inspection Components Bearing wear blade The fan blade has no cracks and rotates Fan Change d aging normally The screws are tightened There are no electrolyte leakage color A Ambient temperature is change crack and shell inflation The safety Electrolytic d s 2 relatively high and Change valve is norma
135. voltage 0 800V 8 Analog input AI 0 10V 9 Analog input AI2 0 10V p8 02 Minimum AOI Setting range 0 00 100 0 p8 03 Minimum value corresponding to F8 02 Setting range 0 00 100 0 p8 04 Maximum AO1 p8 05 Maximum value corresponding to F8 04 Setting range 0 00 100 0 Setting range 0 00 100 0 This function code is used to setup maximum minimum value of analog output signal 0 10V and the relationship between these values and P8 00 is shown in Fig 6 27 and 6 28 4 Output F8 00 Corresponding to the maximum F8 05 i AOI Output signal 0 Minimum value F8 02 Corresponding to the minimum value F8 03 Maximum value F8 04 Fig 6 27 Relationship between maximum minimum AO and F8 00 92 SY8600 High Performance Vector Control Inverter User Manual For example connect AO1 with a voltage meter range 0 5V to indicate operating frequency and the range of operating frequency is 0 SOHz Maximum frequency 50Hz then F8 00 0 frequency F8 02 0 0V F8 03 0 0Hz F8 04 50 5V F8 05 100 50Hz output F8 00 Corresponding to the minimum value F8 03 AOI Output signal Minimum value Maximum value F8 02 F8 04 Corresponding to the maximum F8 05 Fig 6 28 Relationship between maximum minimum AO and F8 00 P8 06 Minimum AO2 Setting range 0 00 100 0 P8 07 Minimum value corresponding to F8 06 Setting range 0 00
136. z 60Hz 323V 528V Voltage unbalance 346 allowable frequency fluctuation 5 Braking unit Built in as standard Built in as option Protection class IP20 Cooling mode Self cooling Forced air convection cooling Power KW 110 132 160 185 200 220 250 280 315 355 400 450 500 560 Motor 110 132 160 185 200 220 250 280 315 355 400 450 500 560 power kW Voltage V Three phase 0 to rated input voltage Output Rated current A 210 253 304 350 380 426 470 520 600 650 690 775 860 950 Overload capacity 115 1 minute 160 0 5 second interval 10 minutes inverse time lag feature ESSE Three phase 380V 480V 50Hz 60Hz Input du c E 323V 528V Voltage unbalance lt 3 allowable frequency fluctuation 5 Rated current A 196 232 282 326 352 385 437 491 580 624 670 755 840 920 Braking unit External braking unit needed Protection class IP20 Cooling mode Forced air convection cooling SY8600 110P 4 and above products are equipped with external DC reactor as standard m SY8600 LILILIG 2 Three phase 200V Constant torque heavy duty application Power kW 04 0 75 1 5 22 Motor power kW 04 0 75 1 5 2 2 Voltage V Three phase 0 to rated input voltage Rated current

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