SERVICE MANUAL BMG-580PRO
Contents
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3. Wi 02005 5 02 vd LIV TH 07905 OTH VIOWTALYYM 5 1 02 peage I 104 572706 51 021 LIV ST OZW 215207 54 57906 1044 52205 IPN 5 021 PUE 21922 Od OTXGW 28404 52906 IWI S T STI Sd FT Bly 1e0uurpurg PEPIN 5 1 520 PUPID 21982 54 13315 8 94 TEES 05865059 Hed BURUROU 0SZK00FX005 8150009 2 892 Jequinu d 391 sed 41 THE IN SURFACE PREPARATION BLASTRAC 4 Fault diagnose frequency drive For a complete overview of faults and how to resolve them check the operating manual of the frequency drive or the CD which are delivered with the machine If you put the CD in the computer it will automatically go to the manuals Does the inverter shows an INF fault reset the machine If the machine does not work after that call you distributor To reset the machine put out the power supply and wait 5 minutes Then start up the machine again Call a technician if the machine still not works Faut Name Probable cause 8 e AI2 input Non conforming signal on analog Check the wiring of analog input AI2 and the value of the input AI2 signal Load slipping The encoder speed feedback does Check the motor gain and stability parameters not match the reference Add a braking resistor Check the size of the motor drive load
4. dn pid eje 1032e3u0 04223109 jeuuojsuen Jequno2 AnouBuiuuni Jegeuruude 1461 puis lege aa ol seejayeuasierup da ms PWXOId Le MS 4 UIJIMS aunssajd La Ma UDUMS 2neysouueu La ta Aie304 dos Suppo Alejoy punogai ums lEJOY Suppo uoyoqusnd punogai uopoqusnd euin sasop IN ejep awg suado 3223 02 euim YIM sesop 428102 ON ejep euim ym suado ON 1284402 JaMOd peuo er 25 THE IN SURFACE PREPARATION SBLASTRAC lt 2 5 gt M16 Reduction M16 PA M20 M20 Brass 2 5 ch ag gt 26 IN SURFACE PREPARATION THE SBLASTRAC HOLIMS NYNAV3G LOWY pue vend yng 005 3ubus 2101 ad WWOSTT 1 8201 23d puejb 2192 24 ur u Ajuo pjarys 12e304d 03 aq pii SPIS uon euuoo uo area JO4 gt 3 H 0 3d tas coma E IM CRIE In umoig 2 TA pela 2 IN gt 3104 215 7 WUIpxp Si MOJPA puaba ajqe gt 243 ipuabe puse WWO
5. woo se peworsussowien Pe Jamod 1 N p preuSienpeus esnj Mayes 3461 jeubis pewosdny pejuo 34 SBLASTRAC N 2 E 16 16 gt M16 Reduction M20 M20 Brass CEE form 32A 5P 9h THE 9 5 a u IN SURFACE PREPARATION 35 THE IN SURFACE PREPARATION SBLASTRAC gland Schield and is to be connected in the EMC cable PE Green Yellow Wire end bush DEADMAN SWITCH 1200mm i E E E 5 I II 8 5 t 5 5 8 8 AWG10 ZYSLCY J 16xAWG20 Pur Tpe For delivery leave insulation on motor connection side to protect shield only cutting at 100mm 36 THE IN SURFACE PREPARATION SBLASTRAC Control voltage 24Vdc Motor 7 5kW 230V 28A 60Hz Power supply 230V 32A 60Hz 37 THE IN SURFACE PREPARATION SBLASTRAC 24VDC 12 0 Motor start Emergency stop im 21 1151 0 1 79 EM stop 12 22 1 11 520 1 O Wri 2 rist cord EM stop 10 4 24 4 38 THE IN SURFACE PREPARATION SBLASTRAC 2 8 9 a 39 IN SURFACE PREPARATION THE ET 01 4 x 133 X Ta dois ousbisug EBLASTRAC sz
6. Mains V time out LCt has elapsed Check the time out Check the line contactor drive connection Loss of the 4 20 mA reference on Check the connection on the analog inputs analog input Al2 or Braking too sudden or driving load Increase the deceleration time Install a braking resistor if necessary Activate the Dec ramp adapt br function page 127 if it is compatible with the application Drive temperature too high Check the motor load the drive ventilation and the ambient temperature Wait for the drive to cool down before restarting Triggered by excessive motor current Check the setting of the motor thermal protection check the motor load Wait for the drive to cool down before restarting Loss of one phase at drive output Check the connections from the drive to the motor 44 THE IN SURFACE PREPARATION BLASTRAC Faut Name Probable cause Motor not connected or motor Check the connections from the drive to the motor power too low f an output contactor is being used parameterize Output contactor open Output Phase Loss OPL Output cut OAC page 201 Instantaneous instability Test on a low power motor or without a motor In factory in the motor current settings mode motor phase loss detection is active Output Phase Loss OPL Yes YES To check the drive in a test or maintenance environment without having to use a motor with the same rating as the dri
7. Check the encoder s mechanical coupling and its wiring DER overload The braking resistor is under Check the size of the resistor and watt for it to coo down excessive stress Check the DB Resistor Power br and DB Resistor value brU parameters page 211 Brake 1 The brake feedback contact does Check the feedback circuit and the brake logic control circuit not match the brake logic contro Check the mechanical state of the brake it Shor circus output from braking unit Check the wiring of the braking unit and the resistor Check the braking resistor G Load relay control fault or charging Switch the drive off and then back on again resistor damaged Check the internal connections Ld soft charge DC bus charging fault thyristors Inspect repair the drive er ng T Break in encoder 5 mechanical coupling Check the encoder s mechanical coupling Check the environment electromagnetic compatibility Turn off reset return to factory settings Inspect repair the drive Encoder feedback fault Check Number of pulses PG and Encoder type EnS page 22 Check that the encoder s mechanical and electrical operation its power supply and connections are al correct If necessary reverse the direction of rotation of the motor Output Ph rotation PHr parameter page 22 or the encoder signals Out contact stuck The output contactor remains closed Check the contactor
8. 1 51 E06278 Waterhose 1 5m 52 E06276 Pipe clamp 2 53 E06897 Slide strip 2m 54 E06293 Nut for knee coupling 2 55 E06280 Water knee coupling 2 56 E04551 Plastic cap 1 57 BG005849 Brush for floating shroud 1 58 BG005855 Floating shroud 1 THE IN SURFACE PREPARATION SBLASTRAC Upper drive SBLASTRAC stem Part number _ 60 0631 61 BG005856 62 BE0648 63 BG005805 1 64 E01560 65 BE0443 66 BG005860 67 BG005813 68 BG005809 69 BG005857 70 BG11904 71 BG005834 72 BG005807 73 BG007804 74 BE0350 THE Description M8x40 hexagon socket head bolt DIN 7984 Contra pulley Key 8x7x18 DIN 6885A Pulley Taperlock M10x25 hexagon socket head bolt Upper tensioner Holder Motorplate complete Centre pulley Middle belt Lower plate upper drive Ring Flange M6x10 hexagon head screw IN SURFACE PREPARATION Qty 4 1 1 1 1 1 2 1 1 1 1 1 1 8 9 IN SURFACE PREPARATION THE SBLASTRAC Lower drive 10 THE IN SURFACE PREPARATION BLASTRAC item Part number Description Remarks _ Qty 75 BG005814 Ring 1 76 BG11849 V seal 1 77 17 M6x50 countersunk screw DIN 7991 2 78 0051 M6x25 hexagon head bolt DIN 933 18 79 BG005827 Cover 4 80 8 25 hexagon head bolt DIN 933 4 81 BG005822 1 Housing complete 1 82 BG005832 1 Holder 1 83 0090 8 40 hexagon head bolt DIN 933 1 84 BG005858 Drive pulley 1 85 BG005859 Pulley 3 86 BG11905 Lower belt
9. 1 87 BG005861 Lower tensioner 1 88 BG005824 Lower plate 580PRO 1 89 5 M6x16 hexagon socket head bolt DIN 912 18 90 0188 M6x25 hexagon socket head bolt DIN 912 24 91 BG007850 Inspection cover 2 92 0082 8 12 hexagon socket head bolt DIN 912 6 93 BG0005826 Ring 3 94 BG11797 V seal 3 11 THE IN SURFACE PREPARATION EBLASTRAC Contra pulley BG005856 tem Part number Description Remarks BG005803 Belt pulley Tm 0109 8 7 20 DIN 6885A i 102 0076 Retaining ring for shaft 025 DIN 471 1 103 BG005802 Bearing house 1 104 BE0077 Retaining ring for bore 052 DIN 472 4 105 222 2331 E Bearing 2 106 BG005801 Axle 1 12 THE IN SURFACE PREPARATION EBLASTRAC Centre pulley BG005857 item Partnumber Description 108 BG005812 Sprocket 109 E03703 V seal i 110 BG005806 Pulley 1 111 E01490 Bearing 1 112 E03993 Retaining ring for bore 90 DIN 472 1 113 BE0126 Retaining ring for shaft 250 DIN 471 1 13 THE IN SURFACE PREPARATION SBLASTRAC Drive pulley BG005858 14 THE IN SURFACE PREPARATION SBLASTRAC stem Partnumber Description Qty 115 B20404 Bearing 116 BG005815 Bearing house 1 117 BE0256 Key 8x7x30 DIN 6885A 1 118 BG005818 Axle 1 119 269 10 8 32 DIN 6885 i 120 E00718 Taperlock 1 121 BG005820 Pulley 1 122 E00951 Retaining ri
10. Caorso PC Tel 0039 0523 81 42 41 Fax 0039 0523 81 42 45 Info blastra it Blastrac Spain Calle Copernico 16 Nave 2 E 28820 Coslada Tel 0034 91 660 10 65 Fax 0034 91 672 72 11 Info blastrac com es Blastrac Ukraine Nezalezhnosti 14 of 21 UA 07400 Brovary Tel 0038 44 222 51 28 Fax 0038 44 277 98 29 Info blastrac com ua 47 IN SURFACE PREPARATION
11. stage is not operating Perform the diagnostic tests via the correctly 1 10 DIAGNOSTICS menu Inspect repair the drive The drive temperature sensor is not Replace the temperature sensor operating correctly Inspect repair the drive Fault on the electronic time Inspect repair the drive measurement component Internal microprocessor fault Turn off and reset Inspect repair the drive Parameters in the SETTINGS SEt Check the parameters and 1 4 MOTOR CONTROL drC Check the size of the motor drive load menus are not correct Check the state of the mechanism Inertia or load too high Mechanical locking Fault with the drive s Power removal Inspect repair the drive safety function Short circuit or grounding at the Check the cables connecting the drive to the motor drive output and the insulation of the motor Perform the diagnostic tests via the 11 10 DIAGNOSTICS menu Significant earth leakage current Reduce the switching frequency at the drive output if several motors Connect chokes in series with the motor are connected in parallel Instability or driving load too high Check the motor gain and stability parameters Add a braking resistor Check the size of the motor drive load Encoder feedback signal missing Check the wiring between the encoder and the drive Check the encoder Specia motor or motor whose power Check that the motor drive are compatible i
12. 456 M8x16 countersunk screw DIN 7991 3 E07185 DIAMAG 185mm adapter plate 1 184 BG200994 Plate for wings 185mm 1 BG200989 Dry polish dot holder 185mm 1 185 DIAMAG grinding wings 3 186 E06447 DIAMAG adapter plate for dots 3 187 Dry polish dots 3 23 IN SURFACE PREPARATION THE SBLASTRAC 3 Electric schedules E06863 3x 400V 7 5kW frequency drive JeaA Jequinu Jequinu UOISIASY 7 d YIEWNN DNIMVEG Jequunu Bujuuny TT TT 3009 3409 abed ajnpeuds Jana 04 6 Jequunu Bujuuny HAR 3009 1O8MWAS SUM us215 MO 9A Pela Pela ela 51 o5 punous dn Y00H 30Ap7 snid yne3 Sseud 2beyon 30105 JYIM 24 IN SURFACE PREPARATION THE SBLASTRAC 291294 asny 1 3equo ti 115593 ups 23IMS 10 0 5 NID 1892819 UND ajod ong IND ajod ajburs jexeeuq PND yams euuoosip pasny pasna asny ajes Jawlojsue g quand 18205 203515 sqn asind ejas 1109 esjnd 103583005 3no doup po
13. 7 BG185500071 1 185mm diamond holder 1 150 BG11805 Buffer plate 1 M8x25 hexagon socket head bolt DIN 7984 a BELAY BEES small M8 spring washer small DIN 7980 5 152 11806 Buffer soft 3 153 BG11809 1 185mm diamond holder only 1 154 E06446 Magnet 3 155 BG11811 Centering star 3 156 BG11810 M6x10 countersunk screw DIN 7991 6 157 BE0456 M8x16 countersunk screw DIN 7991 3 158 14 8 30 1 5 washer 2 159 8 25 hexagon head bolt DIN 933 1 160 165 BG300118 185mm cutter housing complete 1 160 BG300505 1 185mm cutter housing 1 161 162 BG300133 Locking pin amp screw 6 163 BG300130 Axle 3 164 MPL48 Washer 15 165 BG300109 Cutter 12 E07185 DIAMAG 185mm adapter plate 1 166 BG200994 Plate for wings 185mm 1 BG200989 Dry polish dot holder 185mm 1 167 DIAMAG grinding wings 3 168 E06447 DIAMAG adapter plate for dots 3 169 Dry polish dots B E07460 Cutterplate c w bush hammer 185 3 21 THE IN SURFACE PREPARATION SBLASTRAC Buffer plate for polishing 3x 22 THE IN SURFACE PREPARATION EBLASTRAC stem Partnumber Description Remarks law 175 BE0579 7 16 x 2 1 2 hexagon UNC bolt 176 BG2402001 Flexplate adapter for axle a 177 0012 8 25 socket head bolt DIN 912 3 178 BG400310 Morflex coupling 1 179 182 1852002 1 Flexplate 185mm diamond side 1 179 BG18520021 1 Flexplate 185mm only 1 180 E06446 Magnet 3 181 BG11811 Centering star 3 182 BG11810 M6x10 countersunk screw 6 183 BE0
14. ITT INDIO Enig 5 TZ ADIY ped 580244 912705 580244 91905 580444 022705 580444 02905 402205 TH 02905 104 52205 AWa W lt 2905 PUTIN 35 28404 b res CET ST ORT e 105 ass e m O 189905 segno PM Wo HED VEE SPIN 5 1 028 PUES 31972 PREG SPIN S T STW POT PRALEN 51 521 PUPS 21922 STXGW nil pug 058505 aed Sununou 052 009 006 sunsopus ess 151 sed 32 IN SURFACE PREPARATION THE SBLASTRAC E06863 UL230 3x 230V 7 5kW frequency drive 1894 Jequinu AIU24V Jequunu UOISIASY 7 HH HAH ARCO YJEWNN DNIMVIO Jequunu Bujuuny abed ajnpayos i Jaye 09 5 Jequunu Bujuuny 7 71 TT TT 3009 3409 3009 TOAWAS HUM HUM HUM us215 MO 9A pelg 51965 DAAPZ snulW dn 400H 30Ab7 snid 1 55844 26240A 3UIM 33 IN SURFACE PREPARATION THE SBLASTRAC mm ams Sok o 5 Jeuiojsuemn JUBLIND 3 un 4 Zr i soopmauospuen pos rS The dl d Sp Ups 2 155944 La M 1 Buusyez apf snJ
15. OZT Bua 0401 27 THE IN SURFACE PREPARATION SBLASTRAC an 8 D eg 7 EG 1 TS i ry i W Li 32 _ i 4 OE 1 1 de ae 59 388 3 8 2 HER SEE Es B DL 28 THE IN SURFACE PREPARATION SBLASTRAC DC 12 0 24VDC 12 ATV 12 0 TVPWR 12 0 I Motor start 5 as ot Ai 1 2 uu 5 x x ss 8 10 4 24VDG OVDG 29 THE IN SURFACE PREPARATION SBLASTRAC id i E running 30 IN SURFACE PREPARATION THE BLASTRAC jeuluaL TX dias 31 IN SURFACE PREPARATION THE BLASTRAC 1000028097 AL dyZ ISA 572102 0000158097 52 naz ai PUST SAM 2 0000798097 1572 382 5 7 PUL 3d SAM Z 20000000956 SE MIZ 35 ZI9T 0SZ piene Jebuy EEE sE Jayy UPS DANSE ZE 08 08 IEB 2 11601 582 11601 587 sund PAZ 40355921404 HOT dwu THING ON SUB TITT NZ X N EURE TOY 582 Tav 582 TEEN Maz TEITI NIZ WIN NZ u Z6L d SOK 112 525 2648 52 112 525 12152 54 00925448187 00525948187 VE APZ O0b Ajddns amod 90LETAD TNSZDHTZALV W
16. THE IN SURFACE PREPARATION EBLASTRAC SERVICE MANUAL BMG 580PRO VERSION 2 0 WWW BLASTRAC EU INFO BLASTRAC EU THE IN SURFACE PREPARATION SBLASTRAC Index 1 Tools 03 2 Spare parts 04 3 Electric schedules E06863 3x 400V 7 5kW frequency drive 24 E06863 UL230 3x 230V 7 5kW frequency drive 33 4 Fault diagnose frequency drive 42 Contact 47 THE EBLASTRAC 1 Tools Diamag grinding wings 5 IN SURFACE PREPARATION Partnumber Description Remarks Ov BG707301 BG707302 BG707303 BG707304 BG707311 BG707312 BG707313 BG707314 BG707321 BG707322 BG200997 SET BG200999 SET E06862 SET Part number BG200982 BG200983 BG200984 BG200985 BG200986 BG200987 BG7170100 BG7170200 BG7170400 BG7170800 BG7171500 BG7173000 BG7110050 BG7110100 BG7110200 BG7110400 BG7110800 BG7111800 BG7113000 Diamag wing red box 9 pieces 18 20 Diamag wing red box 9 pieces 30 40 Diamag wing red box 9 pieces 60 80 Diamag wing red box 9 pieces 120 150 Diamag wing green box 9 pieces 18 20 Diamag wing green box 9 pieces 30 40 Diamag wing green box 9 pieces 60 80 Diamag wing green box 9 pieces 120 150 Diamag wing blue box 9 pieces 18 20 Diamag wing blue box 9 pieces 30 40 Wing PCD split set of 9 Wing PCD 2 x 4 set of 9 Bush hammer set of 9 Diamag polishing dots Dry polishing dot black 100 Dry polishing dot blue 200 Dry polishing dot red 400 Dry polishing dot white 800 Dry polishing dot ye
17. and its wiring although the opening conditions have Check the feedback circuit been met 42 THE IN SURFACE PREPARATION BLASTRAC Faut Probable cause Short circuit or grounding at the drive Check the cables connecting the drive to the motor and the insulation of the motor Perform the diagnostic tests via the 1 10 DIAGNOSTICS menu Communication fault between option Check the environment electromagnetic compatibility card and drive Check the connections Check that no more than 2 option cards max permitted have been installed on the drive Replace the option card Inspect repair the drive The power card is different from the Check the reference of the power card card stored 1 The power card is incompatible with the Check the reference of the power card and its compatibility control card Communication fault between the Check the internal connections internal cards Inspect repair the drive Internal data inconsistent Recalibrate the drive performed by Schneider Electric Product Support The option installed in the drive is not Check the reference and compatibility of the option recognized Intialzation of the drive is incomplete Turn off and reset The control power supply is incorrect Check the control power supply The current measurements are incorrect Replace the current sensors or the power card Inspect repair the drive The input
18. g password configured and a drive card has PPI if the card was changed deliberately been changed Drive incorrectly supplied or a fuse Check the power connection and the fuses blown Failure of one phase 3 phase ATV71 used on a single Use a 3 phase mains supply phase line supply Unbalanced load Disable the fault by Input phase loss IPL No 00 This protection only operates with the page 202 drive on load Line supply too low Check the voltage and the parameters of Transient voltage dip UNDERVOLTAGE MGT USb page 222 Damaged pre charge resistor Replace the pre charge resistor Inspect repair the drive 46 SBLASTRAC Headquarter Blastrac The Netherlands Utrechthaven 12 NL 3433 PN Nieuwegein Tel 0031 30 601 88 66 Fax 0031 30 601 83 33 Info blastrac nl Blastrac United Kingdom Unit 2 Outgang Lane Dinnington Sheffield South Yorkshire GB S25 3QY England Tel 0044 1909 56 91 18 Fax 0044 1909 56 75 70 Info blastrac co uk Blastrac France ZI 29 Avenue des Temps Modernes F 86360 Chasseneuil du Poitou Tel 0033 549 00 49 20 Fax 0033 549 00 49 21 Info blastrac fr Blastrac Poland Golina Dworcowa 47a PL 63 200 Jarocin Tel 0048 627 40 41 50 Fax 0048 627 40 41 51 Info blastrac pl Blastrac Germany Richard Byrd Stra e 15 D 50829 K ln Ossendorf Tel 0049 221 70 90 32 0 Fax 0049 221 70 90 32 22 Info blastrac de Blastrac Italy S S 10 Padana Inferiore 41 IT 29012
19. ic display terminal Check the time out The time out of the torque control Check the function s settings function is attained Check the state of the mechanism 1 Switch to torque limitation Check if there are any mechanical problems Check the parameters of TORQUE LIMITATION tLA page 171 and the parameters of fault TORQUE OR I LIM DETECT tld page 210 Drive overheated Check the size of the load motor drive Reduce the switching frequency Wait for the motor to cool before restarting 45 THE IN SURFACE PREPARATION SBLASTRAC Fault Name Probable cause Option card changed or removed Check that there are no card errors in the event of the option card being changed removed deliberately see the remarks below Control card replaced by a control Check that there are no card errors card configured on a drive with a In the event of the control card being changed deliberately different rating see the remarks below The current configuration is Return to factory settings or retrieve the backup inconsistent configuration if it is valid see page 222 Invalid configuration Check the configuration loaded previously The configuration loaded in the drive Load a compatible configuration via the bus or communication network is inconsistent The CARDS PAIRING PPI In the event of a card error reinsert the original card function page 212 has been Confirm the configuration by entering the Pairin
20. llow 1500 Dry polishing dot green 3000 Diamag High rpm resindot black 100 set of 9 Diamag High rpm resindot blue 200 set of 9 Diamag High rpm resindot red 400 set of 9 Diamag High rpm resindot white 800 set of 9 Diamag High rpm resindot yellow 1500 set of 9 Diamag High rpm resindot green 3000 set of 9 Diamag wet polishing dot orange 50 set of 9 Diamag wet polishing dot black 100 set of 9 Diamag wet polishing dot blue 200 set of 9 Diamag wet polishing dot red 400 set of 9 Diamag wet polishing dot white 800 set of 9 Diamag wet polishing dot yellow 1800 set of 9 Diamag wet polishing dot green 3000 set of 9 Pee Description Remarks Qty THE IN SURFACE PREPARATION SBLASTRAC 2 Spare parts Frame complete EBLASTRAC THE 5 IN SURFACE PREPARATION Part number Description TOA RUNKE BE0643 BG005845 BL 0191 999 9156 07882 06861 01543 01318 01351 1 01323 05130 05131 0641 BG005835 BE0640 BG11751 1 E06860 BG11758 BG11759 BG11760 E07008 BE0653 E06883 478198 BG005838 BG11915 BG11915 UL E05135 E05136 BG11765 BE0645 E01491 0036 BG005825 E06286 E06285 E06282 E06279 E01492 BG11752 E06891 BL E06819 Tube cap round Handle for steer M6x50 hexagon socket head bolt Pipe clamp set Operating box complete Operating box complete Emergency stop Start button Potentio meter s
21. ng for bore 262 DIN 472 4 123 BG005821 Bearing house 1 124 B21631 Retaining ring for shaft 030 DIN 471 2 15 IN SURFACE PREPARATION THE SBLASTRAC Pulley 3x BG005859 16 THE IN SURFACE PREPARATION SBLASTRAC item Part number _ Description Remarks Qty 128 RB100A3 350 Taperlock 1 RB165 2 130 BG11817 Bearing 2 132 E00951 Retaining ring for bore 062 DIN 472 4 BC 17 Bearing house EE 134 BEO256 Key 8x7x30 DIN 6885A 1 17 THE IN SURFACE PREPARATION SBLASTRAC Upper tensioner BG005860 item Part number Description Remarks Qty 136 BE0074 Retaining ring for shaft 020 DIN 471 1 137 222 2245 Bearing 2 138 BG005830 Axle for tensioner 1 139 BG005831 Tension plate 1 140 130 10 25 countersunk screw DIN 7991 1 18 THE IN SURFACE PREPARATION EBLASTRAC Lower tensioner BG005861 item Partnumber __ Description Remarks Qty _ 143 BE0070 Retaining ring for shaft 015 DIN 471 2 144 BG11792 Bearing 2 145 BE0618 Retaining ring for bore 035 DIN 472 4 146 BG005836 Pulley 1 147 BG005837 Axle tensioner 1 148 BE0458 M8x25 countersunk screw DIN 7991 2 149 BG005833 Tensioner 1 19 THE IN SURFACE PREPARATION SBLASTRAC Buffer plate for surface preparation 3x THE IN SURFACE PREPARATION EBLASTRAC item Part number Description Remarks Qty 150 159 BG18550007 1 185mm diamond holder complete 153 15
22. peed switch Left right switch Make contact green Brake contact red M10 clamp lever Steer handle M12 hexagon shoulder screw Handle locking pin Clamping pin steer Cord for deadman switch Key for deadman switch Deadman switch Chain 11links Hook Swing arm for dusthose Quick release pin Cover plate electro box Electrobox 7 5kW complete Electrobox 7 5kW complete 230UL Electrical inlet 3x400V 32A Electrical inlet 3x230V 32A Bolt for wheel M24 plain washer Wheel M12x40 hexagon head bolt Frame Water coupling Waterhose connection Ball valve mini Water reducing coupling Megi bush Hinge bolt 580PRO logo blue Blastrac logo DIN 912 Speed control Star delta PH N N NNHHpHHHNNNNHHHp N H IN SURFACE PREPARATION SBLASTRAC THE IN SURFACE PREPARATION EBLASTRAC Eg BG005847 Protection cap BG11924 Upper belt 1 37 11960 Motor 400V 690V 1 BG11960 1 Motor 230V 400V 1 38 BE0654 M8x16 set screw DIN 916 4 39 BG005808 2 Coupling upper part 1 40 BE0646 M14x120 hexagon socket head bolt DIN 912 3 41 BG005810 Flange motor seat 1 42 BG005811 Motor seat 1 43 BG005844 Coupling plastic star 1 44 BG11829 V seal 1 45 BE0647 M8x90 hexagon socket head bolt DIN 912 6 46 BG007808 1 Coupling under part 1 47 188 M6x25 hexagon socket head bolt DIN 912 1 48 BG005839 1 Protection cover 1 49 BE0655 M6x12 hexagon shoulder screw 4 50 E06281 Water T coupling
23. s not suitable for the drive Motor not connected to the drive Check that the motor is present during auto tuning output contactor is being used close it during auto tuning 43 THE IN SURFACE PREPARATION BLASTRAC Faut Name Probable cause Controller Inside card fault Please refer to the card documentation Brake release current not reached Check the drive motor connection Check the motor windings Check the Brake release FW lor and Brake release Rev settings page 142 Brake engage frequency threshold Apply the recommended settings for Brake engage freq bEn only Brake engage freq bEn regulated when brake logic control is assigned Communication fault on Check the environment electromagnetic compatibility communication card Check the wiring Check the time out Replace the option card Inspect repair the drive Interruption in communication on the Check the communication bus CANopen bus Check the time out Refer to the CANopen user s manual Fault triggered by an external device Check the device which caused the fault and reset depending on user Fault triggered by a communication Check for the cause of the fault and reset network The output contactor remains open Check the contactor and its wiring although the closing conditions have Check the feedback circuit been met The drive is not turned on even though Check the contactor and its wiring
24. ve in particular for high power drives deactivate motor phase loss detection Output Phase Loss OPL No nO Check and optimize the following parameters IR compensation UFr page 20 Rated motor volt UnS and Rated mot current nCr page 22 and perform Auto tuning tUn page 2 Mains voltage too high Check the mains voltage Disturbed mains supply eat Overheating of the PTC1 probes Check the motor load and motor size detected Check the motor ventilation gt Overheating ofthe PTC2 probes Wait for the motor to cool before restarting Overheating of PTC probes detected on input LIG PTC1 probes open or short Check the PTC probes and the wiring between them and the circuited motor drive PTC2 probes open or short circuited PTC probes on input LI open or short circuited Power component fault Perform a diagnostic test via the 1 10 DIAGNOSTICS menu Inspect repair the drive Short circuit at drive output Check the cables connecting the drive to the motor and the motor s insulation Perform diagnostic tests via the 1 10 D AGNOSTICS menu Inspect repair the drive n Interruption in communication on Check the communication bus the Modbus bus Check the time out Refer to the Modbus users manual Fault communicating with Check the PowerSuite connecting cable PowerSuite Check the time out Fault communicating with the Check the terminal connection graph
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