82 SERIES PTO PARTS LIST AND SERVICE MANUAL
Contents
1. Air Tubing 30 Tube Fitting Elbow Tube Fitting Air Valve 12V Light 24V Light Fuse Holder Butt Splice Electric Wire 15 Booted Connector Dash Bracket Face Plate Cap Screw Bolt Kit OPTION Q DIAGRAM Note For B D G Q amp V Options Connect Directly to Air Tank When installing Air Shift System remove Poppet Ball 31 and Truck Air ww Cone n Spring 30 shown on page 3 Reseal Poppet Retainer Cap 29 CD before reinstalling using Loctite 242 or equivalent y Positive Indicator Switch 82 Series Double Acting Air Conversion Kit E a oe Shift Option B Activation Kit Lever to Q 9 D D 42 Battery 9 9 48138574 Using Double Acting Air 47TA3978 Cylinder Single 16MK3252A 18 GA 13 WIRE 44 ay lhe 7 9 7 8 INSTRUCTIONS FOR PUSH PULL MANUAL AIR VALVE 1 Remove the button cover 5 from the end of th air valve 3 Pull the red knob 3 from the valve stem 4 Unscrew the hex nut 2 from the valve 1 to hold in place 7 Insert screw 4 and tighten with 3 32 allen wrench 8 Push the button cover 5 onto the knob 3 MASTER DISTRIBUTOR OF WORLD QUALITY BRANDS 5 Install the valve 1 through the bracket 6 and face plate 7 using hex nut 2 6 Place knob 3 over the valve stem aligning the pin in the groove of the knob 3 Knob Kit parts 3 4 amp 5 28TK4958 2 Using 3 32 allen wrench remove screw 4 fro2. Pics ees OE ON 31 840 B C 4 31 75 9 19 1 T il 5 08 7 21 999 129 0 183 1 COMPANION FLANGE OUTPUT 82 SERIES GREASEABLE OUTPUT SHAFT OPTION ST 43737236 10735775 Bearing 19733134 Hexhead Capscrew 06739308 Output Shaft EG ZG Option Code 2225 06739307 Output Shaft PG ex Ei m 13731494 Gasket S 14731574 Hyd Flange E 14734093 Hyd Flange P or Z 19731577 Sockethead Capscrew 5 11737795 Output Shaft Seal 22 25735936 Caplug 15739321 Cover i 15734323 Closed Bearing Cap 19M84478 Capscrew IP MASTER DISTRIBUTOR WORLD QUALITY BRANDS MEGA PACIFIC IS CONSTANTLY ENGAGED IN IMPROVING ITS PRODUCTS AND THEREFORE RESERVES BINOTTO PZB MUNCIE LEDUC OMSI DI NATALE BERTELLI TIPX THE RIGHT TO MODIFY WITHOUT ANY NOTICE CHARACTERISTICS SHOWN TORQUE TO 18 FT LBS AIRMOBIL VIME EU COMP AMI SISTEMATICA MEGA PACIFIC PTY LTD 7 Jersey Avenue Sandgate NSW 2304 AUSTRALIA Ph 61 2 4960 1888 W www megapacific com au 82 SERIES PTO GH PACIFIC 82 SERIES ASSEMBLY ARRANGEMENTS Relative locations of the shift rail and indicator switch compared to the output shaft amp gear C and input gear D for the various 82 Series arrangements Position the shift rail in the housing so that the position of A and B notches on the rail are in the position shown
3. e e C CA HT ES isk 19731577 19735386 10734715 10727068 28721513 See Below See Below 10729491 12735622 07735667 19732326 28732756 26726112 01734689 01734721 11736865 24726980 06734722 06736494 06734691 06734690 06737653 06738211 06717327 06735327 06739307 06739308 17736454 30738110 12736526 10735775 82 SERIES PARTS LIST AND DESCRIPTION Race Thrust Bearing Lockwire Input Gear Output Gear Roller Bearing O Ring Idler Shaft Capscrew Yoke Roll Pin Housing 8285 Housing 828D Shift Rod Seal Snap Ring Std Output Shaft 1 1 2 10 Spl Hydraulic Shaft Spl Order D Hydraulic Shaft E amp 7 Hydraulic Shaft G Hydraulic Shaft Spl Order I Hydraulic Shaft B8x 32x36 P Hydraulic Shaft U Hydraulic Shaft PG Hyd Shaft See Page 4 EG ZG Hyd Shaft See Page 4 Shift Rod Indicator Switch Black O Ring Ball Bearing 13131494 15734719 14736565 14734693 14731574 14736834 11737795 19734717 14731499 14737498 21720092 19738266 28722019 27122021 28720486 13 35151 13 35152 25132143 15731492 15739321 28734746 22121723 13734022 16733999 19734028 82 GSK 82 RBK 82 RBKR 18M18820 07TK4609 PART NUMBER DESCRIPTION Gasket Open Bearing Cap C 2 X A Hyd Fig SAE 0 5 Order D P amp Z Hyd Flange SAE B E G U Hyd Flange SAE C I Hyd Flang
4. 03737354 35 33 03735614 36 02734467 38 02734695 28 02732764 24 02734467 38 02734694 32 02734695 28 02735922 26 02734467 38 02734694 32 02737359 29 02734695 28 02735922 26 02732764 24 02737355 22 02735615 19 ASSEMBLY ARRANGEMENTS MEGA PACIFIC IS CONSTANTLY ENGAGED IN IMPROVING ITS PRODUCTS AND THEREFORE RESERVES THE RIGHT TO MODIFY WITHOUT ANY NOTICE CHARACTERISTICS SHOWN MASTER DISTRIBUTOR OF WORLD QUALITY BRANDS BINOTTO PZB MUNCIE LEDUC OMSI DI NATALE BERTELLI TIPX AIRMOBIL VIME EU COMP AMI SISTEMATICA MEGA PACIFIC PTY LTD 7 Jersey Avenue Sandgate NSW 2304 AUSTRALIA Ph 61 2 4960 1888 W www megapacific com au 82 SERIES PTO HT ES GH PACIFIC MOUNTING 8 Lm A 6 81 0 834 5 58 3 68 5 06 A EM mm 76 2 173 0 21 2 142 7 93 5 128 5 195 6 50 8 16TK3896 1 28736461 672 2 19131664 3 1 13735597 PTO 1 SHIFT RAIL PROTECTOR 828D 121 502 1650 569 425 577 569 1 18 mm 30 7 127 5 41 9 144 5 107 9 146 6 144 5 30 0 POSITIVE SHIFT INDICATOR LIGHT SWITCH LOCATION C 1410 Series ASSM 1 amp 4 ASSM 2 amp 3 02 75 70 0 Pilot Female 6 47 03 75 95 1 Pilot B C a Lim cas T 119 EN 2 DIN Comp Flange POS 4401 1 4 Pios _ 14 ir 02 24 57 0 Pilot Male 2 32 8 0 6
5. 79S Wire Harness OPTION 82 Series Double Acting Electric Air Activation Kit 48T37421 A Using 47143978 Cylinder Single MOUNTING KITS DASH LIGHT KIT 36MK1210 A 32M12001 Indicator Light 33736299 Fuse Holder 36M16818 Dash Face Plate 34T38163 Booted Connector 20M44213 Stud 21ML4375 Lock Washer 22MX4420 Hex Nut 20M47055 Stud Metric 21ML4375 Lock Washer 22MX4420 Hex Nut 43MA0970 Orifice Fitting 45M4R536 Hose 1 replaces a Hex Head Capscrew Item 24 Pg 2 on high side of PTO as installed 43MK3474 U for U Output Option 43M02203 Orifice Fitting 45M4R536 Hose 43MBMP64 Adapter 44MB0942 Adapter MASTER DISTRIBUTOR OF WORLD QUALITY BRANDS MEGA PACIFIC IS CONSTANTLY ENGAGED IN IMPROVING ITS PRODUCTS AND THEREFORE RESERVES BINOTTO PZB MUNCIE LEDUC OMSI DI NATALE BERTELLI TIPX THE RIGHT TO MODIFY WITHOUT ANY NOTICE CHARACTERISTICS SHOWN AIRMOBIL VIME EU COMP AMI SISTEMATICA MEGA PACIFIC PTY LTD 7 Jersey Avenue Sandgate NSW 2304 AUSTRALIA Ph 61 2 4960 1888 W www megapacific com au
6. 82 SERIES PTO HT ES tare PACIFIC PARTS LIST AND SERVICE MANUAL MASTER DISTRIBUTOR OF WORLD QUALITY BRANDS MEGA PACIFIC IS CONSTANTLY ENGAGED IN IMPROVING ITS PRODUCTS AND THEREFORE RESERVES THE RIGHT TO MODIFY WITHOUT ANY NOTICE CHARACTERISTICS SHOWN BINOTTO PZB MUNCIE LEDUC OMSI DI NATALE BERTELLI TIPX AIRMOBIL VIME EU COMP AMI SISTEMATICA MEGA PACIFIC PTY LTD 7 Jersey Avenue Sandgate NSW 2304 AUSTRALIA Ph 61 2 4960 1888 W www megapacific com au 82 SERIES PTO HT ES isk PACIFIC 82 SERIES PTO EXPLODED VIEW Torque to fie to 10 ft Ibs 16 ft Ibs O 9 use 242 Loctite Torque to a 18 ft ibs Torque to 18 ft Ibs 4 Torque to 45 ft lbs use 242 Loctite use 242 Loctite 93 Torque to OF ag E 45 ft lbs Torque to 18 1 165 use 242 Loctite Torque to 35 ft lbs E HYD FLANGE 18 ft lbs MODEL NUMBER CONSTRUCTION 8 Special Feature PTO Type X None S eries P Pressure Lubrication G Greaseable Shaft Option EG PG 26 Mounting Output Type SAE 8 Bolt Std Mtg 8S A SAE D 1 1 4 14 Spl Special Order SAE 8 Bolt Std Mtg Metric Stud Kit 8B C 1410 Companion Flange SAE 8 Bolt Deep Mtg 8D D SAE B SAE 8 Bolt Deep Mtg Metric Stud kit 8C E SAE C SAE 8 Bolt Std Mtg Roller Bearings 8R G
7. Metric Special Order DIN 5462 88 x 32 x 36 Trans 82 Data P SAE BB Same as DW T 15spl Fuller 10 1 P 21 5 PA Spur F11 U SAE C Double outpt flanges Spl Order Fuller 6 or 6 8 P 20 Spur F68 2 DIN Companion Flange Mack 6 48 P 17 30 Spur M65 Z SAE C Shaft SAE Flange Spicer 6 P 17 5 26 10 37 LH S60 Assy Arrangement Spicer 7 P 17 5 28 4 23 LH 570 w 4 Universal 5 or 5 7 P 20 Spur U57 Shifter Universal 6P 25 Spur U62 B Air Shift Special Order Universal 6 or 6 8 P 20 Spur U68 D Double Act Manual Air Dual G Air Shift Special Order Speed Ratio L Lever 05 471 09 931 12 1 151 15 1 501 Constant Mesh Q Double Act Manual Air Single U Double Act Air Q less act kit V Double Acting Electric Air 08 75 1 10 1 00 1 13 1 33 1 19 1 89 1 MASTER DISTRIBUTOR OF WORLD QUALITY BRANDS MEGA PACIFIC IS CONSTANTLY ENGAGED IN IMPROVING ITS PRODUCTS AND THEREFORE RESERVES BINOTTO PZB MUNCIE LEDUC OMSI DI NATALE BERTELLI TIPX THE RIGHT TO MODIFY WITHOUT ANY NOTICE CHARACTERISTICS SHOWN AIRMOBIL VIME EU COMP AMI SISTEMATICA MEGA PACIFIC PTY LTD 7 Jersey Avenue Sandgate NSW 2304 AUSTRALIA Ph 61 2 4960 1888 W www megapacific com au PACIFIC PART NUMBER DESCRIPTION Socket Head Capscrew Hyd Only Socket Head Capscr 1 Hyd mh mh wh mh ot M39 AQ e
8. S A HYDRAULIC ASSEMBLY D 2 HYDRAULIC ASSEMBLY 1 25 14T INV 7 EGAL Output A B SPLINE SHAFT D 1 70 875 13T 500 13 THREAD 2 211 125 MT 4 EQUALLY SPACED ON PLCS BOUALLY 0 52 13 1 6 00 152 4 E HYDRAULIC ASSEMBLY Mount Air Shift Opp Shaft on E Only 77 825 11 N C THREAD LY SPACED 500 13 N C THREAD 2PLACES EQUAL X ON 7 125 181 0 B C 4 PLACES EQUALLY SPACED gt ON 6 375 161 9 DIA 001 127 02 5 003 127 08 PILOT DIA 0 69 2 7 17 5 9 88 149 4 7 0 69 17 5 4 001 101 62 4 003 n 68 00 127 0 B C SPACED AIR SHIFT CYLINDERS SINGLE CYLINDER Q OPTION 1 121735611 O Ring Includes Shift Rail Protector 16TK3896 2 1 13T35597 Gasket An ap 3 1 28TA3862 Piston Assembly Cylinder mounts to same side as output shaft except A or E output 4 1 12735621 O Ring 6 1 28735599 Housing D WW 7 1 18T36818 Spacer O Co 8 1 24735623 Snap Ring He 9 1 12135622 O Ring 8 A 1 28T35689 End Cap 6 2 19734494 Capscrew 4 gt 2 25734029 Cap Plug 5 2 2 19735624 Capscrew G Torque capscrews to 8 ft Ibs 14 Torque to 20 ft lb when installing PTO Shifter Shaft 47TK3899 DOUBLE ACTING DUEL CYLINDERS D OR V OPTION Kit includes two cylinder
9. e DIN 5462 Shaft Seal Hex Head Capscrew Only 6 needed er hyd assy s Flange Flange 2 Flat Washer C 2 X Hex Head Capscrew Poppet Retainer Cap Spring not used in air shift Poppet Ball not used in air shift 010 8 Bolt Gasket 020 8 Bolt Gasket Plug Closed Bearing Cap Cover EG See Page 4 Eyebolt Nut Gasket Cover Inspection Hex Head Capscrew Gasket amp Seal Kit Items 8 2 14 2 19 2 21 2 23 1 32 3 37 1 25T34624 2 Rebuild Kit Rebuild Kit Roller Bearing Constant Mesh Sleeve See Page 5 Input Shaft Kit 10740301 Roller Bearing 828R Includes Items 2 3 7 8 9 12 PTO ITEM 5 ITEM 6 PTO ITEM 5 ITEM 6 MODEL INPUT GEAR TEETH OUTPUT GEAR TEETH MODEL INPUT GEAR TEETH OUTPUT GEAR TEETH 03T35670 61 03T35646 34 32 03T36562 36 03T39283 37 24 03T34706 37 28 03734707 37 32 03T35616 39 03T34708 30 18 03734709 30 24 03T34710 30 28 03734711 30 32 03T34712 35 24 03T34713 35 28 03T34714 35 32 02735671 32 02732764 24 02T35615 19 02734694 32 02734695 28 02732764 24 02735617 21 02734467 38 02734694 32 02734695 28 02732764 24 02734694 32 02734695 28 02732764 24 03734697 28 18 03735104 28 28 03735158 28 32 03734698 34 18 03734699 34 24 03734700 34 28 03735921 34 30 03734701 34 18 03734702 34 24 03737358 34 27 03739281 34 28 03737356 34 30 03739282 34 32
10. for the appropriate assembly required P 7727777 Nie 77 P 7 7 P 0 0 F 9 7777 7 77727277777 OL t TOSS N LJ SS The assembly of the 19 ratio 82 Series PTO is unique because of the way this unit engages The output gear engages directly with the input gear rather than with a cluster gear as on other 82 Series units To assemble a 19 ratio unit the shift fork is flipped 180 degrees and moved to the opposite side of the housing The shift fork capscrew is installed by reaching through the output shaft bearing hole The output shaft has been modified to include four snap ring grooves A snap ring is installed to serve as a gear stop The drawings show a comparison of the standard and 19 ratio units The 1 and 4 assemblies are illustrated here 2 o Capscrew installed on opposite side of fork MASTER DISTRIBUTOR OF WORLD QUALITY BRANDS MEGA PACIFIC IS CONSTANTLY ENGAGED IN IMPROVING ITS PRODUCTS AND THEREFORE RESERVES BINOTTO PZB MUNCIE LEDUC OMSI DI NATALE BERTELLI TIPX THE RIGHT TO MODIFY WITHOUT ANY NOTICE CHARACTERISTICS SHOWN AIRMOBIL VIME EU COMP AMI SISTEMATICA MEGA PACIFIC PTY LTD 7 Jersey Avenue Sandgate NSW 2304 AUSTRALIA Ph 61 2 4960 1888 W www megapacific com au 82 SERIES PTO HT ES GH PACIFIC HYDRAULIC ASSEMBLIE
11. m knob Hold red knob 3 to loosen screw MEGA PACIFIC IS CONSTANTLY ENGAGED IN IMPROVING ITS PRODUCTS AND THEREFORE RESERVES THE RIGHT TO MODIFY WITHOUT ANY NOTICE CHARACTERISTICS SHOWN BINOTTO PZB MUNCIE LEDUC OMSI DI NATALE BERTELLI TIPX AIRMOBIL VIME EU COMP AMI SISTEMATICA MEGA PACIFIC PTY LTD 7 Jersey Avenue Sandgate NSW 2304 AUSTRALIA Ph 61 2 4960 1888 W www megapacific com au 82 SERIES PTO HT ES GH PACIFIC 82 SERIES DOUBLE ACTING ELECTRIC AIR SHIFT SYSTEM OPTION V Installation Kit 48T37421 A 12V Light Conversion Kit Number Lever to Double Acting Electric Air 12V only listed 16TK3952 A Includes 47TK3899 Air Cylinder Connect Directly to Air Tank Truck Air Do Not Use Hoce or Tubing ITEM QTY PART NUMBER DESCRIPTION Supply Tank 44MB2164 Nipple 31M15759 Pressure Protect Valve 44MB6844 Tube Fitting 44MB6842 Tube Fitting 44MB6942 Tube Fitting Elbow 6 Torque Mounting Bolts to 10 ft Ibs On I WH 5 36MA1005 Dash Bracket 30735687 Switch amp Light Ass y Positive Indicator 36M01007 Face Plate Switch Shipped 35741078 Solenoid Valve 2 with 33736299 Fuse Assembly 34M18009 Ring Terminal t Green Light to turn ON 37M18000 Electric Wire 12 when PTO is engaged 45M44430 Air Tubing 30 9 14M 34M18250 Female Spade Connector 44M30137 Breather 34T36362 End Crimp 34738163 Booted Connector 36MK1007 Bolt Kit 34T410
12. s One cylinder mounts to 5 each side of the ON fSNMNMNN MASTER DISTRIBUTOR OF WORLD QUALITY BRANDS BINOTTO PZB MUNCIE LEDUC DI NATALE BERTELLI TIPX AIRMOBIL VIME EU COMP AMI SISTEMATICA MEGA PACIFIC PTY LTD 7 Jersey Avenue Sandgate NSW 2304 AUSTRALIA Ph 61 2 4960 1888 W www megapacific com au 19736476 19736474 25734029 28736460 28736475 49735204 28735205 28736458 12736456 Torque capscrews to 9 ft Ibs ITEM PART NUMBER DESCRIPTION 1 4 Capscrew 3 3 4 Capscrew 3 1 8 Cap Plug End Cap Cover Cylinder Body Piston V Ring Nose Cap Cover O Ring MEGA PACIFIC IS CONSTANTLY ENGAGED IN IMPROVING ITS PRODUCTS AND THEREFORE RESERVES THE RIGHT TO MODIFY WITHOUT ANY NOTICE CHARACTERISTICS SHOWN 82 SERIES PTO HT ES GH PACIFIC 82 SERIES DOUBLE ACTING AIR SHIFT SYSTEM OPTIONS D amp Q Installation Kit 48M61261 A 12V Light Conversion Kit Number Lever to Double Acting Air 12V only listed 16 3253 Includes 47TK3899 Air Cylinder OPTION D DIAGRAM Connect Directly to Air Tank Do Not Use Hose or Tubing 44MB2164 31M15759 44MB6844 45M44430 44MB6942 44MB6842 35T37955 32M12001 32M24001 33T36299 34M18002 37M18000 34T38163 36738049 36738016 36MK1007 Truck Air Supply Tank 4 Positive Indicator Switch Shipped with PTO ITEM PART NUMBER DESCRIPTION 1 Nipple Pressure Protect Valve Tube Fitting
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