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MOVIMOT® Operating Instructions - SEW

1. S EURODRIVE SE E ii an EURODRIVE SE E S EURODRIVE
2. MWA21A MWA21A ooo ow joo ND zb 16 MOVIMOT MMO3C MM3XC Operating Instructions Connection of AS i binary slave MLK11A 5 5 7 Connection of AS i binary slave MLK11A MOVIMOT MLK11A AS i N C Fines AS i N C DI3 WH DIO BK BU DO2 BK RD DO1 BKAYH DOO RD DO3 BU L 05118BXX 1 AS i connection 2 Connection for 2 external sensors 5 8 Connection of RS 485 bus master MOVIMOT RS 485 Busmaster SPS PLC 03177BXX 1 Observe the enabled direction of rotation see section Connection of MOVIMOT Basic Unit Functions of CW Stop CCW Stop terminals with control via RS 485 interface 2 EMC metal cable gland 3 Equipotential bonding MOVIMOT RS 485 master MOVIMOT MMO3C MM3XC Operating Instructions 17 5 Connection of MDG11A option 5 9 Connection of MDG11A option The diagnostic unit must be connected prior to the possible occurrence of a fault as MOVIMOT error messages are not saved and the information is lost when the 24 V supply is disconnected Connecting the MDG11A to an RS 485 bus with several MOVIMOT is not allowed The diagnostic unit can be used if the MOVIMOT is controlled via terminals ad dress 0 S1 1 S1 4 OFFI
3. The temperature monitoring in the motor TH winding thermostat tripped with the use of MOVIMOT integrated in the field distributor Z 8 and selected special function 5 Reduce load on the motor Reset the fault by switching off the 24 Vpc supply voltage or use MOVILINK Fault code 89 Thermal overload of brake coil or brake coil defective Extend the set ramp time Brake inspection see the Inspection and Maintenance section Contact SEW service If the fault should occur shortly after the initial enable check the combination of drive brake coil and MOVIMOT frequency inverter Reset the fault by switching off the 24 Vp supply voltage or use MOVILINK Fault code 91 Communications fault between fieldbus gateway and MOVIMOT e Check electrical connection between fieldbus gateway and MOVIMOT RS 485 The fault is automatically reset after removing the cause a reset via control word is not pos sible MOVIMOT MMO3C MM3XC Operating Instructions 59 60 e an Diagnostics via MDG11A option 7 3 Diagnostics via MDG11A option 05240AXX The diagnostic unit must be connected prior to the possible occurrence of a fault as MOVIMOT error messages are not saved and the information is lost when the 24 V supply is disconnected e The diagnostic unit may be connected only with a MOVIMOT Connecting the MDG11A to an RS 485 bus with several MOVIMOT is not allowe
4. F11 F12 F13 KU MOVIMOT BGM 1 3 8 N N MBE 7 e i gt CG g Gol Al ra i lt lt 2 Q 50857AXX 1 Brake control BGM installed in the terminal box 5 CCW Stop 2 External braking resistor BW 6 Setpoint toggle f1 f2 see the Technical Data section for the assignment 7 Brake relays 3 24 Vpc supply 4 CW Stop 40 MOVIMOT MMO3C MM3XC Operating Instructions Special functions Retrofitting the If the brake rectifier BGM was not ordered as installed option it must be retrofitted as brake rectifier follows 1 Exchange the brake coil brake coil must correspond to the supply voltage 2 Mount the brake control BGM with 2 screws according to the following figure con nection according to wiring diagram on page 40 50998AXX 3 Connect the external braking resistor according to the wiring diagram on page 40 see the Technical Data section for assignment MOVIMOT MMO3C MM3XC Operating Instructions 6 41 I 6 qu Startup with binary control control via terminals 6 6 Startup with binary control control via terminals 1 Review correct connection of MOVIMOT see the section Electrical Installa tion 2 Make sure DIP switches S1 1 S1 4 are set
5. MOVIMOT cial MMO3C to MM3XC 0612002 Operating Instructions 1052 701X EN SEW EURODRI Eis ja K Es j NS 4 oe m Contents 1 Important NOtoS nana nana nana nenen ose nene eee t re ee nenen ee teen t re te eee t n e rene te tete nnmnnn nnana 4 2 Safety Notes sna tuca v nde rv s ner stude vise te n r ce usht ste d vend dininendentade swans o r 5 3 Unrt SUCRE as cs cs ceca cea cae e desh shese kase e 6 3 1 MOVIMOT inverter nennen enneeerenserenenenennnervenenennnennn 6 3 2 Nameplates MOVIMOT type designations nennen ennen 7 4 Mechanical Installation nan nana nana nse nene eee seer ennennenenennnnneenennanneensnnansenenensnnenneenn 9 4 1 MOVIMOT geared motor aaa aaa nana a nana ne esen eee ee rez veres enet e eee rrezeve enet 9 42 Option MLU A 1 MLG A MLK11A neren se vee ee eee ere vereni 10 43 MBGITA option kodi cizivissi share ilies adie has n ras dr od 11 4A MYVA21A optioit varte simcsiat ishn dat neve edh dat edo der 11 5 Electrical Installation nana nanen nene eee nene eee ee emer re eee te merret teen tete temen tee temen ee 12 5 1 Installation QuideGlin S rarr needs deeds k t sht e iis 12 5 2 Connection MOVIMOT basic unit nennen serene 14 5 3 Connection of MLU11A option nnee een enenenneereennenenneeenn 15 5 4 Connection of MLG11A option nennen eene nen enenenneeenenenenneeenn 15 5 5 Connection of MBG11A opt
6. www sew eurodrive ca reynolds sew eurodrive ca Vancouver SEW EURODRIVE CO OF CANADA LTD Tel 1 0 604 9 46 55 35 7188 Honeyman Street Fax 1 0 604 946 2513 Delta B C V4G 1 E2 b wake sew eurodrive ca Montreal SEW EURODRIVE CO OF CANADA LTD Tel 1 0 514 3 67 11 24 2555 Rue Leger Street Fax 1 0 514 3 67 36 77 LaSalle Quebec H8N 2V9 a peluso sew eurodrive ca Additional addresses for service in Canada provided on request Chile Assembly Santiago de SEW EURODRIVE CHILE Tel 56 0 26 23 82 03 6 23 81 63 Sales Chile Motores Reductores LTDA Fax 56 0 26 23 81 79 Service Panamericana Norte No 9261 sewsales entelchile net Casilla 23 Correo Quilicura RCH Santiago de Chile China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Tel 86 0 22 25 32 26 12 Assembly No 46 7th Avenue TEDA Fax 86 0 22 25 32 26 11 Sales Tianjin 300457 http Awww sew com cn Service Colombia Assembly Bogota SEW EURODRIVE COLOMBIA LTDA Tel 57 0 5715 47 50 50 Sales Calle 22 No 132 60 Fax 57 0 5715 47 50 44 Service Bodega 6 Manzana B sewcol andinet com Santaf de Bogota Croatia Sales Zagreb KOMPEKS d o o Tel 385 0 14 61 31 58 Service PIT Erd dy 4 Il Fax 385 0 14 61 31 58 HR 10 000 Zagreb kompeks net hr Czech Republic Sales Praha SEW EURODRIVE CZ S R O Tel 420 0 2 20 12 12 34 Business Centrum Praha Luna 591 CZ 16000 Praha 6 Vokovice 2 20 12 12 36 Fax 420 0 2 20 12 12 37 http www sew eurodrive cz sew
7. 6 3 7 4 8 1 MOVIMOT ready for operation 2 External input DI2 3 External input DI3 4 Voltage supply via AS i system is ok MOVIMOT MMO3C MM3XC Operating Instructions 05070BXX 5 Clockwise rotation activated 6 Counterclockwise rotation activated 7 Speed f2 activated 8 MOVIMOT voltage supply 51 l 6 qu AS i binary slave MLK11A startup Assigning slave address via pro gramming device 52 An AS i addressing device can be used to assign the slave address This device allows simple and network independent addressing The AS i addressing devices offer the following functions e Reading an AS i slave address Incremental adjustment of address to new value e New addressing of slaves e Functional test with output to LCD display The use of an addressing device requires an adapter that fits onto the M12 plug connec tor of the MLK module see the following figure AS i N C amy 40 83 1e 62 AS i A N C 05135AXX Example Every AS i station is individually addressed A and then reintegrated in the bus B A B 50475BXX 1 AS i addressing device MOVIMOT MM03C MM3XC Operating Instructions I Startup with communications interface fieldbus qu 6 10 Startup with communications interface fieldbus 1 Review correct connection of MOVIMOT see the section Electrical Installa tion 2 Set the corr
8. COM3 I c ON 4 cc No Inverter C cOMS OFFUNE I o Browse kot Progoci Foko F Agro arna sen vzv ocie eoyecis peopoci 1 Browse Devoe Type Excite Progam Parameters Progamming Special t movinet 1 Diagnosis IPOS pogane C Meretrac 07 a sh 2 C ufs Sia C M s Cose Al Tools 05595AEN After opening MOVITOOLS Shell the following parameters are accessible They can be changed and stored in the unit Name Area Index Parameter Step width number Ramp up 0 1 1 2000 s 8807 130 0 1s 1s 0 01 1s 105 0 1 Ramp down 0 1 1 2000 s 8808 131 10s 100s 1 100 s 2000 s 10 Minimum frequency 2 100 Hz 8899 305 0 1 Maximum frequency1 2 100 Hz 8900 306 0 1 Current limit 60 160 8518 303 1 Pre magnetization time 0 0 4 2 s 8526 323 0 001 Post magnetization time 0 0 1 2 s 8585 732 0 001 Parameter lock On Off 8595 803 Factory setting Yes No 8594 802 Delay time Speed monitoring 0 1 10 0 s 8558 501 0 1 Factory setting in bold 1 Example Maximum frequency 60 Hz Bus setpoint 10 Frequency setpoint 6 Hz e The factory setting is activated as soon as special function 4 is activated via DIP switches If the special function selected via DIP switches remains unchanged after switching off the 24 V operating voltage the reactivation will use the last known values from EEPROM e The start frequenc
9. MM22 to MMM3X BW2 823 136 21 1 2 screvvs M4 x 8 included in delivery 9 6 Assignment of external braking resistors MOVIMOT type Braking resistor Part number Protective guard BW200 003 826 267 5 813 151 1 MMO3 to MMM15 BW200 005 826 270 5 813 151 1 BW100 003 826 266 7 813 152 X MM22 to MMM3X BW100 005 826 269 1 813 152 X 9 7 Resistance and assignment of the brake coil Motor Brake Resistance of the brake coil DT71 BMG05 277 Q 230 V DT80 BMG1 248 Q 230 V DT90 BMG2 216 Q 230 V 54 2 Q 110 V DV100 DT100 BMG4 43 5 Q 110 V 1 Rated value measured between the red connection terminal 13 and the blue connection terminal 15 at 20 C temperature dependent fluctuations in the range 25 40 are possible MOVIMOT MMO3C MM3XC Operating Instructions 76 Index Index of Changes The following amendments and changes have been implementd in this new edition when compared with the preceding edition of the MOVIMOT operating instructions publication number 1050 5806 edition 10 2000 New MOVIMOT version old B new C New representation of the MOVIMOT type designation divided up by electronics nameplate motor nameplate and device identification section Unit Structure Expanded assembly instructions for the MOVIMOT options section Mechanical Installation New information on operation at 1000 m above se
10. MOVIMOT MMO3C MM3XC Operating Instructions 13 5 Connection MOVIMOT basic unit 5 2 Connection MOVIMOT basic unit Function of terminals CW Stop and CCW Stop with binary control J e J E F11 F12 F13 N ke G Si G T I K11 I Rotation Rotation CW active CCW active Functions of terminals f1 f2 MOVIMOT gt N gt ENI sh ECE IE S E p Setpoint f1 active Setpoint f2 active Function of terminals CW Stop and CCW Stop with control via RS 485 interface fieldbus Both directions of rotation B are enabled a Only CW rotation is enabled R arl Setpoint selections for CCW rotation I result in standstill of drive Only CCW rotation is enabled i i AN ai Setpoint selections for CW rotation 24 Voo result in standstill of drive T H BW 6 Drive is blocked or 05614AXX brought to standstill 24V RO LAY 1 24 Vpc supply external or MLU MLG option 2 CW Stop 3 CCW Stop 4 Setpoint selection f1 f2 5 Ready message contact closed ready for operation 6 BW braking resistor in MOVIMOT without mechanical brake only 14 MOVIMOT MMO3C MM3XC Operating Instructions Connection of MLU11A option 5 5 3 Conn
11. Sales 27 Beverage Drive Fax 61 0 3 99 33 10 03 Service Tullamarine Victoria 3043 http www sew eurodrive com au enquires sew eurodrive com au Sydney SEW EURODRIVE PTY LTD Tel 61 0 2 97 25 99 00 9 Sleigh Place Wetherill Park Fax 61 0 297 25 99 05 New South Wales 2164 enquires sew eurodirve com au Austria Assembly Wien SEW EURODRIVE Ges m b H Tel 43 0 16 17 55 00 0 Sales Richard Strauss Strasse 24 Fax 43 0 16 17 55 00 30 Service A 1230 Wien http sew eurodrive at sew sew eurodrive at 07 2002 i Address List Belgium Assembly Brussel CARON VECTOR S A Tel 32 0 10 23 13 11 Sales Avenue Eiffel 5 Fax 32 0 10 2313 36 Service B 1300 Wavre http www caron vector be info caron vector be Brazil Production Sao Paulo SEW EURODRIVE Brasil Ltda Tel 55 0 11 64 89 90 00 Sales Avenida Amancio Gaiolli 50 Fax 55 0 11 64 89 90 09 Service Caixa Postal 201 07111 970 http www sew com br Guarulhos Cep 07251 250 filial sp sew com br Additional addresses for service in Brazil provided on request Bulgaria Sales Sofia BEVER DRIVE GMBH Tel 359 0 9 29 53 25 65 Bogdanovetz Str 1 Fax 359 0 9 29 54 93 45 BG 1606 Sofia bever mbox infotel bg Canada Assembly Toronto SEW EURODRIVE CO OF CANADA LTD Tel 1 0 905 7 91 15 53 Sales 210 Walker Drive Fax 1 0 905 7 91 29 99 Service Bramalea Ontario L6T3W1 http
12. The current limit must be attainable without interruption for the duration of the delay time before the monitoring function responds Special functions Special functions can be selected using the binary coding of the DIP switches The possible values can be set as follows Decimal 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 value S215 X X Xx X X X X X S216 X X Xx X X X X Xx S2 7 X X X X X X X X S2 8 X X X X X X X Xx X ON OFF An overview of the selectable special functions can be found on page 26 MOVIMOT MMO3C MM3XC Operating Instructions 6 25 6 qu Special functions 6 5 Special functions Overview of selectable special functions Decimal Brief description Intended oper see Replaces value ating mode page MOVIMOT B Bus Termi type nals 0 Basic functionality no special function selected X X 1 MOVIMOT with increased ramp times x X page MM B 503 01 27 2 MOVIMOT with adjustable current limitation x X page MM B 503 02 fault if exceeded 27 3 MOVIMOT with adjustable current limitation x X page MM B 503 05 switchable via terminal f1 f2 28 4 MOVIMOT with bus parameter setting x N page 30 5 MOVIMOT with motor protection in field x page MM B 503 14 distributor Z 8 32
13. approx 70 mA Setpoint resolution 1 Serial interface max 200 m 9600 baud RS 485 for connecting max 31 MOVIMOT inverters Enclosure IP 65 Ambient temperature 15 60 C 1 with integrated dynamic terminating resistor MOVIMOT MMO3C MM3XC Operating Instructions 73 Technical data options MWA21A MDGT1A BGM brake rectifier 74 MWA21A option Part number 823 006 4 Input voltage 24 Voo 25 96 Current consumption approx 70 mA Serial interface RS 485 for connecting max 31 MOVIMOT inverters max 200 m 9600 baud Unidirectional communication Cycle time 100 ms Analog input 0 10 V 2 10 V Rj 12 KQ 0 20 mA 1 4 20 mA Rj 22 Q Setpoint resolution of the analog input 8 bit 1 bit Signal level of binary inputs 13 V 430 V 1 3 V 5 V 0 Enclosure IP 20 Ambient temperature 15 60 C 1 with integrated dynamic terminating resistor MDG11A option Part number 822 941 4 Input voltage 24 Voo 25 Current consumption approx 70 mA Serial interface RS 485 for connection of one MOVIMOT inverter with control via terminals Enclosure IP 65 Ambient temperature 15 60 C Important The brake coil must correspond to the supply voltage BGM brake rectifier Part number 82
14. 0 to 50 Hz in ms range 100 10000 ms For example 0 2 s 2000 ms 07DOpex The Enable control command is specified with bits 0 2 by entering the control word 0006rex The CW and or CCW input terminal must also be set to 24 V jumpered in order to enable MOVIMOT The Stop control command is issued by resetting bit 2 0 You should use the stop command 0002 in order to stay compatible with other SEW inverter ranges However MOVIMOT always triggers a stop with the current ramp whenever bit 2 0 regardless of the status of bit 0 and bit 1 In the event of a malfunction the fault can be acknowledged with bit 6 1 Reset The value of unassigned control bits should be 0 to ensure compatibility The speed setpoint is specified as a percentage relative to the maximum speed set with the f1 setpoint potentiometer Coding C000pex 100 counterclockwise 4000pax 100 clockwise 1 digit 0 0061 For example 80 fmax direction of rotation CCW Calculation 80 10 0061 13115ge CCCShex The current integrator in the process output data word PO3 is transferred if the process data exchange takes place using three process data words The integrator ramp set us ing the switch t1 is used if MOVIMOT is being controlled by 2 process data Coding 1 digit 1 ms Range 100 10000 ms Example 2 0 s 2000 ms 2000gec 07DOnex MOVIMOT MMO3C MM3XC Operating Instructions I MOVILINK
15. 1 e Control via RS 485 Minimum frequency fmin Switch f2 Detent position 0 1 2 3 4 5 6 7 8 9 10 Setpoint f2 Hz 5 7 10 15 20 25 35 50 60 70 100 Minimum frequency 2 5 7 10 12 15 20 25 30 35 40 Hz Switch t1 For integrator ramp ramp times based on a setpoint jump of 50 Hz Switch ti Detent position 0 1 2 3 4 5 6 7 8 9 10 Ramp time t1 s 01 02 03 05 07 1 2 3 5 7 10 MOVIMOT MMO3C MM3XC Operating Instructions 19 I 6 qu Description of MOVIMOT controls DIP switches S1 and S2 ON CTS ON CTS SEEEESEE SEEEEEEE mend dS LE eS ZE 20 50522AXX DIP switch S1 1 1 2 3 4 5 6 7 8 Message RS 485 address Motor Motor PWM No load 20 21 22 23 protec rating class frequency damping tion Motor one Variable ON 1 I 1 q an stage smaller 16 8 4 kHz On OFF 0 0 0 0 On adapted 4 kHz Off DIP switch S2 2 1 2 3 4 5 6 7 8 Message Motor Brake release Control Speed Special functions type without process monitoring nele 20 121 22 23 ON On UK On 1 1 1 1 always OFF OFF Off VFC Off 0 0 0 0 MOVIMOT MMO3C MM3XC Operating Instructions I Description of the DIP switches S1 6 3 Description of the DIP switches S1 DIP switches Selection of RS485 address of MOVIMOT via binary
16. 1 437 06 50 Kunigunda u 18 sew eurodrive voros matarnet hu India Assembly Baroda SEW EURODRIVE India Pvt Ltd Tel 91 0 265 83 10 86 Sales Plot No 4 Gidc Fax 91 0 265 83 10 87 Service Por Ramangamdi Baroda 391 243 sevv baroda Ogecsl com Gujarat Ireland Sales Dublin Alperton Engineering Ltd Tel 353 0 18 30 62 77 Service 48 Moyle Road Fax 353 0 18 30 64 58 Dublin Industrial Estate Glasnevin Dublin 11 Italy Assembly Milano SEVV EURODRIVE di R Blickle 8 Co s a s Tel 39 0 2 96 98 01 Sales Via Bernini 14 Fax 39 0 2 96 79 97 81 Service 1 20020 Solaro Milano sevvitOsevv eurodrive it Japan Assembly Toyoda cho SEW EURODRIVE JAPAN CO LTD Tel 81 0 53 83 7 3811 13 Sales 250 1 Shimoman no Fax 81 0 53 83 7 3814 Service Toyoda cho lwata gun sewjapan lilac ocn ne jp Shizuoka prefecture 438 0818 07 2002 i Address List Korea Assembly Ansan City SEW EURODRIVE KOREA CO LTD Tel 82 0 3 14 92 80 51 Sales B 601 4 Banweol Industrial Estate Fax 82 0 3 14 92 80 56 Service Unit 1048 4 Shingil Dong master sew korea co kr Ansan 425 120 Luxembourg Assembly Br ssel CARON VECTOR S A Tel 352 0 10 23 13 11 Sales Avenue Eiffel 5 Fax 352 0 10 2313 36 Service B 1300 Wavre http www caron vector be info caron vector be Macedonia Sales Skopje SGS Skopje Macedonia Tel 389 0 9 91 38 43 9
17. Fit the rubber sealing collar back in place and re install the dismantled parts Note Fit new setting nuts 18 and hex nuts 10e if the removal procedure is repeated due to reduced self locking of nuts MOVIMOT MMO3C MM3XC Operating Instructions 69 8 Permitted ball bearing types 8 4 Permitted ball bearing types Motor type Driving end A bearing AC motor brake motor Non drive end bearing foot flanged or geared motors Flange mounted Geared motor Foot AC motor Brake motor motor mounted motor DT 71 80 6204 Z J 6303 Z J 6204 Z J 6203 J 6203 RS J C3 DT 90 DV100 6306 Z J C3 6205 J 6205 RS J C3 8 5 Working air gap and braking torque of brake Brake Motor Working air gap mm Braking torque settings min max Braking torque Nm Type and no of springs Order numbers of springs Normal Red Normal Red BMG 05 DT 71 5 0 3 4 0 2 2 2 5 6 1 6 4 1 2 3 135 017 X 135 018 8 BMG 1 DT 80 10 6 7 5 4 2 6 0 3 3 0 25 0 6 BMG2 DT 90 20 3 16 2 2 10 6 6 6 4 5 0 3 135 150 8 1351516 BMGA JDV100 40 6 E 30 4 2 24 3 3 1 Please note when checking the working air gap After a test run deviations of 0 1 mm may occur due to parallelism tolerances of the brake disc 70 MOVIMOT MMO3C MM3XC Operating Instructions IEC design vvith connection voltages 380 500 VAC 9 Technical Data 9 1 IEC design with c
18. Grounding of MOVIMOT Disconnect the Movimot from the power supply system prior to removing the connection box cover Dangerous voltages may still be present for up to 1 minute after disconnection As soon as supply voltage is present at the MOVIMOT the terminal box must be closed and the terminal box cover must be bolted The fact that the Status LED and other display elements are no longer illuminated does not indicate that the unit has been disconnected from the power supply and does not carry any voltage Mechanical blocking or unit internal safety functions can cause a motor stand still Removing the cause of this problem or performing a reset can result in the motor re starting on its own If for safety reasons this is not permitted for the driven machine MOVIMOT must be disconnected from the power supply Important Danger of burns The MOVIMOT surface temperature especially of the heat sink can exceed 60 C during operation Designated use These MOVIMOT geared motors are intended for industrial equipment They comply with the applicable standards and regulations and meet the requirements of the Low Voltage Directive 73 23 EEC The use of MOVIMOT for hoist applications is limited Technical data and information about the permitted conditions where the unit is used can be found on the nameplate and in these operating instructions Itis essential to observe these instructions MOVIMOT MMO
19. Unit fault 1 or 0 Brake closed enabled communications timeout In case of a unit fault communications timeout the brake cannot be released via special function Setpoint selection in terminal operation depends on status of terminal f1 f2 Terminal f1 f2 Terminal f1 f2 0 Terminal f1 f2 1 Enable condition Unit enabled Unit enabled Active setpoint Setpoint potentiometer f1 active Setpoint potentiometer f2 active In case the unit is not ready for operation the brake is applied independent of the setting of terminal f1 f2 or bit 8 in the control word The yellow LED display flashes periodically and quickly ton tof 100 ms 300 ms if the brake was released for manual procedure This applies to terminal operation as well as bus operation MOVIMOT MMO3C MM3XC Operating Instructions DIP switches S213 DIP switches S2 4 DIP switches S2 5 to S2 8 I Description of the DIP switches S2 el Control process DIP switches S2 3 OFF VFC operation for 4 pole motors DIP switches S2 3 ON U f operation reserved for special cases Speed monitoring Speed monitoring S2 4 ON is used for the protection of the drive during blocking If the drive is operated at the current limit for more than 1 second with active speed monitoring S2 4 ON the speed monitoring trips MOVIMOT signals a fault via status LED red flashing slowly fault code 08
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21. bearing end shield and the brake off the stator and care fully lift them off if necessary run the brake cable along with trailing wire b Pull the stator back by approx 3 4 cm Visual check Are there traces of gear oil or condensation inside the stator If not continue with 9 If condensation is present continue with 7 If gear oil is present the motor must be repaired by a specialized workshop a Geared motors Remove the motor from the gear unit b Motors without a gear unit Remove the drive end flange c Remove the rotor 9 Clean the winding dry it and check it electrically Replace the ball bearings 7 11 use only approved ball bearings see page 70 10 Fit a new oil seal 3 in the drive end bearing end shield 11 Reseal the stator seat reassemble the motor brake etc 12 Check the gear unit if applicable see Gear Unit Operating Instructions MOVIMOT MMO3C MM3XC Operating Instructions 65 8 Inspection and maintenance work on the brake 8 3 Inspection and maintenance work on the brake 1 Motor with brake end shield 10a 2 Carrier 10b 3 Circlip 10c 4 Nirodisk 10e 5 Rubber sealing collar 11 6 Annular spring 12 7 Brake disk 13 8 Pressure plate 14 9 Damping plate BMG only 15 66 Stud 3 pcs 16 Counter spring 17 Pressure ring 18 Hex nut 19 Brake spring 20 Brake coil body 21 Sealing washer 22 Dowel pin Releasing lever with hand lever 0257
22. coding S1 1 S1 4 a See 01 2 34567 8 9 10 11 12 13 14 15 sin E E amp x Ba pe PE Be S1 2 BR PAPA BAER AE S1 3 RAPARGRE PAPA S1 4 DC oe xe oe oe xe CX X ON OFF Depending on the control of MOVIMOT different addresses must be set Control RS485 address Binary control terminal operation 0 Via AS i binary slave 0 Via keypad MLG MBG 1 Via fieldbus interface MF 1 Via fieldbus interface with integrated small control system MQ 1 to 151 Via RS 485 master 1 to 157 1 Only the current process input data status word current actual value can be read via address 0 The output data sent by the master are not in effect because process output data processing is not active when the address setting is 0 DIP switches Motor protection activated or deactivated S15 The motor protection must be deactivated if the MOVIMOT is used as an integrated component of the field distributor MFZ 8 To ensure motor protection after all a TH bimetallic thermostat must be used In this case the TH opens the sensor circuit after reaching the nominal response tem perature see the Startup with field distributor section in the Drive System for De centralized Installation system manual MOVIMOT MMO3C MM3XC Operating Instructions 6 21 6 22 Description of the DIP switches S1 DIP
23. fatal injuries Hazardous situation Possible consequences Slight or minor injuries Harmful situation Possible consequences Damage to the unit and the environment Tips and useful information A requirement of fault free operation and fulfillment of any rights to claim under guaran tee is that you adhere to the information in the operating instructions Consequently read the operating instructions before you start operating the drive These operating instructions contain vital servicing information and should be kept in close proximity to the drive Drive System for Decentralized Installation system manual MOVIMOT Geared Motors catalog This product consists of Iron Aluminum Copper Plastic Electronics components All components should be disposed of in accordance with applicable regulations MOVIMOT MMO3C MM3XC Operating Instructions 2 Safety Notes Never install damaged products or take them into operation Please submit a complaint to the shipping company immediately in the event of damage Only trained specialists with the relevant accident prevention training are allowed to perform installation startup and service work on MOVIMOT in compliance with the regulations in force e g EN 60204 VBG 4 DIN VDE 0100 01 13 0160 Make sure that preventive measures and protection devices correspond to the applicable regulations e g EN 60204 or EN 50178 Necessary protective measures
24. measurement for power supply systems with non grounded star point IT nets This avoids mis trip ping of the earth leakage monitor due to the earth capacitance of the inverter Altitude above MOVIMOT drives with supply voltages of 380 to 500 V can be used at altitudes above 1000 meters 2000 m above sea level to 4000 m above sea level under the following peripheral above sea level conditions 12 The rated continuous power is reduced based on the reduced cooling above 1000 m see the section Technical Data and Dimension Drawings Above 2000 m above sea level the air and creeping distances are only sufficient for overvoltage class 2 If the installation requires overvoltage class 3 an additional ex ternal overvoltage protection must be used to ensure that overvoltage surges are lim ited to 2 5 kV phase to phase and phase to ground If safe electrical separation is required it must be implemented outside the device at altitudes above 2000 m above sea level Safe Electrical Separation in accordance with EN 50178 The permitted rated supply voltage of 3 x 500 V up to 2000 m above sea level is reduced by 6 V for every 100 m to a maximum of 3 x 380 V at 4000 m above sea level The maximum altitude is limited by creeping distances and flameproof components such as electrolytic capacitors MOVIMOT MMO3C MM3XC Operating Instructions Installation guidelines Connecting 24 Voc supply Conventional control via bi
25. partially 6 MOVIMOT with maximum 8 kHz PWM x X page MM B 503 13 frequency 33 7 MOVIMOT with rapid start stop page x 8 34 8 MOVIMOT with minimum frequency 0 Hz page X X 36 9 MOVIMOT for hoist applications Xx x page 37 10 MOVIMOT with minimum frequency 0 Hz and X x page reduced torque at low frequencies 39 11 to 15 Not assigned 26 MOVIMOT MMO3C MM3XC Operating Instructions Special function 1 Description of function Changed ramp times Special function 2 Description of function Adjustable current limits Special functions qu 6 MOVIMOT with increased ramp times S2 ON 05592AXX e Itis possible to set ramp times up to 40 s e lf three process data words are used in bus operation a ramp time of up to 40 s can be transmitted Switch t1 Detent position 0 1 2 3 4 5 6 7 8 9 10 Ramp time t1 s 0 1 0 2 0 3 0 5 0 7 1 20 25 30 35 40 Corresponds to standard setting Changed ramp times MOVIMOT with adjustable current limitation fault if exceeded 2 ON O5596AXX The current limit can be set via switch f2 e The setpoint f2 with control via terminals or the minimum frequency with control via RS 485 can no longer be changed and are permanently set to the following values Setpoint f2 5 Hz Minimum fr
26. see the fol lowing figure g LN AVY MOVIMOT RACY 5 M15C 503 00 08241 198 1 5KW DT90L4A DT9054A O Qy 50867AXX 1 MOVIMOT status LED Meaning of the The 3 color LED signals the operating and fault states status LED states LED LED status Operational status Description color Off Not ready No 24 V power supply Yel Steady flashing Not ready Self test phase active or 24 V power supply present low but supply voltage not OK Yel Steady fast flashing Ready Releasing the brake without active drive enable low only with S2 2 ON Yel Steady light Ready 24 V power supply and supply voltage OK low but unit is inhibited but no enable signal Green Flashing with alter Ready Communication faulty with cyclical data exchange yel nating colors but timeout low Green Steady light Unit enabled Motor operating Green Steady fast flashing Current limit active Drive has reached the current limit Red Steady light Not ready Check the 24 Vp supply Make sure that there is a smoothing DC voltage with a low ripple residual ripple max 13 present Red 2 x flash pause Fault 07 DC link voltage too high Red Flashing slowly Fault 08 Fault speed monitoring only with S2 4 ON Fault 90 Assignment of motor inverter incorrect e g MMO3 DT71D4 A Fault 17 to 24 37 CPU fault Fault 25 94 EEPROM error Fault 01 Overcurrent of output stage Red 3 x flash pause E E Fault 11 Excessive temperature in output stage R
27. setpoint fi and setpoint f2 in terminal operation or to set the minimum frequency in bus operation The minimum frequency in bus operation is permanently set to 2 Hz Switch f2 Detent position 0 1 2 3 4 5 6 7 8 9 10 Imax of IN 60 70 80 90 100 110 120 130 140 150 160 2 cle f1 f2 0 160 current limitation is active Si ej aka 03819AXX 2 ece f1 f2 1 The current limitation set via switch f2 is active S G The selection can also be made with enabled unit PE 03820AXX MOVIMOT MM03C MM3XC Operating Instructions I Special functions qu 6 0 Influencing the cur By selecting a lower current limit the calculation of the current limit is carried out with a rent characteristic constant factor Curve Motor with star connection Imax In 200 160 100 50 1 2 50 100 f Hz 50851AXX 1 Current limit characteristic curve of standard function 2 Reduced current limit for special function 3 and terminals f1 f2 1 Motor with delta connection Imax In 9 200 A 160 100 50 0 50 87 100 f Hz 50852AXX 1 Current limit characteristic curve of standard function 2 Reduced current limit for special function 3 and terminals f1 f2 1 MOVIMOT MMO3C MM3XC Opera
28. sew eurodrive de Langenfeld SEW EURODRIVE GmbH amp Co Tel 49 0 21 73185 07 30 near D sseldorf SiemensstraBe 1 Fax 49 0 21 73 85 07 55 D 40764 Langenfeld scm langenfeld sew eurodrive de Meerane SEW EURODRIVE GmbH amp Co Tel 49 0 37 64 1 76 06 0 near Zwickau Dankritzer VVeg 1 Fax 49 0 37 64 1 76 06 30 D 08393 Meerane scm meerane Osevv eurodrive de Additional addresses for service in Germany provided on requesti France Production Haguenau SEVV USOCOME Tel 33 0 3 88 73 67 00 Sales 48 54 route de Soufflenheim Fax 33 0 3 88 73 66 00 Service B P 185 http www usocome com F 67506 Haguenau Cedex sew usocome com Assembly Bordeaux SEW USOCOME Tel 33 0 5 57 26 39 00 Sales Parc d activit s de Magellan Fax 33 0 5 57 26 39 09 Service 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Lyon SEW USOCOME Tel 33 0 4 72 15 37 00 Parc d Affaires Roosevelt Fax 33 0 4721537 15 Rue Jacques Tati F 69120 Vaulx en Velin Paris SEW USOCOME Tel 33 0 1 64 42 40 80 Zone industrielle Fax 33 0 1 64 42 40 88 2 rue Denis Papin F 77390 Verneuil l Etang Additional addresses for service in France provided on requesti Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S A Tel 54 0 33 27 45 72 84 Sales Centro Industrial Garin Lote 35 Fax 54 0 33 27 45 72 21 Service Ruta Panamericana Km 37 5 sewar sew eurodrive com ar 1619 Garin Australia Assembly Melbourne SEW EURODRIVE PTY LTD Tel 61 0 3 99 33 10 00
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30. 37 kW 0 55kW 0 75 kW 1 1 kW 1 5 kW 2 2 kW 3 7 kW 4 kW PWM frequency 4 factory setting 8 162 kHz Current limitation Irex Motor 160 with A Regenerative 160 with A External braking resistor Rmin 200 Q 100 Q Interference immunity Meets EN 61800 3 Interference emission Meets EN 61800 3 and class A limit to EN 55011 and EN 55014 Ambient temperature Damb 25 C 40 C Prateg reduction 3 lrateg per K to max 60 C 3 Climate class 3 K3 Enclosure IP54 IP55 IP65 IP66 options specify when ordering motor dependent IP67 only available for inverters vvith terminal box Operating mode DB EN 60149 1 1 and 1 3 S3 max cycle duration 10 minutes Type of cooling DIN 41 Self cooling 751 Altitude h lt 1000 m Prateg reduction 1 per 100 m starting at an altitude of 1000 m see also the section on Electrical Installation Installation Instructions Ext power supply to elec TI 24 V V 24 V 25 EN 61131 2 residual ripple max 13 tronics lin lt 250 mA typ 180 mA at 24 V Starting current 1 A 3 binary inputs Isolated by opto coupler PLC compatible EN 61131 2 Rj 3 0 KO lin 10 mA sampling time lt 5 ms Signal level 13 V 430 V 1 Contact made 3 V 5 V 0 Contact not made Control functions TI R Cy CW Stop TIL CCW Stop TI f1 f2 0 Setpoint 1 1 Setpoint 2 Output relay TI Kia Response time lt 15 ms Contact data TI Kib 24 Vpc 10 6 Apc DC11 to IEC 337 1 Signa
31. 3C MM3XC Operating Instructions 3 3 1 ONDAHON 9 10 11 12 13 14 15 16 17 18 MOVIMOT inverter Unit Structure MOVIMOT inverter fa 1188 289999 RAA X n Identification of the circuit type Terminal box size 2 used as example Connection plug between connection unit and inverter Terminal box cover with inverter and heat sink size 2 used as example Connection unit with terminals Electronics terminal strip X2 Internal braking resistor BW standard for motors without brake Connection of brake coil X3 For motors without brake Connection of internal braking resistor BW standard Mains connection L1 L2 L3 X3 suitable for 2 x 4 mm Bolts for PE connection Cable screw fittings Electronics nameplate Protective cover for inverter electronics Setpoint potentiometer f1 not visible accessible from top of terminal box cover via fitting Setpoint switch f2 green Switch t1 for integrator white DIP switches S1 and S2 see section Startup for settings Status LED visible from the top of the terminal box box cover see section Diagnostics 15 16 17 18 05634AXX MOVIMOT MM03C MM3XC Operating Instructions Nameplates MOVIMOT type designations 3 2 Nameplates MO VIMOT type designations Sample motor nameplate SEW EUVROPDRIVE Bruchsal Germany Typ KA77 DT 90L4 BMG MM15 MLU 3 IEC 34
32. 6AXX Stud 2 pcs Conical coil spring Setting nut Fan Circlip Fan guard Housing screvv MOVIMOT MMO3C MM3XC Operating Instructions Inspection and maintenance work on the brake 8 Inspecting the 1 Isolate MOVIMOT from the supply safeguarding it against unintentional brake adjusting power up the working air 2 Remove the following a sn Proximity sensor NV16 NV26 if fitted Flange cover or fan guard 21 3 Push the rubber sealing collar 5 aside loosen the clamp to do this if necessary Vacuum up the abraded particles 4 Measure the brake disk 7 7b Ifthe brake disk is lt 9 mm Fit a new brake disk see page 68 5 Measure the working air gap A see the following figure use a feeler gauge at three points offset by approx 120 between the pressure plate and damping plate 9 02577AXX 6 Tighten the hexagon nuts 10e until the working air gap is set correctly see page 70 7 Fitthe rubber sealing collar back in place and re install the dismantled parts MOVIMOT MMO3C MM3XC Operating Instructions 67 68 Fitting a new brake disk Inspection and maintenance work on the brake When fitting a new brake disk inspect the other removed parts as well and fit new ones if necessary 1 Isolate MOVIMOT from the supply safeguarding it against unintentional power up 2 Remove the following Proximity sensor NV16 NV26 if fitted Flange cov
33. 7 602 1 Enclosure IP20 Rated supply voltage black connecting leads 230 Vac 500 Vac 10 15 50 Hz 60 Hz 5 Control voltage 13 V 430 V 1 red blue connecting leads 3 V 45 V 0 Brake current max 0 8 Apc brake connection 13 14 15 Ambient temperature 25 60 C MOVIMOT MMO3C MM3XC Operating Instructions Integrated RS 485 interface 9 4 Integrated RS 485 interface RS 485 interface Standard RS 485 to EIA standard with integrated dynamic terminating resistor Baud rate 9 6 kbaud 31 25 kbaud in conjunction with fieldbus interfaces MF Start bits 1 start bit Stop bits 1 stop bit Data bits 8 data bits Parity 1 parity bit supplementing to even parity Data direction Unidirectional Operating Asynchronous half duplex mode Timeout inter 1s val Line length max 200 m in RS 485 operation at 9600 baud Max 30 m with transmission rate 31 250 baud Number of max 32 stations 1 bus master 31 MOVIMOT broadcast and group addresses stations possible lt 15 MOVIMOT individually addressable 1 Transmission rate 31 250 baud is detected automatically when operating with fieldbus interface MF 2 Ext control or MBG11A MWA21A or MLG A option 9 5 Assignment of internal braking resistors MOVIMOT type Braking resistor Part number MMO3 to MM15 BW1 822 897 3
34. Maltepe ISTANBUL seweurodrive superonline com tr USA Production Greenville SEW EURODRIVE INC Tel 1 0 864 4 39 75 37 Assembly 1295 Old Spartanburg Highway Fax Sales 1 0 864 439 78 30 Sales P O Box 518 Fax Manuf 1 0 864 4 39 99 48 Service Lyman S C 29365 Fax Ass 1 0 864 4 39 05 66 Telex 805 550 http www seweurodrive com cslyman seweurodrive com Assembly San Francisco SEW EURODRIVE INC Tel 1 0 510 4 87 35 60 Sales 30599 San Antonio St Fax 1 0 510 4 87 63 81 Service Hayward California 94544 7101 cshayward seweurodrive com Philadelphia PA SEW EURODRIVE INC Tel 1 0 856 4 67 22 77 Pureland Ind Complex Fax 1 0 856 8 45 31 79 200 High Hill Road P O Box 481 csbridgeport seweurodrive com Bridgeport New Jersey 08014 Dayton SEW EURODRIVE INC Tel 1 0 9 37 3 35 00 36 2001 West Main Street Fax 1 0 9 37 4 40 37 99 Troy Ohio 45373 cstroy seweurodrive com Dallas SEW EURODRIVE INC Tel 1 0 214 3 30 48 24 3950 Platinum Way Fax 1 0 214 3 30 47 24 Dallas Texas 75237 csdallas seweurodrive com Additional addresses for service in the USA provided on request Venezuela Assembly Valencia SEW EURODRIVE Venezuela S A Tel 58 0 241 8 32 98 04 Sales Av Norte Sur No 3 Galpon 84 319 Fax 58 0 241 8 38 62 75 Service Zona Industrial Municipal Norte sewventas cantv net Valencia Estado Carabobo sewfinanzas cantv net 07 2002 SE E
35. N OFF I signal 4 20 mA ON ON Yes V signal 2 10 V OFF ON 10 Switch on the voltage 11 Release MOVIMOT by applying 24 V to tl 4 CW rotation or tl 5 CCW rotation of the MWA21A MOVIMOT MMO3C MM3XC Operating Instructions I Startup with MWA21A option speed control module qu 6 Control MOVIMOT is controlled from fmin to fmax Using the analog signal at terminal 7 and terminal 8 6 10V lt 6 7 a 7 meka JET 1 ks 9 L 9 10 L 10 MVVA21A MVVA21A 05067 BXX 1 Potentiometer using the 10 V reference voltage alternatively 5 kQ 2 Floating analog signal Setpoint stop function 1 Hz 5 4 3 fmin 2 Hz 1 0 2 05068BXX Setting 1 Output frequency 2 Setpoint 0 10V 0 20 mA 2 10 V 4 20 mA MOVIMOT MMO3C MM3XC Operating Instructions 49 I 6 qu AS i binary slave MLK11A startup 6 9 AS i binary slave MLK11A startup 1 Review correct connection of MOVIMOT see the section Electrical Installa tion 2 Make sure DIP switches S1 1 S1 4 are set to OFF address 0 05062AXX 3 Set first speed with fi setpoint potentiometer activated if terminal f1 f2 0 factory setting approx 50 Hz ale ee E f Hz i i i i i i i i i 05066BXX 1 Pot position 4 Set
36. Nr 3009818304 0001 99 M B3 Kw 1 5 1 50HZ 0 99 50Hz V 380 500 3 50 O 60Hz V 380 500 A 3 50 rimin 2211400 IP 54 KI F Bremse V 230 Nm 20 Gleichrichter kg 73 Ma 665 Nm i 64 75 1 Schmierstoff Made in Germany 184103 3 14 05650AXX KA 77 DT 90L4 BMG MM15 MLU Optional inverter 1 MOVIMOT frequency inverter Optional motor brake Size motor pole count Motor series Gear unit size Gear unit series 1 Only factory installed options are listed on the nameplate 2 Detailed information on geared motor combinations are listed in the MOVIMOT Geared Motors catalog Structure of sample production number 3009818304 0001 99 LS Final two digits of the production year Running unit number 4 digits Order number 10 digits MOVIMOT MMO3C MM3XC Operating Instructions 3 AU Nameplates MOVIMOT type designations Inverter name plate example K o PA A j TT ni 5 kW EW Nr 8241198 Serien Nr0284414 i u EURODRIVE E RE Hz D 76646 Bruchsal ja SEA EAN Ka 3 OOR pos AN us I 40AAC LastartM Antriebsumrichter T 25 toc Made in Germany Motor 1 1S KW AS es N2936 S1 8 On W Use 60 75 C copper wire only Tighten terminais to 13 9 n ae s 1 5 Nm C Suitable for use on a circuit capable of delivering not more than 5000 rms he amperes 500 volts maximum when protected by 35 A 600 V fuse E 05605AXX MM 15 C 503 00 Lo Des
37. Nr0284414 i A RO EE bi y 109 Ei De 5 TAL EURODRIVE i 10 t 2 100H2 pes t c US D 76646 Bruchsal I 3 54 AC SAAC Lastart M Antriebsumrichter 25 40 C Made in Germany Meter 1 SKW 1 1 kW N2936 1 6 On 1 1 kW 0 75 kW A Use 60 75 C copper ire only tighten termirjals to 13 3 In Ibs s 1 5 Nm C Suitable for use on a fircuit capable of delivering not more than 5000 rms symmetrical amperes 500 volts maximum when protected by 35 A 600 V fuse 1 2 5 ye KA77 DT 90L4 BMG MM15 MLU 6 Ne 3009818304 0001 99 Kw 1 5 50HZ Qp0Hz V 380 500 60Hz V 380 500 rimin 2211400 Bremse V 230 Nm 20 Gleichrichter kg73 Ma665 Nm i 64 75 1 SEM EVRODRINE Bruchsal SAE CE 4 B3 Schmierstoff Made in Germany 184103 3 14 05612AXX MOVIMOT MMO3C MM3XC Operating Instructions Inspection and maintenance periods 8 Inspection and Maintenance Use only genuine spare parts in accordance with the valid parts list Important Danger of burns Motors can become very hot during operation 8 1 Inspection and maintenance periods depending on external factors Frequency Unit Unit part What to do Depending on loading conditions Brake Inspect the brake working air gap brake Every 2 to 4 years disk pressure plate carrier gearing pres sure rings e Extract the abraded matter Every 10 000 operating hours Motor Inspect motor replace ball bearing oil seal e Clea
38. Operating Instructions 11 b Installation guidelines 5 Electrical Installation 5 1 Installation guidelines Connecting power cables The rated voltage and frequency of MOVIMOT must correspond to the data for the power supply system mains Line cross section according to input current lin at rated power see Technical Data Permitted line cross section of MOVIMOT terminals does not apply to field distrib utor Power terminals Control terminals 1 0 mm 4 0 mm 2 x 4 0 mm 0 25 mm 1 0 mm 2 x 0 75 mm AWG17 AWG10 2 x AWG10 AWG22 AWG17 2 x AWG18 Use conductor end sleeves without insulating shrouds DIN 46228 part 1 material E CU Install line safety at the beginning of the power cable behind the supply bus junction see Section Connection of MOVIMOT Basic Unit F11 F12 F13 Use D DO NH or circuit breakers The fusible rating should be selected in accordance with the line cross section It is not permitted to use a conventional residual current operated circuit breaker as a protection device Universal current sensitive earth leakage circuit breakers trip ping current 300 mA are permitted as a protective device During normal operation of MOVIMOT earth leakage currents of gt 3 5 mA can occur Use contactor switch contacts to switch MOVIMOT from utilization category AC 3 according to IEC 158 SEW recommends using earth leakage monitors with pulse code
39. Using the diagnostic unit with setpoint setting via RS 485 interface is not permitted MOVIMOT MDG11A gt M 1 03404CXX 1 EMC metal cable gland For operation see section Diagnostics 18 MOVIMOT MMO3C MM3XC Operating Instructions I Important startup instructions qu 6 6 Startup 61 Important startup instructions e Itis essential to comply with the safety notes during installation Disconnect MOVIMOT from the supply system before removing replacing the con nection box cover e Before startup make sure that the drive has not been damaged e Check that all protective covers are installed correctly e Use CW Stop or CCW Stop for jog mode A minimum switch off time of 2 seconds must be maintained for the supply system contactor K11 6 2 Description of MO VIMOT controls Setpoint potenti The potentiometer has a different function depending on the unit operating mode ometer f1 e Control via terminals Setpoint f1 selected by tl f1 f2 0 e Control via RS 485 Maximum frequency fmax ee eae aa ee f Hz i i i i i i i i 4 i 757 05066BXX 1 Pot position Setpoint switch f2 The function of the switch changes depending on the unit operating mode e Control via terminals Setpoint f2 selected by tl f1 f2
40. a level section Installation gui delines Description of the MDG11A option section Installation Startup and Diagnostics Description of the modified DIP switches section Startup Description of all special functions that can be selected via DIP switches section startup Updated startup sequence resulting from the modified DIP switch assignment section Startup Updated operating and fault states section Diagnostics Adapted data for MOVIMOT C section Technical Data New brake rectifier BGM option sections Startup and Technical Data New assignment table for external braking resistors section Technical Data Units with supply voltages of 200 240 Vac are not described in these operating instructions These units are still covered by the MOVIMOT MM03B MM30B operating instructions publication number 1050 5806 edition 10 2000 MOVIMOT MMO3C MM3XC Operating Instructions Index Index Numerics 24 V supply A Analog input Analog signal AS i addressing AS i binary slave B Ball bearing types BGM 40 74 BGM retrofitting 41 Binary control 13 Brake coil 75 Brake control BGM Brake rectifier 74 Braking resistors 75 Braking torque 70 Bus parameter setting Cc Cable glands 9 Changing the braking torque Communications interface Conductor end sleeves Connection 14 Contactor switch contacts Control process 25 Controls 19 Current limitation D Damp areas 9 Device identifi
41. ance A bracket is provided for storing it on the outside of the motor MOVIMOT MMO3C MM3XC Operating Instructions Inspection and maintenance work on the brake 8 Changing the The braking torque can be adjusted in steps see page 70 braking torque e by installing different brake springs by changing the number of brake springs 1 Isolate MOVIMOT from the supply safeguarding it against unintentional power up 2 Remove the following NV16 NV26 proximity sensor flange cover or fan guard 21 snap ring 20 and fan 19 if available 3 Remove the rubber sealing collar 5 Remove the manual brake release Setting nuts 18 conical coil springs 17 studs 16 releasing lever 15 4 Unscrew the hex nuts 10e and pull off the brake coil body 12 by approximately 50 mm caution brake cablel 5 Change or add brake springs 11 Position the brake springs symmetrically 6 Re install brake components except for rubber sealing collar fan and fan guard Set working air gap See page 67 Points 5 to 7 7 With manual brake release Set the floating clearance between the conical coil springs pressed flat and release lever via the setting nuts see the following figure Brake Floating clear ance mm BMG 05 1 1 5 BMG 2 BMG4 2 01111AXX Important This floating clearance is necessary so that the pressure plate can move up as the brake lining wears 8
42. ay output with special functions 7 9 starting on page 40 Brake cannot be applied via bit 9 in terminal operation MOVIMOT MMO3C MM3XC Operating Instructions Special functions qu 6 0 ae Special function MOVIMOT with reduced torque at low frequencies 10 2 ON 1 2 3 4 05606AXX Description of The drive builds up only a reduced torque due to a reduction in slip and active current function at low speeds see following figure e Minimum frequency 0 Hz see special function 8 on page 36 2 5 10 15 f Hz 50907AXX 1 Maximum torque with VFC operation 2 Maximum torque with activated special function MOVIMOT MMO3C MM3XC Operating Instructions 39 6 qu Special functions Use of relay out The following figure shows the use of relay contact K1 to control the mechanical brake put with special with brake rectifier BGM functions 7 9 Important Please observe the following before startup with brake control BGM The brake coil must correspond to the supply voltage e g 400 V e Special functions 7 or 9 must be activated otherwise the brake is permanently released This must also be observed in case of an exchange of the inverter electronics terminal box cover If neither of the two functions is activated relay contact K1 functions as ready signal contact This means the brake will be released without enable if the BGM is used
43. cation 8 Diagnostic unit 18 Diagnostics 58 Diagnostics via MDG11A option DIP switches 20 Disposal 4 F Fieldbus 53 Fitting a new brake disk H Hoist applications l Important Notes 4 Inspecting the brake Inspecting the motor 13 48 49 52 50 70 42 40 30 69 53 12 12 27 28 60 68 37 67 65 MOVIMOT MMO3C MM3XC Operating Instructions Inspection 63 Inspection periods 63 Installation guidelines 12 Installation tolerances 9 Integrator ramp 19 Inverter data IEC design Inverter data UL design J Jog mode L Line cross section Line safety 12 List of faults 59 M Maintenance 63 Maintenance periods Maximum frequency MBG11A 11 16 MDG11A 18 74 Mechanical Installation 9 Minimum frequency 19 Minimum frequency 0 Hz MLG11A 10 15 MLK11A 10 17 MLU11A 10 15 Motor protection 21 Motor rating class smaller Motor type 23 Mounting altitudes 12 MOVILINK unit profile MOVITOOLS 31 MWA21A 11 16 N Nameplate 7 8 No load damping function O Options P Process input data 57 Process output data 56 Production number 7 Protection devices 13 PWM frequency 22 71 72 19 12 63 19 44 46 73 36 44 50 73 32 22 46 73 55 47 74 22 73 33 77 78 Index R Ramp times 19 Ramp times extended 27 Rapid start stop 34 Rated voltage 12 Relay output 40 Releasing the brake vvithout enable 23 Residual current
44. ch ti Detent position 0 1 2 3 4 5 10 Ramp time t1 s 0 1 0 2 03 0 5 0 7 1 10 5 Check whether the required direction of rotation is enabled Terminal R Terminal L Message Activated Activated Both directions of rotation are enabled ICG N oc a Activated Not activated e Only clockwise direction of rotation is enabled e Preselected setpoints for counterclockwise rotation result in standstill of drive gt zE L Not activated Activated e Only counterclockwise direction of rotation is enabled Setpoint selections for clockwise lead to the drive being stopped IC Si cc S E Not activated Not activated e 24V Unitis blocked or the drive is stopped MOVIMOT MMO3C MM3XC Operating Instructions 6 47 48 l 6 qu Startup with MWA21A option speed control module 6 Replace and fasten terminal box cover 7 Set the required maximum speed using setpoint potentiometer f1 1 Pot setting 1004 f Hz Teqe ni 8 Install cover vvith gasket and fasten vvith retaining screvv 9 Select the signal type for the analog input tl 7 and tl 8 of the MWA21A option using switches S1 and S2 S1 S2 Setpoint stop function V signal 0 10 V OFF OFF ki o I signal 0 20 mA O
45. d The diagnostic unit can be used only if the MOVIMOT is controlled via terminals This requires that the DIP switches S1 1 to S1 4 are set to OFF address 0 03125AXX rop Do not use the diagnostic unit with setpoint setting via RS 485 interface e Connection according to section Electrical Installation MOVIMOT MMO3C MM3XC Operating Instructions Diagnostics via MDG11A option Diagnostics pro cedure Motor cur rent The diagnostic unit can display different information such as operating status motor cur rent status of input terminals status of message relay and brake The selection is made by pressing the button If a fault occurs the fault number is automatically displayed Brake Relay Terminal R Terminal L Terminal f1 f2 Operational status 05623AXX Display Message Operational status No communication i e missing 24 V at MOVIMOT or RS 485 connection incorrect interrupted or switched cable c 0 Not ready i e supply voltage is missing but 24 V present c2 many for operation i e supply voltage and 24 V are present but no enable signal at terminal R or c4 Enabled i e the motor turns Fault codes F01 Short circuit of inverter output F06 Mains phase fault F07 DC link voltage too high F11 Thermal overload of the output stage F84 Thermal overload of the motor or moto
46. d z JC Si E G L I Not activated Not activated ES 24V Unitis blocked or the drive is stopped MOVIMOT MMO3C MM3XC Operating Instructions 6 53 6 54 l qu Startup with communications interface fieldbus 6 Replace and fasten terminal box cover 7 Set the required maximum speed using setpoint potentiometer f1 1004 f Hz Teqe 05066BXX 1 Pot position 8 Install cover vvith gasket and fasten vvith retaining screvv 9 Switch on the voltage Refer to the Drive System for Decentralized Installation system manual for more detailed information MOVIMOT MMO3C MM3XC Operating Instructions I MOVILINK unit profile coding of process data qu 6 6 11 MOVILINK unit profile coding of process data The same process data information is used for controlling and selecting setpoints for all fieldbus systems The process data are coded using the uniform MOVILINK profile for SEW drive inverters In the case of MOVIMOT it is always possible to differentiate between the following variants Two process data words 2 PD e Three process data words 3 PD Master PO MOVIMOT OI PO1 PO2 F PO3 APETI Ale EEE PH PI2 PI3 GE Pi 50879AXX PO Process output data PI Process input data PO1 Control word PIT Status word 1 PO2 Speed PI2 Output curr
47. e following values apply Name Value Ramp up 1 s Ramp down 1 s Minimum frequency 2 Hz Maximum frequency 100 Hz Current limit 160 Pre magnetization time 0 4 s Post magnetization time 0 1 s Delay time speed monitoring 1 s MOVIMOT MMO3C MM3XC Operating Instructions Special functions qu 6 Tripping condi Fault 84 Overtemperature Motor is tripped if all of the following requirements are met tions for fault 84 Supply voltage is present at the MOVIMOT e DIP switch S1 5 ON motor protection deactivated TerminalR O e Terminall O The fault is not triggered if only the 24 Vpc supply voltage is present at the MOVIMOT Special function6 MOVIMOT with 8 kHz maximum PWM frequency 2 ON 1 2 3 4 05601AXX Description of e The special function reduces the maximum adjustable PWM frequency via S1 7 from function 16 kHz to 8 kHz e With DIP switch S1 7 ON the unit operates with a 8 kHz PWM frequency low noise and switches back to 4 kHz depending on the heat sink temperature S1 7 S1 7 without special function 6 with special function 6 ON PWM frequency variable PWM frequency variable 16 8 4 kHz 8 4 kHz OFF PWM frequency 4 kHz PWM frequency 4 kHz MOVIMOT MMO3C MM3XC Operating Instructions 33 6 qu Special functions Special function 7 MOVIMOT with rapid start s
48. ect RS 485 address on DIP switches S1 1 51 4 Always set address 1 in conjunction with SEW fieldbus interfaces MF mini a 2 bals el zis 8 to 49 42 tal 44 15 S1 1 ixl xl ia ia x ix xl 1 2 l S KI Babe MIxj _ xx S1 3 Bt nn S1 4 xi xi xix x xxix X ON OFF 3 Set the minimum frequency fmin with switch f2 Switch f2 Detent position 2 3 4 5 6 7 8 9 10 Hz Minimum frequency fmin 10 12 15 20 25 30 35 40 4 If ramp is not set via fieldbus set ramp time with switch ti ramp times are based on a setpoint jump of 50 Hz Switch t1 Detent position 0 1 2 3 4 5 6 7 8 9 10 Ramp time t1 s 0 1 0 2 0 3 0 5 0 7 1 2 3 5 7 10 5 Check whether the required direction of rotation is enabled Terminal R Terminal L Message Activated Activated Both directions of rotation are enabled z J N GE pE C N Activated Not activated e Only clockwise direction of rotation is enabled Preselected setpoints for counterclockwise rotation result in standstill of drive ed J Se L Not activated Activated e Only counterclockwise direction of rotation is enabled Setpoint selections for clockwise lead to the drive being stoppe
49. ection of MLU11A option YE MOVIMOT MLU11A RD BU 05651AXX 5 4 Connection of MLG11A option YE MOVIMOT zl ICC Neej FS ee Sle e gt O z Te mm Ol 05652AXX 1 Observe the enabled direction of rotation see section Connection of MOVIMOT Basic Unit Functions of CW Stop CCW Stop terminals with control via RS 485 interface MOVIMOT MMO3C MM3XC Operating Instructions 15 5 Connection of MBG11A option 5 5 Connection of MBG11A option MOVIMOT MBG11A AE 1 L 24 Voo tj 2 03183CXX 5 6 Connection of MWA21A option L 24Vpe MOVIMOT i 2 3 4 5 6 3 i 9 L 10 L 11 RS 12 RS gt GS Sl2lalg is Soset 1 2 2 03184CXX 1 Observe the enabled direction of rotation see section Connection of MOVIMOT Basic Unit Functions of CW Stop CCW Stop terminals with control via RS 485 interface 2 EMC metal cable gland 3 Potentiometer with integration of 10 V reference voltage A or potential free analog signal B Al B
50. ed 4 x flash pause Fault 84 Excessive temperature in motor Assignment of motor frequency inverter incorrect Red 5 x flash pause Fault 89 Excessive temperature in brake Assignment of motor frequency inverter incorrect Red 6 x flash pause Fault 06 Mains phase fault 58 MOVIMOT MMO3C MM3XC Operating Instructions NN List of faults 7 2 List of faults Faults Cause solution Timeout of communication motor stops without fault code A Missing connection L RS RS between MOVIMOT and RS 485 master Check the connection particularly the ground and repair B EMC interference Check the shielding of the data cables and improve if necessary C Incorrect type cyclical in acyclical protocol time between the individual messages gt 1 s with protocol type cyclical Shorten message cycle or select acyclical DC link voltage too low supply system off detected motor stops without fault code Check supply system leads and supply voltage for interruption Motor restarts automatically as soon as the supply voltage reaches normal values Fault code 01 Overcurrent of output stage Short circuit of inverter output Check the connection between inverter output and motor for short circuit Fault code 06 Phase fault Check the supply system leads for phase fault Reset the fault by switching off the 24 Vpc supply voltage or use MOVILINK Fault code 07 DC link voltage
51. elay standard function Mechanical brake controlled by relay output A braking resistor BW must be connected to terminals 13 and 15 at the wiring board of the MOVIMOT unit terminal 14 is not assigned e The relay functions as a brake control relay so that the ready signal function is no longer available it is imperative that you are familiar with the section Use of relay output with special functions 7 9 starting on page 40 e The new function Brake applied at down ramp is introduced Bit 9 in the control word is assigned with this function as virtual terminal according to the MOVILINK profile e Assoon as bit 9 is set during the down ramp the relay output applies the brake and the MOVIMOT unit inhibits the output stage Ifthe motor frequency is lower than the stop frequency the brake is applied indepen dent of the status of bit 9 Brake control in bus operation flowchart A 1 1 0 t i 2 n t A 3 0 t 0 t 05319BXX 1 Enable terminals control word 2 Speed 3 Bit 9 4 Brake control signal 1 open 0 closed MOVIMOT MMO3C MM3XC Operating Instructions 35 6 qu Special functions Terminal operation Mechanical brake controlled by MOVIMOT Terminals 13 14 and 15 are assigned to the brake coil of the mechanical brake at the wiring board of the MOVIMOT unit The mechanical brake cannot be influenced by the term
52. em well then coat them again Seal the cable entry well Clean the sealing faces of the connection box cover well before re assembly Restore the anticorrosive coating if necessary Check to see if enclosure is permitted refer to the nameplate MOVIMOT MMO3C MM3XC Operating Instructions 10 Option MLU A 1 MLG A 1 MLK11A 4 2 Option MLU A MLG A MLKT1A Scope of delivery Mounting gor MLU A MLG A 1 MLK11A top 2 2 screws 1 Cable entry screw 4 MLU A MLG A MLK11A lower section 5 Remove a filler plug from the MOVIMOT terminal box Attach lower section E to MOVIMOT terminal box and fasten it with cable entry screw 4 Guide connection cable 3 through cable entry screw 4 into the MOVIMOT termi nal box Place top 2 on bottom 5 and fasten it with 2 screws 1 Important Option may be assembled only in the position shown in the following illustration 1 05625AXX MOVIMOT MMO3C MM3XC Operating Instructions MBG11A option 4 4 3 MBGTIA option e A Assembly from the rear via 4 tapped holes e Bi Assembly from the front via 2 mounting holes re 50520AXX a wall thickness Screws are not included 4 4 MWA21A option e MWA21A is installed in the switch cabinet on the support rail DIN EN 50022 50519AXX MOVIMOT MMO3C MM3XC
53. ent PO3 Ramp PI3 Status word 2 Two process data In order to control MOVIMOT using two process data words the master programmable words controller sends the process output data Control word and Speed to the MOVIMOT unit the process input data Status word 1 and Output current are sent from the MOVIMOT unit to the programmable controller Three process With control via three process data words the Ramp is sent as the additional process data words output data word Status word 2 is sent as the third process input data word MOVIMOT MMO3C MM3XC Operating Instructions 55 I 6 qu MOVILINK unit profile coding of process data Process output data Control word bits 0 2 Control vvord bit 6 Reset Speed Ramp 56 Process output data are sent from the master programmable controller to the MOVIMOT unit control information and setpoints However they only come into effect in the MOVIMOT unit if the RS 485 address in the MOVIMOT is set to a value other than 0 DIP switches S1 1 to 4 MOVIMOT can be controlled with the following pro cess output data PO1 Control word e POZ2 Speed setpoint e PO3 Ramp Basic control block EE EE Control word 1 1 0 Release Not assigned Reset Not assigned otherwise stop Setpoint Signed percentage 0 0061 Example 80 0 0061 13115 CCShex Ramp with 3 word protocol only Time from
54. equency 2 Hz e Monitoring becomes effective above 15 Hz If the drive is operated at the current limit for more than 500 ms the unit changes to the fault status fault 44 The status is in dicated through rapid red flashing Switch f2 Detent position 0 1 2 3 4 5 6 7 8 9 10 Imax of IN 90 95 100 105 110 115 120 130 140 150 160 MOVIMOT MMO3C MM3XC Operating Instructions 21 6 28 Special functions Special function 3 Description of function Response after reaching the current limit In system values for setpoint f2 mini mum frequency Adjustable current limits Selection of cur rent limits via binary input termi nal f1 f2 MOVIMOT with adjustable current limitation switch selectable via terminal f1 f2 with reduction of frequency if exceeded S2 ON 05598AXX The current limitation can be set via switch f2 The binary input terminal f1 f2 can be used to toggle between maximum current limit and the current limitation set via switch f2 e After reaching the current limit the unit reduces the frequency using the current lim itation function and if necessary stops the ramp to prevent the current from increas ing e If the unit operates at the current limitation the status is displayed through rapid green flashing of the status LED e Itis no longer possible to toggle via terminals between
55. er or fan guard 21 circlip 20 and fan 19 3 Remove the rubber sealing collar 5 Remove manual brake release Setting nuts 18 conical coil springs 17 studs 16 releasing lever 15 4 Loosen hexagon nuts 10e carefully pull off the coil body 12 Caution brake cable and take out the brake springs 11 5 Remove the damping plate 9 pressure plate 8 and brake disk 7 7b and clean the brake components 6 Fit a new brake disk 7 Re install brake components except rubber sealing collar fan and fan guard Set working air gap page 67 Points 5 to 7 8 With manual brake release type HF or HR Set the floating clearance via the setting nuts between the conical coil springs pressed flat and setting nuts see the following figure Brake Floating clear ance mm BMG 05 1 1 5 BMG 2 BMG4 2 01111AXX Important This floating clearance is necessary so that the pressure plate can move up as the brake lining wears 9 Fit the rubber sealing collar back in place and re install the dismantled parts Note The lockable manual brake release type HF is already released if a resistance is encountered when operating the grub screw The self reengaging manual brake release type HR can be operated with normal hand pressure Important In brake motors with self reengaging manual brake release the manu al brake release lever must be removed after startup mainten
56. ign 00 Standard Connection type 3 three phase Supply voltage 50 380 500 Vac 23 200 240 Vac Version C Motor power 15 1 5 kW MOVIMOT series Device identifica The device identification 1 at the top of the terminal box cover contains information tion about inverter type 2 inverter part number 3 equipment power 4 and adapted associated motor 5 MM15C 503 00 B 08241198 1 A SIT DT90L4A DT90 wom EN SHV MM15C 503 00 08241198 1 5KW 1 DT90L4A DT90S4A 50862AXX MOVIMOT MMO3C MM3XC Operating Instructions MOVIMOT geared motor 4 Mechanical Installation 4 1 Before you begin Installation toler ances Mounting MOVIMOT Installation in damp areas orin the open MOVIMOT geared motor Install MOVIMOT only if the entries on the nameplate of the drive match the voltage supply system e the drive is undamaged no damage caused by transportation or storage and e itis certain that the following requirements have been met Ambient temperature between 25 C and 40 C remember that the tempera ture range of the gear unit may be restricted operating instructions for the gear unit No oil acid gas vapors radiation etc Shaft end Flanges Diametric tolerance in accordance with DIN 748 ISOk at lt 50 mm e ISOm at gt 50 mm Cen
57. inals The brake works anal ogous to a unit without special function e The relay is switched as ready relay standard function Mechanical brake controlled by relay output A braking resistor BW must be connected to terminals 13 and 15 at the wiring board of the MOVIMOT unit terminal 14 is not assigned The relay functions as brake control relay so that the ready signal function is no long er available it is imperative that you observe section Use of relay output with special functions 7 9 starting on page 40 Important The rapid stop function cannot be used in terminal operation Special function 8 MOVIMOT with minimum frequency 0 Hz 2 ON AL 05603AXX Description of Control via RS 485 function If switch f2 is in position of rest 0 the minimum frequency measures 0 Hz with activated special function All other adjustable values of switch f2 remain unchanged Switch f2 Detent position 0 1 2 3 4 5 6 7 8 9 10 Minimum frequency Hz with activated special func 0 5 7 10 12 15 20 25 30 35 40 tion Minimum frequency Hz without special function Control via terminals If the special function is activated the minimum frequency generally measures 0 Hz with terminal control 36 MOVIMOT MMO3C MM3XC Operating Instructions Special functions qu 6 Special function 9 MOVIMOT for hoist ap
58. ion nnee nennen enenenneeeeennenenneeenn 16 5 6 Connection of MWA21A option anneer seen ee vene re eee r eee rene 16 5 7 Connection of AS i binary slave MLKT1A nnen eneve eee 17 5 8 Connection of RS 485 bus master nnen e venin eee eee eee 17 5 9 Connection of MDG11A option nnee ennen nen enenenneeenennenenneeenn 18 6 KCT LT o se ak des e da e u at da da ho de sane 19 6 1 Important startup instructions nnee evente eee rene re eee 19 6 2 Description of MOVIMOT controls aaa nanen se ver ee ene ee eee ee 19 6 3 Description of the DIP switches S1 aaa nana neve esen ee eee 21 6 4 Description of the DIP switches SQ nnee even sene eee 23 6 5 Special functions ksi ns ein reren ie Reet eee eee 26 6 6 Startup with Binary Control control via terminals nanne 42 6 7 Startup with MBG11A or MLG11A options nanne eeen 44 6 8 Startup with MWA21A option speed control module ua ua a an 47 6 9 AS i binary slave MLK11A startup nanne venne eve vike zere eee 50 6 10 Startup with communications interface fieldbus nnee 53 6 11 MOVILINKO unit profile coding of process data nnee 55 7 DIAGNOSUCS ea one da ceka ed an ae nA v nes ase vese nnee vyen do mer ska oer 58 KS SS a nanne eenn ae aa aana 58 T2 iSro fauli ee dd kt u Pot 59 7 3 Diagnostics via MDG11A option aaaa hana an ann ezan ee vene ee ene eee eee eee 60 7 4 Important information for servicing
59. k MOVIMOT Press the following keys simultaneously AW Display OFF Enable MOVIMOT rll Important After release MOVIMOT accelerates to the value and direction of rotation saved last Change in direction of rotation from CW to CCW 1 until display U 2 e Pressino it again EUV changes direction of rotation from CW to CCW Change in direction of rotation from CCW to CW til display cau Ca es a N 2 Pressing it again changes direction of rotation from CCYV to CW Memory function After the supply system has been switched off and on again the value last set is retained provided the 24 V supply was present for at least 4 seconds following the most recent set point change MOVIMOT MMO3C MM3XC Operating Instructions I Startup with MWA21A option speed control module qu 6 8 Startup with MWA21A option speed control module 1 Review correct connection of MOVIMOT see the section Electrical Installa tion 2 Set DIP switch S1 1 on MOVIMOT to ON address 1 05064AXX 8 3 Set the minimum frequency fmin with switch f2 Switch f2 Detent position 1 2 6 7 8 9 10 Minimum frequency fmin 5 7 10 12 15 20 25 30 35 40 Hz 4 Set the ramp time with switch t1 ramp times in relation to a setpoint step change of 50 Hz Swit
60. ling function Normally open contact for ready signal Contact made with applied voltage 24 V supply if no fault was detected after self test phase concluded after switch on Serial interface TI RS RS 485 TI RS 1 Only possible with S3 25 ED 2 16 kHz PWM frequency low noise When DIP SWITCH S1 7 ON the units operate with a 16 kHz PWM frequency low noise and switch back in steps to lower switching frequencies depending on the heat sink temperature 3 25 C 40 C with S3 25 ED up to 60 C with S3 10 ED MOVIMOT MMO3C MM3XC Operating Instructions Technical data options 9 3 Technical data options MLU11A MLG11A MBGT1A MLU11A option Option MLU11A Part number 823 383 7 Input voltage 380 500 Vac 10 Output voltage 24 Voo 25 Output power max 6 W Enclosure IP 65 Ambient temperature 25 60 C MLG11A option Option MLG11A Part number 823 384 5 Input voltage 380 500 Vac 10 Output voltage 24 Voc 25 Output povver max 6 W Setpoint resolution 1 Serial interface RS 485 for connecting a MOVIMOT inverter Enclosure IP 65 Ambient temperature 25 60 C 1 with integrated dynamic terminating resistor MBG11A option Part number 822 547 8 Input voltage 24 Voo 25 Current consumption
61. n the cooling air passages Varies Motor Touch up or renew the anticorrosion coating 1 The periods of wear are affected by many factors and may be short Calculate the required inspection and maintenance intervals separately in accordance with the project planning documents MOVIMOT MMO3C MM3XC Operating Instructions 63 8 Inspection and maintenance work on the motor 8 2 Inspection and maintenance work on the motor 1 Circlip 2 Oil flinger 3 Oil seal 4 Screw plug 5 Drive end bearing end shield 64 o oo ND Circlip Ball bearing Circlip Rotor Nilos ring 02575AXX 11 Ball bearing 16 V ring 12 Equalizing ring 17 Fan 13 Stator 18 Circlip 14 Non drive end bearing end 19 Fan guard shield 20 Housing screw 15 Hex head screw MOVIMOT MMO3C MM3XC Operating Instructions Inspection and maintenance work on the motor Inspecting the di motor 8 9 Important Isolate MOVIMOT from the supply safeguarding it against unin tentional povver up Remove proximity sensor NV16 NV26 if fitted Remove the flange cover or fan guard 19 Remove the hexagon head cap screws 15 from the drive end bearing end shield 5 and the non drive end bearing end shield 14 release the stator 13 from the drive end bearing end shield a Motors with a brake Open the connection box cover unfasten the brake cable from its terminals Push the non drive end
62. nary com mands Control via RS 485 interface Protection devices UL compliant installation Supply MOVIMOT either via external 24 Vpc or via the MLU A or MLG A options Connect the required control leads e g CW Stop CCW Stop f1 f2 setpoint change Use shielded cables as control leads and route them separately from power supply cables With bus master PLC MLG A MBG11A MWA21 A option or MF MQ fieldbus inter faces Important Connect one bus master only Use twisted pair shielded cables as control leads and route them separately from power supply cables MOVIMOT drives are equipped with integrated overload protective devices so there is no need for external devices Use copper cables with the following temperature ranges as connection leads only Temperature range 601 75 C The permitted tightening torques for MOVIMOT povver terminals are 1 5 Nm 13 3 Ib in MOVIMOT units are suited for operation on voltage supply systems with grounded star TN and TT systems supplying a maximum supply current of 5000 A a and hav ing a maximum rated voltage of 500 Vac MMO3C 503 to MM3XC 503 The perfor mance data of the fuses must not exceed 35 A 600 V Use tested units with a limited output voltage V max 30 Vpc and limited output cur rent Is 8 A only as an external 24 Vpc voltage source UL certification applies only to operation in voltage supply systems with voltages to ground up to 300 V
63. nennen vene eee ennen eenen 62 8 Inspection and Maintenance nannnsenunansenensnnnnennenensnsenenennnsennnennnnnnnenenn 63 8 1 Inspection and maintenance periods eneen eer eneen 63 8 2 Inspection and maintenance work on the motor neen 64 8 3 Inspection and maintenance work on the brake nnen 66 8 4 Permitted ball bearing types nnen ennen eenn neren 70 8 5 Working air gap and braking torque of brake annen 70 9 Technical Data nanne nanne nen ennnnenenennannenenenannenenennannenerenannenenenannnennennenn 71 9 1 IEC design with connection voltages 380500 VAC nnee 71 9 2 UL design with connection voltages 380 500 VAC nnen 72 9 3 Technical data options nnen nneneenene enn eeen enn enan ne enen zere en vens 73 9 4 Integrated RS 485 interface nnn nanne ners ee eee eee vene re ente eee 75 9 5 Assignment of internal braking resistors nenen nese ever eenen 75 9 6 Assignment of external braking resistors anneer eneen 75 9 7 Resistance and assignment of the brake Coil nnen 75 WIN OX nn 76 MOVIMOT MMO3C MM3XC Operating Instructions 1 Important Notes Safety and vvarn ing instructions Other applicable documents LL Waste disposal Always follow the safety and warning instructions contained in this publication OOP e D Electrical hazard Possible consequences Severe or fatal injuries Hazard Possible consequences Severe or
64. onnection voltages 380 500 Vac MOVIMOT type MM 03C MMO5C MMO07C MM 11C MM 15C I MM 22C MM 30C MM 3XC 503 00 503 00 503 00 503 00 503 00 503 00 503 00 503 00 Part number 8241155 8241163 8241171 824 118 X 824 119 81 824 1201 824121 X 824 180 5 Output apparent power at Prateg 1 1 kVA 1 4 kVA 1 8 kVA 2 2 kVA 2 8 kVA 3 8 kVA 5 1 kVA 6 7 kVA Vmains 380 500 VAC Connection voltages Vmains 3 x 380 Vac 400 Vac 1415 Vac 1460 Vac 1500 Vac Permitted range V mains 380 Vac 10 500 Vac 10 Supply frequency mains 50 Hz 60 Hz 10 Rated system current Imains 1 3 Aac 1 6 Aac 1 9 Aac 2 4 Aac 3 5 Aac 5 0 Aac 6 7 Aac 8 6 Aac at Vmains 400 VAC Output voltage Vout 0 Vmains Output frequency fout 2 100 Hz Resolution 0 01 Hz Operating point 400 V at 50 Hz 100 Hz Rated output current lrated 1 6 Aac 2 0 Aac 2 5 Aac 3 2 Aac 4 0 Aac 5 5 Aac 7 3 Aac 9 6 Aac Motor power S1 3 0 kW Prot 0 37 kW 0 55 kW 0 75 kW 1 1 kW 1 5 kW 2 2 kW 3 0 kW Motor power S3 25 ED 4 0 kw PWM frequency 4 factory setting 8 161 kHz Current limitation h ne Motor 160 with A and A Regenerative 160 with A and A External braking resistor Rmin 200 Q 100 Q Interference immunity Meets EN 61800 3 Interference emission Meets EN 61800 3 and class A limit to EN 55011 and EN 55014 Ambien
65. operated circuit breaker 12 RS 485 address 21 RS 485 bus master 17 RS 485 interface 13 75 S Safety Notes 5 Service call 62 Setpointfi 19 Setpointf2 19 Setpoint potentiometer fi 19 Setpoint stop function 49 Setpoint switch fa 19 Special functions 25 26 Speed control module 47 Speed monitoring 25 Startup 19 Status LED 58 Supply system leads 12 Switchtt 19 T Terminal control 42 Torque reduced 39 Type designation 7 U UL compliant installation 13 Unit structure 6 VV Working airgap 67 70 MOVIMOT MMO3C MM3XC Operating Instructions Address List L Address List Germany Headquarters Bruchsal SEVV EURODRIVE GmbH 8 Co Tel 49 0 72 51 75 0 Production Ernst Blickle StraBe 42 Fax 49 0 72 51175 19 70 Sales D 76646 Bruchsal http www sew eurodrive de Service P O Box sevv Osevv eurodrive de Postfach 3023 D 76642 Bruchsal Service Electronics Tel 49 0 1 7117210791 Service Gear Units and Motors Tel 449 0 1 7217 601377 Assembly Garbsen SEVV EURODRIVE GmbH 8 Co Tel 49 0 51 37 87 98 30 Service near Hannover Alte Ricklinger Stra e 40 42 Fax 49 0 51 37 87 98 55 D 30823 Garbsen scm garbsen sew eurodrive de P O Box Postfach 110453 D 30804 Garbsen Kirchheim SEW EURODRIVE GmbH amp Co Tel 49 0 89 90 95 52 10 near M nchen DomagkstraBe 5 Fax 49 0 89 90 95 52 50 D 85551 Kirchheim scm kirchheim
66. or manual procedure enabled unit fault All conditions Unit not Unit fault Brake closed possible enabled Functions in bus In bus operation the brake is released through control in the control word operation MOVIMOT Master PO E o i PO1 PO2 PO3 DO le EERIE PH PI2 PI3 DI 4 Pi 50865AXX PO Process output data PI Process input data PO1 Control word PIT Status word 1 PO2 Speed PI2 Output current PO3 Ramp PI3 Status word 2 DO Digital outputs DI Digital inputs MOVIMOT MMO3C MM3XC Operating Instructions 23 6 24 I qu Description of the DIP switches S2 Setpoint selection in terminal opera tion Behavior with a non operating unit LED display Setting bit 8 in the control word allows the brake to be released under the following conditions Basic control block SEE S Control word ml Y 1 1 0 Release aa acl pits fes er A Virtual terminals for releasing the brake without drive enable Enable Fault condition Status of bit 8 in Brake function condition control word Unit No unit fault o Brake is controlled by enabled no communications timeout MOVIMOT Unit No unit fault i Brake is controlled by enabled no communications timeout MOVIMOT Unit not No unit fault o Brake closed enabled no communications timeout Unit not No unit fault 1 Brake released for enabled no communications timeout manual procedure Unit not
67. plications Pre requisites Description of function S2 ON 05604AXX MOVIMOT may only be used in hoist applications if the following pre requisites are met e Special function 9 is available in connection with brake motors only e Ensure that VFC operation DIP switches S2 3 OFF is selected e The use of brake control BGM in connection with an external braking resistor is im perative starting on page 40 e Itis recommended to activate the function Speed monitoring page 25 e The start frequency is 2 Hz with terminal and bus operation If the function is not activated the start frequency is 0 5 Hz The brake release time is permanently set to 200 ms standard 0 ms which prevents the motor from working against the applied brake The brake reaction time post magnetization time is 150 ms standard 100 ms which ensures that the brake is applied as soon as the motor stops generating torque e The subsequent behavior of MOVIMOT is dependent on the operating mode see page 38 Overview of brake control with special function 9 A E if 2 200 ms i 150 ms 4 51 6 8 2 Hz 05613AXX 1 Enable 4 Brake release time 6 Frequency 2 Pre magnetization time 5 Brake reaction time 7 Stop frequency 3 Brake control signal post magnetization time 8 Start minimum frequency 1 open 0 closed MOVIMOT MMO3C MM3XC Ope
68. pply sys yellow tem missing 1 1 x 0 yellow Stop 1 1 1 green Clockwise with f1 1 1 0 green Counterclock wise with f1 1 1 1 1 0 green Clockwise with f2 1 1 1 0 1 green Counterclock wise with f2 1 1 x 1 1 yellow Stop 0 No voltage 1 Voltage X Any MOVIMOT MMO3C MM3XC Operating Instructions 6 43 6 44 I qu Startup with MBG11A or MLG11A options 6 7 Startup with MBG11A or MLG11A options 1 Review correct connection of MOVIMOT see the section Electrical Installa tion 2 Set DIP switch S1 1 on MOVIMOT to ON address 1 05064AXX 3 Set the minimum frequency fmin with switch f2 Switch f2 Detent position 0 1 2 3 4 5 6 7 8 9 10 Minimum frequency fmin 2 5 7 10 12 15 20 25 30 35 40 Hz 4 Set the ramp time with switch t1 ramp times in relation to a setpoint step change of 50 Hz Switch ti Detent position 0 1 2 3 4 5 6 7 8 9 10 Ramp time t1 s 0 1 0 2 03 0 5 0 7 1 2 3 5 7 10 5 Check whether the required direction of rotation is enabled Terminal R Terminal L Message Activated Activated Both directions of rotation are enabled gt IC N oc a Activated Not activated e Only clockwise direction of rotation is enabled e Preselected setpoints for counte
69. quency low noise and switches back in steps to lower switching frequencies de pending on the heat sink temperature No load damping function S1 8 ON Upon activation the function prevents resonant oscillations in no load operation MOVIMOT MMO3C MM3XC Operating Instructions Description of the DIP switches S2 qu 6 64 Description of the DIP switches S2 DIP switches Motor type 2 1 With IEC and NEMA motors DIP switch S2 1 must always be set to OFF DIP switches Releasing the brake without enable S212 With activated switch S2 2 ON the brake can also be released if no drive enable is present Operation vvith The special function is not in effect if operated with braking resistor braking resistor Function vvith ter With terminal control the brake can be released by setting terminal f1 f2 if the following minal control requirements exist address 0 Terminal status Enable status Fault status Brake function R L f1 f2 dl 0 0 Unit enabled No Brake is controlled by MOVIMOT 0 1 unit fault setpoint f1 1 0 T Unit enabled No Brake is controlled by MOVIMOT 0 tn unit fault setpoint f2 1 1 o Unit not No Brake closed 0 0 enabled unit fault 1 T Ar Unit not No Brake closed enabled unit fault OF 0 alk Unit not No Brake released f
70. r blocked F89 Thermal overload of the brake or internal resistance of the brake not correct F90 Assignment motor inverter incorrect e g MMO3 DT71D4 A Motor current 0 180 Displays percentage of nominal inverter current from 0 to 180 Brake o10 Brake applied oll Brake released Relay 020 Inverter not ready for operation Supply voltage is missing or inverter is in fault condition see Operating States or Fault Codes 021 Inverter ready Terminal R i10 Terminal R 0 ill Terminal R 1 Clockwise Terminal L i20 Terminal L O i21 Terminal L 1 Counterclockwise Terminal f1 f2 130 Terminal f1 f2 0 Setpoint f1 active i31 Terminal f1 f2 1 Setpoint f2 active MOVIMOT MMO3C MM3XC Operating Instructions 7 61 7 62 Ne aC Important information for servicing 7 4 Important information for servicing If a fault cannot be corrected please consult the SEW Service department Custom er and Spare Parts Service If you consult the SEW service please state the following Service code 1 Serial number 2 Part number 3 Type designation inverter nameplate 4 motor nameplate 5 Plant number 6 Brief description of the application application control via terminals or serial Nature of the fault Accompanying circumstances e g initial startup Your own assumptions as to what has happened Any unusual events preceding the fault Ee En MI p gach Nr EE Serien
71. rating Instructions 37 6 38 Special functions Bus operation Terminal operation The mechanical brake is controlled by the relay output A braking resistor BW must be connected to terminals 13 and 15 at the wiring board of the MOVIMOT unit terminal 14 is not assigned The relay functions as brake control relay so that the ready signal function is no long er available it is imperative that you observe section Use of relay output with special functions 7 9 starting on page 40 The new function Brake applied at down ramp is introduced Bit 9 in the control word is assigned with this function as virtual terminal according to MOVILINK profile As soon as bit 9 is set during the down ramp the relay output applies the brake and MOVIMOT inhibits the output stage If the motor frequency is lower than the stop frequency the brake is applied indepen dent of the status of bit 9 A 1 2 n A ee 3 0 t 4 0 t 05648AXX 1 Enable terminals control word 2 Speed 3 Bit 9 4 Brake control signal 1 open 0 closed The mechanical brake is controlled by the relay output A braking resistor BW must be connected to terminal 13 and 15 at the wiring board of MOVIMOT terminal 14 is not assigned The relay functions as brake control relay so that the ready signal function is no long er available it is imperative that you observe section Use of rel
72. rclockwise rotation result in standstill of drive gt Se L Not activated Activated e Only counterclockwise direction of rotation is enabled Setpoint selections for clockwise lead to the drive being stopped z C Qi cc S EE Not activated Not activated Unit is blocked or the drive is stopped jae N ac l MOVIMOT MM03C MM3XC Operating Instructions i Startup with MBG11A or MLG11A options qu 6 6 Replace and fasten terminal box cover 7 Set the required maximum speed using setpoint potentiometer f1 ee G f Hz Era 751 05066BXX 1 Pot position 8 Install cover with gasket and fasten with retaining screw 9 Switch on the voltage MOVIMOT MMO3C MM3XC Operating Instructions 45 6 46 I qu Startup with MBG11A or MLG11A options Operating MBG11A and MLGT1A options Function Explanation Display Negative display value e g I so Counterclockwise EW Positive display value e g KE Clockwise EA The displayed value relates to the speed set using setpoint potentiometer f1 Example Dis play 50 50 of the speed set using the setpoint potentiometer Important With display 0 the drive rotates with fmin Increase the speed With CW rotation rf With CCVV rotation Reduce speed With CW rotation With CCW rotation ale Bloc
73. rive pl sew sew eurodrive pl Portugal Assembly Coimbra SEW EURODRIVE LDA Tel 351 0 231 20 96 70 Sales Apartado 15 Fax 351 0 231 20 36 85 Service P 3050 901 Mealhada http Awww sew eurodrive pt infosew sew eurodrive pt Romania Sales Bucuresti Sialco Trading SRL Tel 40 0 2 12 30 13 28 Service str Madrid nr 4 Fax 40 0 2 12 30 71 70 71222 Bucuresti sialco sialco ro 07 2002 L Address List Russia Sales St Petersburg ZAO SEW EURODRIVE Tel 7 0 8125 35 71 42 P O Box 263 812 5 35 04 30 RUS 195220 St Petersburg Fax 7 0 8125 35 22 87 sew sew eurodrive ru Singapore Assembly SEW EURODRIVE PTE LTD Tel 65 0 68 62 17 01 17 05 Sales No 9 Tuas Drive 2 Fax 65 0 68 61 28 27 Service Jurong Industrial Estate Telex 38 659 Singapore 638644 sales sew eurodrive com sg Slovenia Sales Celje Pakman Pogonska Tehnika d 0 0 Tel 386 0 3 490 83 20 Service UI XIV divizije 14 Fax 386 0 3 490 83 21 SLO 3000 Celje pakman siol net South Africa Assembly Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Tel 27 0 11 248 70 00 Sales Eurodrive House Fax 27 0 11 494 23 11 Service Cnr Adcock Ingram and Aerodrome Roads ljansen sew co za Aeroton Ext 2 Johannesburg 2013 P O Box 90004 Bertsham 2013 Capetown SEW EURODRIVE PROPRIETARY LIMITED Tel 27 0 21 552 98 20 Rainbow Park Fax 27 0 21 552 98 30 Cnr Racecourse
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75. switches S1 6 DIP switches S1 7 DIP switches S1 8 Motor rating class smaller If it is activated the DIP switch enables the assignment of MOVIMOT to a motor with a smaller rating class The rated power of the unit remains unchanged If a motor with less power is used the overload capacity of the drive may increase since the motor considers the MOVIMOT to be one power increment too high A larger current may be impressed for a short period of time which results in higher torques The purpose of switch S1 6 is the short term utilization of the motor peak torque The current limit of the respective unit is always the same independent of the switch set ting The motor protection function is adapted in reference to the switch setting In this operating mode with S1 6 ON a pull out protection of the motor is not possible Assigned motor Oer S1 6 OFF S1 6 ON dk A A A MMO3 DT71D4 DR63L4 DR63L4 MM05 DT80K4 DT71D4 DT71D4 DFR63L4 MM07 DT80N4 DT80K4 DT80K4 DT71D4 MM11 DT90S4 DT80N4 DT80N4 DT80K4 MM15 DT90L4 DT90S4 DT90S4 DT80N4 MM22 DV100M4 DT90L4 DT90L4 DT90S4 MM30 DV100L4 DV100M4 DV100M4 DT90L4 MM3X DV100L4 DV100L4 DV100M4 1 Only possible with offset assembly Setting the maximum PWM frequency With setting DIP SWITCH S1 7 OFF MOVIMOT operates with 4 kHz PWM fre quency With setting DIP SWITCH S1 7 ON MOVIMOT operates vvith a 16 kHz PVVM fre
76. t temperature Damb 1 25 C 40 C Prateg reduction 3 lrateg per K to max 60 C 2 Climate class 3 K3 Enclosure IP54 IP55 IP65 IP66 options specify when ordering motor dependent IP67 only available for inverters with terminal box Operating mode DB EN 60149 1 1 and 1 3 S3 max cycle duration 10 minutes Cooling type DIN 41 751 Self cooling Altitude h lt 1000 m Prateg reduction 1 per 100 m starting at an altitude of 1000 m see also the section on Electrical Installation Installation Instructions Ext power supply to elec TI 24 V V 24 V 25 EN 61131 2 residual ripple max 13 tronics lin lt 250 mA typ 180 mA at 24 V Starting current 1 A 3 binary inputs Isolated by opto coupler PLC compatible EN 61131 2 Rj 3 0 KO lin 10 mA sampling time lt 5 ms Signal level 13 V 30 V 1 Contact made 3 V 45 V 0 Contact not made Control functions TLR Cy CW Stop TI L CCW Stop TI f1 f2 O Setpoint 1 1 Setpoint 2 Output relay TI Kia Response time lt 15 ms Contact data TI Kib 24 Vpc 10 6 Apc DC11 to IEC 337 1 Signaling function Normally open contact for ready signal Contact made with applied voltage 24 V supply if no fault was detected after self test phase concluded after switch on Serial interface TI RS RS 485 TI RS 1 16 kHz PWM frequency low noise When DIP SWITCH S1 7 ON the units operate wi
77. ter bore in accordance with DIN 332 shape Centering shoulder tolerance in accordance with DIN 42948 ISO j6 at lt 230 mm ISOh6at gt 230 mm DR The MOVIMOT may only be mounted or installed in the specified mounting position on a level vibration proof and torsionally rigid support structure Thoroughly remove anti corrosion agents from the shaft extensions use a commer cially available solvent Do not allow the solvent to penetrate the bearings and shaft seals this could cause material damage Carefully align MOVIMOT and the driven machine to avoid placing any unaccept able strain on the motor shafts observe permitted overhung load and axial thrust forces Do not butt or hammer the shaft end Use an appropriate cover to protect motors in vertical mounting positions from objects or fluids entering Ensure an unobstructed cooling air supply and that air heated by other apparatus cannot be drawn in or reused Balance components for subsequent mounting on the shaft with a half key output shafts are balanced with a half key Any condensation drain holes are closed with plastic plugs and must not be opened unless needed Do not leave any condensation drain holes open since this defeats higher enclosure ratings Use suitable screwed cable glands for the supply leads use reducing adapters if necessary Coat the threads of cable screw fittings and pocket caps with sealant and tighten th
78. th a 16 kHz PWM frequency low noise and switch back in steps to lower switching frequencies depending on the heat sink temperature 2 25 C 40 C with S3 25 ED up to 60 C with S3 10 ED MOVIMOT MMO3C MM3XC Operating Instructions 72 UL design with connection voltages 380 500 VAC 9 2 UL design with connection voltages 380 500 Vac MOVIMOT type MM 03C MM 05C MM07C MM 11C MM 15C MM 22C MM 30C MM 3XC 503 00 503 00 503 00 503 00 503 00 503 00 503 00 503 00 Part number 8241155 8241163 824 1171 824118 X 824 119 81 824 120 1 824121 X 824 180 5 Output apparent power at Prateg 1 1 kVA 1 4 kVA 1 8 kVA 2 2 kVA 2 8 kVA 3 8 kVA 5 1 kVA 6 7 kVA Vmains 380 500 VAC Connection voltages Vinains 3 X 380 Vac 1400 Vac 1415 Vac 1460 Vac 1500 Vac Permitted range V mains 380 Vac 10 500 Vac 10 Supply frequency fmains 50 Hz 60 Hz 10 Rated system current Imains 1 1 Aac 1 4 Aac 1 7 Aac 2 1 Aac 3 0 Aac 4 3 Aac 5 8 Aac 7 5 Aac at Vmains 460 VAC Output voltage Vout 0 Vmains Output frequency fout 2 100 Hz Resolution 0 01 Hz Operating point 460 Vat 60 Hz Rated output current lrated 1 6 Aac 2 0 Aac 2 5 Aac 3 2 Aac 4 0 Aac 5 5 Aac 7 3 Aac 9 6 Aac Motor power Prot 0 5 HP 0 75 HP 1 0 HP 1 5 HP 2 HP 3 0 HP 5 HP 5 4 HP 0
79. the second speed with switch f2 activated if tl f1 f2 1 Switch f2 Detent position 0 1 2 3 4 5 6 7 8 9 10 Setpoint f2 Hz 5 7 10 15 20 25 35 50 60 70 100 Speeds fi and f2 can be set independently to any value 5 Set the ramp time with switch t1 ramp times in relation to a setpoint step change of 50 Hz Switch t1 Detent position 0 1 2 3 4 5 6 7 8 9 10 Ramp time t1 s 0 1 0 2 0 3 0 5 0 7 1 2 3 5 7 10 During operation the first speed is infinitely variable using the externally acces sible setpoint potentiometer f1 6 Replace and fasten terminal box cover 7 Install cover with gasket and fasten with retaining screw 8 Connect AS i supply voltage and supply 50 MOVIMOT MMO3C MM3XC Operating Instructions Outputs func tion and designa tion Inputs function and designation LED display AS i binary slave MLK11A startup Bit Function Display LED color DO Clockwise terminal R DO 0 yellow DI Counterclockwise terminal L DO 1 yellow D2 Speed fi speed f2 terminal f1 f2 DO 2 yellow D3 Voltage supply 1 reset terminal 24 V DO3 green Bit Function Display LED color DO Ready signal relay K1 DI 0 yellow D1 k D2 Sensor 1 M12 socket pin 4 DI 2 yellow D3 Sensor 2 M12 socket pin 2 DI 3 yellow I 5 2
80. ting Instructions 29 6 qu Special functions Special function 4 MOVIMOT with bus parameter setting S2 ON 05599AXX The function is implemented exclusively with bus operation via MQ intelligent fieldbus modules A parameter channel is available to operate the unit and the values are saved in EE PROM additional information can be found in the Communications interfaces section in the Drive System for Decentralized Installation system manual Description of Potentiometer fi and switches f2 and ti are deactivated The settings of the potentiom function eter and the switches are ignored by MOVIMOT The setting of the DIP switches con tinues to be read in by the unit Functions selected via DIP switches cannot be changed using the bus Block diagram PC MOVITOOLS UWS21A E MOVIMOT 50853AXX 1 Fieldbus 2 Diagnostics interface 30 MOVIMOT MMO3C MM3XC Operating Instructions Special functions qu 6 Changing the parameters in MOVITOOLS Open MOVITOOLS Shell as follows Select MOVIMOT equipment class 1 e Under program execution select Shell 2 MANAGER MOVITOOLS SEW EURODAIVE Gmbil amp Co Version 270 Language PC Intetoce Connected Inverters Connect to Deutsch wl Device type Adel Signanae COM Sngelnvene COMI Poerio Poes Eng sh C Fences C COM2 C Inverter With Addere
81. to OFF address 0 05062AXX 3 Set first speed with fi setpoint potentiometer activated if terminal f1 f2 0 factory setting approx 50 Hz i ie ee ee a f Hz i i i i i i i i i 05066BXX 1 Pot position 4 Set the second speed with switch f2 active when tl f1 f2 1 Switch f2 Detent position 0 1 2 3 4 5 6 7 8 9 10 Setpoint f2 Hz 5 7 10 15 20 25 35 50 60 70 100 During operation the first speed is infinitely variable using the setpoint potenti ometer f1 which is accessible from the outside Speeds fi and f2 can be set independently to any value 5 Set the ramp time with switch t1 ramp times in relation to a setpoint step change of 50 Hz Switch t1 Detent position 0 1 2 3 4 5 6 7 8 9 10 Ramp time t1 s 0 1 02 03 05 0 7 1 2 3 5 7 10 6 Replace and fasten terminal box cover 7 Install cover with gasket and fasten with retaining screw 8 Switch on the control voltage 24 Vpc and supply system 42 MOVIMOT MMO3C MM3XC Operating Instructions I Startup vvith binary control control via terminals qu Inverter response according to the terminal level Legend Network 24V f1 f2 CW Stop CCW Stop Status LED Inverter behavior 0 x x x Off Inverter off 1 X x X Off Inverter off 0 1 x x xX Flashing Stop su
82. too high A Ramp time too short Increase ramp time B Faulty connection between brake coil and braking resistor Check the connection between braking resistor and brake coil and correct if necessary C Incorrect internal resistance of brake coil braking resistor Check the internal resistance of the brake coil braking resistor see the Technical Data section D Thermal overload in braking resistor Wrong size of braking resistor selected Reset the fault by switching off the 24 Vpc supply voltage or use MOVILINK Fault code 08 Speed monitoring Speed monitoring tripped Reset the fault by switching off the 24 Vpc supply voltage or use MOVILINK Fault code 11 Thermal overload of the output stage or internal unit fault Clean the heat sink Reduce the ambient temperature Prevent heat accumulation Reduce the load on the drive Reset the fault by switching off the 24 Vpc supply voltage or use MOVILINK Fault code 17 to 24 37 CPU fault Reset the fault by switching off the 24 Vpc supply voltage or use MOVILINK Fault code 25 94 EEPROM error Reset the fault by switching off the 24 Vpc supply voltage or use MOVILINK Fault code 84 Thermal overload of motor Reduce the ambient temperature Prevent heat accumulation Reduce the load on the motor Increase the speed Check the combination of the drive and MOVIMOT frequency inverter if the fault is signaled shortly after the first release
83. top S2 ON 1 2 3 4 05602AXX Description of The pre magnetization time is permanently set to 0 s regardless if the MOVIMOT function is operated in bus or terminal mode e Pre magnetization is not carried out at the beginning of the enable sequence to start the acceleration at the setpoint ramp as quickly as possible The subsequent MOVIMOT behavior depends on the operating mode and presence of a mechanical brake Special function 7 Rapid startistop Bus Terminal Operating mode Mechanical brake relay relay controlled by MOVIMOT output NOVI output En O yo Brake relay Brake relay Relay function Ready relay see page Ready relay see page 40 40 34 MOVIMOT MM03C MM3XC Operating Instructions Special functions qu 6 Bus operation Mechanical brake is controlled by MOVIMOT Terminals 13 14 and 15 are assigned to the brake coil of the mechanical brake at the wiring board of the MOVIMOT unit The new function Brake applied at down ramp is introduced Bit 9 in the control word is assigned with this function as virtual terminal according to the MOVILINK profile As soon as bit 9 is set during the down ramp MOVIMOT applies the brake and in hibits the output stage Ifthe motor frequency is lower than the stop frequency the brake is applied indepen dent of the status of bit 9 e The relay is switched as ready r
84. unit profile coding of process data qu 6 Process input The MOVIMOT unit sends process input data back to the programmable master con data troller The process input data consist of status and actual value information The follow ing process input data are supported by MOVIMOT e Pl1 Status word 1 e Pl2 Output current e PI3 Status word 2 GABARARAGAKARS HE Status vvord 1 Controller enabled 1 Unit enabled 1 PO data enabled 1 Unit status Error number 0 inverter not ready Reserved 2 not enabled 4 enabled Reserved Fault Warning 1 Reserved Reserved Current actual value 16 bit integer with sign x 0 1 In Example 0320pex 800 x 0 1 In 80 In Status word 2 with 3 word protocol only Controller enabled 1 Unit enabled 1 PO data enabled 1 Reserved Reserved Fault Warning 1 Reserved Reserved O1 brake O2 ready 11 CW 12 CCW I3 setpoint f2 Reserved 0 Reserved 0 Reserved 0 1 1 brake engaged 0 brake released Refer to the Drive System for Decentralized Installation system manual for more detailed information MOVIMOT MMO3C MM3XC Operating Instructions 57 Qa 1 Status LED 7 Diagnostics 7 1 Status LED The status LED is located on the top of the MOVIMOT terminal box cover
85. y is permanently set to 0 5 Hz the stop frequency to 3 Hz e Ifthe selected setpoint or the maximum frequency is lower than the set minimum fre quency the minimum frequency becomes active e The indexes are evaluated with this special function only MOVIMOT MMO3C MM3XC Operating Instructions 31 6 32 Special functions Special function5 MOVIMOTO motor protection in connection with field distributor MFZ 8 S2 ON 05600AXX The special function is only intended for bus operation Motor protection in the field distributor becomes active only if DIP switch S1 5 is set to ON and the TH controls ter minals R and L using a corresponding circuitry Description of Functions in connection with fieldbus interfaces MF and MQ function e If both direction of rotation terminals are opened special function 5 generates fault 84 overtemperature motor e In connection with field distributor MFZ 8 the direction of rotation terminals are set to 0 by the TH in case of motor overtemperature e Fault 84 is displayed by means of a flashing signal of the status LED at MOVIMOT The generated fault 84 is also transmitted via fieldbus Functions in connection with fieldbus interfaces MQ MOVIMOT bus parameter setting according to special function 4 see page 30 Functions in connection with fieldbus interfaces MF e Potentiometer fi and switches f2 and ti are deactivated and th

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MOVIMOT® Operating Instructions - SEW