3 - SEW-Eurodrive
Contents
1. 35 Dimension drawings support for profile sections TIS10A H 0 32 Dimension sheets cable bushings TIS10A A 0 34 Electrical properties and approvals of medium frequency cables 29 Medium frequency cable cable lugs and cable glands unite eB 29 UL approvals wii pet tee nes 30 TIS10A Scope of delivery 11 13 Unit designation u a i i Asu hasan 9 TLS10E Connecting to TCS10A TVS10A 26 Overview of line cables 22 Prefabrication 24 Operating Instructions MOVITRANSO Installation Equipment TCS TIS TLS TVS Index Preparing the connection sections Scope of delivery Soldering the cable lugs with a hatchet type soldering iron Soldering the cable lugs with the soldering pot eeeeeeee Tools for prefabrication Unit designation TLS10E line cable TLS10E line cables Connecting to TCS10A TVS10A Prefabrication tetas Preparing the connection sections Soldering the cable lugs with a hatchet type soldering iron Soldering the cable lugs with the soldering po2. 54x39 29 57760AXX Operating Instructions MOVITRANS Installation Equipment TCS TIS TLS TVS 33 Technical Data Dimension drawings of cable bushings TIS10A A 0 4 8 Dimension drawings of cable bushings TIS10A A 0 Dimension drawing grommet TIS10A008 A00 0 57762AXX Dimension drawing cable bushing frame TIS10A008 A74 0 74 NGA Y Si D LEN KEE 57763AXX Operating Instructions MOVITRANSO Installation Equipment TCS TIS TLS TVS 34 Technical Data Dimension drawings of retaining plates TIS10A X 0 49 Dimension drawings of retaining plates TIS10A X 0 Dimension Matching AFT Profil 180 drawing retaining plate 109 5 TIS10A008 X00 0 57765AXX Dimension drawing retaining plate TIS10A008 X01 0 57766AXX Dimension Matching Durr Profil 180 drawing retaining plate TIS10A008 X02 0 92 6 120 6 139 4 57768AXX Operating Instructions MOVITRANS Installation Equipment TCS TIS TLS TVS 35 Technical Data Dimension drawing of shielding plate Dimension Matching support TIS10A008 H02 0 drawing universal 145 retaining plate ig gt TIS10A008 XH2 0 130 s 75 bes 45 154 59301AXX 4 10 Dimension drawing of sh
3. Sms CIS Te ess OTt FORAS ants UMANE EE i BW Wat aarme Stationary Energy Supply GC430000 MOVITRANS Installation Equipment TCS TIS TLS TVS Edition 07 2006 11445815 EN Operating nstructions SEW EURODRIVE Driving the world Contents 1 Important Notes J J U u u J J J 4 2 Safety Notes INARAL 6 s InstallatlOTi NAA 7 3 1 Unit designation nameplates and scope of delivery 7 3 2 Support for profile section TIS10A H 0 15 3 3 Profile section TIS10A P 0 F 0 16 3 4 Cable bushings for line cables TIS10A A 0 18 3 5 TCS10A compensation box a 19 3 6 TVS10A connection dstrbutor retr restr reennrnnnsrne ne 20 3 7 Retaining plate TIS10A X 0 21 3 8 TLS10E line cables and supply cable 22 3 9 Required tools eel eee AG rere dee ee eee e cene 23 3 10 Prefabricating TLS10E line cables 24 3 11 Connecting the TLS line cable to TCS10A TVS10A
4. 3 13 Connecting the TLS10E006 06 1 supply cable to TVS10A Go N Remove one blanking plug M32 from the TVS10A Insert an M32 cable gland in place of the blanking plug Open the unit by removing the four M5 hex head screws from the housing cover Press aring cable lug 6 mm with 6 mm hole onto each of the six cores of the supply cable Insert the supply cable that is prefabricated with cable lugs through the cable gland and into the wiring space of the TVS10A Connect the TLS10E006 06 1 supply cable to TVS10A On the terminal board unscrew the M6 hex nuts from the connection stud bolts The number of nuts to be removed depends on the number of cable lines to be connected Connect the jumpers according to the circuit diagram Connect three cores of the supply cable that are the same color prefabricated with cable shoes to the connection stud bolts on the terminal board Screw the M6 hex nuts back onto the connection stud bolts The supply cable is now in place Install the housing cover again using the four M5 hex head screws Operating Instructions MOVITRANSO Installation Equipment TCS TIS TLS TVS Technical Data Medium frequency cable cable lugs and cable glands 4 Technical Data 4 1 Medium frequency cable cable lugs and cable glands For connecting the medium frequency cable to TVS10A using M6 terminal studs Line cable type
5. 0 Structure essen 16 R Retaining plate TIS10A B 0 OIF CIFG E 21 S Safety instructions 4 Safety notes Installation and startup 6 Operation and service 6 Scope of delivery 10 Compensation box TCS10A 10 Connection distributor TVS10A 10 Installation equipment TIS10A 11 13 Line cable TLS1QE 10 Supports for profile section TIS10A H 0 OIFUCIUFB 1 2 ed eel s ete rt ee s 15 T TCS10A Nameplate 1 u u 8 Scope of delivery 10 Structure ee 19 Unit designation 7 TCS10A compensation box Structure C SU sua aaa ua kuskay 19 Technical data Dimension drawing blanking plugs TGS10A T usce 30 Dimension drawing blanking plugs TCS10A 2 TVS10A 2 31 Dimension drawing screening plate 36 Dimension drawing TCS10A TVS10A 30 Dimension drawing TVS10A 1 31 Dimension drawings profile sections in fixed design TIS10A P 0 33 Dimension drawings profile sections in flexible design TIS10A F 0 33 Dimension drawings retaining plates TIS10A X 0
6. Mounting dimensions Installation Unit designation nameplates and scope of delivery The following figure shows the mounting dimensions of the completely mounted profile section with the universal retaining plate TIS10008 XH2 0 for the support TIS10A008 H02 0 120 L A B 59325AXX A Installation on aluminum profile B Installation with shielding plate on steel construction Operating Instructions MOVITRANSO Installation Equipment TCS TIS TLS TVS Installation Support for profile section TIS10A H 0 3 2 Support for profile section TIS10A H 0 UL approval Description Operating Instructions MOVITRANSA Installation Equipment TCS TIS TLS TVS The UL approval has been granted for the plastic material used in supports TIS10A H 0 The support TIS10A H 0 will fasten the profile section cable duct TIS10A P 0 F 0 Section Profile section TIS10A P 0 F 0 The support comes with two rotary elements 1 2 3 58925AXX 1 TIS10A008 H00 0 matching AFT Profil180 2 TIS10A008 H01 0 matching Cinetic Profil 180 3 TIS10A008 H02 0 matching D rr Profil 180 and universal support 15 16 Installation Profile section TIS10A P 0 F 0 3 3 Profile section TIS10A P 0 F 0 UL approval The UL approval has been granted for the plastic
7. 40 21 230 7170 011785 Bucuresti sialco sialco ro Russia Assembly St Petersburg ZAO SEW EURODRIVE Tel 7 812 3332522 7 812 5357142 Sales P O Box 36 Fax 7 812 3332523 Service 195220 St Petersburg Russia http www sew eurodrive ru sew sew eurodrive ru Senegal Sales Dakar SENEMECA Tel 221 849 47 70 Mecanique Generale Km 8 Route de Rufisque B P 3251 Dakar Fax 221 849 47 71 senemeca sentoo sn Serbia and Montenegro Sales Beograd DIPAR d o o Tel 381 11 347 3244 381 11 288 Ustanicka 128a 0393 PC KoSun IV floor Fax 381 11 347 1337 SCG 11000 Beograd dipar yubc net Singapore Assembly Singapore SEW EURODRIVE PTE LTD Tel 65 68621701 Sales No 9 Tuas Drive 2 Fax 65 68612827 Service Jurong Industrial Estate http www sew eurodrive com sg Singapore 638644 sewsingapore sew eurodrive com Slovakia Sales Bratislava SEW Eurodrive SK s r o Tel 421 2 49595201 Rybnicna 40 Fax 421 2 49595200 SK 83107 Bratislava http www sew sk sew sew eurodrive sk Zilina SEW Eurodrive SK s r o Tel 421 41 700 2513 ul Vojtecha Spanyola 33 Fax 421 41 700 2514 SK 010 01 Zilina sew sew eurodrive sk Bansk Bystrica SEW Eurodrive SK s r o Tel 421 48 414 6564 Rudlovska cesta 85 Fax 421 48 414 6566 SK 97411 Banska Bystrica sew sew eurodrive sk Slovenia Sales Celje Pakman Pogonska Tehnika d o o Tel 386 3 490 83 20 Service UI XIV divizije 14 Fax 386 3 490 83 21 SLO 300
8. The installation equipment TIS10A008 may only be used with pick ups THM10C or THM20C The following elements are required for securely installing the profile sections Straight section with fixed profile section TIS10A008 Pxx 2 pieces meter Curve with flexible profile section TIS10A008 Fxx 3 pieces meter 2 9 3 4 5 6 Operating Instructions MOVITRANS Installation Equipment TCS TIS TLS TVS 7 8 9 57970AXX 11 12 Installation Unit designation nameplates and scope of delivery Mounting The following figure shows the mounting dimensions of the completely assembled dimensions profile sections 14 74 74 B C 58064AXX A AFT Profil 180 with matching support H00 0 and profile section B Cinetic Profil 180 with matching support H01 0 and profile section C D rr Profil 180 with matching support H02 0 and profile section Operating Instructions MOVITRANSO Installation Equipment TCS TIS TLS TVS Installation 3 Unit designation nameplates and scope of delivery Scope of delivery X The installation equipment TIS10A008 support profile sections retaining plates installation cable bushings are suited for universal installation to machines If intended for installa equipment tion on a steel construction yo
9. for profile section HOO AFT Profil 180 H01 Cinetic Profil 180 H02 D rr Profil 180 Flexible profile section cable duct 2 2 m long F33 flexible installation dimension 33 mm F74 flexible installation dimension 74 mm Fixed profile section cable duct 3 m long P33 fixed installation dimension 33 mm P74 fixed installation dimension 74 mm Cable bushing A00 grommet A74 Cable bushing 8 mm Retaining plate for TCS TVS and TIS10A008 H02 0 HOO AFT Profil 180 X01 Cinetc Profil 180 X02 D rr 180 XH2 Universal Cable cross section for line cable 008 8 mm Version A Series and generation 10 standard Type of installation S stationary Component Installation equipment Type T MOVITRANS Operating Instructions MOVITRANS Installation Equipment TCS TIS TLS TVS Installation Unit designation nameplates and scope of delivery Scope of delivery compensation box TCS10A line cable current 60 A 85A Scope of delivery connection distributor TVS10A line cable current 60A Scope of delivery connection distributor TVS10A line cable current 85A Scope of delivery line cable and TLS10E incom ing cable without cable lugs Scope of delivery line cable and TLS10E incom ing cable with cable lug at one cable end Compensation box Scope of delivery TCS10A E06 090 1 TCS10A E08 120 1 TCS10A E08 120 2 TCS10A with blanki
10. 26 3 12 Prefabricating the TLS10E006 06 1 supply cable 27 3 13 Connecting the TLS10E006 06 1 supply cable to TVS10A 28 4 Technical Data U u u u uuu u u ianua nnn nnn en 29 4 1 Medium frequency cable cable lugs and cable glands 29 4 2 Electrical properties and approvals of medium frequency cables 29 4 3 JUbEapprovals 5 gioi he ren E etes 30 4 4 Dimension drawing TCS10A TVS10A 30 4 5 Dimension drawings of supports for profile sections TIS10A H 0 32 4 6 Dimension drawings profile sections in fixed design TIS10A P 0 33 4 7 Dimension drawings of profile sections in flexible design TIS10A F 033 4 8 Dimension drawings of cable bushings TIS10A A 0 34 4 9 Dimension drawings of retaining plates TIS10A X 0 35 4 10 Dimension drawing of shielding plate a 36 5 Index of Changes yn y a Na Aa 37 5 1 Changes to the previous version 37 MDC 38 Operating Instructions MOVITRANS Installation Equipment TCS TIS TLS TVS Important Notes 1 Important Notes Explanation of symbols of safety and warning instructions LI Designated use Always follow the safety and warning instructions in this publ
11. 43 9585 09 Service DK 2670 Greve http www sew eurodrive dk sew sew eurodrive dk Estonia Sales Tallin ALAS KUUL AS Tel 372 6593230 Mustam e tee 24 Fax 4372 6593231 EE 10620Tallin veiko soots alas kuul ee Finland Assembly Lahti SEW EURODRIVE OY Tel 358 201 589 300 Sales Vesim entie A Fax 358 3 780 6211 Service FIN 15860 Hollola 2 sew sew fi http www sew eurodrive fi Gabon Sales Libreville Electro Services Tel 241 7340 11 B P 1889 Fax 241 7340 12 Libreville Great Britain Assembly Normanton SEW EURODRIVE Ltd Tel 44 1924 893 855 Sales Beckbridge Industrial Estate Fax 44 1924 893 702 Service P O Box No 1 http www sew eurodrive co uk GB Normanton West Yorkshire WF6 1QR info sew eurodrive co uk Greece Sales Athen Christ Boznos amp Son S A Tel 30 2 1042 251 34 Service 12 Mavromichali Street Fax 30 2 1042 251 59 http www boznos gr info boznos gr 42 Address List 1 Hong Kong Assembly Hong Kong SEW EURODRIVE LTD Tel 852 2 7960477 79604654 Sales Unit No 801 806 8th Floor Fax 852 2 7959129 Service Hong Leong Industrial Complex sew sewhk com No 4 Wang Kwong Road Kowloon Hong Kong Hungary Sales Budapest SEW EURODRIVE Kft Tel 36 1 437 06 58 Service H 1037 Budapest Fax 36 1 437 06 50 Kunigunda u 18 office sew eurodrive hu India Assembly Baroda SEW EURODRIVE India Pvt Ltd Tel 91 265 2831086
12. Cable cross Outer diameter Cable lug Cable gland Clamping area section mm mm Type Width mm Plastic mm TLS10E006 06 1 6x6 20 5 Klauke 1R 6 12 M32 15 25 TLS10E008 01 1 8 8 6 0 3 Klauke 3R 6 12 M20 8 13 TLS10E016 01 1 16 11 0 0 3 Klauke 4R 6 14 TLS10E025 01 1 25 12 4 0 3 Klauke 5SG 6 i8 M25 11 17 TLS10E041 01 1 41 15 9 0 4 Klauke 6SG 6 For connecting the medium frequency cable to TCS10A TAS10A 4 kW using M8 ter minal studs Line cable type Cable Outer diame Cable lug Application Cable gland Clamping area cross ter section mm mm Type Width mm Plastic mm TLS10E006 06 1 6 20 5 Klauke 1R 8 15 TAS10A 4 kW TLS10E008 01 1 8 8 6 0 3 Klauke 3R 8 15 TCS10A M20 8 13 TLS10E016 01 1 16 11 0 0 3 Klauke 4R 8 16 TCS10A TLS10E025 01 1 25 12 4 0 3 Klauke 5R 8 a TAS10A 4 kW M25 11 17 TLS10E041 01 1 41 15 9 0 4 Klauke 6SG 8 For connecting the medium frequency cable to TAS10A 16 kW using M10 terminal studs Type Cable cross section Outer diameter Cable lug mm mm Type Width mm TLS10E006 06 1 6 20 5 Klauke 1R 10 17 TLS10E016 01 1 16 11 0 0 3 Klauke 4R 10 18 TLS10E025 01 1 25 12 4 0 3 Klauke 5R 10 48 TLS10E041 01 1 41 15 9 0 4 Klauke 6SG 10 4 2 Electrical properties and approvals of medium frequency cables Type Insulation Electrical cable
13. Fax 31 10 4155 552 Service NL 3044 AS Rotterdam http www vector nu Postbus 10085 info vector nu NL 3004 AB Rotterdam New Zealand Assembly Auckland SEW EURODRIVE NEW ZEALAND LTD Tel 64 9 2745627 Sales P O Box 58 428 Fax 64 9 2740165 Service 82 Greenmount drive http www sew eurodrive co nz East Tamaki Auckland sales sew eurodrive co nz Christchurch SEW EURODRIVE NEW ZEALAND LTD Tel 64 3 384 6251 10 Settlers Crescent Ferrymead Fax 64 3 384 6455 Christchurch sales sew eurodrive co nz Norway Assembly Moss SEW EURODRIVE A S Tel 47 69 241 020 Sales Solgaard skog 71 Fax 47 69 241 040 Service N 1599 Moss http www sew eurodrive no sew sew eurodrive no Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel 51 1 3495280 Sales S A C Fax 51 1 3493002 Service Los Calderos 120 124 http www sew eurodrive com pe Urbanizacion Industrial Vulcano ATE Lima sewperu sew eurodrive com pe 1 Address List Poland Assembly Lodz SEW EURODRIVE Polska Sp z o o Tel 48 42 67710 90 Sales ul Techniczna 5 Fax 48 42 67710 99 Service PL 92 518 Lodz http www sew eurodrive pl sew sew eurodrive pl Portugal Assembly Coimbra SEW EURODRIVE LDA Tel 351 231 20 9670 Sales Apartado 15 Fax 351 231 20 3685 Service P 3050 901 Mealhada http www sew eurodrive pt infosew sew eurodrive pt Romania Sales Bucuresti Sialco Trading SRL Tel 40 21 230 1328 Service str Madrid nr 4 Fax
14. 0 Celje pakman siol net South Africa Assembly Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Tel 27 11 248 7000 Sales Eurodrive House Fax 27 11 494 3104 Service Cnr Adcock Ingram and Aerodrome Roads http www sew co za Aeroton Ext 2 Johannesburg 2013 P O Box 90004 Bertsham 2013 dross sew co za 45 46 Address List i South Africa Capetown SEW EURODRIVE PROPRIETARY LIMITED Tel 27 21 552 9820 Rainbow Park Fax 27 21 552 9830 Cnr Racecourse amp Omuramba Road Telex 576 062 Montague Gardens dswanepoel sew co za Cape Town P O Box 36556 Chempet 7442 Cape Town Durban SEW EURODRIVE PROPRIETARY LIMITED Tel 27 31 700 3451 2 Monaceo Place Fax 27 31 700 3847 Pinetown dtait sew co za Durban P O Box 10433 Ashwood 3605 Spain Assembly Bilbao SEW EURODRIVE ESPANA S L Tel 34 9 4431 84 70 Sales Parque Tecnol gico Edificio 302 Fax 34 9 4431 84 71 Service E 48170 Zamudio Vizcaya http www sew eurodrive es sew spain sew eurodrive es Sweden Assembly J nk ping SEW EURODRIVE AB Tel 46 36 3442 00 Sales Gnejsv gen 6 8 Fax 46 36 3442 80 Service S 55303 J nk ping http www sew eurodrive se Box 3100 S 55003 J nk ping info sew eurodrive se Switzerland Assembly Basel Alfred Imhof A G Tel 41 61 417 1717 Sales Jurastrasse 10 Fax 41 61 417 1700 Service CH 4142 Minchenstein bei Basel http www imhof sew ch info imho
15. CS10A 10 Connection distributor TVS10A 10 D Designated use sse 4 Dimension drawings Blanking plugs TCS10A 1 30 Blanking plugs TCS10A 2 TVS10A 2 31 Blanking plugs TVS10A 1 31 Cable bushings TIS10A A 0 34 Profile sections in fixed design MS10A P 0 amahan 33 Profile sections in flexible design TIS1OA F 0 33 Screening plate 36 Supports for profile sections TIS10A H 0 32 TCSI0A VS10A 30 Disposal LS Sau AN a E ep ud 5 l Index of changes ek 37 Changes to the previous version 37 Installation components TIS10A Scope of delivery 13 Installation equipment TIS10A Scope of delivery 11 Unit designation 9 L Line cable TLS10E Scope of delivery 10 M Medium frequency cable Electrical properties and approvals 29 Technical data 29 N Nameplates TCS10A TVS10A 8 P Prefabricating line cables TLS10E 24 Profile section TIS10A P 0 F
16. LS10E line cables and supply cable 3 8 TLS10E line cables and supply cable UL approval UL approval for the TLS10E line cable has been granted w 1 Description 1 2 3 4 22 4 56894AXX TLS10E 008 01 1 Medium frequency cable line cable for THM pick up Cable cross section 8 mm e Laid as current loops in plastic profile TLS10E 016 01 1 Medium frequency cable line cable for THM pick up Cable cross section 16mm Laidin or on the floor TLS10E 025 01 1 TLS10E 041 01 1 Medium frequency cable line cable for THM pick up Cable cross section 25 mm Cable cross section 41 mm Laid as current loops in or on the floor TLS10E 006 06 1 Fine litz wires as supply cable from supply cabinet power transmission system Cable cross section 6 x 6 mm Fixed installation e g in cable duct or as a cable carrier application Operating Instructions MOVITRANSO Installation Equipment TCS TIS TLS TVS Installation 3 Required tools 3 9 Required tools Tools for prefabricating line cables 1 2 56977AXX 1 Diagonal cutter 4 Soldering pot with solder 2 Knife b Hatchet type soldering iron with solder 3 Shrink tubing 6 Vise Operating Instructions MOVITRANS Installation Equipment TCS TIS TLS TVS 23 3 Installation Prefabricating TLS10E line cables 3 10 Prefabricating TLS10E line cables Line cable The line cables used in
17. Operating Installation Bending radius Approval sheathing mate losses voltage type rial W track meter V mm TLS10E006 06 1 14 at 60 A 1000 Fixed or flexible 80 UL 600 CSA TLS10E008 01 1 8 at 30 A 1000 Fixed 35 UL Thermoplast TLS10E016 01 1 Polyurethane 8 at 60 A 1000 40 TLS10E025 01 1 5 at 60 A 1000 45 10 at 85 A TLS10E041 01 1 6 at 85 A 1000 60 Operating Instructions MOVITRANS Installation Equipment TCS TIS TLS TVS 29 Technical Data UL approvals 43 UL approvals Type Component UL approval TIS10A P F 0 Profile section UL94 VO F UL94 VO E TIS10A H 0 Supports for profile section UL94 VO TIS10A A 0 Cable entry frame UL94 VO 44 Dimension drawing TCS10A TVS10A Complete unit TCS10A TVS10A O 10 SE LO i A T MOVITRANS L 240 56846BXX Blanking plugs TCS10A 1 A B 80 _ 80 fs Ra KUA 35 t7 2 57912AXX A Left flange plate B Right flange plate 30 Operating Instructions MOVITRANS Installation Equipment TCS TIS TLS TVS Technical Data Dimension drawing TCS10A TVS10A Blanking plugs TVS10A 1 A B 57913AXX A Left flange plate B Right flange plate Blanking plugs TVS10A 2 TCS10A 2 A 57914AXX A Left flange plate B Right flange plate Operatin
18. Sales Plot No 4 Gide Fax 91 265 2831087 Service Por Ramangamdi Baroda 391 243 http www seweurodriveindia com Gujarat mdoffice seweurodriveindia com Technical Offices Bangalore SEW EURODRIVE India Private Limited Tel 91 80 22266565 308 Prestige Centre Point Fax 91 80 22266569 7 Edward Road salesbang seweurodriveinindia com Bangalore Ireland Sales Dublin Alperton Engineering Ltd Tel 353 1 830 6277 Service 48 Moyle Road Fax 353 1 830 6458 Dublin Industrial Estate Glasnevin Dublin 11 Israel Sales Tel Aviv Liraz Handasa Ltd Tel 972 3 5599511 Ahofer Str 34B 228 Fax 972 3 5599512 58858 Holon lirazhandasa barak online net Italy Assembly Milano SEW EURODRIVE di R Blickle amp Co s a s Tel 39 02 96 9801 Sales Via Bernini 14 Fax 39 02 96 799781 Service I 20020 Solaro Milano http www sew eurodrive it sewit sew eurodrive it Ivory Coast Sales Abidjan SICA Tel 225 2579 44 Ste industrielle et commerciale pour l Afrique Fax 4225 2584 36 165 Bld de Marseille B P 2323 Abidjan 08 Japan Assembly Toyoda cho SEW EURODRIVE JAPAN CO LTD Tel 81 538 373811 Sales 250 1 Shimoman no Fax 81 538 373814 Service Iwata sewjapan sew eurodrive co jp Shizuoka 438 0818 Korea Assembly Ansan City SEW EURODRIVE KOREA CO LTD Tel 82 31 492 8051 Sales B 601 4 Banweol Industrial Estate Fax 82 31 492 8056 Service Unit 1048 4 Shingil Dong http www sew korea co kr Ansan 425 120 master sew korea co kr Latvia Sales Riga SIA Alas Kuu
19. TLS10E006 06 1 supply cable 6 Connecting the TLS line cable to TVS10A On the terminal board unscrew the M6 hex nuts from the connection stud bolts The number of nuts to be removed depends on the number of cable lines to be connected Connect the jumpers according to the circuit diagram Connect the line cables prefabricated with cable lugs to the connection stud bolts on the terminal board Screw the M6 hex nuts back onto the connection stud bolts The line cables are now in place 58098AXX Figure 4 Completely connected line cable on TVS10A for 60 A line cable current 58099AXX Figure 5 Completely connected line cable on TVS10A for 85 A line cable current 7 Install the housing cover again using the four M5 hex head screws 3 12 Prefabricating the TLS10E006 06 1 supply cable Incoming cable Prefabrication The supply cable supply cabinet power transmission system is a six core cable There are 3 blue cores and 3 black ones Three cores of the same color are used as outgoing cables or return cables and are connected to the TVS10A in parallel In the supply cable the conductor wires are not insulated against one another Unlike the line cables the cable lugs can be pressed together with the core ends of a supply cable using a standard tool Operating Instructions MOVITRANS Installation Equipment TCS TIS TLS TVS 27 28 Installation Connecting the TLS10E006 06 1 supply cable to TVS10A
20. ce Center Gear units Ernst Blickle StraBe 1 Fax 49 7251 75 1711 Motors D 76676 Graben Neudorf sc mitte gm sew eurodrive de Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1780 Electronics Ernst Blickle StraBe 42 Fax 49 7251 75 1769 D 76646 Bruchsal sc mitte e sew eurodrive de North SEW EURODRIVE GmbH amp Co KG Tel 49 5137 8798 30 Alte Ricklinger StraBe 40 42 Fax 49 5137 8798 55 D 30823 Garbsen near Hannover sc nord sew eurodrive de East SEW EURODRIVE GmbH amp Co KG Tel 49 3764 7606 0 Dankritzer Weg 1 Fax 49 3764 7606 30 D 08393 Meerane near Zwickau sc ost sew eurodrive de South SEW EURODRIVE GmbH amp Co KG Tel 49 89 909552 10 DomagkstraBe 5 Fax 49 89 909552 50 D 85551 Kirchheim near M nchen sc sued sew eurodrive de West SEW EURODRIVE GmbH amp Co KG Tel 49 2173 8507 30 Fax 49 2173 8507 55 sc west sew eurodrive de Drive Service Hotline 24 Hour Service 49 180 5 SEWHELP 49 180 5 7394357 Additional addresses for service in Germany provided on request 1619 Garin France Production Haguenau SEW USOCOME Tel 33 3 88 73 67 00 Sales 48 54 route de Soufflenheim Fax 33 3 88 73 66 00 Service B P 20185 http www usocome com F 67506 Haguenau Cedex sew usocome com Assembly Bordeaux SEW USOCOME Tel 33 5 57 26 39 00 Sales Parc d activit s de Magellan Fax 33 5 57 26 39 09 Service 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Lyon SEW USOCOME T
21. el 33 4 72 15 37 00 Parc d Affaires Roosevelt Fax 33 4 72 15 37 15 Rue Jacques Tati F 69120 Vaulx en Velin Paris SEW USOCOME Tel 33 1 64 42 40 80 Zone industrielle Fax 33 1 64 42 40 88 2 rue Denis Papin F 77390 Verneuil l Etang Additional addresses for service in France provided on request Algeria Sales Alger R ducom Tel 213 21 8222 84 16 rue des Fr res Zaghnoun Fax 213 21 8222 84 Bellevue El Harrach 16200 Alger Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S A Tel 454 3327 4572 84 Sales Centro Industrial Garin Lote 35 Fax 54 3327 4572 21 Service Ruta Panamericana Km 37 5 sewar sew eurodrive com ar 40 Address List 1 Australia Assembly Melbourne SEW EURODRIVE PTY LTD Tel 61 3 9933 1000 Sales 27 Beverage Drive Fax 61 3 9933 1003 Service Tullamarine Victoria 3043 http www sew eurodrive com au enquires sew eurodrive com au Sydney SEW EURODRIVE PTY LTD Tel 61 2 9725 9900 9 Sleigh Place Wetherill Park Fax 61 2 9725 9905 New South Wales 2164 enquires sew eurodrive com au Townsville SEW EURODRIVE PTY LTD Tel 61 7 4779 4333 12 Leyland Street Fax 61 7 4779 5333 Garbutt QLD 4814 enquires sew eurodrive com au Austria Assembly Wien SEW EURODRIVE Ges m b H Tel 43 1 617 55 00 0 Sales Richard Strauss Strasse 24 Fax 43 1 617 55 00 30 Service A 1230 Wien http sew eurodrive at sew sew eurod
22. ex Fax 1 856 845 3179 2107 High Hill Road P O Box 481 csbridgeport seweurodrive com Bridgeport New Jersey 08014 Dayton SEW EURODRIVE INC Tel 1 937 335 0036 2001 West Main Street Fax 1 937 440 3799 Troy Ohio 45373 cstroy seweurodrive com Dallas SEW EURODRIVE INC Tel 1 214 330 4824 3950 Platinum Way Fax 1 214 330 4724 Dallas Texas 75237 csdallas seweurodrive com Additional addresses for service in the USA provided on request Venezuela Assembly Valencia SEW EURODRIVE Venezuela S A Tel 58 241 832 9804 Sales Av Norte Sur No 3 Galpon 84 319 Fax 58 241 838 6275 Service Zona Industrial Municipal Norte http www sew eurodrive com ve Valencia Estado Carabobo sewventas cantv net sewfinanzas cantv net 47 Gearmotors Industrial Gear Units Drive Electronics Drive Automation Services How we re driving the world a E ag With people who With comprehensive With uncompromising think fast and With a worldwide With drives and controls knowledge in virtually quality that reduces the develop the service network that is that automatically every branch of cost and complexity of future with you always close at hand improve your productivity industry today daily operations et SEW EURODRIVE Driving the world e F be e M With a global presence With innovative With online information that offers responsive technology that solves and software updates and reliable solutions tomorrow s p
23. f sew ch Thailand Assembly Chon Buri SEW EURODRIVE Thailand Ltd Tel 66 38 454281 Sales Bangpakong Industrial Park 2 Fax 66 38 454288 Service 700 456 Moo 7 Tambol Donhuaroh sewthailand sew eurodrive com Muang District Chon Buri 20000 Tunisia Sales Tunis T M S Technic Marketing Service Tel 216 1 4340 64 1 4320 29 7 rue Ibn El Heithem Fax 216 1 4329 76 Z I SMMT tms tms com tn 2014 M grine Erriadh Turkey Assembly Istanbul SEW EURODRIVE Tel 90 216 4419163 164 3838014 15 Sales Hareket Sistemleri San ve Tic Ltd Sti Fax 90 216 3055867 Service Bagdat Cad Koruma Cikmazi No 3 sew sew eurodrive com tr TR 34846 Maltepe ISTANBUL Ukraine Sales Dnepropetrovsk SEW EURODRIVE Tel 380 56 370 3211 Service Str Rabochaja 23 B Office 409 Fax 380 56 372 2078 49008 Dnepropetrovsk http www sew eurodrive ua sew sew eurodrive ua USA Production Greenville SEW EURODRIVE INC Tel 1 864 439 7537 Assembly 1295 Old Spartanburg Highway Fax Sales 1 864 439 7830 Sales P O Box 518 Fax Manuf 1 864 439 9948 Service Lyman S C 29365 Fax Ass 1 864 439 0566 Telex 805 550 http www seweurodrive com cslyman seweurodrive com Address List 1 USA Assembly San Francisco SEW EURODRIVE INC Tel 1 510 487 3560 Sales 30599 San Antonio St Fax 1 510 487 6381 Service Hayward California 94544 7101 cshayward seweurodrive com Philadelphia PA SEW EURODRIVE INC Tel 1 856 467 2277 Pureland Ind Compl
24. from the power supply and do not carry any voltage Safety functions within the unit may cause system standstill Removing the source of the malfunction or performing a reset can result in an automatic restart of the system If this action is not permissible due to reasons of safety discon nect the TPS10A and TAS10A units from the power supply before correcting the fault Operating Instructions MOVITRANSO Installation Equipment TCS TIS TLS TVS Installation Unit designation nameplates and scope of delivery 3 Installation 3 1 Unit designation nameplates and scope of delivery Example of a unit designation for the compensation box TC S 10A E 06 090 1 L Version 1 Standard 2 Special design Compensation capacity 090 900 nF 120 1200 nF Line cable current 06 60 A 08 85 A Enclosure E increased enclosure IP65 Version A Series and generation 10 standard Type of installation S stationary Component C compensation box Type T MOVITRANS Example of a unit designation for connection distributors T V S 10 A E 08 000 1 Version 1 Standard 2 Special design Compensation capacity not installed Line cable current 06 60 A 08 85A Enclosure E increased enclosure IP65 Version A Series and generation 10 standard Type of installation S stationary Component V connection distributor Type T MOVITRANS Operating Instructions MOVITRANS Installation Equip
25. g Instructions MOVITRANS Installation Equipment TCS TIS TLS TVS 31 Technical Data Dimension drawings of supports for profile sections TIS10A H 0 45 Dimension drawings of supports for profile sections TIS10A H 0 Dimension Matching AFT Profil 180 drawing support TIS10A008 H00 0 160 100 57751AXX Dimension Matching Cinetic Profil 180 drawing support TIS10A008 H01 0 no 50 57752AXX Dimension Matching Durr Profil 180 and universal retaining plate drawing support TIS10A008 H02 0 1 x A REN MAMEI CUR DLE II 120 iuc d ory k A 57755AXX 32 Operating Instructions MOVITRANSA Installation Equipment TCS TIS TLS TVS Technical Data Dimension drawings profile sections in fixed design TIS10A P 0 4 6 Dimension drawings profile sections in fixed design TIS10A P 0 Dimension drawing profile section 15 45 30007 TIS10A008 P33 0 18 1 57756AXX Dimension drawing profile section 15 09 3000 TIS10A008 P74 0 57757AXX 47 Dimension drawings of profile sections in flexible design TIS10A F 0 Dimension drawing profile section TIS10A008 F33 0 D LO 54x39 29 57759AXX Dimension drawing profile section 15 09 TIS10A008 F74 0 Fe
26. ge plate 3 Left flange plate 4 PE connection M5 Connect the PE connection cable cross section 16 mm with protective earth Number and size of blanking plugs e 1 sx Number and size of blanking plugs Connection distributor type 2 Left flange plate Right flange plate TVS10A E08 000 1 2xM32 4xM25 TVS10A E08 000 1 TVS10A E08 000 2 2xM32 2xM32 20 Operating Instructions MOVITRANS Installation Equipment TCS TIS TLS TVS Installation 3 Retaining plate TIS10A X 0 3 7 Retaining plate TIS10A X 0 Description The retaining plate TIS10A008 X0 0 is used to fasten a TCS10A compensation box or a TVS10A connection distributor to an aluminum profile A separate matching retaining plate is available for the various aluminum profiles of the different manufactur ers The retaining plate TIS10A X0 0 is supplied with two M6x25 socket head screws The universal retaining plate TIS10A008 XH2 is used to fasten the TIS10A008 H02 0 support to an aluminum or steel construction if no aluminum profile is available 1 2 3 4 59298AXX 1 TIS10A008 X00 0 matching AFT aluminum profile rail 180 2 TIS10A008 X01 0 matching Cinetic aluminum profile rail 180 3 TIS10A008 X02 0 matching D rr aluminum profile rail 180 4 TIS10A008 XH2 0 to secure support TIS10A008 H02 0 Operating Instructions MOVITRANS Installation Equipment TCS TIS TLS TVS 21 3 Installation T
27. ication Hazard Possible consequences Severe or fatal injuries Hazardous situation Possible consequences Slight or minor injuries Harmful situation Possible consequences Damage to the drive and the environment Tips and useful information OOP P A requirement of fault free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in the operating instructions Read the operating instructions before you start operating the unit The operating instructions contain important information about service and should be kept near the unit The MOVITRANS TLS10E line cables are designed for the operation of contactless energy transfer systems for industrial and commercial plants MOVITRANS TLS10E line cables are used to connect the TAS10A transformer module on the output side MOVITRANS TLS10E line cables are laid along the transmission line Observe all information on the technical data and the permitted conditions where the unit is operated The installation equipment MOVITRANS TIS10A008 may only be used with pick ups THM10C or THM20C In longer transmission lines the MOVITRANS TCS10A compensation boxes are connected in series to the MOVITRANS TLS10E line cables The TVS10A connection distributors are used as connection points for the line cable in the field Observe all information on the technical data and the permitted conditions where the unit is opera
28. ielding plate If you install the universal retaining plate to a steel construction you will have to use a shielding plate as shown in the following figure 1 Fastening for universal retaining plate TIS10A008 XH2 0 rd gt lt 500 Li gt Le 720 Ni 60 Ga 975 ag gt LG 1000 Sei 59314AXX The shielding plate is not included in the scope of delivery 36 Operating Instructions MOVITRANSA Installation Equipment TCS TIS TLS TVS Index of Changes Changes to the previous version L 5 Index of Changes 5 1 Changes to the previous version The following section lists the changes from edition 06 2005 publication number 11352213 EN The following installation equipment was added to the Installation and Technical Data sections Support for profile section TIS10A H 0 Profile section TIS10A P 0 F 0 Cable bushing for line cables TIS10A A 0 Retaining plate TIS10A X 0 New types of the TCS10A compensation box and TVS10A connection distributor Operating Instructions MOVITRANSA Installation Equipment TCS TIS TLS TVS 37 Index 6 Index A Application environment sseseeseeersseerresreenenes 5 C Cable bushings TIS10A A 0 SIFUCIUTG uuu AANGAL AA 18 Cable glands Technical data 29 Cable lugs Technical data iaa estre 29 Compensation box T
29. l Tel 371 7139253 Katlakalna 11C Fax 371 7139386 LV 1073 Riga http www alas kuul com info alas kuul com 43 44 i Address List Lebanon Sales Beirut Gabriel Acar amp Fils sarl Tel 961 1 4947 86 B P 80484 961 1 4982 72 Bourj Hammoud Beirut 961 3 2745 39 Fax 961 1 4949 71 gacar beirut com Lithuania Sales Alytus UAB Irseva Tel 370 315 79204 Naujoji 19 Fax 370 315 56175 LT 62175 Alytus info irseva lt http www sew eurodrive lt Luxembourg Assembly Br ssel CARON VECTOR S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www caron vector be info caron vector be Malaysia Assembly Johore SEW EURODRIVE SDN BHD Tel 60 7 3549409 Sales No 95 Jalan Seroja 39 Taman Johor Jaya Fax 60 7 3541404 Service 81000 Johor Bahru Johor sales sew eurodrive com my West Malaysia Mexico Assembly Queretaro SEW EURODRIVE MEXIKO SA DE CV Tel 52 442 1030 300 Sales SEM 981118 M93 Fax 52 442 1030 301 Service Tequisquiapan No 102 http www sew eurodrive com mx Parque Industrail Queretaro scmexico seweurodrive com mx C P 76220 Queretaro Mexico Morocco Sales Casablanca Afit Tel 212 22618372 5 rue Emir Abdelkader Fax 212 22618351 MA 20300 Casablanca richard miekisiak premium net ma Netherlands Assembly Rotterdam VECTOR Aandrijftechniek B V Tel 31 10 4463 700 Sales Industrieweg 175
30. material used of the profile section TIS10A P O F Fixed profile The profile section TIS10A P 0 in fixed design supports the line cable preferably for section straight sections TIS10A P 0 1 4 DI NINI 58926AXX 1 TIS10A008 P33 0 2 TIS10A008 P74 0 Operating Instructions MOVITRANSO Installation Equipment TCS TIS TLS TVS Installation Profile section TIS10A P 0 F 0 Flexible profile The profile section TIS10A F 0 in flexible design supports the line cable preferably section for curved sections TIS10A F 0 57733AXX 1 TIS10A008 F33 0 2 TIS10A008 F74 0 Installing profile The following figure shows the basic approach to installing a profile section TIS10A section TIS10A X P 0 F 0 to the matching support TIS10A H 0 P F 0 B 4 P 57745AXX 1 Installation profile 2 Support TIS10A H 0 3 Rotary support 4 Profile section TIS10A P 0 F 0 Operating Instructions MOVITRANS Installation Equipment TCS TIS TLS TVS 17 Installation Cable bushings for line cables TIS10A A 0 3 4 Cable bushings for line cables TIS10A A 0 UL approval The UL approval has been granted for the plastic material used in the cable bushing frames TIS10A008 A74 0 Description You use the cable bushing TIS10A A 0 in case you have to interrupt the line cable track This is the case in the
31. ment TCS TIS TLS TVS 3 Installation Unit designation nameplates and scope of delivery Example of a unit designation for the line cable T L S 10 E 016 01 1 Version 1 Standard 2 with cable lug Number of single cores 01 single core 06 six core Cable cross section 006 6 mm 008 8 mm 016 2 16 mm 025 25 mm 041 41 mm Line cable design E round Series and generation 10 standard Type of installation S stationary Component L high frequency line cable Type T MOVITRANS Sample nameplates Typ TCS10A E08 120 1 Sach N 0053 ues Eer Serien Nr 0026012 C EURODRIVE i 85 A AC 76646 Bruchsal e pier uss Komp Box f 25 kHz MOVITRANS C 1200 nF po Made in Germany Lk 0 034 mH Betriebsart 56769AXX Figure 1 Nameplate for TCS10A E08 120 1 compensation box 6 000 1 Kay NG pj Serien Nr 0025970 C SEW Eingang input 76646 Bruchsal I 60A AC Pali Komp B f 25 kH MOVITRANS T z 8 x Bolzen M6 Made in Germany Betriebsart S1 56771AXX Figure 2 Nameplate for TVS10A E06 000 1 connection distributor 8 Operating Instructions MOVITRANSO Installation Equipment TCS TIS TLS TVS Installation Unit designation nameplates and scope of delivery Example of a unit designation for installation equipment T S 10 A OXX XXX 0 L Version 0 standard Support complete
32. ng plugs installed 2MB8 combi pan head screws each with lock washer and plain washer e 1 M5 combi pan head screw with lock washer and plain washer for equipotential bonding Connection distributor Scope of delivery TVS10A E08 000 1 TVS10A with four M25 blanking plugs and two M32 blanking plugs installed e 1 M5 combi pan head screw with lock washer and plain washer for equipotential bonding 8M6 hex nuts 8 jumpers Connection distributor Scope of delivery TVS10A E08 000 1 TVS10A E08 000 2 TVS10A with blanking plugs installed 1 M5 combi pan head screw with lock washer and plain washer for equipo tential bonding 4hex nuts M8 A jumpers Specify the required length in meters in your order Line cable without cable lugs TLS10E006 06 1 TLS10E008 01 1 TLS10E016 01 1 TLS10E025 01 1 TLS10E041 01 1 The scope of delivery also includes a second cable lug for connection to the M8 terminal stud Specify the required length in meters in your order Line cable with cable lug at one cable end TLS10E025 01 2 TLS10E041 01 2 Operating Instructions MOVITRANSO Installation Equipment TCS TIS TLS TVS Installation Unit designation nameplates and scope of delivery Scope of delivery installation equipment TIS10A008 for installation on aluminum profile rails The installation equipmen
33. point area of a line cable section in case of connection to a compensation box TCS10A or an connection distributor TVS10A atthe end of a line cable track track termination 1 2 58928AXX 1 TIS10A008 A00 0 cable bushing grommet 2 TIS10A008 A74 0 cable bushing frame for line cable 8 mm Operating Instructions MOVITRANSO Installation Equipment TCS TIS TLS TVS Installation TCS10A compensation box 3 5 TCS10A compensation box Description The TCS10A compensation box is used to compensate the track inductance DI 2 1 56902AXX 1 TCS10A compensation box 2 Left right flange plate 3 PE connection M5 Connect the PE connection cable cross section 16 mm with protective earth Number and size of blanking plugs e e n Number and size of blanking plugs Compensation box type t Left flange plate Right flange plate TCS10A E06 090 1 4xM25 4xM25 TCS10A E08 120 1 TCS10A E08 120 2 2xM32 2xM32 Operating Instructions MOVITRANS Installation Equipment TCS TIS TLS TVS 19 3 Installation TVS10A connection distributor 3 6 TVS10A connection distributor Description The TVS10A connection distributor is used to Connect the TLS10E 006 06 01 supply cable supply cabinet power transmission system Couple the line cables to the power transmission system 21 Hl 56903AXX 1 TVS10A connection distributor 2 Right flan
34. rive at Belgium Assembly Br ssel SEW Caron Vector S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www caron vector be info caron vector be Brazil Production Sao Paulo SEW EURODRIVE Brasil Ltda Tel 55 11 6489 9133 Sales Avenida Amancio Gaiolli 50 Fax 55 11 6480 3328 Service Caixa Postal 201 07111 970 http www sew com br Guarulhos SP Cep 07251 250 sew sew com br Additional addresses for service in Brazil provided on request Bulgaria Sales Sofia BEVER DRIVE GmbH Tel 359 2 9151160 Bogdanovetz Str 1 Fax 359 2 9151166 BG 1606 Sofia bever fastbg net Cameroon Sales Douala Electro Services Tel 237 4322 99 Rue Drouot Akwa Fax 237 4277 03 B P 2024 Douala Canada Assembly Toronto SEW EURODRIVE CO OF CANADA LTD Tel 1 905 791 1553 Sales 210 Walker Drive Fax 1 905 791 2999 Service Bramalea Ontario L6T3W1 http www sew eurodrive ca reynolds sew eurodrive ca Vancouver SEW EURODRIVE CO OF CANADA LTD Tel 1 604 946 5535 7188 Honeyman Street Fax 1 604 946 2513 Delta B C V4G 1 E2 b wake sew eurodrive ca Montreal SEW EURODRIVE CO OF CANADA LTD Tel 1 514 367 1124 2555 Rue Leger Street Fax 1 514 367 3677 LaSalle Quebec H8N 2V9 a peluso sew eurodrive ca Additional addresses for service in Canada provided on request Chile Assembly Santiago de SEW EURODRIVE CHILE LTDA Tel 56 2 75770 00 Sales Chile Las Encinas 1295 Fax 56 2 75770 01 Service Parque Industrial Valle Grande www se
35. roblems via the Internet available Anywhere today around the clock lt EURODRIVE SEW EURODRIVE GmbH Co KG P O Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com WWW sew eurodrive com
36. t Tools for prefabrication TLS10E006 06 1 Connecting to TVS10A Prefabrication TLS10E006 06 1 supply cable Connecting to TVS10A Prefabrication Tools required for prefabrication of TLS10E line cables i aaa eta TVS10A Nameplate AA Scope of delivery SIFUGIUFE resene see E n pe eee ta Units designation TVS10A connection distributor SIFUCIUFG EE U Unit designation Compensation box TCS10A Connection distributors TVS10A Installation equipment TIST10A Line cable TLS1QE W Warning instructions Operating Instructions MOVITRANS Installation Equipment TCS TIS TLS TVS i Address List Address List SiemensstraBe 1 D 40764 Langenfeld near D sseldorf Germany Headquarters Bruchsal SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 0 Production Ernst Blickle StraBe 42 Fax 49 7251 75 1970 Sales D 76646 Bruchsal http Awww sew eurodrive de P O Box sew sew eurodrive de Postfach 3023 D 76642 Bruchsal Service Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1710 Competen
37. t TIS10A008 support profile sections retaining plates cable bushings are suited for installation on aluminum profile rails e g overhead trolley systems Installation equipment Pos Unit designation Support complete with two rotary supports matching AFT aluminum profile TIS10A008 H00 0 rail 180 Support complete with two rotary supports matching Cinetic aluminum profile 4 TIS10A008 H01 0 rail 180 Support complete with two rotary supports matching D rr aluminum profile TIS10A008 H02 0 rail 180 Fixed profile section installation dimension 33 mm 3 m long 6 TIS10A008 P33 0 Fixed profile section installation dimension 74 mm 3 m long 5 TIS10A008 P74 0 Fixed profile section installation dimension 33 mm 2 2 m long 7 TIS10A008 F33 0 Fixed profile section installation dimension 74 mm 2 2 m long 8 TIS10A008 F74 0 Cable bushing grommet 2 TI 10A008 A00 0 Cable entry frame for line cable 8 mm 3 TIS10A008 A74 0 Retaining plate complete with two socket head screws M6x25 matching AFT TIS10A 008 X00 0 aluminum profile rail 180 Retaining plate complete with two socket head screws M6x25 matching d TIS10A 008 X01 0 Cinetic aluminum profile rail 180 Retaining plate complete with two socket head screws M6x25 matching Durr TIS10A 008 X02 0 aluminum profile rail 180 Aluminum profile rail not included in scope of delivery 9
38. tallation startup and service work is to be performed by trained personnel only They must comply with the accident prevention guidelines and the regulations in force e g EN 60204 VBG 4 DIN VDE 0100 0113 0160 Follow the specific instructions during installation and startup of the other components Make sure that preventive measures and protection devices correspond to the applicable regulations e g EN 60204 or EN 50178 Required preventive measures Ground the unit Take appropriate measures for example connect binary input DI CONTROLLER INHIBIT on the TPS10A stationary converter to DGND to ensure that the system does not startup unintentionally when the power is switched on Before removing the protective cover disconnect the TPS10A and TAS10A units from the supply system Dangerous voltages may still be present for up to 10 minutes after disconnection from the power supply source The unit has enclosure IP00 with removed cover and dangerous voltages are present at all subassemblies The unit must be closed during operation When the unit is switched on dangerous voltages are present at the output terminals as well as any connected cables and terminals This is also the case when the TPS10A stationary converter is inhibited The fact that the operation LED V1 and other display elements are no longer illuminated on the TPS10A stationary converter does not indicate that the TPS10A and TAS10A units have been disconnected
39. ted Do not start up the unit take it into operation in the designated fashion until you have established that the machine complies with the EMC Directive 89 336 EEC and that the conformity of the end product has been determined in accordance with the Machinery Directive 98 37 EEC with reference to EN 60204 Operating Instructions MOVITRANSO Installation Equipment TCS TIS TLS TVS Important Notes The Professional Association Berufsgenossenschaft BG BG regulation B11 Electro magnetic fields must be observed during installation startup and operation of systems with contactless energy transmission by induction for use in industrial workplaces Application The following uses are prohibited unless measures are expressly taken to make environment them possible In areas with explosion hazard In areas exposed to harmful oils acids gases vapors dust radiation etc Disposal Please follow the current regulations Dispose of the following materials in accordance with the regulations in force Electronics scrap circuit boards Aluminum Sheet metal Copper Plastic cable jacket etc Operating Instructions MOVITRANSA Installation Equipment TCS TIS TLS TVS Safety Notes 2 Safety Notes Installation and startup Operation and service Never install damaged products or take them into operation Submit a complaint to the shipping company immediately in the event of damage Ins
40. the MOVITRANS system are medium frequency cables The core of the medium frequency cable is made up of several thin wires isolated against one another by a coating They are protected against contact with double insulation Prefabrication A soldering pot or hatchet type soldering iron are most suited to prefabricating line cables Do not press the cable lugs Soldering cable Solder the end of the cable to the cable lug lugs This is the only way to ensure that the transfer resistance is sufficiently low Preparing the The connection sections are prepared in a number of steps Proceed as follows connection 1 Push the shrinking tube over the cable end sections 2 Mark the length to be stripped 56153AXX 3 Strip the cable end 56154AXX 24 Operating Instructions MOVITRANS Installation Equipment TCS TIS TLS TVS Installation 3 Prefabricating TLS10E line cables 4 Solder the stripped cable end using a soldering pot or hatchet type soldering iron gt following illustrations With a hatchet type soldering iron figure A Pour the solder into the cable lug to halfway and then insert the stripped cable end in the cable lug Heat the cable lug until the insulation coating of the individual wires melts and leaks out of the cable lug as brown waste With soldering pot figure B Hold the stripped cable end in the soldering pot until the insulation coating of the individual wires melts and floats to
41. the top of the soldering cup A B 56975AXX 5 During the soldering processing to ensure a sufficiently good connection ensure that the insulation coating of the individual wires does not remain in the cable lug an 56156AXX Operating Instructions MOVITRANS Installation Equipment TCS TIS TLS TVS 25 3 Installation Connecting the TLS line cable to TCS10A TVS10A 6 Push the shrinking tube over the soldering point 7 Heat the shrink tubing until it closes tightly around the soldering point 56157AXX 3 11 Connecting the TLS line cable to TCS10A TVS10A 1 Remove the blanking plugs according to the number of line cables to be connected 2 Insert the correct number of M25 TCS10A or M25 M32 TVS10A cable glands in place of the blanking plugs 3 Open the unit by removing the four M5 hex head screws from the housing cover 4 Insert the prefabricated line cable through the cable gland into the TCS TVS wiring space 5 Connecting the TLS line cable to TCS10A Remove the two M8 combi pan head screws from the connector plate of the TCS10A Connect the line cables prefabricated with cable lugs to the terminal studs Screw the two combi pan head screws back into the terminal studs The line cables are now in place 56978AXX Figure 3 Line cables connected to the TCS10A 26 Operating Instructions MOVITRANS Installation Equipment TCS TIS TLS TVS Installation 3 Prefabricating the
42. u have to use a shielding plate not included in the TIS10A008 for delivery Sec Technical Data universal Installati i t P Unit designati installation nstallation equipmen os nit designation Support complete with two rotary supports matching universal retaining 3 TIS10A008 H02 0 plate Fixed profile section installation dimensions 33 mm 3 m long 5 TIS10A008 P33 0 Fixed profile section installation dimensions 74 mm 3 m long 4 TIS10A008 P74 0 Flexible profile section installation dimensions 33 mm 2 2 m long 6 TIS10A008 F33 0 Flexible profile section installation dimensions 74 mm 2 2 m long 7 TIS10A008 F74 0 Cable bushing grommet 1 TIS10A008 A00 0 Cable entry frame for line cable 8 mm2 2 TIS10A008 A74 0 Universal retaining plate 9 TIS10A 008 XH2 0 Shielding plate for installation on a steel construction not included in the 8 delivery The installation equipment TIS10A008 may only be used with pick ups THM10C or THM20C You need the following support elements for securely installing the profile sections Straight track with fixed profile section TIS10A008 Pxx 2 pieces meter Curve with profile section flexible TIS10A008 Fxx 3 pieces meter A Installation on aluminum construction B Installation on steel construction B A 8 59302AXX 59310AXX Operating Instructions MOVITRANS Installation Equipment TCS TIS TLS TVS 13 14
43. w eurodrive cl LAMPA RCH Santiago de Chile P O Box Casilla 23 Correo Quilicura Santiago Chile ventas sew eurodrive cl 41 i Address List P O Box 80136 GR 18545 Piraeus China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Tel 86 22 25322612 Assembly No 46 7th Avenue TEDA Fax 86 22 25322611 Sales Tianjin 300457 gm tianjin sew eurodrive cn Service http www sew eurodrive com cn Assembly Suzhou SEW EURODRIVE Suzhou Co Ltd Tel 86 512 62581781 Sales 333 Suhong Middle Road Fax 86 512 62581783 Service Suzhou Industrial Park suzhou sew com cn Jiangsu Province 215021 P R China Additional addresses for service in China provided on request Colombia Assembly Bogot SEW EURODRIVE COLOMBIA LTDA Tel 57 1 54750 50 Sales Calle 22 No 132 60 Fax 57 1 54750 44 Service Bodega 6 Manzana B http www sew eurodrive com co Santaf de Bogot sewcol sew eurodrive com co Croatia Sales Zagreb KOMPEKS d o o Tel 385 1 4613 158 Service PIT Erdddy 4 Il Fax 385 1 4613 158 HR 10 000 Zagreb kompeks net hr Czech Republic Sales Praha SEW EURODRIVE CZ S R O Tel 420 220121234 Business Centrum Praha Fax 4420 220121237 Luzna 591 http www sew eurodrive cz CZ 16000 Praha 6 Vokovice sew sew eurodrive cz Denmark Assembly Kopenhagen SEW EURODRIVEA S Tel 45 43 9585 00 Sales Geminivej 28 30 P O Box 100 Fax 45
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