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Operating Instructions

1. 480 472 602 605 606 607 459 476 474 442 471 470 481 482 Extension for torgue arm 481 Bolt Washer 482 Nut Bolt 485 Coupling Nut 602 Parallel key Shaft extension 605 Complete force ventilation Screw lock 606 Screw lock Spacer bush 607 Bolt Pulse generator BA 2310 EN 05 04 46 54 FLENDER Brake pulse generator externally ventilated Wb TA 132 1150 E 607 606 470 M112 M160 476 M112 M160 459 476 474 442 471 470 481 482 Bremse 442 Extension for torque arm 481 Bolt 459 Washer 482 Nut 470 Bolt 485 Coupling 471 Nut 605 Complete force ventilation 472 Shaft extension 606 Screw lock 474 Screw lock 607 Bolt 476 Spacer bush 999 Bolt 480 Pulse generator BA 2310 EN 05 04 47 54 FLENDER 12 2 4 Ventilation Motor not ventilated M71 M160 M1 G series A series 605 E E CS 615 401 EX 430
2. 09 LW 08W LAN AL 209 LAN LIS BIS 20S vol 1 1 N x NN Klee ida J H 915 909 y _ a an 605 w 809 a 205 BES 615 OZS VOG 605 10S ESS op 109 51199 z 09 LW 13 09 08 09 5 159 091 1 X 519 09 509 109 507 Scy Scy 909 209 LOF BEF 607 907 007 vie di 106 l 0l 666 BEE SCE ICE LOE LOE SOE BOE CLE 570 col BA 2310 EN 05 04 38 54 FLENDER 12 2 1 5 Description of components 101 102 103 104 109 112 115 200 201 202 301 305 306 307 308 312 313 314 325 326 329 338 401 403 405 406 412 425 426 429 430 437 438 439 501 502 503 504 506 507 Stator housing with laminated core non wound Stator housing with laminated core wound Plate fastening Housing bases with fastenings Plug for cable slot Insulating plastic tube Multicore cable end cable terminal Rotor Shaft Rotor core Bearing end plate input side Spring washer shim Bearings Locking ring Locking ring Shaft seal Deflector Supporting disk shim Screw lock Bolt Nut Seal Bearing end plate output side Spring band
3. Brake motor not ventilated 607 401 Bearing end plate output side 605 Fan cowl 430 Plug 607 Bolt 602 Parallel key 615 Protective cover BA 2310 EN 05 04 48 54 FLENDER Motor externally ventilated mA x x 431 Plug 629 Seal 602 Parallel key 630 Terminal box construction 605 Fan cowl 631 Lead in tube 606 Screw lock 632 Screw lock 607 Bolt 633 Bolt 613 Compensation washer 634 Nut 615 Protective cover 635 Stranded wire 620 Force ventilation complete 636 Terminal strip 621 Screw lock 637 Marking plate 622 Bolt 638 Bracket for terminal strip 623 Fan mounting 639 Capacitor 624 Screw lock 640 Small parts 625 Bolt 641 Bracket for capacitor 626 Nut 642 Screw for bracket 627 Cable tie 643 Nut for bracket 628 Bolt BA 2310 EN 05 04 49 54 FLENDER 12 3 Customer service addresses FLENDER T BINGEN GMBH Germany FLENDER T BINGEN GMBH Vertriebszentrum Bocholt Vertriebszentrum Stuttgart Vertriebszentrum M nchen Vertriebszentrum Berlin Postfach 1709 D 72007 T bingen Bahnhofstr 40 44 D 72072 T bingen Telefon 49 0 70 71 707 0 Fax 49 0 70 71 707 400 E mail sales motox flender motox com http www flender com 24 h Service Hotline 49 0 172 7 32 29 55 D 46393 Bocholt Alfred Flender Str 77 D 46395 Bocholt Tel 49 0 2871 92 0 Fax 49 0 2871 92 14 35 E mail vz bocholt flen
4. Operating Instructions BA 2310 EN 05 04 a D S E NH all Three phase and Single phase alternating current motor and brake motors EI 5 I H with accessories Ad 8 5 T 5 pn IA iz La en FLENDER FLENDER T BINGEN GMBH Bahnhofstr 40 44 D 72072 T bingen Telefon 49 0 70 71 707 0 Fax 49 0 70 71 707 400 http www flender com E mail sales motox flender motox com A company of the Flender group FLENDER Contents 1 Important instructions 1 1 Instruction symbols in the operating instructions 1 2 General instructions 1 3 Amendments 2 Safety instructions 2 1 Intended use 2 2 General safety instructions 3 Technical data 3 1 Type designations 3 2 General technical data 3 3 Weights 4 Technical description 4 1 General description 4 2 Shaft bearing 4 3
5. Connect the temperature sensors for monitoring e g the stator winding temperature the bearings and the cooling medium through additional terminals provided for this in the main terminal box or through one or more additional terminal boxes Connect the temperature sensors in accordance with the relevant circuit diagram Connection is subject to the specifications and instructions set out in section 6 6 1 Connection insulation resistance Electronic speed monitoring The Electronic Speed Monitoring System comprises essentially the slot initiator and the control segment It is maintenance free Anticondensation heater Heater output and connection voltage see information plate on the motor Connect the anticondensation heater by means of the terminals provided for this in the main terminal box or by means of an additional terminal box in accordance with the relevant circuit diagram Connection is subject to the specifications and instructions set out in section 6 6 1 Connection insulation resistance Do not start anticondensation heater until the motor has been switched off It must not be started while the motor is operating Forced ventilation If forced ventilation is used the direction of rotation must be indicated separately by an arrow on the forced ventilation system Note direction of rotation see arrow indicating direction of rotation Forced ventilation in accordance with the relevant circuit diagram provided in
6. Jakarta Barat 11620 Tel 62 0 21 58 90 20 15 16 17 Fax 462 0 21 58 90 20 19 E mail bobwall cbn net id SYRIA Misrabi Co amp Trading Mezzeh Autostrade Transportation Building 4 A 5th Floor P O Box 12450 SY Damascus Tel 963 0 11 6 11 67 94 Fax 4963 0 11 6 11 09 08 E mail ismael misrabi gmx net TAIWAN A Friedr Flender AG Taiwan Branch Company 1 F No 5 Lane 240 Nan Yang Street Hsichih TW Taipei Hsien 221 Tel 886 0 2 26 93 24 41 Fax 886 0 2 26 94 36 11 E mail flender_tw flender com tw THAILAND Flender Singapore Pte Ltd Representative Office 23 F M Thai Tower All Seasons Place 87 Wireless Road Phatumwan TH Bangkok 10330 Tel 66 0 2 6 27 91 09 Fax 466 0 2 6 27 90 01 E mail christian beckers flender th com VIETNAM Flender Singapore Pte Ltd Representative Office Suite 6 6A 16F Saigon Tower 29 Le Duan Street District 1 Ho Chi Minh City VN Vietnam Tel 84 0 8 8 23 62 97 Fax 84 0 8 8 23 62 88 E mail flender_vn flender com vn AUSTRALIA AUSTRALIA Flender Australia Pty Ltd 9 Nello Place P O Box 6047 Whetherill Park N S W 2164 AU Sydney Tel 61 0 2 97 56 23 22 Fax 61 0 2 97 56 48 92 E mail sales flender com au tp www flender com au SALES OFFICES Flender Australia Pty Ltd Suite 3 261 Centre Rd AU Bentleigh VIC 3204 Melbourne Tel 61 0 3 95 57 08 11 Fax 61 0 3 95 5
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9. 91 0 33 22 23 08 30 E mail flender flenderindia com INDIA Flender Limited Head Office No 2 St George s Gate Road 5 th Floor Hastings Kolkata 700022 Tel 91 0 33 22 23 05 45 Fax 91 0 33 22 23 08 30 E mail flender flenderindia com Flender Limited Industrial Growth Centre Rakhajungle Nimpura Kharagpur 721302 Tel 91 0 32 22 23 33 07 Fax 91 0 32 22 23 33 64 E mail works flenderindia com SALES OFFICES No 2 St George s Gate Road 5 th Floor Hastings Kolkata 700022 Tel 91 0 33 22 23 05 45 Fax 91 0 33 22 23 08 30 E mail ero flenderindia com Flender Limited Western Regional Sales Office Plot No 23 Sector 19 C Vashi Navi Mumbai 400705 Tel 91 0 22 27 65 72 27 Fax 91 0 22 27 65 72 28 E mail wro flenderindia com Flender Limited Southern Regional Sales Office 41 Nelson Manickam Road Aminjikarai Chennai 600029 Tel 91 0 44 23 74 39 21 Fax 91 0 44 23 74 39 19 E mail sro flenderindia com Flender Limited Northern Regional Sales Office 302 Bhikaji Cama Bhawan 11 Bhika Ji Cama Place New Delhi 110066 Tel 91 0 11 51 85 96 56 57 58 Fax 91 0 11 51 85 96 59 E mail nro flenderindia com INDONESIA Flender Singapore Pte Ltd Representative Office 06 01 Wisma Presisi Taman Aries Blok A1 No 1 Jakarta Barat 11620 Tel 62 0 21 58 90 20 15 Fax 62 0 21 58 90 20 19 E mail bobwall cbn net id IRA
10. Spring washer Bearings Shaft seal Screw lock Bolt Nut Cable bush complete Supporting disk shim Seal Supporting disk shim Bottom section for terminal box Seal Screw lock Bolt Cover for terminal box Seal 508 509 511 512 513 516 517 518 519 520 521 522 523 530 531 532 533 534 539 540 553 555 556 558 601 602 603 605 606 607 613 614 615 701 702 703 705 706 714 Screw lock Bolt Bolt Screw lock Bracket washer Terminal strip complete Bolt Screw lock Bolt Washer Terminal connector Terminal strip Support screw Cable bush complete Nut Seal Cable lead Plug complete Retainer Rectifier Cable lead Fastening bolt Screw lock Earth plate Fan blades Parallel key Locking ring Fan cowl Screw lock Bolt Supporting disk shim Supporting disk shim Protective cover Parallel key Bolt Screw lock Rating plate Rivet screw Eye bolt BA 2310 EN 05 04 39 54 FLENDER T BINGEN d EES OES HR zes res 815 LIS COL EOL 26 915 502 904 695 105 OEF ab 20S BES GIS OZS POS 6095 10S 519 109 S09 Air Sib cc 92 Sah 209 909 100 Beh 62 907 FIZ 101 202 102 606 BEE SZE 92 LOG LOE 90 80 ZIE ZOL 002 12 2 2 1 MODULOG Brake motor 51265 71 200 12 2 2 Bra
11. 2 pole 180M L 200L Additional features E Efficiency class EFF1 Construction length F Forced ventilation 5 short construction length H Low noise level M medium construction length l Flywheel ventilator L long construction length Q Modified rotor R Silumine rotor Letter of performance value U Not ventilated A W Protective cover B X Backstop C D Brake type E A Working current operated F B Direct current closed current operated B Type G D Three phase current H E Alternating current I F Direct current closed current operated F Type K G Direct current closed current operated G Type L L Direct current closed current operated L Type P P Direct current closed current operated P Type T Direct current Tandem Microswitch M one microswitch for monitoring the air gap or wear MM one microswitch for monitoring the air gap and one for monitoring wear Rated braking torque A Type30 60 120 240 480 B Type 7 5 15 35 75 D Type 7 5 15 35 75 E Type 1 G Type7 5 15 35 75 L Type 4 8 16 32 60 80 150 240 360 P Type4 8 16 T Type 8 8 16 16 28 28 50 50 100 100 150 150 250 250 400 400 Brake type Transmitter system G enclosed IM Pulse generator GH enclosed with manual lifting IN Incremental transmitter N Standard version RE Resolver NH Standard design with manual lifting TA Tachogenerator BA 2310 EN 05 04 9 54 FLENDER 3 2 3 3 General technical data The most important technical data are shown on the
12. 2310 EN 05 04 15 54 FLENDER OS OS Caution Do not use the front threads at the shaft ends to attach eye bolts for transport Caution The use of force causes damage to the drive unit Transport drive carefully Avoid knocks Remove any transport fixtures fitted before putting into operation and keep them safe or render them ineffective Use them again for further transport or render them ineffective again 1 Mount the drive on the transport device by the heaviest permissible weight to be attached This will normally be on the main gear unit 2 Check that the eye bolt is firmly seated 3 Drive is slung for transport Securing bearings on motors with cylindrical roller bearing lt Caution The rotor of the motor is blocked to prevent bearing damage through shaking while stationary by means of interlock screws marked red in the bearing cover or by means of a transport fastening fixed to the shaft end Before attaching the motor unscrew the locking screws 10 mm and secure or remove the transport fastening see information plate on the motor Afterwards it must be possible to turn the shaft by hand 1 Do not release the lock until the drive element has been fitted 2 Use the transport fastening for further transport OS Caution Prevent faults and so avoid personal injury and material damage The person responsible for the system must ensure that safety instructions and operating instructions
13. General instructions These operating instructions are an integral part of the motor delivery These operating instructions apply to the standard version of the motors up to size 200 for the MOTOX N gear unit series Q Note 2 Special types of motors and their additional equipment are governed by these operating instructions the special contractual agreements and technical documents Observe further operating instructions supplied for gear units couplings additional fittings etc Q Note 1 We accept no responsibility for damage or disruption resulting from disregard of these operating instructions Keep these operating instructions in the vicinity of the motor Read these operating instructions before working with the drive Only a precise knowledge of these operating instructions will guarantee reliable faultfree operation of the drive by avoiding operating errors and improper use The drives described in these Instructions reflect the state of technical development at the time these instructions went to print In the interest of technical progress we reserve the right to make changes to the individual assemblies and accessories which we regard as necessary to preserve their essential characteristics and improve the efficiency and safety of the drive BA 2310 EN 05 04 5 54 FLENDER 1 3 The copyright to these operating instructions is held by FLENDER T BINGEN GMBH These operating instructions must not be wholly or
14. Surface cooling 4 4 Motor housing 4 5 Stator winding 4 6 Rotor 4 7 Terminal boxes 4 8 Monitoring equipment special version 4 9 Rating plates 4 10 Paint coats 4 10 1 General 4 10 2 Painted version 4 10 3 Primed version 5 Incoming goods Handling and Storage 5 1 Incoming goods 5 2 Handling 5 3 Storage 5 3 1 Storage up to 2 years 5 3 2 Storage under special conditions 6 Installation 6 1 General information on installation 6 2 Place and conditions of installation 6 3 Condensation drain holes 6 4 Drives with foot mounting 6 5 Installation of input drive and output drive elements on gear unit shafts 6 6 Electrical connection 6 6 1 Connection insulation resistance 6 6 2 Direction of rotation and terminal designation 6 6 3 Additional equipment special version 7 Start up 8 Operation 9 Faults causes and remedy oun Oo NNN OO 11 11 11 11 11 11 12 12 12 13 13 13 14 15 15 15 17 17 18 19 19 19 20 20 20 21 21 21 22 23 23 24 BA 2310 EN 05 04 3 54 FLENDER 10 10 1 10 2 10 2 1 10 2 2 10 2 3 10 3 10 3 1 10 3 2 10 4 10 4 1 10 4 2 10 4 3 10 4 4 11 12 12 1 12 2 12 2 1 12 2 1 1 12 2 1 2 12 2 1 3 12 2 1 4 12 2 1 5 12 2 2 12 2 2 1 12 2 2 2 12 2 2 3 12 2 2 4 12 2 3 12 2 4 12 3 13 13 1 Maintenance and repair General information for maintenance Description of maintenance and repair work Clean drive Checking tig
15. delivered separately packaged The products supplied are listed in the despatch papers Handling Different forms of packaging may be used depending on the size of the drive and method of transport Unless otherwise agreed the packaging complies with the HPE Packaging Guidelines Bundesverband Holzpackmittel Paletten Exportverpackungen e V Note the symbols applied to the packing These have the following meanings gt T M RA de This way Fragile Keep dry Keep cool Centre of gravity Use no Attach here up hand hook Figure 5 2 1 Symbols on packaging Fasten drive for suspended transport Danger Adhere to the maximum load in direction F of the transport eyes and eye bolt axis see figure and table 5 2 2 Max load in kg from drive to be attached Use eye bolt on motor only for transporting the unmounted or demounted motor or as auxiliary support for the drive e g to achieve a horizontal mounting position If necessary use additional suitable carrying means for transport or on installation When attaching by a number of chains and ropes just two strands must be sufficient to bear the entire load Secure carrying means against slipping F dd ds mm 36 45 54 63 72 90 108 M M8 M 10 M 12 M 16 M 20 M 24 M 30 i m kg 140 230 340 700 1200 1800 3600 Figure and Table 5 2 2 Max load in kg from drive to be attached with pull T in direction F of the bolt axis BA
16. partly reproduced used in any unauthorised way for competitive purposes or made available to third parties without our agreement Amendments or additions to these operating instructions may be made only by us otherwise any guarantee claim against us will lapse Technical enquiries should be addressed to the following works FLENDER T BINGEN GMBH Postfach 1709 D 72007 T bingen Bahnhofstr 40 44 D 72072 T bingen Telefon 49 0 70 71 707 0 Fax 49 0 70 71 707 400 E mail sales motox flender motox com http www flender com 24 h Service Hotline 49 0 172 7 32 29 55 or to one of our customer services The addresses of the customer services are given in section 12 Stocking spare parts and customer service addresses Amendments These operating instruction replace the operating instructions BA M295 BA 2310 EN 05 04 6 54 FLENDER 2 1 2 2 Safety instructions Intended use The low voltage machines described in these operating instructions have been developed for stationary use in general engineering applications Unless otherwise agreed the drives have been designed for use in plant and equipment in industral environments They comply with the harmonised standards of the EN 60034 VDE 0530 series Use in an explosive environment is prohibited The drives have been manufactured in accordance with the state of the art and are delivered in a condition for safe and reliable use Any changes on
17. phase to ground insulation resistance of the winding before starting up the motor Moist windings may produce leakage current flashover and disruptive discharge In the case of values of lt 1 5 MO dry the winding at a winding temperature of 20 C Direction of rotation and terminal designation Direction of rotation and terminal designation to DIN VDE 0530 8 IEC 60034 8 Standard version The standard design surface cooled motors up to size 315 are suitable for both directions of rotation In the case of motors for only one direction of rotation the direction of rotation is indicated by an arrow on the motor Terminals U1 V1 W1 to phases L1 L2 L3 in alphabetical or natural order always produce clockwise rotation of the motor Changing direction of rotation The direction of rotation can be reversed in the case of direct starting and reversible pole motors with separate windings by reversing two power lines on the motor terminal board In the case of motors with star delta starting and reversible pole motors with Dahlander winding 2 power lines on the infeed to the motor switch must be exchanged On a machine with only one shaft end or two shaft ends of different thicknesses the direction of rotation is that direction of rotation of the rotor as seen when looking at the end face of the single or thicker shaft end BA 2310 EN 05 04 21 54 FLENDER 6 6 3 Additional equipment special version Temperature monitoring
18. rating plate of the gear units of gear motors These data together with the contractual agreements on the drive units determine the limits of its proper use In the case of gear motors a rating plate attached to the motor serves for the entire drive In certain cases separate rating plates are attached to the gear unit and the motor Examples Rating plate gear motor 13 o 05 47 18 20 e 22 23 24 28 55 da e 3 Figure 3 2 Rating plate 1 Company logo 14 Switch symbols to 2 Manufacturing date encoded DIN EN 60617 T6 IEC 617 6 3 Weight m kg 15 Rating voltage U V 4 Order no seq no 16 Rating current I A 5 Model Type Size 17 Rating frequency f Hz 6 Mounting position 18 Rating speed n min 7 Speed ns min 19 Rating performance P kW 8 Typeofoil 20 Operating mode if S1 9 Oil viscosity 21 Performance factor cos ISO VG class to DIN 51519 ISO 3448 24 Type of protection to IEC 60034 5 or IEC 529 10 Oil quantity I Main gear unit 23 Heat class Th Cl ancillary transmission extruder flange 24 applied standard 11 Free space for additional data 25 CE marking or other marking if any 12 max ambient temperature TUmax C 26 Brake data 13 Phase number and type of current of the motor For further technical data please refer to the drawings in the documentation Weights The weight of the overall drive including motor is indicated on the rating plate of the gear unit or gear motor if
19. ring 423 Hand ventilation lever 415 Magnet body 417 Fastening bolt 424 Sealing ring 415 1 Brake lifting coil 418 Driver 432 Friction disk 415 2 Armature disk 419 Locking ring 433 Friction plate 415 5 Brake springs 421 Parallel key 601 Ventilator 415 6 Readjusting sleeve 422 Sealing collar 605 Fan cowl E Figure 10 4 2 Hand lifting device fitted BA 2310 EN 05 04 29 54 FLENDER 10 4 1 Key data for braking torque adjustment and readjusting the air gap P5 4 L4 18 L16 32 160 L80 L150 260 L400 Brake size FDB08 06 08 10 12 14 6 18 20 25 Rated braking Nm 4 4 8 16 32 60 80 150 260 400 torque Y ml os 10 10 10 15 15 15 20 20 25 Y SL Nenn ml 105 122 1 2 12 18 18 16 24 24 30 SUN m 025 02 02 02 03 03 03 04 04 05 SLOmax mm 07 05 05 05 0 75 075 075 10 1 0 1 25 Operating brake SLOmax EIS eie mm 03 0 3 03 045 045 045 06 0 6 0 75 Reduction per 02 02 035 os 13 17 16 36 56 62 lock in position max readjustment mm 15 1 5 15 20 25 35 3 0 4 0 4 5 permissible wear me mm 45 55 75 80 75 80 100 120 155 sala mm 60 70 90 100 100 115 13 0 16 0 20 0 Olmax mm UPON 45 45 75 95 110 100 15
20. temperature of 25 C twice the grease service life may be expected BA 2310 EN 05 04 27154 FLENDER 10 3 2 Lubricants a Note The service life of the grease is approx 4 000 operating hours is based on a max ambient temperature of 40 C The service life of the grease decreases by a factor of 0 7 for every 10 K rise in temperature Lithium saponified greases NLGI 3 2 9 Aralub HL3 HL2 Me WS M x B tt Energrease LS3 52 Longtime PD2 TRIBOL 4020 220 2 Glissando 30 20 Beacon 3 MOL US Renolit FWA160 FWA220 v LUBRICATION Centroplex GLP402 Mobil Mobilux 3 2 ED Alvania RL3 RL2 Shell Wiolub LFK2 Table 10 3 2 Rolling bearing greases BA 2310 EN 05 04 28 54 FLENDER 10 4 Single disk spring actuated brake Caution The friction surfaces must not come into contact with oil or grease The brake is closed current operated and can be operated for as long as required in a lifted condition in any mounting position and is suitable for both directions of rotation The asbestos free brake linings are highly wear resistant If re adjustment is necessary the correct air gap S can be restored by turning the readjusting sleeves 415 6 433 422 415 6 415 2 423 415 415 1 417 412 432 418 421 419 415 5 424 415 7 Figure 10 4 1 Single disk spring actuated brake 412 Sealing ring 415 7 Adjusting
21. the part of the user which may affect safety and reliability are prohibited The drives are designed only for the application described in section 3 Technical data They must not be operated outside the specified power limits Other operating conditions must be contractually agreed Protection types lt P54 must not be used out of doors Air cooled versions are designed for ambient temperatures of 20 C to 40 C and installation altitudes of lt 1 000 m above mean sea level Please note deviating specifications on the rating plate The conditions at the place of use must comply with all the specifications on the rating plate Note 1 Low voltage machines are components for installation in machines as defined in the 98 37 EC machinery guideline Start up is not permitted until it has been ascertained that the end product complies with this guideline General safety instructions Low voltage machines have dangerous live and rotating parts and possibly hot surfaces Incorrect behaviour may cause damage and personal injury The drives must be installed started up operated maintained and if necessary repaired only by authorised properly trained and qualified personnel For definition of expert staff refer to i a IEC 364 EN 50110 1 VDE 0105 The operator must ensure that all persons involved in installation operation maintenance and repair have read and understood these operating instructions and comply with them at all
22. times in order to avoid injury or damage ensure the safety and reliability of the drive avoid disruptions and environmental damage through incorrect use Carry out work on the drives only when they are at a standstill Secure the drive units against unintentional starting e g lock key switches or remove fuses in the power supply A notice should be attached to the start switch stating clearly that work on the drives is in progress Carry out all work with great care and with due regard to safety Always observe the instructions on the plates on the drives The plates must be kept free from paint and dirt at all times Replace any missing plates Ensure compliance with the relevant safety and environmental regulations during transport assembly and dismantling operation and care and maintenance of the unit Secure rotating drive parts e g couplings gears or belt drives against contact by means of suitable safety devices When installing the drives in plant or eguipment the manufacturer of such plant or eguipment must ensure that the contents of the present operating instructions are incorporated in his own instructions information and descriptions BA 2310 EN 05 04 7 54 FLENDER 3 1 Technical data Type designations Example M 160 L B 122 R L MM 400 GH IM Mb Size Construction length Letter of performance value Number of poles Additional features Brake typ
23. years Storage Store the motors in a dry dustfree and temperature controlled room Special packing is then not necessary In all other cases pack the motors in plastic film with moisture absorbent material e g Branogel or in airtight welded film Provide protective cover against sun and rain Motors with rolling bearings are fitted with a bearing lock for transport This must be left locked until start up or refitted after an inspection or test run A lock is not required and not fitted if the bearings are axially pretensioned The rolling bearings must be greased with special grease e g Staburags NBU 8 EP because of the long period of disuse Start up Have the phase to phase and phase to ground insulation resistance of the winding measured by qualified personnel before starting up the motor Moist windings may produce leakage current flashover and disruptive discharge In the case of values of 1 5 MO dry the winding at a winding temperature of 20 C Drying may be achieved by putting a single phase alternating current through the winding Adjust the voltage so that the heating current does not exceed the values recommended in accordance with the diagram 5 3 1 A circuit and Y circuit The temperature should rise to about 80 C and act over several hours Drying may also be done in a drying oven BA 2310 EN 05 04 17 54 FLENDER 5 3 2 Recommended heating circuits and maximum heating currents Imax 75 96
24. 0 170 19 5 a request Minimum depth of clearing holes mm 05 10 20 30 15 05 08 21 50 mounting flange M od torque mim 28 55 95 95 230 23 0 23 0 46 0 46 0 Tightening torque ni 28 28 48 48 120 120 230 23 0 40 0 lever cpl Table 10 4 1 Key data for braking torque adjustment and readjusting the air gap The friction lining is dimensioned to enable the brake to be readjusted at least 5 times BA 2310 EN 05 04 30 54 FLENDER 10 4 2 Braking torque adjustment MET a O1 max Figure 10 4 2 Braking torque adjustment 415 Magnet body 415 7 Adjusting ring Caution The reduction of the braking torque does not increase the maximum permissible air gap SL max On the version with hand lifting do not change the setting of the hand lifting system The brake is delivered with a set rated braking torque A reduction by unscrewing the adjusting ring 415 7 is possible up to the dimension Olmax acc to Table 10 4 1 Key data for braking torque adjustment and readjusting the air gap 1 Switch off the power supply to the drive The brake must be torque free 2 Remove the ventilator cover 605 and ventilator 601 3 Using a hook spanner turn the adjusting ring 415 7 anticlockwise to reduce the braking torque or clockwise to increase the braking torque 4 Note the lock in positions Positions between lock in posi
25. 7 08 22 E mail sales flender com au Flender Australia Pty Ltd Suite 5 1407 Logan Rd Mt Gravatt AU QLD 4122 Brisbane Tel 61 0 7 34 22 23 89 Fax 61 0 7 34 22 24 03 E mail sales flender com au Flender Australia Pty Ltd Suite 2 403 Great Eastern Highway AU W A 6104 Redcliffe Perth Tel 61 0 8 94 77 41 66 Fax 61 0 8 94 77 65 11 E mail sales flender com au NEW ZEALAND ease refer to Flender Australia Pty Ltd 9 Nello Place P O Box 6047 Whetherill Park N S W 2164 AU Sydney Tel 61 0 2 97 56 23 22 Fax 61 0 2 97 56 48 92 E mail sales flender com au gt BA 2310 EN 05 04 53 54 FLENDER 13 13 1 Declaration by the manufacturer Declaration by the manufacturer in accordance with EC Engineering Guideline 98 37 EC Appendix II B We hereby declare that the Three phase asynchronous motors and single phase alternating current motors with squirrel cage rotor for low voltages of the types 90 100 A112 G80 G132 G160 G180 G200 M1 M 71 M 80 M 90 M 100 M 112 M 132 M 160 M 180 M 200 described in these operating instructions are intended for incorporation in a machine and that it is prohibited to put them into service before verifying that the machine into which they are incorporated complies with the EC Guidelines 98 37 EC This Manufacturer s Declaration takes into account all the unified standards applying to our products
26. 9 Pld COC LOC 101 006 COL BCE BEE GCE ICE LOE LOE 90 80 CLE ELE BA 2310 EN 05 04 35 54 FLENDER 12 2 1 2Motors M1 G80 A90 A100 A112 805 809 0cS cog 70S 605 115 1 605 805 205 BES 105 05 9 IS 904 502 9 06498 Or 508 089 X LOL col 909 209 109 19 Ey 507 60 DES PES EIS CIS LIS LOF Bek 907 LOL BEE 606 LOE 406 90 BOE GIE EIE BA 2310 EN 05 04 36 54 FLENDER 12 2 1 3Motors G132 G160 G180 G200 605 805 20S BES A lv BEP EIS 505 vOS 915 CLS 9 DM E li Ae I LA 615 Ay 909 0065 105 005 504 902 507 907 LOF Sch 209 909 Ich ada ECS 705 E05 LOL COL 895 OUS 555 SCE ICE JOE BOE CIE EIE BA 2310 EN 05 04 37 54 FLENDER 12 2 1 4 IEC Motor Sizes 71 200
27. Brooklin Novo 04576 050 S o Paulo SP Tel 55 0 11 55 05 99 33 Fax 55 0 11 55 05 30 10 E mail flesao uol com br Flender Brasil Ltda Rua Campos Salles 1095 sala 04 Centro 14015 110 Ribeir o Preto SP Tel 55 0 16 6 35 15 90 Fax 55 0 16 635 11 05 E mail flender ribpreto uol com br CANADA Flender Power Transmission Inc 215 Shields Court Units 4 6 CA Markham Ontario L3R 8V2 Tel 1 0 9 05 3 05 10 21 Fax 1 0 9 05 305 10 23 E mail info flenderpti com http www flender ca CHILE Sergent S A Av Pate Bulnes 205 Casilla 166 D CL Santiago Tel 56 0 2 6 99 15 25 Fax 56 0 2 6 98 39 89 E mail secventas sargentagricola cl COLOMBIA A G P Representaciones Ltda Flender Liaison Office Colombia Av Boyaca No 23A 50 Bodega UA 7 1 CO Bogot Tel 57 0 1 570 63 53 Fax 457 0 1 5 70 73 35 E mail aguerrero agp com co http www agp com co MEXICO Flender de Mexico S A de C V 17 Pte 713 Centro MX 72000 Puebla Tel 52 0 2 22 2 37 19 00 Fax 52 0 2 22 2 37 11 38 E mail szugasti flendermexico com http www flendermexico com SALES OFFICES Flender de Mexico S A de C V Lago Nargis No 38 Col Granada MX 11520 Mexico D F Tel 52 0 55 52 54 30 37 Fax 52 0 55 55 31 69 39 E mail info flendermexico com Flender de Mexico S A de C V Ave San Pedro No 231 5 Col Miravalle MX 64660 Monterrey N L T
28. In Imax 65 IN A Schaltung Y Schaltung Figure 5 3 1 A circuit and Y circuit Where motors have bearing locks release these before operating Rolling bearings lubrication With correct storage for a long period it may be assumed that the lubricating grease in the bearings will not start to deteriorate for 2 years Motors with life lubrication may be put into operation after checking the insulation resistance of the winding and after a short test run On motors of heat class F use for normal ambient temperature a lithium saponified rolling bearing grease with a drip point of at least 180 C On motors of heat class H and on special motors use a suitable special lubricating grease On motors with relubricating equipment as a precaution relubricate both bearings shortly after start up and with the motor running The type and quantity of grease and the relubricating period in the case of relubricating equipment are stamped on an additional plate on the motor The grease service life values with relubricating period are reliable for motors of protection type IP55 The bearings must also be protected here against the ingress of fine dust and water from all directions e g in the case of outdoor installation without additional protection For motors of protection type IP54 these values apply with the restriction that the environmental damage from dust and water does not exceed the specification in DIN IEC 60034 5 with an inspecti
29. N Cimaghand Co Ltd No 13 16th East Street P O Box 15745 493 Beyhaghi Ave Argentina Sq IR Tehran 15156 Tel 98 0 21 8 73 02 14 Fax 98 0 21 8 73 39 70 E mail info cimaghand com ISRAEL Greenshpon Engineering Works Ltd Bar Lev Industrial Park Misgav 20179 Israel Tel 972 0 4 9 91 31 81 Fax 972 0 4 9 91 34 77 E mail sales greenshpon com http www greenshpon com JAPAN Flender Japan Co Ltd WBG Marive East 21 F Nakase 2 6 Mihama ku Chiba shi Chiba 261 7121 Tel 81 0 43 2 13 39 30 Fax 481 0 43 2 13 39 55 E mail contact flender japan com KAZAKHSTAN A Friedr Flender AG Branch Office Abay ave 143 480009 Almaty Tel 7 0 32 72 43 39 54 Fax 7 0 32 72 77 90 82 E mail grabarse kazgate de KOREA Flender Ltd 7th FI Dorim Bldg 1823 Bangbae Dong Seocho Ku KR Seoul 137 060 Tel 82 0 2 34 78 63 37 Fax 82 0 2 34 78 63 45 E mail sales flender korea com http www flender korea com BA 2310 EN 05 04 52 54 FLENDER KUWAIT South Gulf Company Al Showaikh Ind Area P O Box 26229 KW Safat 13123 Tel 965 0 4 82 97 15 Fax 965 0 4 82 97 20 E mail adelameen awalnet net sa LEBANON Gabriel Acar amp Fils s a r l Dahr el Jamal Zone Industrielle Sin el Fil B P 80484 Beyrouth Tel 961 0 1 4982 72 Fax 961 0 1 49 49 71 E mail gacar beirut com MALAYSIA Flender Singapor Pte Ltd Representative Of
30. ORTUGAL Rodamientos FEYC S A R Jaime Lopes Dias 1668 CV PT 1750 124 Lissabon Tel 351 0 21 7 54 24 10 Fax 351 0 21 7 54 24 19 E mail info rfportugal com ROMANIA A Friedr Flender AG Branch Office B dul Garii Obor Nr 8D Sector 2 Bucuresti Tel 40 0 21 2 53 21 28 Fax 40 0 21 252 98 60 E mail office flender ro RUSSIA F amp F GmbH Tjuschina 4 6 RU 191119 St Petersburg Tel 7 0 8 12 3 20 90 34 Fax 7 0 8 12 3 40 27 60 E mail flendergus mail spbnit ru SLOVAKIA A Friedr Flender AG Branch Otfice Vajansk ho 49 P O Box 286 SK 08001 Presov Tel 421 0 51 7 70 32 67 Fax 421 0 51 7 70 32 67 E mail micenko flender nextra sk SPAIN Flender Ib rica S A Poligono Industrial San Marcos Calle Morse 31 Parcela D 15 ES 28906 Getafe Madrid Tel 34 0 91 6 83 61 86 Fax 434 0 91 6 83 46 50 E mail f iberica flender es http www flender es SWEDEN Flender Scandinavia Asenvagen 2 44339 Lerum Tel 46 0 302 1 25 90 Fax 46 0 302 1 25 56 E mail kontakt flenderscandinavia com http www flenderscandinavia com SWITZERLAND Flender AG Zeughausstr 48 CH 5600 Lenzburg Tel 41 0 62 8 85 76 00 Fax 41 0 62 8 85 76 76 E mail info flender ch http www flender ch TURKEY Flender Giic Aktarma Sistemleri Sanayi ve Ticaret Ltd Sti IMES Sanayi Sitesi E Blok 502 Sokak No 22 TR 81260 Dudullu Istanbul Te
31. Provide sufficient lifting gear at the start of assembly and fitting work Use all the fastening means which have been assigned to the relevant assembly option Place and conditions of installation e Note The maximum permissible coolant temperature room temperature at the place of installation to EN 60034 1 IEC 60034 1 is 40 C the permissible installation altitude up to 1000 m above mean sea level for other values see rating plate Ensure that the cooling air can flow freely into the air inlets and out of the air outlets and cannot be immediately drawn in again Protect intake and output holes against blockage and coarse dust Manufacture any necessary pipe connections required Assembly options with the shaft end pointing upwards must be provided with a cover to prevent foreign bodies from falling into the ventilator The ventilation must not be obstructed and the expelled air including that of units close by not be immediately drawn in again 2 d 4 Figure 6 2 Ventilation BA 2310 EN 05 04 19 54 FLENDER 6 3 6 4 6 5 Condensation drain holes e Note 1 When installing surface cooled motors of size 200 note that the condensation drain holes are located at the lowest point Drives with foot mounting 9 Note Avoid overstressing when screwing tight Install motor carefully on a level base Carefully align machines to be coupled Use as flexible couplings as possible We re
32. are available and are adhered to operating conditions and technical data are observed in accordance with the order safety equipment is used and prescribed maintenance work is carried out BA 2310 EN 05 04 16 54 FLENDER 5 3 5 3 1 Storage The gear unit must be stored in its position of use on a horizontal wooden support in a dry place not subject to high temperature fluctuations and covered over Danger Do not stack drive units one on top of another Caution The correct IP protection type e g IP55 to prevent ingress of water and foreign bodies is available only in the finally assembled and electrically connected condition The threads of the cable screw connection or the sealing plugs must be correctly sealed Caution Possible bearing damage due to shaking while stationary The storage place must be free from vibration and shaking Caution Mechanical damage scratches chemical damage acids alkalis and thermal damage sparks welding beads heat cause corrosion which may cause failure of the external protective coating Ensure that the paint is not damaged OP 6 Note 1 The guarantee period for the standard preservative lasts 6 months and unless otherwise agreed begins at the date of delivery of the gear unit In the case of longer periods of storage gt 6 months special arrangements must be made for preservation Contact the FLENDER TUBINGEN GMBH customer service Storage up to 2
33. bility Painted version Paint system Plastic 2K PUR 2K epoxide Colours RAL 1007 1012 1023 2000 2004 3000 5007 5009 5010 5012 5015 6011 7001 7011 7030 7032 7035 9005 9006 black mat RAL 1003 1018 2004 5002 5015 6011 7000 7031 9010 9011 9016 RAL 5015 6018 7031 7035 Typical area of application Standard 1 layer paint finish for interior areas Standard 2 layer paint finish especially for outside installation or higher corrosion protection requirements high quality paint finish in the outside area or where exposed to dilute acid and alkaline solution lt 5 Repaintability after prior rubbing down with Plastic or synthetic resin paint after prior rubbing down with 2K PUR paint 2K epoxide paint after prior rubbing down with 2K PUR paint 2K epoxide paint 2K AC paint Chem phys resistance good resistance to cleaning agent oil and petrol resistant to exposure to dilute acid and alkaline solution for a short time x 3 96 not solvent resistant not steam resistant very good resistance to oil grease petrol water seawater and cleaning agent good resistance to weather action and dilute acid and alkaline solution lt 3 96 good mechanical resistance to abrasion excellent resistance to weak acid and alkaline solution x 5 oil grease petrol cooling emulsion salt solvent tough and scratchproof paint f
34. commend for larger 2 pole motors double teeth couplings which because of the large number of teeth bear the load evenly and because of the low weight have the lowest moment of inertia If using belt pulleys gearwheels etc ensure that the permissible radial and axial shaft loads are not exceeded Installation of input drive and output drive elements on gear unit shafts Use a fitting device to fit the drive or output elements Located in the shaft end faces are centring holes to DIN 332 which can be used for this Example of a fitting device for fitting couplings or hubs on the ends of gear unit or motor shafts If necessary the axial thrust bearing on the fitting device can be dispensed with Figure 6 5 Fitting device Note 1 Deburr the parts of elements to be fitted in the area of the hole or keyways Recommendation 0 2 x 45 Caution Damage to bearings housing shaft and locking rings Do not use a hammer to force the drive and output elements to be mounted onto the shaft The rotor of the motor is dynamically balanced The balancing condition is specified in the parallel keyway H half key balancing F full key balancing When fitting the drive element note balancing condition Adjust the balance of the transmission parts to be fitted to suit the rotor balance In the case of half key balancing machine away the projecting visible portion of the parallel key The motor or gear motor must be fitte
35. cription of components 101 102 104 109 112 115 200 201 202 301 305 306 307 308 312 313 314 325 326 329 338 401 403 405 406 412 415 416 417 418 419 420 421 422 423 423 424 425 426 429 430 432 433 437 438 441 Stator housing with laminated core non wound 472 Stator housing with laminated core wound 501 Housing bases with fastenings 502 Plug for cable slot 503 Insulating plastic tube 504 Multicore cable end cable terminal 506 Rotor 507 Shaft 508 Rotor core 509 Bearing end plate input side 511 Spring washer shim 512 Bearings 513 Locking ring 516 Locking ring 517 Shaft seal 518 Deflector 519 Supporting disk shim 520 Screw lock 521 Bolt 522 Nut 523 Seal 530 Bearing end plate 531 Spring band 532 Spring washer 533 Bearings 534 Shaft seal 539 Magnet part brake 540 Screw lock 553 Bolt 555 Driver 556 Locking ring 558 Supporting disk shim 601 Parallel key 602 Supporting disk shim 603 Hand ventilation lever 605 Plug if no hand ventilation lever 606 Shaft seal 607 Screw lock 613 Bolt 615 Nut 701 Cable bush complete 702 Brake disc 703 Friction plate 705 Set screw 706 Seal 714 Supporting disk shim Shaft extension Bottom section for terminal box Seal Screw lock Bolt Cover for terminal box Seal Screw lock Bolt Bolt Screw lock Bracket washer Terminal strip complete Bolt Screw lock Bolt Washer Terminal connector Terminal strip Support screw Cable bush compl
36. d and operated only in the indicated assembly option see rating plate BA 2310 EN 05 04 20 54 FLENDER 6 6 6 6 1 6 6 2 Electrical connection Connection insulation resistance Connection must be carried out by a specialist in accordance with the safety regulations in force The relevant installation and operating regulations and national and international regulations must be adhered to Note 1 Observe information on the rating plate Compare type of current mains voltage and frequency Connect motor in accordance with the circuit diagram located in the terminal box Note connections Note rated current for setting safety switch Protect the motor against excessive heat e g by means of a motor safety switch All motors have a non fused earth conductor terminal inside the terminal box e To protect against dust and moisture seal unused cable entries in the terminal box so that they cannot be turned Firmly tighten all contact screws and nuts to avoid too high transfer resistances In the case of terminal boards with U shaped clips lay the lines to be connected under the terminal clips in the form of a U Figure 6 6 1 Terminal clips In the case of motors with terminal boxes which have ground surfaces between the cover and the lower section apply a thin grease film to seal and protect against freezing After long periods of storage or non operation measure the phase to phase and
37. der com D 70472 Stuttgart Friolzheimer Str 3 D 70499 Stuttgart Tel 49 0 7 11 7 80 54 51 Fax 49 0 7 11 7 80 54 50 E mail vz stuttgart flender com D 85750 Karlsfeld Liebigstr 14 D 85757 Karlsfeld Tel 49 0 81 31 90 03 0 Fax 49 0 81 31 90 03 33 E mail vz muenchen flender com Schlossallee 8 D 13156 Berlin Tel 49 0 30 91 42 50 58 Fax 49 0 30 47 48 79 30 E mail vz berlin flender com BA 2310 EN 05 04 50 54 FLENDER FLENDER T BINGEN GMBH Europe ALBANIA MACEDONIA SERBIA MONTENEGRO A Friedr Flender AG Branch Office c o G P Inzenjering d o o III Bulevar 54 19 YU 11070 Novi Beograd Tel 381 0 11 60 44 73 Fax 381 0 11 3 11 67 91 mail flender eunet yu AUSTRIA Flender Ges m b H Industriezentrum N S d r 4 Objekt 14 Postfach 132 T 2355 Wiener Neudorf el 43 0 22 36 6 45 70 ax 43 0 22 36 6 45 70 10 mail office flender at tp www flender at BELGIUM amp LUXEMBOURG N V Flender Belge S A Cyriel Buyssestraat 130 BE 1800 Vilvoorde Tel 32 0 2 2 53 10 30 Fax 32 0 2 2 53 09 66 E mail sales flender be BOSNIA HERZEGOVINA CROATIA SLOVENIA A Friedr Flender AG Branch Office c o HUM Naklada d o o Mandroviceva 3 HR 10000 Zagreb Tel 385 0 1 2 30 60 25 Fax 385 0 1 2 30 60 24 E mail flender hi hinet hr BULGARIA A Friedr Flender AG Branch Office c o Auto Profi GmbH A
38. e Microswitch Rated braking torque Brake type Transmitter system Motor type A Three phase motor A series AB Single phase motor A series with phase shifting capacitor AK Single phase motor A series with phase shifting capacitor starting capacitor and starting relay G Three phase motor G series GB Single phase motor G series with phase shifting capacitor GK Single phase motor G series with phase shifting capacitor starting capacitor and starting relay M Three phase motor M1 and M2 series M Three phase motor MODULOG series MB Single phase motor M1 and M2 series with phase shifting capacitor MI Three phase motor IEC MODULOG series MK Single phase motor M1 and M2 series with phase shifting capacitor starting capacitor and starting relay Q Three phase motor special version GB Single phase motor special version with phase shifting capacitor QK Single phase motor special version with phase shifting capacitor starting capacitor and starting relay R Three phase motor R series RB Single phase motor R series with phase shifting capacitor RK Single phase motor R series with phase shifting capacitor starting capacitor and starting relay BA 2310 EN 05 04 8 54 FLENDER Size Number of poles 1 2 2 pole 2 4 4 pole 56 6 6 pole 63 8 8 pole 71 4 2 4 2 pole 80 6 2 6 2 pole 90S L 6 4 6 4 pole 100L 8 2 8 2 pole 112M 8 4 8 4 pole 132S M 8 6 8 6 pole 160M L 12 2 12
39. e is too bearing EL bearing contaminated replace bearing belt tension too high reduce belt tension Motor coupling forces pull or precisely align motor and runs push adjust coupling unevenly cooling agent temperature adjust cooling air to correct over 40 C temperature bearing grease check for bearing currents discoloured dark Bearing noises too little grease in the lubricate correctly bearing Motor motor incorrectly installed check motor assembly runs option unevenly scoring on inner ring e g replace bearings avoid due to starting motor with shaking while stationary bearings locked Motor imbalance through belt precise balancing runs pulley or coupling unevenly machine fastenings too check fixation weak Motor Sharp countertorque too high check motor and moment of does drop in load I speed mains voltage too low check mains conditions erate Safety phase interruption check access network Motor ox incorrect connection note circuit diagram and is too men rating plate aun triggers overload compare rating plate information too high switching note rated operating mode frequency ventilation unsatisfactory check cooling air ways and check direction of rotation ventilation ways fouled up clean Safety winding and terminal short measure insulation equip circuit resistance meni starting time exceeded cCheck acceleration triggers conditions Table 9 Faults causes and remedy Please consult th
40. e FLENDER T BINGEN GMBH customer service ineffective or cannot be carried if the described remedies are BA 2310 EN 05 04 24154 FLENDER 10 10 1 10 2 10 2 1 Maintenance and repair General information for maintenance All inspection maintenance and repair work must be done with care by trained and qualified personnel only Observe the instructions given in section 2 Safety instructions 1 Note Maintenance and servicing must be carried out only by properly trained authorised personnel Only parts supplied by FLENDER TUBINGEN GMBH must be used for servicing Description of maintenance and repair work Clean drive lt 1 Caution Do not use a high pressure cleaning appliance to clean the drive Do not use tools with sharp edges Note Keep the drives free from dirt and dust etc to ensure adequate heat dissipation Switch off the power supply to the drive before cleaning it OS Caution Depending on operating conditions in certain intervals of time check that the terminal areas and terminals are clean check that the electrical connections are tight clean the cooling air ways Protect the intake holes and cooling surfaces against blockage and dirt BA 2310 EN 05 04 25 54 FLENDER 10 2 2 Checking tightness of fastening bolts 10 2 3 10 3 e Note 1 Damaged headless screws must be replaced with new screws of the same type and strength class 1 Switch
41. e size The ventilator cover is made from steel sheet Stator housing surface with cooling ribs and add on terminal box Stator winding The stator winding is designed in heat class see rating plate to EN 60034 1 High quality varnished wires suitable surface insulation materials and the type of impregnation guarantee high mechanical and electrical strength combined with a high utility value and long service life If required the winding heads are cast with silicon rubber Particular advantages are offered by the use of sealing in combination with heat classes F and H if motors are used in especially difficult starting and braking conditions The sealing also enables a higher mechanical resistance to short circuiting of the winding and the motor in the case of surface cooling to be protected internally against condensation Rotor On the smaller motors the rotor has a squirrel cage of die cast aluminium on the larger ones and for operation in special starting and braking conditions a cage in hard soldered construction The rotor is dynamically balanced The balancing condition is specified in the parallel keyway The motors in standard design comply with vibration severity level N to DIN VDE 0530 14 IEC 60034 14 in special cases level R reduced or S special BA 2310 EN 05 04 11 54 FLENDER 4 7 4 8 4 9 Terminal boxes Provided in motor terminal box are if required additional connection terminals for monitor
42. eel parts primed or galvanised aluminium and plastic parts untreated Table 4 10 3 Primed version On drive versions which are primed or unpainted the rating plate and the masking film are covered with a paint protective film see section 4 9 Rating plates It enables repainting without further preparation e g masking with adhesive tape Peel off paint protective film The paint coat must have fully hardened before the paint protective film is peeled off be at least touch proof I Masking film Rating plate Paint protective film Peeling tab Figure 4 10 3 Peel off paint protective film 1 Company Logo 1 Pull peeling tab up 2 Carefully peel the paint protective film off diagonally from one corner not parallel to the plate 3 If necessary blow paint fragments away or wipe them off with a clean cloth BA 2310 EN 05 04 14 54 FLENDER 5 5 1 5 2 Incoming goods Handling and Storage Incoming goods 6 Note 1 Inspect the delivery immediately after arrival for completeness and any transport damage Notify the freight company of any damage caused during transport immediately as otherwise it is not possible to have damage rectified free of charge Caution Ensure that damaged drives are not put into operation The drive unit is delivered in the fully assembled condition Additional items are
43. el 52 0 81 83 63 82 82 Fax 52 0 81 83 63 82 83 E mail info flendermexico com PERU Potencia Industrial E I R L Calle Gonzales Olaechea 110 URB La Aurora Miraflores Lima Tel 51 0 1 2 42 84 68 Fax 451 0 1 2 42 08 62 E mail cesarzam potenciaindustrial com pe http www potenciaindustrial com pe USA Flender Corporation 950 Tollgate Road P O Box 1449 US Elgin IL 60123 Tel 1 0 8 47 9 31 19 90 Fax 1 0 8 47 9 31 07 11 E mail flender flenderusa com http www flenderusa com Flender Corporation Service Centers West 4234 Foster Ave US Bakersfield CA 93308 Tel 1 0 6 61 3 25 44 78 Fax 1 0 6 61 3 25 44 70 E mail flender1 lightspeed net VENEZUELA F H Transmissiones S A Urbanizaci n Buena Vista Calle Johan Schafer o Segunda Calle Municipio Sucre Petare VE Caracas Tel 58 0 2 12 21 52 61 Fax 58 0 2 12 21 18 38 E mail fhtransm telcel net ve http www fhtransmisiones com ASIA BAHRAIN IRAQ JORDAN LYBIA OMAN QATAR U A E YEMEN Please refer to A Friedr Flender AG Middle East Sales Office IMES Sanayi Sitesi E Blok 502 Sokak No 22 TR 81260 Dudullu Istanbul Tel 90 0 2 16 4 99 66 23 Fax 90 0 2 16 3 64 59 13 E mail meso flendertr com BANGLADESH SRILANKA Please refer to Flender Limited No 2 St George s Gate Road 5 th Floor Hastings Kolkata 700022 Tel 91 0 33 22 23 05 45 Fax
44. ete Nut Seal Cable lead Plug complete Retainer Rectifier Cable lead Fastening bolt Screw lock Earth plate Fan blades Tolerance ring Locking ring Fan cowl Screw lock Bolt Supporting disk shim Protective cover Parallel key Bolt Screw lock Rating plate Rivet screw Eye bolt BA 2310 EN 05 04 43 54 FLENDER 12 2 3 Pulse generator Pulse generator self ventilated not ventilated 606 607 605 601 33 M71 M100 454 453 483 489 482 481 480 451 E 437 En y 485 437 Set screw 483 Nut 451 Protective plate for pulse generator 485 Coupling 453 Bolt 489 Spacer bush 454 Nut 601 Fan blades 472 Shaft extension 602 Parallel key 480 Pulse generator 605 Fan cowl 481 Bolt 606 Screw lock 482 Washer 607 Bolt BA 2310 EN 05 04 44 54 FLENDER 451 453 454 472 480 481 482 483 Brake Pulse generator self ventilated not ventilated 606 607 605 601 602 M112 M160 482 Bremse 481 Brake 480 7 m 45 485 Protective plate for pulse generator 485 Coupling Bolt 489 Spacer bush Nut 601 Fan blades Shaft extension 602 Parallel key Pulse generator 605 Fan cowl Bolt 606 Screw lock Washer 607 Bolt Nut BA 2310 EN 05 04 45 54 FLENDER 442 459 470 471 472 474 476 480 Pulse generator externally ventilated 470 481 471 442 474 482
45. fice 37 2 Jalan PJU 1 39 Dataran Prima MY 47301 Petaling Jaya Selangor Darul Ehsan Tel 60 0 3 78 80 42 63 Fax 60 0 3 7880 42 73 E mail flender tm net my PAKISTAN Please refer to A Friedr Flender AG D 46393 Bocholt Tel 49 0 28 71 92 22 59 Fax 49 0 28 71 92 15 16 E mail ludger wittag flender com PEOPLE S REPUBLIC OF CHINA Flender Power Transmission Tianjin Co Ltd Shuang Hu Rd Shuangchen Rd West Beichen Economic Development Area BEDA CN Tianjin 300400 Tel 86 0 22 26 97 20 63 Fax 86 0 22 26 97 20 61 E mail flender flendertj com http www flendertj com Flender Power Transmission Tianjin Co Ltd Beijing Office C 415 Lufthansa Center 50 Liangmagiao Road Chaoyang District CN Beijing 100 016 Tel 86 0 10 64 62 21 51 Fax 86 0 10 64 62 21 43 E mail beijing flenderpre com cn Flender Power Transmission Tianjin Co Ltd Shanghai Office Unit 1101 1102 Harbour Ring Plaza No 18 Xizang Zhong Road CN Shanghai 200001 Tel 86 0 21 53 85 31 48 Fax 86 0 21 53 85 31 46 E mail shanghai flenderprc com cn Flender Power Transmission Tianjin Co Ltd Wuhan Office Room 1503 Jianyin Building 709 Jianshedadao CN Wuhan 430015 Tel 86 0 27 85 48 67 15 Fax 86 0 27 85 48 68 36 E mail wuhan flenderprc com cn Flender Power Transmission Tianjin Co Ltd Guangzhou Office Rm 2802 Guangzhou Inte
46. htness of fastening bolts Inspection of the drive Lubrication Grease service lives Lubricants Single disk spring actuated brake Key data for braking torque adjustment and readjusting the air gap Braking torque adjustment Readjusting air gap Replace rotor Disposal Stocking spare parts and customer service addresses Stocking spare parts Spare parts lists Motors MODULOG Motor Sizes 71 200 Motors M1 G80 A90 A100 A112 Motors G132 G160 G180 G200 IEC Motor Sizes 71 200 Description of components Brake motors MODULOG Brake motor Sizes 71 200 Brake motors M1 G80 A90 A100 A112 Brake motors G132 G160 G180 G200 Description of components Pulse generator Ventilation Customer service addresses FLENDER TUBINGEN GMBH Germany FLENDER TUBINGEN GMBH Europe FLENDER TUBINGEN GMBH International Declaration by the manufacturer Declaration by the manufacturer 25 25 25 25 26 26 26 27 28 29 30 31 32 32 33 34 34 35 35 35 37 38 40 40 41 42 43 44 48 50 51 52 54 54 BA 2310 EN 05 04 4 54 FLENDER 1 1 1 1 2 Important instructions Instruction symbols in the operating instructions Instructions relating to operating safety are emphasized as follows Danger Possible consequences Death or very severe injuries Caution Possible consequences Damage to the drive and the environment 8 Note 1 Pointers for application and useful information
47. ilm Temperature resistance 40 C 100 C temporarily up to 140 C 40 C 150 C 40 C 150 C Remark Standard paint finish with very good adhesive property not suitable for storage or installation outside Standard paint finish for cooling tower and agitator drives or if requested resistance to sea water below deck etc 2K epoxide paint becomes chalky when installed outside without effect on quality high gloss with good mechanical resistance Table 4 10 2 Painted version BA 2310 EN 05 04 13 54 FLENDER 4 10 3 Primed version Paint system primed unpainted Standard colour RAL 7032 Typical area of application for repainting adhesion promoter for all common paint systems temporary corrosion prevention for repainting temporary corrosion prevention Repaintability very good with plastic paint synthetic resin paint 2K PUR paint 2K epoxide paint SH paint 2K AC paint very good with Plastic paint synthetic resin paint oil paint bitumen paint 2K PUR paint 2K epoxide paint Chem phys resistance good resistance to cleaning agent good salt spray resistance resistant to oil and petrol Temperature resistance 40 C 150 C 40 C 150 C Remark Adhesion promoter with very good adhesive property and good corrosion prevention GCI parts dip primed st
48. in part or in whole published by the European Commission in the Official Journal of the European Community These include in particular EN 292 1 EN 292 2 EEN 294 EEN 349 EN 60204 1 EN 50081 2 EN 50082 2 EN 60034 A T bingen 03 05 2004 p p Head of Works Standards BA 2310 EN 05 04 54 54
49. ing equipment as well as the motor connection terminals terminal board terminal block etc On special request an additional terminal box is added to the larger motors The number of available terminals is shown on the circuit diagrams located in the terminal box Monitoring equipment special version Monitoring equipment is provided only on special request The technical data are shown on the circuit diagrams the rating plates or documents relating specifically to the order Rating plates The rating plates of the gear motors are normally of coated aluminium foil They are covered with a special masking film which guarantees permanent resistance to UV radiation and media of all kinds oils greases salt water cleaning agents etc The adhesives and materials are selected to ensure extremely firm adhesion and permanent high legibility even at the limits of the range of operating temperatures 40 C 4155 C The edges of the rating plates are coated with a matching special paint see section 4 10 Paint coats In special cases i e special specifications riveted or bolted metal plates are used BA 2310 EN 05 04 12 54 FLENDER 4 10 4 10 1 4 10 2 Paint coats General All paint finishes are sprayed on Note 1 Information on repaintability is not a guarantee of the quality of the paint material supplied by your supplier Only the paint manufacturer is liable for the quality and compati
50. it exceeds 30 kg in each case it is shown in the delivery documents Where there are several rating plates on one drive the specification on the main gear unit is decisive The weight specification refers only to the condition on delivery of the products BA 2310 EN 05 04 10 54 FLENDER 4 1 4 2 4 3 4 4 4 5 4 6 Technical description General description Assembly option to EN 60034 7 Add on dimensions with surface cooling up to size 200L to to Works standard of FLENDER T BINGEN GMBH in the modular system to IEC 60072 for the assembly options m B5 and jy B14 Connection drawings to DIN VDE 0530 8 IEC 60034 8 Type of protection to EN 60034 5 Type of cooling to EN 60034 6 IC 411 surface cooling For details of the design of the motors please refer to the relevant catalogues Shaft bearing The motors are fitted with grease lubricated rolling bearings The bearings on standard design surface cooled motors up to size 200 are life lubricated For normal coolant temperatures the bearings are filled at the factory with grease which under normal operating conditions need not be renewed for several years Surface cooling Layout for rib cooling where an external ventilator draws in cooling air through holes in the ventilator cover and expels it over the surface of the stator housing Motor housing The stator housing and the bearing end plates are of aluminium alloy or grey cast iron depending on th
51. ke motors BA 2310 EN 05 04 40 54 FLENDER 12 2 2 2 Brake motors M1 380 A90 A100 A112 517 ab EZH a 56 999 95 225 Ors amp 209 Gly lzp zzy Eb 50 909 LOE 90 BOE ZIE EIE 60S pos 605 LIS ZIS EIS we 80S bey 19 209 209 815 10 IS ELA N Rm pa N EEN PEN 909 TR 105 615 MW A N 025 uN 605 805 05 BES 105 ZOS 915 904 SOL 513 609 509 Lir 90y EOL 107 8Eb COL coc col LOL BEE LOE 106 BA 2310 EN 05 04 41 54 FLENDER 12 2 2 3 Brake motors G132 G160 G180 G200 605 805 20S BES er 08 915 905 m 815 TE LS SS LOS 005 S02 904 195950 f sole QA 009 609 03 855 ISS SSS JOE BOE BOE ZIE ELE 909 00970819762 19 Cr CET 432 09 519 509 109 518 ly 81 ii EZP 218 52 LOF 9zy SOP 90v blZ 101 ZOZ 201 LOE SZE 9ZE 102 4 BA 2310 EN 05 04 42 54 FLENDER 12 2 2 4 Des
52. l 90 0 2 16 4 66 51 41 Fax 90 0 2 16 3 64 59 13 E mail cuzkan flendertr com http www flendertr com UKRAINE A Friedr Flender AG Branch Office c o DIV Deutsche Industrievertretung Prospect Pobedy 44 UA 252057 Kiev Tel 380 0 44 4 46 80 49 Fax 4380 0 44 2 30 29 30 E mail flender div kiev ua UNITED KINGDOM amp EIRE Flender Power Transmission Ltd Thornbury Works Leeds Road GB Bradford West Yorkshire BD3 7 EB Tel 44 0 12 74 65 77 00 Fax 44 0 12 74 66 98 36 E mail flenders flender power co uk http www flender power co uk BA 2310 EN 05 04 51 54 FLENDER FLENDER T BINGEN GMBH International AFRICA EGYPT Sons of Farid Hassanen 81 Matbaa Ahlia Street EG Boulac 11221 Cairo Tel 20 0 2 5 75 15 44 Fax 20 0 2 5751702 E mail hussein sonfarid com NORTH AFRICAN COUNTRIES Please refer to Flender s a r l 3 rue Jean Monnet B P 5 FR 78996 Elancourt Cedex Tel 33 0 1 30 66 39 00 Fax 33 0 1 30 66 35 13 E mail sales flender fr SOUTH AFRICA Flender Power Transmission Pty Ltd Cnr Furnace St amp Quality Road P O Box 131 ZA Isando 1600 Johannesburg Tel 27 0 11 5 71 20 00 Fax 27 0 11 3 92 24 34 E mail sales flender co za http www flender co za SALES OFFICES Flender Power Transmission Pty Ltd Unit 3 Marconi Park 9 Marconi Crescent Montague Gardens P O Box 3729 Chempet 7442 Cape Town Tel
53. labin Str 52 1000 Sofia Tel 359 0 2 9 80 66 06 Fax 4359 0 2 9 80 33 01 E mail flender auto profi com CZECH REPUBLIC A Friedr Flender AG Branch Office Hotel DUO Teplicka 17 CZ 19000 Praha 9 Tel 420 2 83 88 23 00 Fax 4420 2 83 88 22 05 E mail flender_pumprla hotelduo cz DENMARK Flender Scandinavia A S Rugmarken 35 B DK 3520 Farum Tel 45 0 70 22 60 03 Fax 45 0 44 99 16 62 E mail kontakt flenderscandinavia com http www flenderscandinavia com ESTHONIA LATVIA LITHUANIA Flender Branch Office Addinol Mineral l Marketing OU Suur S jam e 32 EE 11415 Tallinn Esthonia Tel 372 0 6 27 99 99 Fax 372 0 6 27 99 90 E mail flender addinol ee tp www addinol ee INLAND ender Oy uosilantie 2 B 00390 Helsinki el 358 0 9 4 77 84 10 ax 358 0 9 4 36 14 10 mail webmaster flender fi tp www flender fi RANCE ender S a r l 3 rue Jean Monnet B P 5 FR 78996 Elancourt Cedex Tel 33 0 1 30 66 39 00 Fax 433 0 1 30 66 35 13 E mail sales flender fr SALES OFFICES Flender S a r l Agence de Lyon Parc Inopolis Route de Vourles FR 69230 Saint Genis Laval Tel 33 0 4 72 83 95 20 Fax 33 0 4 72 83 95 39 E mail sales flender fr m gt zmm nyn NA an zm Flender Graffenstaden SA 1 rue du Vieux Moulin FR 67400 Illkirch Graffenstaden B P 84 FR 67402 Illkirch Graffenstaden Tel 33 0
54. ly 0 Check whether the air inlet holes and cooling surfaces are clean 11 Check whether protective measures have been implemented earthing 12 Check whether the motor is correctly fastened in place 13 In the case of belt drive check the belt tension 4 14 Check whether the terminal box cover is shut and the cable entries are properly sealed Operation Caution Determine the cause of the fault with the aid of the fault table in section 9 Faults causes and remedy In case of changes during operation the drive must be switched off immediately Remedy faults or have faults remedied Check the gear unit during operation for excessive operating temperature unusual motor noises BA 2310 EN 05 04 23 54 FLENDER 9 Faults causes and remedy e Note 1 Faults and malfunctions occurring during the guarantee period and requiring repair work on the drive must be carried out only by FLENDER TUBINGEN GMBH Customer Service In the case of faults and malfunctions occurring after the guarantee period and whose cause cannot be precisely identified we advise our customers to contact our customer service If you need the help of our customer service please state the following data on the rating plate kind and extent of the fault suspected cause Malfunctions Causes Remedy Bearing too much grease in the remove superfluous greas
55. mstances press against the bearing piece acc to Table 10 4 1 Key data for braking torque adjustment and readjusting the air gap Switch off the power supply to the drive The brake must be torque free Undo the screws Using the open ended spanner screw the sleeve screws further into the magnet 1 6 turn reduces the air way by approx 0 15 mm Tighten the screws torques in acc to Table 10 4 1 Key data for braking torque adjustment and readjusting the air gap Using the feeler gauge check the air way Si y near the screw SLiNenn acc to Table 10 4 1 Key data for braking torgue adjustment and readjusting the air gap Repeat the process if there is too great a deviation from SLiNenn Replace rotor 1 N O OC C N 8 9 10 Switch off the power supply to the drive The brake must be torque free Release the connecting cable Undo the screws evenly and take them out Remove the magnet from the bearing end plate Note the connecting cable Pull the rotor off the hub Check the hub teeth If the hub is worn replace it Check the friction surface on the bearing end plate If the friction plate or flange is badly scored replace it If the bearing end plate is badly scored machine the friction surface or insert a new friction plate Using the slide calliper measure the rotor thickness new rotor and head height of the sleeve screws Calculate the distance between the magne
56. off the power supply to the drive 2 Using a torque wrench check that all fastening bolts are correctly tightened for torque acc to table 10 2 2 Tightening torque Ta fitted motor Thread size sure class min di Threadsize Strength class min 88 Nm Nm M4 3 M 16 210 M5 6 M 20 450 M6 10 M 24 750 M 8 25 M 30 1500 M 10 50 M 36 2500 M 12 90 Table 10 2 2 Tightening torque TA fitted motor Inspection of the drive Routinely inspect the drive once a year in accordance with the possible criteria listed in section 9 Faults causes and remedy Check the drive in accordance with the criteria set out in section 2 Safety instructions Touch up damaged paintwork carefully Lubrication Danger Secure the drive unit to prevent it from being started up unintentionally Attach a warning notice to the start switch Switch off the power supply to the drive before maintaining and cleaning it The bearings on standard design surface cooled motors up to size 200 are life lubricated If this is not the case this must be indicated by information plates on the motor For normal coolant temperatures the bearings are filled at the factory with grease which under normal operating conditions need not be renewed for several years BA 2310 EN 05 04 26 54 FLENDER 10 3 1 Grease service lives Grease service lives in the case of life lubrication and grease filling quantities Ho
57. on to DIN IEC 60034 5 e Note In addition to the storage regulations all the specifications in these operating instructions must be observed Only if all the above mentioned points are observed can the manufacturer s guarantee remain valid Storage under special conditions If the motors are to be stored under the following conditions Storage less than 2 years Storage outside Storage up to 50 C Storage with machine Storage under special conditions please request special storage specifications ELV through our customer service see section 12 Stocking spare parts and customer service addresses BA 2310 EN 05 04 18 54 FLENDER 6 6 1 6 2 Installation General information on installation Caution Overheating of the drives through exposure to direct sunlight Provide suitable safety equipment such as covers and roofs Caution Destruction of the bearings through welding Do not carry out any welding work on the drive The drives must not be used as an earthing point for welding operations o Note 1 Use headless bolts of strength class 8 8 or higher to fasten the drives Exercise particular care when assembling and installing The manufacturer cannot be held liable for damage caused by incorrect assembly and installation Ensure that there is sufficient space around the drive for assembly maintenance and repair On drives with a fan leave sufficient free space for the entry of air
58. rizontal assembly option iv B Regardless of the operating hours renew the rolling bearing grease or the bearing 2Z bearing after 3 4 years at the latest NN Grease filling duantity per Size bearing 3600 3000 1800 1500 1200 lt 1000 AS DE 85 DE min min min mint min 00071 g g 63 5 7 EE 71 5 33000 m NE 33000 I 20 15 11 gt 33000 33000 33000 33000 gt 112 24000 45 25 132 75 50 160 24000 90 70 180 17000 80 110 200 60 Table 10 3 1 1 Grease service lives in operating hours horizontal assembly option m B Vertical assembly option my V NN Grease filling duantity per Size bearing 3600 3000 1800 1500 1200 lt 1000 AS DE BS DE min min min min min min g g gt gt NN 33000 4 S NN 24000 9 9 80 33000 a 33000 90 24000 33000 15 11 100 20 15 17000 33000 112 45 25 132 17000 75 50 160 24000 90 70 12000 24000 180 12000 24000 110 ME m 200 80 Table 10 3 1 2 Grease service lives in operating hours vertical assembly option IM V The specified grease service lives apply to a max ambient temperature of 40 C For each 10 C rise in temperature the grease service life is reduced by a factor of 0 7 ofthe table value max 20 C factor 0 5 At an ambient
59. rnational Electronics Tower 403 Huanshi Road East CN Guangzhou 510095 Tel 86 0 20 87 32 60 42 Fax 86 0 20 87 32 60 45 E mail guangzhou flenderprc com cn Flender Power Transmission Tianjin Co Ltd Chengdu Office G 6 F Guoxin Mansion 77 Xiyu Street CN Chengdu 610015 Tel 86 0 28 86 19 83 72 Fax 86 0 28 86 19 88 10 E mail chengdu flenderprc com cn Flender Power Transmission Tianjin Co Ltd Shenyang Office Rm 2 163 Tower I City Plaza Shenyang 206 Nanjing Street N Heping District Shenyang 110001 Tel 86 0 24 23 34 20 48 Fax 86 0 24 23 34 20 46 E mail shenyang flenderprc com cn Flender Power Transmission Tianjin Co Ltd Xi an Office Rm 302 Shanzi Zhong Da International Mansion 30 Southern Road Xi an 710002 Tel 86 0 29 7 20 32 68 Fax 486 0 29 7 20 32 04 E mail xian flenderprc com cn PHILIPPINE Flender Singapore Pte Ltd Representative Office 28 F Unit 2814 The Enterprise Centre 6766 Ayala Avenue corner Paeso de Roxas Makati City Tel 63 0 2 8 49 39 93 Fax 63 0 2 8 49 39 17 E mail roman flender com ph SAUDI ARABIA South Gulf Sands Est Bandaria Area Dohan Bldg Flat 3 1 P O Box 32150 Al Khobar 31952 Tel 966 0 3 8 87 53 32 Fax 4966 0 3 8 87 53 31 E mail adelameen awalnet net sa SINGAPORE Flender Singapore Pte Ltd Representative Office 06 01 Wisma Presisi Taman Aries Blok A1 No 1
60. t and armature disk as follows Distance rotor thickness Si Nenn head height Si Nenn acc to Table 10 4 1 Key data for braking torque adjustment and readjusting the air gap 11 Completely unscrew the sleeve screws evenly until the calculated distance between the magnet and the armature disk is obtained 12 Fit the new rotor and the brake and adjust them 13 Connect the connecting cable BA 2310 EN 05 04 32 54 FLENDER 11 Disposal Dispose of the housing parts gears shafts and rolling bearings as steel scrap This also applies to grey cast iron parts if no separate collection is made Danger Incorrect disposal of used oil is a threat to the environment and health After use the oil must be taken to a used oil collection point Any addition of foreign material such as solvents and brake and cooling fluid is prohibited Avoid prolonged contact with the skin Collect and dispose of used oil in accordance with regulations Remove any oil spillage immediately with an oil binding agent in compliance with environmental requirements BA 2310 EN 05 04 33 54 FLENDER 12 12 1 Stocking spare parts and customer service addresses Stocking spare parts By stocking the most important spare and wearing parts on site you can ensure that the drive is ready for use at any time e Note 1 Please note that spare parts and accessories not supplied by us have not been tested or approved b
61. the terminal box While the main motor is operating the forced ventilation motor must be switched on The forced ventilation system serves to draw off the lost heat while the main motor is operating If the main motor is switched off temperature dependent run on of the forced ventilation system is necessary Check during start up of the main motor Check whether the forced ventilation can operate properly and operates when the main motor is started BA 2310 EN 05 04 22 54 FLENDER Start up After checking and ensuring the following points you can start the motor 1 Check whether the bearing fastening has been removed GO Observe the information on the rating plate Check whether the voltage and frequency of the motor correspond to those of the mains supply 4 Check whether the direction of rotation is correct and in the case of inverter operation whether the limit speed is not being exceeded 5 Check whether the motor is protected against overload 6 Ensure that with star delta starting because of the danger of impermissible operating loads the change over from star to delta does not take place until the starting current of the star stage has died down 7 Check whether the electric connections have been firmly tightened and the monitoring equipment is correctly connected and set Check the coolant temperature 9 Check whether the additional equipment if provided can operate proper
62. tions are not permitted Values for braking torque adjustments acc to Table 10 4 1 Key data for braking torque adjustment and readjusting the air gap 5 Note the maximum projection of the adjusting ring 415 7 01 max relative to the magnet body acc to Table 10 4 1 Key data for braking torque adjustment and readjusting the air gap 6 Fit ventilator cover 605 and ventilator 601 Request operating and maintenance instructions for single disk spring operated brake as required BA 2310 EN 05 04 31 54 FLENDER 10 4 3 Readjusting air gap 10 4 4 Caution The factors that determine brake wear are many and various switching frequency use as a holding or working brake selection etc The brake maintenance intervals can thus be determined only empirically or by individual recalculation for the specific application As a rule of thumb we can say if the brake is used as a working brake it should be inspected air gap checked or readjusted and maintained worn parts replaced at least every 3 000 operating hours If it is used as a holding brake every 2 to 4 years depending on load conditions Caution In the case of the version with flange if this is fastened with additional screws note behind the tapped holes in the flange for the screws there must be clearing holes in the bearing end plate Without a clearing hole the minimum rotor thickness cannot be fully utilised The screws must not under any circu
63. y us The installation and or use of such products may therefore impair essential characteristics of the drive thereby posing an active or passive risk to safety FLENDER TUBINGEN GMBH will assume no liability or guarantee for damage caused by spare parts and accessories not supplied by FLENDER TUBINGEN GMBH We guarantee only the original spare parts supplied by us Please note that certain components often have special production and supply specifications and that we always supply you with spare parts which comply fully with the current state of technical development as well as current legislation When ordering spare parts always state the following Order no see rating plate 4 Type designation see rating plate 5 Part no 3 digit part no from spare parts list 6 digit code no or 7 digit article no Quantity BA 2310 EN 05 04 34 54 FLENDER Spare parts lists 12 2 Motors 12 2 1 12 2 1 1 MODULOG Motor Sizes 71 200 COL 602 C09 LIS 81S 205 vol 609 05 GES 616 0 5 705 605 105 09 51199 lt OSLW CELW S19 609 509 109 507 907 Sch 909 209 107 ger 6607 907 0911 ZELW 11 19

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