Installation Manual: (G865), Transit Pass Unit
Contents
1. Lu j L a Installation 4 5 The Level The Level Jack screws 3 Fasten screws completely between the Stacker and the Pass Unit 4 4 Attaching covers Attach and close all covers which were removed or opened when installation process 4 5 Configuration of Post Device It is necessary to define post device configuration for Sheet Rotator and Cover Feeder before using Post Device It can be selected Installed or Not Installed using following menu of Operator Control Panel Setup Service Configuration Post Device Config Sheet Rotator Cover Feeder Lu jt ot Installation 4 6 Appendix 1 Installation Area Information Printer installation area information Maintenance Area apis UO v E9JE 929UEBUS UIE A J SEO PUY e were er lued oO ii R e jn 100j4 Y yor J8M21 100 Jojse2 upno yun Unit mm Jose amp MOIS DEI 4 1000 772 1328 L Appendix 12. Transit Pass Unit Typel56 Installation Manual 2006 Ricoh Printing Systems Ltd Sep 2006 N904131 Revision Table for manual Rev for Machine Rev Page No Contents Date FIRST EDITION May 26 06 2 4 2 6 4 2 Addition of the BS Plate Assembly Sep 21 06 4 6 Addition of the Configuration of Post Device Front cover lable Safety2 Safety3 1 1 2 1 2 3 3 1 3 2 4 1 4 2 4 3 4 4 4 5 4 6 Change of the product name 00 01 NENNEN F Hu PENNE NENNEN NENNEN NENNEN 5 E L S NENNEN p L 1 _ NENNEN OC NENNEN pL NENNEN Ld Q ge lt 2006 Ricoh Printing Systems Ltd All rights reserved No part of this document may be reproduced without the expressed permission of Ricoh Printing Systems Ltd The material in this document is for informational purposes and is subject to change without notice Ricoh Printing Systems Ltd assumes no responsibility for errors or omissions in this document No liability is assumed for any damages resulting from the use of the information it contains This manual describes information for handling and operating the Transit Pass Unit Type156 NOTICE TO USER In an effort to meet the demands of a rapidly changing technology the manufacturer is continually developing new features and functions to meet your changing printing or Transit Pass Unit Type156 needs As a result this man
3. F Wet bulb 27 deg C 80 6 deg F max 14 104 deg F Shipment 25 50 deg C 5 100 RH 13 122 deg F not to be exposed in the rain no condensation 72hr max of over 40deg C environment Altitude 0 to 2 100 m 0 to 7 000 feet max n L 0 Unpacking 1 2 Chapter 2 Unpacking 2 1 Unpacking of the Transit Pass Unit Type156 1 Perform unpacking where there is no dust or water leaking 2 Do not place heavy objects which weights 5 kg or more on the Transit Pass Unit Type156 3 Observe the speed limit of 300 mm sec 1 08 km hr when moving the Transit Pass Unit Type156 Do not move the Transit Pass Unit Type156 on unleveled floor Do not tilt the Transit Pass Unit Type156 15 deg or more 4 Choose the route to move the Transit Pass Unit Type156 where the slop Is less than 15 deg 5 Do not push in the direction of arrow at the movement of the unit There danger to which it falls 6 Choose the location to place the Transit Pass Unit Type156 where there Is no condensation 2 1 1 Confirmation of parts quantities Table 2 1 Components in the package for Transit Pass Unit Type156 Unit of Packing Main body Pass Unit 1 PatsBox 1 jt ot Unpacking 2 1 2 1 2 Unpacking Procedures Cut Bands and remove Cap 2 Remove the Parts Box The Installation Manual is on the Box 3 Remove Corrugated Paper Sleeve 4 Remove Upper Pad 4pcs Corner Pad 4pc
4. Installation area is shown in Appendix 1 Keep space at the rear of the Transit Pass Unit Type156 for ventilation Otherwise cooling of the equipment does not done properly and print Quality may be degraded Refer to Figure in the Appendix 1 for the area of the space 1 3 Preparation for installation Make sure the floor where the leveling bolts to be mounted is strong enough If the floor is not strong enough the equipment may tilts and may cause paper handling problem High Capacity High Capacity Print Engine Additional Transit Pass Feeder 2 Feeder 1 With Controller Stacker Unit Type156 Option Option Option Option goli NN 2 aan tansa REH 1 amp ST SED SR o JS RER LU GO j 830 a 309 L 68 767 36 831 amp amp m amp j Jack Screw Caster Rotation Caster Rotation Intake Hole For Jack screw Exhaust Hole Area 82 Area 100 AC Cable and Caster Area 95 n L ID Unpacking 1 1 1 4 Tools Required Table 1 1 Tools Required 3 HexWrench Set Installing 3mm and 4mm size must be included in the set Spanner Span 17mm Leveling the bolt Level Sensitivity 20 max Check and adjustment of level 1 5 Environmental Conditions Table 1 2 Environmental Conditions Temperature fHumidtiy _ 60 8 89 6 deg F Wet Bulb 26 deg C 78 8 deg F max condition 66 2 77 deg F 14 104 deg
5. AC Cable CPHP Cable Assembly 1 Install the CPHP Cable Assembly in the Stacker as shown below Use the Cable Clamps which were installed and use the bands which unpacked which were by item 2 1 3 J611 CPHP Cable Assembly Cable Clamp Cable Clamp AC Cable Tighten the existing Cable and the added Cable Cable Clamp together with the Bands Upper Hole To the Pass Unit Lu L O j Installation 4 3 2 3 4 5 6 T Connect the CPHP Cable Assembly through the upper hole from the Stacker Remove the Dummy Connector from the connector of CPHP Cable Assembly Connect the AC Cable through lower hole from the Pass Unit Pass the Ground Cable from the lower hole of the Stacker Remove M5 screw and washer fasten the Ground Cable with the M5 screw and the washer Connect the DFA Interface Cable to Post Device refer to the Installation Manual of Post Device for detail x Washer and M5 Screw CPHP Cable Assembly Post Device N To Connector of Post Device Doo o Las Pass Unit DFA Interface Cable ne i re x Hu L ot Installation 4 4 4 3 Adjustment of leveling height According to the following procedure adjust the height of Pass Unit 1 As shown in Fig 1 leveling height is adjusted so that an eye mark can be seen in a slit 2 Confirm the level of the Pass Unit with the level tum the Jack screws and adjust the level of the Pass Unit
6. against something or turn it over on its side Section 2 1 Page 2 1 e Perform unpacking where there is no dust or water leaking Section 2 1 Page 2 1 e Do not place heavy objects which weigh 5 kg or more on the Transit Pass Unit Type156 Section 2 1 Page 2 1 e Becareful when lifting the Transit Pass Unit Type156 with the forklift so the Transit Pass Unit Type156 is well balanced on the arms of the lift Also put the packing cushion between the Transit Pass Unit Type156 and the forklift so the printer is not damaged Section 2 1 Page 2 1 H j L Or p Safety 2 SAFETY SUMMARY Continued e Observe the speed limit of 300 mm sec 1 08 km hr when moving the Transit Pass Unit Type156 Do not move the Transit Pass Unit Type156 on unleveled floor Do not tiltthe Transit Pass Unit Type156 15 deg or more Section 2 1 Page 2 1 e Choose the route to move the Transit Pass Unit Type156 where the slope is less than 15 deg Section2 1 age 2 1 e Do not push in the direction of the arrow at the movement of the Transit Pass Unit Type156 There is danger to which it falls Section 2 1 Page 2 1 e Choose the location to place the Transit Pass Unit Type156 where there is no condensation Section 2 1 Page 2 1 LH j L ot Safety 3 Chapter 1 Installation Requirements 1 1 Application These specifications are applicable to the Transit Pass Unit Type156 installation and adjustment 1 2 Installation Area
7. loosely 16 Fasten the two screws M4x16 from front side of Stacker 17 Hang the two Extension springs short between the two Tension Pulley G Assemblies and the two screw M4x16 18 Fasten the Tension Roller Assemblies and Tension Pulley G Assemblies with the three screws M4x1 2 firmly 19 Fasten the two PF Out 2 Motors with six washers and six screws M4x12 Extension spring short Screw M4x16 from front side of Stacker N Timing Belt long Screw M4x12 ce p erc L 2 O0 e SK Ca Timing Belt short Tension Roller Assembly Roller without teeth Tension Pulley G Assembly PF Out 2 Motor Small Motor PF Out 2 Motor Large Motor Washer 6pcs Screw M4x12 6pcs L 00 Preparation for installation 3 6 20 Fasten the three GND Plate Holders PHR Assemblies with the three screws M4x8 21 Fasten the Paper Guide Buffer Assembly with two screws M4x8 F ELEM 7 tT We e S BB TR ZI eo A a 6 2 iz S S e debi E Ld s 70 T Or t eS ve e 3 CO mille oan es D Nes ALT i D rd CO GND Plate Holder PHR Assembly ee o e O Screw M4x8 Screw for positioning Two places Hole for positioning Two places Paper Guide Buffer Assembly Screw M4x8 Preparation for installation 3 7 22 Loosen the screw for the Ground cable 23 Fasten the Paper Guide ADD Assembly with fou
8. meto e eei laut et aasan lay e uoi ue eeu edi 2 2 21 9 Parts check in the Parts BOX e CR vao bn Cepit vete De egen 2 4 CHAPTER 3 PREPARATION FOR INSTALLATION 3 1 3 1 PREPARATION FOR INSTALLATION OF THE PASS UN 3 1 3 2 PREPARATION FOR INSTALLATION OF THE STACKER a a eene nennen nennen rsen rris 3 3 CHAPTER A INSTALLATION eere nnn nnn nnn nnn nnne 4 1 4 1 INSTALLATION OF TRANSIT PASS UNIT T YPE156 I I nnns 4 1 4 2 INSTALLATION OF e TEE 4 3 4 3 ADJUSTMENT OF LEVELING HEIGHT 4 5 4 4 ATTACHING COVERS E 4 6 4 5 CONFIGURATION OF POST DEVICE eene nnne aaa nnn nnne rrr inar rr rss riri r rre 4 6 APPENDIX 1 INSTRATION AREA INFORMATION LE L db ee Table of Contents i SAFETY SUMMARY The hazard wamings which appear on the warning labels on the machine or in the manual have one of the following alert headings consisting of an alert symbol and a signal word DANGER WARINIG or CAUTION DANGER WARNING A CAUTION CAUTION This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates an imminently hazardous situation which if not avoided will result in death or serious injury Indicated a potentially hazardous situation which if not avoided can r
9. arge Motor Cable One Touch Bush oide Cover ST W Assembly v Screw 2pcs Removed screw in the Item 3 2 2 7 Joint Plate 3pcs m P d Screw M4x12 6pcs L oo Preparation for installation 3 9 Chapter 4 Installation 4 1 Installation of Transit Pass Unit Type156 1 Connect the Pass Unit to right side of the Stacker while fitting the adjustment pin of the Pass Unit into the hole of the stacker Pass Unit Adjustment pin of the Pass Unit Hole of the stacker Stacker Jack screw Caster Hu L ot Installation 4 1 2 Fasten the Pass Unit to the Stacker with three M5x12 HEX Socket Bolts and washers 3 Turn all the Jack screws until they just touch to the floor 4 Turn all the Jack screws again so that there are about 1mm of space between Casters and floor Refer to the drawing of previous page M5x12 HEX Socket Bolt and Washer and Washer 5 Fasten the BS plate Assembly with a screw M3x6 Only when connecting the Bourg Sheet Rotator to the side of the Pass Unit M i BD X M5x12 HEX Socket Bolt Note When connecting the BSR to the Pass Unit insert the BS Plate Assembly between the paper path of the BSR Screw M3x6 The paper path of the BSR BS Plate A bl S Plate Assembly E LH L Col Installation 4 2 4 2 Installation of Cable It is necessary to connect two kinds of cable
10. e 5pcs Screw M4x16 Band 2pcs an Joint Plate 3pcs CPHP Cable Assembly 1pcs Gnd Plate Holder PHR Assembly Spcs B B Holder H 5pcs Timing Belt short 1pcs Screw M4x8 9pcs gt er us M One Touch Bush Screw M4x12 31pcs 2pcs Timing Belt long 1pcs Extension Spring long 3pcs Tension Roller Assembly Pulley without tooth 1pcs Tension Pulley G Assembly Pulley with tooth 2pcs Extension Spring short 2pcs L 00 Unpacking 2 5 Table 2 2 Parts list in the Parts Box 1 RTNFeedRoler S Assemby J 3 C 2 BBHode H Is 3 Carbon Electrode RTN Feed Roller SGP Assembly 2 f 5 PF Out 2 Motor Assembly 1 LargeMotor o 6 PF Out 2 Motor Assembly 1 SmallMotor 8 Tension Roller Assembly Timing Belt Extension Spring Paper Guide ADD Assembly Extension Spring Side Cover ST W Assembly 17 FTU Docking BracketAssembly 1 18 Joint Plate G 21 Screw M4x12 PANHD Philips 931 C 22 Screw M8 PAN HD pts 23 Washer C 24 Screw M4x16 PANHD Phitips 2 LI 25 One touch Bush 2 LI 26 sandPin 6 27 CPHP Cable Assembly NEN 3 C 3 _ N O1 O1 C2 hort LOW d oq f p o 3 Unpacking 2 6 Chapter 3 Preparation for Installation 3 1 Preparation for Installation of the Pass Unit 1 Remove the tapes on the outside of the Pass Unit according to the following pho
11. esult in death or serious injury Indicates a hazardous situation which if not avoided will or can result in minor or moderate injury or serious damage of product Indicates a potentially hazardous situation which if not avoided may result in property damage 1 General Safety Guidelines Before operating the machine read the following instructions carefully Follow all the installation procedures provided in this manual Pay special attention to and follow all the hazard warnings on the machine and in the manual Failure to do so can cause injury to yourself or damage to the machine Do not perform any installation in any way other than as provided in this manual Keep in mind that the hazard warnings in this manual or on the machine cannot cover every possible case as it is impossible to predict and evaluate all circumstances beforehand Be alert and use your common sense L 0 oafety 1 SAFETY SUMMARY Continued 2 Hazard Warning Statements The following are the hazard warning statements contained in this manual 21 WARNING Statement e Keep space at the rear of the Transit Pass Unit Type156 for ventilation Otherwise cooling of the equipment does not done properly and print Quality may be degraded Refer to Figure in the Appendix for the area of the space Section 1 2 Page 1 1 e Becareful when unpacking using the crane or forklift Do not to drop the Transit Pass Unit Type156 hit it
12. r screws M4x8 24 Hook the three Extension springs long between the Paper Guide ADD Assembly and the frame of the Stacker 25 Fasten the screw for the Ground cable Screw for the Ground cable Screw for positioning Four places oe VM p M En V G Y Hole for positioning NM d ep hU La Li er oT RS Fe AAA Screw M4x8 4 pcs Extension Spring Long Js E H o e amp 2 be o o o o o Eg oec T E Ow D Zi Was 9 MI 9 L f L WE L 0 Preparation for installation 3 8 26 27 28 29 30 31 Pass the two Sensor Cables from the two One Touch Bushes which were fitted in the Item 3 2 10 Connect J P691 J P692 the Connector of the Sensor Cable Connect J P67 large motor J P672 small motor the Connector of the Motor Cable Fasten the PK Box Assembly in the reverse order of Item 3 2 5 Fasten the three Joint Plates to the Frame with six screws M4x12 Fasten the Side Cover ST to the right side of the Frame with the two screws which were removed in the Item 3 2 2 32 According to the reverse order of Item 3 2 5 3 2 6 fasten the two FD Cover Supports and two FD Cover Bands with the four screws 33 Fasten the screw which was loosen in the Item 3 2 19 w St S S Denge J P692 Connector of Sensor Cable J P691 Connector of Sensor Cable One Touch Bush J P671 Connector of l
13. s 5 Remove gummed tape and vinyl 6 Remove the Slope Board and tapes on the Under Tray 7 Remove the Installation Manual on the Parts Box and unpack the Parts Box Cap Band Corrugated paper sleeve Installation Manual Parts Box Upper pad ZZ Corner pad Vinyl Gummed Tape Tape po L 00 Unpacking 2 2 8 Take out the Long Box from the Parts Box and take out the Slope Pad from Long Box 9 Putthe Slope Pad next to the Under Tray 10 Use the Slope Board and unload the Pass Unit from the Under Tray on the floor Pass Unit Parts Box Long Box i Slope Board Slope Pad nos Under Tray Pass Unit Slope Board Lu j L ot Unpacking 2 3 2 1 3 Parts check in the Parts Box 1 Take out the packed parts of the Parts Box 2 Unpack the packed parts and remove the tape from the parts Parts Box Assembly oide Cover ST W Assembly Washer 12 pcs M5x12 HEX Socket Stand Pin Bolt 3pcs AANA 247 2944 a Y i Paper Guide Buffer Assembly A e ALA BRON RR Cd UE Wa Re e no wt tue Pe S Sus EA RASA NE p t Press Washer Spcs PF Out 2 Motor Assembly small motor PF Out 2 Motor Assembly large motor screw M3x6 1pcs BS Plate Assembly L ot Unpacking 2 4 FTU Docking Bracket Assembly Parts Box RTN Feed Roller S Assembly 3pcs aUe RTN Feed Roller SGP Assembly 2pcs Carbon Electrod
14. to Tape 2 Openthe Front cover of the Pass Unit 3 Remove the tape on Paper Guide of the Pass Unit according to the following photo Front Cover Hu j L O j Preparation for installation 3 1 4 Unscrew the two screws to remove the Front U Cover 5 Remove the three screws and the three washers from the FTU Docking Bracket Assembly 6 Fasten the FTU Docking Bracket Assembly on the bottom of the Pass Unit with the three screws and the three washers which were installed the FTU Docking Bracket Assembly 7 Unscrew the four screws to remove the Rear Cover ocrew 2 pcs L Front Cover FT Screw 3 pcs Washer 3 pcs FTU Docking Bracket Assembly Screw 4 pcs H j L Preparation for installation 3 2 3 2 Preparation for Installation of the Stacker 1 Unscrew the five screws to remove the Rear Cover 2 Unscrew the four screws to remove the Side Cover RH 3 Open the Front Cover SL and Front Cover ADP 4 Unscrew the four screws to remove the Front Cover SR Assembly 5 Unscrew the two screws to open the PK Box Assembly 6 Unscrew the four screws to remove the Top Cover Side Cover RH SE ear Cover Screw 4pcs Screw 5pcs Front Cover SR Assembly Front Cover SL Front Cover ADP Top Cover Preparation for installation 3 3 7 Unscrew the four screws to remove the two FD Co
15. ual may not exactly reflect future changes made to the product Please be sure to consult all manual updates or addenda when using this product s documentation INTRODUCTION This manual provides essential information to install the Transit Pass Unit Type156 Carefully read and understand the safety instructions in this manual before starting installation Keep this manual on hand for reference BLANK Table of Contents SAFETY SUMMARY 1 General Safety Guidelines Safety 1 2 Hazard Warning Statements Safety 2 2 1 WARNING Statement soe io edo noe e uit Eodem ua vo Ra Ox Tuus Deren ette aug uei dass oafety 2 CHAPTER 1 INSTALLATION REQUIREMENTS 1 1 1 1 APPLICATION cccccccecccccesccccsccccesccccesccccasccceacccuaseucuaaceeuascesuaseceuaueeeuadeceueeecsseceneneeeueeeeens 1 1 1 22 INSTALLATION AREA 10 0 aus at ta an ta aa Qam amao ama aO aus 1 1 1 3 PREPARATION FOR INSTALLATION EE 1 1 KE TOOLS REQUIRED EE 1 2 1 5 ENVIRONMENTAL CONDITIONS ssscccccessecccccseccccccccccccecsececcacsecccuasececcusececcanseeseuaceeeecaaaeess 1 2 CHAPTER 2 UNPACKING urere rures 2 1 2 1 UNPACKING OF THE TRANSIT PASS UNIT TYPE 156 eere 2 1 2 1 1 Confirmation of parts quantities ii 2 1 242 Unpackng Procedures uec lll lll l teet te
16. ver Supports and two FD Cover Bands 8 Unscrew the nine screws to remove the Top Board H FD Cover Band Front Cover ADP Jop Board H L 00 Preparation for installation 3 4 9 Fasten the six Stand Pins with the six screws M4x12 and six washers 10 Fit two One Touch Bushes onto the holes which are shown in the following figure from the front side 11 Fasten the two RTN Feed Roller SGP Assemblies and B B Holder H with the four screws MAx12 12 Fasten the three RTN Feed Roller S Assemblies and B B Holder H with six screws M4x12 13 Put the five Carbon Electrodes on the three RTN Feed Roller S Assemblies and the two RTN Feed Roller SGP Assemblies Stacker front side view Screw M4x12 and Washer One Touch Bush From this side and Washer One Touch Bush From this side Stand Pin Return Feed Roller SGP Assembly Return Feed Roller S Assembly ata Ant e A X ER AN 14 B B Holder H 5 pcs ST h H 5 pos ep N Screw M4X12 V 10pcs On USO N Carbon Electrode 5 pcs L 00 Preparation for installation 3 5 14 Put the two Timing Belts short and long to the three RTN Feed Roller S Assemblies and the two RTN Feed Roller SGP Assemblies 15 Fasten the Tension Roller Assemblies and Tension Pulley G Assemblies with the three screws M4x12
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