TE200S User manual iss 1
Contents
1. Nominal Spare fuse Code current References Fuse fuseholder Dimensions TE200S Fuse Eurotherm Ferraz Assembly mm 16A 20A CH 260024 K330013 FU1038 16A 00 81x17 5 x68 25A 30A CH 260034 M330015 FU1038 25A 00 81x17 5 x68 40A 50A CH 330054 B093910 FU1451 40A 00 95 x 26 x 86 50A 63A CS 1730870063 T094823 FU2258 50A 00 140 x 35 x 90 63A 80A CS 173246U080 W076310 FU2760 63A 00 150 x 38 x 107 Table 5 1 Recommended high speed fuses for thyristor protection Single phase fuseholders Nominal Spare fuse Code current References Fuse fuseholder Dimensions TE200S Fuse Eurotherm Ferraz Assembly mm 16A 20A CH 260024 K330013 FU3038 16A 00 81x52 5 x68 25A 30A CH 260034 M330015 FU3038 25A 00 81x52 5 x68 40A 50A CH 330054 B093910 FU3451 40A 00 95 x 79 x 86 50A 63A CS 1730870063 T094823 FU3258 50A 00 140 x108 x90 63A 80A CS 173246U080 W076310 FU3760 63A 00 150 x114 x 107 Table 5 2 Recommended high speed fuses for thyristor protection Three phase fuseholders with three fuses Maximum operating voltage for fuses 500Vac line to line 2005 User manual 5 3 MAINTENANCE Protection for fan connection 63A rated unit A protection fuse for the fan connection 63A nominal current must be installed in each conductor connected to a supply phase Line to line 0 5A fuse 6 3 x 32mm Fuse holder Fuse isolator voltage isolator assembly di2. 4 3 Supply voltage 5 bone be Re reve 4 3 Fan supply voltage 63A rated unit 4 4 Control 4 4 POWERING UP ike rro Deos cde 4 4 2005 User manual 4 1 COMMISIO NING PRO CEDURE Chapter 4 COMMISSIONING PROCEDURE COMMISSIONING PROCEDURE SAFETY AN Important Eurotherm cannot be held responsible for any damage to persons or property or any financial loss or costs arising from incorrect use of the product or failure to observe the instructions contained in this manual It is therefore the user s responsibility to ensure before commissioning the unit that all the nominal ratings of the unit are compatible with the conditions of use and the installation Danger A thyristor is not an isolating device Touching a load terminal even with a zero load current is as dangerous as touching live mains Only personnel qualified and trained to work with low voltage electrical equipment in an industrial environment should have access to the interior of the unit Access to internal components of the unit is prohibited to users who are not authorised to work in an industrial low voltage electrical environment The temperature of the heatsink may exceed 100 C Avoid all contact even occasional with the heatsink when the SSR is operational The heatsink remains hot for around 15mins after t
3. 2005 User manual 2 1 IN STALLATIO N Chapter 2 INSTALLATION Please read thoroughly before installing the SSR INSTALLATION SAFETY Danger 2005 units must be installed by personnel qualified and trained to work with VAN low voltage electrical equipment in an industrial environment Units must be installed in electrical cabinets correctly fan cooled to ensure that condensation and pollution are excluded The cabinet must be closed and bonded to the safety earth in accordance with Standards NFC 15 100 IEC 364 or current national Standards For installations which are fan cooled it is recommended that a fan failure detection device or a thermal safety cut out should be fitted in the cabinet 2005 units may be bulkhead or DIN rail mounted The units must be mounted with the heatsink positioned vertically with no obstructions above or below which could inhibit or impede airflow If several units are mounted in the same cabinet they should be arranged in such a way that air expelled from one cannot be drawn into the unit located above it Warning The units are designed to be used at an ambient temperature less than or equal to N 45 at full load or up to 60 C at partial load see Current derating curves page 1 2 Leave a minimum gap of 5cm between two units placed side by side Excessive overheating of the SSR may lead to incorrect operation of the unit This may in turn cause damage to the co
4. TE200S Solid State Relays Two phase control of three phase loads User manual Copyright Eurotherm Automation 1998 rights reserved reproduction or transmission in any form or using any procedure electronic or mechanical including photocopying or recording without written authorisation from EUROTHERM AUTOMATION is strictly prohibited EUROTHERM AUTOMATION has made every effort to ensure that the specification given in this manual is as accurate and up to the minute as possible However in order to maintain our leading edge it may be necessary to make certain changes or omissions to our specification We cannot be held responsible for any damage to persons or property or for any financial loss or costs arising from this TE200S User manual HA175921ENG 1551 0 04 98 TE200A USER MANUAL CONTENTS Page EUROPEAN DIRECTIVES iv CE MARKING AND SAFETY iv ELECTROMAGNETIC COMPATIBILITY EMC iv DECLARATION OF CE CONFORMITY PRECAUTIONS RES eS Cured RERO vi CHAPTER 1 IDENTIFYING THE 2005 SOLID STATE RELAYS 1 2 GENERAL INTRODUCTION TO THE TE200S SERIES 1 2 TECHNICAL SPECIFICATION 1 5 PRODUCT CODE 1 7 EXAMPLE OF PRODUCT CODE 1 8 SERIAL NUMBER LABELS 1 8 CHAPTER 2 INSTALLATION me c emen 2 2 INSTALLATION SAFETY 2
5. 10 to 25 Equal to or 1 5 greater than power cross section Tightening torque N m 2 2 0 7 Table 3 1 2005 solid state relay connection details Warning The cross section of the conductors to be used must comply with Standard IEC 943 2005 User manual 3 3 WIRING POWER WIRING DIAGRAM Cable protection Installed by user and mains circuit Recommended breaker external high speed fuses for thyristor protection except for short wave infrared applications Safety earthing screw TE200S EUROTHERM 40A 400V R S T L1 L2 L3 ZH U Ww qu 3 LED firing indicator Three phase load star without neutral or closed delta Figure 3 1 Power and safety earth wiring for a load connected in star without neutral or in closed delta 3 wire configuration 3 4 2005 User manual WIRING USER TERMINAL BLOCKS General introduction The user terminal blocks comprise Acontrol terminal block located below the SSR on the left side Afan terminal block for the 63A rated unit located in front of the control terminal block Terminal numbers Function 7 Input for 100 to 230Vac AC control code 9 terminal 8 is not used with this code 8 Input for DC control code LGC polarity insensitive 9 fot 24 to 48Vac AC control code LAC 115V or 230V Fan supply 63A rati
6. 2005 User manual 3 7 WIRING WIRING FOR CONTROL AND FAN SUPPLY Control The DC logic signal can be provided by Eurotherm 2000 series temperature controllers for example configured for DC logic outputs see Figure 3 5 Control by AC voltage is accomplished by contacts or triac provided by temperature or other AC logic output controllers These contacts or triac apply the AC voltage specified in the product code 24 48 Vac or 100 230 Vac to the TE200S input configured for this voltage Warning A 0 5A protective fuse must be installed in each feed wire connected to a supply N phase Contact or triac protection The contacts or triac must be protected against overvoltages at the moment of opening by an RC circuit snubber often integrated into temperature controllers see Figure 3 6 Maximum value of capacitor in the protective RC circuit 22nF for 100 230 Vac 50 Hz and 60Hz 2Hz 47nF for 24 48 Vac 50 Hz and 60Hz 2 7 Warning Increasing this value can lead to permanent conduction of the TE 200 Fan 63A rated unit The value of the fan supply voltage 115 Vac or 230 Vac for fan cooled units is specified in the SSR product code Warning The fan connection must have a 0 5A protective fuse installed in each feed wire AN connected to a supply phase 3 8 2005 User manual WIRING Examples of control and fan wiring To three phase supply via protection
7. 2 DIMENSIONAL DETAILS 2 3 MOUNTING DETAILS htt ne 2 5 CHAPTER 3 WIRING pec pL ET 3 2 WIRING SAFETY PUR P ER 3 2 CONNECTIONS deve e 3 3 POWER WIRING DIAGRAM 3 4 USER TERMINAL BLOCKS 3 5 WIRING FOR CONTROL AND FAN SUPPLY 3 8 ii 2005 User manual CHAPTER 4 COMMISSIONING PROCEDURE 4 2 COMMISSIONING PROCEDURE SAFETY 4 2 CHECKING THE CHARACTERISTICS 4 3 POWERING UD in REOR EROR ERR m eo d 4 4 CHAPTER 5 MAINTENANCE 52 55 5 2 EET 5 3 TOOLS 352 5 5 2005 User manual C 4 EUROPEAN DIRECTIVES CE MARKING AND SAFETY 2005 products carry the CE mark in compliance with the essential requirements of the European Low Voltage Directive 73 23 EEC of 19 2 73 amended by the Directive 93 68 EEC of 22 7 93 For safety reasons TE200S products installed and used in compliance with this User Manual meet the essential requirements of the European Low Voltage Directive mentioned above ELECTROMAGNETIC COMPATIBILITY EMC For an industrial environment only must not be used in domestic environments Eurotherm certifies that TE200S products installed and used in compliance with these Instructions me
8. be specified when ordering the SSR In the event of the SSR overheating a thermal switch stops thyristor firing in the 63A rated version of the TE200S Firing becomes possible again after return to nominal thermal conditions 1 4 2005 User manual IDENTIFYING THE SOLID STATE RELAYS TECHNICAL SPECIFICATION The TE200S series of SSRs is intended for two phase control of an industrial three phase load Power Nominal current per phase Line to line voltage Supply frequency Dissipated power Insulation 1 min test Cooling Fan power supply Load Supply phases Load configuration Fuses CE Marking Electrical safety 16A 25A 40A 50A or 63A at 45 200 to 500Vac 1096 depending on the voltage code 50Hz and 60Hz 2Hz automatic selection 1 3W approx per amp per phase Between power and earth In series 2000Vac 50Hz Between power and control In series and 3600Vac 50Hz Natural convection for 16A to 50A rated units Permanent fan cooling for 63A rated unit 115Vac or 230Vac selected in order code Resistive three phase load with a low temperature coefficient Short wave infrared elements except for 63A rated unit Wiring independent of the phase rotation 3 wire Closed delta or star without neutral External order separately see chapter 5 TE200S SSRs carry the CE mark in compliance with the essential requirements of the European Low Voltage Directive 73 23 EEC amended
9. by the Directive 93 68 EEC Electromagnetic compatibility Immunity and Emissions 2005 User manual TE200S products comply with Electromagnetic Compatibility test standards see page iv 1 5 IDENTIFYING THE 50 STATE RELAYS Thyristor firing Firing mode Switching Indication Control Signal type DC signal On state state AC signal 24 to 48 Vac On state Off state AC signal 100 to 230 Vac On state state Environment Operating temperature Storage temperature Thyristor protection Protection External wiring Operating atmosphere Humidity Pollution Logic ON OFF Firing starts and ends at zero voltage Thyristor firing is signalled by a green LED DC Logic or AC Logic The signal type DC or AC is configured at the factory according to the order code it cannot be re configured by the user Universal input voltage or current Polarity insensitive and can be crossed Guaranteed conditions for firing voltage greater than 5Vdc or current greater than 5mA Maximum voltage 32Vdc Maximum current self limited at 32Vdc Voltage less than 2Vdc or current less than 0 5mA Typical input impedance 2 2kQ 50Hz amp 60Hz Guaranteed conditions for firing voltage from 20Vac to 53 Vac Voltage less than 5Vac Typical input impedance 9 6kQ 50Hz 8 0kQ 60Hz Guaranteed conditions for firing voltage from 85Vac to 253Vac Voltage less than 10Vac 0 to
10. device Line Neutral TE200S 1A 40A 400V fuse Eurotherm 2000 Series temperature controller EUROTHERM 2208 1 Safety earth 7 Thermocouple input Logic output Control signal connector LGC To 3 wire three phase load Polarity insensitive DC logic signal Figure 3 5 Example of DC signal wiring 2005 User manual 3 9 WIRING 115Vac or 230Vac mains 230Vac phase depending Mains phase Neutral onthe code Neutral 0 5A 0 5A fuse fuse Control signal connector HAC Triac or contacts provided by a temperature or logic controller To three phase mains via protection device TE200S EUROTH 40A 400V R Li 14 11 INPUT 5 2 wW T 13 To 3 wire three phase load Fan connector 230Vac AC logic signal Note If a second mains phase is used instead of neutral a 0 5A fuse must be incorporated Specified supply voltage ratings must not be exceeded Figure 3 6 Example of wiring for 230 Vac AC signal and fan 63A 3 10 005 User manual COMMISIO NING PRO CEDURE Chapter 4 COMMISSIONING PROCEDURE Page COMMISSIONING PROCEDURE SAFETY 4 2 CHECKING CHARACTERISTICS 4 3 curent
11. fixing plate Figure 2 3 DIN rail mounting for 2005 solid state relay To mount the 2005 SSR on DIN rails 1 Offer up the unit by first engaging the two lips on the upper part of the fixing plate back plate of SSR on to the upper DIN rail 2 Clip the SSR by its spring clip on to the lower DIN rail making sure that the clip is properly engaged TE200S User manual 2 5 IN STALLATIO N Bulkhead mounting Two fixing plates supplied with the SSR code BKD are used for bulkhead mounting For this type of mounting use the following instructions Drill three holes for M6 screws following the dimensions given in Figure 2 4 Fix upper plate on to the panel using the oblong hole at the top of the unit nstall the lower plate with two M6 screws Insert the fixing lugs of the controller into the lower plate Slightly undo the central screw holding the upper fixing plate in order to slide it upwards position the controller on the lower fixing plate and slide the upper plate back down on to the slots on the heatsink Upper oblong hole _____ Not used 2005 EUROTHE 40A 400V R S T 02 L9 Fixing plates 200 40 3 Not used 105 0 5 Lower fixing plate holes Figure 2 4 Bulkhead drilli
12. 0A Part HA175773 ENG MAXIMUM CURRENT and SHORT WAVE INFRARED APPLICATIONS MAXIMUM CURRENT In order to take into account supply voltage variations and heating element resistance dispersion all types of heating elements including short wave infrared a 0 8 safety coefficient must be used on the thyristor unit current rating to determine the maximum value of the load nominal current which the unit can safely control SHORT WAVE INFRARED SWIR APPLICATIONS Applications using short wave infrared heaters in Single Cycle Fast Cycle or Advanced Single Cycle are reserved to 16 A 25 A and 40 A current rating With a safety coefficient of 0 8 the maximum current for SWIR which can be controlled is Current rating SWIR maximum controlled current 230V 16A 400 1 With Special 601 230 V and 400 V 20 40 A 50 A and 63 A 230V 28A 400V 25A Copyright Eurotherm Automation S A 1998 Allrights strictly reserved No part of this document may be stored in a retrieval system or any form or by any means without prior written permission from Eurotherm Automation SA Part HA176063 ENG issue 1 2 05 01 EUROTHERM CONTROLS LIMITED UK SALES OFFICE Eurotherm Controls Limited Faraday Close Durrington Worthing West Sussex BN13 3PL Telephone Sales 01903 695888 Technical 01903 695777 Service 01903 695444 Fax 01903 695666 Sales and support in over 30 countries worldwide For countries not
13. 60 at maximum altitude of 2000m see page 1 2 for derating curves 10 to 70 External high speed fuses except for short wave infrared application see chapter 5 Internal MOVs varistors and RC snubbers IP20 in compliance with Standard IEC 529 To be carried out in compliance with Standard IEC 364 Non explosive non corrosive non conductive 5 to 95 non condensing non streaming Pollution degree 2 permissible defined by IEC 664 Over voltage category III defined by IEC 664 1 6 2005 User manual IDENTIFYING THE SOLID STATE RELAYS PRODUCT CODE 2005 Current Voltage Cooling Input signal Mounting Manual 00 Input signal Code Logic signal Universal DC LGC AC 24 48Vac LAC AC 100 230Vac HAC Mounting Code Bulkhead BKD DIN rail DIN Manual language Code French FRA English ENG German GER Italian ITA 2005 User manual Nominal current Code 16 amps 16A 25 amps 25A 40 amps 40A 50 amps 50A 63 amps 63A Mains voltage line to line Code 200V 220V 230V 240V 240V 380V 400V 415V 440V 480V 400V 500V 500V Fan supply Code Without fan cooling 16A to 50A 000 With fan cooling 63A 115Vac 115V 230Vac 230V Available shortly 1 7 IDENTIFYING THE 50 STATE RELAYS EXAMPLE OF PRODUCT CODE Solid state relay and installation parameters Nominal load current 35 amps Nominal sup
14. AL SPECIFICATION to tree PRODUCT CODE rdiet ede Yo onte edt diea EXAMPLE OF PRODUCT CODE SERIAL NUMBER LABELS 55 2 22 2005 User manual 1 1 IDENTIFYING THE 50 STATE RELAYS Chapter 1 IDENTIFYING THE TE200S SOLID STATE RELAYS GENERAL INTRODUCTION TO THE TE200S SERIES The TE200S series of solid state relays SSRs are thyristor units designed to control elec trical power in industrial three phase loads 2005 series SSR is made up of two channels each comprising a pair of thyristors con nected in anti parallel and a direct unswitched channel The TE200S series is designed to control three phase resistive loads elements with a low temperature coefficient short wave infrared elements except for the 63A model Three phase loads can be connected instar without neutral inclosed delta The power wiring is independent of the supply phase rotation The nominal line to line voltage ranges from 200Vac to 500Vac depending on the product code of the unit The nominal currents defined at an ambient temperature of 45 C of TE200S SSRs are between 16A and 63A per phase depending on the rating of the unit 70 ene 63A fan cooled 60 50 40 30 20 10 16A Operating temperature 0 20 25 30 35 40 45 50 55 60 Figure 1 1 Currentderating per phase as a function of ambient temperature dotted
15. eration Danger Before any connection or disconnection ensure that power and control cables or leads are isolated from voltage sources For safety reasons the safety earthing cable must be connected before any other connection is made during wiring and it should be the last cable to be disconnected The safety earth is connected to the screw located on the upper part of the controller and is denoted by the symbol Warning To ensure correct grounding EMC of the TE200S unit make sure that it is correctly mounted on the reference ground surface panel or bulkhead Failing this it is necessary to add a ground connection at most 10cms long between the earth connection and the reference ground surface Danger This connection which is intended to ensure good ground continuity can never be used to replace the safety earth connection 3 2 2005 User manual WIRING CONNECTIONS Power The power terminal blocks mains and load are cage terminal blocks The safety earth is connected to an M5 screw Control The control terminal block has a screw connector This terminal block plugs in Fan 63A rated unit The fan connection for fan cooled units is made by means of cage terminal blocks Connection details The terminal capacities and tightening torques to be observed are given in Table 3 1 Parameter Power amp load Safety earth Control supply Terminal capacity mm
16. et the following EMC standards and enable the system which incorporates them to comply with the EMC Directive as far as the TE200S products are concerned EMC test standards Immunity Generic standard EN 50082 2 Test standards EN 61000 4 2 EN 61000 4 4 EN 61000 4 3 EN 61000 4 6 ENV 50204 Emission Generic standard EN 50081 2 Test standard EN 55011 Class A Product standard 1800 3 second environment industrial environment Internal EMC filters EMC filters are incorporated in the TE200S to reduce conducted emission in accordance with the corresponding test standard EMC Guide In order to help reduce the effects of electromagnetic interference depending on the product installation Eurotherm can supply the Electromagnetic Compatibility Installation Guide ref HA 025464 This guide lists the rules generally applicable for EMC iv 2005 User manual DECLARATION OF CE CONFORMITY A declaration of CE conformity is available on request Validation by Competent Body Eurotherm has validated the compliance of TE200S products with the European Low Voltage Directive and with EMC standards through product design and laboratory testing The tests carried out on TE200S products are listed in a Technical Construction File validated by the LCIE Central Laboratory for the Electrical Industries a Recognised Competent Body Further information For any further information or if in doubt please contact Eurothe
17. etup Terminals 8 and 9 Nolegend DC logic input AC Input legend 24 to 48Vac input HAC Input legend 100 to 230Vac input POWERING UP 2005 series SSRs are ready to operate correctly immediately after installation and wiring in accordance with this user manual After checking that the nominal parameters of the SSR voltage current input signal are compatible with those of the installation apply volts to the SSR Check that the current in each phase of the SSR is equal to 0 in the absence of the control signal Make sure that the r m s current in each phase does not exceed the nominal rating when the control signal is present 2005 User manual MAINTENANCE Chapter 5 MAINTENANCE Page FUSES veg Yee Fu Dewees up Sue 5 2 Thyristor protection os ces eedem ed ds Yea 5 2 Protection for fan connection 63A rated unit 5 4 SERVICING Ore beds Re ob ec armate esse 5 5 TOOLS ood bbs N ede Ans adi 5 5 2005 User manual 5 1 MAINTENANCE Chapter 5 MAINTENANCE Danger The SSR must be maintained by personnel qualified and trained to work with low voltage electrical equipment in an industrial environment The user s installation must be protected upstream non high speed fuses thermal or electromagnetic circuit breaker suitable fuse isolator and must comply with current standards FUSES Thyristor protection Thy
18. he unit has been switched off 4 2 TE200S User manual COMMISIO NING PRO CEDURE CHECKING THE CHARACTERISTICS Load current The maximum load current must be less than or equal to the value of the nominal current of the SSR taking into account the load and power supply variations For the total power P of a three phase load and for the line to line voltage VL the current is In order to take supply voltage and load value tolerances into account allow a minimum 2096 safety margin between the result of the calculation given above and the nominal current of the SSR Warning The nominal current of SSR Ig must be greater than or equal to 1 2 x I If three identical loads are configured in closed delta the current of each phase of the SSR is N3 times greater than the current in each branch of the load Supply voltage The nominal value of the TE200S voltage must be greater than or equal to the line to line voltage of the supply used 2005 User manual 4 3 COMMISIO NING PRO CEDURE Fan supply voltage 63A rated unit For 63A rated fan cooled SSRs the fan must be provided with a 115Vac or 230Vac supply The fan supply voltage is set at the factory depending on the product code ordered Control signals Configuration of the input type required by the user is also set at the factory depending on the product code ordered Check that the label on the front facia corresponds to the control s
19. line current limited by recommended fuse 1 2 TE200S User manual IDENTIFYING THE 50 STATE RELAYS Supply terminal block Heatsink Upper protective EY cover 000 n 8 12 13 m 1 i ON 9 8 7 000 LED firing indicator Control signal a connector Load terminal block Figure 1 2 Overview of the TE200S solid state relay non fan cooled unit 2005 User manual 1 3 IDENTIFYING THE 50 STATE RELAYS The firing mode for TE200S SSRs is Logic ON OFF The SSR can be controlled by DC or AC logic signals configured at the factory depending on the order code The electronics of TE200S SSRs self supplied from the power voltage and do not require external connections A TE200S SSR is equipped with A driver board A firing board which triggers thyristor firing The filter which provides immunity against electromagnetic interference is located between the power phases The user terminal block below the SSR is used for input signal connection without needing access to the inside of the unit A green LED labelled indicates thyristor firing and is located on the front facia TE200S SSRs are designed to be bulkhead or DIN rail mounted The 634A rated unit must be permanently fan cooled The fan power supply is 115Vac or 230Vac to
20. listed enquiries orders to Eurotherm Controls Limited Export Dept Faraday Close Durrington Worthing West Sussex BN13 3PL Telephone 01903 268500 Fax 01903 265982
21. mensions max mm Reference Reference Eurotherm Ferraz Eurotherm 250V CS174290U0A5 J084303 CP174293 63 x15 x52 Table 5 3 Recommended protection fuse for fan connection The same fuse must be installed to protect the control circuit connection if used with 24 to 48Vac and 100 to 230Vac inputs 5 4 005 User manual MAIN TENANCE SERVICING 2005 SSRs must be mounted with the heatsink positioned vertically with no obstructions above or below which could inhibit or impede airflow Warning If several units are mounted in the same cabinet they should be arranged in such a AN way that air expelled from one cannot be drawn into the unit located above it In order to ensure correct cooling of the unit users are advised depending on the degree of environmental pollution to regularly clean the heatsink and for 63A rated units the protective fan guard Danger Cleaning should only be carried out with the supply disconnected and at least 15 minutes after it has ceased operating Every six months check that the screws of the power and safety earth cables are correctly tightened see Wiring page 3 3 TOOLS Task Flat blade screwdriver mm Hex key Safety earth wiring HEX 8 M5 Power wiring 0 5 x4 Fan 63A rated unit 0 5 x 2 5 and control wiring Table 5 4 Tools 2005 User manual 5 5 5 ADDENDUM EUROTHERM to User Manuals TE200S Part N HA175921 ENG TE20
22. mponents 2 2 005 User manual IN STALLATIO N DIMENSIONAL DETAILS Non fan cooled solid state relays The overall dimensions of non fan cooled TE200S SSRs 16 to 50A ratings are given in Figure 2 1 Weight of non fan cooled 2005 2 3kg 116 2005 EUROTHERM 40A 400V 189 131 power cables gt Position of 1 Figure 2 1 Dimensions mm of non fan cooled 2005 solid state relay 2005 User manual 2 3 IN STALLATIO N Fan cooled solid state relay 63A rating TE200S SSRs have permanent fan cooling Weight of fan cooled TE200S 2 9kg The overall dimensions of the fan cooled TE200S SSR are given in Figure 2 2 Figure 2 2 Dimensions mm of fan cooled 2005 solid state relay 63A rating 2 4 2005 User manual IN STALLATIO N MOUNTING DETAILS 2005 SSRs may be mounted Ontwo DIN rails code DIN Ona bulkhead code BKD DIN rail mounting For mounting TE200S SSRs use symmetrical DIN rails to comply with Standard EN 50022 Lip Upper part of back fixing plate DIN rail 125 0 5 mm INTER Lower part of Fixing clip back
23. ng Table 3 2 Function of user terminals Terminal functions are given on the label located on the front facia Terminal block for polarity insensitive DC control AC INPUT 24 48Vac terminal block for AC control 98 INPUT 100 230Vac terminal E block for AC control Figure 3 2 Control terminal block labels 2005 User manual 3 5 WIRING Control terminal blocks There are two types of control terminal block depending on the input type of the SSR e 2 way terminal block for DC control and 24 to 48 Vac AC control e 3 way terminal block for 100 to 230Vac AC control LGC and LAC codes The logic signal for polarity insensitive DC control LGC code or for 24 to 48 Vac AC con trol LAC code must be connected to the 2 way control connector between terminals 8 and 9 24 48Vac or polarity insensitive LAC or DC control wires control SSR front facia terminal block View from below 98 Figure 3 3 Control terminal block for LG C and LAC codes 3 6 005 User manual WIRING HAC code The logic signal for 100 to 230Vac AC control HAC code must be connected to the 3 way control connector between terminals 7 and 9 Terminal 8 is not used 100 230Vac Control wires HAC Control terminal blocks SSR front facia P d View from below 9 7 Terminal not used Figure 3 4 Control terminal block for HAC code
24. ng and mounting dimensions in mm for the 2005 unit 2 6 005 User manual WIRING Chapter 3 WIRING Page WIRING SAFETY ick ERES 3 2 CONNECTIONS ed exe dee Ra ew eds 3 3 POWSE Leda etes Mec aba onere de a teria Mee redo 3 3 3 3 63A rated unit ens aes P tiers 3 3 Connection GSAS Rec Race 3 3 POWER WIRING DIAGRAM 3 4 USER TERMINAL BLOCKS 3 5 General introduction 3 5 Control terminal blocks 3 6 WIRING FOR CONTROL AND FAN SUPPLY 3 8 traning EM 3 8 Fan 63A rated unit iv ae dia GAS OU Re LAUS 3 8 Example of control and fan wiring 3 9 2005 User manual 3 1 WIRING Chapter 3 WIRING WIRING SAFETY TE200 series units have an IP20 protective cover Danger Wiring must only be carried out by personnel who are qualified to work in a low voltage industrial environment It is the user s responsibility to wire and protect the installation in accordance with current professional Standards A suitable device ensuring electrical isolation between the equipment and the supply must be installed upstream of the unit in order to permit safe op
25. ply voltage 415 volts line to line Input signal AC 48Vac Mounting On DIN rails User manual In English SSR code TE200S 40A 480V 000 LAC DIN ENG 00 SERIAL NUMBER LABELS Two identification labels provide all the information relating to the factory settings of the SSR The identification labels are located on the sides of the unit EUROTHERM 2 20 WO RTHING ENGLAND 01903 268500 MO DEL TE200S 40A 480V 000 LAC DIN ENG 00 SERIAL No INT100 002 001 04 98 0F222935 CURRENT 40A VOLTAGE 480V AUX POWER SUPPLY SELF SUPPLIED INPUT 24 48Vac FAN POWER SUPPLY NONE FUSE FERRAZ B093910 ANY NON SPECIFIED FUSE INVALIDATES UARAN TEE Figure 1 3 Example of identification labels for a 2005 solid state relay The information corresponds to the product code example Warning Following any re configuration on the part of the user there is no guarantee that the SSR will correspond to the label information 1 8 005 User manual IN STALLATIO N Chapter 2 INSTALLATION Page INSTALLATION SAFETY 2 2 DIMENSIONAL DETAILS 2 3 Non fan cooled solid state relays 2 3 Fan cooled solid state 2 4 MOUNTING DETAILS 6 chs RE 2 5 DUN GUD e 2 5 Bulkhead 2 6
26. ristors in the TE200S series of SSRs are protected in the following way by external high speed fuses against overcurrents except for short wave infrared applications these fuses must be ordered separately by RC snubbers and internal MOVs varistors which protect against fast voltage transient and transient overvoltages Danger High speed fuses are used only for the internal protection of thyristors against large amplitude overloads Under no circumstances should these fuses be used to protect the installation Warning For the use of high speed fuses in short wave infrared applications please contact Eurotherm Controls Warning For resistive loads except short wave infrared applications the use of any fuses other than those recommended for thyristor protection will invalidate the guarantee 5 2 005 User manual MAINTENANCE To protect the thyristors in the TE200S depending on the wiring configuration the following combinations may be used Two single phase fuse and fuseholder assemblies installed in the controlled phases or One three phase fuse and fuseholder assembly installed between the TE200S SSR and the cable protection and mains circuit breaker in the direct phase it is possible to install a solid link instead of a fuse References for the fuse and fuseholder assemblies and for spare fuses are given in the following tables
27. rm Controls where qualified staff are available to advise or assist you with the commissioning of your installation 2005 User manual PRECAUTIONS Safety symbols Important safety precautions and special information are indicated in the text of the manual by two symbols This symbol means that failure to take note of the information given in this manual may have serious consequences for the safety of personnel and may even result in DANGER electrocution This symbol means that failure to take note of the information may have serious consequences for the installation or WARNING lead to the incorrect operation of the power unit These symbols must be observed for particular points However the whole of the manual remains applicable Personnel The installation configuration commissioning and maintenance of the power unit should only be carried out by personnel qualified and trained to work with low voltage electrical equipment in an industrial environment Independent alarm Given the value of the equipment controlled by TE200S products it is the responsibility of the user and it is highly recommended that an independent safety device alarm should be installed This alarm must be tested regularly Eurotherm can supply suitable equipment vi 2005 User manual IDENTIFYING THE SOLID STATE RELAYS Chapter 1 IDENTIFYING THE TE200S SOLID STATE RELAYS GENERAL INTRODUCTION TO THE 2005 SERIES TECHNIC
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