dynacold mini cold glue applicator operations and service manual
Contents
1. E L6 2xML x 1 o Min alm 54 5 Page 1 4 ITW Dynatec c 2001 Revised 3 01 DYNACOLD MINI APPLICATOR Manual 10 17 Connection example OptionHigh pressure hose DN6 up to 4m long and max 2 application heads High pressure hose DN10 from 4m 2 n 1h G3 8 G3 8 i Option High pressure hose DN10 on connection of more than 2 application heads ail BES G1 4 G3 8 G3 8 G1 4 Example Cold glue piston pump DY 2080 Double nipple Seal ITW Dynatec c 2001 Page 2 1 DYNACOLD MINI APPLICATOR Manual 10 17 Revised 3 01 Installation Warning The following work must only be performed by trained and authorized per sonnel Observe the general safety instructions Install application head Warning In order to obtain optimum operation the applica2. mi LL L 31 5 8 22 DynaCold Mini with seat nozzle Be Lo L L ie DynaCold Mini with nozzle plate 4 6 om a ie 7 d g L lla alt 1 All dimensions in mm Page 1 3 Revised 3 01 DynaCold Mini with flanged nozzle and shutter device 22 DynaCold Mini with contact nozzle eu 14 6 4xM4 r O GA le G J L yoo J Lee 11 22 DynaCold Mini with nozzle plate and screw in nozzles Cc F 1 2 20 SW17
3. Connect pattern control equipment 1 Connect the pattern control system drive output cable to the DynaCold Mini application head The application head side of the factory supplied drive output cable is equipped with a suitable plug If a connection cable without a pre installed plug is used proceed as follows 1 Unscrew the plug s fastening screw 1 with a cross point screwdriver and remove the plug 2 Unscrew the strain relief mechanism 2 3 Pull the plug insert 3 out 4 Insert a prepared initialization lead through the Strain relief nut and through the cable passage 5 Connect the leads according to the adjacent schematic 6 Reassemble the electrical insert into the plug and tighten the strain relief nut 2 7 Place the plug onto the contacts and secure it with the fastening screw 1 ITW Dynatec c 2001 DYNACOLD MINI APPLICATOR Manual 10 17 Page 2 3 Revised 3 01 Installing the shutter device on the DynaCold Mini with seat nozzle 1 Position the shutter device 1 onto the axial con duit 2 beneath the magnet coil 3 and screw this on hand tight with the two screws 4 2 Push the shutter device against the stop edge of the magnet coil 3 and screw this on tightly with a 3mm hex wrench me a Pes ECD 3 Installing the shutt
4. 91 60000 110 Screw in nozzle SS 1 50 mm Nozzle cleaning kit Quan tity 1 09 39000 001 Universal nozzle cleaning kit up to 12 0 40 mm units 09 39000 015 Nozzle cleaning kit 0 15 mm 09 39000 020 Nozzle cleaning kit 0 20 mm 09 39000 025 Nozzle cleaning kit 0 25 mm 09 39000 030 Nozzle cleaning kit 0 30 mm 09 39000 035 Nozzle cleaning kit 2 0 35 mm ITW Dynatec c 2001 Page 7 7 DYNACOLD MINI APPLICATOR Manual 10 17 Revised 4 04 High pressure material hoses High pressure hose DN6 up to 4m long and max 2 application heads High pressure hose DN10 from 4m long E lie aq Er ii G3 8 G3 8 E O ption H High pressure hose DN10 on connection of more than 2 application heads am aul a G1 4 G3 8 G3 8 G1 4 2 5 Double nipple High pressure hoses DN6 Gasket High pressure hoses DN6 30 00002 727 30 00002 729 30 00002 730 SW16 SW14
5. Adjust the paper guide bracket option 1 Adjust the application head with the desired nozzle distance to the substrate 2 Loosen the four fastening screws 1 with a hex wrench 3 mm and move the paper guide bracket on oe to the desired position Note The substrate must be freely moveable a beneath the paper guide bracket 7 GE 3 Tighten the four fastening screws 1 with a hex es wrench 3 mm Page 3 6 ITW Dynatec c 2001 Revised 3 01 DYNACOLD MINI APPLICATOR Manual 10 17 ITW Dynatec c 2001 Page 4 1 DYNACOLD MINI APPLICATOR Manual 10 17 Revised 3 01 Maintenance and Servicing Warning The following work must only be performed by trained and authorized per sonnel Observe the general safety instructions No fixed intervals of time are prescribed for DynaCold Mini application head mainte nance The frequency of the maintenance operations depends on the level of glue soil ing and the duration of application head usage Clean nozzles and nozzle plates 1 Render the application head pressure and volt Nozzle cleaning kit age free Secure it against reactivation Loosen see Chapter entitled Accessories the electrical plug s central screw and remove the plug from the applicator Remove the nozzle or nozz
6. Washer FlatM4 SST ITW Dynatec c 2001 Page 7 1 DYNACOLD MINI APPLICATOR Manual 10 17 Revised 4 04 Accessories Seat nozzles Note The nozzle and the needle armature assembly are matched sets Proper function can only be guaranteed in this manner These components should therefore only be replaced as a set Seat nozzle repair kits can be found in Chapter 5 Replacement P arts Single orifice flanged nozzles for DynaCold Mini with 19mm hex union nut Description 91 00020 102 Flanged nozzle 0 20 mm 91 00025 102 Flanged nozzle 0 25 mm 9 Flanged nozzle 0 30 mm Flanged nozzle 0 35 mm Flanged nozzle 0 40 mm Flanged nozzle 0 45 mm Flanged nozzle 0 50 mm Flanged nozzle 0 60 mm Flanged nozzle 0 70 mm Flanged nozzle 0 80 mm Flanged nozzle 1 00 mm Single orifice flanged nozzles for DynaCold Mini with 14mm hex union nut used only with PN 111158 Description 91 01030 120 Flanged nozzle 0 30 mm 91 01040 120 Flanged nozzle 0 40 mm 91 01050 120 Flanged nozzle 0 50 mm Page 7 2 ITW Dynatec c 2001 Revised 3 01 DYNACOLD MINI APPLICATOR Manual 10 17 Single orifice contact nozzles for DynaCold Mini with 19mm hex union nut 10mm width Article ARS Tare Single orifice contact nozzles for DynaCold Mini with 19mm hex union nut 6mm width Description 93 02030 106 Contact nozzle 0 20 mm groove Depth 0 30mm 93 02035 106 Contact nozzle 0 20 mm groov
7. 25 mm 1 8 NPT Fluid Ftg 70 06304 730 or 108124 DynaCold Mini with seat nozzle 0 30 mm 1 2 UNF Fluid Ftg 108131 DynaCold Mini with seat nozzle 0 30 mm 1 8 NPT Fluid Ftg 70 06304 740 or 108125 DynaCold Mini with seat nozzle 0 40 mm 1 2 UNF Fluid Ftg 108132 DynaCold Mini with seat nozzle 0 40 mm 1 8 NPT Fluid Ftg 70 06304 750 or 180126 DynaCold Mini with seat nozzle 0 50 mm 1 2 UNF Fluid Ftg 108133 DynaCold Mini with seat nozzle 0 50 mm 1 8 NPT Fluid Ftg 70 60000 702 Complete paper guide bracket option 70 06000 703 Complete shutter device option Page 6 2 ITW Dynatec c 2001 Revised 4 04 DYNACOLD MINI APPLICATOR Manual 10 17 DynaCold Mini with flanged or contact nozzle C Dep Pep Art No Article 70 06304 701 DynaCold Mini for flanged or contact nozzles using 19mm hex union nut or 108122 nozzles must be ordered separately See Chapter titled Accessories DynaCold Mini for flanged nozzles using 14mm hex union nut nozzles must 111158 be ordered separately see chapter titled Accessories 70 60000 702 ui paper guide bracket option for DynaCold Mini with flanged 70 06000 703 Complete shutter device option for DynaCold Mini with flanged nozzle 4 70 00100 170 Union nut 19mm hex 4a 75 0
8. 9 DynaCold Mini initialization cable 7 9 Accessories for Shutter Device 7 9 Decommissioning packaging and transportation 8 1 Temporary decommissioning wax sas dvi net es ae Rd n e acd Va de 8 1 Permanent decommissioning and disposal 8 1 Manual Modifications ss nnusumunnmunnmmuuuuuss 9 1 ITW Dynatec c 2001 Page 1 1 DYNACOLD MINI APPLICATOR Manual 10 17 Revised 3 01 Product description Usage The DynaCold Mini application head is designed for applying mono and co polymer synthetic resyn adhesives ITW Dynatec should be consulted prior to using any other materials Description The DynaCold Mini series electric application heads are suitable for applying cold glue on various substrates Depending on the design of the nozzle the glue can be applied without contact or via nozzle contact with the substrate Various gluing patterns dots stripes and beads are possible DynaCold Mini with non contact nozzles can be option ally equipped with shutter device which prevents the glue in the nozzles from drying during periods of inactivity All models can be used in low and high pressure systems The modular design pro vides easy maintenance The straight through flow with no dynamic seals assures reliability and durability A large variety of nozzles and nozzle plat
9. kit used with 14mm hex union nut 6 7 Nozzle plate repair Kit jaw oe a Ae eee Ae RW Ae A Rh a Pee ANT 4 6 8 FITGACTOrNOZZIC DIAG 4 ans iene sean amas Ci de ir da es 6 9 Shutter Device for DynaCold Mini with seat and flanged nozzle option 6 10 RepacemMment pans x25 ba ed nn De entree eee diode 6 11 Paper guide bracket for DynaCold Mini with seat or flanged nozzle option 6 12 ACCESSOS uen sus due Ean rA ee See i 7 1 SEA NOZZ CSrnuawae ti 24 a E sad eo ea ee A 7 1 Single orifice flanged nozzles for DynaCold Mini for flanged and contact nozzle 7 1 Single orifice contact nozzles for DynaCold Mini for flanged and contact nozzle 7 2 Dual orifice flanged nozzles for DynaCold Mini for flanged and contact nozzle 7 3 DUGHOMMGCEe CONTACE NOZZIC cna Es hited aR a Meee died ee a oe dis 7 4 Nozzle plates for contact application 7 5 Nozzle plates for screw in nozzles 7 6 S CVC WINO ZES aaaea aa arora dagiecch aed ant aies a aa eua 7 6 NO2ZZIG cleaning KIC Sas eme tree ire Kathie ase du Came isnbdiiieer onu 7 6 High pressure material MOSES 7 7 High pressure manifold sise RAS RME Ets Meee ee ee ated RE 7 8 Shut off unit for high and low pressure 7 8 Mou nt ngTfor Dyn Cold MINI st joka dace been ni te dade ead pate ee A 7
10. resistance should be 63 1 3 5 Q Replace the magnet coil if its resistance does not lie within this range Warning high pressure Danger of injury The adhesive is under pressure Wear eye protection Note In certain cases the material hose may 6 still be under pressure Particular caution Should therefore be exercised Unscrew the connection nipple 1 with an open ended wrench 19 mm Unscrew the milled nut 2 by hand If necessary use an open ended wrench 17 mm Pull the magnet coil 3 upwards Replace the magnet coil 3 It may be installed so either side the coil is up Assembly is carried out in the reverse sequence Note Do not overtighten the milled nut 2 as this may result in damage to the axial conduit The magnet coil 3 is secured the axial conduit 4 with the milled nut Note Top or bottom of coil may be reversed ITW Dynatec c 2001 DYNACOLD MINI APPLICATOR Manual 10 17 ITW Dynatec c 2001 Page 5 1 DYNACOLD MINI APPLICATOR Manual 10 17 Revised 3 01 Troubleshooting This Chapter contains a description of possible malfunctions the causes of these mal functions and possible solutions Obvious defects such as mechanical damage or dam aged electrical leads or pneumatic lines are not dealt with These faults should be de tected and repaired during the reg
11. 0000 109 Union Nut 14mm hex Page 6 3 ITW Dynatec c 2001 DYNACOLD MINI APPLICATOR Manual 10 17 Revised 4 04 DynaCold Mini for nozzle plate O O O O i e 7 a l Le Art No Article DynaCold Mini for nozzle plate nozzle plates must be ordered separately 70 06304 702 See Chapter entitled Accessories Page 6 4 ITW Dynatec c 2001 Revised 4 04 DYNACOLD MINI APPLICATOR Manual 10 17 DynaCold Mini application module a Art No Article 70 06000 701 Complete application module 70 04000 331 Axial conduit 05 54110 005 Magnet coil 70 04000 332 Milled nut 70 04000 341 Connection nipple 1 2 UNF thread 70 04000 342 Connection union 1 8 NPT Note The spare parts marked with this symbol A are wear parts In order to avoid longer down times we recommend that you keep a small stock of these wear parts ITW Dynatec c 2001 DYNACOLD MINI APPLICATOR Manual 10 17 Seat nozzle repair kits Art No Article Page 6 5 Revised 4 04 70 06000 725 Seat nozzle repair kit 0 25 mm complete 70 06000 730 Seat nozzle repair kit 0 30 mm comple
12. 10 6 30 00002 731 30 00002 722 UNF 1 2 20G 30 00002 732 30 00002 728 30 00002 736 30 00002 726 30 00002 733 30 00002 735 High pressure hoses DN10 30 00002 743 SW22 SW17 Z15 10 30 00002 744 30 00002 745 30 00002 746 10 0 30 00002 750 Page 7 8 ITW Dynatec c 2001 Revised 3 01 DYNACOLD MINI APPLICATOR Manual 10 17 For this hose two double nipples G1 4 G3 8 Art No 07 01438 101 and two gaskets Art No 02 11350 001 are required High pressure manifold Number of application heads 2 30 00002 752 30 00002 753 Number of application heads 30 00002 754 5 30 00002 755 8 3000002756 Number of application heads 7 30 00002 757 CE f30 00002 758 30 00004 701 Complete shut off unit ITW Dynatec c 2001 Page 7 9 DYNACOLD MINI AP PLICATOR Manual 10 17 Revised 4 04 Mounting for DynaCold Mini 73 50000 735 Fast Adjust Bracket with M8 1 25 thread for sensor mounting P 73 50000 736 Fast Adjust Bracket with 16 24 thread for sensor mounting DynaCold Mini initialization cable ARNO ARG 05 02104 616 Complete DynaCold Mini initialization cable 5 m 05 02104 618 Complete DynaCold Mini initialization cable 10 m Accessories for Shutter Device f Ji Owe S5 Dynatrack Patte
13. AC arrera Moma area mete a ka hee ieee 1 1 D COCHER dite ha donc es are dt are mo made on 1 1 T echnicaldala 42 5 vibe Ress AT Shee DAT UNI Shee hs 623 Shi She Se 1 1 DIMENSIONS cesena a rt en oi eee ee 1 3 CONNECCION EAM E Es rame ui on ren a ie on re de trente 1 4 INSTANAUON acess ee a eee un ent el Install application head 2 1 Connect matenal ADS Li dde ee hae wea eo ei es eee ee 2 1 Connect the air hose for the shutter device Option 2 2 Connect pattern control equipment 2 2 Installing the shutter device on the DynaCold Mini with seat nozzle 2 3 Installing the shutter device on the DynaCold Mini with flanged nozzle 2 3 SQUID sisisietsiersuatinmmemen ion riens hais ciuiianiiienie Jul D CUP EEE ET EEEE TE EE PE die oh cesta soos M tt seo epee cad 3 1 VS TAINO PICS SRE M A tthe sk eta a A 3 1 Install nozzle in DynaCold Mini with seat nOZZle 3 1 Install nozzle in DynaCold Mini with flanged nozzle 3 2 Install nozzle in DynaCold Mini with contact nozzle 3 3 Install nozzle plate in DynaCold Mini with nozzle plate 3 3 Install nozzles in DynaCold Mini with nozzle plate and screw in nozzles 3 4 Adjust the paper guide bracke
14. OPERATIONS amp SERVICE MANUAL ITW Dynatec An Illinois Tool Works Company Manual 10 17 31 Volunteer Drive Revised 6 1 04 Hendersonville TN 37075 USA Telephone 615 824 3634 FAX 615 264 5222 iTwDynatec Adhesive Application Solutions ISO 9001 Certified DYNACOLD MINI COLD GLUE APPLICATOR OPERATIONS AND SERVICE MANUAL IMPORTANT READ ALL INSTRUCTIONS BEFORE OPERATING THIS EQUIPMENT Itis the customer s responsibility to have all operators and service personnel read and understand this information Contact your ITW Dynatec customer service representative for additional copies NOTICE Please be sure to include the serial number of your application system each time you order replacement parts and or supplies This will enable us to send you the correct items that you need ITW Dynatec Service Parts Direct Dial 1 800 538 9540 ITW Dynatec Technical Service Direct Dial 1 800 654 6711 Page il ITW Dynatec c 1996 Revised 3 96 DYNAMINI ASU Manual 20 25 ITW Dynatec An Illinois Tool Works Company Tw Dynatec Adhesive Application Systems ITW Dynatec c 2001 Page iii DYNACOLD MINI APPLICATOR Manual 10 17 Revised 3 01 Table of Contents Product GeSChDUON a san ere ter ete Ree a a ee ae De US
15. atec c 2001 Revised 3 01 DYNACOLD MINI APPLICATOR Manual 10 17 Page 9 1 ITW Dynatec c 2001 Revised 3 01 DYNACOLD MINI APPLICATOR Manual 10 17 Manual Modifications Operating instructions drawn up 9 00 Operating instructions modified 301 Page 9 2 ITW Dynatec c 2001 Revised 3 01 DYNACOLD MINI APPLICATOR Manual 10 17
16. ature assembly and Spring 5 Note The needle seat and the needle armature assembly are a matched set Proper function can only be guaranteed in this manner These components must there fore only be replaced as a Set 5 Replace the needle armature assembly and 0 7 spring 5 needle seat 4 and o rings 6 Assembly is carried out in the reverse sequence Note Grease the O rings with silicone grease This facilitates installation ITW Dynatec c 2001 Page 4 5 DYNACOLD MINI APPLICATOR Manual 10 17 Revised 3 01 Clean the shutter device 1 Insert an hex wrench 2 mm ora round rod with a maximum diameter of 2 mm into the drill hole 1 of the slide 2 and press the locking pin in 2 In this case push the slide 2 backwards as Shown in the Figure The slide can be removed 3 Clean the slide with warm water If severely soiled warm water with a small amount of dish washing liquid may be used The nozzle sealing can be removed and cleaned or replaced 4 Assembly is carried out in the reverse sequence Page 4 6 Revised 3 01 Check and replace magnet coil 1 Render the pump and the application head pres sure and voltage free Secure these against reactivation Unscrew the plug s central screw and remove the electrical plug Measure the resistance of the coil At room tem perature the electrical
17. e 2 and press the locking pin in 3 In this case push the slide 2 backwards as Shown in the Figure The slide can be left in this position or removed 4 Unscrew the union nut 3 with an open ended wrench 19 mm Remove the union nut 3 with the nozzle 4 5 Unscrew the needle seat 5 from the axial con duit 6 with an open ended wrench 17 mm D 6 Pull the neddle armature assembly and spring 7 d out 0 i 6 Note The needle seatand neddle armature as Ss sembly are a matched set Proper func tion can only be guaranteed in this man ner These components must therefore only be replaced as a Set 7 Replace the needle seat 5 the o ring 8 and the needle armature assembly and spring 7 8 Assembly is carried out in the reverse sequence Page 4 4 ITW Dynatec c 2001 Revised 3 01 DYNACOLD MINI APPLICATOR Manual 10 17 DynaCold Mini with nozzle plate 1 Remove the nozzle plate Proceed in the reverse sequence to that described in Install nozzle plate in Chapter 2 2 Unscrew the two locking plate 2 fastening screws 1 with an hex wrench 3 mm 3 Remove the locking plate 2 4 Pull the nozzle plate mounting block 3 down wards 5 Unscrew the needle seat 4 from the axial con duit with an open ended wrench 17 mm 6 Pull out the neddle arm
18. e Depth 0 35mm 93 02040 106 Contact nozzle 0 20 mm groove Depth 0 40mm 93 02050 106 Contact nozzle 0 20 mm groove Depth 0 50mm ITW Dynatec c 2001 Page 7 3 DYNACOLD MINI APPLICATOR Manual 10 17 Revised 4 04 Dual orifice flanged nozzles for DynaC old Mini with 19mm hex union nut nr E E E arice ji 92 00480 101 Dual orifice flanged nozzle 45 92 00490 101 Dual orifice flanged nozzle 45 Article 2 00630 101 Dual orifice flanged nozzle 92 00635 101 Dual orifice flanged nozzle 9 9 Dual orifice flanged nozzle Dual orifice flanged nozzle Dual orifice flanged nozzle 52 0060 101 Dua one ange nozzle 20m 60 5200670101 Dual orice Range rozze 070mm 60 gt Page 7 4 ITW Dynatec c 2001 Revised 3 01 DYNACOLD MINI APPLICATOR Manual 10 17 Dual orifice contact nozzle for DynaCold Mini with 19mm hex union nut RE farie Separation opt separation depth 94 02360 101 Dual orifice contact nozzle 94 02365 101 Dual orifice contact nozzle Article 94 02830 101 Dual orifice contact nozzle 94 02840 101 Dual orifice contact nozzle ITW Dynatec c 2001 Page 7 5 DYNACOLD MINI APPLICATOR Manual 10 17 Revised 4 04 Nozzle plates for contact application The nozzle plates are individually manufactured according to your wishes The basic area of the nozzle plate is 45 x 32 mm The number and the diameter of the drill holes may vary The following drawing shows these options De
19. er device on the DynaCold Mini with flanged nozzle 1 Position the spacer 1 onto the axial conduit 2 beneath the magnet coil and screw this on tightly with the two M4x10 socket head screws 3 3mm 2 Position the shutter device 4 onto the axial con duit 2 beneath the spacer 1 and screw this on hand tight with the two M4x10 socket head screws 3 3 Push the shutter device against the stop edge of the spacer and screw this on tightly with a 3mm hex wrench Page 2 4 ITW Dynatec c 2001 Revised 3 01 DYNACOLD MINI APPLICATOR Manual 10 17 ITW Dynatec c 2001 Page 3 1 DYNACOLD MINI APPLICATOR Manual 10 17 Revised 3 01 Setup Warning The following work must only be performed by trained and authorized per sonnel Observe the general safety instructions Setup Note The system may contain production related lubricants In order to remove these the application head must first be operated for a few minutes without nozzle s This avoids possible nozzle blockages 1 Place a glue collecting vessel beneath the ap plication head s Warning high pressure Danger of injury The adhesive is under pressure Wear eye protection 2 Initiate a manual purge of the applicator via the pattern control equipment 3 Allow the glue to flow until no further air bubbles or debris is visible 4 Discontinue the manual purge Install nozzles 1 Render the applica
20. es enables a multitude of applications The 360 rotation of the magnetic coil offer the flexibility to meet varying installation requirements Technical data DynaCold Mini with non con tact nozzle plate Appicaton ype Contact Nozzle nca Design of the nozzle Seat nozzle Flanged nozzle Flanged nozzle with screw in plate nozzles DynaCold Mini DynaCold Mini DynaCold Mini DynaCold Mini with seat with flanged with contact with contact nozzle nozzle nozzle nozzle plate Number of orifices Material viscosity 1 3000 mPas 1 3000 mPas 1 6000mPas 1 6000 mPas 1 3000 mPas Material pressure Max 30 bar Cycle rate Max 500 s Operating voltage 24 V DC overexcitation Electrical output 9 W Noise emission lt 70 dB A Special design also possible at the request of the customer Page 1 2 Revised 3 01 DynaCold Mini with seat nozzle DynaCold Mini with contact nozzle plate SSL PSS ITW Dynatec c 2001 DYNACOLD MINI APPLICATOR Manual 10 17 DynaCold Mini with flanged nozzle DynaCold Mini with contact nozzle ill O DynaCold Mini with non con
21. ini with contact nozzle 1 Position the nozzle 1 into the union nut 2 as shown in the Figure 2 Screw the union nut 2 to the needle seat 3 and tighten this with an open ended wrench 19 mm In this case align the nozzle at the face of the wrench with a open ended wrench 10 mm Install nozzle plate in DynaCold Mini with nozzle plate 1 Unscrew the four fastening screws of the nozzle plate 1 with a hex wrench 3 mm 2 Position the nozzle plate 2 onto the nozzle plate mounting block 3 3 Screw the nozzle plate 2 to the nozzle plate mounting block 3 with the four fastening screws 1 Page 3 3 Revised 3 01 3 Op 7 oN Direction of Lo 2 material a flow Page 3 4 ITW Dynatec c 2001 Revised 3 01 DYNACOLD MINI AP PLICATOR Manual 10 17 Install nozzles in DynaCold Mini with nozzle plate and screw in nozzles 1 Unscrew the four fastening screws 1 from the fitting with a hex wrench 3 mm 2 Position the nozzle plate 2 onto the nozzle plate mounting block 3 3 Screw the nozzle plate 2 onto the mounting block 3 with the four hex screws 4 Install the screw in nozzles 4 into the nozzle plate 2 and tighten these with an open ended wrench 6 mm ITW Dynatec c 2001 Page 3 5 DYNACOLD MINI APPLICATOR Manual 10 17 Revised 3 01
22. le 70 06000 703 Shutter Device complete 70 06000 713 Complete slide 70 04000 336 Slide 70 04000 339 Pressure plate 70 04000 131 Gasket 00 10304 963 Countersunk screw 03 21506 325 Parallel pin 70 04000 335 Housing 70 04000 337 Piston 70 04000 338 Piston 04 10325 041 Pressure spring 07 00500 106 Connection nipple M 5 340 012 Connection nipple 1 8 tube must be ordered separately 05 93070 001 Closure cap Pg 7 04 11080 159 Pressure spring 06 00607 010 O ring 00 10412 912 Socket head cap screw 00 80404 913 Set screw Note 70 04000 344 Spacer block eiel BRR hr Re eB Be BR RP BP Re P P Re The spare parts marked with this symbol A are wear parts In order to avoid longer down times we recommend that you keep a small stock of these wear parts 11 6 4 e 0 Sua IS Rev 17 10 a ans O AT iN APU tec IN a M ae a DY y Page 6 12 Revised 4 04 ITW Dynatec c 2001 DYNACOLD MINI APPLICATOR Manual 10 17 Paper guide bracket for DynaCold Mini with seat or flanged nozzle option Art No Q 20 A Cr Article 70 06000 702 Paper guide bracket complete 70 06000 101 Paper guide bracket 00 10408 912 Socket head cap screw M4x10 SST 02 00430 125
23. le plate Proceed in the reverse sequence to that described in Install nozzles in Chapter 3 Clean the nozzle or nozzle plate with warm wa ter If severely soiled warm water with a small amount of dishwashing liquid may be used Nozzle cleaning kits are available from ITW Dy natec as an option Purge the application head Following a long period of operation dirt may collect inside the application heads This may lead to applicator malfunctions The heads should therefore be regularly rinsed with water 1 Remove the glue from the glue delivery system and replace it with warm not hot water 2 Unscrew the nozzle nozzle plate from the application head 3 Place a collecting vessel beneath the application head 4 Switch the system on and allow the water to flow through until all glue is flushed from the system 5 Switch the system off again once all of the water has flowed through 6 Screw a clean nozzle nozzle plate onto the application head The system can now be operated with cold glue Page 4 2 Revised 3 01 Remove and replace the needle and needle seat Note ITW Dynatec c 2001 DYNACOLD MINI APPLICATOR Manual 10 17 The needle and needle seat or the needle and the seat nozzle are supplied as matched sets Proper function can only be guaranteed in this manner These components must therefore only be replaced as a Set 1 Render the application head pressure and voltage free Secure it against reac
24. pression to DIN 74 for pan head screw M4 DIN 912 Fora nozzle plate order we require the data specified in the drawing Copy this page and please enter these data into the Table below The article part number is composed of the following data 70 XXX32XXX DE ae n Number of drill holes it i Internal number left blank B 2 D Diameter of the nozzle drill hole T Groove depth Nozzle Nozzle Nozzle Nozzle plate 2 plate 3 plate 4 plate 5 Nozzle plate 1 i gt ol O N OU A W N e N e Page 7 6 Revised 3 01 ITW Dynatec c 2001 DYNACOLD MINI APPLICATOR Manual 10 17 Nozzle plates for screw in nozzles The nozzle plates are individually manufactured according to your wishes The basic area of the nozzle plate is 45 x 32 mm The number of screw in nozzles may vary Depression to DIN 74 for pan head screw M4 DIN 912 16 Screw in nozzles 91 60000 125 91 60000 103 91 60000 113 91 60000 104 91 60000 105 91 60000 106 91 60000 109 91 60000 108 91 60000 107 Screw in nozzle SS 0 25 mm Screw in nozzle SS 0 30 mm Screw in nozzle SS 0 35 mm Screw in nozzle SS 0 40 mm Screw in nozzle SS 0 50 mm Screw in nozzle SS 0 60 mm Screw in nozzle SS 0 70 mm Screw in nozzle SS 0 80 mm Screw in nozzle SS 1 00 mm
25. rn control unit a 7 For multiple applications IH Article 07 81106 702 Air filter regulator unit 70 04000 709 3 2 port solenoid valve with accessories 05 02104 605 Solenoid valve initialization cable LA oroma Quickcomectairwbng O LE 07 00600 117 Tiveadedconnecion O e 0797200001 2 portvave manwaly actiated OOOO Page 7 10 ITW Dynatec c 2001 Revised 3 01 DYNACOLD MINI APPLICATOR Manual 10 17 ITW Dynatec c 2001 Page 8 1 DYNACOLD MINI APPLICATOR Manual 10 17 Revised 3 01 Decommissioning packaging and transportation Temporary decommissioning Se ee ae ee eee ee S Rinse the application heads with water Relieve residual pressure Render the application heads pressure and voltage free Remove all glue residues and clean the nozzle nozzle plate Remove all air and glue hoses and all electrical leads Fit all open threaded connections with sealing plugs or dust caps Package the application heads so that they are protected against corrosion Store the application heads so that they are protected against damage Permanent decommissioning and disposal 1 2 3 4 5 6 Switch the application heads off Relieve residual pressure Remove all glue residues Remove all air and glue hoses and all electrical leads Disassemble the application heads into mechanical and electrical components Dispose of the components for recycling Page 8 2 ITW Dyn
26. s include all items shown Needle armature assembly and seat nozzles only sold in matched sets Page 6 8 ITW Dynatec c 2001 Revised 4 04 DYNACOLD MINI APPLICATOR Manual 10 17 Nozzle plate repair kit Art No Article 70 06000 705 Nozzle plate repair kit incl item 3 5 and 7 04 11009 098 Pressure spring 06 00925 012 O ring 06 01000 001 O ring Note The spare parts marked with this symbol A are wear parts In order to avoid longer down times we recommend that you keep a small stock of these wear parts Note Repair kits include all items shown Needle armature assembly and seat nozzles only sold in matched sets ITW Dynatec c 2001 Page 6 9 DYNACOLD MINI APPLICATOR Manual 10 17 Revised 4 04 Fitting for nozzle plate Art No Article 70 06000 706 Fitting for nozzle plate complete 06 04000 136 Locking plate 06 04000 137 Nozzle plate mounting block 00 10410 912 Socket head cap screw M4x10 SST 00 10408 912 Socket head cap screw M4x8 SST 06 00368 007 O ring Note The spare parts marked with this symbol A are wear parts In order to avoid longer down times we recommend that you keep a small stock of these wear parts Page 6 10 Revised 4 04 ITW Dynatec c 2001 DYNACOLD MINI APPLICATOR Manual 10 17 Shutter Device for DynaCold Mini with seat and flanged nozzle option Art No Artic
27. t Option 3 5 Maintenance and servicing ssssssssss 4 1 Clean nozzles and nozzle plates 4 1 Purge theapplicatoMNedd saiat a a Pe RRS ie ee 4 1 Remove and replace the needle and needle seat 4 2 DynaCold Mini with seat nozzle 2 4 2 DynaCold Mini with flanged nozzle or contact nozzle 4 3 Dynacold Mini with OZ ZC plate oroicicieicierireiorere i ae a a a eai gl 4 4 Clean h SAUler device retira dieu 2 nex soa hehehe eke eaaa 4 5 Check and replace Magnet coil 4 6 TTOUDIESNOOUNG sitieiecdcendi cent anaa aaa DOL cont Page iv ITW Dynatec c 2001 Revised 3 01 DYNACOLD MINI APPLICATOR Manual 10 17 REDIAGCEMENUDANS sisi tera eerie kirone Ohiri 6 1 DynaCold Mini with complete seat nozzle 6 1 DynaCold Mini with flanged or contact nozzle 6 2 DynaCold Mini for nozzle plate 6 3 DynaCold Mini application module 6 4 Seat NOZZIG repair KIIS 848 0 eek ES RA EE oR EI EAS SU a M a EE UN de 6 5 Flanged and contact nozzle repair kit 6 6 Flanged and contact nozzle repair
28. tact nozzle plate OU RP D ITW Dynatec c 2001 DYNACOLD MINI APPLICATOR Manual 10 17 Dimensions DynaCold Mini with flanged nozzle 70 us en rU D
29. te 70 06000 740 Seat nozzle repair kit 0 40 mm complete 70 06000 750 Seat nozzle repair kit 0 50 mm complete 04 11009 098 Pressure spring 06 00925 012 O ring According to the nozzle diameter which is used Note Note The spare parts marked with this symbol A are wear parts In order to avoid longer down times we recommend that you keep a small stock of these wear parts Repair kits include all items shown Needle armature assembly and seat nozzles only sold in matched sets Page 6 6 ITW Dynatec c 2001 Revised 4 04 DYNACOLD MINI APPLICATOR Manual 10 17 Flanged and contact nozzle repair kit used with 19mm hex union nut Art No Article 70 06000 704 Flanged and contact nozzle repair kit incl item 3 and 5 04 11009 098 Pressure spring 06 00925 012 O ring ITW Dynatec c 2001 DYNACOLD MINI APPLICATOR Manual 10 17 Page 6 7 Revised 4 04 Flanged and contact nozzle repair kit used with 14mm hex union nut Art No Article 70 06000 707 Flanged nozzle repair kit incl item 3 and 5 04 11009 098 Pressure Spring Note Note 06 00925 012 O ring The spare parts marked with this symbol A are wear parts In order to avoid longer down times we recommend that you keep a small stock of these wear parts Repair kit
30. tion head must be installed securely and free of vibrations 1 Fasten the application head to the ITW Dynatec mounting bracket Art No 73 50000 735 with four M 4 x 10 screws or with other M 4 fastening screws if a different mounting 11 6 oo is used O i Ls Orifices po o io g T l E 22 Connect material hose L 1 Screw the threaded connection 1 of the mate rial hose hand tight onto the material hose con nection 2 2 Use an open ended 17mm wrench to tighten the threaded connection of the material hose 1 and counterhold the material hose connec tion 2 with a second open ended 17mm wrench Note The material hose connection 2 must be counterheld under all circumstances the applicator may otherwise become damaged Page 2 2 ITW Dynatec c 2001 Revised 3 01 DYNACOLD MINI APPLICATOR Manual 10 17 Connect the air hose for the shutter device option 1 Connect the air hose cap 1 to the shutter de vice plug in nipple 2 ae 2 Connect the other end of the air hose to the pneumatic accessory for activating the shutter see Chapter entitled Accessories
31. tion head pressure and volt age free Install nozzle in DynaCold Mini with seat nozzle In the case of this application head the nozzle is al ready installed on delivery Note The nozzle and needle are provided as a matched set Proper function can only be guaranteed in this manner These com ponents must therefore only be replaced as a set iene Gael Page 3 2 ITW Dynatec c 2001 Revised 3 01 DYNACOLD MINI APPLICATOR Manual 10 17 Install nozzle in DynaCold Mini with flanged nozzle 1 Unscrew the paper guide bracket device if fitted from the application head with a hex wrench 3 mm 2 If shutter device is fitted Insert a hex wrench 2 mm ora round rod with a maximum diameter of 2 mm into the drill hole 1 of the slide 2 and press the locking pin in 3 In this case push the slide 2 backwards as Shown in the figure The slide can be left in this position or removed 4 Position the nozzle 3 into the union nut 4 as shown in the Figure 5 Screw the union nut 4 to the needle seat 5 and tighten it with an open ended wrench 19 mm 6 Insert the slide into the slot of the shutter device and push it into its original position until the lock ing pin audibly engages ITW Dynatec c 2001 DYNACOLD MINI APPLICATOR Manual 10 17 Install nozzle in DynaCold M
32. tiva tion Unscrew the plug s central screw and remove the electrical connector from the applicator DynaCold Mini with seat nozzle 1 Unscrew the paper guide bracket if fitted from the application head with an hex wrench 3 mm If a shutter device is fitted Insert an hex wrench 2 mm or a round rod with a maximum diameter of 2 mm into the drill hole 1 of the slide 2 and press the locking pin in In this case push the slide 2 backwards as Shown in the Figure The slide can be left in this position or removed Unscrew the seat nozzle 3 from the axial con duit 4 with an open ended wrench 17 mm Pull the needle armature assembly and spring 5 OUT Note The seat nozzle and the needle armature 6 assembly are matched sets Proper func tion can only be guaranteed in this man ner These components must therefore only be replaced as a Set Replace the seat nozzle 3 the O ring 6 and the needle armature assembly with spring 5 7 Assembly is carried out in the reverse sequence ITW Dynatec c 2001 Page 4 3 DYNACOLD MINI APPLICATOR Manual 10 17 Revised 3 01 DynaCold Mini with flanged nozzle or contact nozzle 1 Unscrew the paper guide bracket if fitted from the application head with an hex wrench 3 mm 2 If shutter device is fitted Insert an hex wrench 2 mm ora round rod with a 2 maximum diameter of 2 mm into the drill hole 1 of the slid
33. ular inspection of the system Check all electrical and pneumatic connections Check whether the air pressure Is set to proper operating values and whether the proper supply voltage is available Also check whether the glue reservoir contains glue Malfunction Cause Remedy No glue flow No glue in the tank Fill glue tank Nozzle blocked Clean nozzle Plug loose Screw plug on securely Initialization voltage not Check pattern controll out available put for 170 V overexcitation Coil defective Replace coil Material hose blocked Rinse material hose and re place if necessary Glue emerges from the Dirt in the needle seat Clean needle seat nozzle when application Needle seat worn out Replace needle seat and head is closed needle Spring broken Replace spring Note The Chapter entitled Maintenance and Servicing contains instructions on how to remove and disassemble individual components Page 5 2 ITW Dynatec c 2001 Revised 3 01 DYNACOLD MINI APPLICATOR Manual 10 17 ITW Dynatec c 2001 Page 6 1 DYNACOLD MINI APPLICATOR Manual 10 17 Revised 4 04 Replacement parts DynaCold Mini with complete seat nozzle REX _ 2 Option Art No Article 70 06304 725 or 108123 DynaCold Mini with seat nozzle 0 25 mm 1 2 UNF Fluid Ftg 108130 DynaCold Mini with seat nozzle 0
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