Nokia N97 RM-505 506 507 Service Manual L1L2 v4.0
Contents
1. below will help you to fulfil any warranty obligations and to enjoy this product for many years Keep the phone and all its parts and accessories out of the reach of small children Keep the phone dry Precipitation humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits e Do not use or store the phone in dusty dirty areas Its moving parts can be damaged e Do not store the phone in hot areas High temperatures can shorten the life of electronic devices damage batteries and warp or melt certain plastics e Do not store the phone in cold areas When it warms up to its normal temperature moisture can form inside which may damage electronic circuit boards e Do not drop knock or shake the phone Rough handling can break internal circuit boards e Do not use harsh chemicals cleaning solvents or strong detergents to clean the phone e Do not paint the phone Paint can dog the moving parts and prevent proper operation Use only the supplied or an approved replacement antenna Unauthorised antennas modifications or attachments could damage the phone and may violate regulations governing radio devices All of the above suggestions apply equally to the product battery charger or any accessory T Confidential e Copyright 2010 NOKIA e All rights reserved Version 4 0 NOKI A a re Nokia N97 RM 505 RM 506 RM 507 Academy Service Manual Level 1 amp 2 6 BATTERY IN2. 19 12 Solder components EEN 20 2 Confidential e Copyright 2010 NOKIA e All rights reserved Version 4 0 NOKI A a re Nokia N97 RM 505 RM 506 RM 507 Academy Service Manual Level 1 amp 2 1 CHANGE HISTORY status Version No Dale comments Approved bn 00200 service devices updates Approved do 240203 fxploded view updated Approved Ku 64 The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products This Service Manual is to be used only by authorized NOKIA service suppliers and the content of it is confidential Please note that NOKIA provides also other guidance documents e g Service Bulletins for service suppliers follow these regularly and comply with the given instructions While every endeavor has been made to ensure the accuracy of this document some errors may exist If you find any errors or if you have further suggestions please notify NOKIA using the address below CMO Operation amp Logistics Training and Vendor Development Multimedia Creation amp Support mailto Service Manuals nokia com Please keep in mind also that this documentation is continuously being updated and modified so watch always out for the newest version 3 Confidential e Copyright 2010 NOKIA e All rights reserved Version 4 0 NOKI A a re Nokia N97 RM 505 RM 506 RM 507 Academy Service Manual Level 1 amp 2 2 COPYRIGHT Copyright 2009 Nokia All rights reserv
3. 6 RM 507 Academy Service Manual Level 1 amp 2 ne oe i Dad itt fe 8 Kg Es i e A De E 25 Turn the ENGINE BOARD over and use the SS 93 26 Release the HEAT SINK ASSEMBLY with the SS 93 to release the BEZEL FPC Then remove it Do not use and then remove the assembly the BEZEL FPC again 29 Remove the two screw bumpons with the 30 Unscrew the two Phillips size 00 screws in the dental tool Do not use them again order shown Do not use them again 16 Confidential e Copyright 2010 NOKIA e All rights reserved Version 4 0 NOKI A Care Nokia N97 RM 505 RM 506 RM 507 Academy Service Manual Level 1 amp 2 33 Disconnect the A COVER ASSEMBLY CONNECTOR with the SS 93 Remove the A COVER ASSEMBLY film j aes Ai LS sf n x d NM 35 Use the sharp end of the SS 93 to release the 36 Use the SS 93 to lift up the LOD EARPIECE Remove the EARPIECE with the tweezers Do not use it again Ha 3 de LO RK 17 Confidential e Copyright 2010 NOKIA e All rights reserved Version 4 0 NOKI A Ca re Nokia N97 RM 505 RM 506 RM 507 Academy Service Manual Level 1 amp 2 37 Disconnect the LCD connector with the SS 93 Then remove the LCD R Tr del Vle etiga E s d 39 Start releasing the QWERTY KEYMAT with the 40 Nokia N97 disassembly is now complete dental tool Remove the keymat by peeling it as shown END OF DISASSEMBLY 18 Confidential e Copyright 2010
4. FORMATION Note A new battery s full performance is achieved only after two or three complete charge and discharge cycles The battery can be charged and discharged hundreds of times but it will eventually wear out When the operating time talk time and standby time is noticeably shorter than normal it is time to buy a new battery Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer Unplug the charger when not in use Do not leave the battery connected to a charger for longer than a week since overcharging may shorten its lifetime If left unused a fully charged battery will discharge itself over time Temperature extremes can affect the ability of your battery to charge For good operation times with Ni Cd NiMh batteries discharge the battery from time to time by leaving the product switched on until it turns itself off or by using the battery discharge facility of any approved accessory available for the product Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose Never use any charger or battery which is damaged Do not short circuit the battery Accidental short circuiting can occur when a metallic object coin clip or pen causes direct connection of the and terminals of the battery metal strips on the battery for example when you carry a spare battery in your pocket or purse Shortcircuiti
5. GE x gt 10201 10202 10204 10205 19998 5 7 UGHT SWAP PWB stp k e SS 10201 WATER INGRESS LABEL AUDIO ii ASSI 79008 ll TYPE LABEL 10202 fl HEAT SINK ASSY 10204 2 BEZEL FPC ASSY 10205 gt CELLULAR ANTENNA ASSY 10207 A4 B COVER ASSY 10207 10209 LEFT IHF HOLDER ASSY B COVER sfe 10209 10210 2 SCREW M1 2X2 TORX 4 C COVER 10212 se Only available as These parts can not be assembly reused after removal 9 Confidential e Copyright 2010 NOKIA e All rights reserved Version 4 0 NOKI A Ca re Nokia N97 RM 505 RM 506 RM 507 Academy Service Manual Level 1 amp 2 8 SERVICE DEVICES FLS 5 POS Flash Dongle CA 101 Service Cable AC 10 Travel Charger NMP standard toolkit v2 For more information refer to the Service Bulletin SB 011 on NOKIA Online Supplier or manufacturer contacts for tool re order can be found in Recommended service equipment document on NOKIA Online G p L et ve k i D I eni ttt Zoe een sett ttt sine oe t een e o rio vet e e se 0943 WA El sae se rie LE gl so do DER so BP 4L Battery 10 Confidential e Copyright 2010 NOKIA e All rights reserved Version 4 0 NOKI A Ca re Nokia N97 RM 505 RM 506 RM 507 Academy Service Manual Level 1 amp 2 9 SW UPDATE Flash concept Point of Sales To use the FLS 5 Flash Dongle follow the user guide inside the s
6. NOKIA e All rights reserved Version 4 0 NOKI A Ca re Nokia N97 RM 505 RM 506 RM 507 Academy Service Manual Level 1 amp 2 11 ASSEMBLY HINTS 1 Tighten the two Phillips size 00 screws to the 2 Tighten the TORX size 4 screw to the torque of torque of 14 Ncm in the order shown 7 Ncm I Nani ez e ia OLO IN Si min teg mi ares comet immuni ee FULT DINRIN gt es ell eweg seprendinri ren e VIHON 3 Tighten the six TORX size 4 screws to the torque of 18 Ncm in the order shown 19 Confidential e Copyright 2010 NOKIA e All rights reserved Version 4 0 NOKI A Care Nokia N97 RM 505 RM 506 RM 507 Academy Service Manual Level 1 amp 2 12 SOLDER COMPONENTS EEL H dirti bo e e iL u HY YON LLD II ege HW A ire d i 20 Confidential e Copyright 2010 NOKIA e All rights reserved Version 4 0
7. Nokia N97 RM 505 RM 506 RM 507 NOKIA Care Academy Service Manual Level 1 amp 2 SERVICE MANUAL Level 1 amp 2 NOKIA N97 RM 505 RM 506 RM 507 Se Transceiver characteristics he fp Minnat Paranie dech ec Mail 5 I found this cool 12 31 pm Party at Andrea s 12 42 pm Barcelona 14 C allies Mostly Cloudy SS High 18 C RealFeel 13 C Band RM 505 WCDMA HSDPA 900 1900 2100 EGSM 850 900 1800 1900 RM 50 7 WCDMA HSDPA 850 1900 2100 EGSM 850 900 1800 1900 RM 506 EGSM 850 900 1800 1900 Display 3 5 nHD 16 9 widescreen 640x360 pixel resolution 16M colour TFT Camera Main camera 5MPix CMOS Dual LED Flash Auto focus Secondary camera 640x480 VGA Operating System Symbian OS ver 9 4 Series60 5th Edition Connections WLAN IEEE802 11 b g not in RM 506 USB 2 0 micro USB Bluetooth 2 0 EDR A2DP 3 5mm AV connector Transceiver with BP 6MT battery pack Talk time Standby GSM n Talk times are Up to 400 min phone settings Confidential e Copyright 2010 NOKIA e All rights reserved Version 4 0 NOKI A 2 re Nokia N97 RM 505 RM 506 RM 507 Academy Service Manual Level 1 amp 2 Table of contents i Change de EE 3 2 Lear 4 i Modalita 5 3 1 SERIES 5 3 2 GI CR RT 5 i GAR 0 21 El alain 6 5 e nts ideale T 6 Cie 21 BV lu 618 17286 E 8 i EP 9 B SVIE AVIO ee 10 o SWU Ee EE 11 10 PTS ASS elei Val d le le lin 12 11 EECH I Sinn
8. ales package Please check always for the latest version of flash software wich is available on Nokia Online SERVICE Te SOFTWARE HA PRODUCT SPECIFIC ER BATTERY 11 Confidential e Copyright 2010 NOKIA e All rights reserved Version 4 0 NOKI A Care Nokia N97 RM 505 RM 506 RM 507 Academy Service Manual Level 1 amp 2 10 DISASSEMBLY INSTRUCTIONS 2 ATRE SE OO SAM t RE SNE ATM CT 4 Press release button and remove the BATTERY COVER 4 Remove the BATTERY COVER 12 Confidential e Copyright 2010 NOKIA e All rights reserved Version 4 0 NOKI A Care Nokia N97 RM 505 RM 506 RM 507 Academy Service Manual Level 1 amp 2 ir wmo ze OP RK E pi CE meaai Cos Men nu aay von ICON gt KR SES A ES ffe e b ON E nec f P i ei i A N ih Na nio i net S e Y Ar di 4 of of 7 Unscrew the six TORX size 4 screws in the order 8 Then unscrew this TORX size 4 screws Do not shown Do not use them again use it again 9 Open the slide and use the SRT 6 to release the 10 Slide the SRT 6 along the cover to release all the clips of the lower part clips ee TRS EE 11 Close the slide 12 Carefully lift up the upper part to gain access to the TILT FPC ASSEMBLY connector 13 Confidential e Copyright 2010 NOKIA e All rights reserved Version 4 0 NOKIA A Care Nokia N97 RM 505 RM 506 RM 507 Service Manual Level 1 amp 2 pio e Se ean a ar D ehee te Mo
9. correctly 5 Confidential e Copyright 2010 NOKIA e All rights reserved Version 4 0 NOKI A a re Nokia N97 RM 505 RM 506 RM 507 Academy 4 ESD PROTECTION Service Manual Level 1 amp 2 Nokia requires that service points have sufficient ESD protection against static electricity when servicing the phone Any product of which the covers are removed must be handled with ESD protection The SIM card can be replaced without ESD protection if the product is otherwise ready for use To replace the covers ESD protection must be applied All electronic parts of the product are susceptible to ESD Resistors too can be damaged by static electricity discharge All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area EPA Every repair action involving opening the product or handling the product components must be done under ESD protection ESD protected spare part packages MUST NOT be opened closed out of an ESD Protected Area For more information and local requirements about ESD protection and ESD Protected Area contact your local Nokia After Market Services representative Confidential e Copyright 2010 NOKIA e All rights reserved Version 4 0 NOKI A a re Nokia N97 RM 505 RM 506 RM 507 Academy Service Manual Level 1 amp 2 5 CARE AND MAINTENANCE This product is of superior design and craftsmanship and should be treated with care The suggestions
10. ed Reproduction transfer distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited Nokia Nokia Connecting People and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation Other product and company names mentioned herein may be trademarks or tradenames of their respective owners Nokia operates a policy of continuous development Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice Under no circumstances shall Nokia be responsible for any loss of data or income or any special incidental consequential or indirect damages howsoever caused The contents of this document are provided as is Except as required by applicable law no warranties of any kind either express or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose are made in relation to the accuracy reliability or contents of this document Nokia reserves the right to revise this document or withdraw it at any time without prior notice The availability of particular products may vary by region IMPORTANT This document is intended for use by qualified service personnel only 4 Confidential e Copyright 2010 NOKIA e All rights reserved Version 4 0 NOKI A a re Nokia N97 RM 505 RM 506 RM 507 Academy Service Manual Leve
11. l 1 amp 2 3 WARNINGS AND CAUTIONS Please refer to the phone s user guide for instructions relating to operation care and maintenance including important safety information Note also the following 3 1 Warnings 1 CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY 2 THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC 3 OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE 3 2 Cautions 1 Servicing and alignment must be undertaken by qualified personnel only 2 Ensure all work is carried out at an anti static workstation and that an anti static wrist Strap is worn 3 Use only approved components as specified in the parts list 4 Ensure all components modules screws and insulators are correctly re fitted after servicing and alignment 5 Ensure all cables and wires are repositioned
12. ng the terminals may damage the battery or the connecting object Leaving the battery in hot or cold places such as in a closed car in summer or winter conditions will reduce the capacity and lifetime of the battery Always try to keep the battery between 15 C and 25 C 59 F and 77 F A phone with a hot or cold battery may temporarily not work even when the battery is fully charged Batteries performance is particularly limited in temperatures well below freezing Do not dispose batteries in a fire Dispose of batteries according to local regulations e g recycling Do not dispose as household waste 8 Confidential e Copyright 2010 NOKIA e All rights reserved Version 4 0 NOKI A Care Nokia N97 RM 505 RM 506 RM 507 Academy Service Manual Level 1 amp 2 T EXPLODED VIEW A1 A COVER ASSY 10001 10002 10008 10009 A COVER ste 10001 EARPIECE ADHESIVE l 10008 EARPIECE RUBBER BOOT Il 10009 int EARPIECE 10002 DISPLAY CONNECTOR CUSHION n 10004 LI DISPLAY MODULE MODULE LCD ADHESIVE TAPE Te IT a aie Oo A2 HINGE ASSEMBLY MODULE 10101 10105 101Q ste DISPLAY CHASSIS A ze 10102 2 omer 3 ABSORBER TAPE Joo Ci QROCKER FPC ASSY sfe 10104 ENGINE CHASSIS ste 10105 ote TILT FPC ASSY 10101 ste HINGE NE 10103 X SCREW M1 6X2 4 PHILLIPS Ted SCREW BUMPON Ge INI 10007 QWERTY KEYMAT SHIELD FRAME CUSHION I 10213 CAMERA ASSY Ja 10203 A3 LIGHT SWAP PACKA
13. tte wie Fe SE geen Tre ln he Te 8 AE E E EA af wf D eses wb n e ker 1 WE n l M a Tee wiss o s AI o o D E een RN eat e e alata nta nette Se gege I eee e I et Me Fe at n a e siewe e zs e Au 5 oo 4 13 Open the TILT FPC ASSEMBLY connector with the 14 Then open carefully the Q ROCKER FPC ASSEMBLY SS 93 Be careful not to damage the connector or CONNECTOR with the SS 93 components nearby a ro H mg Ve Just E e 15 Separate the upper part and the B cover with Use the SS 93 to open the connector of the the engine board AUDIO FPC ASSEMBLY Be careful not to damage the connector or components nearby E Wier 17 Next ft up the AUDIO ASSEMBLY with the SS 93 18 Then release the IHF HOLDER ASSEMBLY with the 55 93 14 Confidential e Copyright 2010 NOKIA e All rights reserved Version 4 0 NOKI A Ca re Nokia N97 RM 505 RM 506 RM 507 Academy Service Manual Level 1 amp 2 OI NN ER DG E i Val hn N nu Led A A dr i Old OU Af A 19 Remove the AUDIO ASSEMBLY and the IHF HOLDER ASSEMBLY with the tweezers 23 Carefully open the camera connector with the 24 Next open the connector of the BEZEL FPC 55 93 Then remove the camera with the tweezers ASSEMBLY with the SS 93 by pulling it through the hole 15 Confidential e Copyright 2010 NOKIA e All rights reserved Version 4 0 NOKI A Ca re Nokia N97 RM 505 RM 50
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