Installation & Service Manual
Contents
1. MEGTOOL TPE 15 19 Spare parts 15 116 7 30 221 30 351 Se A 3 325 30 353 gt m 30 262 15 603 30 602 NAN B E 30 221 px 30 336 30 370 30 610 377 30 274 30 274 90 121 OOO 15 601 30 271 30 308 15 246 30 221 30 307 N 30 128 15 601 NS 4 30 274 N 30 222. MADE IN SWEDEN Friction Transporter Installation amp Service Manual 2013 04 12 MEGTOOL TPE 15 19 Installation amp operation Installation instructions TPE 15 must be mounted horizontally may not be mounted on the side or pitched A custom tray or chute must be designed We recommend aluminum or any light gauge material to reduce tray weight Maximum weight tray only 3 kg Transportation capacity 15 kg Using metric screws fasten tray or chute to the TPE 15 using all holes Tray or chute must be supported at both ends to minimize vibration amp deflection Important TPE 15 must be mounted so no danger is provided for working personnel Oil change every 5000 hour 250 ml W75 GLS Operating the TPE 15 Connect the Controller power cable to a power outlet 110 240 Volt AC 50 60 Hz Do not change or replace the cable between the transporter and the controller Make sure that the tray can move freely in both directions Push the power button on the Controller the TPE 15 will start after a few seconds If you want to restart the TPE 15 you must wait 5 seconds for the controller to be ready CRUSHING HAZARD See arrows in picture A MECTOOL TPE 15 19 Service Please note that some parts may not be available because they are not field replaceable If this is the case a subassembly must be used Some parts are only available as a subassembly and cannot be purchased individually Che
3. Y 1 5 5 I lt gt Y L 86 50 _ L 118 00 n A MEGTOOL TPE 15 19 Spare parts Part No Description Q 30 156 Nut 30 157 Threaded washer 30 158 Urethane washer 30 221 Screw 30 222 Screw 30 271 Washer 30 274 Washer 30 276 Dome nut 30 282 Snap ring 30 301 Bearing 30 307 Bearing 30 308 Bearing 30 336 Bushing 30 351 O ring 30 353 O ring 30 361 Radial shaft sealing 30 362 Radial shaft sealing 30 370 Plug 30 420 Socket Part No Description Q 3 325 O ring 10 106 Bearing 15 111 Cover 15 114 Attachment 15 115 Center screw 15 116 Slide block 15 139 Fly wheel 15 145 Bushing 15 146 Sleeve 15 147 Truss rod 15 150 Guide 15 204 Screw 15 206 Screw 15 246 Screw 15 260 Mounting insert 15 270 Sealing washer 15 286 Guide pin 15 351 O ring 30 121 Motor cover 30 143 Gear NN lt MECTOOL D A C TPE 15 19 Spare parts 30 420 30 221 45 111 15 204 gt 15 286 15 206
4. 1 30 139 Motor shaft 1 30 402 Stator 1 30 282 Snap ring 1 130 604 Retaining pin 1 Not sold separately A MEGTOOL 30 604 Retaining pin 3 325 30 128 Part No Description Qty Part No Description Qty 3 325 O ring 1 30 128 Retaining pin 1 Not sold separately MECTOOL 192 00 178 00 30 611 Motor controller unit On Off MECTOOL SWEDEN AB CE www mectool se 121 00 oS 242 00 Main cable 1 5 meter Motor cable 1 5 meter TPE 15 19 Max load capacity Max tray weight Stroke length Feed rate Sound level Motor effect Electrical connection TPE 30 19 Max load capacity Max tray weight Stroke length Feed rate Sound level Motor effect Electrical connection TPE 100 Max load capacity Max tray weight Stroke length Feed rate Sound level Motor effect Electrical connection MECTOOL 15 kg 3 kg 19 mm 4 8 m min 55 dB A 0 1 kw 110 240 V 30 kg 5 kg 19 mm 4 8 m min 60 dB A 0 1 kw 110 240 V 100 kg 35 kg 16 mm 8 10 m min 62 dB A 0 5 kw 380 415 V 50 60 Hz alternatively 110 120 V Technical data A MEGTOOL Contact information Factory repair service If your Transporter requires repair return it prepaid to our Service Center Repairs include fault tracing and repair or
5. 1 2 ESAS a Y 2 6 NY B ASA DS TES S 30 602 g 4 TITO GU f A 15115 PIE 8 LA UD 127772772 4 LLAN N FARAI Y A 30 301 PA A 0 30 602 NRO una m fa S Y 15 603 MAT ERA 30 370 E i Lu 30 221 S SS 30 271 NON us 30 121 SES N 30 420 EN i x lt O AS NEN IF 15 47 NN 15 601 N N N 15 605 N one NT ZI e 30 361 N 3 P 15904 RI 30 156 4 90 458 HIN E 30 276 B A MECTOOL 15 601 Rocker mechanism 10 420 30 124 u 10 113 15 256 TT M 10 407 15427 aL 0 154128 30 133 ST 30 353 na IN 15 130 SS m NY NENNEN A WIN 30 321 WS IN MI 30 274 30 126 s PIG a 10 055 9 lt Pari No Description PartNo Description Qty 30 126 Eccentric lower 1 1 1 1 2 1 1 1 10 133 Ball 10 407 O ring 10 420 Rivet 15 125 Eccentric upper 15 127 Eccentric shaft 15 130 Rocker 15 256 Screw 30 124 Spring 30 133 Shaft 30 235 Screw 30 274 Washer 30 321 Bushing 30 322 Bushing 30 353 O ring 40 055 Screw Not sold separately A MEGTOOL 15 603 Connectin
6. ck the spare parts reference lists for details Disassembly Disconnect the electrical connections Drain the oil Move the slide 15 604 to its rear position Remove the dome nut 30 276 Remove the threaded washer 30 157 while holding a screwdriver in the slot on the truss rod 30 147 Remove urethane washer 30 158 Remove guides 15 150 2 pcs Remove the slide 15 604 Remove cover 15 111 and disconnect the stator Remove the plastic plug to the stator requires special tools Loosen the lower screw 15 246 Turn the TPE 15 upside down Remove the guide pins 15 286 2 pcs Remove the screws 15 204 4 pcs Remove the motor bracket while the mechanism remains in the machine body Remove the truss rod 15 147 Loosen the upper screw 15 246 Remove gear 30 143 with a slide hammer and remove the rocker mechanism 15 601 Clean the TPE 15 and remove all silicon residue To remove the motor cover 30 121 and blow compressed air into the hole where the cables are located Remove circlip 30 282 to remove the rotor N B The flywheel 15 139 has a left handed thread Reassembly 1 Install the connecting rod with the bearings on the gear 2 Install the gear in the machine body 3 Install the link 30 602 on the rocker mechanism and shim between the shaft end and the washer 30 271 to a play of approx 0 2 mm with washer 30 274 Mount the rocker mechanism make sure the screw head 15 256 fits in its sock
7. et Install the truss rod 15 147 in the link 30 602 and glue with Loctite 243 Install the pins 15 286 in the machine body Apply a bead of silicone along the groove of the motor bracket Fit O ring 30 351 together with a little grease in the indentation of the motor bracket Mount the motor bracket to the pins of the machine body and fit the motor shaft teeth with the gear then tighten the screws Tighten the screws 15 246 Mount slide in reverse order Let the silicon dry overnight Fill 250 ml of Oil W 80 90 GL5 15 19 Dimensional drawing 2990 s e 1 N Lo 1200 146 00 4 40 00 MEE 98 00 _10 00 1 1 1 1 ce uw L a 5 e c e Sri LEDA S E 2 1 8 3 B gt e d st S 8 8 LEY Y I E I I I I 5 LO 1 2 i TE e 5 a o 5 Q amp ce a 5 2050 46 50 5 i st
8. g rod N KAS Sea ffs Of Z Sf uf Z A 4 PA 4 y x N LF NG N zit QU ar y 2 PA N A 1 VA JAN PA 3 LPF y AG N N M fh N SAT N o RA 7 4 p N ZA P M L gt N 4 4 oO 30 306 30 132 6 Part No Description Qty Part No Description Qty 30 132 Connecting rod 1 130 336 Bushing 1 30 306 Bearing 1 Not sold separately MECTOOL 15 604 Slide frame Not sold separately 4 15 153 10 106 0 Part No Description Qty Part No Description Qty 10 106 Bearing 4 15 260 Threaded insert 8 15 153 Slide frame 1 MECTOOL 15 610 Motor 30721 15 139 a No fl 7 30 402 30 401 15 120 30 139 30 362 30 351 30 308 30 604 30 282 15 246 Part No Description Qty Part No Description Qty 15 120 Motor house 1 130 308 Bearing 1 15 139 Fly wheel 1 30 351 O ring 1 15 246 Screw 1 130 362 Radial shaft sealing 1 30 121 Motor cover 1 30 401 Rotor
9. replacement of failed components as well as final testing to ensure your Transporter is functioning according to specifications All items within the warranty period are evaluated by technicians to verify warranty eligibility All Transporters repaired through Mectool receive a new three month manufacturer s warranty wear parts excluded Mectool Sweden AB Phone 46 454 30 90 40 PJ R si s V g 121 3 Fax 46 454 416 56 293 40 Olofstr m Email info mectool se Sweden Web www mectool se
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