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equity line ufd & spiral spray applicators service manual

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2. 7 2 Optional UFD Nozzle Cleaning Oven 1 3 Optional Quick Change M odules amp 1 3 Recommended Spare Parts 1168 7 4 Chapter 8 Engineering Drawings amp Schematics DynaControl Dynamini DCL PLC Control Scheme 8 1 M icroprocessor Temperature Control CompuVision M CV Control Scheme 8 1 Upgrade Nickel 4 Seb renti att Ouen yak ced tur 8 1 Upgrade J type Thermocouple 20 0 8 2 5 ERA ERI Ebo dux 8 2 Appendix Solenoid Valve Configurations Schematics amp Setup Section 100054 Valve ex eso e x eae Ree S tate a A 2 Section 2 PN 106937 ValVe is sek ebbe el ea eat eer v p OE UE S 4 ITW Dynatec c 2000 Page v EQUITY UFD SPIRAL SPRAY APPLICATOR Manual 40 38 Revised 10 03 Section 3 Component Illustration amp Bill of M aterial PN 100055 Air Control A 5 Appendix B Process Air Control Filter Regulator Installation Notes coi B 1 Component Illustration amp Bill of Material PN 107404 Filter Regulator
3. B 1 Appendix C Resistance Voltage Tables C 1 Appendix D Optional UFD Nozzle Cleaning Oven Manual D 1 Oven Safety Precautions sr iir oce E ERREUR Do c ep EO RR excl EORR Rr en us D 1 UFD Nozzle Cleaning D 2 Page vi ITW Dynatec c 2000 Revised 10 03 EQUITY UFD SPIRAL SPRAY APPLICATOR Manual 40 38 ITW Dynatec An Illinois Tool Works Company iTWDynatec Adhesive Application S olutions ITW Dynatec c 1999 ALL MODELS Page 1 1 Revised 5 00 Chapter 1 SAFETY PRECAUTIONS All operators and service personnel must read and understand this manual before operating or servicing equipment Electrical DANGER HIGH VOLTAGE Dangerous voltages exist at several points in this equipment To avoid personal injury do not touch exposed connections and components while input All maintenance and service on this equip ment must be performed by trained techni cians power is on Disconnect lockout and tag external electrical power before removing protective panels secure connection to a reliable earth ground is essential for safe operation A disconnect switch with lockout capability must be provided in the line ahead of the unit Wiring used to supply electrical power should be installed by a qualified electrician High Temperatures WARNING HOT SURFACE Severe burns can occur if unprotected skin comes in contact
4. Side View of Equity Bead Applicator 278 57mm 10 967 lt 101 75mm gt 4 006 Dimensions 2 5 Revised 10 03 ITW Dynatec c 2000 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 1 et 2 ra rc dp do ab da K 9 port Equity UFD Segment 8 port Equity UFD Segment 6 port Equity UFD Segment 12 port Equity UFD Segment 10 port Equity UFD Segment 2 g 2 5 WIDTH CENTERS B Model No A 176 4mm 7 201 6mm 8 226 8mm 9 300mm 277 2mm 12 11 Dimensions 14 port Equity UFD Segment ITW Dynatec c 2000 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 Revised 5 02 Page 2 6 SJINGOW WINOZINOH SNISN 06921 6501 leg amp 8ee 6006 s7101 900 Hse 9 0500 a 00 17601 7 Quen 1 T c i ee E 68 21 79601 5 y 3SOH 3SOH
5. 109 AVMdS dom ee 8 6 NOISS3HdINOO 8 3S0H wis Sls evs 1915 SS300V 7 21812313 0 e ep 5 50 0009 292 Jore ojo ojo p T io ie zeg o o e 9 ii 8 E A 8 0 6675 66271 i P Um E Ln Lt H I Hosi ieso udovds o oglzg i fei ONUVINSNI v 1 MOT m 1811 a330 SH3I3AITIIN 91 S310H ONILNNOW SZ L X 8 2 17 SS300V Flava 5 318v9 Wid opo ONTOS SNLNRnON YSWOLSND 3504082 Le aava OVAOTZ OvAOZL 20 6 y Flava Wid TOMINO2 NOLL23NNOO vay 55302 7 2 12313 5 4 v l v3uv 55320 OLN Wid 2 7 Revised 5 02 ITW Dynatec 2000 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 wis TVIS CVIS X340 7 1355 WIS y JYO WIG d1gv9 Davo WIG OLW WIG OLN WIG WIG 1 OLN 350 Wid 3SOH 3SOH 3SOH WId SOH 51 4 Naillvd TIVNIWON
6. 9 909 9 6 77 p 59 0 98 00 g yu 57981 S C94 G LEG G CIg O O0 v Se 088 El 8048 O91 68 8 689 v 78C 0704 O 0OGv 005 2 9 006 6 6 619868 81 69 C 8Z1 C C68 v 899 8 LIC G78 G8 C98 67 66 8 CI v 9 006 6 6 61 6 1488199 0S0v C84 599 987 9 1410008 65 C9S G 79 v Le 0 6 0110110 8 7 968 7 779 v 6565 9 G9 9 276 97069 9867 9981 0408 04 5 04251000 v Be 556 OLJOL OLIJOL 8976 8 69 Be 8061 066 0 1vZ 0687 0 21 0 G 8 0929 OGLE 054 0 000 6 1 8 976 196991917 4 8 14 810 8 0 4 8 0009 00655146 020 L OLIOLJOL JO C26 8 v69 8C v01 0 1vZ O 68 0 ZEZ 0 006 0 G29 O GZS O SZ 090 6 00 6 16618 769 19 17 1 8419 8901 2997 8 997 pea 12 0466 0429 0 085 S cI e 080 847720110027 971 9591 lt 601 167 0 687 9981 0056 0 058 0 0S 0700 69 vOL C SvL 8 287 16111 9918 2716 8112105 6 0579105 6 lt 71 G OF CL ICL ISL OILS 10117 OLL O 89v 8 061477 656 0 4 0001 000 1 0900 044 9 091 c c 1 8 068 v 819 PELL C68 8 68S Z8C0 0GO1 O OG O OSv O OG 8 004 SYOLVON ddv 4 QHVONVIS Note M ounting dimensions marked with an asterisk are optional imensions cont Mounting D Page 2 8 ITW Dynatec c 2000 Revised 5 02 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 Air Consumption Note This chart is for rough estima tion of
7. OPTION Tie Electrical Signal for Head Control Page 8 4 ITW Dynatec c 2000 Revised 4 03 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 ITW Dynatec An Illinois Tool Works Company iTWDynatec Adhesive Application S olutions ITW Dynatec 2000 1 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 Revised 5 00 Appendix A SOLENOID VALVE CONFIGURATIONS SCHEMATICS amp SETUP FOR CONVENTIONAL MODULES This A ppendix covers the pneumatic setup of the solenoid valves used to actuate the adhesive modules A coalescing filter regulator kit PN 100055 is available to provide regulated oil free air to the solenoid valves The kit also contains the necessary fittings and tubing to configure the kit for each particular solenoid valve Some typical solenoid valve setups are shown on the following pages While the most commonly used solenoid valves are shown other valves not listed here may be used if required for the partic ular application general however the setups shown here can be applied to any solenoid valve If there are questions about a valve that was supplied with the applicator and it is not shown here consult ITW Dynatec A ppendix A is divided into sections for easy reference Section 1 PN 100054 24 VDC solenoid valve Section 2 PN 106937 24 VDC solenoid valve Section 3 Component Illustration 100055 A ir Control K it Filter Regulator Installation Notes 1 Compr
8. locking recessed manual operator Connections Port 1 Exhaust Port 4 Close side of module Port 2 Open side of module Port 5 Inlet close air Port 3 Inlet open air Typical Setup A pply full air pressure 80 90 psi to Port 5 A pply reduced air pressure to Port 3 using the air control kit PN 100055 configured as shown below The opening characteristic of the snuffback valve may be tuned by adjusting the opening air pres sure A starting point of 40 psi is recommended The air pressure can then be adjusted down to soften the start or adjusted up to give a more crisp start The final adjustment will depend on the desired speed of operation i e line speed adhesive pressure and customer preferences Schematic 100055 Air Kit configured for use with dual pressure solenoid Solenoid valve supplied with head Appendix A Page 4 ITW Dynatec c 2000 Revised 5 00 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 Appendix A Section 3 COMPONENT ILLUSTRATION PN 100055 AIR CONTROL KIT Air Lines to Head are to be Cut 3 5 4 0 inches long to additional solenoid valve assemblies item No Part Number Description N06438 Nylon Tubing 250 Dia N00318 Cable Tie 09 x 3 62 Lg 100380 Filter Assembly Solenoid Valve Assembly N04264 Cable Tie Anchor N06504 Push in Union Tee Fitting N06430 Male Connect Fitting N04531 1 4 Treet T Brass OY Ui ITW Dynatec 2
9. 18 804169 Solenoid Manifold Shown For ref Only 1 19 804477 Data Plate with M4 x 8mm FHC Screws PN 106470 1 20 804354 M5 8 x 30mm SHC screw 24 21 N00093 Compression Fitting 4 22 N00175 O ring 008 16 23 N00754 1 4 Level Seal Plug 2 54 N01010 O ring 021 1 25 N03812 O ring 125 2 26 N07354 M4 7 x 10 mm 1 27 804356 Dowel P in 2 28 807329 Air Heater Assembly 1 20 107430 O ring 016 Kalrez 12 30 102446 MAAT x 10mm 7 4 7 x 10mm 7 2 See Ordering Guide Cable Assembly 240v DCL 1 33 103470 M3 5 x 5mm Flat point Set Screw 1 34 106327 4mm Expansion Plug 12 35 803083 M4 7 x 3Amm SHC Screw 4 36 See Ordering Guide Temperature Sensor 1 37 803579 S pacer 625 x 188 x 094 12 38 See Ordering Guide Heater 10 x 100mm 240v 220w 12 39 803979 S piral Heater Tube 12 40 804039 Air Heater Body 1 41 804040 Air Manifold 1 42 804041 Junction Cover 1 43 805880 3 8 Expansion Plug 2 44 804355 M4 7 x 50mm SHC screw 12 45 48 164 S hrink tube 3 16 Not Shown used in cable assembly 1 46 100460 Compression Fitting 1 47 N00178 O ring 011 12 48 N04268 Terminal Ring 1 49 07354 4 7 x 10mm Pan Head Screw 1 50 07540 Terminal Block Ceramic 2 51 804694 UFD Adapter Assembly Shown For Ref Only 1 52 107079 Adapter MR1300 Spray Module 1 53 106242 M5 x 16mm SHC Screw 2 54 N00178 O ring 011 4 55 804522 2 Solenoid Air Manifold Kit Shown For Ref Only 2 56 106071 M4 x 25mm SHC Screw 1 57 106333 Stainless Steel Tube 4 58 804518 2 Solenoid A
10. C 1045 requires PN 107285 Renew Kit Spray or Bead Nozzle Cleaning Kits Three nozzle cleaning kits are available sized to be orifice specific PN 101877 Nozzle Cleaning Kit 010 to 017 orifice PN 101878 Nozzle Cleaning Kit 018 to 027 orifice PN 101879 Nozzle Cleaning Kit 028 to 040 orifice High Temp Splice Kit PN102645 This kit consists of a foot of shrink tube and nine connectors splices These parts plus a sensor order the sensor separately from the chart in this chapter will enable you to replace the sensor in one applicator Extension Cable Assemblies The following extension cable assemblies are available T hese cables connect one applicator zone to the ASU One cable assembly per applicator is usually required for the preheater others may be used as necessary for the installation Control Scheme Part No Length Part No Length DCL PLC 103773 103776 103774 105123 103775 105147 084 222 084 682 084 225 084 383 084 223 U pgrade RTD 102706 105834 106349 U pgrade J type 107044 107047 107045 107309 107046 ITW Dynatec 2000 7 3 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 Revised 3 04 Optional J oining Kit PN 804375 In order to connect two or more Equity UFD applicator segments together into one longer applica tor a Joining Kit is necessary See the kit s exploded view diagram in Chapter 6 for a complete bill of materials When ordering a Joining Kit
11. Page 5 3 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 Revised 5 00 Troubleshooting PN 084B 1388 Spray Nozzles There are several ways to adjust the spray of adhesive as it exits the spray nozzle so that a consistent desirable coating is achieved Adjusting Set Screw gt 8 Lock Nut Spray Module Spray Nozzle ies The most common spray adjustment is made by turning Adjusting Screw located on the top of the module see illustration at left The typi cal spray adjustment is set between a 1 8 turn to a 1 2 turn open TO ADJUST Loosen the lock nut Turn the adjusting set screw clockwise until it stops Then turn counter clockwise to the proper position for your application 1 8 or 1 4 or 3 8 or 1 2 turn as determined below Lock the screw in place with the lock nut TO DETERMINE SCREW POSITION 1 8 turn is the normal position for a very light weight adhesive with a low viscosity between 500 cps to 1 500 cps This application utilizes a nozzle with a small orifice 010 020 1 4 turn is normal for light to medium weight adhesives with low to me dium viscosity 1 500 cps to 5 000 cps utilizing a small to medium ori fice nozzle 020 030 3 8 to 1 2 turn is the normal range for medium to heavy weight adhesive with medium to high viscosity 5 000 cps to 60 000 cps utilizing a nozzle with a medium to large orifice 030 052 The illustrations below show some typical appl
12. Revised 10 03 EQUITY UFD SPRAY APPLICATORS Manual 40 38 UFD Spray Adapter Kit Assembly 804694 Item No Part Number Description Qty 804694 UFD Spray Adapter Kit 1 1 106242 M5 x 16 SHC Screw 2 2 107079 UFD MK2 Spiral Spray Adapter 1 3 00178 O ring 011 4 4 084B1388 MR1300 Spray module shown for ref only not part of this assembly 1 Q K2 Qj Q Module Block off Assembly 805002 Item No Part Number Description Qty 805003 Block Off Assembly 1 5 803570 Block off Plate 6 N00178 O ring 011 4 6 31 Revised 12 03 ITW Dynatec c 2000 804525 804516 4 Port 1 Program 3 Port 3 Program 7 Port 1 Program 806318 2 Port 1 Program 6 Port 1 Program 807316 2 Port 2 Program 5 Port 1 Program 809413 EQUITY UFD SPRAY APPLICATORS Manual 40 38 804522 Air Manifold Configurations 807319 807332 9 Port 9 Program 9 Port 1 Program ITW Dynatec c 2000 Page 6 32 Revised 10 03 EQUITY UFD SPRAY APPLICATORS Manual 40 38 807333 806318 10 Port 1 Program Special 3 Port 1 Program Special Air Muffler 807334 12Port 1 Program Special Solenoid Valve Item No Part Number Description 106071 M4 x 25mm SHC Screw 106327 4mm Expansion Plug 106333 1 4 x 065w x 3 5 Stainless Steel Tube See Config Air Manifold N00093 1 4 tube x 1 8 NPT Connector Fitting 00175 O ring 008 ITW Dynatec c 2000 P
13. START UP Note Re read Chapter 1 Safety Precautions before performing any installation or start up proce dures All installation and start up procedures must be performed by qualified trained technicians Handling and Shipping Equity Line UFD and spray applicator head assemblies are packaged within protective cushioning material in a fiber packing carton This package may be shipped inside another carton along with other individual boxes containing components of the system Service Requirements The service block s incoming electrical power and temperature control is supplied through the flex ible cable exiting the adhesive supply hose cuff or through an extension cable from the ASU The applicator has a circular plastic connector which mates with the connector attached to this cable Incoming power and temperature control for the air preheater if applicable is supplied by a cable extension from the ASU Incoming module activation air is supplied through a solenoid valve It must be clean and unlubri cated F or conventional modules the module activation air is controlled by a four way solenoid valve and should be separately regulated and maintained at a pressure between 4 1 to 6 9 bar 60 to 100 psi Air lines from the solenoid valve should be 6 4mm 1 4 inch H ead air inlet ports are G 1 8 threads 1 8 NPT For snuffback modules the module activation air is controlled by a five way solenoid valve See A ppendix A and B f
14. Use the component illustration and parts list in Chapter 6 as a reference with the following instruc tions for the PN 107030 R1300 UFD Snuffback module ITW Dynatec has a Renew K it available see Ch 7 which contains the components necessary to renew one module including the Seal cartridge assembly external o rings screws and seal lubricant Note The internal design of the 107030 snuffback module is considerably different than conven tional MR 1300 modules This module contains a seal cartridge assembly that serves as the sole ser vice replacement part for the module T he seal cartridge assembly contains all of the internal wear items in the module seals backup rings o rings etc Replacing the seal cartridge assembly there fore accomplishes a complete internal rebuild of the module in one simple operation In addition the stroke is preset at the factory so no field adjustment is necessary The module temperature must be at or near the normal operating temperature of the adhesive during this procedure 1 To disassemble the module remove the four M 3 cap screws that retain the air cylinder and remove the cylinder Grasp the piston and pull the seal cartridge assembly straight up and out of the valve body 2 Coat the o rings on the new seal cartridge assembly with high temperature lubricant and insert the assembly into the valve body M ake sure to align the locating pin on the seal cartridge with the corresponding
15. 32 x 12 Tamper Proof Screw 1 35 104852 M10 x 12 Cone Relief Screw 1 809161 8 Port Air Heater Assembly 1 36 107430 O ring 016 6 37 078C005 8 Flat washer 4 38 102446 M4 4 7 x 10mm 7 39 See parent BOM Cable 240v DCL 1 40 103470 M3 5 x 5mm Flat point Set Screw 1 41 803083 M4 7 x 34mm SHC Screw 3 42 See parent BOM Temperature Sensor 1 43 803579 S pacer 625 x 188 x 094 6 44 803905 Heater 10 x 100mm 240v 220w 6 45 803979 Spiral Heater Tube 6 46 809156 Air Heater Body 1 47 809157 Air Manifold 1 48 809158 J unction Cover 1 49 804355 4 7 50 SHC screw 6 50 48 164 Shrink tube 3 16 Not Shown used in cable assembly 1 51 100460 Compression F itting 1 52 N00178 O ring 011 6 53 N04268 Terminal Ring 1 54 N07354 M4 7 x 10mm Pan Head Screw 1 55 N07540 Terminal Block Ceramic 4 56 N04302 Star Washer 1 57 104228 Crimp Wire End 14 58 07541 Terminal Block S mall 2 6 3 Revised 10 03 ITW Dynatec 2000 EQUITY UFD SPRAY APPLICATORS Manual 740 38 dor Y PX 6 4 ITW Dynatec c 2000 Revised 11 03 EQUITY UFD SPRAY APPLICATORS Manual 40 38 B O M Typical 8 Port Equity UFD Head 807320 Horizontal Nozzle Shown Item No Part Number Description Qty 1 See Ordering Guide Filter Basket 2 2 102446 M4 0 7 x 10 mm SHC Screw 5 3 102602 M6 1 x 60mm SHC Screw 4 4 See Ordering Guide Cable Assembly DCL 1 5 103470 M3 5 5 mm Flat Point Set Screw 1 6 107531 M4 x 20mm
16. Expansion P lug 2 52 804355 M4 7 x 50mm SHC screw 8 53 48 164 Shrink tube 3 16 Not Shown used in cable assembly 1 54 100460 Compression F itting 1 55 N00178 O ring 011 9 56 N04268 Terminal Ring 1 57 N07354 M4 7 x 10mm Pan Head Screw 1 58 N07540 Terminal Block Ceramic 2 59 N04302 Star Washer 1 60 104228 Crimp Wire End 14 61 N07541 Terminal Block S mall 2 ITW Dynatec 2000 Page 6 7 EQUITY UFD SPRAY APPLICATORS Manual 40 38 Revised 10 03 v EN f S D Ss SS lt 222 2 D NERIS 9 VQ N p a Ij NDS 9 SS gt SS DS DO Qv YD lt Component Illustration Typical 9 Port Stack Type UFD Head Vertical Nozzle 6 8 Revised 11 03 ITW Dynatec c 2000 EQUITY UFD SPRAY APPLICATORS Manual 40 38 B O M Typical 10 Port Stack Type UFD Head 807322 Vertical Nozzle Shown Item No OONDUBWNE Part Number See Ordering Guide 102446 102602 See Ordering Guide 103470 107531 106224 106303 805294 106333 803087 803327 See Ordering Guide 803984 804142 804163 804162 804354 N00093 00175 N00754 N01010 N03812 N07354 804493 804356 See Ordering Guide 4268 N07541 104228 N04302 804477 105117 101833 104852 807328 107430 078C005 102446 See Ordering Guide 103470 805880 803083 See Ordering Guide 803579 See Ordering Guide 803979 804160 804164 804165 805880 804355 48 164 100
17. SHC Screw 4 7 104993 MR1300 UFD Horizontal Nozzle Shown for Ref Only 8 8 106303 Filter Nut 2 9 805294 Expansion Plug 4 10 106333 Stainless Steel Tube 1 4 x 65w x 3 5lg 2 11 803087 M4 7 x 16mm SHC screw 4 12 803327 Dual Hose Filter Block 1 13 See Ordering Guide Heater 10 x 40mm 240v 200w 4 14 803984 Hose Fitting 6 IC x 1 2 14 BSPP 1 15 804038 Adhesive Manifold 1 16 804042 J unction Cover plate 1 17 804043 Solenoid Manifold Shown For Ref Only 1 18 Solenoid amp Accessories See your order for part number 1 19 804354 M5 8 x 30mm SHC screw 16 20 N00093 Compression Fitting 2 21 00175 O ring 008 16 22 N00754 1 4 Level Seal Plug 2 23 N01010 O ring 021 1 24 N03812 O ring 125 2 25 N07354 M4 7 x 10 mm 1 26 804493 Terminal Block Assembly 2 27 804356 Dowel Pin 2 28 106471 Insulator 8 29 106328 M4 x 16mm SHC Screw 8 30 See Ordering Guide Temperature Sensor 1 31 N07541 Terminal Block S mall 2 32 104228 Crimp Wire End 14 33 N04302 Star Washer 1 34 804477 Data Plate 1 35 105117 M4 7 x 8mm Pan Head Screw 4 36 N04268 Terminal Ring 1 37 101833 10 32 x 12 Tamper Proof Screw 1 38 104852 M10 x 12 Cone Relief Screw 1 807326 8 Port Air Heater Assembly 1 39 107430 O ring 016 Kalrez 8 40 078C005 8 Flat washer 4 41 102446 M4 4 7 x 10mm 7 42 See Ordering Guide Cable Assembly 240v DCL 1 43 103470 M3 5 x 5mm Flat point Set Screw 1 44 805880 Expansion Plug 8 45 803083 M4 7 x 34mm SHC Screw 4 46 See Ordering Guide Temperature Se
18. Terminal Block Ceramic Star Washer Crimp Wire End Terminal Block Small g o A2 UI IS CO UT IS IS IS S S NJ IS I NJ NJ S NO B NO NO NJ NJ P IB S S S ND S NJ P Ui iB EB S Ui iN o o NJ 3 F3 NJ IS FA EA EA NJ FA A2 e ITW Dynatec 2000 Page 6 9 EQUITY UFD SPRAY APPLICATORS Manual 40 38 Revised 10 03 P OKI NY lt lt lt wr S gt Component Illustration Typical 10 Port Stack Type UFD Head Vertical Nozzle 6 10 Revised 11 03 ITW Dynatec c 2000 EQUITY UFD SPRAY APPLICATORS Manual 740 38 B O M Typical 12 Port Equity UFD Head 807323 MR 1300 Spray Module Shown Item No Part Number Description Qty 1 See Ordering Guide 2 2 102446 4 0 7 10 mm SHC Screw 5 3 102602 6 1 60 SHC Screw 4 4 See Ordering Guide Cable Assembly DCL 1 2 103470 M3 5 x 5 mm Flat Point Set Screw 1 6 107531 M4 x 20mm SHC Screw 4 1 084 1388 MR1300 Spray Module Shown For Ref Only 12 8 106303 Filter Nut 2 9 805294 Expansion Plug 4 10 106333 Stainless Steel Tube 1 4 x 65w x 3 5lg 2 11 804493 Terminal Block Assembly 4 12 803327 Dual Hose Filter Block 1 13 See Ordering Guide Heater 10 x 40mm 240v 200w w wire end crimp 104228 6 14 803984 Hose Fitting 6J IC x 1 2 14 BSPP 1 15 804167 Adhesive Manifold 1 D 804203 J unction Cover plate 1
19. UFD Nozzle Cleaning irre epe HERR rere nee obere eeu d rd erre de t 4 3 Spray Nozzle Cleaning per Eb VADE 4 3 Chapter 5 Troubleshooting amp Service Modules Which are NotServiceable 5 1 webs velie p acr ERU ee 5 1 Troubleshooting Guide sca cere tee bee ER eee eR aa 5 1 Troubleshooting Spray Modules 2 4 5 3 Replacement of the Standard Module 5 4 Replacement of the Quick Change QC Module 5 4 To Replace a Standard with a Quick Change QC 5 5 M Assembly Instructions for the Spray or Bead Module 5 5 M Assembly Instructions for UFD Modules 5 6 M Assembly Instructions for the Snuffback UFD 5 8 Testing Resistance of Heater Cartridges 5 8 Testing Resistance of RTD Temperature Sensors 5 9 Testing the J type Thermocouple Temperature Sensor 5 10 Replacement of
20. block and then to the module Air pressure Control Air activated by asolenoid s Air Pre heaters opens the adhesive valve allowing EQUITY LINE UFD APPLICATOR adhesive to cont 2 2 ITW Dynatec c 2000 Revised 11 01 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 flow through the module s nozzle On the Equity UFD heads a spiral rod air pre heater is located below the service block The pre heater supplies heated air Process A ir used to fiberize the adhesive streams to the modules The air preheater is thermally isolated from the service block and its temperature is controlled in dependently Solenoid Air Programs On the Equity UFD applicators solenoids mounted on a solenoid manifold supply the air pressure which activates each adhesive module Each segment of a stackable UFD applicator must include at least one solenoid but it may in clude as many as one solenoid per module The advantage of more solenoids is that they give the operator the flexibility to produce more adhesive patterns A solenoid air program describes the number of modules activated by each individual solenoid on a segmented applicator One program air manifolds are available in 2 port 4 port 3 port 6 port 7 port 8 port 9 port 10 port 12 port and 14 port configurations M ultiple program air manifolds can be achieved by com bining these with the 2 por
21. modules only 1 M odule seals are dam aged 1 Hopper temperature set point is too low 2 noperative heater cartridge 3 temperature Sensor 1 A pplicator temperature setpoint is too high 2 temperature sensor 1 Inoperative piston o ring 2 O rings located between module and service block are inoperative 1 Adhesive pressure is too low 2 Adjust pattern controller 1 Air channel or nozzle orifices are clogged 2 Adhesive pressure is too low 3 Spiral air temperature is too low 1 Replace seal cartridge or module see instructions in this chapter 1 Change setpoint see ASU manual 2 Check replace heater cartridge see instructions in this chapter 3 Check replace sensor see instruc tions in this chapter 1 Change setpoint see ASU manual 2 Check replace sensor see instruc tions in this chapter 1 Replace o ring see instructions in this chapter 2 Remove module from block see instructions in this chapter Re placement of M odule and replace o rings 1 For units without speed control increase adhesive pressure at ASU b For units with speed control tach follower adjust pump speed control 2 See pattern controller manual for proper adjustment 1 Clean channel clean or replace nozzle 2 See solution for erratic pattern above 3 A djust temperature of the air heater ITW Dynatec c 2000
22. the switches cont Appendix D Page 2 ITW Dynatec c 2002 Revised 10 01 EQUITY UFD SPIRAL SPRAY APPLICATOR Manual 40 38 Oven Safety Precautions cont 4 Do not place firing trays or other hot objects directly in front of the oven they will melt the graphic display Service Safety 1 Disconnect the line cord before attempting to service the oven 2 Do not attempt to service the oven until you read and understand the manufacturer s Owner s amp Operator s M anual M aintenance issues are beyond the scope of this ITW Dynatec manual Power ON OFF Switch Oven Control Panel amp Display UFD Nozzle Cleaning Procedure 1 Remove the UFD nozzles from their adhesive manifold s Wipe excess adhesive from nozzles DO NOT disassemble the nozzles prior to the cleaning process 2 Place the UFD nozzles on a metal or ceramic tray capable of withstanding 800 degrees F ahren heit 425 degrees C 3 If not already connected connect the oven to an appropriate electrical source 120 or 240vac 4 Place tray with nozzles within the oven and close the door completely WARNING Do not load or unload the oven while the power supply is ON 5 Turn ON the green Power Switch seen above on right side of control panel A fter a short delay for internal testing the oven will display the approximate room temperature program time hours ITW Dynatec 2002 Appendix D Page 3 EQUITY UFD SPIRAL SPRAY APP
23. the Heater Cartridge 5 5 11 Re Assembly Procedures and General Cautions 5 14 Chapter 6 Component Illustrations amp Bills of Material Equity A pplicator odel Designation 6 1 Bill of Material 6 UFD Applicator w Vertical Nozzle 6 2 Component Illustration 6 Port UFD Applicator w Vertical Nozzle 6 3 Bill of Materials 8 Port UFD Applicator w Horizontal Nozzle 6 4 Component Illustration 8 Port UFD Applicator w Horizontal Nozzle 6 5 Bill of Material 9 UFD Applicator w Vertical Nozzle 6 6 Component Illustration 9 Port UFD Applicator Vertical Nozzle 6 7 ITW Dynatec c 2000 Revised 10 03 EQUITY UFD SPIRAL SPRAY APPLICATOR Manual 40 38 Bill of Material 10 Port Applicator w Vertical Nozzle 6 8 Component Illustration 10 Port U FD Applicator w Vertical Nozzle 6 9 Bill of M aterial 12 Port Equity A pplicator w Spiral Spray Module 6 10 Component Illustration 12 Port Equity Applicator Spiral Spray Module 6 11 Bill
24. the pins in the cable The 14 port segment consists of two 7 port segments and functions as two temperature zones Page 5 10 ITW Dynatec c 2000 Revised 2 01 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 Note The resistance value Ohms of the temperature sensor depends on the temperature of the sensor at the time it is being tested All values listed in the table below are given at 25 C 77 F To correct for ambient temperatures other than 25 see A ppendix 4 for complete resistance tem perature tables for the RTD sensors 3 Using the schematics in Chapter 8 as a reference measure the resistance of the sensor and compare to the values in the table below A tolerance of 5 is allowed for ambient temperature differences A sensor that tests outside of this range must be replaced Applicator Control Sensor Resistance 25 D ynaControl 110 ohms MCV 110 ohms U pgrade 138 ohms PLC 110 ohms Testing the J type Thermocouple Temperature Sensor used in J type thermocouple up grade models only 1 Turn the ASU OFF or disable the head applicator and preheater zones at the control panel Disconnect all electrical cables from the head Turn all pumps OFF and relieve system pressure before proceeding 2 Unplug the electrical cable from the adhesive supply hose or extension cable to expose the pins in the cable 3 Using the schematics in Chapter 8 as a guide first measure the resistance across the thermocou
25. wire brush or hard object when cleaning the nozzle tips or damage will result Damage to nozzle tips will reduce the nozzle s ability to achieve an acceptable spray pattern 11 Check torque on the four assembly screws recommended torque is 12 15 in Ib 12 Purge nozzles with a liquid media preferably the adhesive being used in their application A l ternatively mineral oil silicone oil water or another liquid which has proven to be non corrosive and is compatible with the material being processed by the nozzles may be used 13 Examine the ejection pattern of the purging liquid from the nozzles for inconsistencies A ny irregularities may indicate damage to the nozzle tips or plugging within the tips Note a sketch of the ejection pattern placed in the nozzle testing area will make identification of correct ejection patterns easier 14 Placethe cleaned nozzles in a clean padded container separated from other nozzles and hard surfaces that can damage nozzle tips 15 Clean any residue from the inside of the oven and close its door to prevent environmental con tamination Appendix D Page 4 ITW Dynatec c 2002 Revised 10 01 EQUITY UFD SPIRAL SPRAY APPLICATOR Manual 240 38 ITW Dynatec An Illinois Tool Works Company iTWDynatec Adhesive Application Solutions
26. with molten adhesive or hot application system parts Safety glasses gloves and long sleeved clothing must be worn whenever working with or around adhesive application systems High Pressure WARNING HIGH PRESSURE PRESENT To avoid personal injury do not operate the equipment without all covers panels and safety guards properly installed To prevent serious injury from molten adhesive under pressure when servicing the equipment disengage the pumps and relieve the adhesive system s hydraulic pressure e g trigger the heads hand held applicators and or other application devices into a waste container before opening any hydraulic fittings or connections Protective Covers WARNING DO NOT OPERATE WITHOUT GUARDS IN PLACE K eep all guards in place To avoid personal injury do not operate the application system without all covers panels and safety guards properly installed 1 2 Revised 5 00 Eye Protection amp Protective Clothing WARNING EYE PROTECTION REQUIRED PROTECTIVE CLOTHING REQUIRED Itis very important that you PROTECT Y OUR EYES when working around hot melt adhesive equi pment ITW Dynatec c 1999 ALL MODELS Wear safety glasses with side shields which conform to ANSI Z87 1 or EN 166 Failure to wear safety glasses could result in severe eye injury Itis important to protect yourself from potential burns when working around hot melt adhesive equi pme
27. you must specifiy the length of the all thread rod needed to span the segments you are joining Optional UFD Nozzle Cleaning Oven PN 107307 200 240v Oven PN 107306 120v Oven The use of the UFD Nozzle Cleaning Oven eliminates the need to disassemble the UFD nozzles for cleaning Nozzles are baked in the oven for approximately six hours at 750 800 degrees F Complete cleaning instructions are provided Optional Quick Change Modules amp Kits D esigned for high speed module replacement QC modules replace standard UFD modules Quick change modules are available for all UFD applications except for gear driven or high flow appli cators PN 111172 Quick Change Module UFD 5 Horizontal without guide pins PN 111174 Quick Change Module UFD T SB Horizontal with guide pins PN 111173 Quick Change Module UFD T SB Vertical without guide pins PN 111175 Quick Change Module UFD T SB Vertical with guide pins PN 108173 Quick Change Module UFD Horizontal without guide pins PN 108834 Quick Change Module UFD Horizontal with guide pins PN 108174 Quick Change Module UFD Vertical without guide pins PN 108833 Quick Change Module UFD Vertical with guide pins PN 108198 UFD Module Quick Change Kit with guide pins This kit contains two guide pins a dowel pin a clamp plate and the screws to convert a standard module into a quick change module PN 108861 UFD Module Quick Change Kit without guide pins This ki
28. 000 1 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 Revised 5 00 Appendix B PN 107404 PROCESS PREHEATER AIR CONTROL FILTER REGULATOR The PN 107404 Filter Regulator is available for precise control of the process spray air It in cludes a coalescing filter regulator a liquid filled gauge mounting bracket and necessary fittings Installation Notes 1 Locate the filter so that the bowl drains are easily accessible for servicing and the regulator knob is accessible for adjustments 2 To ensure accurate process air control operation of more than one applicator from a single filter regulator is not recommended 7 b A Air Outto Air Preheater see pg 3 2 9 Air In Note Elbows and plugs can be used in various com Air n 7 binations in the IN amp OUT ports of the regulator Item No Part Number Description N00092 Fitting Connector 072X002 1 4 NPT x 45 Street Elbow 072X040 1 4 NPT 90 Street Elbow 072X053 1 4 Level Seal Plug 100991 Filter regulator 100992 Gauge 100994 Mounting Bracket 100995 Mounting Bracket Nut 107403 Coalescing Filter 1 2 3 4 5 6 7 8 9 HH HB COMPONENT ILLUSTRATION PN 107404 Filter Regulator Assembly Appendix Page 2 ITW Dynatec c 2000 Revised 5 00 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 ITW Dynatec An Illinois Tool Works Company iTWDynatec Adhesive App
29. 0786028 Roll P in 1 25 N00176 O Ring 009 1 26 084B 1555 Spray Nozzle Adapter Assembly 1 21 057B1478 Valve Seat 1 28 N05044 O Ring 109 1 29 N00175 O Ring 008 1 30 057B1628 Spray Nozzle Adapter 1 Important P N 084B1555 must be re ordered as an assembly Do not buy individual components separately ITW Dynatec 2000 Page 6 25 EQUITY UFD SPRAY APPLICATORS Manual 40 38 Revised 10 03 Component Illustration Spray Module Assembly 084 1388 6 26 Revised 10 03 ITW Dynatec c 2000 EQUITY UFD SPRAY APPLICATORS Manual 740 38 Bead Module Assembly PN 084B 1328 Item No 10 11 12 13 14 15 16 17 18 19 20 21 Part Number 057A358 057 084 057 409 057 410 057 430 057 139 N00178 078A314 078A373 078A384 078D078 N00198 084B 1361 057 429 0571260 069 197 069 198 078 085 078 034 0786028 N00176 084B 1329 057B1478 N05044 084B 1580 Description Module Body Stem Assembly Compression S pring Inner Compression S pring Outer Retainer P late Air Cylinder O ring 011 6 32 x 1 2 BHSCS 6 32x 11 4 SHCS 10 32 x 3 4 SHSS SS 10 32 Sealing Hex Nut O ring 113 Seal Cartridge Assembly consisting of Seal Cartridge Gasket Seal Cartridge Stem seal Seal Backup Plain Washer 4 Retaining Ring Roll P in O ring 009 Nozzle Adapter Assem
30. 104993 UFD Spray Module Assembly Horizontal and PN 107078 Ball Stem Module Assembly Horizontal 6 22 Revised 10 03 ITW Dynatec c 2000 EQUITY UFD SPRAY APPLICATORS Manual 740 38 B O M UFD Spray Module Assembly High Temp Extended Vertical PN 106226 Item No ON AUNE UNEB 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Part Number 057 358 057 084 057 409 057 410 057 139 N07079 078A 184 N00795 078A373 078A384 078D078 069X222 104987 084B 1457 057 429 0571260 069 197 069 198 078 085 078 034 0786028 069 220 105749 057 1478 069 206 N07079 104992 802042 069X220 106223 802042 069X220 N07079 0786028 106221 Important Description Body Module Stem Assembly Compression S pring Inner Compression S pring Outer Air Cylinder O Ring 011 Kalrez 6 32 x 2 SHC Screw 6 32 x 1 SHC Screw 6 32 x 11 4 SHCS 10 32 x 3 4 SHSS 10 32 Sealing Hex Nut O Ring 113 Hi Temp Gasket Nozzle See your order for part Number Seal Cartridge Assembly Seal Cartridge Seal Cartridge Gasket Stem Seal Seal Backup Washer 25 x 16 x 04 Retaining Ring Roll Pin O Ring 009 Hi Temp Seat Adapter Assembly Valve Seat O Ring 109 Hi Temp O Ring 011 Hi Temp Seat Adapter O ring 007 Kalrez O ring 009 Kalrez Vertical Adapter Assembly O ring 007 Hi Temp O ring 009 Hi Temp O ring 011 H
31. 2 1 803087 M4 7 x 16mm SHC screw 4 12 803327 Dual Hose Filter Block 1 13 See Ordering Guide Heater 10 x 40mm 240v 200w 4 14 803984 Hose Fitting 6 IC x 1 2 14 BSPP 1 15 804220 Adhesive Manifold 1 16 804222 J unction Cover plate 1 17 804221 Solenoid Manifold Shown For Ref Only 1 18 Solenoid amp Accessories See your order for part number 1 19 804354 M5 8 x 30mm SHC screw 16 20 N00093 Compression Fitting 2 21 00175 O ring 008 16 22 N00754 1 4 Level Seal Plug 2 23 N01010 O ring 021 1 24 N03812 O ring 125 2 25 N07354 M4 7 x 10 mm 1 26 804493 Terminal Block Assembly 2 27 804356 Dowel Pin 2 28 804477 Data Plate 1 29 See Ordering Guide Temperature Sensor 1 30 105117 M4 x 8mm Pan Head Screw 4 31 N07541 Terminal Block S mall 2 32 104228 Crimp Wire End 14 33 N04302 Star Washer 1 34 N04268 Terminal Ring 1 35 101833 10 32 x 12 Tamper Proof Screw 1 36 104852 M10 x 12 Cone Relief Screw 1 807327 9 Port Air Heater Assembly 1 37 107430 O ring 016 Hi temp 9 38 078C005 8 Flat washer 4 39 102446 M4 4 7 x 10mm 7 40 See Ordering Guide Cable Assembly 240v DCL 1 41 103470 M3 5 x 5mm Flat point Set Screw 1 42 805880 3 8 Expansion P lug 9 43 803083 M4 7 x 34mm SHC Screw 4 44 See Ordering Guide Temperature Sensor 1 45 803579 Spacer 625 x 188 x 094 8 46 See Ordering Guide Heater 10 x 100mm 240v 220w 9 47 803979 Spiral Heater Tube 9 48 804224 Air Heater Body 1 49 804225 Air Manifold 1 50 804226 J unction Cover 1 51 805880 3 8
32. 43 12 portsegment 6 45 6 ohms 43 14 port segment 4 ea zone 68 4 ohmsea 65 Air Preheater Heaters The air preheaters contains several heaters wired in parallel The heaters are located in the spiral tubes at the rear of the preheater and are 10mm diameter The quantity of 10mm heaters depends on the width of the applicator The parallel resistance values of these heaters is listed below Applicator Model Qty of Parallel Resistance Heaters Nominal Minimum Maximum 6 6 port segment 41 5 ohms 39 8 port segment 8 3l lohms 29 9 port segment 9 27 6 ohms 26 10 port segment 10 24 9 ohms 23 12 port segment 12 22 8 21 14 port segment 7 39 ohms 37 If one of the heaters is not functional the parallel resistance as measured at the contact pins will be higher than the range given in the chart To determine which heater is not functional remove the cover plate and test each heater independently T he ohmmeter used will also have lead and contact resistance of approximately 0 5 ohm Testing Resistance of the RTD Temperature Sensor used in DynaControl PLC MCV or Nickel RTD Upgrade models only 1 Turn the ASU OFF or disable the head applicator and preheater zones at the control panel Dis connect all electrical cables from the head Turn all pumps OFF and relieve system pressure before proceeding 2 Unplug the electrical cable from the adhesive supply hose or extension cable to expose
33. 460 00178 04268 07354 07540 04302 104228 07541 Description Filter Basket M4 0 7 x 10 mm SHC Screw M6 1 x 60mm SHC Screw Cable Assembly DCL M3 5 x 5 mm Flat Point Set Screw M4 x 20mm SHC Screw MR 1300 UFD Extended Module Shown For Ref Only Filter Nut Expansion Plug Stainless Steel Tube 1 4 x 65w x 3 5lg M4 7 x 16mm SHC screw Dual Hose Filter Block Heater 10 x 40mm 240v 200w Hose Fitting 6 IC x 1 2 14 BSPP Adhesive Manifold J unction Cover plate Solenoid Manifold Solenoid amp Accessories See your order for part number M5 8 x 30mm SHC screw Compression Fitting O ring 008 1 4 Level Seal Plug O ring 021 O ring 125 M4 7 x 10 mm Terminal Block Assemnbly Dowel Pin Temperature Sensor Terminal Ring Terminal Block Small Crimp Wire End Star Washer Data Plate M4 x 8mm Pan Head Screw 10 32 x 12 Tamper Proof Screw M10 x 12 Cone Relief Screw 10 Port Air Heater Assembly O ring 016 Kalrez 8 Flat washer 4 4 7 x 10mm Cable Assembly 240v DCL M3 5 x 5mm Flat point Set Screw 3 8 Expansion P lug M4 7 x 34mm SHC Screw Temperature Sensor 625 x 188 x 094 Spacer 625 x 188 x 094 Heater 10 x 100mm 240v 220w Spiral Heater Tube Air Heater Body Air Manifold J unction Cover 3 8 Expansion Plug M4 7 x 50mm SHC screw Shrink tube 3 16 Not Shown used in cable assembly Compression Fitting O ring 011 Terminal Ring M4 7 x 10mm Pan Head Screw
34. Block Assembly Dual Hose Filter Block See Ordering Guide Heater 10 x 40mm 240v 200w 803984 804601 804598 804599 Hose Fitting 6 IC x 1 2 14 BSPP Adhesive Manifold J unction Cover plate Solenoid Manifold 7 Port Shown For Ref Only See Ordering Guide Temperature Sensor 804354 N00093 N00175 N00754 N01010 N03812 N07354 804356 807325 107430 078C005 102446 M5 8 x 30mm SHC screw Compression Fitting O ring 008 1 4 Level Seal Plug O ring 021 O ring 125 M4 7 x 10 mm Dowel P in Air Heater Assembly O ring 016 Kalrez 8 Flat washer 4 4 7 x 10mm See Ordering Guide Cable Ae 240v DCL a 103470 805880 803083 M3 5 x 5mm F Expansion Plug M4 7 x 34mm SHC Screw t point Set Screw See Ordering Guide Temperature Sensor 803579 Spacer 625 x 188 x 094 See Ordering Guide Heater 10 x 100mm 240v 220w 803979 804602 804605 804603 804335 804355 48 164 100460 N00178 N04268 N07354 N07540 804373 804372 804477 804466 N07541 Spiral Heater Tube Air Heater Body Air Manifold J unction Cover 10mm Expansion Plug M4 7 x 50mm SHC screw Shrink tube 3 16 Not Shown used in cable assembly Compression F itting O ring 011 Terminal Ring M4 7 x 10mm Pan Head Screw Terminal Block Ceramic Cover End Option Cover End option Data Plate with M4 7 x 8mm FHC Screw PN 106470 Insulator Solenoid amp Accessories See your order for part number Ter
35. ITW Dynatec ITW Dynatec GmbH OPERATIONS amp SERVICE MANUAL An Illinois Tool Works Company Industiestrasse 28 31 Volunteer Drive D 40822 Mettmann Germany R pale 38 Hendersonville TN 37075 USA Telephone 49 2104 915 0 evised 6 1 Telephone 615 824 3634 FAX 49 210 2104 915 111 FAX 615 264 5222 ITW Dynatec K K Daiwashinagawa Bldg 7 15 Konan 3 Chome Minata Ku Tokoyo 108 J apan Adhesive Application Solutions ISO 9001 Certified EQUITY LINE UFD amp SPIRAL SPRAY APPLICATORS SERVICE MANUAL Patent Pending QC Module IMPORTANT READ ALL INSTRUCTIONS BEFORE OPERATING THIS EQUIPMENT Itis the customer s responsibility to have all operators and service personnel read and understand this information Contact your ITW Dynatec customer service representative for additional copies NOTICE Please be sure to include the serial number of your application system each time you order replacement parts and or supplies This will enable us to send you the correct items that you need ITW Dynatec Service Parts Direct Dial 1 800 538 9540 ITW Dynatec Technical Service Direct Dial 1 800 654 6711 Page ii Revised 5 00 ITW Dynatec c 2000 EQUITY UFD SPRIAL SPRAY APPLICATORS Manual 40 38 N SAFETY INSTRUCTIONS GENERAL CONSIDERATIONS 1 Readand follow these instructions Failure to do this could result in severe personal injury or death 2 Additional safety instructions and or sym
36. L SPRAY APPLICATORS Manual 40 38 Revised 5 00 Chapter 8 ENGINEERING DRAWINGS amp SCHEMATICS Pin Connectors amp Electrical Schematics Note Pin connectors are viewed from the exposed end Pins not shown on schematics are not used DynaControl Dynamini or PLC Control Scheme PN 103117 Heater 1 m RTD Sensor OO OO Ui N Heater O 9 RTD Sensor o 90 peo Note outnumbers Ground are not labeled on the U pgrade connector Solenoid s Activates Head 1 Page 8 2 ITW Dynatec c 2000 Revised 4 03 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 Upgrade J type Thermocouple Control Scheme To Head Connector To Head Connector Heater gt O2 00 0 Tor odak To Air Heat Oc Air Heater 7 Ground 2221 Air Heater Connector To Air Heater Connector Heater 3 Oo ON ss J type Thermocouple O1 o Oc Ground L_ Upgrade Meltex J Thermocouple Control Scheme 808792 To Head Connector To Head Connector Heater etum s i J type Thermocouple e Wr L OL Ground L _ ITW Dynatec 2000 Page 8 3 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 Revised 5 00 Pneumatic Schematic does not apply to Snuffback Modules Solenoid Valve 1 Module s
37. LICATOR Manual 40 38 Revised 10 01 minutes and program number All red LEDs on the display will be OFF if any LEDs areON then the oven was in the process of running a program when it was last shut down 6 a Manual operation of oven Select Program 0 zero by pressing the 0 zero numeric key The 0 Program is a single temper ature hold program T he oven will heat to the specified temperature and hold that temperature un til the oven is turned off The display will read for example gt TO 100 F gt Usethe numeric keys to input the desired temperature 750 800F then press Enter The new temperature is stored in memory after three seconds The display will now read X X F 0 indicates that the program has not started Note XX represents the current ambient temperature inside the oven b Automatic operation of oven consult the manufacturer s manual for instructions 7 Press the Start key to cause the oven to heat The oven will heat at full power until it reaches the programmed temperature display will read gt hold 0 The T1 LED will be ON 8 After heat cycle allow oven to cool to room temperature M onitor display 9 Remove the nozzles and tray from the oven With clean dry air blow back through the nozzle openings at 40 to 60 pounds per square inch 10 Wipe the outside surfaces of each nozzle with a clean lint free rag Avoid wiping the nozzle tips CAUTION Never use a
38. M4 x 8mm FHC Screws PN 106470 1 19 804354 M5 8 x 30mm SHC screw 24 20 N00093 Compression Fitting 4 21 00175 O ring 008 16 22 N00754 1 4 Level Seal Plug 2 23 N01010 O ring 021 1 24 N03812 O ring 125 2 25 N07354 M4 7 x 10 mm 1 26 804356 Dowel Pin 2 27 804522 2 Solenoid Air Manifold Kit Shown For Ref Only 2 28 106071 M4 x 25mm SHC Screw 1 29 106333 Stainless Steel Tube 4 30 804518 2 Solenoid Air Manifold 1 31 N00093 Compression Fitting 4 32 00175 O ring 008 4 33 N00753 1 8 Level Seal Plug Used in case of Block off Plate 2 Accessories 34 See Ordering Guide F ilter Basket Solenoid And Acessories 35 N07541 Terminal Block Small 2 6 13 Revised 10 03 ITW Dynatec c 2000 EQUITY UFD SPRAY APPLICATORS Manual 40 38 Component Illustration Typical 12 Port Equity Bead Head MR 1300 Bead Nozzle Page 6 14 Revised 1 1 03 ITW Dynatec c 2000 EQUITY UFD SPRAY APPLICATORS Manual 40 38 B O M Typical 14 Port Equity UFD Head 807324 Vertical Nozzle Shown No PartNumber Description Oo See Ordering Guide Filter Basket 102446 102602 M4 0 7 x 10 mm SHC Screw M6 1 60 SHC Screw See Ordering Guide Cable Assembly DCL 103470 107531 106224 106303 805294 106333 804493 803327 M3 5 5 mm Flat Point Set Screw M4 x 20mm SHC Screw MR1300 UFD Vertical Extended Noz Shown For Ref Only Filter Nut Expansion Plug Stainless Steel Tube 1 4 x 65w x 3 5lg Terminal
39. TORS Manual 40 38 Bill Of Material for PN 104993 UFD Spray Module Assembly Horizontal and PN 107078 UFD Ball Stem Module Assembly Horizontal Item No Part Number Description Qty 1 110791 Body Module 1 2 057C084 Stem Assembly used on PN 104993 Module 1 2b 107178 Ball Stem Assembly used on PN 107078 Module 1 3 057E409 Compression Spring Inner 1 4 057E410 Compression S pring Outer 1 5 057F 139 Air Cylinder 1 6 N00178 O Ring 4011 3 7 078 373 6 32x 11 4 SHCS 4 8 078A384 10 32 x 3 4 SHSS 1 9 078D078 10 32 Sealing Hex Nut 1 10 N00198 O Ring 113 1 11 078G028 1 16 Dia x 3 8 Long Roll P in 2 12 N00794 6 32 x 3 4 SHC Screw 4 13 Nozzle See your Order for Part Number 1 14 084B 1361 Seal Cartridge Assembly 1 15 057E429 Seal Cartridge 1 16 0571260 Seal Cartridge Gasket 1 17 069X 197 Stem Seal 2 18 069X 198 Seal Backup 2 19 078C085 Washer 25 x 16 x 04 2 20 078F 034 Retaining Ring 2 21 0786028 Roll P in 1 22 N00176 O Ring 009 1 104989 Spray Nozzle Adapter Assembly 1 23 057B1478 Valve Seat 1 24 N05044 O Ring 109 1 25 N00178 O Ring 011 1 26 104992 Seat Adapter 1 27 00174 O ring 007 2 28 00176 O ring 009 2 Important P N 104989 must be ordered as an assembly Do not buy individual components separately ITW Dynatec 2000 Page 6 21 EQUITY UFD SPRAY APPLICATORS Manual 40 38 Revised 10 03 QR 107078 UFD Ball Stem Module Component Illustration PN
40. UFD SPIRAL SPRAY APPLICATORS Manual 40 38 Revised 10 01 module body Secure with the four mounting screws Spring resistance will be felt as the screws are tightened Tighten the screws evenly to avoid binding 7 Place new o rings into the grooves on the rear face of the module and mount the module onto the service block 8 Allow five minutes for the module to heat A djust the stem stroke to the desired setting To disassemble reverse above order Module Assembly Instructions for the PN 106224 UFD or 106226 Hi Temp Module Use the component illustration and parts list in Chapter 6 as a reference with the following instruc tions for the PN 106224 or 106226 module ITW D ynatec has a M odule Seal K it available PN 105150 803012 for Hi Temp which contains the components necessary to rebuild one module in cluding the seal cartridge assembly all o rings springs and seal lubricant 1 During re assembly coat all o rings with a liberal amount of High Temp Lube PN N07588 CAUTION DO NOT SUBSTITUTE Failure to use High Temp Lube N07588 may result in premature seal breakdown and leakage of glue from the applicator 2 Insert the new seal cartridge assembly into the module body Note that there are two holes in the seal cartridge cavity in the module body One hole accepts the roll pin in the seal cartridge The other is an air hole which must line up with the air hole in the seal cartridge Align the roll pin in the seal cartridge wi
41. adhesive s temperature is within the operating range Severe damage could result to internal parts and seals Treatment for Burns From Hot Melt Adhesives Burns caused by hot melt adhesive must be treated at a burn center Care should be used when working with hot melt adhesives in the molten state B ecause they rapidly solidify they present a unique hazard Even when first solidified they are still hot and can cause severe burns When working near a hot melt application system always wear safety gloves safety glasses and long sleeved protective clothing Always have first aid information and supplies available Call a physician and or an emergency medical technician immediately ITW Dynatec c 1999 ALL MODELS Service Refer all servicing to qualified personnel only Page 1 3 Revised 5 00 Explosion Fire Hazard Never operate this unit in an explosive environment Use cleaning compounds recommended by ITW D ynatec or your adhesive supplier only Flash points of cleaning compounds vary according to their com position so consult with your supplier to determine the maximum heating temperatures and safety precautions Lockout Tagout Follow OSHA 1910 147 Lockout Tagout R egulation for equipment s lockout procedures and other impor tant lockout tagout guidelines Be familiar with all lockout sources on the equipment Even after the equipment has been locked out there may be stored energy in
42. age 6 33 EQUITY UFD SPRAY APPLICATORS Manual 40 38 Revised 3 03 Module Blank Vertical Air Only PN 111053 Item No Part Number Description 111051 Module Body Air Only 00178 O ring 011 00176 O ring 009 104987 Vertical Adapter Seal 106221 Vertical Adapter 00174 O ring 007 078G028 Spring Pin 1 16 x 3 8 103404 SHC Screw M3 x 10mm 106951 SHC Screw M3 x 35mm OONDARWON Module Blank Horizontal Air Only 111052 Item No Part Number Description 111051 Module Body Air Only 00178 O ring 011 00176 O ring 009 0786028 Spring Pin 1 16 3 8 Following parts are part of the head assembly They are shown here for reference 106471 Nozzle Insulator 1 per module 106328 M4 0 7 x 16mm SHC Screw 1 per module Page 6 34 ITW Dynatec c 2000 Revised 3 04 EQUITY UFD SPRAY APPLICATORS Manual 40 38 ITW Dynatec An Illinois Tool Works Company iTWDynatec Adhesive Application Solutions ITW Dynatec 2000 7 1 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 Revised 3 04 Chapter 7 ORDERING GUIDES Heater Cartridges Note Spiral Spray Applicators use the same heaters as listed below Applicator Part No 6 port segment 8 port segment 803960 10x40mm 200w service block 9 port segment 803905 10x100mm 220w air preheater 10 port segment 12 port segment 803960 10x40mm 200w service block 12 port segment 802989 10x100mm 200w air preheater 14 po
43. ainer under the module s 2 Relieve the adhesive pressure by manually opening the modules This is done by a pushing the purge button located on the side of the air solenoid coil or b opening the set screw within the depressurization port on the filter block see illustration below or C if the ASU filter manifold is equipped with a drain adhesive pressure may be relieved at the A SU 3 Unscrew and remove the filter nut Air Solenoid 4 With needle nose pliers pull the filter basket out of the manifold 5 Replace the o ring on the filter nut A pply o ring lubricant PN N 07588 to the new o ring 6 Apply a coat of anti seize to the threads of the filter nut 7 Re install the filter basket and the filter nut Tighten the filter nut until it is seated firmly taking care not to cut Mounting the o ring SEEN 8 If opened in procedure above close the depressurization port Back View of Filter Block Cy Qos lt Qj 8 Depressurization P ort ITW Dynatec 2000 Page 4 3 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 Revised 11 02 UFD Nozzle Cleaning Occasionally nozzles can become clogged with char residue or other foreign material This can re sult in the decrease or even stoppage of glue flow Use one of the following two methods to clean nozzles Cleaning by High Temperature Oven For routine nozzle cleaning a high temperature oven should be utilized An optional UFD Nozz
44. bly consisting of Valve Seat O ring 109 Nozzle Adapter Qty ITW Dynatec 2000 Page 6 27 EQUITY UFD SPRAY APPLICATORS Manual 40 38 Revised 10 03 Bead Module Assembly PN 084B 1328 6 28 ITW Dynatec 2000 Revised 3 04 EQUITY UFD SPRAY APPLICATORS Manual 40 38 UFD Horz UFD Vert UFD SB Vert UFD SB Horiz Standard Module 104993 106244 111074 111840 Quick Change w Pins 108834 108833 111175 111174 Quick Change No Pins 108173 108174 111173 111172 o 15 Sy 2J q D Block off Standard Module 805002 Quick Change w Pins 108860 Quick Change No Pins 108859 Horizontal Air Only 111052 Vertical Air Only 111053 Quick Change Kit w Pins For PN 108198 Quick Change Kit No Pins For PN 108861 Item No Part Number Description 108166 Pin Guide MR1300UFD 108167 Clamp Plate 108170 x 4 x 5mm Shoulder Screw 108169 M6 x 6mm SHS Screw 108168 Dowel Pin 2mm x 6mm ITW Dynatec 2000 EQUITY UFD SPRAY APPLICATORS Manual 40 38 Joining Kit 804375 Item No Part Number 804375 804376 078 141 804373 106470 804372 804377 6 29 Revised 2 02 Note Applicators may vary these shown for location only Description Joining Kit 10mm Jam nut 3 8 flat washer LH Side Cover M4 x 8mm Flat Head Screw RH data Plate All Thread Rod length varies per application Qty gt 30 Page 6 30 ITW Dynatec c 2000
45. bols are located throughout this manual They serve to warn maintenance personnel and operators about potentially hazardous situations 3 Inspect the machine for unsafe conditions daily and replace all worn or defective parts 4 Keep work area uncluttered and well lit 5 All covers and guards must be in place before operating this equipment For precautions and definitions of safety symbols refer to the Safety Chapter of the service manual ITW Dynatec An Illinois Tool Works Company ITW Dynatec SERVICING EQUIPMENT I Only trained personnel are to operate and service this equipment Never service or clean equipment while it is in motion Shut off the equipment and lock out all input power at source before attempting any maintenance Follow the maintenance and service instructions in the manual SIGNS 1 Read and obey all of the warning labels signs and caution statements on the equipment Do not remove or deface any of the warning labels signs and caution statements on the equipment Replace any warning labels signs and caution statements which have been removed or defaced Replacements are available from ITW Dynatec ADDITIONAL CONSIDERATIONS 1 To ensure proper operation of the equipment use specified electrical and or air supply sources Do not attempt to alter the design of the equipment unless written approval is received from ITW Dynatec Keep all manuals readily acce
46. ction from the extension cable to the preheater by connecting the female connector receptacle of the cable to the male connector plug of the preheater 6 When connecting the air lines to the applicator the air line which has air pressure to the module when the solenoid is OFF is the closing air line See Appendix A and B for details and diagrams of solenoid setup CAUTION Do not use lubricating oil with the air supply as applicators are lubricated at the factory and do not require lubrication when used in production Where oil is present in the air supply a coalescing filter Dynatec PN 100055 must be installed between the standard air regulator filter and the applicator 7 Itis advisable to check the temperature of the applicator This can be done through the temperature readout of the adhesive supply unit Surface temperature may be checked with a Separate pyrometer and surface probe or with a dial thermometer Turn the system power switch ON Permit the applicator to warm up at least 15 minutes 5 minutes for module change before reading temperature For steel applicators wait atleast 30 minutes 10 minutes for module change before reading temperature 8 Purge the applicator of air and oil Turn the applicator ON electrically and pneumatically WARNING HIGH PRESSURE During the purging procedure hot adhesive and oil can come out of the head under high pressure Wear safety glasses gloves and protective clothing WARNING U
47. e 0Z above the M odule Type H V etc must still be specified for the application Conventional MR 1300 modules 6 2 ITW Dynatec c 2000 Revised 10 03 EQUITY UFD SPRAY APPLICATORS Manual 40 38 B O M Typical 6 Port Equity UFD Head 809160 Verticle Nozzle Shown Item No Part Number Description Qty 1 106273 Filter Basket 2 2 102446 M4 0 7 x 10 mm SHC Screw 4 3 809343 M6 1 x 60mm SHC Screw 4 4 See parent BOM Cable Assembly DCL 1 5 103470 M3 5 x 5 mm Flat Point Set Screw 1 6 107531 M4 x 20mm SHC Screw 4 7 106224 MR 1300 UFD Verticlel Nozzle Shown for Ref Only 8 8 106303 Filter Nut 1 9 106333 Stainless Steel Tube 1 4 x 65w x 3 5lg 2 10 803087 M4 7 x 16mm SHC screw 4 11 809154 HoseFilter Block 1 12 803960 Heater 10 x 40mm 240v 200w 4 13 803984 Fitting 6 IC x 1 2 14 BSPP 1 14 809153 Adhesive Manifold 1 15 809155 J unction Cover plate 1 16 809159 Solenoid Manifold Shown For Ref Only 1 17 Solenoid amp Accessories See your order for part number 1 18 804354 M5 8 x 30mm SHC screw 12 19 N00093 Compression Fitting 2 20 00175 O ring 008 12 21 N00754 1 4 Level Seal Plug 2 22 N01010 O ring 021 1 23 N03812 O ring 125 1 24 N07354 M4 7 x 10 mm 1 25 107881 Terminal Block Assembly 2 26 804356 Dowel Pin 2 27 See parent BOM Temperature Sensor 1 d 104733 Transducer plug 2 30 N04302 Star Washer 1 31 804477 Data Plate 1 32 105117 M4 7 x 8mm Pan Head Screw 4 33 N04268 Terminal Ring 1 34 101833 10
48. essed air for applicator head operation should be clean dry and oil free 2 In general operation of more than one applicator head from a single air control kit is not recom mended because applicator response time may be increased and synchronization may be more dif ficult 3 Install the filter regulator so that the bowl drains are easily accessible for servicing and the reg ulator knob is accessible for adjustments 4 Usea minimum of 1 4 OD tubing to make connections 5 If air tubing is routed close to the head due to space constraints high temperature tubing should be used to avoid tubing damage Appendix Page 2 ITW Dynatec c 2000 Revised 5 00 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 Appendix A Section 1 CONVENTIONAL MODULES PN 100054 24 VDC Description Direct acting poppet valve 4 way 1 8 NPT ports with non locking recessed manual operator Connections IN Inlet A Open side of module EX Exhaust B Close side of module Typical Setup A pply full air pressure 80 90 psi to IN port of solenoid valve Use air control kit PN 100055 configured as shown below Schematic Filter Nut ITW Dynatec 2000 3 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 Revised 5 00 Appendix A Section 2 SNUFFBACK MODULES PN 106937 24 VDC Description Piloted spool valve internally piloted from Port 5 dual pressure spool 1 8 NPT ports with non
49. fety glasses gloves and protective clothing The nozzle must be at operating temperature when cleaned Turn the ASU OFF Turn adhesive pres sure OFF zero Remove the nozzle retaining nut and nozzle Use the reamers in the kit to clear the orifice Since there are several orifice sizes available first cont 4 4 ITW Dynatec c 2000 Revised 11 02 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 make sure that the reamer is compatible with the orifice size you are about to clean Carefully in sert the reamer into the tip of the nozzle CAUTION If a reamer of too large a diameter is used to clean the orifice it could result in a broken reamer jammed in the nozzle or damage to the nozzle itself ITW Dynatec 2000 5 1 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 Revised 3 04 Chapter 5 TROUBLESHOOTING amp SERVICE Note Re read Chapter 1 Safety Precautions before performing any troubleshooting or repair proce durs All troubleshooting or repair procedures must be performed by qualified trained technicians Modules Which Are Not Serviceable The following modules cannot be customer serviced PN 110840 Module UFD SB TP PN 111173 Module T SB Ver QC PN 111074 Module T SB Ver PN 111174 Module T SB Hor w pins PN 111172 Module T SB Hor QC PN 111175 Module T SB Ver QC w pins In General If failure occurs first check all the electrical and pneumatic connections Verify that the
50. hen install it in the preheater Connect the new sensor wires to the terminal blocks 5 Replace the junction cover 5 14 Revised 2 01 ITW Dynatec c 2000 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 Re Assembly Procedures and General Cautions Unless noted head re assembly is simply the reverse sequence of the disassembly procedures How ever the following cautions should be followed whenever they apply for proper re assembl y AN CAUTION In general all O RINGS AND SEALS must be replaced whenever hot melt equipment is re assembled All new o rings must be lubricated with o ring lube PN 07588 CAUTION TAPERED PIPE THREADS are found on air line fittings used with the pump air supply and on the outlet filter manifold Apply thread sealant PN N02892 whenever tapered pipe threaded parts are re assembled CAUTION SOME FITTINGS used for adhesive on hot melt equipment have straight threads and o ring seals Use of thread sealant is not necessary with these parts but the o ring seals should be clean and lubricated Tighten straight threaded parts and fittings until their shoulders are firmly seated Excessive torque may damage straight threaded parts and the use of power wrenches is not recommended CAUTION HOT MELT RESIDUE must be cleaned from parts before they are re assembled particularly from threaded parts As a precaution against adhesive residue preventing proper re assembly threaded parts must a
51. hole in the valve body The seal cartridge will fitin only one position Press on the top of the seal cartridge not the piston to fully seat the assembly in the valve body 3 Replace the air cylinder and secure with the four M 3 cap screws Tighten the screws evenly in a crosswise fashion to 20 in Ibs 4 Mount the module to the service block and allow at least five minutes to heat Testing Resistance of Heater Cartridges 1 Turn the ASU OFF or disable the head applicator and preheater zones at the control panel Dis connect all electrical cables from the head Turn all pumps OFF and relieve system pressure before proceeding 2 Unplug the electrical cable from the adhesive supply hose or extension cable to expose the pins in the cable cont ITW Dynatec 2000 5 9 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 Revised 10 03 3 Usethe schematics in Ch 8 to determine the correct pins used to measure the heater resistance Compare the reading with the values given in the charts below Service Block Heaters The service blocks of the Equity UFD applicators contain several quantity depends on configura tion 10mm heaters wired in parallel The parallel resistance values of these heaters is listed below Applicator Model Qty of Parallel Resistance Heaters Nominal Minimum Maximum 4 6 port segment 8 port segment 68 4 ohms 65 4 68 4 ohms 65 9 port segment 4 68 4 ohms 65 10 port segment 6 45 6 ohms
52. i Temp 1 16 Dia x 3 8 Long Roll Pin Vertical Adapter 2 ON HH HR oH ANN H P N 105749 amp 106223 must be re ordered as an assembly Do not buy individual components separately Spray Module Bill of Materials ITW Dynatec 2000 Page 6 23 EQUITY UFD SPRAY APPLICATORS Manual 40 38 Revised 10 03 Component Illustration UFD Spray Module Assembly High Temp Extended Vertical PN 106226 Page 6 24 ITW Dynatec c 2000 Revised 10 03 EQUITY UFD SPRAY APPLICATORS Manual 40 38 Component Illustration Spray Module Assembly PN 084B 1388 Item No Part Number Description Qty 1 057A358 Body Module 1 2 057C084 Stem Assembly 1 3 057E409 Compression Spring Inner 1 4 057E410 Compression Spring Outer 1 5 057F 139 Air Cylinder 1 6 00178 O Ring 011 3 7 N00793 6 32 x 5 8 SHCS 4 8 078A373 6 32x 11 4 SHCS 4 9 078A384 10 32 x 3 4 SHSS 1 10 078D078 10 32 Sealing Hex Nut 1 1 N00198 O Ring 113 1 12 078C107 Aluminum Washer Soft 1 13 057B 1661 Spray Nozzle Cap 1 14 101456 Cap Spray Nozzle 1 15 N00177 O ring 010 1 16 A Series Nozzle Purchased Saparately See Nozzle Chart 1 17 084B 1361 Seal Cartridge Assembly 1 18 057E 429 Seal Cartridge 1 19 0571260 Seal Cartridge Gasket 1 20 069X197 Stem Seal 2 21 069X198 Seal Backup 2 22 078C085 Washer 25 x 16 x 04 2 23 078F 034 Retaining Ring 2 24
53. ication problems and give recommended solutions lt Nozzle 1 2 lt Spray 14 m CORRECT PATTERN PROBLEM Inconsistent unstable PROBLEM The spray pattern is spray pattern Width of pattern varies 100 narrow constricted Note Air pressure is 5 to 15 PSI on exam SOLUTION 1 Check the needle SOLUTION 1 Check the needle ples A B amp C valve it may be too far closed 2 The valve it may be too far open 2 nozzle orifice is too large for the The nozzle orifice is too small for 1 5 2 is typical for amount of adhesive being used In the amount of adhesive being non wovens applica crease adhesive flow to correct pat used decrease adhesive flow to tion tern or utilize a smaller nozzle orifice widen the pattern 3 Increase for reduced coat weight nozzle orifice size D E S eh E 2 PROBLEM Spray pattern is too wide and unstable PROBLEM Adhesive bounces around edges of the Spray patterns on multi port heads overlap pattern Application is too wide SOLUTION Caused by too low adhesive flow with SOLUTION 1 Too much air pressure Reduce PSI too much air pressure Increase adhesive flow and 2 Nozzle is too close to the web Raise the head decrease PSI 5 4 ITW Dynatec c 2000 Revised 10 01 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 Replacement of the Standard Module Turn the ASU OFF Turn all adhesive and air pressure OFF WARNING HIGH PRESSURE During this procedu
54. ir Manifold 1 59 N00093 Compression Fitting 4 60 N00175 O ring 008 4 N00753 1 8 Level S eal ud Used in case of Block off P late 2 61 804636 Module Block Off Assembly 1 62 106367 Block Off P late 1 N00178 O ring 011 4 63 Accessories See Ordering Guide Filter Basket 64 Solenoid And Acessories N07541 Terminal Block S mall 6 11 Revised 4 00 ITW Dynatec c 2000 EQUITY UFD SPRAY APPLICATORS Manual 40 38 Component Illustration Typical 12 Port Equity UFD Head MR 1300 Spray Nozzle 6 12 ITW Dynatec c 2000 Revised 11 03 EQUITY UFD SPRAY APPLICATORS Manual 40 38 B O M Typical 12 Port Equity Bead Head 807685 MR 1300 Bead Module Shown Item No Part Number Description Qty 1 See Ordering Guide Temperature Sensor 2 2 102446 M4 0 7 x 10 mm SHC Screw 5 3 102602 M6 1 x 60mm SHC Screw 4 4 See Ordering Guide Cable Assembly DCL 1 5 103470 M3 5 x 5 mm FlatPoint Set Screw 1 6 106071 M4 x 25mm SHC Screw 4 7 084B 1328 MR 1300 Bead Module Shown For Ref Only 12 8 106303 Filter Nut 2 9 805294 Expansion Plug 4 10 106333 Stainless Steel Tube 1 4 x 65w x 3 5lg 2 11 804493 Terminal Block Assembly 4 12 803327 Dual Hose Filter Block 1 13 See Ordering Guide Heater 10 x 40mm 240v 200w w wire end crimp 104228 6 14 803984 Hose Fitting 6 IC x 1 2 14 BSPP 1 15 804167 Adhesive Manifold 1 16 804203 J unction Cover plate 1 17 804169 Solenoid Manifold Shown For ref Only 1 18 804477 Data Plate with
55. k by loosening the M 8 set screw located near the center of the clamp plate with an allen wrench T hen slide the clamp plate up and lift the module off of its guide pins M ake sure that the old o rings located on the back of the module are also removed the new module will include new o rings 4 Mountthe new module onto the guide pins push the clamp plate down and tighten the set screw Loosensetscrew Patent Pending ITW Dynatec 2000 5 5 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 Revised 3 02 To Replace a Standard Module with a Quick Change QC Module Turn the ASU OFF Turn all adhesive and air pressure OFF WARNING HIGH PRESSURE During this procedure hot adhesive can come out of the applicator under high pressure Wear safety glasses gloves and protective clothing 1 Place a heat resistant container under the manifold 2 Relieve the adhesive pressure by manually opening the modules This is done by pushing the purge button located on the side of the air solenoid coil Or if the ASU filter block is equipped with a drain adhesive pressure may be relieved at the ASU 3 Remove the standard module from the service block by removing the two mounting screws on the front of it with a hex key screwdriver allen wrench M ake sure that the old o rings located on the back of the module are also removed the new module will include new o rings 4 Install the quick change module s two guide pins int
56. le Cleaning Oven 107307 or 107306 is available from ITW Dynatec Instructions for the use of the D ynatec oven are outlined in A ppendix D of this manual However after several cleanings in a oven nozzles must be disassembled and soaked in solvent in order to remove all contaminants Perform the following procedure as needed Cleaning by Nozzle Disassembly The nozzle must be at operating temperature when cleaned Turn the ASU OFF Turn adhesive pres sure OFF zero 1 Remove the nozzle from the module by loosening its mounting screw see illustration above 2 Remove the mounting screw and the four cap screws from the nozzle 3 Separate the nozzle from its front and rear mounting plates 4 Soak the nozzle plates in solvent If necessary use a non metallic brush to remove any foreign material being careful not to damage any of the nozzle s orifices Be sure to remove all residue before re assembling Spray Nozzle Cleaning Occasionally spray nozzles can become clogged with char residue or other foreign material This can result in the decrease or even stoppage of glue flow ITW Dynatec has three nozzle cleaning kits available which are orifice size specific PN 101877 Nozzle Cleaning Kit 0 010 to 0 017 orifice PN 101878 Nozzle Cleaning K it 0 018 to 0 027 orifice PN 101879 Nozzle Cleaning K it 0 028 to 0 040 orifice WARNING HIGH PRESSURE Turn OFF and relieve system pressure before performing this procedure Wear sa
57. lectrical Connection Filter Nut 90 HoseFitting Stroke Limit Adjustment Electrical Connection For Air Preheater Weep Hole di BO Air Pre Heater Air Inlet P rocess Air Fiberizing Nozzle EQUITY LINE UFD APPLICATOR See the diagram above for location of the components referred to in the following section 1 Mounting of the applicator is customer defined A layout of your specific applicator with mounting dimensions and holes is enclosed with this manual If necessary consult ITW D ynatec for assistance 2 Before making the adhesive connection to the applicator align the adhesive supply hose with its electrical connector oriented in relation to the electrical connector on the top back of the applicator or segment Connect the swivel fitting of the hot melt hose to the adapter on the service block using the inlet port located below the filter nut When tightening the hose fitting hold the hose cuff to prevent the hose core from rotating 3 Makethe electrical connection from the hose to the applicator by connecting the female internal connector of the hose to the male external connector of the applicator ITW Dynatec 2000 3 3 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 Revised 5 00 4 Connectthe spray air line to the preheater using the adapter provided Do not overtighten the compression fitting or the air line could collapse reducing air flow 5 Makethe electrical conne
58. lication Solutions ITW Dynatec 2000 Appendix 1 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 Revised 5 00 Appendix C RESISTANCE VOLTAGE TABLES TC Voltage RTD Resistance Temperature Tables Temperature Table Pt 100 Ohms Ni 120 Ohms J type TC DynaControl PLC or MCV Control Upgrade Control Thermocouple Control Temperature Resistance Temperature Resistance Temperature Voltage F C in Ohms F C in Ohms F C in mV 32 0 32 0 Appendix Page 2 ITW Dynatec c 2000 Revised 5 00 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 ITW Dynatec An Illinois Tool Works Company iTWDynatec Adhesive Application Solutions ITW Dynatec 2002 Appendix D 1 EQUITY UFD SPIRAL SPRAY APPLICATOR Manual 40 38 Revised 10 01 Appendix D OPTIONAL UFD NOZZLE CLEANING OVEN MANUAL PN 107307 200 240v Oven PN 107306 120V Oven The use of the UFD Nozzle Cleaning Oven eliminates the need to disassemble the UFD nozzles for cleaning N ozzles are baked in the oven for approximately four to eight hours at 750 800 de grees F 400 425C depending on adhesive Oven users should read and understand the oven manufacturer s Owner s amp Operator s M anual supplied with the oven This ITW Dynatec manual is intended to be a quick reference only for use with ITW Dynatec s UFD nozzles N QA Oven Safety Precautions General Precautions 1 Never operate the oven in close proximity to combustible materials
59. lways be re tightened at operating temperature ITW Dynatec 2000 6 1 EQUITY UFD SPRAY APPLICATORS Manual 40 38 Revised 10 03 Chapter 6 COMPONENT ILLUSTRATIONS amp BILLS OF MATERIAL N All parts must be periodically inspected and replaced if worn or broken Failure to do this can affect equipment s operation and can result in personal injury The following pages provide exploded view reference drawings to assist users of D ynatec adhesive applicators to identify parts and aid in servicing the equipment Equity Line Applicator Model Designation Guide EQUFD XXX XX XX X X X X EQUFD 200 08HQA 1 2 Applicator Length _ 150 150mm 6 port Voltage 200 200mm 8 port 2 240 225 225 9 Control 250 250mm 10 port D DynaControl PLC 300 300mm 12 port M 2MCV 350 350mm 14 port N Upgrade Nickel RTD Number of Modules Installed L Upgrade J type thermocouple 06 08 09 10 12 14 0Z No Module Number of Solenoids 1 1 solenoid Module Type 2 2 solenoids Horizontal UF D 5 Special see ob Order V Vertical UF D Horizontal UF D Snuffback Filtration Options F Vertical UF D Snuffback A 100 mesh HQ Horizontal Quick Change B 2150 mesh VQ Vertical Quick Change C 2200 mesh Horizontal UFD Snuffback Quick Change FQ Vertical UFD Snuffback Quick Change Notes 1 When specifying a head with no modules se
60. main power switch is ON atthe ASU Verify that the pump is ON and the application heads have sufficient air pressure Verify that the temperature controller is in operation and that the setpoints are correct for the application Check to see if all components are heating properly Troubleshooting Guide M odule does notopen 1 Temperature adjustment 1 Check temperature adjustment of head is too low 2 noperative solenoid 2 Push the solenoid s manual button If it opens the problem is electrical No adhesive flowing out of module 1 Nozzle is clogged 1 Clean or replace nozzle 2 Filter element is dirty 2 Replace filter see instructions in Ch 4 M aintenence 3 M odule seals o rings are inoperative 3 Check module o rings see instruc tions in this chapter M odule Assembly Instructions 4 ASU s hopper is empty 4 Re fill hopper 5 Adhesive is too cold 5 A djust temperature see ASU manual 6 Solenoid valve is not 6 Check solenoid valve opening 7 Piston stroke is too low 7 Adjust the stroke limit see Ch 4 M aintenence 5 2 Revised 5 00 ITW Dynatec c 2000 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 Hot melt is coming out of the module s weep holes A pplicator does not reach operating temperature A pplicator is too hot Air escapes from module A pplication pattern is erratic A dhesive is not spiral ing on spiral spray
61. mbly Valve Seat O Ring 109 O Ring 011 Seat Adapter O ring 007 O ring 009 Vertical Adapter Assembly O ring 007 O ring 009 O ring 011 1 16 Dia x 3 8 Long Roll Pin Vertical Adapter NJ HF HR PPP H N ANN Ww HR H H 6 17 Revised 10 03 ITW Dynatec c 2000 EQUITY UFD SPRAY APPLICATORS Manual 40 38 Component Illustration PN 106224 UFD Spray Module Assembly Vertical Extended Page 6 18 ITW Dynatec c 2000 Revised 10 03 EQUITY UFD SPRAY APPLICATORS Manual 40 38 Bill Of Material For PN 110558 MR1300 Snuffback UFD Module Assembly Item No Part Number Description Qty 1 110408 Valve Body 1 2 110409 Air Cylinder 1 3 00178 O Ring 011 4 4 106951 M3x35mm SHCS 4 5 00174 O ring 007 1 6 00176 O ring 009 1 7 110410 Seal Cartridge Assembly 1 Following parts are part of the head assembly They are shown here for reference 8 106471 Nozzle Insulator 1 per module 9 106328 4 0 7 x 16mm SHC Screw 1 per module 10 Nozzle See your Order for part Number 1 Note 11 110840 Optional Intermittent Replacement Module 1 6 19 Revised 10 03 ITW Dynatec c 2000 EQUITY UFD SPRAY APPLICATORS Manual 40 38 Component Illustration PN110558 MH1300 Snuffback UFD Module Assembly Page 6 20 ITW Dynatec c 2000 Revised 10 03 EQUITY UFD SPRAY APPLICA
62. minal Block S mall ee NR I3 O0 I HI NO HS E IE M M MENO JS INO I UF COO NO IP 3 H3 F3 O0 IP NO P 4 I TS UIN NA 6 15 Revised 10 03 ITW Dynatec c 2000 EQUITY UFD SPRAY APPLICATORS Manual 40 38 Component Illustration Typical 14 Port Equity UFD Head Verticle UFD Module 6 16 Revised 10 03 Bill Of Material for 106224 UFD Spray Module Assembly Vertical Extended Item No ON AUNA NJ NJ NJ I2 RPP WU N e ON c 24 25 26 27 28 29 30 31 32 33 34 Part Number 110791 057C084 057E 409 057E410 057F 139 N00178 104990 N00795 078A373 078A384 078D078 N00198 104987 084B 1361 057E429 0571260 069 197 069 198 078 085 078 034 0786028 N00176 104989 057B1478 N05044 N00178 104992 N00174 N00176 106222 N00174 N00176 N00178 0786028 106221 ITW Dynatec c 2000 EQUITY UFD SPRAY APPLICATORS Manual 740 38 Description Body Module Stem Assembly Compression S pring Inner Compression S pring Outer Air Cylinder O Ring 011 6 32 x 1 3 4 SHC Screw 6 32 x 1 SHC Screw 6 32 x 11 4 SHCS 10 32 x 3 4 SHSS 10 32 Sealing Hex Nut O Ring 113 Gasket Nozzle See your order for Part Number Seal Cartridge Assembly Seal Cartridge Seal Cartridge Gasket Stem Seal Seal Backup Washer 25 x 16 x 04 Retaining Ring Roll Pin O Ring 009 Seat Adapter Asse
63. n length from 150 mm containing up to 6 m odules to 350 mm up to 14 modules are offered L onger customized applicators are created by joining two or more of the standard applicators into one larger segmented applicator The modules of each seg ment of the applicator are activated by at least one solenoid Each segment is fed by an individual adhesive hose UFD modules for use on these applicators are available for continuous vertical or continuous horizontal CH applications Snuffback modules are used for intermittent vertical IV or intermit tent horizontal IH applications Spiral spray modules are utilized for precise applications requiring superior edge definition Theory of Operation Each applicator features one or more 1300 adhesive valve modules mounted to a single service block Each module is opened and closed by air pressure Springs are used to keep the stem closed when no air pressure is supplied to the head Tm The rate of adhesive flow from the UFD Connection applicator is determined by the adhe iir sive metered by the adhesive appli cation system s SU s pump lt Glue nozzle type and the stem stroke s adjustment Electric Connect As shown the illustration at right the heated adhesive supply hose is connected at the rear of the applicator Process A dhesive flows from the hose into the E filter block through the service
64. nsor 1 47 803579 Spacer 625 x 188 x 094 8 48 See Ordering Guide Heater 10 x 100mm 240v 220w 8 49 803979 Spiral Heater Tube 8 50 804039 Air Heater Body 1 51 804040 Air Manifold 1 52 804041 J unction Cover 1 53 805880 3 8 Expansion Plug 2 54 804355 M4 7 x 50mm SHC screw 8 55 48 164 Shrink tube 3 16 Not Shown used in cable assembly 1 56 100460 Compression F itting 1 57 N00178 O ring 011 8 58 N04268 Terminal Ring 1 59 N07354 M4 7 x 10mm Pan Head Screw 1 60 N07540 Terminal Block Ceramic 2 61 N04302 Star Washer 1 62 104228 Crimp Wire End 14 63 N07541 Terminal Block S mall 2 ITW Dynatec 2000 Page 6 5 EQUITY UFD SPRAY APPLICATORS Manual 40 38 Revised 10 03 ie a OO 9 lt lt SQUE DODA gt DI L Component Illustration Typical 8 Port Equity UFD Head Horizontal Nozzle 6 6 ITW Dynatec c 2000 Revised 11 03 EQUITY UFD SPRAY APPLICATORS Manual 40 38 B O M Typical 9 Port Stack Type UFD Head 807321 Vertical Nozzle Shown Item No Part Number Description Qty 1 See Ordering Guide Filter Basket 2 2 102446 M4 0 7 x 10 mm SHC Screw 5 3 102602 M6 1 x 60mm SHC Screw 4 4 See Ordering Guide Cable Assembly DCL 1 5 103470 M3 5 5 mm Flat Point Set Screw 1 6 107531 M4 x 20mm SHC Screw 4 7 106224 MR1300 UFD Extended Module Shown for ref only 9 8 106303 Filter Nut 2 9 805294 Expansion Plug 4 10 106333 Stainless Steel Tube 1 4 x 65w x 3 5lg
65. nt Wear protective gloves and long sleeved protective clothing to prevent burns that could result from contact with hot material or hot components Always wear steel reinforced safety shoes Safe Installation and Operation To avoid possible failure of hoses make sure all hoses are routed to avoid kinking tight radius turns 8 or less and abrasive contact Hot melt hoses should not have prolonged contact with heat absorbing surfaces such as cold floors or metal troughs These heat absorbing surfaces can alter adhesive flow and cause incorrect calibration Hoses should never be covered with materials that prevent heat dissipation such as insulation or sheathing Read this manual before applying electrical power to the equipment Equipment may be damaged by incorrect electrical connections Do not use adhesive that is dirty or that may be chemically contaminated Doing so can cause system clogging and pump damage When adhesive hand held applicators or other movable applicators are used never point them at yourself or at any other person Never leave a hand held applicator s trigger unlocked when not actually in use Do not operate the hopper or other system components without adhesive for more than 15 minutes if the temperature is 150 degrees C 300 degrees F or more To do so will cause charring of the residual adhesive Never activate the heads hand held applicators and or other application devices until the
66. o ring onto the stem assembly and slowly insert the stem assembly into the Seal cartridge 4 Placethe two new springs on top of the piston The smaller spring will nest inside the larger spring cont Page 5 6 ITW Dynatec c 2000 Revised 2 01 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 5 Loosen and back out the adjusing screw in the air cylinder Place the air cylinder over the springs and piston and press down into place Take care not to dislodge the springs or damage may result Secure the air cylinder with the four mounting screws 6 Place a new o ring on the seat assembly and insert the seat assembly into the bottom of the module body Place the retainer plate over the seat and secure with the four mounting screws Spring resistance will be felt as the screws are tightened Tighten the screws evenly to avoid binding 7 Place new o rings into the grooves on the rear face of the module and mount the module onto the service block 8 Allow five minutes for the module to heat A djust the stem stroke to the desired setting To disassemble reverse above order Module Assembly Instructions for the PN 104993 and 107078 UFD Modules Use the component illustration and parts list in Chapter 6 as a reference with the following instruc tions for the PN 104993 107078 1300 UFD modules ITW Dynatec has a M odule Seal K it available PN 105150 which contains the components necessary to rebuild one module including the seal car
67. o the two holes the service block where the standard module s mounting screws were 5 Mount the new QC module onto the guide pins push the clamp plate down and tighten the set screw with an allen wrench Module Assembly Instructions for the PN 084B 1388 Spiral Spray Module or PN 084B 1328 Bead Module Use the component illustration and parts list in Chapter 6 as a reference with the following instruc tions for the M R 1300 spray module ITW Dynatec has a M Seal K it available PN 084B 1378 which contains the components necessary to rebuild one module including the seal cartridge assem bly all o rings springs and seal lubricant 1 During re assembly coat all o rings with a liberal amount of High Temp Lube PN N 07588 CAUTION DO NOT SUBSTITUTE Failure to use High Temp Lube N07588 may result in premature seal breakdown and leakage of glue from the applicator 2 Insert the new seal cartridge assembly into the module body Note that there are two holes in the cartridge cavity in the module body One hole accepts the roll pin in the seal cartridge The other is an air hole which must line up with the air hole in the seal cartridge Align the roll pin in the seal cartridge with the corresponding hole in the top of the module body Press the seal cartridge into position The air hole the seal cartridge must align with the air hole in the module body for the valve to function properly 3 Placea new piston
68. of M aterial 12 Port Equity A pplicator w Bead Module 6 12 Component Illustration 12 Port Equity Applicator w Bead Module 6 13 Bill of Materials 14 Port UFD Applicator w Vertical Module 6 14 Component Illustration 14 Port UFD Applicator w Vertical Module 6 15 Bill of Materials PN 106224 UFD Module Vertical Extended 6 16 Component Illustration PN 106224 UFD Module Vertical Extended 6 17 Bill of Materials PN 107030 UFD Snuffback M odule amp PN 110840 Intermittent Module 6 18 Component Illustration PN 107030 UFD Snuffback M amp PN 110840 Intermittent 6 19 Bill of M aterials PN 104993 UFD Horizontal Module 6 20 Bill of Materials PN 107078 Ball Stem 0 6 20 Component Illustration PN 104993 UFD Horizontal Module 6 21 Component Illustration PN 107078 UFD Ball Stem Module 6 21 Bill of M aterials PN 106226 UFD M odule Assembly Hi Temp Vertical Extended 6 22 Component Illustration PN 106226 UFD Module Assembly Hi Temp Vertical Extended 6 23 Bill of M aterials PN 084B 1388 MR 1300 Spiral Spray ModuleAssembl
69. oles Inspect for adhesive As required Replace seal cartridge or valve module Nozzle performance Inspect all nozzles As required Clean nozzle or for proper operation re adjust stroke limiter Built in filter Inspect for M onthly or Replace filter cleanliness as required element by use Stroke Limit Adjustment mE Stroke Adjustment All conventional modules are equipped with a stroke limit Screw adjustment For snuffback modules the stroke is factory Lock Nut pre set and no field adjustment is necessary W henever the conventional module is disassembled the stroke limit must be adjusted using the following procedure 1 Bring applicator up to operating temperature 2 Loosen the lock nut located on the top of the module 3 Using a 3 32 allen wrench bottom the stroke adjustment screw lightly CAUTION Tightening the stroke adjustment to shut OFF the nozzle will cause damage to the applicator cont Page 4 2 ITW Dynatec c 2000 Revised 9 00 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 4 Back off the screw one half to one turn 5 While holding the screw in positon tighten the lock nut Replacement of the Built in Filter WARNING HIGH PRESSURE During this procedure hot adhesive can come out of the applicator under high pressure Wear safety glasses gloves and protective clothing The applicator must be at operating temperature Turn the A SU s pump motor OFF 1 Place a heat resistant cont
70. om the hose and disconnect the preheater s cable assembly from its cable extension 2 Remove the screws holding the junction cover plate Remove the plate 3 Pull the sensor out of the service block Note the sensor is located in a port at the center or near the center of the service block 4 Cutthe old sensor wires off as close to the sensor as possible 5 Apply athin film of thermal paste to the new sensor and place it in the service block Trim the lead wires so that they overlap the old sensor wires by one to two inches Strip the ends of all four wires 6 Usethe high temp splice kit to connect the new sensor to the old sensor wires 7 Placethe wires in the wiring cavity and replace the junction cover ITW Dynatec 2000 5 13 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 Revised 2 01 Replacement of Air Preheater Temperature Sensor Note a High Temp Splice Kit PN 102645 is required to perform this procedure See illustration on page 5 10 for parts locations 1 Disconnect the service block s electrical cable assembly from the hose and disconnect the preheater s cable assembly from its cable extension 2 Remove the screws from the junction cover Remove the junction cover 3 Locate the ceramic terminal blocks which connect the sensor wires to the lead wires Disconnect the old sensor from the terminal blocks and remove it from the preheater 4 Apply athin film of thermal paste to the new sensor t
71. or details on the solenoid setup Incoming process preheater air must be supplied through a pressure regulator T he air must be clean and unlubricated Operating pressure depends on the choice of nozzle For the applicator s air supply line 3 8 O D airline is recommended Installation Instructions The applicator head has been tested at the factory and is ready for installation and operation A ppli cators require at least one solenoid valve for each segment If your head was ordered without a sole noid valve a 4 way valve or a 5 way valve for snuffback modules should be mounted so that the air lines to each segment or each module depending on application are as close to the same length as practical Note air lines and fittings must be capable of withstanding temperatures up to 218 C 425 F ITW D ynatec supplies A ir Control Filter Coalescing Kits PN 100055 to be used with air operated ap plicators see the Air Control Filter Coalescing K it M anual in A ppendix A of this manual cont Page 3 2 ITW Dynatec c 2000 Revised 5 00 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 For process preheater air control the filter regulator kit PN 107404 is recommended It contains a 0 50 psi air filter regulator combination and a liquid filled gauge for accurate process air control See the Process Air Control Filter Regulator information in Appendix Control Air Inlet P ort To Timer or Limit S witch Hose Head E
72. or place combustible mate rials on top of the oven 2 Do not use solvents or liquid cleaners on the control panel as they will enter the panel and dam age it 3 Place nozzle cleaning oven in a well ventilated area Setup Safety 1 Connect to a properly grounded outlet only in order to provide continued protection against the risk of electrical shock 2 a The model PN 107306 120v oven must be electrically grounded to a three wire electrical outlet or receptacle The electrical service provided must be a dedicated line of the proper size ac cording to local electrical codes 1500 watts b The model PN 107307 200 240v oven must be electrically grounded to a four wire electrical outlet or receptacle The electrical service provided must be a dedicated line of the proper size ac cording to local electrical codes 1300 watts 3 The oven is not equipped with over current protection on the AC primary In the event that an over current condition occurs your facility s branch circuit over current protection fuse or circuit breaker will be the primary means of protection Operator Safety 1 Always wear safety glasses and protective gloves and clothing when operating loading and un loading the oven 2 Always verify that the power switch light is OFF before attempting to load or reach into the oven chamber with any tools or instruments 3 Do not attempt to operate the oven s controls with tongs or other tools which will damage
73. ple leads to check for an open junction The resistance should be zero allowing for the resistance of the test leads If the resistance is high or infinite an open junction or loose connection is indicated If all the connections are secure replace the thermocouple To test the thermocouple element further the voltage potential across the thermocouple leads must be measured This requires a test meter set to the DC millivolt range For a J type thermocouple the voltage across the leads at 25 C 77 F should be 1 28mV To correct for ambient termperatures other than 25 C see A ppendix 4 for a complete voltage tem perature table for the J type thermocouple ITW Dynatec c 2000 Page 5 11 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 Revised 2 01 Replacement of Heater Cartridge or Sensor Heater Cartridges RTD Sensor or Thermocouple RTD Sensor or Thermocouple Heater Cartridges Top View Heater RTD Sensor or Thermocouple Replacement Diagram Replacement of Service Block Heater Cartridges 1 Turn OFF theA SU and relieve all system pressure before proceeding 2 Disconnect the service block s electrical cable assembly from the hose and disconnect the preheater s cable assembly from its cable extension 3 Remove the screws holding the junction cover plate Remove the plate Loosen the screws on the terminals in the cavity Disconnect the heater leads from the terminal blocks 4 Locate the non functioning hea
74. re hot adhesive can come out of the applicator under high pressure Wear safety glasses gloves and protective clothing 1 Place a heat resistant container under the manifold 2 Relieve the adhesive pressure by manually opening the modules This is done by pushing the purge button located on the side of the air solenoid coil Or if the ASU filter block is equipped with a drain adhesive pressure may be relieved at the ASU 3 Remove the module from the service block by removing the two mounting screws on the front of the module with a hex key screwdriver allen wrench M ake sure that the old o rings located on the back of the module are also removed the new module will include new o rings 4 Mount the new module using a 4mm 5 32 hex key on the mounting screws Replacement of the Quick Change QC Module Turn the ASU OFF Turn all adhesive and air pressure OFF WARNING HIGH PRESSURE During this procedure hot adhesive can come out of the applicator under high pressure Wear safety glasses gloves and protective clothing 1 Place a heat resistant container under the manifold 2 Relieve the adhesive pressure by manually opening the mod ules This is done by pushing the purge button located on the side of the air solenoid coil Or if the ASU filter block is equipped with a drain adhesive pressure may be relieved at the ASU Slide plate up lift module off pin guides 3 Remove the module from the service bloc
75. rt segment 803960 10x40mm 200w service block 14 port segment 803905 10x100mm 220w air preheater RTD Sensors amp Thermocouples Note Spiral Spray Applicators use the same sensors as listed below DynaControl PLC MCV 06703 Pt100 service block DynaControl PLC MCV 803386 Pt100 air preheater U pgrade Ni RTD N 07864 N 120 service block U pgrade Ni RTD N 07864 N 120 air preheater Upgrade J type TC 0360006 J typeTC service block U pgrade J type TC 036D006 J typeTC air preheater Filters see applicator model number for factory installed filter pg 6 1 Filter Code Filter Part No Description A 101247 Filter Basket 100 mesh B 106273 Filter Basket 150 mesh Page 7 2 ITW Dynatec c 2000 Revised 5 03 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 Service Kits Spray or Bead Module Rebuild Kit PN 084B 1378 Hi Temp Spray Module Rebuild Kit PN 106516 UFD Module Rebuild Kit PN 105150 UFD Hi Temp Module Rebuild Kit PN 803012 UFD Snuffback Module Renew Kit PN 107285 for modules built in 2003 or earlier codes A B C or UFD Snuffback Module Renew Kit PN 110428 for modules built in 2003 or later code D The module rebuild kits contain all the parts necessary to rebuild one spiral spray or UFD module Note To determine the production code of a module this is only necessary when ordering a Snuff back M odule Renew K it look at the side of the module near its bottom For example a module coded
76. s with insulators or customer configured moun Performance Temperature range 38 C to 218 C 100 F to 425 F Warm up time 30 minutes for cold start 5 minutes for module change only Adhesive viscosity 100 to 30000 mPa sec 100 to 30000 centipoise Adhesive pressure range 68 bar maximum 1000 psi maximum Noise emission oei aa a ie pro E 70 dB A Air Requirements Ar Dressure range Er auc o er EX open a 4 1 to 6 9 bar 60 to 100 psi Electrical S pply voltage 3 cor iei xbv Racha awed d dep ed deis 200 240 VA C 1p 50 60 Hz Power requirements Note MR1300 Spiral Spray Applicators utilize the same power as listed below without the air pre heater Spacing Between Wattage Nozzle Centers Adhesive Air Manifold Preheater 6 port 8 port 9 port 10 port 12 port 14 port Page 2 4 Revised 3 02 ITW Dynatec c 2000 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 Side Views of MR 1300 Spray Applicator amp Equity Vertical Nozzle Applicators 134 152mm 4 6 134 9mm 5 312 k 127 8mm gt 7 73 109 47mm 4 310 Side View of Equity UFD Horizontal Nozzle Applicator 278 57mm 10 97 134 152mm 109 47mm 4 310 d 121 92 8 74
77. se a stable deep container to collect hot melt adhesive and or oil Remove the nozzle from the module Place a heat resistant container under the module to collect the material that drains from the applicator M anually open the solenoid by pushing with a small screwdriver or other tool the purge button located on the solenoid coil Continue to hold in the purge button until all air and oil have drained and only adhesive flows from the module 9 Replace the nozzle orienting the nozzle tip so it points toward the substrate Page 3 4 ITW Dynatec c 2000 Revised 5 00 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 ITW Dynatec An Illinois Tool Works Company iTWDynatec Adhesive Application Solutions ITW Dynatec 2000 4 1 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 Revised 5 00 Chapter 4 MAINTENENCE Note Re read Chapter 1 Safety Precautions before performing any maintenance procedures maintenance procedures must be performed by qualified trained technicians The applicator requires no regular maintenance Wipe the applicator clean of adhesive with a clean cloth while still hot at the end of each shift Inspect the applicator periodically as outlined in the fol lowing table Maintenence Schedule ITEM CHECK FREQUENCY ACTION A dhesive supply hose Inspect for leaks As required Tighten if loose fitting connection Air supply connections Inspect for leaks As required Tighten if loose Weep h
78. spray air re 160 quirements It is not intended as a spe 152 cific setpoint for any specific application 144 128 120 104 96 GRAMS PER MINUTE PER 88 80 72 64 56 48 EI 000 005 010 015 020 025 030 0 35 040 0 45 050 0 55 060 065 0 70 075 080 085 090 0 95 1 CUBIC FEET OF AIR PER MINUTE PER PORT Identification Plates Each segment of your Equity stackable applicator has an ITW D ynatec identification plate lo cated on the top of the junction cover These identification plates list the volts watts and amps for the segment s heat zone and air preheater T hey are also stamped with the segment s model and serial numbers W hen two or more segments are joined into a longer applicator the joining kit s end plate also Serves as an identification plate This plate lists info on the segment configuration of the entire applicator including volts watts amps model and serial numbers as it was originally built and shipped to you by ITW Dynatec If the configuration of your applicator changes ie if you add or subtract or re arrange the seg ments contact ITW D ynatec in order to obtain an updated applicator identification plate The segment configuration of the entire applicator is noted from left to right as you face the modules ITW Dynatec 2000 3 1 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 Revised 5 00 Chapter 3 INSTALLATION amp
79. ssible at all times and refer to it often for the best performance from your equipment Adhesive Application Systems ITW Dynatec 2000 Page iii EQUITY UFD SPIRAL SPRAY APPLICATOR Manual 40 38 Revised 10 03 TABLE OF CONTENTS Chapter Page Chapter 1 Safety Precautions Chapter 2 Description amp Specifications Description sts recor to oe le vec a ca ao tu or ue adc acea de e tags 2 1 Theory OF Operation ai Tane doeet pet te ope ert Det t d RET eA ecu e pet 2 1 Solenoid Air Programs eee REIR e EROS DU ERN IM EMG URS EN PES MR ME 2 2 Specifications ip tae Hawes Mee Eee eset ayaa ed Mie 2 3 Dimensions sii eno 2 4 Air Consumption et qual eee eee ee RU DON deg 2 8 Identification Plates eru ees UT eer boe g eee tatur ecl te Ur eek wee oco EROR ERR a 2 8 Chapter 3 Installation amp Start Up Handling and Shipping sicci deer epe bee meth oe dto etes 31 Service Requirements ely eee eg el od webs Aa 3 1 Installation 3 1 Chapter 4 Maintenence Maintenence Schedule sirs iius esae eus kite edge Dia DE tu RAP RUP tame 4 1 StrokeLimitA dj stment Ip Rem pr ee eee dale EP erae 4 1 Replacement of the Built in Filter 2 0 4 2
80. t 1 or 2 program air manifolds as shown in the diagrams below 2 port 4 port 8 port 10 port 12 port 2 program 1 program 1 program 1 program 1 program manifold manifold manifold manifold manifold Hii 12 port 6 program segment 12 port 5 program segment 12 port 3 program segment 77077700077 12 port 12 program segment 12 port 6 program segment mn 12 port 6 program segment l i ote cg go GD GD 2000 Page 2 3 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 Revised 10 03 Specifications Environmental Storage shipping temperature 40 C to 70 C 40 F to 158 F Ambient service temperature 7 C to 50 C 20 F to 122 F Physical DIMENSIONS cis qu so o E VEA RES PILIS see dimensional layouts on following pages Weight including modules and 1 solenoid valve 6 port tbd kg Ib 8 port 13 5 kg 30 Ib 9 port 15 1 kg 33 Ib 10 port 16 8 kg 37 Ib 12 port 19 8 kg 43 5 Ib 14 port 22 72 kg 50 Ib t Mounting cie dom M8 x 1 screw
81. t contains all of the contents of the PN 108198 K it except for the guide pins 7 4 ITW Dynatec c 2000 Revised 5 03 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 Recommended Spare Parts List 084B 1378 Spray or B ead M odule Rebuild K it as required 106516 Hi Temp Spray M odule Rebuild K it as required 105150 UFD Module Rebuild K it as required 803012 UFD Hi Temp M odule Rebuild K it as required 107285 or UFD Snuffback M odule Renew Kit as required 110428 UFD Snuffback M odule Renew K it D as required See Ordering Guide H eaters as required See Ordering Guide RTD Sensor See Ordering Guide Filter Basket N 03812 O ring 125 N01010 O ring 021 N00175 O ring 008 2 per module N00178 O ring 011 1 per module 069X 097 O ring 016 Hi Temp 1 per module 102645 High Temp Splice K it 1 001V 061 Thermal Paste 1 Recommended quantities of spare parts vary depending on each individual applicator R efer to your applicator s bills of materials B OM s to determine quantities of heaters sensors o rings filter bas kets and kits As a general rule we recommend that you keep on hand eaters half as many of each heater as listed on the BOM Sensors half as many of each sensor as listed on the BOM Kits half as many as the number of modules on the BOM O rings the same quantity as listed on the BOM Filter Baskets twice as many as listed on the BOM ITW Dynatec 2000 8 1 EQUITY UFD SPIRA
82. ter with a multimeter Remove and replace the heater A pply a thin film of thermal paste to the new heater before installation 5 Reconnect the heaters to the terminal blocks making sure that no strands of wire are protruding from the terminal blocks R e tighten the screws on the terminals 6 Replace the junction cover plate Page 5 12 ITW Dynatec c 2000 Revised 2 01 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 Replacement of Air Preheater Heater Cartridges See illustration on page 5 10 for parts locations 1 Turn OFF theA SU and relieve all system pressure before proceeding 2 Disconnect the service block s electrical cable assembly from the hose and disconnect the preheater s cable assembly from its cable extension 3 Remove the screws from the junction cover Remove the junction cover 4 Disconnect the heater leads from the ceramic terminal blocks 5 Locate the non functioning heater with a multimeter 6 Remove and replace the non functioning heater A pply a thin film of thermal paste to the new heater before installation 7 Reconnect all heaters to the terminal blocks making sure that no strands of wire are protruding from the terminal blocks 8 Replace the junction cover Replacement of Service Block Temperature Sensor Note a High Temp SpliceKit PN 102645 is required for this procedure See illustration on page 5 10 for parts locations 1 Disconnect the service block s electrical cable assembly fr
83. th the corresponding hole in the top of the module body Press the seal cartridge into position The air hole in the seal cartridge must align with the air hole the module body for the valve to function properly 3 Placea new piston o ring onto the stem assembly and slowly insert the stem assembly into the Seal cartridge 4 Placethe two new springs on top of the piston The smaller spring will nest inside the larger spring 5 Loosen and back out the adjusting screw in the air cylinder Place the air cylinder over the springs and piston and press down into place Take care not to dislodge the springs or damage may result Secure the air cylinder with the four mounting screws 6 Place new o rings on the seat assembly and insert the seat assembly into the bottom of the module body 7 Place new o rings on the vertical adapter Place the brass seal and the vertical adapter onto the seat assembly and secure with the four mounting screws Spring resistance will be felt as the screws are tightened Tighten the screws evenly to avoid binding Page 5 8 ITW Dynatec c 2000 Revised 5 03 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 8 Place new o rings into the grooves on the rear face of the module and mount the module onto the service block 9 Allow five minutes for the module to heat A djust the stem stroke to the desired setting To disassemble reverse above order Module Assembly Instructions for the PN 107030 Snuffback Module
84. the application system partic ularly in the capacitors within the panel box To ensure that all stored energy is relieved wait at least one min ute before servicing electrical capacitors In This Manual WARNINGS and CAUTIONS are found throughout this manual WARNINGS mean that failure to observe the specific instructions may cause injury to personnel CAUTIONS mean that failure to observe the specific instrucitons may damage the equipment 1 4 ITW Dynatec c 1999 Revised 5 00 ALL MODELS ITW Dynatec An Illinois Tool Works Company iTWDynatec Adhesive Application Solutions ITW Dynatec 2000 2 1 EQUITY UFD SPIRAL SPRAY APPLICATORS Manual 40 38 Revised 10 03 Chapter 2 DESCRIPTION AND SPECIFICATIONS Description ITW Dynatec s Equity LineMR1300 UFD amp Spiral Spray A pplicator H eads are air operated mul ti module hot melt adhesive applicator assemblies with integrated basket filters designed to prevent particulate matter from obstructing adhesive flow The stackable UFD applicators are modular and may be combined to produce segmented applicators of up to 50 ports Design is all metric T he applicators are heated by replaceable cartridge heating elements which are controlled by an in tegrated sensor and electronic control Each model be configured for ITW D ynatec s DynaCon trol M CV or U pgrade control schemes or for PLC controls Five standard Equity UFD models ranging i
85. tridge assembly all o rings springs and seal lubricant 1 During re assembly coat all o rings with a liberal amount of High Temp Lube PN N07588 CAUTION DO NOT SUBSTITUTE Failure to use High Temp Lube N07588 may result in premature seal breakdown and leakage of glue from the applicator 2 Insert the new seal cartridge assembly into the module body Note that there are two holes in the cartridge cavity in the module body One hole accepts the roll pin in the seal cartridge other is an air hole which must line up with the air hole in the seal cartridge Align the roll pin in the seal cartridge with the corresponding hole in the top of the module body Press the seal cartridge into position The air hole in the seal cartridge must align with the air hole the module body for the valve to function properly 3 Placea new piston o ring onto the stem assembly and slowly insert the stem assembly into the Seal cartridge 4 Placethe two new springs on top of the piston The smaller spring will nest inside the larger spring 5 Loosen and back out the adjusting screw in the air cylinder Place the air cylinder over the springs and piston and press down into place Take care not to dislodge the springs or damage may result Secure the air cylinder with the four mounting screws 6 Place new o rings on the seat assembly and insert the seat assembly into the bottom of the cont ITW Dynatec 2000 5 7 EQUITY
86. y 6 24 Component Illustration PN 084B 1388 R1300 Spiral Spray ModuleAssembly 6 25 Bill of M aterials PN 084B 1328 MR 1300 Spiral Spray ModuleAssembly 6 24 Component Illustration 084B1328 M R 1300 Spiral Spray ModuleAssembly 6 25 Bill of M aterials PN 084 1328 MR 1300 Bead ModuleAssembly 6 26 Component Illustration PN 084B 1328 M R1300 Bead ModuleAssembly 6 27 Bill of M aterial amp Component Illustration Quick Change 6 28 Bill of M aterials amp Component Illustration PN 804375 Joining 6 29 Bill of M aterials amp Component Illustration PN 804694 UFD Spray Adapter KitAssy 6 30 Bill of M aterials amp Component Illustration PN 805002 Block Off Assy 6 30 Air Manifold Configurations 2 2 22 4 2 2 6 31 Chapter 7 Ordering Guides Heater Cartridges ote och HE seh XR eb Red heb d 7 1 RTD SQMSORS ste IT Mm 7 1 be br 7 1 KITS oup eo fett aa a b MUR CUR MED REUS ata matte 7 2 Extension Cable Assemblies 7 2 Optional Joining edo eoo

equity line ufd & spiral spray applicators service manual

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equity line ufd &amp; spiral spray applicators service manual

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equity line ufd & spiral spray applicators service manual