Anwenderhinweise Technische Information User Manual
Contents
1. single point lubricators simalube 15 are designed and manufactured inaccordance with Directive 2011 65 EU of the European Parliament and the Council Wangen a Aare 16 01 2014 Mischa Wyssmann Managing Director CEO Manufactured by simatec ag o d la e Stadthof 2 CH 3380 Wangen a Aare SI ma Y e smart lubrication www simalube com 13 Gb simalube smart lubrication Zubehor Accessories Accessoires Accesorios Accessori Achtung Nur Originalzubeh r verwenden Bei technisch anspruchsvollen oder ausser gew hnlichen Anwendung kontaktieren Sie bitte unsere technische Abteilung oder Ihren Handler Weiteres Zubeh r auf www simatec com Note Use only original accessories If you have technically demanding or unusual applica tions please contact our Technical Department or your local distributor More accessories at www simatec com Attention n utiliser que les accessoires originaux Pour des installations techniquement complexes ou inhabituelles veuillez consulter notre service technique ou votre distributeur Autres accessoires sur www simatec com Atencion Use solamente accesorios originales Para aplicaciones t cnicamente complejas o no est ndares p ngase en contacto con nuestro departamento t cnico o con su distribui dor M s accesorios en www simatec com Attenzione usare solo gli accessori originali In caso di applicazioni tecnicamente impe gnative e straordinarie contattare il nostro r2. The start up time varies in line with the volume dispensed and operating tempera ture selected Notes In order for the unit to function reliably it is important to have clear filled grease lines lt must be ensured that the grease lines are not blocked Consequently the grease lines should always be cleared with a grease gun before starting The simalube can be re adjusted or switched off during operation Depending on the temperature and setting it may take a few days until the lubricant is first dispensed The user must check the operation of the simalube regularly Grease lines should be no longer than 0 5 m Recommended bore diameter 6 8 mm Resistance in grease lines has to be minimized narrow passages and right angles should be avoided The simalube may only be used to supply a single grease point No branches may be made Once the lubricator is installed and activated it must not be removed and mounted onto another lubrication point Recycling Instructions K LN 1 Unscrew gas generator and dispose of complete unit for battery recycling see above Z Note Do not detach lubricator near A an open flame Au 2 Dispose of empty housing in alumin ium recycling If the lubricator still contains lubricant after use please dispose of it in accordance with local regulations 11 O Filling for small quantities Filling with grease la Push piston all the way forward with the aid of a plas tic rod 7 mm
3. diameter towards the opening 2a Screw on refill nipple article no 3012 and connect grease gun or screw connector nipple 3013 or 3014 onto grease gun Keep the dispenser pressed to the adapter during the filling process so that you do not have to screw on the refill nipple again Press grease into the dispenser Avoid air bubbles when filling the unit Continue the filling process until the piston has been pushed all the way back as far as the pressed in threaded nut Do not overfill Caution Lever presses can create pressure of up to 80 bar which is enough to destroy the dispenser 3a Use closing nipple green if the dispenser is to be stored 4 Position gas generator make sure the O ring is positioned correctly and attach firmly with a 1 5 Nm torque key Push the inserted cartridge forwards slightly when tightening 5 Note grease type and filling date on the label Filling with oil 1b Push the piston all the way back towards the gas generator as far as the pressed in nut 2b Pour in oil through the opening at the bottom 3b Position non return valve yellow article no 5060 4 5 Continue as above Note To ensure that the simalube lubricator operates reliably only greases that have been tested and approved for use with the simalube should be used In particular it is important to ensure the good stability of the grease against bleeding of the base oil and a low consistency class max NLGI 2 No guara
4. Gb simalube smart lubrication CDE O O Ol informazioni tecniche A Zubeh r Accessories a Accessoires Accesorios Accessori Anwenderhinweise Technische Information User Manual Technical Information Mode d emploi Informations techniques Manual del usuario Informaci n t cnica O amp simalube smart lubrication Product Specification Product Power generation Working pressure Adjustment Dispensing rate Operating temperature Operation Usage Certifications Approvals Ingress protection Usage period Stock temperature Dispensing volume Weight full Weight empty automatic long term grease and oil dispenser hydrogen gas producing drycells mox 5 bar stepless 1 12 months for standard conditions see table on page 11 20 C to 55 C 4 F to 131 F ambient temperature Note grease consistency changes with temperature Grease dispenser can be installed in any position even under water Attention do not expose to direct heat C IP68 dustproof and waterproof activation within 2 years of production date recommended at 20 C 5 C 65 F 5 F 15 ml 35g 21 5g simalube 15 22 mm 0 87 in E 00 CL E E N Eg Ew x Hi o O Assembly and Installation e Open the lubricator outlet by removing plug e Do not remove plug from oil filled units Cut off the protruding nipple with a knife a small black point bec
5. Niple de recarga Para la recarga del simalube Nipplo di ricarica Per la ricarica del simalube D G 1 4 Nr 290 3012 1401 610 9289
6. eparto tecnico o il proprio rivenditore Ulteriori accessori disponibili all indirizzo www simatec com Reduziernippel Reducing nipple Raccord de reduction Niple de reducci n Nipplo di riduzione D G 1 8 G 1 4 M6 M8 M8x1 Nr 290 1020 290 1021 290 1022 290 1023 290 1024 D M10 M10x1 M12 M12x1 5 UNF 1 4 Nr 290 1025 290 1026 290 1027 290 1028 290 1121 Steckverschraubung Fiir Schlauch o 8 mm Quick connection For hose 8 mm Raccord filet Pour tuyau 8 mm Conector r pido Para manguera de 8 mm Raccordo ad innesto Per tubo 8 mm D G 1 4 Nr 290 1060 Steckverschraubung F r Schlauch 8 mm Quick connection For hose 8 mm Raccord filet Pour tuyau 8 mm Conector r pido Para manguera de 8 mm Raccordo ad innesto Per tubo 8 mm D G 1 8 G 1 4 G 3 8 Nr 290 1070 290 1071 290 1072 Schlauch f r kleine Radien Erh ltlich pro Meter Hose for small bend radius Available by the meter Tuyau pour petit rayon de courbre Disponible au m tre Manguera Disponible por metro Tubo Disponibile al metro L per meter o 8 6mm Nr 290 2004 m Halteschelle fir simalube 15 Kunststoff Clamp for simalube 15 Plastic Bride de fixation pour simalube 15 Plastique Abrazadera para simalube 15 Pl stico Fascetta di fissaggio per simalube 15 Plastica D 22 Nr 290 2015 Nachfullnippel Zum Nachfillen des simalube Refill nipple For refilling of simalube Graisseur de recharge Pour la recharge du simalube
7. ntee claims will be accepted when dispensers are filled by the user or not explicitly approved lubricants are used If in doubt please contact our Technical Department or your local distributor 12 O simalube smart lubrication Lubricants The standard lubricant range suitable for simalube includes modern high quality lubricants tested and modified for the special requirements of grease and oil dis pensers Datasheets are available online for all lubricants www simatec com Please refer to these datasheets for the instructions safety regulations of the grease oil manufacturers Application Temperature range in the area of lubrication Multipurpose grease 30 120 C Multipurpose grease with MoS 25 130 C High temperature grease 20 160 C Fluid grease EP 20 120 C Biodegradable grease 20 80 100 C Food industry grease NSF H1 30 140 C Chain oil 10 90 C High temperature chain oil 30 250 C Machine oil 20 100 C Food industry oil NSF H1 15 150 C Biodegradable chain oil 15 100 C Grease for a wide temperature range EP 30 150 C High temperature grease 20 180 C High performance grease EP 20 150 C simalube can also be delivered filled with other lubricants or as an empty unit Ask for advice The operation of simalube with oils of different viscosities is also possible EU Declaration of Conformity simatec ag Stadthof 2 in CH 3380 Wangen a Aare declares that the
8. omes visible opening now guaranteed e To start the simalube lubricator set the gas generator to the required dispensing time stepless in months 1 12 us ing a 3 mm Allen key The lubricator is activated once the dispensing time has been set Take the required dispensing quantity from the table on page 11 e Note the starting date on the label using a waterproof pen e Clear grease lines and fill them with the appropriate grease Screw simalube onto the greasing point If neces sary use simatec accessories Apply safety rules e Once the set dispensing time has expired replace empty lubricator with the same type or refill Before restarting clear grease lines and fill them with the appropriate grease e The gas generator is sufficient to empty the unit once irrespective of the dispensing time set Security note If the lubricator is started without opening the outlet or in case of blocked grease lines within the installation the pressure in the lubricator can build up approx 5 bar At an overpressure the cartridge moves in the housing and opens the pressure chamber The pressure behind the piston releases The lubricator cannot be reused The correct functioning of the lubricator can only be assured if recommended lubricants see table on page 13 and original simalube accessories are used and if the installation operating and maintenance instructions are closely followed The manufacturer cannot accept any responsibilit
9. y for damages as a result of ignoring the instructions mentioned above Important Before putting simalube into oper ation fill extensions and the lubrication lines with the appropriate simalube greases cartouches SLO1 SL26 using a grease gun Use only original accessories Temperature Output rate The output rate can be adjusted as required depending on the ambient temperature see table Example You want to set the dispensing time for a 15 ml simalube for 180 days Ambient temperature 20 C Ambient temperature 55 C Setting 6 Setting 7 10 O simalube smart lubrication simalube 15 Dispensing 30 180 270 360 time days mi day 050 017 008 0 06 0 04 Temperature oc 2 35 55 75 300 o 3 6s 9 we As as C se 35 7 ws use larger dispenser with longer dispensing time smallest possible output rate reached The values relate to laboratory conditions SLO1 with no counterpressure At low temperatures in particular the values may vary between one grease type and anoth er The dispensers must be replaced once the dispensing time set has expired even if they are not completely empty The grease quantity dispensed counter pressure resistance from per day is influenced by the grease lines ambient temperature viscosity of the grease Start up time The lubricator requires a certain start up time until the lubricant is first dispensed
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