SERVICE MANUAL - Bravo Electric Vehicles
Contents
1. 3 Release two screws on the right handle switch 4 Follow with the reversed steps to restore Tail Lamp Assembly Tools Required Open end wrench 10mm Time Allow 10 minutes for procedure 1 Remove the rear fender 2 Release the three screws on the base of the tail lamp assembly 4 Follow with the reversed steps to restore Front Brake Cable Time Allow 10 minutes for procedure 1 Remove the front cover 2 Release the adjusting bolt on the brake cable and pull out the brake cable 4 Follow with the reversed steps to restore Throttle Cable Tools Required Phillips screwdriver Time Allow 10 minutes for procedure 1 Follow page 22 step 1 to step 3 to pull the throttle pillar out 2 Follow page 37 step 1 to step 3 to remove the handle switch 3 Remove the throttle cable head on the handle grip a Remove the throttle cable 6 Follow with the reversed steps to restore Handle Tools Required hex key wrench 5mm Time Allow 10 minutes for procedure 1 Remove the instrument panel handle switches right and left and brake master cylinder 2 Release four screws on the handle Clamp LI k e CN a AO or bU fo b EE i E y 3 Hemove the handle 4 Follow with the reversed steps to restore oteering Bracket Tools Required Phillips screwdriver box wrench 14mm Time Allow 10 minutes for procedure 1 Remove handle 2 Release the s2. Direct Driven Hub Motor Tools Required Phillips screwdriver open end wrench 24mm Time Allow 10 minutes for procedure 1 Release three screws on the motor cord cover Pdl P gl F 2 Cut off the band 3 Release the black connector of the motor cord 4 Remove the rear caliper o Release two nutes for the motor shaft 6 Remove the orientation boards 7 Remove the motor o Follow with the reversed steps to restore Brake Disk Tools Required Hex key wrench 6mm Time Allow 10 minutes for procedure 1 Remove the motor from the frame 2 Release three screws on the brake disk 3 Remove the brake disk 4 Follow with the reversed steps to restore Rear Fork Tools Required Box wrench 17mm Time Allow 10 minutes for procedure 1 Remove the rear caliper rear motor and rear shock absorber 2 Cut off the band on the brake hose and release the screw on the rear fork 3 Remove the rear fork 4 Follow with the reversed steps to restore Front Shock Absorber Tools Required Phillips screwdriver Y bend socket wrench 12mm Time Allow 10 minutes for procedure 1 Remove the front fender 2 Release the screw on the front fork cover and remove 3 Release two screws on the front shock absorber and remove 4 Follow with the reversed steps to restore Head Lamp Tools Required Box wrench 14mm Time Allow 10 minutes for procedure 1 Remove the front cover 2 Release the 6 pin
3. Tools Required T bend socket wrench 8mm Time Allow 10 minutes for procedure 1 Release the screw on the center cover 2 Remove the center cover 3 Follow with the reversed steps to restore Left Side Cover Tools Required Phillips screwdriver Time Allow 10 minutes for procedure 1 Remove the center cover 2 Release four screws on the left side cover E 75 ia 1 TEN gd o fe em EK 3 Remove the left side cover 4 Follow with the reversed steps to restore Right Side Cover Tools Required Phillips screwdriver Time Allow 10 minutes for procedure 1 Release the screw on the cover 2 Remove the cover 3 Release four screws on the right side cover 4 Remove the right side cover Footrest Board Tools Required T bend socket wrench 10mm Time Allow 10 minutes for procedure 1 Release four screws on the footrest board 2 Remove the footrest board 3 Follow with the reversed steps to restore Tail Bracket Tools Required Y bend socket wrench 10mm hex key wrench 6mm Time Allow 10 minutes for procedure 1 Release the screw on the tail bracket 2 Release two nuts on the tail bracket 3 Remove the tail bracket 4 Follow with the reversed steps to restore Rear Body Cover Tools Required Phillips screwdriver Time Allow 10 minutes for procedure 1 Release four screws on the rear cover 2 Remove the plastic cover on the seat lock 3 Release
4. the B pin connector and 2 pin connectors 4 Remove the rear cover a Follow with the reversed steps to restore Lower Cover Tools Required Phillips screwdriver Time Allow 10 minutes for procedure 1 Remove the footrest board and release the screw on the front of the lower cover 2 Remove the lower cover 3 Follow with the reversed steps to restore Fairing Tools Required T bend socket wrench 8mm Time Allow 10 minutes for procedure 1 Remove the footrest board and the hanger on the back of the fairing 2 Remove the fairing 3 Follow with the reversed steps to restore Front Fender Tools Required Phillips screwdriver Time Allow 10 minutes for procedure 1 Release three screws on the rear front fender 3 Follow with the reversed steps to restore Rear Fender Tools Required Phillips screwdriver Time Allow 10 minutes for procedure 1 Remove the right and left side covers and release two screws on the rear fender 2 Remove the rear fender 3 Follow with the reversed steps to restore Head Lamp Bulb Tools Required Phillips screwdriver Time Allow 10 minutes for procedure 1 Release the screw on the head lamp ring 2 Release the head lamp ring 3 Release the spring on the bulb base 4 Remove the bulb base and replace the bulb a Follow with the reversed steps to restore Front Direction Lamp Bulb Tools Required Phillips screwdriver Time Allow 10 minutes for p
5. 01 BRAKE DISC REAR EH 6240 00001 TIRE TUBELESS EN a 6109 080201 SCREW BRAKE DISC 0241 10601 TIRE VALVE 6 6248 00001 CONNECTOR BLACK 0268 01005901 REAR FORK SET 8 6113 103001 BOLT M10 300 9 6143 100801 NUT DOME M10 8 6150 1030305 PLAIN WASHER 4 0299 01001501 SHOCK ABSORBER REAR 6112 080358 BOLT HEX FLANGE 6111 100407 BOLT HEX FLANGE 0268 30501 CALIPER REAR 6112 080168 SCREW HEX FLANGE 0299 010016C3 COVER MOTOR CORD 6126 041001 SCREW PAN 6141 100908 NUT HEX FLANGE 6151 0815208 SPRING WASHER 6274 100110 BRACKET REAR FENDER Left 6274 110110 BRACKET REAR FENDER Right 0299 24000100 REAR FENDER FIG 03 Part Summary cont d FIG 04 FRAME Lo mesowonc mae a fe esros vansan a s somess murwenes 7 sweommss wma 1 ONE MIE a El Emaogonde sonew HEX ANGE WE Ta e s 025801004708 Weense i FIG 04 Part Summary cont d FIG Q5 CONTROLLER 0268 05002802 CONTROLLER DOT 6126 052005 SCREW PAN HEAD M5 20 4 6255 00001 HORN 4 61120860126 SCREW HEX FLANGE M6 12 0268 05003000 FLASHER RELAY DOT 6 0268 05002300 DC DC CONVERTER DOT 0268 05000101 MAIN CONTROL CORD DOT 8 6256 00200 TIE BAND Medium 7 9 685600280 TIE BAND Long 3 6126 051031 SCREW PAN HEAD M5 10 2 0299 01001700 THROTTLE CABLE 41 PIG OS Part Summary cont d FIG Q6 HANDLE BAR tem NO ES f gt 0268 42401 CH
6. Ma SCOOTERS SERVICE MANUAL EV I L06 ELECTRIC VEHICLES Table of Contents 1 Front Cover 2 Seat 3 Genter Cover 4 Left Side Cover 5 Right Side Cover 6 Footrest Board 7 Tail Bracket o Rear Body Cover 9 Lower Cover 10 11 12 13 14 Fairing Front Fender Hear Fender Head Lamp Bulb Front Direction Lamp Bulb 15 Tail Lamp Bulb 16 17 18 19 eU e ee Hear Direction Lamp Bulb Main Switch seat Lock Assembly Horn Flasher Relay DC to DC Converter Controller D3 e DO eb e 28 29 30 31 32 OU 34 Ga 36 37 38 39 40 Handle 4p 43 44 41 Rear Shock Absorber Rear Caliper Brake Master Cylinder Brake Hose Brake Fluid Brake Pad Direct Driven Hub Motor Brake Disk Rear Fork Front Shock Absorber Head Lamp Front Direction Lamp Current Meter and Speedometer Left Handle Switch Right Handle Switch Tail Lamp Assembly Front Brake Cable Throttle Cable oteering Bracket Front Fork and Ball Race Part Summary Front Cover Tools Required Phillips screwdriver Time Allow 10 minutes for procedure 1 Release the screw on the front cover 3 Remove the front cover 4 Follow with the reversed steps to restore Seat Tools Required T bend socket wrench 10mm Time Allow 10 minutes for procedure 1 Release two nuts on the seat 2 Remove the seat 3 Follow with the reversed steps to restore Center Cover
7. ROME COVER STRG BRACKET 0268 01001600 LOWER HANDLE CLAMP 2 2 i i 1 1 1 1 1 1 2 1 1 4 E 5 1 7 1 1 1 1 1 1 1 1 3 7 2 2 2 O 1 2 9 4 5 6 7 8 S O 1 e 5 4 2 FIG 06 Part Summary cont d FlG 07 METER HEAD LIGHT 0268 42601 BRACKET METER ASSY 0268 425011 BRACKET HEADLIGHT 6141 060608 NUT HEX FLANGE 4 0268 05003100 HEADLIGHT COMP DOT 6113 080406 SCREW HEX FLANGE 6 6141080756 NUT HEX FLANGE 0268 050025A1 CURRENT METER 8 0268 05002601 SPEEDOMETER DOT 9 0268 01004100 COPPER COVER ES 0268 04000400 RUBBER COVER 4 0268 014000211 NUT HEX FLANGE Ex 6112 060146 SCREW HEX FLANGE 0268 41704 CABLE SPEEDOMETER FIG 017 Part Summary cont d FIG Q8 TAIL LAMP DIRECTIONAL LAMP REAR L DOT foes s 026671104 MOUNTNGPUNETALUAMP s seas FN Part Summary cont d FIG Q9 SEAT 4 oess24000800 Jaar fs_ oese 7asor _femacker sear 1 FIG 09 Part Summary cont d FIG 10 FRONT COVER i 4 osea7oega ranen soe e 6 e2ss210161 FRONT TAIMCAR LEFT a 8 fersesois11 screw tappnc BT fa feri2060126 SCREW HEX Fana a E ia REFLECTOR AMBER FIG 10 Part Summary cont d FIG 1 1 SIDE COVER 4 6208200451 ure TEM GE R COVER 1 fs o26e71402 pena Booy coven ware 7 Ss fa 020872401 TAMCAP RERRFENDER E IG 1l Part Summary con
8. connector i Aly ASM MT WE j iua l x A li hy a Nd NSS i aye Fi NOD Y i htm t i a un m i a T E i Aa E i a 4 Follow with the reversed steps to restore Front Direction Lamp Tools Required Phillips screwdriver Time Allow 10 minutes for procedure 1 Remove the front cover 2 Release the 2 pin connector on the front direction lamp Green left red right ae 3 Release the screw on the handle switch and remove the direction lamp 4 Follow with the reversed steps to restore Current Meter and Speedometer Tools Required T bend socket wrench 8mm Time Allow 10 minutes for procedure 1 Remove the front cover 2 Release the B pin connector and the 2 pin connector on the meters 4 Release the nut for the speedometer and remove the instrument panel O Follow with the reversed steps to restore Left Handle Switch Tools Required Phillips screwdriver Time Allow 10 minutes for procedure 1 Remove the front cover 2 Release all connectors for the left handle switch al ese k anm c 3 Release two screws on the left handle switch 4 Follow with the reversed steps to restore Right Handle Switch Tools Required Phillips screwdriver Time Allow 10 minutes for procedure 1 Remove the front cover 2 Release all connectors for the right handle switch N ga 1 AK L4 a p t A VS y MA ity
9. crew on the steering bracket cover 3 Remove the steering bracket cover 4 Release the screw on the steering bracket fe le TN a Remove the steering bracket 6 Follow with the reversed steps to restore ae Front Fork and Ball Race Tools Required open end wrench 32mm 45mm Time Allow 10 minutes for procedure 1 Remove front covers instrument panel head lamp handle and steering bracket 2 Remove front wheel 3 Release the nut on the ball race and check the steel balls to see if they are missing 4 Properly adjust the front fork clearance and follow with the reversed steps to restore Part Summary FIG O1 FRONT WHEEL fr fosso mmrmT Yt 2 sesemoosson eront wne am 31 1 seus OU BRAKE COMP FRONT 1 DEEG EWE oi NN 0 s_ se7eooe0s jams a fs _ oessorocssoa oust oova Lancs 1 7 oessorocssos ousrooventeway 4 s sesemoosson coven mem 1 s nesemooeson sw 1 LG mesemonvon scans e Lo oeseoaoons00 ots a me _ oeseoronaao0 coven montam ft a ee70s000 SRMEPADDRUMBRAE e ENE NL 4 wa 1 Ls meri mea n is sinn cua wee 1 AA OT SIM FIG 01 Part Summary cont d FIG Q2 FORK 4 swenaass Soren Hex miawce a s _ oesenronaa00 race eauser 1 0268 30201 CHROME COVER L CUSHION 8 5127 081511 SCREW PAN FIG 02 00 000 i Part Summary cont d FIG O3 REAR WHEEL 02A9 05000101 MOTOR ASSY EN 0241 202
10. front cover 2 Release the 2 pin connector on the flasher relay 3 Follow with the reversed steps to restore DC to DC Converter Tools Required Phillips screwdriver Time Allow 10 minutes for procedure 1 Remove the side covers and footrest board 2 Release the 4 pin connector for the converter 3 Release three screws on the converter EC mm M i ma di 4 Follow with the reversed steps to restore Controller Tools Required Phillips screwdriver Time Allow 10 minutes for procedure 1 Remove the right side cover 2 Release connectors of controller wire harness 3 Release the copper nut throttle cable and remove replace with nail to prevent pillar drawing back O Follow with reversed steps to restore Rear Shock Absorber Tools Required T bend socket wrench 10mm Time Allow 10 minutes for procedure 1 Remove the rear body cover 2 Release two screws on the rear shock absorber 3 Follow with the reversed steps to restore Rear Caliper Tools Required Box wrench Y bend socket wrench 12mm Time Allow 10 minutes for procedure 1 Release the screw on the rear caliper Avoid leaking fuel onto the pad 2 Release the screw on the pad 3 Release two mounting screws on the caliper 4 Follow with the reversed steps to restore Brake Master Cylinder Tools Required Box wrench 12mm hex key wrench 95mm Time Allow 10 minutes for procedure 1 Check the flu
11. id in reservoir for refuel or replace the brake fluid 2 Replace reservoir if leakage occurs or if gasket fails or wears out 3 Release the screw on the brake hose 4 Release two screws on the reservoir 9 Release two connectors and remove the master cylinder 6 Follow with the reversed steps to restore Brake Hose Tools Required Box wrench diagonal cutting pliers Time Allow 10 minutes for procedure 1 Remove all the covers and fenders 2 Release the screw on the brake hose of the rear caliper Avoid leaking fuel onto the pad 3 Release the screw on the brake hose of master cylinder 4 Cut off the band on the brake hose and remove a Follow with the reversed steps to restore Brake Fluid Tools Required Phillips screwdriver Time Allow 10 minutes for procedure 1 Release two screws on the cover of the master cylinder 2 Place tube and fluid vacuum on the rear caliper s screw 3 Pour brake fluid into the master cylinder 4 Release the screw on the rear caliper and operate the fluid vacuum 5 Pull the brake lever several times Ensure brake is functioning normally and brake hose is free of air 6 Restore cover of master cylinder Brake Pad Tools Required Y bend socket wrench 12mm Time Allow 10 minutes for procedure 1 Release the screw on the rear caliper 2 Remove the rear caliper 3 Remove the brake pad from the base of the caliper 4 Follow with the reversed steps to restore
12. rocedure 1 Release the screw on the base of the direction lamp 3 Replace the bulb and follow the reversed steps to restore Tail Lamp Bulb Tools Required Phillips screwdriver Time Allow 10 minutes for procedure 1 Release two screws on the tail lamp cover and remove 2 Replace the light bulb 3 Follow the reversed steps to restore Rear Direction Lamp Bulb Tools Required Phillips screwdriver Time Allow 10 minutes for procedure 1 Release the screw on the base of the direction lamp al 2 d 2 Remove the cover of the direction lamp 3 Replace the bulb and follow the reversed steps to restore Main Switch Tools Required T bend socket wrench 10mm Time Allow 10 minutes for procedure 1 Remove front covers 2 Release the 4 pin connector 4 Follow with the reversed steps to restore seat Lock Assembly Tools Required Phillips screwdriver Time Allow 10 minutes for procedure 1 Remove the rear body cover 2 Remove the seat box rim 3 Release two screws on the seat lock o Remove the seat lock and seat lock switch 6 Follow with the reversed steps to restore Horn Tools Required Open end wrench 10mm Time Allow 10 minutes for procedure 1 Remove the front cover 2 Release two connectors on the horn 3 Release the screw on the horn 4 Follow with the reversed steps to restore Flasher Relay Time Allow 10 minutes for procedure 1 Remove the
13. t d FIG 12 FOOTREST BOARD 0268 71303 FOOTREST BOARD LIGHT BROWN 6112 060126 SCREW HEX FLANGE EX 3 0268 71401 FRONT BODY COVER WHITE 0268 13001309 FRONT BODY COVER SILVER as 0268 70102 COVER LOWER 6127 061511 SCREW HEX FLANGE 6 6113 0603561 SCREW HEX FLANGE 6150 0613105 WASHER 8 0268 24000101 REFLECTOR RED DOT 9 6282 100161 FLOOR MAT PLGL Part Summary cont d HG 13 BATTERY BATTERY LEV 12500 ERN BATTERY CORD SET LONG BATTERY CORD SET SHORT CONNECTION CABLE BATTERY CHARGER FIG 14 Accessories EEN ru
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