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Operating Instructions - Tecnica Industriale S.r.l.

1. ES ETT E BERG ais EEE e Parameter channel Process data channel CU G3 Parameter channel Process data channel G3 01065BEN Figure 38 Communication via PROFIBUS DP Process data MOVIDRIVE compact drive inverters make it possible to have different DP configuration configurations for exchanging data between the DP master and the inverter The following table provides additional information on all possible DP configurations for the MOVIDRIVE compact range The Process data configuration column shows the name of the configuration The texts will also be displayed as selection list within the project planning software for the DP master The DP configurations column shows which configuration data is sent to the inverter when the PROFIBUS DP connection is being established Process Data y DP Configuration Configuration Meaning notes 0 1 1 PD Control via one process data word 240gec 2PD Control via 2 process data words 241gec 3 PD Control via 3 process data words 242gec 6 PD Control via 6 process data words Odec 245dec 10 PD Control via 10 process data words Odec 249 dec Control via one process data word Fala ED Parameter setting via 8 byte parameter channel 243dec
2. l a rT i J SS WooQ ss EJ BERI ie a0 fO 7 3 309 SOBRE bs rin 2M oOaooOOoOOOGOG S 4 Al21 X10 lE ko 5 AGND a Hm 6 REF2 7 Remote IN 9 iQ X 7 SCH TS x3 de Aa 8 SC12 AE 1 eg 9 DGND E Q 10 SC21 o s BE 11 822 S og Ou EK 3 0O 1 DIGS 8 s XSr our da 2 DIO SEN ESI iN Hn 5 DIA x DI i 9 wo X 6 DIGS CH a 7 DCOM f EE Remote OUT 8 VO24 JS IN Hei 9 DGND CoN 3 3 309 25 X12 34509 1 DBOS z 5 5 5 ing 2 DOG C 5 e2 geko 3 DOG1 NO ja f 4 DOG1 NC m ma Remote OUT 3 po H S o Ls X33 OUT x 5 DOG2 DIEA MES AE 7 wo X 24V E PEE en 42A GE 59897AXX Figure 19 Electronics terminals and label on MCH42A Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 38 4 8 Installation Removing the connection unit Removing the connection unit NOTE Turn off the supply voltage and DC 24 V auxiliary voltage before removing the connection unit For simple installation of the control leads remove the entire connection unit from the control unit You have to remove the connection unit to set the DIP switches for PROFIBUS 1 10 INTERBUS S1 S6 signal switchover n1 S11 and SBus terminating resistor 812 Proceed as follows 1 Op
3. ILI I V1 THO 593 GT BE 2A Orca 13 oO SOSrEee dog 3 AI12 OOOOQOOO x10 e S AUS SEI WI Sorin RR 8 SC12 IS alan 9 DGND ka 10 SC21 of 11 SC22 9 ag C1 Feo s Ba 2 9 n 3 wg 1 DIDS 8 82 Xs our 4 fo 2 Da E xn B2 2e ml el ue 5 DIA X G Silo ia X 6 DI 5 b 7 DCOM Remote OUT 8 VO24 X32 IN do 9 DGND 31 5l x12 Elko 1 DB a ll AUER o 5 2 ino 2 DO 1 C AUER D o 4 DOGTNC o m Remote OUT RO 8 ae X33 OUT x 5 DO22 Wiaj wi 7 wo T x oO oy MCH 42A foi max 24V E j Sch EN 61131 2 59900AXX Figure 61 Front view of MCH42A control unit Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 159 Technical Data and Dimension Drawings MOVIDRIVE compact dimension drawings 8 6 MOVIDRIVE compact dimension drawings Dimension drawing for size 1 0015 0040 5A3 and 0015 0037 2A3 MCH 161 MCF MCV MCS 155 343 59816AXX All dimensions in mm Power shield clamp Unit dimensions including connected power terminals NOTE Leave at least 100 mm clearance above and below the unit to ensure optimum cooling There is no need for clearance at the sides You can line up the units directly next
4. MOVIDRIVE compact MC A A 2 3 0015 0022 0037 0055 0075 0110 0150 0220 0300 Size 1 2 3 4 SES Part Pan Eu Trip current eer ae EW DW BW039 003 lr 2 7 Anus 821 687 8 BW039 006 lp 3 9 Anus 821 688 6 BW039 012 Ip 5 5 Anus 8216894 18201369 BW039 026 T Ip 8 1 Anus 1820 4155 BW027 006 lp 4 7 ARMs 822 422 6 BW027 012 lp 6 6 Anus 822 4234 BW018 015 T Ip 9 1 Anus 1 820 416 3 Cc c Cc Cc BW018 035 T Ip 13 9 Arms 1 820 138 5 Cc Cc Cc c BW018 075 T Ip 20 4 Arms 1 820 139 3 Cc Cc Cc Cc BW915 T lp 32 6 Anus 1820 4139 Cc Cc Cc C BW012 025 T Ip 14 4 Anus 1820 4147 BW012 050 T Ir 20 4 Arms 1820 1407 BW012 100 T Ip 28 8 Agus 1820 1415 BW106 T lp 47 4 Arms 1 820 083 4 Cc Cc BW206 T lp 54 7 Arms 1820 4120 Cc Cc Line chokes Part number ND020 013 XImains AC 20A 8260125 A ND045 013 XImains AC45A 8260133 B A ND085 013 XImains AC 85A 8260141 B A ND150 013 lmains AC 150 A 825 548 2 B Line filter Part number NF009 503 827 4126 NF014 503 827 116 X A NF018 503 827 4134 B NF035 503 827 128 3 Vmax AC 550 V NF048 503 827 117 8 A NF063 503 827 4142 B NF085 503 827 4150 A NF115 503 827 416 9 B Output chokes Inside diameter Part number HD001 d 250 mm 813 3255 for cable M Ur iN 16 mm HD002 d 223mm 813 5576 for cable MCI lt 1 5 mm HD003 d 288 mm 813 5
5. L1 L2 L3 BE uuepEDE UE I pore F11 F12 F13 1 l Protective earth shield K11 AC 3 i alles Ce Vac Vac Vac NF line filter option f L1 L2 L3 DC link L connection F14 F15 F14 F15 F14 F15 L1 L2 L3 X1 K11 NS ON K11 KC K11 AXI CN AC 3 AC 3 AC 3 Power section DB DB DB DGND K12 LASN N K12 AN AC 3 AC 3 DGND DGND see section Connecting braking resistors 1 BW BW T BW P 1 white 1 white 4 BG red BG 2 red BMK 5 BGE BGE 3 4 5 blue 5 blue 127 Brake connector CT CV DT DV D CT CV DT DV D T5 Cut off in the DC and Cut off in the AC AC circuits circuit CT CV CM71 112 Cut off in the DC and AC circuits 55310CEN Figure 18 Wiring diagram power section and brake With sizes 1 and 2 there is no PE connection next to the supply system connection terminals and motor connection terminals X1 X2 In this case use the PE terminal next to the DC link connection X4 Important Read the operating instructions for the motors when connecting the brake STOP If the brake rectifier is connected via the supply system lead the braking function is restricted Connect the brake rectifier using a separate supply system lead Supply via the motor voltage is not permitted Always switch off the brake on the DC and AC sides with All hoist applications Drives that require a
6. Capetown SEW EURODRIVE PROPRIETARY LIMITED Tel 27 21 552 9820 Rainbow Park Fax 27 21 552 9830 Cnr Racecourse amp Omuramba Road Telex 576 062 Montague Gardens dswanepoel sew co za Cape Town P O Box 36556 Chempet 7442 Cape Town Durban SEW EURODRIVE PROPRIETARY LIMITED Tel 27 31 700 3451 2 Monaceo Place Fax 27 31 700 3847 Pinetown dtait sew co za Durban P O Box 10433 Ashwood 3605 Spain Assembly Bilbao SEW EURODRIVE ESPANA S L Tel 34 94 43184 70 Sales Parque Tecnol gico Edificio 302 Fax 34 94 43184 71 Service E 48170 Zamudio Vizcaya http www sew eurodrive es sew spain sew eurodrive es Sweden Assembly J nk ping SEW EURODRIVE AB Tel 46 36 3442 00 Sales Gnejsv gen 6 8 Fax 46 36 3442 80 Service 55303 J nk ping http www sew eurodrive se Box 3100 S 55003 J nk ping info sew eurodrive se Switzerland Assembly Basel Alfred Imhof A G Tel 41 61 417 1717 Sales Jurastrasse 10 Fax 41 61 417 1700 Service CH 4142 M nchenstein bei Basel http www imhof sew ch info imhof sew ch Thailand Assembly Chonburi SEW EURODRIVE Thailand Ltd Tel 66 38 454281 Sales 700 456 Moo 7 Donhuaroh Fax 66 38 454288 Service Muang sewthailand sew eurodrive com Chonburi 20000 Tunisia Sales Tunis T M S Technic Marketing Service Tel 216 71 4340 64 71 4320 29 5 Rue El Houdaibiah Fax 216 71 4329 76 1000 Tunis tms tms com tn Turkey Assembly Istanbul SEW EURODRIVE Tel 90 2
7. Figure 11 DIP switches S1 S6 under the connection unit 1 4 ON m 1 2 e e e e 202122 gt 2 Le 2 1 3 0 5 MBaud 2 MBaud Figure 12 Settings for DIP switches S1 S6 05216AXX 05215AXX 1 Number of process data items 1 to 6 PD for example 2 PD 2 Number of PCP words 1 2 or 4 for example 2 PCP words 3 Baud rate ON 0 5 MBaud OFF 2 MBaud for example 2 Maud If the DIP switch settings are incorrect the drive inverter responds with the ID code Microprocessor not ready 38 hex Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 27 A Installation Installation notes for the INTERBUS LWL interface MCH42A Setting the process data and PCP length 28 A maximum of six INTERBUS data words can be exchanged between the INTERBUS interface and the inverter These data words can be distributed between the process data channel and the PCP channel using DIP switches S1 to S5 The restriction to six data words results in settings that cannot be mapped onto the INTERBUS The inverter issues the Microprocessor not ready ID code 38hex if the setting is incorrect The red TR LED indicates that the setting is incorrect The following figure shows the limit conditions for setting the process data length and PCP length with the following restrictions
8. Add code Add code low Meaning high hex hex 00 00 No error 00 10 Illegal parameter index 00 11 Function parameter not implemented 00 12 Read access only 00 13 Parameter lock is active 00 14 Factory setting is active 00 15 Value for parameter too large 00 16 Value for parameter too small 00 17 Required option card missing for this function parameter 00 18 Error in system software 00 19 Parameter access only via RS 485 process interface to X13 00 1A Parameter access only via RS 485 diagnostics interface 00 1B Parameter is access protected 00 1C Controller inhibit required 00 1D Invalid value for parameter 00 1E Factory setting was activated 00 1F Parameter was not saved in EEPROM 00 20 Parameter cannot be changed with enabled output stage Special case The return code listed in the following table is sent back if a communication error has Internal occurred between the INTERBUS interface and the inverter system The PCP service communication transmitted via the fieldbus may not have been executed and should be repeated If this error error occurs again switch off the inverter completely and then back on again so it is re initialized Code dec Meaning Error class 6 Access Error code 2 Hardware fault Add code high 0 Add code low 0 Error correction Repeat the read or write service If the error occurs again switch the inverter off and back on again If this er
9. Auxiliary voltage output X11 8 VO24 Vout DC 24 V maximum current carrying capacity Ima DC 200 mA 1 SE VI24 Viy DC 24 V 15 20 according to EN 61131 2 Binary inputs X11 1 X11 6 DI DI 5 Isolated optocoupler PLC compatible EN 61131 sampling interval 5 ms Internal resistance Rj 3 kQ lg 10 mA DC 13 V 30 V 1 Contact closed e Signal level DC 3 V 5 V 0 Contact open Fulfills EN 61131 Function X11 1 DIO fixed assignment with Controller inhibit X11 2 X11 6 DIQ1 DI5 Selection option Parameter menu P60 Binary outputs X12 1 X12 5 DBOGO DOO2 PLC compatible EN 61131 2 response time 5 ms Signal level O 0V 4 24 V Important Do not apply external voltage Function X12 1 DB With fixed assignment Brake Imax DC 150 mA short circuit proof protected against external voltage up to DC 30 V X12 5 DOG Selection option parameter menu P62 Imax DC 50 mA short circuit proof and protected against external voltage up to DC 30 V Analog output X12 5 AO 1 Menu P64 resolution 8 bit Imax DC 20 mA short circuit proof Relay output X12 2 3 4 DO 1 Load capacity of the relay contacts Umax DC 30 V Ima DC 800 mA Function X12 2 DO 1 C Shared relay contact X12 3 DO 1 NO Normally open contact Selection option Parameter menu P62_ X12 4 DO 1 NC Normally closed contact System bus SBus CAN bus according to CAN specification 2 0 parts A
10. MCH4_A max 100 m ES1S ES2S EV1S EE EE ES1R ES2R EV1R A K1 1 A K1 9 B D SOSSSSSS B 10 c E 08 C 11 15 Geh Figure 24 Connecting the sin cos encoder to MCH4_A as a motor encoder Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters X15 000000 OU e O o O Oo e Oo o e 59850AXX 49 Installation Connection of motor encoder and external encoder TTL sensor TTL sensors from SEW EURODRIVE are available with DC 12 24 V and DC 5 V voltage supply DC 12 24 V Connect TTL sensors with DC 12 24 V voltage supply ES1R ES2R or EV18S in the voltage supply same way as the high resolution sin cos encoders DC 5 V voltage TTL sensors with a DC 5 V voltage supply ES1T ES2T or EV1T must be connected via supply the DC 5 V encoder power supply type DWI11A option part number 822 759 4 You must also connect the sensor cable to be able to correct the supply voltage of the encoder Connect this encoder as follows Connection to MCHA4 A 1 A K1 i 1 9 Rt e 2 B K2 GE 10 B K2 Rc 3 C KO pels 11 C KO I i 8 i 15 up 9 5 8 1 5s g e F ES1T ES2T EV1T K max em X a G E SSSSSSSS H 2 B PM S UB L K1 K2 KO T3 8 UBLA B C 8 e e i 5 d 59852AXX Figu
11. Index 8296 Object code 7 simple variable Data type index 10 octet string Length 230 Local address Password Access groups Access rights Write all Name 16 Extension length 106 Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters Startup go 5 Starting up the inverter with INTERBUS MCH42A The WRITE service to the Download parameter block object on the INTERBUS interface starts a parameterization mechanism that writes sequentially all parameters listed in the user data area of the object into the DPRAM and by doing so sets the parameters of the inverter After successful processing of the download parameter block i e all parameters transferred by the INTERBUS interface module were written the write service is ended with a positive write response In the event of a fault a negative write response is returned Consequently the return code contains more details about the type of error and the parameter number no 1 to 38 where the error occurred see example Example Error writing the 11th parameter Write Error Response Error class 8 Other Error code 0 Other Additional code High 11dec Error writing parameter 11 Additional code Low 15hex Value too high NOTE Observe the following notes when using the download parameter block Do not execute any factory setting within the download parameter block Afte
12. Reserved Data length 11 4 bytes Handshake bit Must be changed with every new job Status bit 0 No error in service execution 1 Error in service execution 0 1 Bit value is changed The data length is 4 bytes for all parameters of SEW drive inverters This service is now transferred to the drive inverter when the handshake bit changes This means a Write service to SEW drive inverters generally has the management byte coding 32hex or 72hex Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters Programming with PROFIBUS DP Parameter data format Startup 2 Starting the inverter with PROFIBUS DP MCH41A Taking the example of the WRITE service the following figure represents a process of setting parameters between the controller and the drive inverter via PROFIBUS DP Figure 42 To simplify the process only the management byte of the parameter channel is displayed in Figure 42 The parameter channel is only received and returned by the drive inverter while the controller is preparing the parameter channel for the Write service The service is not activated until the moment when the handshake bit is changed in this example when it changes from 0 to 1 The drive inverter now interprets the parameter channel and processes the write service but continues to answer all messages with handshake bit 0 The executed service is acknowledged with a ch
13. Gearmolor Industrial Gear Units Drive Electronics Drive Automation 1 Services UMANE EE e Y V a B MOVIDRIVE compact MCHA A Edition 11 2006 O 14535418 EN perating Instructions SEW EURODRIVE Driving the world Structure of the Safety Notes eueseeeeieeeieeeeeeeene nennen nnne nnnm nnns 5 Safety Notes erger 6 2 1 General information enne nnne enne 6 2 2 Target group ENEE 6 2 3 Designated use nennen nennen nennen 6 2 4 Transportation putting into storage eee eeeeeeeeeeeneeeeeeeeeeeeeeeeeeaeeeeeeeeeaeeees 7 2 9 nst llationi irt eens eines evap te ee hoes 7 2 6 Electrical connection aseron eaaa a a eea e er a EEE TRE 7 2 7 Safe Een E e DEE H 2 8 Operations mitteret att edet ot bh 8 Unit Design ee eg 9 3 1 Unit designation nameplates and scope of delivery 9 9 2 Size T MOHA EE 11 9 9 Si26 2 MORAL E 12 St SIZ6 3 MCHA Ac uii ote en E e POR ie ad Rees 13 3 5 Size 4 MCHA A 14 3 6 Size 5 MCHA A nennen ennt taiii nnn nennen nennen 15 Installation sedis ssc tsk linen ce eee tied iet nda ede a aides 16 4 1 Installation instructions for the basic unit seeeeeeeeese 16 4 2 Installation notes for PROFIBUS DP interface MCHA444 22 4 3 Installation notes for the INTERBUS LWL interface MCH42A 25 4 4 UL compl
14. 3 VO24 TERMINAL Reference potential for binary signals CO N 1 BY Go PO gt DGND Reference for binary outputs Output incremental Relay contact brake encoder simulation DGND Ready or external X14 N O contact relay encoder input N C contact relay No function DO 2 A01 DC 24 V input VI24 DC 24 V S Reference potential for binary signals 3 4 a o S z O sohala onje DGND Motor encoder input X15 System bus terminating resistor Change l signal lt gt U signal e e a Q o o PROFIBUS DP lt od connection o 2 X30 Dip only in MCH41A o1 EQ NA N X31 LWL Remote IN Li S receive data FN X31 LWL Remote IN g 2 INTERBUS LWL send data or connections ES E F SMA connector x32 LWL Remote OUT o only in MCH42A Lech receive data X33 LWL Remote OUT send data Shield terminal ON oer o Zz o 7 only in MCH41A TIT only in MCH42A ie AGND Reference potential DC 10 V analog signals DGND reference potential DC 24 V analog signals Protective earth shield Factory setting H the binary inputs are switched by
15. Example The inverters offer special parameter access via the MOVILINK parameter channel for universal write access to all inverter data parameters IPOS 4S variables IPOSPIUS program code etc The following section illustrates the mechanism by which for ex ample IPOSP4S variables can be changed via the parameter channel The acyclic parameter channel can be used via index 8299 dec 206B hex Writing the value 74565 of the IPOSP S variable HO Index 11000 dec 2AF8 hex Value to be written 74565 dec 0001 2345 hex Word Meaning Coding hex 1 Command_Code Write_Request 00 82 2 Parameter_Count 00 07 3 Invoke ID Comm Reference 00 02 4 Index MOVILINK parameter channel 206B 5 Subindex Length 00 08 6 Data 1 Management byte Data 2 Reserved 32 00 7 Data 3 4 Index e g IPOSP4S variable 2A F8 8 Data 5 Data 6 00 01 9 Data 7 Data 8 23 45 Bits 15 6 T s 0 You will receive the Write Confirmation after this service has been sent Once again you can use the return codes for evaluating a negative message Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Startup Starting up the inverter with INTERBUS MCH42A ago Reading IPO spluse variables parameters via MOVILINK Example The inverter offers special parameter access via the MOVILINK parameter channel for universal read access to all inverter
16. Sek 29 21 22 gt 2 6 PD 1 ID O3hex 3dez 05217AXX Figure 13 Settings for operating the inverter with 6 process data items 1 The PCP settings with S4 and S5 are not in effect Process data length in words PCP length ID Code 6 PCP setting not in effect O3hex 3dec no PCP channel available Examples 1 4 1 4 1 4 ON ON ON mmi E mma mi mm m 1 2 8 4 5 8 112 83 4 5 86 112 3 4 5 86 20 21 22 gt 2 OF 5PD 1PCP ID E3hex 227dez 20 21 22 gt 2 _ __ _ 4PD 2PCP ID EOhex 224dez 20 21 22 gt 2 ___ _ 2PD 4PCP ID E1hex 225dez 05218AXX Figure 14 Examples for setting the PCP length and maximum process data length PCP length Maximum process data length ID Code 1 word 5 words E3 hex 227dec 2 words 4 words EO hex 224dec 4 words 2 words E1 hex 225dec If maximum length is exceeded or the 38 hex 56dec Microprocessor not setting is 0 or 7 PD ready All settings not listed here result in the ID code Microprocessor not ready The inverter then signals OPD in parameter P090 PD configuration and indicates that the setting is incorrect by means of the red TR LED Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Installation UL compliant installation 44
17. Connect the sensor cable VT on the encoder to UB do not jumper with DWI11A Part numbers of the prefabricated cables Encoders ES1T ES2T EV1T DWI11A X2 Encoder For fixed routing 198 829 8 For cable carrier routing 198 828 X Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters 53 54 Installation Connection of motor encoder and external encoder Hiperface encoder sin cos encoders Hiperface encoders AS1H are recommended for operation with MOVIDRIVE compact MCH4_A Connect the Hiperface encoder as follows max 100 m AS1H EE cM X14 cos 3RD 5 REFCOS 4BU SIN 5YE REFSIN 6GN p da DATA 8BK DATA 7VT 142 Ug 12 RDBU 8 GY i i o D D D D D D D 5 a 11GYPK PK 59863AXX Figure 30 Connecting the SEW Hiperface encoder to MCH4_A as an external encoder Part numbers of the prefabricated cables Encoder AS1H MCH 4A X14 For fixed routing 199 415 8 For cable carrier routing 199 416 6 Connect the sin cos encoder as follows max 100 m ES1S ES2S EV1S A K1 e Q4 e A K1 em 9 ee BK e da GGG B K2 40 vr C K0 i3 UBL K1 K2K0 Ki K2Ko_ C KO 311 s UBLABCAB UB H H L45 A i E e EE MEET es 60309AXX Figure 31 Connecting the sin cos encoder to
18. EN 61800 3 EN 50178 0015 sch d 2275959 Ke N 0146763 Ein an Il Au Out EURODRIVE T D 76646 Bruchsal f 50 60Hz R KE 1 3 6 A AC 400 V 124A p 400 V Ser T 0 40 C IP 20 P 2 2 8KVA Lastart M Made in Germany 05230AXX Figure 1 Complete nameplate A type label is attached to the front of the control unit above the TERMINAL slot ve MCH42A0015 5A3 4 00 SACH NR 8275653 SERIEN NR 0146763 05231AXX Figure 2 Type label MCH Connector housing for all signal terminals X10 X12 connected Additionally for size 1 Connector housing for the power terminals X1 X4 connected Additionally for sizes 1 and 2 Shield clamp for power section Additionally for sizes 4 and 5 Touch guard for power terminals Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Unit Design 3 Size 1 MCHA4 A 3 2 Size 1MCH4 A MCH4_A 5A3 AC 400 500 V units 0015 0040 MCHA A 2A3 AC 230 V units 0015 0037 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 14 13 12 60122AXX X1 Power supply connection 1 L1 2 L2 3 L3 separable X4 Connection for DC link connection U7 Uz and PE connection separable TERMINAL Slot for DBG keypad or USS21A USB11A option V1 Operation LED Retaining screw A for connection unit Panel on connection unit with label X10 Electronics terminal strip separable X11 Electronics t
19. 1 vfd state Status error of the virtual field device 2 application reference Error in application program 3 definition Definition error 4 resource Resource error 5 service Error during execution of service 6 access Access error 7 ov Error in the object list 8 other Other error see additional code Except for error class 8 other error the error class is generated by the communications software of the fieldbus card in case of a faulty communication Return codes sent from the inverter system are all in Error class 8 Other error The error can be identified more precisely using the additional code element The error code element allows for a more detailed identification of the error cause within the error class and is generated by the communications software of the fieldbus card in case of a faulty communication For error class 8 other error only error code 0 other error code is defined In this case detailed identification is available in the additional code Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters Startup go Starting up the inverter with INTERBUS MCH42A 9 Additional code The additional code contains SEW specific return codes for faulty parameterization of the inverter They are returned to the master under error class 8 other error Table 2 shows all possible codings for the additional code
20. 77 5 78 ago Startup Complete parameter list Fae Uer Factory setting etartup Par Name GE npe EE EE Ve 4 1 Parameter set 2 9 IPOS PARAMETERS 90 IPOS Reference travel 900 Reference offset 231 9 2314 Inc 901 Reference speed 1 0 200 5000 1 min 902 Reference speed 2 0 50 5000 1 min 903 Reference travel type 0 7 904 S travel to zero Yes No 91 IPOS Travel parameters 910 Gain X controller 0 1 0 5 32 911 Positioning ramp 1 0 1 20s 912 Positioning ramp 2 0 1 20s 913 Positioning speed CW 0 1500 5000 1 min 914 Positioning speed CCW 0 1500 5000 1 min 915 Speed feedforward Ro SEA 916 ap type SQUARED BUSRAMP 92 IPOS Monitoring 920 CW SW limit switch 271 0 2013 Inc 921 CCW SW limit switch 271 9 2213 Inc 922 Position window 0 50 32767 inc 923 Lag error window 0 231 1 inc 93 IPOS Special functions 930 Override ON OFF 931 IPOS CTRL word Task 1 START STOP HOLD Only available in DBG11B not in MOVITOOLS SHELL 8 amp I 932 IPOS CTRL word Task 2 START STOP Display parameter cannot be edited using DBGTIB 94 IPOS Variables encoder 940 IPOS variables edit ON OFF Only available in DBG11B keypad not in MOVITOOLS Motor encoder X15 941 Source actual position Ext e
21. EaultinfOrmatloD cinia ote P Be detenido 131 Zei TRAUNCNStsenccciniescce steed sit Eta rei dian REFER 132 7 3 SEW Electronics Service menn 135 7 4 Extended Storage AA 136 7 5 Waste deposal nemen nnne nennen nnns 136 Technical Data and Dimension Drawings eene 137 8 1 CE marking UL approval and unit designatton enrere 137 8 2 General technical data 138 8 3 MOVIDRIVE compact MCHA4 A 5 3 AC 400 500 V units 139 8 4 MOVIDRIVE compact MCH4_A 2_3 AC 230 V units 149 8 5 MOVIDRIVE9 compact MCH electronics data 157 8 6 MOVIDRIVE9 compact dimension drawings eseeeeeeeeteeeeeeeeteeeeeeenaees 160 ice 165 Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters Structure of the Safety Notes 1 Structure of the Safety Notes The safety notes in these operating instructions are designed as follows Pictogram gt nm SIGNAL WORD Type and source of danger Possible consequence s if the safety notes are disregarded e Measure s to prevent the danger Pictogram Signal word Meaning Consequences in case of disregard Example gt D DANGER Imminent danger Severe or fatal injuries WARNING Possible dangerous situation Severe or fatal injuries General danger La A CAUTION Possible dangerous situation Minor injuries Specific d
22. ICONTROLLER INHIBIT for example using a jumper to X11 8 VO24 2 Only switch on the DC 24 V voltage supply do not switch on the supply voltage yet You can now set the inverter parameters without the motor starting up unintentionally 3 Setthe control source and setpoint source to FIELDBUS on P100 FIELDBUS and P101 FIELDBUS 4 Set binary inputs DIO 1 to DI 3 to No function P600 to P602 No function Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Startup Starting up the inverter with INTERBUS MCH42A Project planning for the INTERBUS system Configuring the bus structure Offline configuration Insert with ID code Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 1 Creating a bus structure 2 Device description and addressing the process data T PAW 144 T PAW 146 T PAW 148 ON S NN a E 1 o 1 eL 2021 2 E 3PD 2PCP L PEW 144 L PEW 146 L PEW 148 PLC _ PAW 148 PAW 146 PAW 144 KC _ M PEW 148 PEW 146 PEW 144 KC PA3 PA2 INTERBUS PA2 PA3 PA ST pa A PE1 PE2 PE3 PE3 PE2 PE1 Figure 43 Project planning example for 3PD 2PCP ago 5 9 Project planning for the inverter in the INTERBUS interface module using the CMD tool configuration software CMD Configura
23. System error disconnec d y correct if necessary Contact SEW service if due to EMC influence tion this error occurs again Activate factory settings perform reset and 25 EEPROM Rapid stop Error while accessing EEPROM reset parameters Contact SEW service if the error occurs again 26 External Emergency m Read in external error signal via Eliminate specific cause of error reprogram terminal stop programmable input terminal if necessary e Open circuit both limit switches missing Check wiring of limit switches No limit Emergency ds GN 27 switches stop Limit switches are swapped over in e Swap limit switch connections relation to direction of rotation of motor Reprogram terminals Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Service Fault list eet Designation Response P Possible cause Measure e Check communications routine of the 28 Fieldbus Rapid sto e No communication between master and slave master Timeout P P within the projected response monitoring Extend fieldbus timeout time P819 deactivate monitoring 29 Limit switch Emergency Limit switch was reached in IPOS operating e Check travel range contacted stop mode Correct operator program 30 FE MARRE Drive overloaded e Check project planning Timeout tion Emergency stop ramp too short Extend emergency stop ramp SEKR Let motor co
24. compact MCHA A Drive Inverters Technical Data and Dimension Drawings MOVIDRIVEG compact dimension drawings Dimension drawing for size 4 0370 0450 503 and 0220 0300 203 MCH 233 280 MCF MCV MCS 227 Qut 4 Qu Bs Os Que 59819AXX All dimensions in mm NOTE Leave at least 100 mm clearance above and below the unit to ensure optimum cooling There is no need for clearance at the sides You can line up the units directly next to one another Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 163 Technical Data and Dimension Drawings MOVIDRIVE compact dimension drawings N gt 59820AXX All dimensions in mm NOTE Provide at least 100 mm clearance above and below the unit There is no need for clearance at the sides You can line up the units directly next to one another Do not install any components that are sensitive to high temperatures within 300 mm of the top of the unit for example contactors or fuses 164 Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters Index 9 Index A loro a A E E AE EE E 103 104 Additional code 113 Assigning process data ceecee 99 Assignment of braking resistors chokes and filt
25. Eile Edit View Configuration Monitor Diagnostics Options o e e amp 9 s es e fb e amp 83 9 E 2 PHOENIX CONTACT r IBS ISA SC RI RT LK 1D 233 Eh 15 Cut Dei CHA Copy Ctrl C Paste Cla Delete Del SEW EURODRIVE Insert with ID code MOVIDRIVE Insert with Device Description Ins 1 225 Eh nass E Fahmwek Link with Description 50 Process Data Ctrl D CR 5 Device Parameterization RA Description Device Registration SEW EURODRIVE MOVIDRIVE DRIVECOM Monitor Dr 1D 224 EOh Digital Process Data Monitor Drehtisch Device States 6 60 E CAD View CR 6 SEW EURODAIVE MOVIDRIVE 10 227 E 2h l Display and Change Device Parameters i 03721AXX Figure 50 Testing the PCP device parameterization 100 Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Startup Starting up the inverter with INTERBUS MCH42A 5 9 In the Device Parameterization window select Device Read Parameter List from the menu _ IBS CMD G4 D IBSCMD PROJECT S7ETH_01 BG4 al x Eile Edi View Configuration Monitor Diagnostics Options Pieliselle e eR 5 Options Mii Parameter List F4 Rec Read Selected Parameter Description spe Compare Selected Parameter Description Read Selected Values F4 Write Selected Values F5 Compare Selected Values
26. LED BA Bus active green State Meaning Remedy On Data transfer on the INTERBUS is active Off No data transfer INTERBUS is Check the incoming fieldbus cable Use the diagnostic stopped display on the INTERBUS interface module master to localize the fault further Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 125 Ss SS Ser 6 Operation Operating displays of MCH42A INTERBUS LWL LED RD Remote bus disable yellow LED FOI Fiber optic 1 yellow LED FO2 Fiber optic 2 yellow LED TR Trans mit green LED TR Trans mit yellow or red 126 State Meaning Remedy On Outgoing remote bus switched off Off Outgoing remote bus not switched off State Meaning Remedy On Monitoring of incoming fiber optic cable If the Check the incoming fiber optic cable for cable previous participant quality correct connector installation bending bas optical line diagnostics the system radius etc Use the special optical diagnostics reserve for optical transmission has been of the CMD tool or a fiber optic measurement exceeded instrument for further localization of faults does not have optical line diagnostics a control of the optical transmission power is not possible Off Incoming fiber optic cable is functioning properly State Meaning Remedy On Monitoring of continuing fib
27. Minimum speed 2 0 60 5500 rpm 302 Maximum speed 1 0 1500 5500 rpm 312 Maximum speed 2 0 1500 5500 rpm 303 Current limit 1 0 150 In 313 Current limit 2 0 150 In 304 Torque limit 0 150 96 32 Motor compensation 1 asynchr 33 Motor compensation 2 asynchr 320 Automatic adjustment 1 ON OFF geg AE STEET ON OFF 321 Boost 1 0 100 96 331 Boost 2 0 100 96 322 IxR compensation 1 0 100 96 332 IxR compensation 2 0 100 96 323 Premagnetizing time 1 0 0 1 2 s 333 Premagnetizing time 2 0 0 1 2 s 324 Slip compensation 1 0 500 1 min 334 Slip compensation 2 0 500 1 min 34 Motor protection OFF ON ASYNCHRO OFF ON ASYNCHRO 340 Motor protection 1 NOUS ON SERVO 342 Motor protection 2 NOUS ON SERVO FAN COOLED A FAN COOLED SEN FORCED COOLING E FORCED COOLING 35 Direction of rotation of the motor 350 Reversal direction of ON OFF 351 Reversal direction of ON OFF rotation 1 rotation 2 360 Startup YES NO Only available in DBG11B not in MOVITOOLS 4 REFERENCE SIGNALS 40_ Speed reference signal 400 Speed reference value 0 1500 5000 1 min 401 Hysteresis 0 100 500 1 min 402 Deceleration time 0 1 9 s 403 Signal 1 if n Deet D gt nier 41 Speed window signal 410 Window center 0 1500 5000 1 min 411 jRange width 0 5000 1 min 412 Deceleration time 0 1 9 s 413 Signal 1 if IN
28. Overload protection Braking resistor type Design Internal temperature switch External bimetallic relay specified T F16 BW Required BW One of the two options internal temperature switch external bimetallic relay is required BW 003 BW 005 Adequate Permitted Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters A Installation Wiring diagram for basic unit MCHA4 A Wiring diagram for the control unit Control unit R11 10 V 410 V 0 10 V 10 V n1 2 AI11 0 4 20 mA l 0 20 mA 4 20 mA Al12 n2 0 10 V TF TH input 4 4 AI21 Reference potential for analog signals AGND 10V M REF2 System bus high lt gt SC11 keypad System bus low lt gt SC12 Reference potential for binary signals DGND System bus high a SC21 System bus low a O qv0 o Oo O1 omi EMEN SC22 x11 c X10 AM AH2 e D Higher level controller Controller inhibit a DIDO Binary input CW stop lt DIS1 CCW stop ai DIG2 Enable stop a DI 3 Binary Optional serial n11 n21 an outputs DI 4 n12 n22 interface DI 5 Reference X10 DIO DI 5 DCOM L DC 24 V output
29. Ramp t3 down 0 2 20 50s 152 Save last setpoint ON OFF 16 Fixed setpoints 1 17 Fixed setpoints 2 160 Internal setpoint n11 vun ee genu 170 Internal setpoint n21 Pri DE SSC 161 Internal setpoint n12 ja oe enone 171 Internal setpoint n22 ee Eu SCH 162 Internal setpoint n13 Fe SE 172 Internal setpoint n23 EE 79000 2 CONTROLLER PARAMETERS 20 Speed control only parameter set 1 200 E 0 1 2 32 201 ue constant n control 0 10 300 ms Gain ne Accel feedforw 0 532 203 Filter accel feedforw 0 100 ms 204 Filter speed actual value 0 32 ms 205 Load feedforward 0 150 206 SR time n control 1ms 0 5 ms 207 Load feedforw VFC 0 150 96 21 Hold controller 210 P gain hold controller 0 1 2 32 22 nternal synchronous operation only parameter set 1 228 Feedforward filter DRS 0 100 ms Only with MOVITOOLSS Not visible on the DBG11B keypad Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 73 go Startup Complete parameter list Setting range after Setting range after Foams Factory setting start up Rat Nae Factory setting start up Selectable par Parameter sati Parameter set 2 3 MOTOR PARAMETERS 30 Limits 1 31 Limits 2 300 Start stop speed 1 0 60 150 1 min 310 Start stop speed 2 0 60 150 1 min 301 Minimum speed 1 0 60 5500 rpm 311
30. STOP MOVIDRIVE can suffer irreparable damage if you connect capacitive loads Only connect ohmic inductive loads motors Never connect capacitive loads GUB o 60135AXX Figure 5 Only connect ohmic inductive loads do not connect capacitive loads Connecting Use two tightly twisted leads or a 2 core shielded power cable Cross section braking resistors Installing braking resistors BW BW T BW P according to the rated output current of the inverter Protect the braking resistor with a bimetallic relay thermal overload relay Wiring diagram for basic unit power section and brake Set the trip current according to the technical data of the braking resistor SEW EURODRIVE recommends using an overcurrent relay of trip class 10 or 10A in accordance with EN 60947 4 1 For braking resistors of the BW T BW P series the integrated temperature switch overcurrent relay can be connected using a 2 core shielded cable as an alternative to a bimetallic relay Install the flat type braking resistors together with the appropriate touch guard Permitted mounting options on horizontal surfaces On vertical surfaces with brackets at the bottom and perforated sheets at top and bottom Mounting not permitted on vertical surfaces with brackets at the top right or left Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Installation Installation instructions for th
31. T v C05 400 V MAINS RAT VOLT 1 T v 835 NO RESPONSE RESP TF SIGNAL T Y C06 NO gt C06 NO gt D CALCULATION CALCULATION IM v C06 dag CALCULATION Y C08 _ NO SAVE IN Vv C08 _ ans SAVE Y COPYING DAWA 565 Y CONTR INHIBIT Q C08 _ NO CURR A E SAVE 02400AEN Figure 34 Structure of the startup menu Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Startup Startup with the DBG11B keypad Startup procedure 1 Enter a 0 signal at terminal DIO CONTROLLER INHIBIT 2 Activate the startup menu by pressing the lt and keys on the DBG11B at the same time 3 Press the key to commence startup The first window of the startup menu appears The menu items are indicated with a ago 9 ROLLER INHIBIT ENT 0A STARTUP PARAMET gt IPOS VARIABLES c STARTUP PARAMET PREPARE FOR STARTUP as the fourth character Menu items that only appear in the startup menu start with a The other menu items have the number of the parameter list page 72 Once you have finished with a menu item use the T key to go to the next menu item 4 Select a parameter set e g parameter set 1 coo PARAM SET 1 STARTUP PARAMET 5 Set the operating mode e g VFC1 co1 VFC1 OPERATING MODE 1 6 Select the connected motor If a 2 or 4 pole SEW motor is co2 DV112M4 connected select the correct motor from
32. Tel 54 3327 4572 84 Sales Centro Industrial Garin Lote 35 Fax 54 3327 4572 21 Service Ruta Panamericana Km 37 5 sewar sew eurodrive com ar 1619 Garin Address List L Australia Assembly Melbourne SEW EURODRIVE PTY LTD Tel 61 3 9933 1000 Sales 27 Beverage Drive Fax 61 3 9933 1003 Service Tullamarine Victoria 3043 http www sew eurodrive com au enquires sew eurodrive com au Sydney SEW EURODRIVE PTY LTD Tel 61 2 9725 9900 9 Sleigh Place Wetherill Park Fax 61 2 9725 9905 New South Wales 2164 enquires sew eurodrive com au Townsville SEW EURODRIVE PTY LTD Tel 61 7 4779 4333 12 Leyland Street Fax 61 7 4779 5333 Garbutt QLD 4814 enquires sew eurodrive com au Austria Assembly Wien SEW EURODRIVE Ges m b H Tel 43 1 617 55 00 0 Sales Richard Strauss Strasse 24 Fax 43 1 617 55 00 30 Service A 1230 Wien http sew eurodrive at sew sew eurodrive at Belgium Assembly Br ssel SEW Caron Vector S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www sew eurodrive be info caron vector be Brazil Production Sao Paulo SEW EURODRIVE Brasil Ltda Tel 55 11 6489 9133 Sales Avenida Am ncio Gaiolli 50 Fax 55 11 6480 3328 Service Caixa Postal 201 07111 970 http www sew com br Guarulhos SP Cep 07251 250 sew sew com br Additional addresses for service in Brazil provided on req
33. Therefore the address cannot be changed during operation The change only comes into effect when the drive inverter is switched on again power supply DC 24 V OFF ON The drive inverter displays the current station address in fieldbus monitor parameter P092 Fieldbus address display with DBG11B or MOVITOOLS SHELL Example Setting station address 17 Significance ON v ON _ ll 20 gt Significance 1x1 1 EY 21 gt Significance 2x0 0 off 22 gt Significance 4x0 0 em d For example Ai ER gt Significance 8x0 0 Set address 17 ol B 24 gt Significance 16x1 16 off 25 gt Significance 32x0 0 X 26 gt Significance 64 x0 D off ext gt Not connected position OFF 05528AEN Figure 8 Setting station address 17 Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Installation Installation notes for the INTERBUS LWL interface MCH42A 4 3 Bus connection via fiber optic cable LWL Polymer fiber cables HCS cable Installation notes for the INTERBUS LWL interface MCH42A The bus connection is made using a fiber optic cable Polymer fiber cables and HCS cables may be used for this purpose This type of cable is used for distances of up to 70 meters between two INTERBUS participants Depending on the system several designs are available This type of cab
34. documentation for information about the structure of the parameter channel Octet 0 1 2 3 4 5 6 7 Meaning Management Reserved Index Index MSB Data Data LSB data high low data Note Management Reserved Parameter index 4 byte data The MOVILINK parameter channel cyclical object is only handled locally on the INTERBUS interface 8298 7 simple variable Index Object code Data type index Length 8 Local address 10 octet string Password Access groups Access rights Read all Write all Name 16 Extension length The following table shows the process of a parameter access via the cyclic MOVILINK9 parameter channel The inverter will only start executing the service when the master has changed the handshake bit in the parameter channel To do this the master must read the parameter channel at the beginning of parameterization to obtain the current status of the handshake bit in the inverter The master can now initiate the evaluation of the parameter channel in the inverter by changing the handshake bit Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Startup go 5 Starting up the inverter with INTERBUS MCH42A The inverter now executes the service coded in the parameter channel and re enters the service confirmation in the parameter channel The master receives the service confirmation with the next r
35. e Check mains phases Immediate Inverter has not been taken into operation for Perform startup for the required operating 09 Startup j Switch off the selected operating mode mode e Check the content of the program memory e Incorrect command detected during and if necessary correct Emeraenc execution of the IPOSP use program Load the correct program into the program 10 IPOS ILLOP sto gency e Incorrect conditions during command memory p execution Check program sequence gt IPOSPluse Function does not exist in inverter manual e Use another function Excessive Emergency 11 temperature stop Thermal overload of inverter Reduce load and or ensure adequate cooling 12 Resolver 14 bit Emergency 14 bit resolver evaluation is active and the Set P302 Maximum speed 1 to max stop actual speed is 3600 1 min 3600 1 min Control signal Immediate Control signal source not defined or defined 13 SOUS switch off incorrectly Set correct control signal source P101 Encoder cable or shield not connected 14 Encoder Immediate correctly Check encoder cable and shield for correct switch off e Short circuit broken encoder wire connection short circuit and broken wire Encoder defective Immediate 15 24 V internal disconnec No internal DC 24 V supply voltage Check power supply connector Consult SEW tion service if the error occurs again Immediate Malfunction of inverter electronics possibi Check ground connections and shielding and 17 24
36. itanstestieticoni testam 126 Fibet OptlO 2 uieii ertt tende edente den 126 Fiber optic connector esses 25 EQ1 irure cte tete ident ces fet tas 126 De 126 QUIM 17 G GOST R certificate AA 137 Groundlirig EE 19 H HCS cable eee ee ael 25 l 8 95 96 Incremental encoder simulation GCONNOCHON EE 55 Information MESSAGES sseeese 130 NIE 103 104 Installation HD output choke eseese 21 Installation instructions 16 Installing fiber optic cables 25 Installing the system bus esssss 42 INTERBUS LWL bus connection 25 Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters Index INTERBUS LWL LEDS eeeesee 125 Interface type eene 97 Internal communication error 113 K Keypad DBG11B Copy function sees 127 L Last PCP index AA 107 LEED BA AAT ivoire tret eic to coner tee Ro DITS 125 puel geed NENNEN 125 CED a EE 126 LED FOZ EET 126 LED RD ener a dt Zed NEES R ege del iets 126 VED TR d Lage deeg Eet Deeg 126 LED UL ER 125 Line filter 20 M Manufacturer name sssssssseeeee 97 Master slave connection sssssss 56 MCH42A label AAA 37 Message length eeeeseeeeee 99 Mi
37. 240dec Control via 2 process data words Param 2 ED Parameter setting via 8 byte parameter channel 243 dec 241 dec Control via 3 process data words Parame SED Parameter setting via 8 byte parameter channel 243dec 242 dec Control via 6 process data words ER Parameter setting via 8 byte parameter channel 243 dec 245 ec Control via 10 process data words SE Parameter setting via 8 byte parameter channel 243dec 249ec Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters 79 5 go Startup Starting the inverter with PROFIBUS DP MCH41A DP Configuration Selecting the Universal configuration DP configuration gives you two DP identifiers Universal defined as blank spaces often also referred to as DP modules with the entry Ogee You Configuration can then configure these identifiers individually observing the following peripheral conditions Module 0 DP identifier 0 defines the parameter channel of the inverter Length Function 0 Parameter channel deactivated 8 bytes or 4 words Parameter channel is used Module 1 DP identifier 1 defines the process data channel of the inverter Length Function 2 bytes or 1 word 1 process data word 4 bytes or 2 words 2 process data words 6 bytes or 3 words 3 process data words 12 bytes or 6 words 6 process data words 20 bytes or 10 words 10 process data words The following figure shows the struct
38. 4126 A NF014 503 827 116 X B A Vmax AC 550 V NF018 503 827 4134 B NF035 503 827 128 3 Output chokes Internal diameter Part number HD001 d 50 mm 813 325 5 for cable cross sections 1 5 16 mm AWG 16 6 HD002 d 23 mm 813 557 6 for cable cross sections lt 1 5 mm AWG 16 HD003 d 88 mm 813 5584 for cable cross sections 16 mm AWG 6 Output filter only in VFC operating Part number mode HF015 503 826 030 3 A HF022 503 826 031 1 B A HF030 503 826 032 X B A HF040 503 826 311 6 B A HF055 503 826 3124 B A HF075 503 826 3132 B A HF023 403 825 784 1 B A HF033 403 825 785 X B A In rated operation 100 B With variable torque load 125 96 Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 39 AC 400 500 V units sizes 3 to 5 Installation Assignment of braking resistors chokes and filters MOVIDRIVE compact MC 4 A 503 0150 0220 0300 0370 0450 0550 0750 Size 3 4 5 Braking Trip current Part Part Part resistors number number number BW BW BW BW BW BW oii sb A us 821 684 3 1820 416 3 RE BW018 035 T lp 13 9 Anus 1820 138 5 Cc Cc BW018 075 T lp 20 4 Arms 1820 139 3 c c BW915 T
39. 8 A AC 12 9 A when V mains 3 x AC 230 V 125 AC 8 4 A AC 9 8 A AC 16 1 A OUTPUT Apparent output power Sn 2 7 KVA 3 4 kVA 5 8 kVA when V mains 3 x AC 230 240 V Rated output current In AC 7 3A AC 8 6A AC 14 5A when Vqains 3 x AC 230 V Current limitation Imax Motor and regenerative 150 Iy duration depending on the capacity utilization Internal current limitation Imax 0 150 can be set in menu P303 P313 Minimum permitted braking Rgrmin 27 Q resistor value 4Q operation Output voltage UA Max V mains PWM frequency Trau Can be set 4 8 12 16 kHz Speed range resolution nA Ana 5500 0 5500 mir 0 2 min across the entire range GENERAL INFORMATION Power loss at Py Pymax 110W 126W 210 W Cooling air consumption 40 m h Weight 2 8 kg Dimensions WxHxD 105 x 315 x 161 mm 1 The performance data apply to fpyy 4 kHz factory setting for VFC operating modes Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 149 150 Technical Data and Dimension Drawings MOVIDRIVE compact MCHA A 2 3 AC 230 V units MCHA A standard version VFC CFC Part number MCH40A without fieldbus Part number MCH41A with PROFIBUS DP Part number MCH42A with INTERBUS LWL 0015 2A3 4 00 827 617 X 827 663 3 827 588 2 0022 2A3 4 00 0037 2A3 4 00 827 618 8 827 619 6 827 664 1 827 665 X 827 589 0 827 590 4 MCH4_A
40. Change Value 03722AXX Figure 51 Window for device parameterization using the CMD tool If the device parameters have been read in project planning of the PCP channel was performed correctly The read in process can be aborted If an error message appears instead of the progress indicator check the PCP configuration and allocation of CRs If necessary format the parameterization memory of the interface module again and then write the new project in the parameterization memory Next perform the parameterization procedure of the interface module again and repeat this test sequence for checking the PCP connection Read parameter list from device Lx Please wait Read Value Of Parameter 2073h 03723AXX Figure 52 The CMD tool reads device parameters i e PCP communication is OK Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters 101 5 102 go Startup Starting up the inverter with INTERBUS MCH42A Basic overview Additional PCP channel for startup and diagnostics The MOVIDRIVE compact MCH42A inverter offers a standardized interface for parameterization using the Peripherals Communication Protocol PCP This INTERBUS communication channel gives you complete access to all drive parameters of the MOVIDRIVE inverter The PCP channel must be configured with the corresponding ID code so you can access parameter values in the inverter There are one two or four
41. MCH4_A Drive Inverters 15 16 Installation Installation instructions for the basic unit 4 Installation 4 1 Installation instructions for the basic unit Tightening Only use genuine connection elements Note the permitted tightening torques torques for MOVIDRIVE power terminals Size1 gt 0 6 Nm Size2 gt 1 5Nm Size 3 gt 3 5Nm Sizes 4 and 5 gt 14Nm Nm D 59847AXX Figure 3 Observe the tightening torques The permitted tightening torque of the signal terminals is 0 6 Nm Minimum Leave 100 mm clearance at the top and bottom for optimum cooling There is no clearance and need for clearance at the sides You can line up the units directly next to one another mounting With sizes 4 and 5 do not install any components that are sensitive to high position temperatures within 300 mm of the top of the unit Only install the units vertically You must not install them horizontally tilted or upside down eno E omo E 100 mm Figure 4 Minimum clearance and mounting position of the units 60136AXX Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Installation Installation instructions for the basic unit Separate cable Route power cables and electronics cables in separate cable ducts ducts Fuses and earth Install the fuses at the beginning of the supply system lead after the supply bus leakage circuit junction Wiring diag
42. MOVITOOLS see 67 Preliminary work and resources 59 Startup with INTERBUS eese 94 Startup with INTERBUS preliminary work 94 Startup with PROFIBUS DP 79 Supported parameter channel services 99 Switch off responses sssssssssss 131 System bus SBus Technical data a a 158 Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Index T Technical Data General technical data ccceceeeeeeeeeeeees 138 System bus SBus esee 158 Technical data AC 230 V units OIZeT urinis enin dieu 149 SIZED istic iiit qu Gibts ertet 151 Ir m TEE 153 EE 155 AC 400 500 V units Ee BEE 139 EE ai nine etate mener edes 141 SIZES EE 143 SIZG 4 eege ee eiie tust 145 SIZED iain aea tiaan 147 Electronics data for MCH4_A basic units 157 Terminals functional description for MCH4 A 36 Tightening torques eseeeene 16 Tire Out er tee o RUE edis 131 Touch guard ene nets 31 EE 126 Transmit ubl emm 126 Type label 10 U U logiG E 125 RTE 125 UL cUL approval eeeeemmRI 137 Unit designation seeeeeeen 9 USB11A connection seeeeeerne 45 W Wiring for basic unit MCH4_A control unit eeen 34 Power section and brake A 32 Write oe 103 104 110 11
43. P835 Response TF signal you have to set the fault response Analog output AO1 For MCHA A the binary output DO 2 X12 5 can also be used as 0 4 20 mA analog output AO1 Switch the settings with parameters P621 Binary output DO 2 and P642 Operating mode AO1 Function of X12 5 P621 Binary output DO 2 P642 Operating mode AO1 Binary output DO22 set NO FUNCTION set OFF set NO FUNCTION set OFF Analog output AO1 set NO FUNCTION set OFF No function set NO FUNCTION set OFF Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters 35 36 Installation Wiring diagram for basic unit MCHA4 A Functional description of the terminals on the basic unit Terminal Function X1 1 2 3 L1 L2 L3 PE Power supply connection X2 4 5 6 U V W PE Motor connection X3 8 9 R R PE Braking resistor connection X4 Uz Uz PE DC link connection X10 1 REF1 DC 10 V max 3 mA for setpoint potentiometer X10 2 3 Al11 12 Setpoint input n1 differential input or input with AGND reference potential signal form gt P11_ S11 X10 4 Al21 Either setpoint input n2 0 10 V or TF TH input setting P120 X10 5 AGND Reference potential for analog signals REF1 REF2 Al X10 6 REF2 DC 10 V max 3 mA for setpoint potentiometer X10 7 8 SC11 SC12 System bus high low electrically connected with SC21 SC22 X10 10 X10 11 X10 9 D
44. UL compliant installation Note the following points for UL compliant installation Only use copper cables with the following rated thermal values as connection cables MOVIDRIVE compact MCH4_A0015 0300 Rated thermal value 60 C 75 C MOVIDRIVE compact MCH4_A0370 0750 Rated thermal value 75 C Permitted tightening torques for MOVIDRIVE compact power terminals Size 1 Size2 Size3 Sizes 4 and 5 MOVIDRIVE9 compact drive inverters are suited for operation on voltage supply systems with grounded star point TN and TT systems that supply a maximum current according to the following tables and have a max voltage of AC 240 V for MOVIDRIVE compact MCH4_A 2_3 AC 230 V units and AC 500 V for MOVIDRIVE compact MCH4_A 5 3 AC 400 500 V units The performance data of the fuses must not exceed the values listed in the tables gt 0 6 Nm gt 1 5Nm gt 3 5 Nm gt 14 Nm 400 500 V units MOVIDRIVE compact Max supply current Max supply voltage Fuses MCH4_A 5_3 0015 0022 0030 0040 AC 10000 A AC 500 V AC 35 A 600 V 0055 0075 0110 AC 5000 A AC 500 V AC 30 A 600 V 0150 0220 AC 5000 A AC 500 V AC 175 A 600 V 0300 AC 5000 A AC 500 V AC 225 A 600 V 0370 0450 AC 10000 A AC 500 V AC 350 A 600 V 0550 0750 AC 10000 A AC 500 V AC 500 A 600 V 230 V units MOVIDRIVE compact Max supply current Max supp
45. VO24 with DC 24 V then DCOM must be jumpered with DGND 59872AEN 34 Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Installation Wiring diagram for basic unit MCH41A with PROFIBUS DP MCH42A with INTERBUS LWL SEW EURODRIVE recommends that you always supply these units with DC 24 V at terminal X10 24 VI24 This external DC 24 V voltage supply must be able to provide 50 W continuous power and 100 W peak power 1s Analog input AI21 X10 4 can be used either as a 10 V voltage input or as a TF TH input It is switched over using parameter P120 You can only access DIP switches S11 S12 1 8 and S1 S6 when the connection unit is removed Sec Removing the connection unit For an explanation of the function of DIP switches 1 8 see the sections Bus termination for MCH41A and Setting the station address with MCH41A on page 23 and page 24 The function of the DIP switches S1 S6 is explained in the section DIP switch settings The TF TH line must either be shielded or routed at a distance of at least 0 2 m from power cables e g motor or brake cables The TF TH line must be separately shielded if hybrid cables are used for the motor and TF TH connection NOTE TF can be connected to X15 6 and X15 14 or X10 1 and X10 4 If TF is connected to X15 set P530 sensor type 1 to TF TH If TF is connected to X10 set P120 AI2 operating mode to TF TH With
46. across the entire range GENERAL INFORMATION Power loss at Py Pymax 1200 W 1450W Cooling air consumption 180 m3 h Weight 26 3 kg Dimensions WxHxD 280 x 522 x 233 mm 1 When Vmaing 3 x AC 500 V the mains currents and output currents must be reduced by 20 compared to the rated data 2 The performance data apply to fpyy 4 kHz factory setting for VFC operating modes Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 145 Technical Data and Dimension Drawings MOVIDRIVE compact MCHA A 5 3 AC 400 500 V units MCHA A standard version E EE 0370 503 4 00 0450 503 4 00 Part number MCH40A without fieldbus 827 6137 827 614 5 Part number MCH41A with PROFIBUS DP 827 659 5 827 660 9 Part number MCH42A with INTERBUS LWL 827 575 0 827 576 9 MCHA A application version pH id 0370 503 4 0T 0450 503 4 0T Part number MCH40A without fieldbus 827 636 6 827 637 4 Part number MCH41A with PROFIBUS DP 827 682 X 827 683 8 Part number MCH42A with INTERBUS LWL 827 168 2 827 169 0 VFC operating mode Recommended motor power MOVIDRIVE compact system manual section Project Planning CFC SERVO operating mode fpyy 8 kHz Continuous output current 100 In lp AC 73A AC 89A Recommended motor power MOVIDRIVE compact system manual section Project Planning 146 Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters MOVIDRIVE comp
47. cn Service http www sew eurodrive com cn Assembly Suzhou SEW EURODRIVE Suzhou Co Ltd Tel 86 512 62581781 Sales 333 Suhong Middle Road Fax 86 512 62581783 Service Suzhou Industrial Park suzhou sew com cn Jiangsu Province 215021 P R China Additional addresses for service in China provided on request Colombia Assembly Bogot SEW EURODRIVE COLOMBIA LTDA Tel 57 1 54750 50 Sales Calle 22 No 132 60 Fax 57 1 54750 44 Service Bodega 6 Manzana B http www sew eurodrive com co Santaf de Bogota sewcol sew eurodrive com co Croatia Sales Zagreb KOMPEKS d o o Tel 385 1 4613 158 Service PIT Erd dy 4 II Fax 385 1 4613 158 HR 10 000 Zagreb kompeks net hr Czech Republic Sales Praha SEW EURODRIVE CZ S R O Tel 420 220121234 Business Centrum Praha Fax 420 220121237 Luzn 591 http www sew eurodrive cz CZ 16000 Praha 6 Vokovice sew sew eurodrive cz Denmark Assembly Kopenhagen SEW EURODRIVEA S Tel 45 43 9585 00 Sales Geminivej 28 30 Fax 45 43 9585 09 Service DK 2670 Greve http www sew eurodrive dk sew sew eurodrive dk Estonia Sales Tallin ALAS KUUL AS Tel 372 6593230 Reti tee 4 Fax 372 6593231 EE 75301 Peetri k la Rae vald Harjumaa veiko soots alas kuul ee Finland Assembly Lahti SEW EURODRIVE OY Tel 358 201 589 300 Sales Vesim entie 4 Fax 358 3 780 6211 Service FIN 15860 Hollola 2 sew sew fi http www sew eurodrive fi Gabon Sales Libreville Electro Services Tel 241 7340 11 B P 1889 Fax 241 7340 12 Lib
48. device 2 application reference Error in application program 3 definition Definition error 4 resource Resource error 5 service Error during execution of service 6 access Access error 7 ov Error in the object list 8 other Other error see additional code The error class is generated by the communication software of the fieldbus gateway if there is an error in communication with the exception of error class 8 Other error Return codes sent from the drive inverter system are all included in Error class 8 Other error The error can be identified more precisely using the additional code element The error code element provides a means for more precisely identifying the cause of the error within the error class It is generated by the communication software of the fieldbus interface in the event of an error in communication Only error code 0 Other error code is defined for error class 8 Other error In this case detailed identification is available in the additional code Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Startup go 5 Additional code Special return codes special cases Incorrect service code in the parameter channel Starting the inverter with PROFIBUS DP MCH41A The additional code contains SEW specific return codes for incorrect parameter setting of the drive inverter They are returned to the master under Error Class 8 Other Error The following
49. devices 812 OFF STOP There must not be any potential displacement between the units connected with the SBus This can restrict the functionality of the units Take suitable measures to avoid a potential displacement e g by connecting the unit ground connectors using a separate lead Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 43 44 Installation Connecting option USS21A RS232 and RS485 4 11 Connecting option USS21A RS232 and RS485 Part number Interface adapter option USS21A 822 914 7 RS232 Use a standard shielded interface cable with a 1 1 connection for connecting the connection RS232 interface USS21A Creed PC COM 1 4 5 L abc GND ground e ER ER ho o a H max 5 m 16 5 ft 9 pin sub D connector male 9 pin sub D connector female 02399AEN Figure 20 USS21A PC connection cable 1 1 connection assignment RS485 Read the following connection instructions carefully connection Use a 2 core twisted and shielded copper cable data transmission cable with braided copper shield The cable must meet the following specifications Core cross section 0 5 0 75 mm AWG 20 18 Cable resistance 100 150 O at 1 MHz Capacitance per unit length lt 40 pF m at 1 kHz Connect the shield at both ends to the electronics shield clamp of t
50. in edit mode Go one menu level lower or enter edit mode of the key menu item Go one menu level higher or leave edit mode of the lt key menu item Q key Terminate startup and go back to basic display 01406AXX A gs key Terminate startup and go back to basic display Switching the language on the DBG11B keypad The keypad is in the basic display oo Ee Le di 8 UNIT Press the key twice Parameter group 8 is displayed FUNCTIONS Press the gt key twice and the T key once Parameter P801 801 GERMAN LANGUAGE Language is displayed Go to the edit mode by pressing the key Use the J or T key to select the language and leave edit mode by pressing the lt key Press the Q button The basic display appears Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters 61 5 62 go Startup Startup with the DBG11B keypad Structure of the startup menu CONTR INHIBIT CURR 0 A and gt simultaneously STARTUP gt 2 PREPARE FOR o IPOS VARIABLES STARTUP ca 3s Y CO0 PARAM SET 1 STARTUP H 4 gt co1 VFC1 C01 VEC1 Off lt lt _ _ _ _ _ OPER MODE 1 mE OPER MODE 1 4 C02 DV112M4 MOTOR TYPE 1 Al COS 400 V MOT RATED VOLT 1 Al co4 BO el MOT RATED FREQ 1
51. inhibit active Yellow Steady light No enable DI 0 or no enable Green Steady light Enable Motor is energized Red Steady light Locking system error Error causes unit to disconnect Yellow Flashing Unit not ready Factory setting in progress or DC 24 V backup mode without supply voltage Operating mode VFC amp FLYING Green Flashing Flying start in process START is set and inverter connected to a rotating motor Greenired Flashing Limit switch contacted Limit switch reached in enable 0 5 s green 0 5 s red operating status Flashing D Limit switch reached in Controller Yellowired 0 5 s yellow 0 5 s red Limit switch Gontacted inhibit operating status 7 i Fault in enable operating status Green red Flashing DISpIAy or Waitsystem Fault is only displayed and does not green green red red error lead to a switch off G f Fault in controller inhibit operating Yellow red Flashing Display or wait system status Fault is only displayed and yellow yellow red red iie does not lead to a switch off Greenlyellow 0 75 s green Timeout active Enable ineffective inverter is waiting 0 75 s yellow for a valid telegram Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Operation E a Operating displays for MC_41A PROFIBUS DP lt de 6 2 Operation LED V1 PROFIBUS DP LEDs LEDs Operating displays for MC 41A PROFIBUS DP The operating status of MOVIDRIVE compact MC_41A are di
52. lp 32 6 Arms 1820 413 9 Ge oz Ip 14 4Apys 821 680 0 1820 4147 BW012 050 T lp 20 4 Arms 1820 140 7 BW012 100 T lp 28 8 Anus 1820 141 5 BW106 T lp 47 4 Anus 1820 083 4 BW206 T lp 54 7 Anus 1820 412 0 Line chokes Part number ND045 013 EXlmains AC45A 8260133 A ND085 013 Xlmains E AC 85A 8260141 B A ND150 013 Xlmains AC 150A 825 5482 B Line filter Part number NF035 503 827 128 3 A NF048 503 827 117 8 B A NF063 503 827 4142 B A NF085 503 Vmax AC 550 V 827 4150 B A NF115 503 827 416 9 B A NF150 503 827 417 7 B NF210 503 827 418 5 Output chokes Inside diameter Part number HD001 d 50 mm 813 325 5 for cable cross sections 1 5 16 mm AWG 16 6 HD003 d 88mm 813 5584 for cable cross sections 16 mm AWG 6 Output filter Part number only in VFC operating mode HF033 403 825 785 X A B D A D HF047 403 825 786 8 B A HF450 503 826 948 3 B E D D A In rated operation 100 B With variable torque load 125 96 Cc Connect two braking resistors in parallel and set twice the trip current at F16 2 x Ip D Connect two output filters in parallel In rated operation 100 One output filter With variable torque load 125 Connect two output filters in parallel m Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Installation Assignment of braking resistors chokes and filters AC 230 V units sizes 1 to 4
53. number MCH42A with INTERBUS LWL 827 586 6 827 587 4 VFC operating mode Recommended motor power MOVIDRIVE compact system manual section Project Planning CFC SERVO operating mode fra 8 kHz Continuous output current 100 In lp AC 80A AC95A Recommended motor power MOVIDRIVE compact system manual section Project Planning 156 Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Technical Data and Dimension Drawings MOVIDRIVE compact MCH electronics data 8 5 MOVIDRIVE9 compact MCH electronics data MOVIDRIVE compact Setpoint processing and speed ramps MCH40A Version without fieldbus interface MCH41A Version with PROFIBUS DP interface Protocol option PROFIBUS DP to IEC 61158 Baud rate Automatic baud rate detection from 9 6 kbaud to 12 Mbaud Connection technology Bus terminator Station address Name of the GSD file DP ident number 9 pole sub D connector pin assignment to IEC 61158 Not integrated connect using suitable PROFIBUS connector with terminating resistors that can be activated 0 125 adjustable via DIP switches SEW_6003 GSD 6003hex 24579 dec MCH42A Version with INTERBUS fiber optic cable LWL interface Protocol option INTERBUS to EN 61158 2 with optically controlled LWL interface Baud rate 500 kBaud and 2 MBaud can be selected via DIP switch Connection technology 4 F SMA connectors 2 x remote bus input and 2 x remote b
54. parameter values with Read Writing parameter values with Write The Initiate PCP service establishes a communication connection for exchanging parameters between an INTERBUS interface module and the MOVIDRIVE inverter Connection is always established by the INTERBUS interface module While the connection is being established various agreements concerning the communication link are checked such as supported PCP services user data length etc After the connection has been established successfully the inverter responds with a positive Initiate Response If the connection could not be established then the agreements for the communication connection on the INTERBUS interface module do not match those on the MOVIDRIVE inverter The inverter answers with Initiate Error Response In this case compare the configured communications relations of the INTERBUS interface module with that of the inverter Any attempt to re establish an existing communication connection generally results in an abort The communication connection will then no longer exist so the Initiate PCP service must be executed a third time to re establish communication The Abort PCP service breaks off an existing communication connection between the INTERBUS interface module and the MOVIDRIVES inverter Abort is an unconfirmed PCP service that can be triggered by the INTERBUS interface module and by MOVIDRIVE The Read PCP service gives the INTERBUS interfac
55. place according to the guidelines listed in the corresponding documentation Protect the drive inverters from excessive strain Especially during transportation and handling do not allow the components to be deformed or insulation spaces altered Avoid contact with electronic components and contacts Drive inverters contain components that can be damaged by electrostatic energy and improper handling Prevent mechanical damage or destruction of electric components may pose health risk The following applications are prohibited unless measures are expressly taken to make them possible Usein potentially explosive atmospheres Usein areas exposed to harmful oils acids gases vapors dust radiation etc e Usein non stationary applications that are subject to mechanical vibration and shock loads in excess of the requirements in EN 50178 2 6 Electrical connection Observe the applicable national accident prevention guidelines when working on live drive inverters e g BGV A3 Perform electrical installation according to the pertinent regulations e g line cross sections fusing protective conductor connection For any additional information refer to the applicable documentation You will find notes on EMC compliant installation such as shielding grounding arrangement of filters and routing of lines in the documentation of the drive inverters Always observe these notes even with drive inverters bearing the CE marking The
56. rapid brake response time CFC and SERVO operating modes 32 Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Installation Wiring diagram for basic unit Brake rectifier in Install the connection cables between the brake rectifier and the brake separately from control cabinet other power cables when installing the brake rectifier in the control cabinet Joint installation is only permitted with shielded power cables Connecting BW B Power section Power section F16 JJJ Has effect i 1j on K11 i H 1 2 di BW T p 95 in A SEE E e T Has effect Kal See on K11 p c Has effect i onK11 i l 96 TL em 1 RB2 aS BW When the auxiliary contact trips K11 must When the internal temperature switch spo be opened and DI Controller inhibit triggers K11 must be opened and When the external bimetallic relay assigned a 0 signal Do not interrupt the DI Controller inhibit assigned F16 triggers K11 must be opened resistor circuit a 0 signal Do not interrupt the and DI Controller inhibit assigned resistor circuit a 0 signal Do not interrupt the resistor circuit 59500AEN
57. sentoo sn Serbia and Montenegro Sales Beograd DIPAR doo Tel 381 11 347 3244 381 11 288 Ustanicka 128a 0393 PC Ko amp um IV floor Fax 381 11 347 1337 SCG 11000 Beograd dipar yubc net Singapore Assembly Singapore SEW EURODRIVE PTE LTD Tel 65 68621701 Sales No 9 Tuas Drive 2 Fax 65 68612827 Service Jurong Industrial Estate http www sew eurodrive com sg Singapore 638644 sewsingapore sew eurodrive com Slovakia Sales Bratislava SEW Eurodrive SK s r o Tel 421 2 49595201 Rybnicna 40 Fax 421 2 49595200 SK 83107 Bratislava http www sew sk sew sew eurodrive sk Zilina SEW Eurodrive SK s r o Tel 421 41 700 2513 ul Vojtecha Spanyola 33 Fax 421 41 700 2514 SK 010 01 Zilina sew sew eurodrive sk Bansk Bystrica SEW Eurodrive SK s r o Tel 421 48 414 6564 Rudlovsk cesta 85 Fax 421 48 414 6566 SK 97411 Bansk Bystrica sew sew eurodrive sk Slovenia Sales Celje Pakman Pogonska Tehnika d o o Tel 386 3 490 83 20 Service UI XIV divizije 14 Fax 386 3 490 83 21 SLO 3000 Celje pakman siol net South Africa Assembly Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Tel 27 11 248 7000 Sales Eurodrive House Fax 27 11 494 3104 Service Cnr Adcock Ingram and Aerodrome Roads http www sew co za Aeroton Ext 2 Johannesburg 2013 P O Box 90004 Bertsham 2013 dross sew co za 173 174 Address List i South Africa
58. set 2 83 Fault responses Response 830 EXT FAULT EMERG STOP FAULT Response 831 FIELDBUS TIMEOUT RAPID STOP WARNG Response 832 EMERG STOP FAULT MOTOR OVERLOAD The following error responses can be programmed NO Response RESPONSE e DISPLAY FAULT e IMM STOP FAULT e EMERG 833 IRS485 TIMEOUT BAPIBSSOPINARNG STOP FAULT e RAPID STOP FAULT e IMM STOP WARN e Response EMERG STOP WARN e IMM STOP WARN 834 LAG ERROR EMERG STOP FAULT Response 835 TF SIGNAL NO RESPONSE Response 836 SBus TIMEOUT EMERG STOP FAULT 84 Reset behavior 840 Manual reset YES NO 841 Auto reset ON OFF 842 Restart time 1 3 30 s 85 Scaling actual speed value 850 Scaling factor numerator 1 65535 851 Scaling factor 1 65535 denominator 852 User defined unit 1 min Can only be set using MOVITOOLS 86 Modulation 860 PWM frequency 1 4 8 12 16 kHz 861 PWM frequency 2 4 8 12 16 kHz 862 PWM fix 1 ON OFF 863 PWM fix 2 ON OFF 864 PWM frequency CFC 4 8 16 kHz 87 Process data description 870 Setpoint description POT CONTROL WORD 1 871 Setpoint description PO2 SPEED 872 Setpoint description PO3 NO FUNCTION 873 BM value description STATUS WORD 1 874 Actual value description SPEED PI2 875 ra value description OUTPUT CURRENT 876 PO data enable ON OFF 877 DeviceNet PD 0 3 5 configuration 88_ Manual operation 880 Manual operation ON OFF Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters 5
59. table shows all possible codings for the additional code Error class 8 Other error Add code Add code low Meaning high hex hex 00 00 No error 00 10 Illegal parameter index 00 11 Function parameter not implemented 00 12 Read access only 00 13 Parameter lock is active 00 14 Factory setting is active 00 15 Value for parameter too large 00 16 Value for parameter too small 00 17 Required option card missing for this function parameter 00 18 Error in system software 00 19 Parameter access via RS 485 process interface on X13 only 00 1A Parameter access via RS 485 diagnostic interface only 00 1B Parameter is access protected 00 1C Controller inhibit required 00 1D Invalid value for parameter 00 1E Factory setting was activated 00 1F Parameter was not saved in EEPROM 00 20 Parameter cannot be changed with enabled output stage Errors in parameter settings which cannot be identified either automatically by the application layer of the fieldbus system or by the system software of the drive inverter are treated as special cases The possible causes for such errors are as follows Incorrect coding of a service via parameter channel ncorrect length specification of a service via parameter channel nternal communication error Incorrect code was specified in the management byte or reserved byte during parameter setting via the parameter channe
60. to one another 160 Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Technical Data and Dimension Drawings MOVIDRIVE compact dimension drawings Dimension drawing for size 2 0055 0110 5A3 and 0055 0075 2A3 MCH 213 130 MCF MCV MCS 207 105 120 e LO o Et 6 amp L d e Ek EH SN p p N EJ A 4 SEW d AS DRIVE ey d t v l e deg All dimensions in mm 59817AXX Power shield clamp NOTE Leave at least 100 mm clearance above and below the unit to ensure optimum cooling There is no need for clearance at the sides You can line up the units directly next to one another Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 161 Technical Data and Dimension Drawings MOVIDRIVE compact dimension drawings Dimension drawing for size 3 0150 0300 503 and 0110 0150 203 MCH 233 MCF MCV MCS 227 59818AXX All dimensions in mm NOTE Leave at least 100 mm clearance above and below the unit to ensure optimum cooling There is no need for clearance at the sides You can line up the units directly next to one another 162 Operating Instructions MOVIDRIVE
61. with ACA Australian Communications Authority standards Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters 137 Technical Data and Dimension Drawings General technical data 8 2 General technical data The following table lists the technical data applicable to all MOVIDRIVE compact drive inverters regardless of their type version size and power rating MOVIDRIVE compact All sizes Interference immunity Fulfills EN 61800 3 Interference emission with Sizes 1 to 5 EMC compliant installation Comply with EN 61800 3 According to class B limit to EN 55011 and EN 55014 Sizes 1 and 2 Comply with class A limit to EN 55011 and EN 55014 on the line side without further measures Ambient temperature Ou 0 C 50 C when Ip 100 ly and fpwp 4 kHz 0 C 40 C when Ip 125 Iy and fpyy 4 kHz 0 C 40 C when Ip 100 ly and fpyy 8 kHz Derating ambient temperature Derating 2 5 ly per K between 40 C 50 C 3 5 ly per K between 50 C 60 C Climate class EN 60721 3 3 class 3K3 Storage temperature L 25 C 70 C EN 60721 3 3 class 3K3 DBG keypad 20 C 60 C Cooling type DIN 51751 Forced cooling Temperature controlled fan response threshold at 6 45 C Enclosure Sizes 1 to 3 IP20 EN 60529 Sizes 4 and 5 IPOO power connections IP10 with mounted Plexiglas cover NEMA 1 supplied as standard Operating mode Co
62. words available in the INTERBUS protocol for the PCP channel You can vary the speed of access to parameter values via the PCP channel using the number of PCP words The PCP interface is implemented with PCP version 3 Apart from the familiar PCP channel between the control system PLC and the inverter it is now possible to establish an additional logical PCP channel between the interface module and the inverter This additional PCP channel can be used by a supervisory computer for example to access the inverter parameter values via the Ethernet Interbus communication pathway CMD Tool X MOVITOOLS MOVID PLC A ul 4 INTERBUS LWL 2MBd PCP PLC 03725AXX Figure 53 Communication channels with PCP version 3 Figure 53 shows an example of a system topology with Ethernet TCP IP level and INTERBUS level An INTERBUS interface module with Ethernet TCP IP interface that functions as a gateway between the two communication levels is used for this purpose Apart from the CMD Tool the supervisory computer also runs INTERBUS utomationXplorer and MOVITOOLS for programming and setting the parameters of the SEW inverter on the INTERBUS This arrangement allows for using the existing bus infrastructure for startup and maintenance This facilitates startup and diagnostics of the entire automation system because the INTERBUS cable is now not only used for control purposes but also for startup and d
63. 0 RENT e UNIT UTZILIZATION e IPOS OUTPUT e RELATIVE mA TORQUE 7 CONTROL FUNCTIONS 70 Operating modes VFC 1 VFC 1 amp GROUP VFC 1 amp HOIST VFC 1 amp DC BRAK VFC 1 amp FLYSTART VFC n CONTROL VFC2 VFC n CTRL amp GRP VFC 2 amp GROUP 700 Operating mode 1 VFC n CTRL amp HOIST 701 Operating mode 2 VFC 2 amp HOIST VFC n CTRL amp IPOS VFC 2 amp DC BRAK CFC VFC 2 amp FLYSTART CFC amp M CONTROL CFC amp IPOS SERVO SERVO amp M CONTROL SERVO amp IPOS 71 Standstill current 710 Standstill current 1 0 50 Imot 711 Standstill current 2 0 50 96 Imot Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 5 9 75 5 76 ago Startup Complete parameter list EE Factory setting startup Tor Name EE EE Geer ur 4 1 Parameter set 2 72 Setpoint stop function 720 Setpoint stop function 1 ON OFF E 721 Stop setpoint 1 0 30 500 1 min 724 Stop setpoint 2 0 30 500 1 min 722 Start offset 1 0 30 500 1 min 725 Start offset 2 0 30 500 1 min 73 Brake function 730 Brake function 1 ON OFF 733 Brake function 2 ON OFF 731 Brake release time 1 0 2s 734 Brake release time 2 0 2s 732 Brake application time 4 0 0 2 2 s 735 Brake application fime day nue 74 Speed skip function 740 Skip window center 1 0 1
64. 0672 hex The parameter data are represented in Motorola format Simatic format as follows Data 1 High Byte Data 2 Low Byte Data 3 High Byte Data 4 Low Byte 00 hex 00 hex 06 hex 72 hex Refer to the appendix in the MOVIDRIVE Fieldbus Unit Profile manual for more information on coding drive parameters Word Meaning Coding hex 1 Command_Code Write_Request 00 82 2 Parameter_Count 00 05 3 Invoke_ID Comm _Reference 00 02 4 Index 21 16 5 Subindex Length 00 04 6 Data 1 Data 2 00 00 7 Data 3 Data 4 06 72 Bits 19 3 83 xe 0 Word Meaning Coding hex 1 Message_Code Write_Confirmation 80 82 2 Parameter_Count 00 02 3 Invoke ID Comm Reference 00 02 4 Result 00 00 Bits Lopes TO Once you have sent this service you should receive the positive message Write Confirmation Word Meaning Coding hex 1 Message Code Write Confirmation 80 82 2 Parameter_Count 00 03 3 Invoke ID Comm Reference 00 02 4 Error Class Error Code 08 00 5 Additional Code 00 15 Bits ND coat 7 0 The table shows the Value for parameter too great return code by way of example Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters 117 5 118 go Startup Starting up the inverter with INTERBUS MCH42A Writing IPOSPI4s variables parameters via MOVILINK
65. 1 827 566 1 0030 5A3 4 00 827 605 6 827 651 X 827 567 X 0040 5A3 4 00 827 606 4 827 652 8 827 568 8 MCH4_A application version VFC CFC SERVO Part number MCH40A without fieldbus Part number MCH41A with PROFIBUS DP Part number MCH42A with INTERBUS LWL 0015 5A3 4 0T 827 626 9 827 672 2 827 158 5 0022 5A3 4 0T 827 627 7 827 673 0 827 159 3 0030 5A3 4 0T 827 628 5 827 674 9 827 160 7 0040 5A3 4 0T 827 629 3 827 675 7 827 1615 VFC operating mode Recommended motor power gt MOVIDRIV Project Planning ER compact system manual section CFC SERVO operating mode fra 8 kHz Continuous output current 100 ly Ip Recommended motor power AC4A AC 5 5A ACTA AC 9 5A MOVIDRIVE compact system manual section Project Planning Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters Technical Data and Dimension Drawings MOVIDRIVE compact MCHA A 5 3 AC 400 500 V units Size 2 60518AXX MOVIDRIVE compact 0055 5A3 4 0 0075 5A3 4 0 0110 5A3 4 0 INPUT Supply voltage V mains 3x AC 380 V 10 3x AC 500 V 10 Supply frequency fmains 50 Hz 60 Hz 5 Rated mains current Imains 100 96 AC 11 3A AC 14 4 A AC 21 6A when Vinains 3 x AC 400 V 125 AC 14 1 A AC 18 0A AC 27 0A OUTPUT Apparent output power Sn 8 7 kVA 11 2
66. 16 4419163 164 3838014 15 Sales Hareket Sistemleri San ve Tic Ltd Sti Fax 90 216 3055867 Service Bagdat Cad Koruma Cikmazi No 3 http www sew eurodrive com tr TR 34846 Maltepe ISTANBUL sew sew eurodrive com tr Ukraine Sales Dnepropetrovsk SEW EURODRIVE Tel 380 56 370 3211 Service Str Rabochaja 23 B Office 409 Fax 380 56 372 2078 49008 Dnepropetrovsk http www sew eurodrive ua sew sew eurodrive ua Sales Kiev SEW EURODRIVE GmbH Tel 380 44 503 95 77 S Oleynika str 21 Fax 380 44 503 95 78 02068 Kiev kso sew eurodrive ua USA Production Greenville SEW EURODRIVE INC Tel 1 864 439 7537 Assembly 1295 Old Spartanburg Highway Fax Sales 1 864 439 7830 Sales P O Box 518 Fax Manuf 1 864 439 9948 Service Lyman S C 29365 Fax Ass 1 864 439 0566 Telex 805 550 http www seweurodrive com cslyman seweurodrive com Address List L USA Assembly San Francisco SEW EURODRIVE INC Tel 1 510 487 3560 Sales 30599 San Antonio St Fax 1 510 487 6381 Service Hayward California 94544 7101 cshayward seweurodrive com Philadelphia PA SEW EURODRIVE INC Tel 1 856 467 2277 Pureland Ind Complex Fax 1 856 845 3179 2107 High Hill Road P O Box 481 csbridgeport seweurodrive com Bridgeport New Jersey 08014 Dayton SEW EURODRIVE INC Tel 1 937 335 0036 2001 West Main Street Fax 1 937 440 3799 Troy Ohio 45373 cstroy seweurodrive com Dallas SEW EURODRIVE INC Tel 1 214 330 4824 3950 Platinum W
67. 2 V max DC 180 mA X15 1 Motor Signal track A K1 The following encoders can be connected X15 2 encoder input Signal track B K2 Hiperface encoder type AS1H or ES1H X15 3 Signal track C KO sin cos encoder type ES1S ES2S or EV1S X15 4 DATA 5VTTL sensor with DC 24 V voltage supply type ES1R ES2R or EV1R X15 5 Reserved 5V TTL sensor with DC 5 V voltage supply type ES1T ES2T or EV1T via X15 6 TF2 option DWI11A X15 7 Reserved Ee ee DOND The DC 12 V supply voltage from X14 and X15 is sufficient to operate SEW X15 10 Signal track B K2 encoders with a DC 24 V supply voltage X15 11 Signal track C KO X15 12 DATA X15 13 Reserved X15 14 TF2 X15 15 DC 12 V max DC 180 mA S1 S6 DIP switches for INTERBUS settings Sec DIP switch settings page 27 S11 Change l signal DC 0 4 20 mA lt gt U signal DC 10 V 0 10 V 0 10 V factory set to U signal 12 Switch system bus terminating resistor on off factory setting OFF TERMINAL Slot for option DBG11B or options USS21A USB11A Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Installation Wiring diagram for basic unit MCH42A Assigning electronics terminals and the label
68. 27 167 4 VFC operating mode Recommended motor power Project Planning MOVIDRIVE compact system manual section CFC SERVO operating mode fpwm 8 kHz Continuous output current 100 ly Ip Recommended motor power AC 32 A AC 46 A AC 60 A MOVIDRIVE compact system manual section Project Planning Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters MOVIDRIVE compact MCHA A 5 3 AC 400 500 V units Technical Data and Dimension Drawings Size 4 60520AXX MOVIDRIVE compact 0370 503 4 0_ 0450 503 4 0_ INPUT Supply voltage Vinains 3 x AC 380 V 10 3 x AC 500 V 10 Supply frequency fmains 50 Hz 60 Hz 5 Rated mains current Imains 100 96 AC 65 7 A AC 80 1 A when Vmains 3 x AC 400 V 125 AC 81 9 A AC 100 1 A OUTPUT Apparent output power Su 51 1 kVA 62 3 kVA when Vmains 3 x AC 400 500 V Rated output current In AC 73A AC 89 A when Vmains 3 x AC 400 V Current limitation Imax Motor and regenerative 150 Iy duration depending on the capacity utilization Internal current limitation Imax 0 150 can be set in menu P303 P313 Minimum permitted braking Rgrmin 6Q resistor value 4Q operation Output voltage UA Max Vinains PWM frequency fpwm Can be set 4 8 12 16 kHz Speed range resolution nal Ang 5500 0 5500 min 0 2 min
69. 303 P313 Minimum permitted braking Rgrmin 150 1290 resistor value 4Q operation Output voltage UA Max V mains PWM frequency fpwm Can be set 4 8 12 16 kHz Speed range resolution nA Ana 5500 0 5500 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Py Pymax 550W 750W 950W Cooling air consumption 180 m3 h Weight 14 3 kg Dimensions WxHxD 200 x 465 x 233 mm 1 When Vmains 3 x AC 500 V the mains currents and output currents must be reduced by 20 compared to the rated data 2 The performance data apply to fpwp 4 kHz factory setting for VFC operating modes Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 143 144 Technical Data and Dimension Drawings MOVIDRIVE compact MCHA A 5 3 AC 400 500 V units MCHA A standard version VFC CFC SERVO Part number MCH40A without fieldbus Part number MCH41A with PROFIBUS DP Part number MCH42A with INTERBUS LWL 0150 503 4 00 827 610 2 827 656 0 827 5726 0220 503 4 00 0300 503 4 00 827 6110 827 6129 827 657 9 827 658 7 827 573 4 827 574 2 MCH4_A application version VFC CFC SERVO Part number MCH40A without fieldbus Part number MCH41A with PROFIBUS DP Part number MCH42A with INTERBUS LWL 0150 503 4 0T 827 633 1 827 679 X 827 165 8 0220 503 4 0T 0300 503 4 0T 827 634 X 827 635 8 827 680 3 827 681 1 827 166 6 8
70. 4 A Drive Inverters 153 Technical Data and Dimension Drawings MOVIDRIVE compact MCHA A 2 3 AC 230 V units MCHA A standard version 0110 203 4 00 0150 203 4 00 VFC CFC Part number MCH40A without fieldbus 827 6226 827 6234 Part number MCH41A with PROFIBUS DP 827 668 4 827 6692 Part number MCH42A with INTERBUS LWL 827 593 9 827 594 7 MCHA A application version 0110 203 4 0T 0150 203 4 0T VFC CFC Part number MCH40A without fieldbus 827 645 5 827 646 3 Part number MCH41A with PROFIBUS DP 827 6919 827 692 7 Part number MCH42A with INTERBUS LWL 827 584 X 827 5858 VFC operating mode Recommended motor power MOVIDRIVE compact system manual section Project Planning CFC SERVO operating mode fpyy 8 kHz Continuous output current 100 In lp AC 42A AC 54 A Recommended motor power MOVIDRIVE compact system manual section Project Planning 154 Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters MOVIDRIVEG compact MCHA A 2 3 AC 230 V units Technical Data and Dimension Drawings Size 4 02573AXX MOVIDRIVE compact 0220 203 4 0 0300 203 4 0 INPUT Supply voltage V nains 3 x AC 200 V 10 3x AC 240 V 10 Supply frequency fmains 50 Hz 60 Hz 5 Rated mains current lImains 100 AC 72A AC 86A when Vmains 3 x AC 230 V 125 AC 90A AC 107 A OUTPUT Apparent output power Sn 31 8 kVA 37 8 k
71. 500 5000 1 min 742 Skip window center 2 0 1500 5000 1 min 741 Skip width 1 0 300 1 min 743 Skip width 2 0 300 1 min 75 Master slave function MASTER SLAVE OFF 750 Slave setpoint SEN EB LOAD SHARE SBus 751 Scaling slave setpoint 10 0 1 10 8 UNIT FUNCTIONS 80 Setup 802 Factory setting YES NO 803 Parameter lock ON OFF NO 804 Reset statistics data COE OPERATING HOURS 800 Short menu ON OFF 801 Language DE EN FR ES PT The languages available depend on the DBG version These parameters are only available in the DBG11B keypad not 806 Copy DBG gt MDX YES NO in MOVITOOLS 807 Copy MDX DBG YES NO 81 Serial communication 810 RS485 Address 0 99 811 RS485 group address 100 199 812 RS485 Timeout delay 0 650 s 813 SBus address 0 63 814 SBus group address 0 63 815 SBus timeout delay 0 0 1 650s 816 SBus baud rate EE 817 SBus synchronization ID 0 1023 818 CAN synchronization ID 0 1 2047 819 Fieldbus timeout delay 0 0 5 650 s 82 Brake operation 820 See ON OFF 821 Se ON OFF Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters Startup Complete parameter list ago Setting range after Setting range after EU Factory setting start up Baname Factory setting start up Selectable par Parameter set Parameter
72. 584 for cable wee gt 16 mm A In rated operation 100 B With variable torque load 125 C Connect two braking resistors in parallel and set twice the trip current on F16 2 x Ig Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 41 Installation Installing the system bus SBus 4 10 Installing the system bus SBus NOTE Only if P884 SBus baud rate 1000 kBaud Do not combine MOVIDRIVE compact MCHA A units with other MOVIDRIVE units in the same system bus system The units may be combined at baud rates 1000 kBaud Wiring diagram for SBus MOVIDRIVE compact MCH4_A Control unit Control unit Control unit System bus high SC11 System bus low a Si SC12 Reference potential DGND System bus high a Si SC21 10 System bus low a pi SC22 11 System bus ON lorr a Terminating resistor IB ez System bus high 4 SC11 System bus low a Si SC12 Reference potential DGND System bus high a Si SC21 10 System buslow a Si SC22 11 System bus high a Si SC11 System bus low SC12 Reference potential DGND System bus high a Si SC21 10 System bus low a pi SC22 11 oo 41 o O1 A Oo PO oo 41 Oo O1 A OO Po oo 4 O O1 A Gd PO Sy
73. 7 118 121 Write drive parameters ssessssss 117 Write parameter values ssessssss 103 Writing IPOS variables 118 121 Writing parameter values 104 Writing parameters eeeeeeeee 118 121 Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 167 168 Address List i Address List Germany Headquarters Bruchsal SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 0 Production Ernst Blickle StraRe 42 Fax 49 7251 75 1970 Sales D 76646 Bruchsal http www sew eurodrive de P O Box sew sew eurodrive de Postfach 3023 D 76642 Bruchsal Service Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1710 Competence Center Gear units Ernst Blickle StraRe 1 Fax 49 7251 75 1711 Motors D 76676 Graben Neudorf sc mitte gm sew eurodrive de Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1780 Electronics Ernst Blickle StraRe 42 Fax 49 7251 75 1769 D 76646 Bruchsal sc mitte e sew eurodrive de North SEW EURODRIVE GmbH amp Co KG Tel 49 5137 8798 30 Alte Ricklinger Stra e 40 42 Fax 49 5137 8798 55 D 30823 Garbsen near Hannover sc nord sew eurodrive de East SEW EURODRIVE GmbH amp Co KG Tel 49 3764 7606 0 Dankritzer Weg 1 Fax 49 3764 7606 30 D 08393 Meerane near Zwickau sc ost sew eurodrive de South SEW EURODRIVE GmbH amp Co KG Tel 49 89 909552 10 Domagkstra
74. A Shielding and The PROFIBUS interface supports RS485 transmission technology and requires the routing bus cable type A to IEC 61158 specified as the physical medium for PROFIBUS This cable cables must be a shielded twisted pair cable Correct shielding of the bus cable attenuates electrical interference that may occur in industrial environments The following measures ensure the best possible shielding Manually tighten the mounting screws on the connectors modules and equipotential bonding conductors Use only connectors with a metal housing or a metallized housing Connect the shielding in the connector over a wide surface area Apply the shielding of the bus line on both ends Route signal and bus cables in separate cable ducts Do not route them parallel to power cables motor leads Use metallic grounded cable racks in industrial environments Route the signal cable and the corresponding equipotential bonding close to each other using the shortest possible route Avoid using plug connectors to extend bus cables Route the bus cables closely along existing grounding surfaces NOTE In case of fluctuations in the ground potential a compensating current may flow via the bilaterally connected shield that is also connected to the protective earth PE Make sure you supply adequate equipotential bonding according in accordance with relevant VDE regulations in such a case Bus termination MCH444A is not
75. E compact drive inverters for any safety functions in conjunction with hoist applications Use monitoring systems or mechanical protection devices to ensure safety Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters Startup go Preliminary work and resources 5 2 Preliminary work and resources Severe or fatal injuries Check the installation A DANGER Risk of crushing if the motor starts up unintentionally Prevent unintentional start up of the motor by disconnecting electronics terminal block X11 Furthermore additional safety precautions must be taken depending on the application to avoid injury to people and damage to machinery Performing startup with the DBG11B keypad Plug the DBG11B keypad into the TERMINAL slot For startup with a PC and MOVITOOLS Plug the USS21A or USB11A option into the TERMINAL slot Connect the USS21A USB11A option to the PC with an interface cable RS232 If not already available install MOVITOOLS on the PC Start MOVITOOLS Switch on the mains voltage and if applicable the DC 24 V supply voltage If you are using the DBG11B keypad the following message is displayed for approximately 13 s SELFTEST MOVIDRIVE Check that the default parameter settings are correct e g factory setting Check the terminal assignment that has been set P60 NOTE A group of parameter values is changed automatically
76. For fixed routing 199 488 3 For cable carrier routing 199 320 8 Part numbers of the prefabricated extension cables For fixed routing 199 539 1 For cable carrier routing 199 540 5 Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters 51 52 Installation Connection of motor encoder and external encoder CMT71 112 with terminal box External encoders Voltage supply DC5VTTL sensor Connect the Hiperface encoder as follows AS1H ES1H je maxim 3 Jj 1 E E 2 cos 2BU i a 3 SIN 3 YE d i i S 4 SIN GN MET 5 DATA 5 VT l Se 6 DATA 6 BK l 4 7 TF TH 9 BN 44 8 TF TH WH i ig 9 L7 GYPK Lei g 10 Us 8 a i i 15 59856AXX Figure 27 Connecting a Hiperface encoder to MCH4_A as a motor encoder Part numbers of the prefabricated cables For fixed routing 199 591 X For cable carrier routing 199 592 8 You can connect the following motor encoders at X14 on the MOVIDRIVE compact MCH4_A units Hiperface encoder e High resolution sin cos encoders with signal voltage AC 1 Vss e DC5V TTL sensors with signal level to RS422 Connect encoders with DC 12 24 V voltage supply max 180 mA directly at X14 These encoders are then powered by the inverter Connect encoders with a DC 5 V voltage supply via the DC 5 V encoder power supply type DW
77. GND Reference potential system bus X10 10 11 SC21 SC22 System bus high low electrically connected with SC11 SC12 X10 7 X10 8 X11 1 DIDS Binary input 1 with fixed assignment Controller inhibit e The binary inputs are electrically isolated by X11 2 DIO1 Binary input 2 factory setting CW stop optocouplers X11 3 DIG2 Binary input 3 factory setting CW stop e Selection options for binary inputs 2 to 6 DIG1 X11 4 DIO3 Binary input 4 factory setting to Enable Stop DIO5 Parameter menu P60_ X11 5 DIG4 Binary input 5 factory setting n11 n21 X11 6 DIO5 Binary input 6 factory setting n11 n22 X11 7 DCOM Reference for binary inputs DIO to DIGS X11 1 to X11 6 Switching binary inputs with DC 24 V external voltage DCOM X11 7 must be connected to the reference potential of the external voltage Without jumper DCOM DGND X11 7 X11 9 Isolated binary inputs With jumper DCOM DGND X11 7 X11 9 Non isolated binary inputs Switching binary inputs with DC 24 V from VO24 X11 8 DCOM DGND jumper required X11 8 VO24 Auxiliary supply voltage DC 24 V max DC 200 mA for external command switches X11 9 DGND Reference potential for binary signals X12 1 DBOO Binary output 0 with fixed assignment Brake max load capacity DC 150 mA short circuit proof protected against external voltage to DC 30 V X12 2 DOO1 C Shared contact binary output 1 factory setting Ready X12 3 DO 1 NO Normally open contact binary output 1 max
78. HA4 A Drive Inverters 63 5 64 ago o Startup Startup with the DBG11B keypad 12 Start the calculation for startup by choosing YES CALCULATION FOR SEW MOTORS 13 The calculation is performed FOR NON SEW MOTORS 13 For non SEW motors a calibration process is required to perform the calculation When prompted set a 1 signal at terminal DIOS ICONTROL INHIBIT e Enter a 0 signal at terminal DIO CONTROLLER INHIBIT after the calibration process is complete If the motor cannot be calibrated energized estimate the motor parameters 14 The SAVE menu command appears automatically The C08 _NO keypad is already in edit mode SAVE 15 Set SAVE to YES The data motor parameters is copied to DATA IS the non volatile memory of MOVIDRIVE EING COPIED 16 The startup procedure is now complete Leave the startup ROLLER INHIBIT menu by pressing the E or the Q key The basic display A appears ENT 0 After startup is complete copy the parameter set from MOVIDRIVE to the DBG11B keypad P807 MDX DBG This way the DBG11B can be used to transfer the parameter set to other MOVIDRIVE units P 806 DBG MDX Enter parameter settings that differ from the factory setting in the parameter list page 72 nthe case of non SEW motors set the correct brake application time P732 P735 For starting the motor refer to the Starting the motor se
79. I11A option part number 822 759 4 DC 5 V TTL sensors from SEW EURODRIVE are available with D 24 V and DC 5 V voltage supply Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Installation 4 Connection of motor encoder and external encoder DC 24 V voltage Connection to MCHA A suppl pply max 100 m ES1R ES2R EV1R A K1 EE 1 A Kt Sea B K2 3 1 SSSS99S9 B KA ji 10 C K0 3 es UB L K1 K2 KO KT K2 C KO i a H UBLA BCAB UB GE AE D REENEN 9 Gd es 60308AXX Figure 28 Connecting the TTL sensor to MCH4_A as an external encoder DC 5 V voltage Connect DC 5 V TTL sensors with a DC 5 V voltage supply ES1T ES2T or EV1T using supply the DC 5 V encoder power supply type DWI11A option part number 822 759 4 You must also connect the sensor cable to be able to correct the supply voltage of the encoder Connection to MCHA A X14 max 5m I II 1 A K1 ES i1 o 9 A K1 6 2 B K2 EE e 10 B K2 Ly e e 3 Ko 3 9 on 11 C KO 0 r 8 f e nS y a D 15 UB rg Gs 15 e Lie El 8 ER A t BIS Ix max 100 m ES1T ES2T EV1T i Y AH G 6 SSSSSSSS R 2 B RUM ES 3 o 1 o 8 5 4 59862AXX Figure 29 Connecting the TTL sensor to MCH4 A as an external encoder
80. ID Code 227 dec E3 hex Parameter channel 1 word Process data 16 bit 1 process data word param 1PD channel 32 bit 2 process data words param 2 PD 48 bit 3 process data words param 3 PD 64 bit 4 process data words param 4 PD 80 bit 5 process data words param 5 PD ID Code 224 dec E0 hex Parameter channel 2 words Process data 16 bit 1 process data word param 1PD channel 32 bit 2 process data words param 2 PD 48 bit 3 process data words param 3 PD 64 bit 4 process data words param 4 PD ID Code 225 dec E1 hex Parameter channel 4 words Process data 16 bit 1 process data word param 1PD channel 32 bit 2 process data words param 2 PD ID Code 3 dec 03 hex Parameter channel Process data 96 bit 6 process data words 6PD channel Online The INTERBUS system can also be installed completely at first and then the DIP configuration Switches S1 to S6 can be set Next the CMD tool can be used to read in the entire bus Configuration structure configuration frame All devices are automatically detected with their data frame Read in width settings Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Startup go 5 Starting up the inverter with INTERBUS MCH42A Creating a device An individual device description for the inverter in the INTERBUS system can be created description for unique identification and description of the INTERBUS participants The following entries are
81. IDRIVE to SEW EURODRIVE for repair or replacement Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters 127 i 6 SY lt Operation a DBG11B keypad Selected via menu 1st Menu level 2nd Menu level Main menu Submenu Nl CONTR INHIBIT CURR OA EE vai 1 SETPOINTS RAMP Geer gt 3 MOTOR Ie TH EE 10 SETPOINT 4 REFERENCE SELECTION SIGNALS 11 ANALOG INP 1 10 V 5 MONITORING See FUNCTIONS 12 ANALOG I INPUT AI2 6 TERMINAL ASS QNMENT 13 SPEED 7 CONTROL SSES 14 SPEED 8 UNIT RAMPS 2 FUNCTIONS 15 MOTOR POT 9 IPOS PARAMETERS 16 FIXED SETPOINTS 1 17 FIXED SETPOINTS 2 Figure 59 Menu structure c oro key Tord key Q key E key 01406AXX 128 gt 3rd Menu level Parameters Editing mode TH D iL A SCALING il 0 mv 2 111 D mV A OFFSET A11 OFFSET 2 REF NMAX A OPERAT MODE E 0 v Al V OFFSET 4 D M A n OFFSET ue 1 89 ms SETPOINT FILTE 02407AEN Change the menu level in the 3rd menu level parameter enter or leave the edit mode The parameter can only be changed in edit mode Pressing the and keys at the same time triggers startup Sec Startup Select the menu item in edit mo
82. Industrial Estate info alperton ie Glasnevin Dublin 11 Israel Sales Tel Aviv Liraz Handasa Ltd Tel 972 3 5599511 Ahofer Str 34B 228 Fax 972 3 5599512 58858 Holon office liraz handasa co il Italy Assembly Milano SEW EURODRIVE di R Blickle amp Co s a s Tel 39 02 96 9801 Sales Via Bernini 14 Fax 39 02 96 799781 Service 1 20020 Solaro Milano http Awww sew eurodrive it sewit sew eurodrive it Ivory Coast Sales Abidjan SICA Tel 225 2579 44 Ste industrielle et commerciale pour l Afrique Fax 225 2584 36 165 Bld de Marseille B P 2323 Abidjan 08 Japan Assembly Toyoda cho SEW EURODRIVE JAPAN CO LTD Tel 81 538 373811 Sales 250 1 Shimoman no Fax 81 538 373814 Service Iwata http www sew eurodrive co jp Shizuoka 438 0818 sewjapan sew eurodrive co jp Korea Assembly Ansan City SEW EURODRIVE KOREA CO LTD Tel 82 31 492 8051 Sales B 601 4 Banweol Industrial Estate Fax 82 31 492 8056 Service Unit 1048 4 Shingil Dong http www sew korea co kr Ansan 425 120 master sew korea co kr Latvia Sales Riga SIA Alas Kuul Tel 371 7139253 Katlakalna 11C Fax 371 7139386 LV 1073 Riga http www alas kuul com info alas kuul com 171 172 i Address List Lebanon Sales Beirut Gabriel Acar amp Fils sarl Tel 961 1 4947 86 B P 80484 961 1 4982 72 Bourj Hammoud Beirut 961 3 2745 39 Fax 961 1 4949 71 gacar beirut c
83. Inverters 5 93 5 94 go Startup Starting up the inverter with INTERBUS MCH42A 5 8 Starting up the inverter with INTERBUS MCH42A Preliminary work for startup The parameters of the MOVIDRIVE compact MCHA42A inverter can be set straight away via INTERBUS without any further settings once the INTERBUS interface has been installed For example all parameters can be set by the master programmable controller after power on To do this control source and setpoint source must be set to FIELDBUS in the inverter P100 FIELDBUS and P101 FIELDBUS The FIELDBUS setting means the inverter parameters are set for control and setpoint entry via INTERBUS The inverter then responds to the process output data sent by the master programmable controller Activation of the control signal source setpoint source FIELDBUS is signaled to the higher level controller using the Fieldbus mode active bit in the status word For safety reasons you must also enable the inverter at the terminals for control via the fieldbus system Consequently you must wire or program the terminals in such a way that the inverter is enabled via the input terminals The simplest way of enabling the inverter on the terminal side is to set the DI CONTROLLER INHIBIT input terminal to a 1 signal and to program the input terminals DI 1 DIO3 to NO FUNCTION 1 Enable the inverter at the terminals To do so set a 1 signal at X11 1 DI
84. L SP N13 MOTOR UTIL 1 036 000000 MOTOR PARAMETERS M3007 0 rpm INPUT DIO 012345 ST STOP SPEED 048 00000000 301 0 rpm INPUT DI1 01234567 MINIMUM SPEED 053 001 302 1500 rpm OUT TERM DO 012 MAXIMUM SPEED 068 00000000 3037 150 OUTP D1 01234567 CURRENT LIMIT 080 FAULT t 320 ON NO FAULT AUTOMAT ADJUST 1 SETPOINTS 100 UNIPOL FIX UNIT FUNCTIONS 800 ON ETPOINT RCE HORT ME RAMP GENERATORS LPPTPOINTS SOURC ES 30 2 S 801 ENGLISH T UP CW LANGUAGE Si 2 S 802 NO a DOWN CW FACTORY SETTING 32 2 S 803 OFF EUM UP CCW PARAMETER LOCK 99 2 S 820 ON T DOWN CCW 4 QUADR OPER 1 34 10 S 835 NO RESPONSE T2 UP DOWN RESP TF SIGNAL 36 2 s 840 NO RAP STP RAMP T13 MANUAL RESET 37 2 S EMERG RAMP T14 My T NIN 02408AEN Figure 60 DBG11B quick menu MOVITOOLSS is required to program IPOSP us The DBG11B keypad only allows you to edit and change IPOSP S parameters PO The IPOSPluse program is also stored in the DBG11B keypad when it is saved and is consequently also transferred to another MOVIDRIVE unit when the parameter set is copied Parameter P931 can be used to start and stop the IPOSPluse program from the DBG11B keypad Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 129 6 130 TE lt Operation DBG11B keypad Information Information messages on the DBG11B ca 2 s long or in MOVITOOLS SHELL mess
85. MCH4_A as an external encoder Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters Installation Connection of motor encoder and external encoder Incremental You can also use X14 as the output for incremental encoder simulation For this encoder purpose you must jumper switchover X14 7 on MCH4 A with DGND X14 8 on simulation MCHA A X14 then supplies incremental encoder signals with a signal level in accordance with RS422 The number of pulses is ForMCHA A with Hiperface encoder 1024 pulses revolution For MCH4 A with sin cos encoder or TTL sensor as at X15 Motor encoder input Connection to MCH4 A MOVIDRIVE compact MCH42A max 100 m X14 A SN SS A KT EN 9 D A s e2 BO sl Bd B K2 BU 0 2 C KO PK i 3 c Be EE c o S ult EI fe 8 15 ei 7 GC e e amp 59870AXX Figure 32 Connecting the incremental encoder simulation to MCH4 A Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 55 56 Installation Connection of motor encoder and external encoder Master slave X14 X14 connection master slave connection of two MOVIDRIVE compact units connection NOTE The Sub D sockets on the cable ends are labeled MASTER and SLAVE Make su
86. OG e CN E 2 t ran SOSEEDE GE soack2e OOOOOO0 x10 leh OOOOOOO X30 G X30 m 7 ig ms OG TE Pho EE OG ug Po amp es v X lee e xat ER X 88 xat e dl W TT EN X32 H 9 X32 a 313 n9 fs BE FI e BIER Mij xiii BH Sc X33 e X33 OG L Sie Kal LO H a fe 3 a Figure 9 FO connection assignment 05208AXX Length of the fiber Use fiber optic cables of different lengths to prevent the fiber optic cables from bending optic cable Observe the length data in the following figure Figure 10 Different lengths of the fiber optic cables 50589BXX 26 Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters Installation 4 Installation notes for the INTERBUS LWL interface MCH42A Setting the DIP The six DIP switches S1 to S1 under the connection unit are used for setting the process switches data length the PCP length and the baud rate STOP You can only access the DIP switches when the connection unit is removed Sec Removing the connection unit on page 38 Before removing the connection unit you must disconnect the power supply and DC 24 V auxiliary voltage You cannot change the DIP switches when the system is in operation
87. Operating displays of MCH42A INTERBUS LWL The operating status of MOVIDRIVE compact MCH42A are displayed on the following LEDs Mer di DE ii yi eo eee el 1 REF1 Ost 6 seg Zlam ETS zi pan 2 3 9O O OO OO O 2 5 pO 4 JAI21 X10 eng ol 5 AGND SEN x16 REF2 Remote IN 9 Fe T SC11 X30 IN hola 8 SC12 an Mihm 9 DGND 05225BXX Figure 57 MOVIDRIVE9 compact MCH42A operating displays 1 Operation LED V1 three colors green red yellow 2 INTERBUS LWL LEDs Operation LED V1 The operating status of MOVIDRIVE compact MCH42A are displayed by the three color LED V1 green red yellow Color Operating state Description No supply voltage and no DC 24 V OFF Without voltage backup voltage Controller inhibit or Unit ready but controller inhibit active mellow Steady light No enable DI 0 or no enable Green Steady light Enable Motor is energized Red Steady light Locking system error Error causes unit to disconnect Yellow Flashing Unit not ready Factory setting in progress or DC 24 V backup mode without supply voltage Operating mode VFC amp FLYING Gre
88. Re 5 Fax 49 89 909552 50 D 85551 Kirchheim near Munchen sc sued sew eurodrive de West SEW EURODRIVE GmbH amp Co KG Tel 49 2173 8507 30 Siemensstrake 1 D 40764 Langenfeld near Dusseldorf Fax 49 2173 8507 55 sc west sew eurodrive de Drive Service Hotline 24 Hour Service 49 180 5 SEWHELP 49 180 5 7394357 Additional addresses for service in Germany provided on request France Production Haguenau SEW USOCOME Tel 33 3 88 73 67 00 Sales 48 54 route de Soufflenheim Fax 33 3 88 73 66 00 Service B P 20185 http www usocome com F 67506 Haguenau Cedex sew usocome com Production Forbach SEW EUROCOME Tel 33 3 87 29 38 00 Zone Industrielle Technopole Forbach Sud B P 30269 F 57604 Forbach Cedex Assembly Bordeaux SEW USOCOME Tel 33 5 57 26 39 00 Sales Parc d activit s de Magellan Fax 33 5 57 26 39 09 Service 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Lyon SEW USOCOME Tel 33 4 72 15 37 00 Parc d Affaires Roosevelt Fax 33 4 72 15 37 15 Rue Jacques Tati F 69120 Vaulx en Velin Paris SEW USOCOME Tel 33 1 64 42 40 80 Zone industrielle Fax 33 1 64 42 40 88 2 rue Denis Papin F 77390 Verneuil l Etang Additional addresses for service in France provided on request Algeria Sales Alger R ducom Tel 213 21 8222 84 16 rue des Fr res Zaghnoun Fax 213 21 8222 84 Bellevue El Harrach 16200 Alger Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S A
89. SIDE OUTSIDE 42 Speed setpoint actual value comparison 420 Hysteresis 1 100 300 1 min 421 Deceleration time 0 1 9 s 422 Signal 1 if n lt gt Ngetpt N Ngetpt 43 Current reference signal 430 Current reference value 0 100 150 In 431 Hysteresis 0 5 30 In 432 Deceleration time 0 1 9 s 433 Signal 1 if l lt Let gt Let 44 max signal 440 Hysteresis 0 5 50 In 441 Deceleration time 0 1 9 s 442 Signal 1 if Imax l lt Imax Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters Startup Complete parameter list ago Setting range after Setting range after apes Factory setting start up ha ame Factory setting start up Selectable par Parameter sot Parameter set 2 5 MONITORING FUNCTIONS 50 Speed monitoring OFF MOTOR OFF MOTOR 500 Speed monitoring 1 REGENERATIVE 502 Speed monitoring 2 REGENERATIVE MOT amp REGEN MODE MOT amp REGEN MODE 501 Deceleration time 1 0 1 10s 503 Deceleration time 2 0 1 10s 504 Encoder monitoring ON OFF 52 Mains OFF monitoring Mains OFF response 520 time D bs CONTROL INHIBIT 521 Mains OFF response EMERGENCY STOP 53 Motor temperature protection 530 Sensor type 1 No sensor TF TH 531 Senso
90. Stop X X X o Enable and stop X n 0 0 4 Clockwise at 50 Nmax 5V ae mae 0 ms Clockwise with Nmax 10V ub o ws Counterclockwise with 50 Nmax 5V Mr o WK j Counterclockwise with nmax 10V n o ae mq Travel diagram The following travel diagram is an example of how the motor is started with the wiring of terminals DI DIO3 and analog setpoints Binary input DB Brake is used for switching brake contactor K12 4 Input DIOS Controller inhibit o 1 n Input DIO1 CW stop o 1 n Input DIO2 CCW stop o Input DI 3 ER Enable Rapid stop p Output DBOO Brake 0 Anal 10V nalog input n1 Al11 5V oV n rpm t11 cw up Speed mah t11 CW down i t11 CW i SE Nmax i t11CWup_ e MI CWidown UW i i t13 stop ramp 50 Nmax d Nmax 05033BEN NOTE The motor is not energized in the event of controller inhibit DI 0 A motor without brake will coast to standstill Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters Startup Starting the motor ago 5 9 Fixed setpoints The following table shows which signals must be present on terminals DI DIGS when the UNIPOL FIX SETPT setpoint is selected P100 to operate the drive with the fixed setpoints DIDS EEN cos bind S E SS EE E SCH a AES Controller inhibit o X X X
91. TERBUS LWL LEDs that occur frequently The following tables explain the meanings of the LED patterns in more detail UL O yellow UL Q green UL green UL QO green UL green CC O orFF CC O OFF CC green CC green CC green flash BA OFF BA OFF BA greenflash BA green BA OFF RD yellow RD Olyelow RD O yellow RD O OFF RD yellow TR O yellow flash OFF TR red TR O orrF TR O orFr PCP green TR OFF FO1 O yellow FO1 yellow FO1 O yellow flash FO1 OFF FO1 O yellow FO2 O yellow FO2 yellow FO2 O yellow flash FO2 O OFF FO2 O yellow A B C D E 05226AEN Figure 58 Frequent LED patterns A Power on of inverter INTERBUS not yet active B Incorrect setting of DIP switches INTERBUS not yet active C Initialization phase of INTERBUS system D Correct INTERBUS operation E Incorrect baud rate LED U U logic gr een State Meaning Remedy On Power supply of bus electronics is present Off Power supply of bus electronics Check that the connection unit is seated correctly and the is missing DC 24 V voltage supply for the inverter is applied LED CC Cable check gr een State Meaning Remedy On Incoming remote bus connection is functioning properly Off Incoming remote bus Check the incoming fiber optic remote bus and the LED FO1 connection is faulty
92. VA when Vqains 3 x AC 230 240 V Rated output current l AC 80 A AC 95 A when V mains 3 x AC 230 V Current limitation Imax Motor and regenerative 150 Iy duration depending on the capacity utilization Internal current limitation Imax 0 150 can be set in menu P303 P313 Minimum permitted braking Rgrmin 30 resistor value 4Q operation Output voltage Un Max V mains PWM frequency fpwm Can be set 4 8 12 16 kHz Speed range resolution nal Ana 5500 0 5500 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Py Pymax 1100 W 1300 W Cooling air consumption 180 m h Weight 26 3 kg Dimensions WxHxD MCH 280 x 522 x 233 mm 1 The performance data apply to fpwm 4 kHz factory setting for VFC operating modes Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 155 Technical Data and Dimension Drawings MOVIDRIVE compact MCHA A 2 3 AC 230 V units MCHA A standard version VFC ICFC 0220 203 4 00 0300 203 4 00 Part number MCH40A without fieldbus 827 6242 827 6250 Part number MCH41A with PROFIBUS DP 827 6706 827 6714 Part number MCH42A with INTERBUS LWL 827 595 5 827 596 3 MCHA A application version VFC sei SE 0220 203 4 0T 0300 203 4 0T Part number MCH40A without fieldbus 827 647 1 827 648 X Part number MCH41A with PROFIBUS DP 827 693 5 827 694 3 Part
93. VE compact MCH4_A Drive Inverters 21 ER Installation Installation notes for PROFIBUS DP interface MCH41A 4 2 Installation notes for PROFIBUS DP interface MCH41A Pin assignment For connection to the PROFIBUS network use a 9 pole Sub D connector in accordance with IEC 61158 following figure The T bus connection must be made using a plug with the corresponding configuration 9 pin type D connector RxD TxD P 3 RxD TxD N 8 CNTR P 4 DGND M5V 5 VP P5V 100mA 6 DGND M5V 9 X30 Twisted pair signal cables p Conductive connection between connector housing cable shield 02893AEN As a rule the MOVIDRIVE compact drive inverter is connected to the PROFIBUS System using a shielded twisted pair cable Observe the maximum supported transmission rate when selecting the bus connector The twisted pair cable is connected to the PROFIBUS connector using pins 3 RxD TxD P and 8 RxD TxD N Communication takes place via these two contacts The RS485 signals RxD TxD P and RxD TxD N must be connected to the same contacts in all PROFIBUS stations Otherwise no communication is possible via the bus medium The PROFIBUS interface sends a TTL control signal for a repeater or fiber optic adapter reference pin 9 via pin 4 CNTR P Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Installation Installation notes for PROFIBUS DP interface MCH41
94. X X Stop 4 X X o X X Enable and stop UL 0 o mgs X X CW operation with n11 4 Di o 4 1 0 CW operation with n12 n 1 0 uae o CW operation with n13 4 4 o qe me qe CCW operation with n11 Wb 0 Nk p 0 Travel diagram The following travel diagram is an example of how the drive is started with the wiring of terminals DIO DI 5 and the internal fixed setpoints Binary output DB Brake is used for switching brake contactor K12 Input DIOS Controller inhibit o Input DI 1 CW stop o 4 Input DIO2 CCW stop o Input Dez JI Enable Rapid stop 9 q 4 Input DIOA4 n11 n21 Q q 4 Input DIOS n12 n22 Q Output DBOO Brake Q n rpm n13 t11 CW pee i f WER t11 CW down t11 CW u i i n11 i g 0 4 n11 4 n12 4 t13 stop ramp n13 i 05034BEN NOTE The motor is not energized in the event of controller inhibit DI 0 A motor without brake will coast to standstill Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters 69 5 70 g Startup Starting the motor Manual operation with DBG11B The inverter is controlled using the DBG11B keypad with the manual operation function To start manual operation the inverter must be assigned the status No enable The state No enable means DIOG Control
95. act MCHA A 5 3 AC 400 500 V units Technical Data and Dimension Drawings Size 5 60521AXX MOVIDRIVE compact 0550 503 4 0 0750 503 4 0_ INPUT Supply voltage Vmains 3 x AC 380 V 10 96 3 x AC 500 V 10 96 Supply frequency fmains 50 Hz 60 Hz 5 Rated mains current Imains 100 96 AC 94 5 A AC 117 0 A when Vmains 3 x AC 400 V 125 AC 118 1 A AC 146 3 A OUTPUT Apparent output power Su 73 5 kVA 91 0 kVA when Vmains 3 x AC 400 500 V Rated output current In AC 105A AC 130A when Vmains 3 x AC 400 V Current limitation Imax Motor and regenerative 150 Iy duration depending on the capacity utilization Internal current limitation Imax 0 150 can be set in menu P303 P313 Minimum permitted braking Rgnmin 60 AO resistor value 4Q operation Output voltage UA Max V mains PWM frequency fpwm Can be set 4 8 12 16 kHz Speed range resolution nal Ang 5500 0 5500 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Py Pymax 1700 W 2000 W Cooling air consumption 360 m3 h Weight 34 3 kg Dimensions WxHxD 280 x 610 x 330 mm 1 When Vmaing 3 x AC 500 V the mains currents and output currents must be reduced by 20 compared to the rated data 2 The performance data apply to fpyy 4 kHz factory setting for VFC operating modes Operating Instructions MOVIDRIVE c
96. ages message that can be acknowledged No ase B SHELL Description 1 ILLEGAL INDEX Index addressed via interface not available Attempt to execute a function that is not implemented 2 NOT IMPLEMENT Anincorrect communication service has been selected Manual operation selected via invalid interface e g fieldbus 3 READ ONLY VALUE You tried to change a read only value 4 PARAM LOCKED Parameter lock P803 ON Parameter cannot be altered 5 SETUP ACTIVE You tried to change parameters when factory setting is active 6 VALUE TOO HIGH You tried to enter a value that is too high 7 VALUE TOO LOW You tried to enter a value that is too low 8 REQ CARD MISSING The option card required for the selected function is missing 11 ONLY TERMINAL Manual mode must be exited via TERMINAL DBG11B or USS21A 12 NO ACCESS Access to selected parameter denied 13 MSS Set terminal DI Controller inhibit 0 for the selected function 14 INVALID VALUE You tried to enter an invalid value 46 PARAM NOT LOCKED EE Sr GE cyclic write access Parameter Parameter to be changed can only be set in the state CONTROLLER 17 INVERTER ENABLED INHIBIT You tried to change to manual mode during live operation Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Service Fault information 7 Service 7 1 Fault information Fault memory Switch off responses Immediate disconnection Rapid stop Eme
97. ake application time P732 P735 For starting the motor refer to the Starting the motor section page 68 e With A connection and transition point at 87 Hz set parameter P302 312 Maximum speed 1 2 to the value for 87 Hz Activate encoder monitoring for TTL and sin cos encoders P504 ON Encoder monitoring is not a safety function Ifa Hiperface encoder is connected it is always monitored regardless of the setting of parameter P504 66 Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Startup Startup with PC and MOVITOOLS ag 5 Startup with PC and MOVITOOLS 9 Terminal DI CONTROLLER INHIBIT must receive a 0 signal Start MOVITOOLS Select the language you want in the Language selection field From the PC COM drop down menu select the PC port e g COM 1 to which the inverter is connected In the Device Type field select the option Movidrive Press the Update button to display the connected inverter T MANAGER MOVITOOLS amp SEW EURODRIVE GmbH amp Co KG Version 4 40 Connected Inverters Language p PClInteface C Deutsch E DI Engish C Francais Pecon Baudrate 96kBaud 57 6 kBau aut c Movidnive E EZ Update Sption Connect to c Single Inverter Peer to Peer Inverter With Address o Ez No Inverter OFFLINE fe programme s
98. al interface cable type DKG11A length 3 m part number 819 558 7 e USB11A is connected to the PC using a commercially available shielded USB connection cable type USB A B MOVIDRIVE compact A D PC COM 1 4 2 USB11A 59901AXX Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters 45 46 Installation Connecting the interface adapter USB11A DKG11A Dimension drawing 92 5 90 V M USB EURODRIVE RS485 Typ USB11A r 0 824 831 1 55732BXX Figure 22 USB11A dimension drawing dimensions in mm Technical Data USB11A Part number 824 831 1 Ambient temperature 0 40 C Storage temperature 25 C 70 C according to EN 60721 3 3 class 3K3 Enclosure IP20 Weight 300 g Dimensions 92 5 x 43 x 25 mm Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Installation Connection of motor encoder and external encoder 4 13 Connection of motor encoder and external encoder NOTE The wiring diagrams do now show the view onto the cable end They show the connection to the motor or MOVIDRIVE The core colors specified in the wiring diagrams are in accordance with the IEC 757 color code and corre
99. allation Connection of motor encoder and external encoder On the Connect the shield on the encoder resolver side at the respective earthing clamps encoder resolver following illustration When using an EMC screw fitting apply the shield over a wide area in the cable gland For drives with a plug connector connect the shield on the encoder plug 55513AXX Prefabricated SEW EURODRIVE offers prefabricated cables for connecting encoders We cables recommend using these prefabricated cables Motor encoder You can connect the following motor encoders at X15 on the MOVIDRIVE compact units MCH4 A Hiperface encoder High resolution sin cos encoders with signal voltage AC 1 Vss TTL sensors with signal level to RS422 05232AXX Figure 23 SEW encoder with plug connector or connecting terminals Voltage supply Connect encoders with DC 12 24 V voltage supply max DC 180 mA directly at X15 These encoders are then powered by the inverter Connect encoders with a DC 5 V voltage supply via the DC 5 V encoder power supply type DWI11A option part number 822 759 4 48 Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Installation Connection of motor encoder and external encoder sin cos encoders You can also connect the high resolution sin cos encoders ES1S ES2S or EV1S to MOVIDRIVE compact MCH4_A Connect the sin cos encoder as follows Connection to
100. and B OTe C11 21 SBus high transmission technology according to ISO 11898 max 64 sta X10 8 11 SC12 22 SBus low tions terminating resistor 1200 can be activated using DIP Switch Input motor encoder 1 X15 Permitted encoder types Hiperface encoder Sin cos encoder AC 1 Vss e TTL sensor Encoder power supply DC 12 V Imax DC 180 mA Output for incremental encoder X14 simulation or external encoder input Output for incremental encoder simulation Signal level to RS422 The number of pulses is e 1024 pulses revolution Hiperface encoder on X15 asat X51 Motor encoder input sin cos encoder or TTL sensor on X15 External encoder input max 200 kHz Permitted encoder types e Hiperface encoder Sin cos encoder AC 1 Vas TTL sensor Encoder power supply DC 12 V Imax DC 180 mA Reference terminals X10 5 X10 9 X11 9 X12 7 X11 7 AGND Reference potential for analog signals n1 and n2 and terminals X10 1 and X10 6 DGND Reference potential for binary signals system bus SBus encoder and resolver DCOM Reference potential for binary inputs X10 9 X10 14 DIO DI 25 Permitted line cross section Only one core per terminal 0 1 2 5 mm AWG 24 0 16 Use right angled crimping pliers with 1 5 mm AWG 16 1 MCH40A without fieldbus The unit provides a current of Luss DC 400 mA for the DC 24 V outputs VO24 DB2O DO 2 encoder supply If this value
101. ange of the handshake bit in the response message of the drive inverter The controller now detects that the received handshake bit is once again the same as the one which was sent It can now prepare another parameter setting procedure Higher level automatic system Drive inverter Slave PROFIBUS DP 00110010 4 00110010 Foo Parameter setting GER Parameter setting channel is prepared 00110010 channelis received for WRITE service 00110010 but not evaluated Handshake bit is d A toggled and service s S transferredto ge TzaT3anan l vemm drive inverter 01110010 esee 2 p 4 00110010 Write service SEH is processed 01110010 p 4 00110010 Write service is executed handshake bit is toggled Service acknowledge 01110010 received as send and E P v receive handshake OXH10010 oe coset cian eases bits the same again E Parameter setting 01110010 channel is received 01110010 but not evaluated 00152BEN Figure 42 Parameter setting procedure When parameters are set via the fieldbus interface the same parameter coding is used as with the serial RS485 interfaces or the system bus The data formats and value ranges for the individual parameters are listed in the MOVIDRIVE Serial Communication manual available from SEW Operating Instructions MOVIDRIVE compact MCHA4 A Drive
102. anger e g electric shock STOP Possible damage to property Damage to the drive system or its D environment NOTE Useful information or a tip Simplifies the handling of the drive system A CAUTION A requirement of fault free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in the operating instructions Therefore read the operating instructions before you start operating the unit Make sure that the operating instructions are available to persons responsible for the plant and its operation as well as to persons who work independently on the unit You must also ensure that the documentation is legible Exclusion of liability You must comply with the information contained in these operating instructions to ensure safe operation of the MOVIDRIVE compact drive inverters and to achieve the specified product characteristics and performance requirements SEW EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non observance of these operating instructions In such cases any liability for defects is excluded Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters Safety Notes General information 2 Safety Notes The following basic safety notes must be read carefully to prevent injury to persons and damage to property The operator must make sure that the basic safety notes are read and observed Mak
103. application version VFC CFC Part number MCH40A without fieldbus Part number MCH41A with PROFIBUS DP Part number MCH42A with INTERBUS LWL 0015 2A3 4 0T 827 640 4 827 686 2 827 579 3 0022 2A3 4 0T 0037 2A3 4 0T 827 641 2 827 642 0 827 687 0 827 688 9 827 580 7 827 5815 VFC operating mode Recommended motor power Project Planning MOVIDRIVE compact system manual section CFC SERVO operating mode fpwm 8 kHz Continuous output current 100 ly Ip Recommended motor power AC7 3A AC 8 6A AC 14 5A MOVIDRIVE compact system manual section Project Planning Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters Technical Data and Dimension Drawings MOVIDRIVEG compact MCHA A 2 3 AC 230 V units Size 2 02571AXX MOVIDRIVE compact 0055 2A3 4 0 0075 2A3 4 0 INPUT Supply voltage V mains 3x AC 200 V 10 3x AC 240 V 10 Supply frequency fmains 50 Hz 60 Hz 5 Rated mains current Imains 100 AC 19 5 A AC 27 4 A when Vimains 3 x AC 230 V 125 AC 24 4 A AC 34 3 A OUTPUT Apparent output power Sn 8 8 kVA 11 6 kVA when Vqains 3 x AC 230 240 V Rated output current IN AC22A AC 29A when Vqains 3 x AC 230 V Current limitation Imax Motor and regenerative 150 Iy duration depending on the capacity utilization Internal current limitation Imax 0 150 can be s
104. aster systems Ident number Starting the inverter with PROFIBUS DP MCH41A For PROFIBUS DP data communication between the programmable controller and drive engineering devices is usually carried out with the setting Data integrity over entire length For MOVIDRIVE compact it is possible to activate automatic generation of external diagnostic alarms via PROFIBUS DP during the project planning in the DP master If this function has been activated MOVIDRIVE compact sends an external diagnostic signal to the DP master every time a malfunction occurs You then have to program corresponding algorithms in the program of the DP master system to evaluate the diagnostic information These algorithms can be quite complex In principle it is not necessary to activate the external diagnostic function because MOVIDRIVE compact transmits the current drive status in status word 1 during every PROFIBUS DP cycle Diagnostic alarms may also be triggered by the PROFIBUS DP system in the DP master even if external diagnostic generation is deactivated As a result the corresponding operating blocks e g OB84 for S7 400 or OB82 for S7 300 should always be created in the controller See the Read me file in the GSD file for additional information Each DP master and DP slave must have its individual ident number which is assigned by the PROFIBUS users organization This ident number is used for uniquely identifying the connected unit When
105. at startup The description of parameter P700 Operating modes explains which parameters are affected by this step Refer to the MOVIDRIVE compact system manual section 4 Parameters for the parameter description Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters 5 59 5 60 ago o Startup Startup with the DBG11B keypad 5 3 Startup with the DBG11B keypad General information Required data Startup with the DBG11B keypad is only possible with MCF and MCV MCH in the VFC operating modes Startup in CFC and SERVO operating modes is only possible using the MOVITOOLS operating software The following data is required to ensure startup is successful Motor type SEW or non SEW motor Motor data Rated voltage and rated frequency Additionally for non SEW motors rated current rated power power factor cosqo and rated speed Rated power supply voltage The encoder type and encoder resolution are required for starting up the speed controller Startup parameter SEW encoder type Encoder type Encoder resolution ASH ES1H AV1H HIPERFACE 1024 ES1S ES2S EV1 SINE ENCODER 1024 ES1R ES2R EViR Es1T ES2T EV4T INCREM ENCOD TTL 1024 ES1C ES2C EV1C INCREM ENCOD HTL 1024 1 The DC 5 V TTL sensors ES1T ES2T and EV1T must be connected via the DWI11A option gt section Installation Motor data SEW motor Brake yes o
106. ay Fax 1 214 330 4724 Dallas Texas 75237 csdallas seweurodrive com Additional addresses for service in the USA provided on request Venezuela Assembly Valencia SEW EURODRIVE Venezuela S A Tel 58 241 832 9804 Sales Av Norte Sur No 3 Galpon 84 319 Fax 58 241 838 6275 Service Zona Industrial Municipal Norte http www sew eurodrive com ve Valencia Estado Carabobo sewventas cantv net sewfinanzas cantv net 175 Gearmotors Industrial Gear Units Y Drive Electronics Y Drive Automation Services W How were driving the world With people who think fast and develop the future with you grg Si L Yi With a global presence that offers responsive and reliable solutions Anywhere service network that is always close at hand eel With drives and controls that automatically improve your productivity With innovative technology that solves tomorrow s problems today With comprehensive With uncompromising knowledge in virtually quality that reduces the every branch of cost and complexity of industry today daily operations SEW EURODRIVE Driving the world c P With online information and software updates via the Internet available around the clock SEW EURODRIVE GmbH amp Co KG P O Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com WWW Sew eurodrive com
107. ce execution 1 Error in service execution X not relevant 0 1 Bit value is changed The data length is not relevant you only need to enter the service identifier for the READ service This service is now activated in the drive inverter when the handshake bit changes It would be possible to activate the read service with the management byte coding 01 pe or 41hex Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters 5 91 5 92 ago o Writing a parameter via PROFIBUS DP Write Startup Starting the inverter with PROFIBUS DP MCH41A To execute a WRITE service via parameter channel the handshake bit may be changed only after the complete parameter channel has been prepared according to the service because of the cyclical transfer of the parameter channel Observe the following sequence when writing a parameter 1 Enter the index of the parameter to be written in byte 2 Index high and byte 3 Index low 2 Enter the data to be written in bytes 4 7 3 Enter the service identifier and the data length for the Write service in the management byte byte 0 4 Transfer the Write service to the inverter by changing the handshake bit The inverter now processes the Write service and sends back the service confirmation by changing the handshake bit Byte 0 Management 7 6 5 4 3 2 1 0 0 0 1 1 1 0 0 1 0 Service identifier 010 Write
108. channel Service confirmation OK fault code n The WRITE service coded in the parameter channel is executed and the service confirmation is returned immediately as response Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Startup go Parameter channel performs a read service Starting up the inverter with INTERBUS MCH42A To read a parameter via the parameter channel it is necessary to execute a PCP WRITE service first The PCP WRITE service specifies where the data of the inverter should be made available A read service must be executed on the acyclic parameter channel so that these data can reach the master This means that the execution of read services via the parameter channel always requires a PCP WRITE and then a PCP READ service The following table shows how read services are executed via the acyclical MOVILINK parameter channel Control master MOVIDRIVE slave 1 Initiate the service coded in the parameter channel by means of a WRITE to the MOVILINK parameter channel cyclical object WRITE 8298 parameter channel OK n 2 READ MOVILINK9 cyclic parameter channel and evaluation of service confirmation in the parameter channel READ 8298 parameter channel Data parameter channel with result _ 1 Receipt is confirmed immediately parameter channel is evaluat
109. ction page 68 With A connection and transition point at 87 Hz set parameter P302 312 Maximum speed 1 2 to the value for 87 Hz Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Startup go Startup with the DBG11B keypad Starting up the First startup is performed without the speed controller speed controller Important Select the VFC n CONTROL operating mode C01 VFC n CTRL OPERATING MODE 1 Structure Structure of the startup menu for the speed controller Y COG NO COMES S 6 N CAME 8 tum C00 n CONTROL c09 _ YES 4 COMMISSIONING COMISS N CTLR N v C15 INCREM TTL ENCODER TYPE H v C16 1024 inc ENC PULSE COUNT T yl GU WITH BRAKE N Y C18 m STIFFNESS II Y c19 WITHOUT Z FAN yl c20 209 5 INERTIA nU c21 0 s SHORTEST RAMP N y gt co6 NO c06 gt NO CALCULATION CALCULATION x mi Y Coen E CALCULATION v C08 NO SAVE mim Y C08 _ wang SAVE v CONTR INHIBIT E C08 m NO COPYING 4 CURR 0 A ai SAVE DEVIN 5 yu Figure 35 Structure of startup with speed controller Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverte rs 03025AEN 5 65 g Startup 5 Startup with the DBG11B keypad Sta
110. d or not The service was executed if the handshake bit received in the controller is identical with the transmitted handshake bit Status bit 7 indicates whether it was possible to execute the service properly or if errors occurred Index addressing Byte 2 Index high and Byte 3 Index low determines the parameter read or written via the fieldbus system The parameters of a drive inverter are addressed with a uniform index regardless of the connected fieldbus system Byte 1 should be viewed as reserved and must always be set to 0x00 86 Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Startup 2 Starting the inverter with PROFIBUS DP MCH41A Data range The data is located in byte 4 to byte 7 of the parameter channel This means up to 4 bytes of data can be transmitted per service The data is always entered with right justification that is byte 7 contains the least significant data byte Data LSB whereas byte 4 is the most significant data byte Data MSB Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Management Reserved Index high Indexlow MSB data Data Data LSB data High byte 1 Low byte 1 High byte 2 Low byte 2 High word Low word Double word Incorrectexecution The status bit in the management byte is set to signal that a service has been executed of a service incorrectly If the received handshake bit is identical to the transmitted handshake bit th
111. data parameters IPOSP S variables IPOSPIUS program code etc The following section illustrates the mechanism by which for example IPOSP 4S variables can be read via the parameter channel A two step procedure is required for this purpose Writing the MOVILINK parameter channel with the command Read IPOS variable HO Reading the MOVILINK9 parameter channel The MOVILINK parameter channel acyclic can be used via index 8299 dec 206B hex Reading the IPOSP S variable HO Index 11000 dec 2AF8 hex Refer to the MOVIDRIVE Fieldbus Unit Profile manual for a detailed description of the MOVILINK parameter channel Word Meaning Coding hex 1 Command Code Write Request 00 82 2 Parameter Count 00 07 3 Invoke ID Comm Reference 00 02 4 Index MOVILINK9 parameter channel 206B 5 Subindex Length 00 08 6 Data 1 Management byte Data 2 Reserved 31 00 7 Data 3 4 Index e g IPOSP4S variable 2A F8 8 Data 5 Data 6 00 00 9 Data 7 Data 8 00 00 Bits 15 8 T xx 0 Once the positive Write_Confirmation has been received read access takes place on the MOVILINK parameter channel which means data that has been read during the previous read operation defined by Write_Request are read into the interface module Word Meaning Coding hex 1 Command_Code Read_Request 00 81 2 Parameter_Count 00 03 3 Invoke ID Comm Re
112. de select higher or lower value The new value takes effect when you release the T or J key in edit mode Back to the basic display in startup mode startup is terminated Startup Normal operation Manual mode In case of malfunction Termination of startup Signature is displayed the signature can only be entered or changed using MOVITOOLS SHELL It is used to identify the parameter set or the unit Leave manual mode Reset parameter P840 is called up Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Operation ES ea DBG11B keypad lt Pu DBG11B quick menu IPosPlus The DBG11B keypad has a detailed parameter menu with all parameters and a quick menu with the most frequently used parameters You can switch between the two menus in any operating state using P800 Short menu The quick menu is displayed as the default setting The quick menu is shown in the display with a after the parameter number In the parameter list the parameters of the quick menu are indicated bya UI 4 I7 BASIC DISPLAY SPEED 942 rpm 160 150 rpm CURR DSL 2 INTERNAL SP N11 161 750 rpm DISPLAY VALUES 001 0 INTERNAL SP N12 USER rpm 162 1500 rpm 006 0 INTERNA
113. drive parameters of the inverter Parameter index decimal Designation of the communications object 8296 Download parameter block 8297 Last PCP index 8298 MOVILINK9 parameter channel cyclic 8299 MOVILINK9 parameter channel acyclic 8300 8800 Drive parameter for MOVIDRIVE9 can be accessed directly with the Read and Write PCP services see the MOVIDRIVE9 parameter list in the SEW documentation for information about the parameter index 8801 9999 Drive parameters for MOVIDRIVE9 these parameters can only be accessed via the MOVILINK parameter channel 210000 Table program and variable memory these parameters can only be accessed via the MOVILINK parameter channel The drive parameters of the MOVIDRIVES inverter are described in detail in the SEW documentation MOVIDRIVE Parameter List As well as the parameter index this gives you additional information about coding the range of values and the meaning of the parameter data The object description in the object list is identical for all drive parameters Even parameters that can only be read receive the attribute Read all Write all in the object list because the inverter performs the corresponding check itself and provides a return code if necessary The following table shows the object description for all drive parameters Index 8300 8800 Object code 7 simple variable Data type index 10 octet string L
114. e H1 2A F9 11 Data 11 Data 12 FF FF 12 Data 13 Data 14 63 CO 13 Data 15 16 7 Index of the 1st parameter P130 ramp t11 21 16 14 Data 17 Data 18 00 00 15 Data 19 Data 20 05 DC Bits 15 8 7 0 You will receive the Write Confirmation after this service has been sent Once again you can use the return codes for evaluating a negative message The individual parameters of the download parameter block in the inverter are written one after the other This means if there is a negative Write Confirmation in the high part of the Additional_ Code the parameter number at which the error occurred is entered Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters 121 6 ES a Operation Sc Operating displays for MC 40A without fieldbus 6 Operation Operating displays for MC 40A without fieldbus The operating status of MOVIDRIVE compact MC 40A are displayed on LED V1 1 05428BXX Figure 55 MOVIDRIVE9 compact MC 40A operating display 1 Operation LED V1 three colors green red yellow Operation LED V1 The operating status of MOVIDRIVE compact MC 40A is displayed by the three color 122 LED V1 green red yellow Color Operating state Description OFF Without voltage No supply voltage and no DC 24 V backup voltage Controller inhibit or Unit ready but controller
115. e basic unit Operating e braking resistors The connection leads to the braking resistors carry a high pulsed DC voltage during rated operation A WARNING The surfaces of the braking resistors get very hot when the braking resistors are loaded With Pirated Risk of burns and fire Choose a suitable installation location Braking resistors are usually installed on top of the control cabinet Do not touch the braking resistors Binary inputs x binary outputs S EMC compliant installation 8 The binary inputs are electrically isolated by optocouplers The binary outputs are short circuit proof and protected against external voltage to DC 30 V External voltages gt DC 30 V can cause irreparable damage to binary outputs Only use shielded control cables All cables except for the supply system lead must be shielded As an alternative to shielding the HD output choke option can be used for the motor cable to achieve the emitted interference limit values When using shielded motor cables e g prefabricated motor cables from SEW EURODRIVE you must keep the unshielded conductors between the shield and connection terminal of the inverter as short as possible Apply the shield by the shortest possible route and make sure it is grounded over a wide area at both ends Ground one end of the shield via a suppression capacitor 220 nF 50 V to avoid ground loops If using double shielded cables grou
116. e drive inverter has executed the service If the status bit now signals an error the error code is entered in the data range of the parameter telegram Bytes 4 through 7 provide the return code in a structured format section Return codes of parameter setting on page 88 Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Management Reserved Index high Index low Error class Error code iur irre ed Status bit 1 Incorrect performance of service Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 87 5 9 5 88 2 Startup Starting the inverter with PROFIBUS DP MCH41A Return codes for parameter setting Error class Error code In the event of an incorrect parameter setting the drive inverter sends back various return codes to the master that set the parameters These codes provide detailed information about what caused the error All of these return codes are structured in accordance with IEC 61158 The MQI distinguishes between the following elements Error class Error code Additional code These return codes apply to all communication interfaces of MOVIDRIVES The error class element provides a more exact classification of the error type MOVIDRIVE compact supports the following error classes defined to IEC 61158 Class hex Designation Meaning 1 vfd state Status error of the virtual field
117. e module read access to all communication objects drive parameters of the MOVIDRIVE inverter All drive parameters and their codes are listed in detail in the MOVIDRIVE Fieldbus Unit Profile and Parameter List documentation The PCP service Write is used to grant the INTERBUS interface module write access to all MOVIDRIVE drive parameters If a drive parameter is accessed incorrectly e g value is too high the inverter generates a Write Error Response with exact information on the cause of the error Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters Startup go Parameters in the object list Object description of the drive parameters Starting up the inverter with INTERBUS MCH42A The Read and Write PCP services give the INTERBUS interface module access to all parameters defined in the object list All drive parameters that can be accessed via the bus system are defined as communications objects in the static object list All objects in the static object list are addressed using indices The following table shows the structure of the object list for the MOVIDRIVE compact MCH42A inverter The index range is divided into three logical sections The drive parameters are addressed with indices 8300 8800dec The parameter index can be found in the SEW MOVIDRIVE Parameter List documentation Indices below 8300dec are handled directly by the INTERBUS interface and should not be regarded as
118. e same time with a single PCP service The download parameter block is always 230 bytes long A maximum of 42 drive parameters or IPOSP s9 variables can be written in one block Three values of the inverter are to be written with one Write Request Parameter variable name Index Value to be written IPOSP s9 variable HO 11000 dec 2AF8 hex 1 dec 1 hex IPOSPS variable H1 11001 dec 2AF9 hex 40000 dec FFFF63CO hex P130 Ramp t11 up CW 8470 dec 2116 hex 1500 dec 05DC hex You will receive the Write Confirmation after this service has been sent Once again you can use the return codes for evaluating a negative message The individual parameters of the download parameter block in the inverter are written one after the other This means if there is a negative Write Confirmation in the high part of the Additional Code the parameter number at which the error occurred is entered Word Meaning Coding hex 1 Command Code Write Request 00 82 2 Parameter Count 118 words 76 hex 00 76 3 Invoke ID Comm Reference 00 02 4 Index Download parameter block 20 68 5 Subindex Length 230 bytes E6 hex 00 E6 6 Data 1 Reserved Data 2 Number of parameters 00 03 7 Data 3 4 Index of 1st parameter e g IPOSP4S variable HO 2A F8 8 Data 5 Data 6 00 00 9 Data 7 Data 8 00 01 10 Data 9 10 Index of 1st parameter e g IPOSP US variabl
119. e shield clamp using the two retaining size 2 screws 4 U S v 6 w EE Ka bad 59874AXX Figure 16 Attaching the shield clamp of the power section MO VIDRIVE9 compact size 2 1 Shield clamp 2 PE connection 30 Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Installation Touch guard Touch guard nm DANGER Uncovered power connections Severe or fatal injuries from electric shock Install the touch guard according to the regulations Never start the unit if the touch guard is not installed When the touch guard is installed MOVIDRIVE compact sizes 4 and 5 provide enclosure protection IP 10 without touch guard IPOO Two touch guards with 8 retaining screws are supplied as standard with MOVIDRIVE compact sizes 4 and 5 Install the touch guard on both covers of the power section terminals 2 3 06624AXX Figure 17 Touch guard for MOVIDRIVE compact sizes 4 and 5 1 Cover 2 Connection plate 3 Aperture Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters 31 A Installation Wiring diagram for basic unit 4 7 Wiring diagram for basic unit Wiring the power section and brake
120. e sure that persons responsible for the plant and its operation as well as persons who work independently on the unit have read through the operating instructions carefully and understood them If you are unclear about any of the information in this documentation or if you require further information please contact SEW EURODRIVE 2 1 General information Never install damaged products or take them into operation Submit a complaint to the shipping company immediately in the event of damage During operation drive inverters can have live bare and movable or rotating parts as well as hot surfaces depending on their enclosure Removing covers without authorization improper use or incorrect installation and operation may result in severe injuries to persons or damage to machinery Consult the documentation for additional information 22 Target group Only qualified personnel are authorized to install start up repair or service the units observe IEC 60364 or CENELEC HD 384 or DIN VDE 0100 and IEC 60664 or DIN VDE 0110 as well as national accident prevention guidelines Qualified personnel in the context of these basic safety notes are all persons familiar with installation assembly startup and operation of the product who possess the necessary qualifications All persons involved in any other work such as transportation storage operation and disposal must have suitable training 23 Designated use Safety functions Dri
121. e to define a parameter process data object PPO for PROFIBUS DP This PPO is transmitted cyclically In addition to the process data channel it contains a parameter channel by means of which acyclical parameter values can be exchanged Figure 41 OC ee Parameter channel Process data channel T T LE mm wem m m E Parameter channel Process data channel qd 01065BEN Figure 41 Parameter process data object for PROFIBUS DP The following structure shows the parameter channel In principle the parameter channel is made up of a management byte an index word a reserved byte and four data bytes Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Management Reserved Index high Indexlow MSB data Data Data LSB data Parameter index 4 byte data Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 5 85 ep Startup 5 Starting the inverter with PROFIBUS DP MCH41A Management of The entire procedure for setting parameters is coordinated with byte 0 Management the parameter This byte provides important service parameters such as service identifier data length chan
122. ead access to the MOVILINK cyclic parameter channel The following table shows the process of the cyclically called read write services for the MOVILINK cyclic parameter channel Control master MOVIDRIVE slave 1 READ MOVILINK cyclic parameter channel to evaluate the status of the handshake bit READ 8298 parameter channel Data parameter channel 2 Initiate execution of the service coded in the parameter channel with WRITE on the MOVILINK cyclic parameter channel object and the handshake bit toggle WRITE 8298 parameter channel OK 3 READ MOVILINK cyclic parameter channel and evaluation of service confirmation in the parameter channel READ 8298 parameter channel Data parameter channel with result Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters 109 5 110 go Startup Starting up the inverter with INTERBUS MCH42A Object MOVILINK acyclic parameter channel Parameter channel performs a write service The MOVILINK acyclic parameter channel object is 8 bytes long and contains the MOVILINK parameter channel This object can be used for acyclical parameter access i e the inverter executes the processing of the service coded in the parameter channel every time it receives a WRITE service to this object The handshake bit is no
123. ed 5000 0 5000 1 min 071 Rated unit current 001 User display Text 076 Firmware basic unit 002 Frequency 0 1100 Hz 077 Technology function 003 Actual position 231 4 0 231 4 inc 08 Error memory 004 Output current 0 200 Iw 080 Errort 0 005 Active current 200 0 200 Iw 081 Error t 1 006 Motor utilization 1 0 200 082 Error t 2 007 Motor utilization 2 0 200 96 083 Error t 3 008 DC link voltage 0 1000 V 09 Bus diagnostics 009 Output current A 090 PD configuration 01 Status displays 091 Fieldbus type 010 Inverter status 092 Fieldbus baud rate 011 Operating state 093 Fieldbus address 012 Error status 094 PO1 Setpoint 013 Current parameter set 1 2 095 PO2 Setpoint 014 Heat sink temperature 20 0 100 C 096 POS Setpoint 015 Hours of operation 0 25000 h 097 PI1 Actual value 016 Enable hours 0 25000 h 098 PI2 Actual value 017 Work kWh 099 PI3 Actual value 02 Analog setpoints 020 Analog input Al1 10 0 10 V 021 Analog input AI2 10 0 10 V 022 External current limit 0 100 03 Binary inputs basic unit 030 Binary input DIOS CONTROL INHIBIT 031 Binary input DI 1 032 Binary input DIZ2 033 Binary input DIZ3 034 Binary input DIZ4 035 Binary input DIZ5 036 Status of binary inputs on basic unit 05 Binary outputs basic unit 050 Binary output DB BRAKE 051 Binary output DOG 052 Binary output DO22 053 Status of binary outputs on basic unit Operating Instruction
124. ed and requested service is executed 2 Service confirmation is entered into parameter channel and can be evaluated via READ access in the master The MOVILINK acyclic parameter channel is handled only locally on the INTERBUS interface and is defined as shown in the following table Index 8299 Object code 7 simple variable Data type index 10 octet string Length 8 Local address Password Access groups Access rights Read all Write all Name 16 Extension length Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters 111 5 112 2 Startup Starting up the inverter with INTERBUS MCH42A Return codes of parameter setting Error class Error code In the event of an incorrect parameter setting the inverter sends back various return codes to the master which set the parameters These codes provide detailed information about what caused the error All of these return codes are structured in accordance with IEC 61158 The inverter distinguishes between the following elements Error class Error code Additional code These return codes apply to all MOVIDRIVE communication interfaces The error class element provides a more exact classification of the error type In accordance with IEC 61158 the system differentiates between the error classes listed in table 1 Class hex Designation Meaning
125. en Flashing Flying start in process START is set and inverter connected to a rotating motor Flashing Geet Limit switch reached in enable Greenired 0 5s green 0 5s red Limit switen contacted operating status Flashing T Limit switch reached in Controller Yellow red 0 5 s yellow 0 5 s red Limit switch contacted inhibit operating status an Fault in enable operating status Green red Flashing Displaying or waiting Fault is only displayed and does not green green red red system error lead to a switch off Flashin Displavina or waitin Fault in controller inhibit operating Yellow red g p aying 9 status Fault is only displayed and yellow yellow red red system error does not lead to a switch off Green 0 75 s green Enable ineffective inverter is waiting Timeout active yellow 0 75 s yellow for a valid telegram 124 Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Operation E e 6 Operating displays of MCH42A INTERBUS LWL lt Pa INTERBUS LWL The INTERBUS LWL LEDs display the current status of the fieldbus interface and the LEDs INTERBUS system UL Logic voltage green OK CC Cable check green OK BA Bus active green OK RD Remote bus disabled red OFF TR Transmit green PCP active FO1 Fiber optic 1 yellow not OK FO2 Fiber optic 2 yellow not OK The following figure shows the patterns of the IN
126. en contacting SEW electronics service always quote the digits on the status label so that our service personnel can assist you more effectively Please provide the following information when sending the unit in for repair Serial number nameplate Unit designation e Standard version or application version Digits on the status label Short description of application drive application control via terminals or serial Connected motor motor type motor voltage A or A connection Nature of the error e Accompanying circumstances Your own presumptions as to what has happened Anyunusual events preceding the problem etc The MOVIDRIVE units have a status label for the power section and one for the control unit They are attached to the side of the unit next to the nameplate TUNE TIME Control unit TIL VU 5 6 7 8 9 MCH42A 00 II CRU RUTTER OD TINI ss III eM E e 0 TALE 3 D 59868AEN 1 Component part 2 Status 3 Unit designation Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 135 136 7 4 7 5 Service Extended storage Extended storage If the unit is being stored for a long time connect it to the ma
127. en the panel of the connection unit 2 Loosen retaining screws A and B they are captive screws and cannot fall out 3 Remove the connection unit from the control module 60111AXX Follow the instructions in reverse order when installing the connection unit Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Installation Assignment of braking resistors chokes and filters 4 9 Assignment of braking resistors chokes and filters AC 400 500 V units sizes 1 and 2 MOVIDRIVE compact MC 4A 5A3 0015 0022 0030 0040 0055 0075 0110 Size 1 2 Braking resistors Trip current Part number Part number BW BW T BW BW T BW100 005 lr 0 8 Anus 826 269 1 BW100 006 lr 2 4 Anus 821 701 7 1820 419 8 BW100 006 T BW168 BW168 T lp 3 4 Anus 820 604 X 1820 133 4 BW268 BW268 T lp 4 2 Anus 820 715 1 1820 417 1 BW147 BW147 T lp 5 Angus 820 713 5 1820 134 2 BW247 BW247 T lp 6 5 Anus 820 714 3 1820 084 2 BW347 BW347 T lp 9 2 Anus 820 798 4 1820 135 0 GE lp 5 5 Agus 821 689 4 1820 136 9 BW039 026 T lp 8 1 Anus 1820 415 5 BW039 050 T lp 11 3 Anus 1820 137 7 Line chokes Part number ND020 013 Xlmains AC 20A 826 0125 ND045 013 Xlmains AC 45 A 826 0133 Line filter Part number NF009 503 827
128. end ramps protection stop Observe longer pause times Immediate 85 Copy disconnec Error while copying parameters Check connection between inverter and PC tion Immediate Attempt made to load the parameter set for an e 87 Technology disconnec application version unit with the technology Activate the factory settings P802 YES and function s 4 reset the unit tion function activated into a standard version unit Immediate Only in VFC n CTRL operating mode 88 Flying start disconnec Actual speed 5000 1 min when inverter Inverter not enabled before actual speed is 5000 1 min tion enabled Immediate EEPROM d Inverter electronics disrupted possibly due to en a checksum or effect of EMC or a defect Send unit in forrepalr In IPOS operating mode only e plus amp res ramp Immediate Positioning ramp is sinusoidal or square and Rewrite the IPOS program so thatramp 99 calculation disconnec times and traveling velocities can only be an attempt is made to change ramp times and bm error tion altered when the inverter is inhibited traveling velocities with enabled inverter Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Service SEW Electronics Service 7 3 SEW Electronics Service Send in for repair Status label Please contact the SEW EURODRIVE electronics service if a fault cannot be rectified Customer and spare parts service Wh
129. ength 4 Local address Password Access groups Access rights Read all Write all Name 16 Extension length Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 5 105 5 go Startup Starting up the inverter with INTERBUS MCH42A Object Download The Download parameter block object can be used to write a maximum of 38 parameter block MOVIDRIVE drive parameters at the same time with a single write service Consequently this object offers the possibility to set the parameters of the inverter for example during the starting phase with a single call of the write service Because only a few parameters generally have to be changed this parameter block with a maximum of 38 parameters is sufficient for nearly all applications The user data area is set to 38 x 6 2 Byte 230 Byte Type Octet String The following table shows the structure of the Download parameter block object Octet Meaning Note 0 Reserved 0 1 Number of parameter 1 38 parameter 2 Index high 1st parameter 3 Index low 4 MSB data 5 Data 6 Data 7 LSB data 8 Index high 223 LSB data 224 Index high 38th parameter 225 Index low 226 MSB data 227 Data 228 Data 229 LSB data The download parameter block object is only handled locally on the INTERBUS interface and is defined as in the following table
130. er optic cable If the Check the continuing fiber optic cable for next participant cable quality correct connector installation bas optical line diagnostics the system bending radius etc Use the special optical reserve for optical transmission has been diagnostics of the CMD tool or a fiber optic exceeded measurement instrument for further does not have optical line diagnostics a localization of faults control of the optical transmission power is not possible Off Continuing fiber optic cable is functioning properly State Meaning Remedy The green color of the LED TR corresponds to the INTERBUS standard Off No PCP communication Green PCP communication is active or INTERBUS startup parameter access via INTERBUS PCP channel State Meaning Remedy The LED TR indicates states within the system that usually do not occur during INTERBUS operation Off or green Normal operation see table for TR green Yellow Inverter is currently in the initialization phase Flashing Red Incorrect DIP switch configuration selected Check the settings of the DIP switches S1 Continuous INTERBUS operation is not possible Correct the DIP switch settings if necessary and switch the unit on again Flashing Incorrect DIP switch configuration or INTER Check the position of DIP switches S1 to S6 If red BUS interface defective INTERBUS operation the settings are correct contact the SEW i
131. erminal strip separable X12 Electronics terminal strip separable Retaining screw B for connection unit Screw of the shield clamp for the control unit X3 Braking resistor connection 8 R 9 R and PE connection separable Connection for shield clamp of the power section not visible X2 Motor connection 4 U 5 V 6 W X15 Motor encoder input 15 pole Sub D socket X14 Incremental encoder simulation output or external encoder input 15 pole Sub D connector Only for MCH42A X30 X33 INTERBUS LWL connections Diagnostic LEDs INTERBUS LWL Connection unit removable Only for MCH41A X30 PROFIBUS DP connection 9 pole Sub D socket Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters 11 12 Unit Design Size 2 MCHA A 3 3 Size 2MCH4_A MCH4_A 5A3 AC 400 500 V units 0055 0110 MCH4_A 2A3 AC 230 V units 0055 0075 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 60124AXX X1 Power supply connection 1 L1 2 L2 3 L3 X4 Connection for DC link connection Uz Uz and PE connection TERMINAL Slot for DBG keypad or USS21A USB11A option V1 Operation LED Retaining screw A for connection unit Panel on connection unit with label X10 Electronics terminal strip separable X11 Electronics terminal strip separable X12 Electronics terminal strip separable Retaining screw B for connection unit Screw of the shie
132. ers 230 Mme ue NENNEN teer ens 41 400 500 V units ccssssssssssseeenn 39 B E EE 125 Basic displays on the DBG11B keypad 127 Baud rate 5 retra eee 27 Braking resistors connection 18 EE eet eee eene etes 125 Bus structure configuration 95 BW braking resistor Assignment 1 x ectetur tegere ei dde 39 C C Tick approval ou eee eeeeeeeeeseeteeeeeeeeeneeeeeeteaas 137 Cable check eisereen regeert tested 125 Cable types 3 deret tp tnis 25 pog 125 E Cl a e BE 137 GMD OW cete titt rette tet etre P nets 95 Coding examples En 115 Communication error 113 Configuration Monitoring Diagnosis 95 Configuration offline 95 Configuration online eeeeeeeeeeeee 96 Configuring the bus structure 95 Connecting a PE conductor eessen 17 Connecting the basic unit Braking resistor BW BW T 33 Connection external encoder A 52 Incremental encoder emulation 55 Incremental encoder simulation 55 Master slave connection susss 56 Option USB11A sse 45 Connectors for fiber optic connection 25 Copy function on the DBG11B keypad 127 Cross sections ssssssssssseeeeenn 18 D DBG11B Functions for startup nesses 61 Starting up
133. eseseeeesesesssee 95 96 Process data length eccerre 27 28 Process data manager sess 99 PROFIBUS DP LEDs eese 123 Program settings seseeeene 96 Project planning sess 95 Q Quick menu of the DBG11B keypad 129 R Die CES 126 Read ires 103 104 111 116 119 Read drive parameter sssssss 116 Read in bus structure sssssssssss 96 Read in configuration frame 96 Read parameter list ssssssssss 101 Read parameter values usussss 103 Reading IPOS variables 119 Reading parameter values 104 Reading parameters seeen 119 Remote bus disable sssssssssss 126 Removing the connection unit 38 ET 135 Reset innin docete putat bee vaca et 131 Return codes sssssssssse 112 S Safety notes iere eed 6 Scope of delivery seeeeeeee 10 Serial interface connection 44 Service label E 135 e E Ee EE 98 Shield clamp teens 30 Shieldirig no denne e 19 Starting the motor Analog setpoint selection 68 Fixed setpoints E 69 Manual operation ossee 70 Startup DBG11B keypad A 60 General instructions oee 57 PC and
134. et in menu P303 P313 Minimum permitted braking Rgrmin 1290 resistor value 4Q operation Output voltage UA Max V mains PWM frequency fpwm Can be set 4 8 12 16 kHz Speed range resolution Dal Ang 5500 0 5500 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Py Pymax 300 W 380 W Cooling air consumption 80 m h Weight 5 9 kg Dimensions WxHxD 130 x 335 x 213 mm 1 The performance data apply to fpyyy 4 kHz factory setting for VFC operating modes Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 151 Technical Data and Dimension Drawings MOVIDRIVE compact MCHA A 2 3 AC 230 V units MCHA A standard version VFC ICFC 0055 2A3 4 00 0075 2A3 4 00 Part number MCH40A without fieldbus 827 620 X 827 6218 Part number MCH41A with PROFIBUS DP 827 666 8 827 667 6 Part number MCH42A with INTERBUS LWL 827 591 2 827 5920 MCHA A application version Cr SE 0055 2A3 4 0T 0075 2A3 4 0T Part number MCH40A without fieldbus 827 6439 827 644 7 Part number MCH41A with PROFIBUS DP 827 689 7 827 690 0 Part number MCH42A with INTERBUS LWL 827 582 3 827 583 1 VFC operating mode Recommended motor power MOVIDRIVE compact system manual section Project Planning CFC SERVO operating mode fra 8 kHz Continuous output current 100 In lp AC22A AC29A Recommended motor power MOVIDRIVE compact system manual section P
135. ew movitools projects project1 Browse for Project Folder Browse AppBuilder Device Type T Execute Program C Movimot Parameters Programming Special C Movimot ASI Diagnosis IPOS programs C MovitracO7 Movidrive Shell Compiler CAM Bus monitor C Movidiive B C UFR Status LOGODrive ISYNC Data backup z MQx Scope Assembler Movitrans Figure 36 MOVI TOOLSS initial screen 5 4 General information Commencing startup In the Execute Program group box press Parameters Diagnosis The Shell program is started In the Shell program Close All Tools 11472AEN the Shell button under select the Startup Startup menu command MOVITOOLS opens the startup menu Follow the instructions of the startup assistant For questions on startup refer to the MOVITOOLS online help Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 67 5 68 ago Startup Starting the motor 5 5 Starting the motor Analog setpoint The following table shows which signals must be present on terminals Al1 and selection DI DI 3 when the UNIPOL FIX SETPT setpoint P100 is selected in order to operate the drive with analog setpoint specification DE AI11 DI DI 1 DI 2 DI 3 Analog input n1 Controller inhibit CW Stop CCW Stop Enable Stop Controller inhibit x o X X X
136. ference 00 02 4 Index MOVILINK parameter channel 206B 5 Subindex 00 00 Bits NG 6 Al Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 5 9 119 5 120 ago o Startup Starting up the inverter with INTERBUS MCH42A Once you have sent this service you should receive the positive message Read Confirmation Word Meaning Coding hex 1 Message Code Read Confirmation 80 81 2 Parameter Count 00 07 3 Invoke ID Comm Reference 00 02 4 Result 00 00 5 Length 00 08 6 Data 1 Management byte Data 2 Reserved 31 00 7 Data 3 4 Index e g IPOSP S variable 2A F8 8 Data 5 Data 6 00 01 9 Data 7 Data 8 23 45 Bits Opes TF ass 0 Word Meaning Coding hex 1 Message_Code Read_Confirmation 80 81 2 Parameter_Count 00 03 3 Invoke ID Comm Reference 00 02 4 Error Class Error Code 08 00 5 Additional Code 00 10 Bits opens T asi 0 You can use the return codes for evaluating a negative message Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Startup go 5 Writing IPOSPI4 s variables parameters via download parameter block Example Starting up the inverter with INTERBUS MCH42A MOVIDRIVE inverters enable you to use the download parameter block to write several IPOSP S variables and or parameters at th
137. he inverter and ensure the shield is connected over a large area Also connect the ends of the shield to DGND 00997CXX Figure 21 RS485 interface of USS21A EIA standard The RS485 interface of the USS21A complies with the EIA standard Max transmission rate 9600 Baud Max 32 stations each unit with USS21A counts as 2 stations Max total cable length 200 m Dynamic terminating resistor with fixed installation Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Installation 4 Connecting the interface adapter USB11A DKG11A 4 12 Connecting the interface adapter USB11A DKG11A Part number Description Scope of delivery Connecting MOVIDRIVE USB11A PC e 824 831 1 Interface adapter USB11A 819 558 7 Serial interface cable DKG11A length 3 m Option USB11A enables a PC or laptop with a USB interface to be connected to the TERMINAL slot of MOVIDRIVE9 compact The USB11A interface adapter supports USB1 1 and USB2 0 The scope of delivery for the USB11A includes USB11A interface adapter USB connection cable PC USB11A type USB A B CD ROM with drivers and MOVITOOLS The USB11A interface adapter supports USB 1 1 and USB 2 0 The scope of delivery for the USB11A does not include DKG11A connection cable length 3 m part number 819 558 7 for connecting MOVIDRIVE compact USB11A MOVIDRIVE compact is connected to USB11A cable RJ10 TERMINAL using the seri
138. iagnostics of all components used on the fieldbus Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters Startup go PCP services Starting up the inverter with INTERBUS MCH42A The MOVIDRIVE compact MCH42A inverter supports the PCP services shown in Figure 54 However only the following services are important for setting the inverter parameters Establishing a connection Initiate Reading parameter values Read Writing parameter values Write Disconnecting a connection Abort Refer to the user manual for PCP communication of your INTERBUS interface module for a detailed description of the PCP services INTERBUS Master INTERBUS Slave Initiate Abort Soo OL ll Abort Reject TAR Identify Get OV Status M Read Write INTERBUS 03727AXX Figure 54 PCP services supported by MOVIDRIVE9 Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 5 103 5 104 ago Startup Starting up the inverter with INTERBUS MCH42A Establishing the communication connection with Initiate Disconnecting the the communica tion connection with Abort Reading
139. iant installation A 29 45 Shield clamps eee cerunt eens it iet ieee ed aa fete eae ecu 30 4 0 Touch Ui DEE 31 4 7 Wiring diagram for basic unit 32 4 8 Removing the connection unt 38 4 9 Assignment of braking resistors chokes and filters 39 4 10 Installing the system bus Gbus 42 4 11 Connecting option USS21A RS232 and RS485 sss 44 4 12 Connecting the interface adapter USB11A DKG11A eee 45 4 13 Connection of motor encoder and external encoder 47 StartUp EE 57 5 1 General startup instructions ssessssssesee eene 57 5 2 Preliminary work and resources mee 59 5 3 Startup with the DBG11B keypad sessseeseeeseessreeriseerrsrinserrrsrintsnnerrnnena 60 5 4 Startup with PC and MOVTTOOLSP ecccssesessesssseceeseseescersesesessestseeetees 67 5 5 Starting tlie motor 2 iere i ERE ce P RT Rodin ba Eed 68 5 6 Complete parameter list 72 5 7 Starting the inverter with PROFIBUS DP MCHA4414 sese 79 5 8 Starting up the inverter with INTERBUS MCH42A esee 94 Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters i CU E 122 6 1 Operating displays for MC 40A without fieldbus c cceeeeeeeeeees 122 6 2 Operating displays for MC 41A PROFIBUS DP seeen 123 6 3 Operating displays of MCH42A INTERBUS LW 124 GE WEIS EEN NIE Ne ME 127 Service nini eise uueuIu leere us 131 Y
140. ication link can be disconnected with the Abort service if itis no longer required the service is not described here because it is usually not required see PCP manual Initializing the PCP connection with the Initiate service The drive parameters of the inverter are not accessed until the PCP connection has been established with Initiate Request This can be done for example once during system startup Word Meaning Coding hex 1 Command Code Initiate Request 00 8B 2 Parameter Count 00 02 3 Comm Reference 00 02 4 Password Access Groups 00 00 Bits 15 eS T ss 0 You should receive the positive message Initiate Confirmation after the service has been sent refer to the PCP manual in case of a negative message Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 5 115 5 go Startup Starting up the inverter with INTERBUS MCH42A Reading a drive The Read service is used for reading a drive parameter with index lt 8800 All drive parameter parameters are generally 4 bytes long 1 double word Example Reading P130 ramp t11 UP CW index 8470 dec 2116 hex Word Meaning Coding hex 1 Command_Code Read_Request 00 81 2 Parameter_Count 00 03 3 Invoke ID Comm Reference 00 02 4 Index 21 16 5 Subindex 00 00 Bits 15 8 D Once you have sent this service you should receive the positive message Read Conf
141. important Device description The fields Manufacturer Name and Device Type must be given the following names Manufacturer name SEW EURODRIVE Device type MOVIDRIVE so that the parameters for the drive can be set with a management PC from the production control level via the INTERBUS interface module Figure 45 Insert Device Description Lx Device Description Interface Type Group Humber Parameter Channel Station Hame conveyor 1 Service Info ssig lividually Device Name prive 1 3PC 2PCP Manufacturer Hame 5E EURODRIVE Device Type MOVIDRIVE ID code 224 dec Profile Humber hex Process Data Channel as Bit Parameter Channel ords CR kb 03715AXX Figure 45 Device description for MOVIDRI VES compact MCH42A Interface type Select Fiber optic remote bus FO remote bus as the interface type Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters 97 5 98 go Startup Starting up the inverter with INTERBUS MCH42A Display For easy identification of the inverter CMD tool version 4 50 and higher allows to copy your own ICO files into the IBSCMD Pict32 directory Figure 46 The INTERBUS description files for CMD tool can be found on the SEW website at http www SEW EURODRIVE com under Downloads Software Presentation AAA E Icon Collection EE i roses e Steed CG IBSCMD_E g
142. imum clearance for cooling Do not switch between the line filter and MOVIDRIVES Keep the length of the cable between the line filter and inverter to an absolute minimum and never more than 400 mm Unshielded twisted cables are sufficient Use also unshielded lines for the supply system lead This line filter must be mounted either directly at the entry point into the switch cabinet or close to the inverter if several inverters are connected to the same line filter The line filter must be chosen on the basis of the total current of the connected inverters No EMC limits are specified for interference emission in voltage supply systems without earthed star point IT systems The effectiveness of line filters in IT systems is severely limited SEW EURODRIVE recommends the following EMC measures on the output side to maintain the class A and B limits Shielded motor cable HD output choke option Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Installation Installation instructions for the basic unit HD output choke Install the output choke close to the inverter but outside the minimum clearance for cooling Route all three phases of the motor cable 1 through the output choke To achieve a higher filter effect do not route the PE conductor through the output choke MOVIDRIVE HD PE U V W 60029AXX 1 Motor cable Operating Instructions MOVIDRI
143. in je Check whether the unit has been activated a MOVIDRIVE unit without the for the application version P079 application version e Check the selected technology function e The wrong technology function has been P078 set if an application module is used e Check encoder connection Encoder connected incorrectl S Extend Tamps Acceleration ramps too hort y Set P component to higher value pe Reset speed controller parameters Immediate P component of positioning controller too Increase lag fault tolerance ee Lag error EES S Smal e Check wiring of encoder motor and mains tion e Incorrectly set speed controller phase e fault tolerance too small EE mechanical system 9 components can move freely or if they are blocked 43 RS485 Rapid sto e Connection between inverter and PC Check connection between inverter and PC timeout p H interrupted Contact SEW Service if necessary Immediate Decrease power output TS z a d Extend ramps 44 Unit utilization disconnec Unit utilization IxT value exceeds 125 If suggested actions not possible use GER larger inverter 45 Initialization ee No parameters set for EEPROM in power Restore factory settings Consult SEW tion section or parameters set incorrectly Service if the fault still cannot be reset 47 ee Dus Rapid stop e Error during communication via system bus Check system bus connection In IPOS operating mode only e Check serial connection to external 77 IPOS control No An at
144. ing or internal safety functions of the unit can cause a motor standstill Removing the cause of the problem or performing a reset can result in the drive re starting on its own If for safety reasons this is not permitted for the driven machine disconnect the unit from the mains before correcting the fault Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Unit Design Unit designation nameplates and scope of delivery 3 Unit Design 3 1 Sample unit designation MCH 41 A 0055 5A 3 4 00 L Design Quadrants Connection type Line filter Supply voltage Recom mended motor power Version A Series and variants Series Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters Unit designation nameplates and scope of delivery 00 Standard OT Application 4 4Q with brake chopper 3 3 phase A Radio interference suppression A 0 No radio interference suppression 5 AC 380 500 V 2 AC 200 240 V 0055 5 5 kW 40 without fieldbus 41 with PROFIBUS DP 42 with INTERBUS LWL MCH field oriented with encoder Hiperface sin cos or TTL for asynchronous and synchronous motor 10 Unit Design Unit designation nameplates and scope of delivery Sample nameplate Scope of delivery The complete nameplate is attached to the side of the unit
145. ins voltage for at least 5 minutes every 2 years Otherwise the unit s service life may be reduced Procedure when maintenance has been neglected Electrolytic capacitors are used in the inverters They are subject to aging effects when deenergized This effect can damage the capacitors if the unit is connected using the rated voltage after a longer period of storage If you have not performed maintenance regularly SEW EURODRIVE recommends that you increase the supply voltage slowly up to the maximum voltage This can be done for example by using a variable transformer for which the output voltage has been set according to the following overview We recommend that you increase the voltage from 0 V to the first stage after a few seconds The following stages are recommended AC 400 500 V units Stage 1 AC 350 V for 15 minutes Stage 2 AC 420 V for 15 minutes Stage 3 AC 500 V for 1 hour AC 230 V units Stage 1 AC 170 V for 15 minutes Stage 2 AC 200 V for 15 minutes Stage 3 AC 240 V for 1 hour After you have completed the regeneration process the unit can be used immediately or stored again for an extended period with maintenance Waste disposal Dispose of materials separately in accordance with the current regulations in force for example Electronics scrap circuit boards Plastic housing Sheet metal e Copper Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Technica
146. irmation Word Meaning Coding hex 1 Message Code Read Confirmation 80 81 2 Parameter Count 00 05 3 Invoke ID Comm Reference 00 02 4 Result 00 00 5 Length 00 04 6 Data 1 Data 2 00 00 7 Data 3 Data 4 07 DO Bits 19 25 T ss 0 The parameter data are represented in Motorola format Simatic format as follows Data 1 High Byte Data 2 Low Byte Data 3 High Byte Data 4 Low Byte 00 hex 00 hex 07 hex DO hex 00 00 07 DO hex 2000 dec 2000 ms ramp Refer to the appendix in the MOVIDRIVESFieldbus Unit Profile manual for more information on coding drive parameters Word Meaning Coding hex 1 Message Code Read Confirmation 80 81 2 Parameter Count 00 03 3 Invoke ID Comm Reference 00 02 4 Error Class Error Code 08 00 5 Additional Code 00 10 Bits Ore T as 8 The table shows the Value for parameter too great return code by way of example 116 Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Startup go 5 Starting up the inverter with INTERBUS MCH42A Writing a drive The Write service is used for writing a drive parameter with index lt 8800 All drive parameter parameters are generally 4 bytes long 1 double word Example Writing the ramp time 1 65 s to P130 Ramp t11 UP CW Index 8470 dec 2116 hex Value 1 65s 1650 ms 1650 dec 0000
147. is insufficient a DC 24 V voltage supply must be connected to X10 24 VI24 This external DC 24 V voltage supply must be able to provide 50 W continuous power and 100 W peak power 1 s MCH41A with PROFIBUS DP or MCH42A with INTERBUS LWL SEW EURODRIVE recommends that you always supply these units with DC 24 V at terminal X10 24 VI24 This external DC 24 V voltage supply must be able to provide 50 W continuous power and 100 W peak power 1 s The DC 24 V outputs X10 16 VO24 X10 21 DB and X10 19 DO22 may be supplied with a total maximum current of Imax DC 400 mA Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters Technical Data and Dimension Drawings MOVIDRIVE compact MCH electronics data Front view of MCH42A control unit 9 0
148. kVA 16 8 kVA when Vqains 3 x AC 400 500 V Rated output current In AC 12 5 A AC 16 A AC 24 A when Vmains 3 x AC 400 V Current limitation Imax Motor and regenerative 150 Iy duration depending on the capacity utilization Internal current limitation Imax 0 150 can be set in menu P303 P313 Minimum permitted braking Rgrmin 47 Q 22Q resistor value 4Q operation Output voltage UA Max V mains PWM frequency fpwm Can be set 4 8 12 16 kHz Speed range resolution nA Ana 5500 0 5500 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Py Pymax 220 W 290 W 400 W Cooling air consumption 80 m3 h Weight 5 9 kg Dimensions WxHxD 130 x 335 x 213 mm 1 When Vmains 3 x AC 500 V the mains currents and output currents must be reduced by 20 compared to the rated data 2 The performance data apply to fpyyy 4 kHz factory setting for VFC operating modes Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters 141 142 Technical Data and Dimension Drawings MOVIDRIVE compact MCHA A 5 3 AC 400 500 V units MCHA A standard version VFC CFC SERVO Part number MCH40A without fieldbus Part number MCH41A with PROFIBUS DP Part number MCH42A with INTERBUS LWL 0055 5A3 4 00 827 607 2 827 653 6 827 569 6 0075 5A3 4 00 0110 5A3 4 00 827 608 0 827 609 9 827 654 4 827 655 2 827 570 X 827 5718 MCH4_A application version VFC CFC SERVO Part
149. l The following table shows the return code for this special case Code dec Meaning Error class 5 Service Error code 5 Illegal parameter Add code high 0 Add code low 0 Correcting the error Check bits O and 1 in the parameter channel Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters 89 C ms Startup 5 Starting the inverter with PROFIBUS DP MCH41A Incorrect length A data length other than 4 data bytes was specified in a write service during specification in configuration via the parameter channel The following table displays the return codes parameter channel Code dec Meaning Error class 6 Access Error code 8 Type conflict Add code high 0 Add code low 0 Correcting the error Check bit 4 and bit 5 for the data length in the management byte of the parameter channel Internal The return code listed in the following table is sent back if a communication error has communication occurred within the system The requested parameter service may not have been error performed and should be repeated If this error occurs again switch off the drive inverter completely and then back on again so it is re initialized Code dec Meaning Error class 6 Access Error code 2 Hardware fault Add code high 0 Add code low 0 Correcting the error Repeat the parameter service If the error occ
150. l Data and Dimension Drawings CE marking UL approval and unit designation 8 Technical Data and Dimension Drawings 8 1 CE marking UL approval and unit designation CE marking CE UL cUL GOST R OO NS E Low voltage directive MOVIDRIVE compact drive inverters comply with the regulations of the Low Voltage Directive 73 23 EEC Electromagnetic compatibility EMC MOVIDRIVE compact drive inverters are designed for use as components for installation in machines and systems They comply with the EMC product standard EN 61800 3 Variable speed electrical drives Provided the installation instructions are complied with they satisfy the appropriate requirements for CE marking of the entire machine system in which they are installed on the basis of the EMC Directive 89 336 EEC MOVIDRIVE compact drive inverters size 1 and 2 are equipped with a line filter as standard These units comply with limit class A to EN 55011 and EN 55014 on the line side without further measures The CE mark on the nameplate indicates conformity with the Low Voltage Directive 73 23 EEC and the EMC Directive 89 336 EEC We can provide a copy of the declaration of conformity on request UL cUL approval USA and the GOST R certificate Russia have been approved for the MOVIDRIVE compact unit series cUL is equivalent to CSA approval C Tick approval has been granted for the entire MOVIDRIVE compact unit series C Tick certifies conformity
151. ld clamp for the control unit X3 Braking resistor connection 8 R 9 R and PE connection Connection for shield clamp of the power section not visible X2 Motor connection 4 U 5 V 6 W X15 Motor encoder input 15 pole Sub D socket X14 Incremental encoder simulation output or external encoder input 15 pole Sub D connector Only for MCH42A X30 X33 INTERBUS LWL connections Diagnostic LEDs INTERBUS LWL Connection unit removable Only for MCH41A X30 PROFIBUS DP connection 9 pole Sub D socket Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters Unit Design 3 Size 3 MCHA A 3 4 Size 3 MCH4 A MCH4_A 503 AC 400 500 V units 0150 0300 MCH4_A 203 AC 230 V units 0110 0150 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 2 15 14 13 60126AXX PE connections X1 Power supply connection 1 L1 2 L2 3 L3 X4 Connection for DC link connection Uz Uz and PE connection TERMINAL Slot for DBG keypad or USS21A USB11A option V1 Operation LED Retaining screw A for connection unit X10 Electronics terminal strip separable X11 Electronics terminal strip separable X12 Electronics terminal strip separable Retaining screw B for connection unit Screw of the shield clamp for the control unit Panel on connection unit with label X3 Braking resistor connection 8 R 9 R and PE connection X2 Mo
152. le is characterized by simple and cost effective installation This type of cable can be used for distances up to 500 m because they are characterized by considerably lower attenuation compared to polymer fibers The bus cable must be at least 1 m long For shorter distances use cable jumpers from Phoenix Contact NOTE For more information on proper routing of fiber optic cables please refer to the Fiber Optic Installation Guidelines from Phoenix Contact item designation IBS SYS FOC ASSEMBLY Check list for installing fiber optic cables Installing fiber optic cables Protective measures for fiber optic cables Prefabricating fiber optic cables Measuring fiber optic cables Connecting fiber optic connectors Order information Operating Instructions Do not exceed the maximum cable length Observe the permitting bending radii Do not squeeze or bend fiber optic cables Do not exceed the tensile load when installing the cable The optical fiber cable must be uncoiled using an uncoiling device Protect fiber optic cables against strain and impermissibly small bending radii Install the cables without loops Protect cables against sharp edges Usea special cable type if fiber optic cables are installed in special areas e g in the ground or close to welding robots Strip off the outer cable sheath and the individual wire without damaging them Fixthe individual wire in the con
153. ler inhibit 1 and the binary inputs CW stop DI 2 CCW stop and DI 3 Enable stop with programmed factory settings 0 The binary input DI Controller inhibit is also in effect in manual operation The other binary inputs are not in effect during manual operation Binary input DI Controller inhibit must be assigned a 1 signal to enable the drive to be started in manual opera tion The drive can also be stopped in manual operation by setting DIO to 0 The direction of rotation is not determined by the CW stop or CCW stop binary inputs Instead you select the direction of rotation using the keypad Figure 37 Manual operation remains active when the power supply is switched off and on how ever the inverter is then inhibited Setting the direction of rotation with the key or key enables and starts the drive with nj in the selected direction You can increase and decrease the speed using the T and J keys The rate of change is 150 1 min per second 880 OFF MANUAL OPERATION ey toy 880 _OFF MANUAL OPERATION Giel r or 1 key Q key dl DIR OF ROTATION Q key i lt M gt Snpe0 R cke ke NE Uia pu key ki O In 0 rpm SQ i lt Q gt P Q STOP R eu it Q gt STO T key increase speed l key decrease speed 02406AEN Figure 37 Manual operation with DBG11B NOTE The signals at the bina
154. load capacity of relay contacts DC 30 V and DC 0 8A X12 4 DO 1 NC NC contact binary output 1 X12 5 DOO2 AO1 Binary output 2 factory setting No function load capacity max DC 50 mA short circuit proof protected against external voltage to DC 30 V can also be used as analog output AO1 switch using P621 and P642 Selection options for binary outputs 1 and 2 DO 1 and DO 2 Parameter menu P62 Do not apply external voltage to binary outputs DB X12 1 and DOO2 AO1 X12 5 X12 6 VI24 Input DC 24 V voltage supply backup voltage unit diagnosis when supply system off X12 7 DGND Reference potential for binary signals X14 1 Input for Signal track A K1 The following encoders can be connected as external encoders X14 2 external Signal track B K2 JHiperface encoder type AS1H ES1H or AV1H X14 3 encoder or Signal track C KO Sin cos encoder type ES1S ES2S or EV1S X14 4 output for DATA 5V TTL sensor with DC 24 V voltage supply type ES1R ES2R or EV1R X14 5 6 incremental Reserved 5VTTL sensor with DC 5 V voltage supply type ES1T ES2T or EV1T via X14 7 encoder sim switchover option DWI11A Mn ulation Boc potential BONE If X14 is used as an incremental encoder simulation output the switchover rer Signal track A K1 X14 7 must be jumpered with DGND X14 8 X14 11 Signal S C io The DC 12 V supply voltage from X14 and X15 is sufficient to operate SEW X14 12 DATA encoders with a DC 24 V supply voltage X14 13 14 Reserved X14 15 DC 1
155. ly voltage Fuses MCH4_A 2_3 0015 0022 0037 AC 5000 A AC 240 V AC 30 A 250 V 0055 0075 AC 5000 A AC 240 V AC 110 A 250 V 0110 AC 5000 A AC 240 V AC 175 A 250 V 0150 AC 5000 A AC 240 V AC 225 A1 250 V 0220 0300 AC 10000 A AC 240 V AC 350 A 250 V STOP The UL approval becomes void if the following conditions are not adhered to e Use only tested units with a limited output voltage Vmax DC 30 V and limited output current lt 8 A as an external DC 24 V voltage source UL certification does not apply to operation in voltage supply systems with a non grounded star point IT systems Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 29 A Installation Shield clamps 4 5 Shield clamps The shield clamps for the power sections provide you with a very easy way of installing the shield for the motor and brake cables Apply the shield and PE conductor as shown in the figures Shield clamp for A shield clamp is supplied as standard for the power section with MOVIDRIVE compact power section size 1 Install this shield clamp together with the unit s retaining screws size 1 02012CXX Figure 15 Attaching the shield clamp of the power section MO VIDRIVE compact size 1 1 Shield clamp 2 PE connection Shield clamp for A shield clamp for the power section is supplied as standard with two retaining screws power section for MOVIDRIVE compact size 2 Install thes
156. manufacturer of the system or machine is responsible for maintaining the limits established by the EMC legislation Preventive measures and protection devices must correspond to the regulations in force e g EN 60204 or EN 61800 5 1 Required preventive measures Ground the unit 2 7 Safe disconnection The unit meets all requirements for safe disconnection of power and electronic connections in accordance with EN 61800 5 1 All connected circuits must also satisfy the requirements for safe disconnection Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters 2 8 Safety Notes Operation Operation Systems with integrated drive inverters must be equipped with additional monitoring and protection devices if necessary according to the applicable safety guidelines such as the law governing technical equipment accident prevention regulations etc Changes to the drive inverter using the operating software are permitted Do not touch live components or power connections immediately after disconnecting the drive inverters from the supply voltage because there may still be some charged capacitors Note the respective reference plates on the drive inverter Keep all covers and doors closed during operation The fact that the status LED and other display elements are no longer illuminated does not indicate that the unit has been disconnected from the power supply and no longer carries any voltage Mechanical block
157. ncoder X14 Absolute encoder DIP EE 1 32767 ora Encode hue 944 Ge sealing ext v4 2 x4 x8 x16 x32 x64 Only with MOVITOOLSS not visible on the DBG11B keypad 945 Synchronous encoder TTL SIN COS type X14 HIPERFACE 946 Counting direction X414 NORMAL INVERTED 95 DIP 950 Encoder type NO ENCODER 951 Counting direction NORMAL INVERTED 952 Cycle frequency 1 200 953 Position offset 2311 0 297 4 954 Zero point offset 2311 0 297 4 955 Encoder scaling X1 X2 x4 x8 x16 x32 x64 96 IPOS Modulo function 960 Modulo function SE 961 Modulo numerator o 23 962 Modulo denominator 0 27 963 Mod encoder resolution 0 4096 20000 Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Startup go 5 Starting the inverter with PROFIBUS DP MCH41A 5 7 Starting the inverter with PROFIBUS DP MCH41A Configuring the The drive inverter must be given a specific DP configuration by the DP master to define PROFIBUS DP the type and number of input and output data used for transmission You have the option interface of Controlling the drive using process data Reading and writing all drive parameters using the parameter channel The following figure shows a schematic view of the data exchange between the programmable controller DP master and the MOVIDRIVE drive inverter DP slave with the process data and parameter channel
158. nd the outer shield on the controller end and the inner shield on the other end 60028AXX Figure 6 Correct shield connection using metal clamp shield clamp or cable gland You can also use grounded sheet metal ducts or metal pipes to shield the cables Route the power and control cables separately Provide high frequency compatible grounding for the inverter and all additional units wide area metal on metal contact between the unit housing and ground e g unpainted control cabinet mounting panel Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 19 20 Installation Installation instructions for the basic unit NOTE This is a product with restricted availability in accordance with IEC 61800 3 It may cause interference in residential environments In this case the operator may need to implement appropriate measures For detailed information on EMC compliant installation refer to the publication Electromagnetic Compatibility in Drive Engineering from SEW EURODRIVE Line filter Interference emission Sizes 1 and 2 are fitted with a line filter as standard This line filter ensures that limit value class A is maintained on the supply side Use an NF line filter as an option to maintain the class B limit The NF input filter option is required for sizes 3 to 5 to maintain class A and B limits Install the line filter close to the inverter but outside the min
159. nector strain relief Polish and install the front of the connector according to the guidelines Check whether the light intensity complies with the limit values optical diagnostics using CMD tool or fiber optic measuring instrument The fiber optic cable is connected to MOVIDRIVE compact MCH42A using F SMA connectors Two connectors are required each for the incoming and outgoing remote bus transmitter and receiver SEW EURODRIVE recommends using F SMA connectors with bending protection to ensure that the optimum bending radius is maintained F SMA connector e g Phoenix Contact Article designation Designation PSM SET FSMA 4 KT F SMA connector set for polymer fiber cables 4 connectors with bending pro tection MOVIDRIVE compact MCH4_A Drive Inverters A Installation Installation notes for the INTERBUS LWL interface MCH42A Pin assignment INTERBUS remote bus with fiber optic cable Connection Signal Direction Wire color of FO cable X30 FO Remote IN Receive data Orange OG X31 Incoming remote bus Send data Black BK X32 FO Remote OUT Receive data Black BK X33 outgoing remote bus Send data Orange
160. nel version and status of the service performed Bits 0 1 2 and 3 contain the service iden tifier These bits determine which service is to be executed Bit 4 and bit 5 specify the data length in bytes for the write service it should be set to 4 bytes for all SEW drive inverters Byte 0 Management MSB LSB Bit 7 6 5 4 3 2 1 0 Service identifier 0000 No service 0001 Read parameter 0010 Write parameter 0011 Write parameter volatile 0100 Read minimum 0101 Read maximum 0110 Read default 0111 Read scale 1000 Read attribute 1001 Read EEPROM Data length 00 1 byte 01 2 bytes 10 3 bytes 11 4 bytes must be set Handshake bit Must be changed on every new task in cyclical transmission Status bit 0 No error in service execution 1 Error in service execution Bit 6 is used as an acknowledgment between the controller and the drive inverter It triggers the execution of the transmitted service in the drive inverter In PROFIBUS DP the parameter channel is transmitted cyclically with the process data For this reason the implementation of the service in the drive inverter must be triggered by edge control using the handshake bit 6 For this purpose the value of this bit is altered toggled for each new service that is to be executed The drive inverter uses the handshake bit to signal whether the service has been execute
161. nimum clearance sses 16 Monitoring eee ieee nette eee 100 Motor encoder COnNCCE erte eise ce Ae 48 General installation instructions 47 Mounting position eeeeeenen 16 MOVILINK parameter channel 118 MOVILINK acyclic parameter channel 110 MOVILINK cyclic parameter channel 108 MOVILINK parameter channel 119 N Nameplate AANEREN 10 Number of PCP words esses 27 Number of process data items 27 O Object description seeessesees 105 Object list n m Rettore 105 Offline configuration eeeeeeeeeee 95 Online configuration seeeeeseese 96 Operating displays JE Eesen eee dreet 122 MC ATA EE 123 MOHI WEE 124 Operation LED V1 122 123 124 P Parameter channel 99 Parameter list sessssseseeeeeree 72 Parameter list read seeeeeeee 101 Parameter setting return codes 112 Parameterization sequence 115 Parameters in the object list 105 PGP cotitriectlon o dre eem 100 PCP length s 5 atate Rm 27 28 PCP services A 103 Pin assignment siriene eee teet ees 26 Polymer fiber cables AA 25 Process data channel s ssse
162. nly for MCH42A X30 X33 INTERBUS LWL connections Diagnostic LEDs INTERBUS LWL Connection unit removable Only for MCH41A X30 PROFIBUS DP connection 9 pole Sub D socket Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters Unit Design 3 Size 5 MCHA A 3 6 Size 5 MCH4 A MCH4_A 503 AC 400 500 V units 0550 0750 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 12 14 13 12 60134AXX PE connections X1 Power supply connection 1 L1 2 L2 3 L3 X4 Connection for DC link connection Uz Uz and PE connection TERMINAL Slot for DBG keypad or USS21A USB11A option V1 Operation LED Retaining screw A for connection unit X10 Electronics terminal strip separable X11 Electronics terminal strip separable X12 Electronics terminal strip separable Retaining screw B for connection unit Screw of the shield clamp for the control unit PE connections X3 Braking resistor connection 8 R 9 R and PE connection X2 Motor connection 4 U 5 V 6 W X15 Motor encoder input 15 pole Sub D socket X14 Incremental encoder simulation output or external encoder input 15 pole Sub D connector Only for MCH42A X30 X33 INTERBUS LWL connections Diagnostic LEDs INTERBUS LWL Connection unit removable Only for MCHA1A X30 PROFIBUS DP connection 9 pole Sub D socket Operating Instructions MOVIDRIVE compact
163. ntinuous operation with 50 96 overload capacity Overvoltage category Ill according to IEC 60664 1 VDE 0110 1 Pollution class 2 according to IEC 60664 1 VDE 0110 1 Installation altitude Up to h lt 1000 m without restrictions At h 2 1 000 m and above the following restrictions apply e From 1000 m to max 4 000 m Ip reduction by 1 per 100 m e From 2 000 m to max 4 000 m AC 230 V units Vy reduction by AC 3 V per 100 m AC 500 V units Vy reduction by AC 6 V per 100 m Over 2 000 m only overvoltage class 2 external measures required for overvoltage class 3 Overvoltage classes according to DIN VDE 0110 1 1 In case of long term storage the unit must be connected to the mains voltage for at least 5 minutes every two years otherwise the unit s service life may be reduced 138 Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Technical Data and Dimension Drawings MOVIDRIVE compact MCHA A 5 3 AC 400 500 V units 83 MOVIDRIVE compact MCHA A 5 3 AC 400 500 V units Size 1 60517AXX MOVIDRIVE compact 0015 5A3 4 0 0022 5A3 4 0 0030 5A3 4 0 0040 5A3 4 0 INPUT Supply voltage V mains 3x AC 380 V 10 3x AC 500 V 10 96 Supply frequency fmains 50 Hz 60 Hz 5 Rated mains current Imains 100 AC 3 6 A AC 5 0 A AC 6 3 A AC 8 6 A when V mains 3 x AC 400 V 125 AC 4 5A AC 6 2 A AC7 9A AC 10 7 A OUTPUT Ap
164. number withot fieldbus Part number with PROFIBUS DP Part number with INTERBUS LWL 0055 5A3 4 0T 827 630 7 827 6765 827 162 3 0075 5A3 4 0T 0110 5A3 4 0T 827 6315 827 632 3 827 677 3 827 678 1 827 163 1 827 164 X VFC operating mode Recommended motor power Project Planning MOVIDRIVE compact system manual section CFC SERVO operating mode fpyy 8 kHz Continuous output current 100 ly Ip Recommended motor power AC 12 5 A AC 16A AC 24 A MOVIDRIVE compact system manual section Project Planning Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters Technical Data and Dimension Drawings MOVIDRIVE compact MCHA A 5 3 AC 400 500 V units Size 3 MOVIDRIVE compact 0150 503 4 0 0220 503 4 0_ 0300 503 4 0_ INPUT Supply voltage V mains 3x AC 380 V 10 3 x AC 500 V 10 Supply frequency fmains 50 Hz 60 Hz 5 Rated mains current Imains 100 96 AC 28 8 A AC 41 4 A AC 54 A when Vmains 3 x AC 400 V 125 AC 36 A AC 51 7 A AC 67 5 A OUTPUT Apparent output power Sn 22 2 kVA 31 9 kVA 41 6 kVA when Vmains 3 x AC 400 500 V Rated output current In AC 32A AC 46A AC 60 A when Vmains 3 x AC 400 V Current limitation Imax Motor and regenerative 150 Iy duration depending on the capacity utilization Internal current limitation Imax 0 150 can be set in menu P
165. ol off and reset error No E TE sensorof motor not connected or Check connections link between 31 TF trip e connected incorrectly e Response i amp MOVIDRIVE and TF Connection of MOVIDRIVE and TF on Set P835 to No response motor interrupted H 32 IPOS Index Emergency Programming principles violated leading to Check IPOSPlUsO user program and correct if overflow stop internal system stack overflow necessary gt IPOS 4S manual d Immediate 33 Setpoint disconnec Setpoint source not defined or defined Set correct setpoint source P100 Source tion incorrectly Operating Immediate Operating mode not defined or defined Use P700 or P701 to set correct operating 35 disconnec mode incorrectly mode tion Svstem Immediate 37 y disconnec Error during execution of system software Contact SEW Service watchdog tion Svstem Immediate 38 y disconnec System error Contact SEW Service software tion e The reference cam is missing or does not Cilisclereterenes cam Reference Immediate cunc Check limit switch connection 39 travel disconnec Limit switches are connected incorrectly Check reference travel type setting and tion Reference travel type was changed during reauired parameters yp 9 reference travel 3 P Error in communication between system Consult SEW Service software and option software Check IPOSP4S program e Watchdog in the IPOS program 41 IPOS watch VI dog option tion e An application module has been loaded
166. om Lithuania Sales Alytus UAB Irseva Tel 370 315 79204 Naujoji 19 Fax 370 315 56175 LT 62175 Alytus info irseva It http Awww sew eurodrive It Luxembourg Assembly Br ssel CARON VECTOR S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www sew eurodrive lu info caron vector be Malaysia Assembly Johore SEW EURODRIVE SDN BHD Tel 60 7 3549409 Sales No 95 Jalan Seroja 39 Taman Johor Jaya Fax 60 7 3541404 Service 81000 Johor Bahru Johor sales sew eurodrive com my West Malaysia Mexico Assembly Queretaro SEW EURODRIVE MEXIKO SA DE CV Tel 52 442 1030 300 Sales SEM 981118 M93 Fax 52 442 1030 301 Service Tequisquiapan No 102 http www sew eurodrive com mx Parque Industrial Queretaro scmexico seweurodrive com mx C P 76220 Queretaro Mexico Morocco Sales Casablanca Afit Tel 212 22618372 5 rue Emir Abdelkader Fax 212 22618351 MA 20300 Casablanca richard miekisiak premium net ma Netherlands Assembly Rotterdam VECTOR Aandrijftechniek B V Tel 31 10 4463 700 Sales Industrieweg 175 Fax 31 10 4155 552 Service NL 3044 AS Rotterdam http www vector nu Postbus 10085 info vector nu NL 3004 AB Rotterdam New Zealand Assembly Auckland SEW EURODRIVE NEW ZEALAND LTD Tel 64 9 2745627 Sales P O Box 58 428 Fax 64 9 2740165 Service 82 Greenmount drive http www sew eurodrive co nz East Tamaki Auckland sales sew eurodrive co nz Christchurch SEW EURODRIVE NEW ZEALAND LTD Tel 64 3 384 6251 10 Set
167. ompact MCHA4 A Drive Inverters 147 Technical Data and Dimension Drawings MOVIDRIVE compact MCHA A 5 3 AC 400 500 V units MCHA A standard version E CFC SERVO pr 0550 503 4 00 0750 503 4 00 Part number MCH40A without fieldbus 827 6153 827 616 1 Part number MCH41A with PROFIBUS DP 827 661 7 827 662 5 Part number MCH42A with INTERBUS LWL 827 577 7 827 578 5 MCHA A application version pH id 0550 503 4 0T 0750 503 4 0T Part number MCH40A without fieldbus 827 6382 827 639 0 Part number MCH41A with PROFIBUS DP 827 684 6 827 685 4 Part number MCH42A with INTERBUS LWL 827 170 4 827 171 2 VFC operating mode Recommended motor power MOVIDRIVE compact system manual section Project Planning CFC SERVO operating mode fpyy 8 kHz Continuous output current 100 In lp AC 105A AC 130A Recommended motor power MOVIDRIVE compact system manual section Project Planning 148 Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Technical Data and Dimension Drawings MOVIDRIVEG compact MCHA A 2 3 AC 230 V units 84 MOVIDRIVE compact MCHA A 2 3 AC 230 V units Size 1 02570AXX MOVIDRIVE compact 0015 2A3 4 0 0022 2A3 4 0 0037 2A3 4 0 INPUT Supply voltage Vinains 3x AC 200 V 10 3x AC 240 V 10 Supply frequency fmains 50 Hz 60 Hz 5 Rated mains current lmains 100 76 AC 6 7 A AC 7
168. ons 4 and 5 for detailed project planning instructions and an explanation of the parameters The factory settings of MOVIDRIVE compact drive inverters are set to be taken into operation with the SEW motor adapted to the correct power level MCH4_A 5_3 4 pole and rated voltage 3 x AC 400 V 50 Hz or MCHA 2 3 4 pole and rated voltage 3 x AC 230 V 60 Hz The motor can be connected and the drive started immediately in accordance with the section Starting the motor page 68 The following tables indicate which inverter motor combinations this applies to EN EE eer mode SEN 0015 5A3 4 DT90L4 0022 5A3 4 DV100M4 0030 5A3 4 DV100L4 0040 5A3 4 DV112M4 0055 5A3 4 DV13284 0075 5A3 4 DV132M4 0110 5A3 4 DV160M4 0150 503 4 DV160L4 0220 503 4 DV180L4 0300 503 4 DV200L4 0370 503 4 DV225S4 0450 503 4 DV225M4 0550 503 4 DV250M4 0750 503 4 DV280S4 Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters 5 57 5 58 ago AC 230 V units Hoist applications Startup General startup instructions CHARICE ee mode SEW moton 0015 2A3 4 DT90L4 0022 2A3 4 DV100M4 0037 2A3 4 DV100L4 0055 2A3 4 DV13284 0075 2A3 4 DV132M4 0110 203 4 DV160M4 0150 203 4 DV180M4 0220 203 4 DV180L4 0300 203 4 DV225S4 Risk of fatal injury if the hoist falls Severe or fatal injuries Do not use MOVIDRIV
169. otocol PCP PHOENIX CONTACT IBS SYS PCP G4 UM MOVIDRIVE Fieldbus Unit Profile manual 114 Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Startup go Coding examples Device description of the inverter in the CMD tool Process of a parameterization sequence Starting up the inverter with INTERBUS MCH42A The coding examples shown in the following sections are shown in the same way as in the INTERBUS user manual Peripherals Communication Protocol PCP by Phoenix Contact All information in a PCP service is presented word by word in column format This means you can regard a word as PLC word e g Simatic data word In each case the right column shows a coding example for the MOVIDRIVE inverter The Communication Reference CR is used for selecting the inverter for which you want to set the parameters In the following examples CR 02 hex was assigned to the inverter in the CMD tool The index defines the drive parameter that should be accessed Before you can use the PCP channel of the inverter you have to configure the device description for the inverter in the CMD tool The peripherals communication protocol PCP of the INTERBUS standardizes access to the parameter data of INTERBUS stations and prescribes the following procedure Initializing the PCP connection with the Initiate service Reading or writing parameters with the Read and Write services The commun
170. parent output power Sn 2 8 kVA 3 8 kVA 4 9 kVA 6 6 kVA when Vqains 3 x AC 400 500 V Rated output current In AC4A AC 5 5A ACTA AC 9 5 A when Vqains 3 x AC 400 V Current limitation Imax Motor and regenerative 150 Iy duration depending on the capacity utilization Internal current limitation Imax 0 150 can be set in menu P303 P313 Minimum permitted braking Rgrmin 68 Q resistor value 4Q operation Output voltage UA Max V mains PWM frequency fpwm Can be set 4 8 12 16 kHz Speed range resolution Dal Ang 5500 0 5500 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Py Pymax 85 W 105 W 130 W 180 W Cooling air consumption 40 m3 h Weight 2 8 kg Dimensions WxHxD 105 x 315 x 161 mm 1 When Vmains 3 x AC 500 V the mains currents and output currents must be reduced by 20 compared to the rated data 2 The performance data apply to fpyyy 4 kHz factory setting for VFC operating modes Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 139 140 Technical Data and Dimension Drawings MOVIDRIVE compact MCHA A 5 3 AC 400 500 V units MCHA A standard version VFC CFC SERVO Part number MCH40A without fieldbus Part number MCH41A with PROFIBUS DP Part number MCH42A with INTERBUS LWL 0015 5A3 4 00 827 603 X 827 649 8 827 565 3 0022 5A3 4 00 827 604 8 827 650
171. ply system contactor K11 Resetvia input terminals i e via an appropriately assigned binary input Manual reset in SHELL P840 YES or Parameter Manual reset e Manual reset using the DBG11B pressing the E key in the event of a fault gives direct access to parameter P840 A DANGER Risk of crushing if the motor starts up automatically after an auto reset Severe or fatal injuries Do not use auto reset with drives where an automatic restart represents a danger to people or units Perform a manual reset Inverter is waiting lf the inverter is controlled via a communication interface fieldbus RS485 or SBus and for data the power was switched off and back on again or a fault reset was performed then the enable remains ineffective until the inverter once again receives valid data via the interface which is monitored with a timeout Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 131 132 Service Fault list 7 2 Faultlist A dot in the P column indicates that the response is programmable P83 Fault response The factory set error response appears in the Response column Fault i SE Designation Response P Possible cause Measure 00 No error e Short circuit output Rectify the short circuit 01 Overcurrent Immediate Motor too large Connect a smaller motor shut off Faulty output stage Contact SEW Service fo
172. provided with bus terminating resistors This enables the bus system to for MCH41A be taken into operation more easily and reduces the number of error sources Use a connector with an integrated bus terminating resistor if the inverter is at the beginning or end of a PROFIBUS segment and only one PROFIBUS cable leads to the inverter Switch on the bus terminating resistors for this PROFIBUS connector Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 23 24 Installation Installation notes for PROFIBUS DP interface MCH41A Setting the The PROFIBUS station address is set using DIP switches 1 8 significance 2 29 station address under the connection unit gt Sec Removing the connection unit on page 38 with MCH41A MOVIDRIVE compact supports the address range 0 to 125 Significance ON M ON D 20 gt Significance 1x0 0 all 21 gt Significance 2x0 20 e 2 gt Significance 4x1 4 m i a d Factory setting 23 gt Significance 8x 0 20 Address A ell E 24 gt Significance 16 x O 20 off 25 gt Significance 32 x0 2 0 E 26 gt Significance 64 x 0 207 off ext gt Not connected position OFF 05527AEN Figure 7 Setting the PROFIBUS station address with MCH41A The PROFIBUS station address can only be set using the DIP switches when the connection is removed
173. put 1 Analog 48 l mm w mmm E Cancel Help IESSE Bee 03718AXX Figure 48 Assigning INTERBUS process data and PLC program addresses A sample program STEP7 for controlling the inverter using the process data of the INTERBUS can be found in the Control via process data section Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters 99 5 go Startup Starting up the inverter with INTERBUS MCH42A Testing the PCP You can use the MONITOR mode of the CMD tool to test the PCP connection to the connection inverter The following figures illustrate the procedure for the PCP test This procedure establishes a PCP connection to the device and reads the parameter list object directory saved in the device Set the CMD tool to Monitoring mode Z IBS CMD G4 D IBSCMD PROJECT S7ETH_01 BG4 ox Fie Edi View Configuration Monitor Diagnostics Options Ajide eee TRUET Operating State x hange to C Configuration Offline C Configuration Online SEW EURODRIVE MOVIDRIVE 1D 224 EOh M Extended Status Unavailable State Offline 03719AXX Figure 49 Setting the CMD tool to MONITORING mode Click the inverter to which you want to establish a PCP connection Open the context menu by clicking the right mouse button and select the menu item Device Parameterization IBS CMD G4 D IBSCMD PROJECT S7ETH_01 BG4 of x
174. r activating a parameter lock all subsequently written parameters are rejected Object Last PCP This object is 4 bytes long and when read access is made it returns the numerical value index of the last index which can be addressed directly using the PCP services PCP accesses to indices that are higher than this numerical value must be performed using the MOVILINK acyclic parameter channel object Index 8297 Object code 7 simple variable Data type index 10 octet string Length 4 Local address Password Access groups Access rights Read all Name 16 Extension length Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters 107 5 108 ago Startup Starting up the inverter with INTERBUS MCH42A Object MOVILINK cyclic parameter channel This object is 8 bytes long and contains the cyclic MOVILINK9 parameter channel All MOVILINK communication services can be performed by cyclically alternating reading and writing of this object The communications service is performed only with the change of the handshake bit in the management byte The MOVILINK parameter channel allows for access to all indices and therefore also to the IPOSP S9 variable and program memory The folowing table shows the structure of this communications object Refer to the MOVIDRIVE Fieldbus Unit Profile and Parameter List
175. r advice if the output stage is defective ground fault 03 round fault Immediate inthe incoming cable Eliminate ground fault 9 shut off jnthe inverter Consult SEW Service in the motor Too much regenerative power Extend deceleration ramps Braking resistor circuit interrupted e Check supply cable to braking resistor 04 Brake chopper Immediate Short circuit in the braking resistor circuit e Check technical data of braking resistor PPer Switch off Brake resistor has too high resistance Replace MOVIDRIVES if the brake Brake chopper is defective chopper is defective possibly also ground fault e Check for ground fault Extend deceleration ramps 07 DC link Immediate DC link voltage too high e Check supply cable to the braking resistor overvoltage Switch off possibly also ground fault e Check technical data of braking resistor e Check for ground fault Reduce load Speed controller or current controller in Increase deceleration time setting P501 VFC operating mode without encoder or P503 operating at setting limit due to e Check encoder connection possibly swap 08 monitorin Immediate mechanical overload or phase failure in over A A and B B in pairs 9 switch off the power supply or motor Check encoder voltage supply Encoder not connected correctly or e Check current limitation incorrect direction of rotation Extend ramps if necessary Nmax is exceeded during torque control e Check motor cable and motor
176. r no and flywheel fan yes or no Non SEW motor Mass moment of inertia of motor brake and fan Stiffness of the control system factory setting 1 suitable as the initial value for most applications If the drive tends to oscillate setting 1 Transient recovery time is too long Setting gt 1 Setting range for most applications 0 70 1 1 40 Converted mass moment of inertia of the load gear unit driven machine on the motor shaft If the mass moment of inertia of the load cannot be determined use 1 20 times the value of the mass moment of inertia of the motor Time required for the shortest ramp NOTE If you are using a TTL sensor encoder type INCREM ENCODER TTL sin cos encoder encoder type SINE ENCODER Activate encoder monitoring P504 ON after completing startup The function and voltage supply of the encoder will then be monitored e Ifa Hiperface encoder is connected it is always monitored regardless of the setting of parameter P504 Encoder monitoring is not a safety function Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters Startup go 5 Startup with the DBG11B keypad Startup functions Detailed description of the keypad Sec Operating displays of DBG11B c and gt at the same Commence startup time T key Next menu item or next highest value in edit mode JL key Previous menu item or next lowest value
177. r type 2 No sensor TF TH 6 TERMINAL ASSIGNMENT 60 Binary inputs basic unit With fixed assignment with Binary input One ICONTROLLER INHIBIT 600 Binary input DIO1 CW STOP The following functions can be programmed NO FUNCTION e 601 Binary input DI 2 CCW STOP ENABLE RAP STOP e CW STOP e CCW STOP e n11 n13 n21 n23 e n12 n13 e n22 n23 e FIX SETPT SW OV e PAR 602 Binary input DI 3 ENABLE STOP SWITCHOVER e RAMP SWITCHOVER e MOTOR POT UP e 603 Binary input DIO4 n11 n21 MOTOR POT DOWN e EXT FAULT e FAULT RESET e HOLD CONTROL e LIM SWITCH CW e LIM SWITCH CCW e IPOS INPUT REFERENCE CAM e REF TRAVEL START e SLAVE 604 Binary input DIOS n12 n22 FREE RUNN e SETPOINT HOLD e MAINS ON e DRS SET ZERO 62 Binary outputs basic unit The following signals can be programmed NO FUNCTION e Binary output DB With fixed assignment with BRAKE FAULT e READY OUTP STAGE ON e ROT FIELD ON e BRAKE RELEASED e BRAKE APPLIED e MOTOR STAND 620 Binary output DO 1 READY FOR OPERA STILL e PARAMETER SET e SPEED REFERENCE e SPEED TION WINDOW e SP ACT VAL COMP e CURR REFERENCE e Imax SIGNAL e MOTOR UTILIZ 1 e MOTOR UTILIZ 2 e IPOS IN 621 Binary output DO22 NO FUNCTION POSITION e IPOS REFERENCE e IPOS OUTPUT e IPOS FAULT 64 Analog output 640 Analog output AO1 ACTUAL SPEED The following functions can be programmed NO FUNCTION e ACTUAL FREQUENCY e OUTPUT CURRENT e ACTIVE CUR 642 Operating mode AO1 OFF 0 20 mA 4 2
178. ram for basic unit power section and brake breakers SEW EURODRIVE recommends that you do not use earth leakage circuit breakers However if an earth leakage circuit breaker is stipulated for direct or indirect protection against contact observe the following information in accordance with EN 61800 5 1 1 WARNING Incorrect earth leakage circuit breaker installed Severe or fatal injuries MOVIDRIVE can cause direct current in the protective earth In cases where an earth leakage circuit breaker is used for protection against direct or indirect contact only install a type B earth leakage circuit breaker on the power supply end of the MOVIDRIVE unit Mains and brake Only use contactors in utilization category AC 3 EN 60947 4 1 as mains and contactors brake contactors NOTES e Only use the mains contactor K11 Sec Wiring diagram for basic unit to switch the inverter on and off Do not use it for jog mode Use the commands Enable Stop CW Stop or CCW Stop for jog mode Observe a minimum switch off time of 10 s for the input contactor K11 More than four With more than four units on an input contactor configured for the total current units Insert a 3 phase line choke in the circuit to limit the inrush current PE power supply Fora supply system lead 10 mm Route a second PE conductor with the connection cross section of the supply system lead parallel to the p
179. re that you plug the socket labeled MASTER into X14 of the master unit and the socket labeled SLAVE into X14 of the slave unit MCHA4 A Master Slave MOVIDRIVE compact MOVIDRIVE compact MCH42A MCH42A X14 max 100 m X14 a5 TN nu Kei ES D eeee ee e D D D D e D e 5 an SCH Figure 33 X14 X14 connection for MCH4 A 59867AXX Part number of the prefabricated cable Fixed installation only 199 417 4 Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Startup go 5 Startup General startup instructions 5 1 General startup instructions Uncovered power connections Severe or fatal injuries from electric shock Install the touch guard according to the regulations Never start the unit if the touch guard is not installed NOTE Startup in accordance with this section is necessary for the VFC operating modes with speed control all CFC operating modes and SERVO operating modes The startup functions described in this section are used to set the inverter so it is optimally adapted to the connected motor and to the given boundary conditions Prerequisites VFC operating modes without speed control Inverter motor combinations AC 400 500 V units The drive must be configured correctly to ensure that startup is successful Refer to the MOVIDRIVE compact system manual secti
180. re 25 Connecting the TTL sensor via DWI11A to MCH4 A as a motor encoder Connect the sensor cable VT on the encoder to UB do not jumper with DWI11A Part numbers of the prefabricated cables Encoders ES1T ES2T EV1T DWI11A X2 Encoder For fixed routing 198 829 8 For cable carrier routing 198 828 X Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Installation 4 Connection of motor encoder and external encoder Hiperface Hiperface encoders AS1H ES1H and AV1H are recommended for operation with encoder MOVIDRIVE compact MCH4_A Depending on the motor type and motor configuration you can connect the encoder using either a plug connector or via the terminal box CM71 112 with Connect the Hiperface encoder as follows plug connector AS1H ES1H max 100m S EE EE SE COS 4BU EE SIN 5YE MEE vas SIN 6 GN l i 10 DATA 7 VT 42 DATA _8 BK iy TETH SBN u TF TH 10 WH A L11GYPK PE m Ug 12 RDBU t Lei 15 PK 2 d a K max 100 m gt I COS 3RD S AA DRE COS 4BU MES SIN 5YE NEN SIN GON ue DATA ZVT ullo DATA SDK Alle N C 9BN H4 N C 10 WH 6 S L11GYPK 4 ig U 12 RDBU 45 PKI i 59854AXX Figure 26 Connecting a Hiperface encoder to MCH4_A as a motor encoder Part numbers of the prefabricated cables
181. reville Great Britain Assembly Normanton SEW EURODRIVE Ltd Tel 44 1924 893 855 Sales Beckbridge Industrial Estate Fax 44 1924 893 702 Service P O Box No 1 http www sew eurodrive co uk GB Normanton West Yorkshire WF6 1QR info sew eurodrive co uk Greece Sales Athen Christ Boznos amp Son S A Tel 30 2 1042 251 34 Service 12 Mavromichali Street Fax 30 2 1042 251 59 http www boznos gr info boznos gr 170 e Address List 1 Hong Kong Assembly Hong Kong SEW EURODRIVE LTD Tel 852 2 7960477 79604654 Sales Unit No 801 806 8th Floor Fax 852 2 7959129 Service Hong Leong Industrial Complex sew sewhk com No 4 Wang Kwong Road Kowloon Hong Kong Hungary Sales Budapest SEW EURODRIVE Kft Tel 36 1 437 06 58 Service H 1037 Budapest Fax 36 1 437 06 50 Kunigunda u 18 office sew eurodrive hu India Assembly Baroda SEW EURODRIVE India Pvt Ltd Tel 91 265 2831086 Sales Plot No 4 Gide Fax 91 265 2831087 Service Por Ramangamdi Baroda 391 243 http www seweurodriveindia com Gujarat mdoffice seweurodriveindia com Technical Offices Bangalore SEW EURODRIVE India Private Limited Tel 91 80 22266565 308 Prestige Centre Point Fax 91 80 22266569 7 Edward Road salesbang seweurodriveinindia com Bangalore Ireland Sales Dublin Alperton Engineering Ltd Tel 353 1 830 6277 Service 48 Moyle Road Fax 353 1 830 6458 Dublin
182. rgency stop The error memory P080 stores the last five error messages errors t 0 to t 4 The error message of longest standing is deleted whenever more than five error messages have occurred When the fault occurs the following information is saved fault that occurred e status of binary inputs outputs e operating status of the inverter e inverter status e heat sink temperature e speed e output current e active current e unit utilization e DC link voltage e ON hours e enable hours e parameter set e motor utilization There are three switch off responses depending on the fault the inverter remains inhibited in fault status The unit can no longer brake the drive the output stage goes to high resistance in the event of a fault and the brake is applied immediately DB Brake 0 The drive is braked with the stop ramp t13 t23 Once the stop speed is reached P300 P310 the brake is applied DB2 4 Brake 0 The output stage goes to high resistance after the brake reaction time has elapsed P732 P735 The drive is braked with the emergency ramp t14 t24 Once the stop speed is reached P300 P310 the brake is applied DB Brake 0 The output stage goes to high resistance after the brake reaction time has elapsed P732 P735 Reset An error message can be acknowledged by Switching the power supply off and on again Recommendation Observe a minimum switch off time of 10 s for the sup
183. roject Planning 152 Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Technical Data and Dimension Drawings MOVIDRIVEG compact MCHA A 2 3 AC 230 V units Size 3 02572AXX when Vmains 3 x AC 230 V MOVIDRIVE compact 0110 203 4 0 0150 203 4 0 INPUT Supply voltage V mains 3x AC 200 V 10 3x AC 240 V 10 Supply frequency fmains 50 Hz 60 Hz 5 Rated mains current lImains 100 AC 40 A AC 49 A when Vmains 3 x AC 230 V 125 AC 50 A AC 61A OUTPUT Apparent output power Sn 17 1 KVA 21 5 kVA when V mains 3 x AC 230 240 V Rated output current In AC 42 A AC 54 A Current limitation Imax Motor and regenerative 150 ly duration depending on the capacity utilization Internal current limitation Imax 0 150 can be set in menu P303 P313 Minimum permitted braking Rggmin resistor value 4Q operation 7 50 5 6 Q Output voltage Ua Max V mains PWM frequency Trau Can be set 4 8 12 16 kHz Speed range resolution Dal Ang 5500 0 5500 mir 0 2 min across the entire range GENERAL INFORMATION Power loss at Py Pymax 580W 720W Cooling air consumption 180 m h Weight 14 3 kg Dimensions WxHxD 200 x 465 x 233 mm 1 The performance data apply to fpwm 4 kHz factory setting for VFC operating modes Operating Instructions MOVIDRIVE compact MCHA
184. ror occurs permanently consult the SEW Electronics Service Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 113 5 go Startup Starting up the inverter with INTERBUS MCH42A Control via The inverter is controlled via process data by reading writing the program addresses to process data which the INTERBUS process data of the inverter are mapped Example for a simple STEP7 program for Simatic S7 L W 16 0006 T PAW 144 Write 6hex to PO1 control word enable L 1500 T PAW 146 Write 1500dec to PO2 speed setpoint value 300 1 min L Ww 16 0000 T PAW 148 Write Ohex to PO3 no function based on factory setting Please refer to the Fieldbus Unit Profile manual for more information about controlling the inverter via process data channel in particular regarding the coding of the control and status word Parameter set This section describes how parameters and IPOSP S variables can be read or written ting via the PCP using the standardized INTERBUS PCP services Read and Write The example interface applies to all 4th generation G4 INTERBUS interface modules and is explained using PHOENIX terminology The coding examples shown in the following sections are shown in the same way as in the INTERBUS user manual Peripherals Communication Protocol PCP by Phoenix Contact Prerequisites You should have the following user manuals NTERBUS user manual Peripherals Communication Pr
185. rotective earth via EN 61800 5 1 separate terminals or use a copper protective earth conductor with a cross section of 10 mm Fora supply system lead 10 mm 16 mm Route a copper protective earth conductor with the cross section of the power supply line Fora supply system lead 16 mm 35 mm Route a copper protective earth conductor with the cross section of 16 mm Forasupply system lead 35 mm Route a copper protective earth conductor with half the cross section of the power supply line IT systems SEW EURODRIVE recommends using earth leakage monitors with pulse code measurement for voltage supply systems with a non grounded star point IT systems Using such devices prevents the earth leakage monitor mis tripping due to the ground capacitance of the inverter No EMC limits are specified for interference emission in voltage supply systems without grounded star point IT systems Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 17 18 Installation Installation instructions for the basic unit Cross sections Supply system lead Cross section according to rated input current lmains at rated load e Motor lead Cross section according to rated output current Led Electronics cables for MCH Only single cores 0 20 1 5 mm AWG 24 12 Use right angled crimping pliers with 1 5 mm AWG 16 Unit output
186. rtup procedure 1 Press YES to commence the speed controller startup All mass moments of inertia must be entered in the unit 1074 kgm 2 Press the T key to move on to the next menu item 3 Enter the correct encoder type 4 Enter the correct encoder resolution FOR SEW MOTORS 5 Enter whether the motor has a brake 6 Set the stiffness of the control system 7 Enter whether the motor has a flywheel fan Z fan FOR NON SEW MOTORS 5 Enter the moment of inertia of the motor 6 Set the stiffness of the control system T Set the moment of inertia of the brake and fan 8 Enter the mass moment of inertia of the load gear unit driven machine extrapolated for the motor shaft 9 Enter the time for the shortest ramp you want 10 Start the calculation for speed controller startup by choosing YES 11 The SAVE menu command appears automatically Set SAVE to YES The data is copied to the non volatile memory of MOVIDRIVE 12 The SAVE menu command appears again Leave startup by pressing the E or Q button the basic display appears After startup is complete copy the parameter set from MOVIDRIVE to the DBG11B keypad P807 MDX DBG This way the DBG11B can be used to transfer the parameter set to other MOVIDRIVE units P 806 DBG gt MDX Enter parameter settings that differ from the factory setting in the parameter list page 72 nthe case of non SEW motors set the correct br
187. ry inputs take effect as soon as manual operation is finished Binary input DIOO Controller inhibit does not have to be switched from 1 to 0 and back to 1 The drive can start according to the signals at the binary inputs and the setpoint sources Check that the programmed binary inputs DIZ1 CW stop DIO2 CCW stop and DIO3 Enable rapid stop are assigned a 0 signal when you end manual operation Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Starting the motor Startup go Risk of crushing if the motor starts up unintentionally Severe or fatal injuries e Prevent unintentional start up of the motor by disconnecting electronics terminal block X11 Furthermore additional safety precautions must be taken depending on the application to avoid injury to people and damage to machinery Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 5 71 5 72 ago Startup Complete parameter list 5 6 Complete parameter list General The parameters of the quick menu are marked by a display on the DBG11B information keypad The factory setting for the parameter is highlighted in bold Par Name Value range Par Name Value range DISPLAY VALUES 07 Unit data 00 Process values 070 Unit type 000 Spe
188. s MOVIDRIVE compact MCHA A Drive Inverters Complete parameter list Startup ago 5 9 Bos un Factory setting startup Fa Name FAS SG T Heer E P 4 Parameter set 2 1 SETPOINTS RAMP GENERATORS 10 Setpoint selection 100 Setpoint source UNIPOL FIX SETPT 101 Control signal source TERMINALS 11 Analog input AI1 110 Al1 scaling 10 0 1 0 1 1 10 111 Al1 Offset 500 0 500 mV 112 AI1 operating mode Ref N MAX 113 AI1 voltage offset 10 0 10 V 114 AI1 speed offset 5000 0 5000 1 min 115 Filter speed setpoint eee E 12 Analog input AI2 120 AI2 operating mode NO FUNCTION 13 Speed ramps 1 14 Speed ramps 2 130 Ramp t11 up CW 0 2 2000 s 140 Ramp t21 up CW 0 2 2000 s 131 Ramp t11 down CW 0 2 2000 s 141 Ramp t21 down CW 0 2 2000 s 132 Ramp t11 up CCW 0 2 2000 s 142 Ramp t21 up CCW 0 2 2000 s 133 Ramp t11 down CCW _0 2 2000 s 143 Ramp t21 up CCW 0 2 2000 s 134 Ramp t12 UP DOWN 0 2 2000 s 144 Ramp t22 UP DOWN 0 2 2000 s 135 S pattern t12 0 3 145 S pattern t22 0 3 136 Stop ramp t13 0 2 20 s 146 Stop ramp t23 0 2 20 s 137 vL SIOpramp 5 s a0 147 ia d stop ramp s 20s 15 Motor potentiometer parameter sets 1 and 2 150 Ramp t3 up 0 2 20 50s 151
189. s not possible Electronics Service Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Operation E SC DBG11B keypad lt de 6 4 DBG11B keypad Basic displays DBG11B copy function No connection between inverter and DBG11B CUNRANT A Display when X11 1 DI CONTROLLER INHIBIT 0 NO ENABLE Display for X11 1 DI CONTROLLER INHBIT 1 and CURRENT 0 A disabled inverter ENABLE STOP 0 SE SSC Display for enabled inverter Nox n dee ep Information message PRUDT 2X Fault display XXXXXXXXXXXXXXXXXXX You can use the DBG11B keypad to copy parameter sets from one MOVIDRIVE unit to other MOVIDRIVE units To do so copy the parameter set to the keypad with P 807 MD DBG Plug the keypad into another MOVIDRIVE unit and copy the parameter set with P 806 DBG MD You can plug in or remove the keypad during operation If a connection cannot be established with the keypad once the mains power has been Switched on or the DC 24 V supply connected one of the following fault messages can appear COMMUNIC ERROR i e EE There may also be a fault in the MOVIDRIVE unit ERROR WHILE COPY FLASH ERR XX Error in the DBG11B keypad FATAL ERROR CODE CRC WRONG Try to establish the connection by removing the keypad and plugging it in again If you cannot establish a connection send the unit DBG11B keypad maybe also MOV
190. splayed on the following E 1 2 3 02902BXX Figure 56 MOVIDRIVE9 compact MC 41A operating displays 1 Operation LED V1 three colors green red yellow 2 PROFIBUS DP LED RUN green 3 PROFIBUS DP LED BUS FAULT red The operating status of MOVIDRIVE compact MC_41A are displayed by the three color LED V1 green red yellow yellow yellow red red System error Color Operating state Description OFF Without voltage No supply voltage and no DC 24 V backup voltage Controller inhibit or Unit ready but controller inhibit active Yellow Steady light No enable DI 0 or no enable Green Steady light Enable Motor is energized Red Steady light Locking system error Error causes unit to disconnect Yellow Flashing Unit not ready Factory setting in progress or DE 24N backup mode without supply voltage Operating mode VFC amp FLYING Green Flashing Flying start in process START is set and inverter connected to a rotating motor Green red Flashing Limit switch contacted Limit switch reached in enable 0 5 s green 0 5 s red operating status Flashing ai Limit switch reached in Controller Yellowired 0 5 s yellow 0 5 s red Limit switehicontacted inhibit operating status s Fault in enable operating status Fault Green red Flashing Displaying or waiting is only displayed and does no
191. spond to the core colors used in the prefabricated cables from SEW EURODRIVE For more details refer to the SEW Encoder Systems manual which can be obtained from SEW EURODRIVE General installation instructions Shielding On the inverter Max line length inverter encoder 100 m with a capacitance per unit length lt 120 nF km MCHA A Core cross section Hiperface encoders sin cos encoders and TTL sensors with DC 5 V supply via DWI11A 0 25 0 5 mm AWG 23 20 TTL encoder with DC 12 24 V supply 0 5 mm AWG 20 If you cut a core of the encoder cable isolate the cut off end of the core Use shielded cables with twisted pair conductors and make sure they are grounded on both ends over a large surface area Atthe encoder in the cable gland or in the encoder plug Atthe inverter in the housing of the Sub D connector and at the electronics shield clamp of the inverter Use an encoder connector and Sub D connector with metal housing Route the encoder cable separately from the power cables Encoder with cable gland Observe the permitted diameter of the encoder cable to ensure that the cable gland functions correctly Connect the shield of the encoder resolver cable over a large area Connect the shield on the inverter end in the housing of the sub D connector following illustration 01939BXX Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters A Inst
192. stem bus ON ott qoe Terminating resistor Bill S 12 System bus ON lore dq Terminating resistor I s 12 EM k e 05210AEN SBus MCH4_A Connect the terminating equipment to SC11 SC12 SC21 SC22 are only active when S12 OFF Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters Installation Installing the system bus SBus Cable specification Shielding Cable length Terminating resistor Use a 2 core twisted and shielded copper cable data transmission cable with braided copper shield The cable must meet the following specifications Core cross section 0 75 mm AWG 18 Line resistance 120 at 1 MHz Capacitance per unit length lt 40 pF m at 1 kHz Suitable cables include CAN bus or DeviceNet cables Connect the shield at both ends to the electronics shield clamp of the inverter or the master controller and ensure the shield is connected over a large area Also connect the ends of the shield to DGND The permitted total cable length depends on the baud rate setting of the SBus P816 125 kBaud 320m 250 kBaud 160m 500 kBaud 80m 1000 kBaud 40m Switch on the system bus terminating resistor S12 ON at the start and end of the system bus connection Disconnect the terminating resistor at the other
193. t Pict32 Dateityp Laufwerke Icons ico m d e 03716AXX Figure 46 Linking the device description with the ICO file Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Startup go 5 Starting up the inverter with INTERBUS MCH42A Parameter channel Make the following settings for the parameter channel if you want to use the PCP channel for setting the inverter parameters in your application Message Lengths Transmit Receive 243 bytes each Supported Parameter Channel Services Standard Read Write Standard Parameter Channel x Message Lengths Transmit BS Byte Humber of parallel services Transmit UNE EON Supported Parameter Channel Services Client Services of Controller Board X Read x write Get OD Langform Start Stop Resume Reset Download Upload IT Request Domain Upload Information Report Read Write With Hame Comment i 71 Cancel Help Figure 47 Setting the parameter channel PCP 03717AXX Assigning process INTERBUS process data of the inverter is assigned to the program addresses of the data control system using the Process Data context menu Process Data Oo x Device fro MOVIDRIVE lO48 48 ogoni Process data Signal paths o wee Ten wo Leng Byte o Locetion Bytes 48 Bi Input 1 Analog 18 mm mm mm E 48 Bi Out
194. t evaluated The following table shows the structure of the MOVILINK acyclic parameter channel Refer to the MOVIDRIVE Fieldbus Unit Profile and Parameter List documentation for information on the structure of the parameter channel Octet 0 1 2 3 4 5 6 7 Meaning Management Reserved Index Index MSB Data Data LSB data high low data Note Management Reserved Parameter index 4 byte data Two different operations are involved when setting the inverter parameters via the acyclic MOVILINK parameter channel Parameter channel performs a write service Parameter channel performs a read service If a write type service is executed via the acyclic parameter channel e g write parameter or write parameter volatile the inverter responds with the current service confirmation after the service has been executed An incorrect write access returns the corresponding error code This option offers the advantage that the write service can be processed upon sending a single WRITE MOVILINK parameter channel and the service confirmation can be accomplished by evaluating the Write Confirmation The following table shows the execution of write services via the acyclic MOVILINK parameter channel Control master MOVIDRIVE slave 1 Initiate the service coded in the parameter channel by means of a WRITE to the MOVILINK parameter channel cyclical object WRITE 8298 parameter
195. t lead to a green green red red system error switch off x Fault in controller inhibit operating Yellow red Flashing Displaying or waiting status Fault is only displayed and does not lead to a switch off Green yellow 0 75 s green 0 75 s yellow Timeout active Enable ineffective inverter is waiting for a valid telegram The RUN LED green indicates that the bus electronics are operating correctly The BUS FAULT LED red displays PROFIBUS DP errors RUN BUS FAULT Meaning Connection to the DP master has failed check bus connection ON ON Unit cannot detect a baud rate check setting in DP master Bus interruption or DP master out of order ON OFF Unit is currently exchanging data with the DP master data exchange Unit has detected the baud rate but is not addressed by DP master Set the unit address P092 and the address in the project planning software of the DP ON FLASHES master to the same value Unit was not configured in DP master or configured incorrectly Check project planning use GSD file SEW 6002 GSD OFF E Hardware fault in bus electronics Switch unit off on contact SEW service if the error occurs again FLASHES PROFIBUS address set to a value greater than 125 Set address lt 125 Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 123 6 ES a Operation SCH Operating displays of MCH42A INTERBUS LWL 6 3
196. ta PW160 PW158 PW156 PW154 PW152 PW150 PW148 AAA Input data 02906AEN Figure 40 Assignment of the I O area in the PLC While the process input data actual values for a Simatic S5 may be read in via load commands the process output data setpoints can be sent with transfer commands Based on Figure 40 the example shows the syntax for processing of the process input and output data of the MOVIDRIVE drive inverter The factory setting for the process data channel is displayed in the comment In the example the MOVIDRIVE unit is configured using the 3 PD process data configuration to the input addresses PW156 161 and output addresses PW156 161 The consistent access may take place in the sequence Last byte first The CPU type will mainly determine data consistency in Simatic S5 You will find further information on correct programming with data consistency in the manuals on CPU or DP master components in Simatic S5 Consistent input of actual values L PW 160 I Load PI3 no function L PW 158 Load PI2 actual speed value L PW 156 Load PI1 status word 1 Consistent output of setpoints L KHO T PW 160 Write 0hex to PO3 without function L KF 1500 T PW 158 Write 1500dec to PO2 speed setpoint 300 1 min L KH 0006 T PW 156 Write 6he
197. tempt was made to set an invalid controller word Response automatic mode via external controller e Check write values of external controller P916 set incorrectly Set correct value for P916 Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 133 134 Service Fault list Fault Desi R Possibl M Code esignation esponse ossible cause easure IPOS SW limit No In IPOS operating mode only e Check the user program d Switch Response Programmed target position is outside travel Check position of software limit switches H range delimited by software limit switches H Only in VFC hoist operating mode The motor could not be supplied with the o Ee EEGEN Immediate correct amount of current during the P Psary d 7 Ges Geck e Check connection between inverter and 81 Start condition disconnec pre magnetizing time motor tion Rated motor power too small in relation to Check cross section of motor cable and rated invert r power increase if necessar Motor cable cross section too small y Only in VFC hoist operating mode e Check connection between inverter and Immediate 2 82 Open output disconnec Two or all output phases interrupted motor tion Rated motor power too small in relation to Check startup data and perform new rated inverter power startup if necessary Motor Emergency pais cones load 84 Motor utilization too high e Ext
198. the PROFIBUS DP master is started up it compares the ident numbers of the connected DP slaves with the ident numbers configured by the user The user data transfer will only be activated after the DP master has ensured that the connected station addresses and device types ident numbers correspond to the project planning data This procedure achieves a high degree of safety with respect to project planning errors The ident number is defined as an unsigned 16 bit number Unsigned16 The PROFIBUS users organization has defined the following identity numbers for the MOVIDRIVE compact driver inverter series MOVIDRIVE compact MCF MCV MCS41A 6002hex 24578 gec MOVIDRIVE compact MCH41A 6003hex 24579 Gec Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters 5 81 5 82 ago Startup Starting the inverter with PROFIBUS DP MCH41A Control via PROFIBUS DP Control example for Simatic S5 STEP5 sample program The inverter is controlled via the process data channel which is one two or three UO words in length These process data words may be mapped in the I O or peripheral area of the controller if a programmable controller is used as DP master and can be addressed as usual see following figure PW160 PW158 PW156 PW154 PW152 PW150 amp i PW148 E Z Parameter channel PO1 PO2 PO3 ggg PLC Z z address area Parameter channel DI DIS PI3 Output da
199. the list If a non SEW MOTOR TYPE 1 motor or an SEW motor with more than four poles is connected select NON SEW MOTOR from the list C02 NON SEW MOTOR MOTOR TYPE 1 7 Enter the rated motor voltage for the selected connection type C03 400 V according to the value specified on the nameplate RATED MOTOR VLTG 1 Example Nameplate 2304 4004 50 Hz A connection gt Enter 400 V A connection transition point at 50 Hz enter 230 V connection transition point at 87 Hz Also enter 230 V However after startup first set parameter P302 MAXIMUM SPEED 1 to the value for 87 Hz and then start the drive Example Nameplate 4004 6904 50 Hz Only A connection possible Enter 400 V A connection is not possible 8 Enter the rated frequency specified on the motor nameplate Example 2304 4004 50 Hz Enter 50 Hz in A and A connection FOR SEW MOTORS 9 The motor values are stored for SEW 2 and 4 pole motors and need not be entered FOR NON SEW MOTORS 9 Enter the following motor nameplate data Rated motor current note the connection type or A Rated power of the motor Power factor coso Rated speed of the motor 10 Enter the rated mains voltage co5 11 If a TF TH is not connected set NO RESPONSE If a 835 400 V RATED MAINS VLTG 1 NO RESPONSE TF TH is connected set the required fault response RESP TF SIGNAL Operating Instructions MOVIDRIVE compact MC
200. the speed controller 65 Startup procedure eeeeeeseseeeeee 63 Structure of the startup menu 62 Switching the language sss 61 DBG11B keypad Basic displays organie ise o e e 127 E 128 Quek MENU eite eere e teet ea 129 DBG11B keypad menu esee 128 Device description sssseseesessssess 97 Device Parameterization 100 Device parameterization 101 Device tyDe tendere ett es 95 97 Dimension drawings Basic unit setze 160 Basic unit size 2 161 Basic unit size 3 162 Basic unit size 4 ssssssssssssseeseeeennne 163 Basic unit sizeb 164 DIP SwitcheS i einen 27 Disconnect connection usus 103 Disconnecting connection 104 Disconnecting the communication connection 104 Download parameter block 106 121 Drive parameters E 105 E ErroriclaSs egene 112 EffOF code ues ngu 112 Establish communication connection 104 Establish connection 103 104 Extended storage ssessessse 136 External encoder General installation information 47 External encoders Connecting corectie irii neiii 52 F Fault liSt 5 rmt Hs 132 Fault memory entente needs 131 Fiber optiC 1
201. tion Monitoring Diagnosis involves two steps 03713AXX The figures below show the settings in the CMD tool for an inverter which is configured with 3PD 2PCP as shown in Figure 43to the input output addresses 144 149 of the controller The bus structure can be configured online or offline using the CMD tool In offline status the inverter is configured in the CMD tool using the Edit Insert with ID code menu item In accordance with Figure 44 you must specify the entries for the ID code process data channel and the device type Insert Device x ID Code z C hex dec Process Data Channel fe Bit Parameter Channel Device Type Bus coupler with local bus branch C Bus coupler with remote bus branch Oo Local bus device Figure 44 Offline configuration with CMD tool 03714AXX 95 96 ago o Startup Starting up the inverter with INTERBUS MCH42A NOTE Not all combinations are possible because the inverter can occupy a maximum of six words in the INTERBUS The following table shows the possible settings The ID code setting must match the DIP Switches S4 and S5 The process data channel setting must match the DIP switches S1 Information for offline to S3 otherwise INTERBUS operation is not possible col figura tion in the Program settings Function MOVIDRIVE display CMD tool
202. tions SFC14 15 length 8 bytes Process data System functions SFC14 15 length 20 bytes Param 10 PD In this example the project planning for MOVIDRIVE compact has the process data configuration 3 PD at input addresses PIW576 and output addresses POW576 A data block DB3 is created with about 50 data words When SFC14 is called the process input data is copied to data block DB3 data words 0 2 and 4 When SFC15 is called after the control program has been processed the process output data are copied from data words 20 22 and 24 to the output address POW 576 Note the length information in bytes for the RECORD parameter The length information must correspond to the configured length Refer to the online help for STEP7 for further information about the system functions Operating Instructions MOVIDRIVE compact MCHA4 A Drive Inverters 5 83 g Startup Starting the inverter with PROFIBUS DP MCH41A lIStart of cyclical program processing in OB1 BEGIN NETWORK TITLE Copy PI data from servo drive to DB3 word 0 2 4 CALL SFC 14 DPRD_DAT Read DP slave record LADDR W 16 240 Iinput address 576 RET VAL MW 30 Result in flag word 30 RECORD P DB3 DBX 0 0 BYTE 6 Hand NETWORK TITLE PLC program with drive application PLC program uses the process data in DB3 for H drive control L DB3 DBW 0 Load PI1 status word 1 L DB3 DBW 2 Load PI2 ac
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204. tor connection 4 U 5 V 6 W PE connections X15 Motor encoder input 15 pole Sub D socket X14 Incremental encoder simulation output or external encoder input 15 pole Sub D connector Only for MCH42A X30 X33 INTERBUS LWL connections Diagnostic LEDs INTERBUS LWL Connection unit removable Only for MCH41A X30 PROFIBUS DP connection 9 pole Sub D socket Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters 13 14 Unit Design Size 4 MCHA A 3 5 Size 4MCH4_A MCH4_A 503 AC 400 500 V units 0370 0450 MCH4_A 203 AC 230 V units 0220 0300 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 12 14 60131AXX PE connections X1 Power supply connection 1 L1 2 L2 3 L3 X4 Connection for DC link connection Uz Uz and PE connection TERMINAL Slot for DBG keypad or USS21A USB11A option V1 Operation LED Retaining screw A for connection unit X10 Electronics terminal strip separable X11 Electronics terminal strip separable X12 Electronics terminal strip separable Retaining screw B for connection unit Screw of the shield clamp for the control unit PE connections X3 Braking resistor connection 8 R 9 R and PE connection X2 Motor connection 4 U 5 V 6 W X15 Motor encoder input 15 pole Sub D socket X14 Incremental encoder simulation output or external encoder input 15 pole Sub D connector O
205. tual speed value L DB3 DBW 4 Load PI3 no function L W 16 0006 T DB3 DBW 20 IIWrite 6hex to PO1 control word enable L 1500 T DB3 DBW 22 IIWrite 1500dec to PO2 speed setpoint 300 1 min L W 16 0000 T DB3 DBW 24 Write Ohex to PO3 has no function End of cyclical program processing in OB1 NETWORK TITLE Copy PO data from DB3 word 20 22 24 to the inverter CALL SFC 15 DPWR DAT Write DP slave record LADDR W 16 240 l Output address 576 240hex RECORD P DB3 DBX 20 0 BYTE6 Pointer on DB DW RET VAL MW 32 Result in flag word 32 NOTE For further information and sample applications regarding control via the process data channel especially coding of the control and status word see the manual on the fieldbus unit profile which you can order from SEW Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Parameter setting using PROFIBUS DP Structure of the parameter channel Startup 2 Starting the inverter with PROFIBUS DP MCH41A With PROFIBUS DP the drive parameters are accessed via the MOVILINK parameter channel This channel offers extra parameter services in addition to the conventional READ and WRITE services To set the parameters of peripheral units via fieldbus systems that do not provide an application layer it is necessary to emulate the most important functions and services such as READ and WRITE for reading and writing parameters You will hav
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207. ure of the configuration data defined in IEC 61158 These configuration data are transmitted to the inverter during the initial start of the DP master MSB LSB 7 6 5 4 8 2 1 0 Data length 0000 1 byte word 1111 16 byte word Input output 00 special identifier formats 01 input 10 output 11 input output Format 0 byte structure 1 word structure Consistency over 0 byte or word 1 complete length 00087BEN Figure 39 Format of the identifier byte Cfg Data to IEC 61158 NOTE Observe for MCF MCV MCS41A does not apply to MCH41A The special identifier formats coding is not supported Only use the setting Integrity over entire length for data transmission Data consistency Consistent data is data that has to be transmitted between the programmable controller and the drive inverter as one block at all times and must never be transmitted separately Data consistency is especially important for transmitting position values or complete positioning tasks This is because data that is not transmitted consistently could be from different program cycles of the programmable controller which would lead to undefined values being transmitted to the drive inverter 80 Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Startup go External diagnostics Recommendation Information on Simatic S7 M
208. urs again switch the drive inverter off and back on again mains voltage ext DC 24 V Contact SEW Service for advice if this error occurs continuously 90 Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters Startup go Reading a parameter via PROFIBUS DP Read Starting the inverter with PROFIBUS DP MCH41A To execute a READ service via the parameter channel due to the cyclical transfer of the parameter channel the handshake bit may be changed only after the complete parameter channel has been set up for the specific service As a result adhere to the following sequence when reading a parameter 1 Enter the index of the parameter to be read in byte 2 Index high and byte 3 Index low 2 Enter the service identifier for the Read service in the management byte byte 0 3 Transfer the read service to the inverter by changing the handshake bit Since this is a read service the sent data bytes bytes 4 7 and the data length in the management byte are ignored and do not need to be set The inverter now processes the read service and sends back the service confirmation by changing the handshake bit Byte 0 Management 7 6 5 4 3 2 1 0 0 0 1 X X 0 0 0 1 Service identifier 0001 Read Data length Not relevant for Read service Handshake bit Must be changed with every new job Status bit 0 No error in servi
209. us output Valid for all versions Voltage supply X10 1 REF1 DC 10 V 5 0 Inx DC 3 mA Reference voltages for setpoint for setpoint input X10 6 REF2 DC 10 V 0 5 Imax 7 DC 3 mA potentiometer Setpoint input n1 X10 2 X10 3 AI11 A112 Voltage or current input can be set with S11 and P11 sampling interval 1 ms Differential input Voltage input Current input Operating mode AI11 A112 n1 DC 0 10 V or DC 10 V 0 10 V n1 DC 0 20 mA or 4 20 mA Resolution 12 bit 11 bit Internal resistance Ri 40 KQ external voltage supply Ri 22500 Ri 20 kQ supply from REF1 REF2 Setpoint input n2 X10 4 Analog input DC 0 10 V or optionally P120 TF TH input TF TH input with response threshold at Rye 2 2 9 KQ 10 Resolution 10 Bit Internal setpoints Parameter set 1 n11 n12 n13 5000 0 5000 min Parameter set 2 n21 n22 n23 5000 0 5000 min Time ranges of the speed ramps at An 3000 mier 1st ramp t11 t21 Up 0 0 2000 s Down 0 0 2000 s 2nd ramp t12 t22 Up 7 down 0 0 2000 s Stop ramp t13 t23 Down 0 20 s Emergency ramp t14 t24 Down 0 20 s Motor potentiometer t3 Up 0 2 50 s Down 0 2 50 s Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters 157 Technical Data and Dimension Drawings MOVIDRIVEG compact MCH electronics data MOVIDRIVE compact Additional electronics data
210. ve inverters are components intended for installation in electrical systems or machines In case of installation in machines startup of the drive inverters i e start of designated operation is prohibited until it is determined that the machine meets the requirements stipulated in the EC Directive 98 37 EC machine guideline observe EN 60204 Startup i e start of designated operation is only permitted with adherence to EMC 89 336 EEC guideline The drive inverters meet the requirements stipulated in low voltage guideline 73 23 EEC The harmonized standards of the EN 61800 5 1 DIN VDE T105 series in connection with EN 60439 1 VDE 0660 part 500 and EN 60146 VDE 0558 are applied to these drive inverters Technical data and information on the connection requirements are given on the nameplate and in the documentation they have to be observed under all circumstances The MOVIDRIVE9 compact drive inverters may not perform safety functions without higher level safety systems Use higher level safety systems to ensure protection of personnel and equipment Operating Instructions MOVIDRIVE compact MCHA A Drive Inverters Safety Notes Transportation putting into storage 2 44 Transportation putting into storage Observe the notes on transportation storage and proper handling Observe the climatic conditions as stated in the section General technical data 2 Installation Installation and cooling of the devices must take
211. x to PO1 control word enable Operating Instructions MOVIDRIVE compact MCH4_A Drive Inverters Startup go Control example for Simatic S7 STEP7 example program Starting the inverter with PROFIBUS DP MCH41A The drive inverter is controlled using Simatic S7 in accordance with the selected process data configuration either directly using load and transfer commands or by means of special system functions SFC 14 DPRD_DAT and SFC15 DPWR_DAT In principle S7 data lengths of 3 bytes or more than 4 bytes must be transmitted using system functions SFC14 and SFC15 Consequently the data in the following table applies Process data configuration Program access 1PD Load transfer commands 2 PD Load transfer commands 3 PD System functions SFC14 15 length 6 bytes 6 PD System functions SFC14 15 length 12 bytes 10 PD System functions SFC14 15 length 20 bytes Param 1 PD Parameter channel System functions SFC14 15 length 8 bytes Process data Load transfer commands Parameter channel System functions SFC14 15 length 8 bytes Param t2 PD Process data Load transfer commands Param 3 PD Parameter channel System functions SFC14 15 length 8 bytes Process data System functions SFC14 15 length 6 bytes Param 6 PD Parameter channel System functions SFC14 15 length 8 bytes Process data System functions SFC14 15 length 12 bytes Parameter channel System func

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