Operating Instructions - Sauter Feinmechanik GmbH
Contents
1. e The operator shall assure that all safety equipment is activated and operational when work is carried out with the driven tools e The operator shall ensure that all regulations of the occupational safety act are observed Trained and familiarised staff only shall work with on the driven tools Competences for all tasks of the staff during installation initial operation operation and servicing shall be defined Staff being trained shall work only under the supervision of a trained person with on the driven tools the same shall apply for all apprentices 4 5 Special sources of danger handling of driven tools e Observe the correct tension of the machining tool as described in chapter 5 2 on tool change e Incase of especially heavy driven tools use suitable lifting gear and initiate suitable measures for the exchange into the tool turret e Incase of repair and maintenance work please use a suitable support and secure the driven tool against unintentional movements Use suitable safety devices e In case of improper use or mounting demounting danger to life and limb of the operator or a third party and or damage to the driven tools or other material assets work pieces to be machined et cetera may arise Defects which may affect safety have to be corrected immediately e Depending on the type of operation load runtime higher temperatures may occur during the operation of the driven tools For this reason always wear p2. Trifix is combined with an additional flange mounting for high loads the thrust piece on the tool turret imperatively has to be tightened first according to the torque in the table of chapter 5 1 1 see p 13 only then the screws of the flange mounting have to be fastened with the torque specified in the table of chapter 5 1 5 see page 16 If this is not observed the high precision alignment cannot be ensured Page 140f 29 sauter feinmechanik com E EE 5 1 3 Turret edge System EMCO EMCO bar Alignment surface on tool disk In this alignment system our EMCO bar in combination with a correspondingly machined tool disk ensures a system defined aligning accuracy For this reason the driven tools only need to be put on and have to be tightened in conformity with the torque table rendered in chapter 5 1 1 see p 13 Page 15o0f 29 sauter feinmechanik com E OE 5 1 4 Sauter precision alignment SPA YEE TS ea Dp h Ake Er go BS KON VY Ze YNI RO PIN VEZ AEN It is sufficient to screw the driven tools on to the turret to ensure a highly precise alignment In the process please observe the permissible torque of the respective fastening screws Screw size Torque Ta Nm M10 49 M12 86 5 1 5 BMT tooling Base Mounted Tooling In this system the driven tool with its straight shanks is inserted and attached with four socket head screws In this case the alignment a
3. the adaptor cannot get stuck in the spindle A detailed description of the construction as well as the complete Solidfix tooling program is available product information PI 58 as a download at www sauter feinmechanik com tooling html Page 21 of 29 sauter feinmechanik com Ta lll 5 2 4 HSK tool holder modular interface compact high rigidity high precision MAPAL collet Clamping screw Through hole Lover ring The locking ring is turned until the through hole in the ring coincides with the through hole of the spindle When this position is reached a normal Allen key can be used to undo the tool by turning the clamping bolt on the clamping unit to the left or can be used to tighten the tool by turning the bolt on the clamping unit to the right A torque wrench is not required HSK Size 32 40 50 63 80 100 Max Anzugsmoment 6 7 15 20 30 50 Nm Schlusselweite 3 3 4 5 6 8 mm Page 22 of 29 sauter feinmechanik com E OE 5 2 5 Sauter Capto modular interface compact high rigidity high precision This clamping system stands out for its one hand operation without special tools The actuator is tightened and or loosened with machining tool mounted by means of a suitable Allen key The loosening and or tightening position is reached at a fixed stop each so that no torque has to be taken into consideration The following table shows the maximum permissible torque for each re
4. 9 E 7 Procuration of additional parts Ordering of spare parts Should you require additional parts like other coolant supply tubes further wrenches or possible spare parts please contact our customer service department Tel 49 0 7123 926 0 Fax 49 0 7123 926 193 Mail service sauter feinmechanik com 8 Servicing and storage If the driven tool shall be stored for several days please observe the following notes e Carefully clean the driven tool prior to warehousing for example remove chips coolant residues et cetera whereby the use of compressed air is not permissible e Ground surfaces have to be conserved for example using WD40 e The driven tool has to be stored in a dry environment at temperatures of between 5 C and 40 C min 41 F max 104 F e Protect the driven tool against dust dirt and other deposits Should the driven tool be stored for several weeks a simplified grease distribution run according to the bearing manufacturer s specified running in cycle has to be done before bringing into service again This complete running in cycle grease distribution run has been done in our factory prior to dispatch but the homogenous distribution of the grease which is important for the functioning of the bearings cannot be guaranteed any more after prolonged storage This renewed simplified running in cycle has to be carried out as following e Use half of the maximum rpm of the driven to
5. Operating Instructions Sauter Tooling for more information please consult and for the complete standard tooling programme please visit Sauter The world turns with us E o Iio ag Table of contents 1 Ge neral informati h sscieasascwscasascacseeasatviwasspawsacestavesedesaicesersbiawesssessadcusatstiascssndssaouas 2 2 Warranty guarantee rerni iiriniiiiriirii trari N R AA ETAN i i 3 3 Definition of terms sissioni aa a ai a eaS 4 4 Safety guidelines si suc casicebapiscwsvonterdaseuies spss Tebiusdnuasaaaneaiaelaptaputanemnasiasbantaastantanaed 5 4 1 INTENDED USE ois sisscdessicieccciescedscscucescedccenascscudssdeasscancscacsestsessounsceacdsstessaccustsaaeagesedactesssunes 5 4 2 Unauthorised modifications ccscccssssscccssssceccesssceccansssscceassssccacsssssccacssssccausssseeausess 6 4 3 Observance of The driven t00lS cesiscssiscvssedcisssccessevectecanvecenscevsasdsdnvscendicabescsseevecsesestaseesevs 6 4 4 Duties of the operator ossisissssissinsssisissiosdissskosidsssns ii oosid sio AEE N ENNEK SaNa ESSA akis 7 4 5 Special sources of danger handling of driven tools cccccccccsssscccccececeereceeerereeenenes 7 5 Installation and function seosseseesossseoossseoossesoossseseoossseoosssseosssesoessseseossseecessssees 8 5 1 Installation initial operation and USE sssssssessesssoosssesssessoosssssssesssoosssesssessoesssssssessoo 8 541 1 S teraligning UNit sss eseis a a a A
6. aa EE e Ea E N E ETa 12 5 1 2 e E EE E E E E E E E E E A E ET 14 5 1 3 Turret edge System EMCO cccccccsscccssssececsssseceesseeecesssececsesseceesaeeecsessececsseceesaeseceessececsaseceees 15 5 1 4 Sauter precision alignment SPA cccccccssscecsesceceesececesssecccessseceesaececsessececssseceesaeeecsesseeeesseseceees 16 5 1 5 BMT tooling Base Mounted Tooling cccccccsccceessececesssececeseseceessececsessececseseesesaeeeesssaeceeneeesesea 16 BG TOOS E E E coins subavecesetteann E EE EEE RE E E 17 5 2 MOOI Eee I T EE E A A I E E 17 52 4 Safety guideline S serrin E a a E N ctedeevede 17 5 2 2 Collet chuck milling arbour HOIdEr cccssceessecsseceessecssecesesecsaeceseecssecessesseceeseecaeceeseeenseeeesees 18 5 2 3 Solidfix modular interface compact high rigidity high precision c ccccssscccsssseseesseeeeeees 20 5 2 4 HSK tool holder modular interface compact high rigidity high precision cccccccceeseceees 22 5 2 5 Sauter Capto modular interface compact high rigidity high precision cccccccceeeeeeeees 23 5 3 Sealing AIF isssecicsssececcesseccccasssscctesssecccsesssecccsesesedtobseecccossessebabanecceseseseccssesaseasobsesecoosesst 24 5 4 Cooling supply dry Machining ccccecececececececececececeseseseseceseceseseseeeseseeeseseeeeeeeneess 25 5 5 Demounting of the driven tool cccssssscccssssccccssssceccecsscecceassseccecsssseccensss
7. amping may lead to rejects and damage to the driven tool Please always observe the installation instructions of the respective manufacturer e Avoid cut injuries caused by tools Always wear protective gloves when handling tools Always wear safety boots and protective goggles e Exclusively use clamping products and tools which have been approved for the maximum speed of the driven tool Page 17 of 29 sauter feinmechanik com Ta lll e Remove all auxiliary means used for the installation such as chuck keys et cetera of the driven tool as well as those used in the working space of the machine before you start operating the driven tools and the processing machine 5 2 2 Collet chuck milling arbour holder An external clamping nut for larger shank diameters is shown in the illustration Page 180f 29 sauter feinmechanik com TM lll Zollmann Zeta nut especially non slip easy handling ensured by the dovetail grooves in the nut A nut with the side chuck key is shown in the illustration A complete accessory programme is available product information PI 29 3 as download at www sauter feinmechanik com tooling html Type Torque Nm ERM 08 12 ERM 11 25 ERM 12 25 ERM 16 40 ERM 20 55 ERM 25 60 ERM 32 70 CAUTION The listed values are maximum values which are based on the respective female thread The secure clamping of the respective machining tool in a collet chuck is the
8. ccuracy is ensured by keyways or other comparable systems In the process please observe the permissible torque of the respective fastening screws Screw size Torque Ta Nm M6 10 M8 25 M10 49 M12 86 Page 160of 29 sauter feinmechanik com 5 1 6 Tools e Depending on the diameter very high centrifugal forces develop at the maximum speed of the tool e Only correspondingly balanced machining tools may be used the maximum permissible torque and or circumferential speed of which is above the maximum spindle speed of the driven tool e Standards to be observed VDI guideline 2056 E DIN EN ISO 15641 e Incase of tools with a large mass and or a large cantilever length it is possible that the spindle machining tool system reaches its resonant frequency thus causing damage to the bearing The machining tool and or parts thereof could be hurled away with a high kinetic energy e Generally tools should be clamped as short as possible 5 2 Tool change 5 2 1 Safety guidelines e Remove any chips lubricant residues et cetera from all surfaces at the spindle in order to ensure correct operation of the tool clamping minimisation of slipping risk e Collet chuck milling arbour spindle The suitable key always has to be used to hold against see illustration in chapter 5 3 2 Non observation may lead to damage of the gear on the driven tool and or of the tool drive of the turret e Incorrect cl
9. ces Clean the surfaces chapter clean 5 2 Excessive warming Check the limits of Correct the values performance such as run time correspondingly speed torque et cetera Excessive warming of driven Check the through hole of the Flush the cooling lubricant tool with internal cooling cooling lubricant boreholes feed lubricant feed Is the cooling lubricant fed correctly Check leakage the driven tool for Switch on the cooling lubricant feed Send the driven tool to the manufacturer Dimensional and shape error of the work piece Has the machining method been chosen correctly for the precision required Excessive wear of the machining tool Machining tool deflected by excessive cutting forces Excessive radial run out Alignment error of driven tool If and when necessary change method change machining tool Change machining tool and adapt machining data if and when necessary Adapt machining parameters use another machining tool if and when necessary check tool tightening pressure Change tool check tightening pressure Measure the angle setting and re align the driven tool High cooling lubricant exit at the leakage boring s of internally cooled driven tool Inform the manufacturer immediately for repair of the driven tool in case of non observation this will lead inevitably to bearing failure sauter feinmechanik com Page 27 of 2
10. itable such as improperly sharpened blunt defective or unpermitted machining tools Page 3of 29 sauter feinmechanik com Ta lO ll 3 Definition of terms The following illustrations of typical driven tools explain terms which are helpful for use and for the understanding of these operating instructions Bevel gears in housing Housing Leakage bore in case of internal cooling Spindle Bore for transfer of cooling lubricant Safety pin seating air Tirifx alignment bar Coupling for tool drive O ring for sealing air O ring on shank Mounting screw for holder Sauter spindle orientation detent pat Leakage bore in case of internal cooling External cooling supply der U __ External cooling supply additionally mounted by user Specifications field Serration of the shank Page 4of 29 sauter feinmechanik com 4 Safety guidelines The operating instructions and any other documents belonging to the driven tools shall be kept within reach at the place of operation at all times In addition to these operating instructions the general and locally applicable regulations for the prevention of accidents and for environmental protection have to be observed 4 1 Intended use The exclusive intended purpose of driven tools is the application in processing machines used for machining operations of work pieces made of the following materials e stee
11. ith an O ring intended for the purpose This closure has been described in chapter 5 1 In case of non observation of these instructions the manufacturer shall not assume any guarantee for potential damage to the tool turret Page 25 of 29 sauter feinmechanik com Ta lll 6 Defects and defect corrections Defects of the driven tools may lead to severe consequential damage in parts which reduce the service life of the driven tools and or may lead to production stoppages et cetera For this reason always seek advice from the manufacturer If in doubt send the driven tool to the manufacturer In order to ensure a quicker handling in case of a return please supply the following data for our customer service department e Type of driven tool and or identification number lasered on to the driven tool and approximate date of purchase e Sauter Feinmechanik GmbH commission number lasered on to the driven tool e Short information on the reason for return and or assumed or existing damage Our customer service department can be reached via Tel 49 0 7123 926 0 Fax 49 0 7123 926 193 Mail service sauter feinmechanik com Page 26 of 29 sauter feinmechanik com Ta lll Defect Check Correction Driven tool does not perfectly contact the turret head Check the length of the pin of the turret head In case of a deviation from standard please talk to the machine manufacturer Are the contact surfa
12. l e aluminium e non ferrous and precious metals e synthetic materials e wood using usual machining operations such as e drilling e milling e thread cutting e sawing A use of the driven tool deviating from and or beyond this permission shall be considered unintended The manufacturer shall not be held liable for any resulting consequences damage or injuries et cetera The intended use shall also comprise e the observation of these operating instructions e the observation of the setting and maintenance routines e the observation of the limits of performance given by the technical data e the observation of the restrictions caused by the accessories mounted All applications not listed shall be considered inappropriate unintended applications In case of doubt please get in touch with the manufacturer For more detailed information on the performance data of your driven tools please refer to the specifications field lasered on or the specifications sheet which will be sent to you upon request or which can be downloaded from our tool finder at www sauter tools com Page 5of 29 sauter feinmechanik com Ta lll 4 2 Unauthorised modifications Without previous written approval by the manufacturer no structural modifications extensions or conversions may be carried out on the driven tools The manufacturer shall not be liable for any injury or damage that may result The risk shall be borne by the operator only The in
13. l by tool spindle e On the machining torque At a load of approx 60 per cent of the maximum values a calculated life time of approx 2 000 h is achieved Permissible relative duty cycle Guide values for EK IK Tooling 100 g nstige Bedingungen favorable conditions nmax ungiinstige Bedingungen unfavorable conditions 75 Bei IK Trockenlauf max 10 ED For internal coolant max 10 duty cycle 0 25 50 75 100 ED 5min Driven tools with gearing inevitably have an increased noise development in case of higher speeds If the permissible parameters are not observed this will lead as a rule to excessive heating and to unavoidable damages to the driven tools subsequently such as premature bearing failure et cetera Following are two diagrams indicating exemplary the coolant pressures or the volume flow respectively existing at the tool with the respective inlet pressures in the system Page 9of 29 sauter feinmechanik com Ta lll Diagrams proportion coolant pressure volume flow Tabelle f r Durchlass 3 14 mm 2 Chart for passage 3 14 mm 2 80 70 60 angegebener Systemdruck Anstehender Druck am Tooling specified system pressure 30 system pressure on the tool 50 4o Ablesebeispiel_Read out for t 20 tats chlicher Druck am Werkzeug 10 actual pressure at the tool K hlmitteldruck in bar coolant pressu
14. led driven tool if in doubt please consult the manufacturer e Observe the permissible purity class in accordance with ISO 4406 Leakage outlet in internally cooled driven tool e Check leakage boring s for potential clogging in regular intervals e Small amounts drops of leakage are functional and are no defect and thus permissible e The leakage of larger amounts continuous squirt from the leakage boring s indicates a defective seal The driven tool has to be sent in for repair immediately Further operation will inevitably lead to damage of the bearing Cooling lubricant pressure and dry running e Please observe the specific data on cooling lubricant pressure primarily the maximum permissible and or minimum pressure required in case of internally cooled driven tools In case of non observation the driven tools may be damaged e Basically driven tools with internal cooling lubricant feed can run dry however for maximum 10 per cent duration in cycle 100 per cent are 5 min CAUTION e Exclusive dry run is permissible only with driven tools with external cooling whereby the exit opening for the external cooling lubricant feed of the driven tool has to be closed so that no dirt can enter 5 5 Demounting of the driven tool For disassembly proceed in reverse order to the assembly see chapter 5 1 If the position remains free on the tool holder system the opening has to be closed properly with a plate fitted w
15. not assume any guarantee for potential damage to the tool turret Page 11 of 29 sauter feinmechanik com TM lll 5 1 1 Sauter aligning unit Alignment bar Adjusting screw The Sauter aligning unit is used to precisely set the angular position of the driven tools relative to the turret rotation axis CAUTION Never turn the adjusting screw when the thrust piece is fully tightened see chapter below Page 12o0f 29 sauter feinmechanik com Ta Ole e Tighten the thrust piece with approx 25 per cent of the torque T of the table values of the thrust piece Shank diameter ISO 10 889 Torque Ta mm Nm 16 6 20 10 25 10 30 25 40 50 50 50 60 86 e Use the adjusting screw to align the driven tool centrically by means of the control surface e Tighten the thrust piece Observe the torque T in the table in the process Page 13 0f 29 sauter feinmechanik com E OE 5 1 2 Trifix Trifix alignment bar Trifix alignment groove In case of driven tools which have been fitted with Trifix a high precision alignment unit the driven tool only has to be put on and has to be tightened according to the torque in the table of chapter 5 1 1 see p 13 Other alignment can be omitted completely If a re adjustment is required after a collision please get in touch with the tooling manufacturer CAUTION When
16. ol for 20 seconds then 2 minutes pause This has to be done altogether 5 times e Three quarters of the maximum rpm of the driven tool for 20 seconds then 2 minutes pause This has to be done altogether 5 times If this grease distribution run is not carried out the manufacturer cannot guarantee a flawless function of the driven tool especially with high rpm Page 28 of 29 sauter feinmechanik com Ta lO ll 9 Disposal In case of disposal the operator has to observe the respectively applicable regulations of the environmental protection act 12 2013 Page 29 of 29 sauter feinmechanik com Ta lll
17. re in bar 46 60 75 80 105 130 144 150 165 165 166 165 165 Volumenstrom l min flow min Tabelle f r Durchlass 38 5 mm 7 Chart for passage 38 5mm 27 Hinweis 5 Bei innengek hlten angetriebenen m Werkzeugen von SAUTER hat die Drehzahl selbst keinen Einfluss auf den Druck am Werkzeug Note With internally cooled driven tools of SAUTER the speed itself 60 100 120 133 163 180 180 180 180 180 180 180 180 180 has no influence on the pressure Volumenstrom l min flow l min K hlmitteldruck in bar coolant pressure in bar Please observe The driven tool can only be as good as permitted by the general conditions It depends on how it has been mounted and aligned The characteristic machining values should be suitable and adapted Ultimately it always depends on the clamping units tools and the achievable system accuracies how precise and accurate the machining result is Page 10of 29 sauter feinmechanik com Ta lll CAUTION e Close all unequipped tool holders with sealing plugs fitted with O rings in keeping with German standard DIN ISO 10889 formerly German standard DIN 69880 This applies for tools with VDI shank e For BMT tooling use the respectively required closure plates of the respective manufacturer In case of non observation of these instructions the manufacturer shall
18. rotective gloves when replacing the driven tool or changing the machining tool Page 7of 29 sauter feinmechanik com TM lO lee 5 Installation and function 5 1 Installation initial operation and use Prior to installation the driven tool has to be examined for potential damage In case of obvious damage the driven tool must not be used In case of damage during shipment please inform us immediately Prior to operation of the driven tool please check for any interfering contours be sure to consider the planned machining tool and the permissible overall weight of the tool turret assembly in accordance with the operating instructions of the turret or the machine manufacturer CAUTION IMPORTANT TO AVOID DAMAGE OR MALFUNCTIONS AT THE TOOL TURRET e Check the shank of the driven tool and or the potentially fitted O rings for existence correct fit and damage e It has to be ensured that the contact surfaces of the driven tool and of the tool holder are free of chips and coolant remnants Compressed air must not be used for cleaning e Push the straight shank into the mounting hole of the tool holder In case of VDI tools the serrated side of the shank of the driven tool has to point towards the serrated thrust piece of the tool holder in the process e It has to be made sure that the drive of the driven tool matches the coupling of the tool holder system so that the torque can be transmitted faultlessly If these instruc
19. s We explicitly reserve the right to carry out modifications which occur as part of constant further development even without advance notice Page 2of 29 sauter feinmechanik com Ta lll 2 Warranty guarantee Any warranty as well as guarantee and or liability claims in case of personal injuries and material damage shall be excluded if these can be traced back to one or several causes listed herein below e Usage of the driven tools not according to the intended purpose e Improper installation initial operation operation and maintenance of the driven tools e Damage caused through external force for example as a consequence of collision in the machine or dropping of the driven tools during mounting demounting e Operation or continuation of operation of the driven tools with defective and or non functional safety and protective devices e Non observation of the notes in the operating instructions with respect to storage installation initial operation tool assembly operation and maintenance of the driven tools e Unauthorised constructional alterations of the driven tools e Unauthorised modifications of the drive conditions of the driven tools Such as power consumption and or torque exceeding the actual permissible values e Inadequate monitoring of the machine parts e Incorrect and or unapproved repairs e Influence caused by force majeure which Sauter Feinmechanik GmbH has no influence on e Use of unsu
20. sole responsibility of the user operator The manufacturer resumes no liability for improper clamping Page 19 of 29 sauter feinmechanik com Ta lle 5 2 3 Solidfix modular interface compact high rigidity high precision Releasing 180 Clamping 180 This clamping system stands out for its one hand operation without special tools The actuator is tightened and or loosened by means of a suitable Allen key The loosening and or tightening position is reached at a fixed stop in both directions a torque wrench is not necessary In opened state adaptor can be fitted the check mark of the actuator points towards the opened lock lasered on the spindle In closed state adaptor then clamped the check mark of the actuator points towards the closed lock lasered on the spindle Page 20 of 29 sauter feinmechanik com Ta Olle e Insert tool adaptor and clamping Set adaptor in the spindle check mark points towards opened lock and turn through 90 until adaptor catches This is a security function towards losing the adaptor integrated safety bayonet so the adaptor cannot fall out in an overhead position as may be the case The actuator is turned through 180 The check mark now points towards closed lock e Loosen adaptor The actuator is loosened check mark turned towards opened lock and the adaptor can be removed after slightly lifting and turning through 90 Due to an eject function
21. spective polygon size not to be confused with the maximum permissible torque for the driven tool and the appropriate wrench size Size polygon T max polygon Nm Wrench size mm C3 320 6 C4 580 8 C5 1000 10 C6 2000 12 A detailed description of the construction and the mode of action is available operating instructions BA 1202 as a download at http www sauter feinmechanik com capto html sauter feinmechanik com Page 23 of 29 5 3 Sealing air Especially fast running driven tools are frequently fitted with sealing air e lt is essential to observe the pressure of the sealing air in order to achieve a good sealing action e f no sealing air is available no cooling lubricant must wet the driven tool e Correspondingly treated compressed air as described below has to be used exclusively e Driven tools with sealing air seals may be used only on the turrets intended for the purpose e lf the above is not observed the driven tool may be severely damaged The sealing air compressed air has to provide a quality in keeping with ISO 8573 1 Filtered Class 3 5um Dried Class 4 3 deg Celsius Oiled Class 4 3 5mg m recommended The pressure has to be between 0 4 and 0 8 bar Page 24 of 29 sauter feinmechanik com Ta lll 5 4 Cooling supply dry machining Cooling lubricant purity e Disregard may lead to material damage e Observe filter fineness lasered on to the internally coo
22. sssacssesseaess 25 6 Defects and defect corrections seccanssceccsacaesscecceneseivesessessvesssnaertedsessessvendsneertedseoncexs 26 7 Procuration of additional parts Ordering of spare parts ssssssssssssssenssssseees 28 8 Servicing and Storage s ssssersessisorossssoososssoosiorisossisosssssoosssooossrsesorcssissssssosossssosss gt 28 9 DispoSdl sssaaa EAE e AAE a ES 29 Page 1 of 29 sauter feinmechanik com E OE 1 General information These operating instructions are part of our driven tools and have to be handed over to a new user if the driven tools are passed on If additional copies of these operating instructions are required they can be downloaded at www sauter tools com Read these operating instructions prior to installation initial operation and observe the directions and instructions contained Please also observe the data on the type plate of the driven tool and the possibly provided specification sheet This document partly contains symbolic representations The accessory shown is not necessarily contained in the scope of supply Please also observe the accessory and spare parts programme offered by Sauter If and when required our service team will be pleased to assist you Tel 49 0 7123 926 0 Fax 49 0 7123 926 193 Mail service sauter feinmechanik com The information contained in these operating instructions is based on the knowledge available at the point of going to pres
23. stallation of an additional cooling supply which is possible with almost all driven tools shall be explicitly excluded The manufacturer shall not be liable for any consequences injuries and damage which may occur due to incorrect fitting installation of this additional cooling supply Spare and or wearing parts have to meet the specifications defined by the manufacturer which can be ensured only by original spare parts 4 3 Observance of the driven tools Intense warming and or excessive noise development of the driven tools may be caused by a potentially looming bearing failure gear damage or a faulty installation of the driven tools on the tool carrier Check the driven tools as indicated in chapter 6 and inform Sauter Feinmechanik GmbH immediately If the problem should persist the driven tool must not be used any longer Page 6of 29 sauter feinmechanik com Ta lll 4 4 Duties of the operator The operator obligates himself to carry out the following points e The operator shall regularly verify the safety conscious working of the staff e The operator shall familiarise the staff in handling driven tools e The operator shall assure that the staff is familiar with the regulations on occupational safety and the currently applicable regulations for the prevention of accidents e The operator shall verify that the driven tools are used on machine tools only which are in conformity with the currently applicable safety regulations
24. tions are not followed the manufacturer resumes no responsibility for possible damage to the tool turret Subsequently the driven tool has to be pressed on to the flat contact surface By means of the clamping device provided on the tool holder system or by means of the fastening screws the driven tool can be attached permanently Be sure to observe the permissible torque in the process always use a torque wrench In the process the data of the machine manufacturer have to be generally observed as well as the torque data possibly lasered on the driven tool In case of non observation damage may occur Page 8of 29 sauter feinmechanik com TM lll It has to be observed that the permissible technical parameters are not exceeded in operation Influencing factors in this respect are primarily the type and condition of the machining tools used the material to be machined as well as the selected machining parameters such as cutting speed feed et cetera These factors are the responsibility of the operator The maximum values indicated on the driven tool refer to impact free machining and to short time operation In case of severe impact loaded machining the parameters have to be reduced partly by 50 per cent and more The respectively permissible operating time depends e On the type of the driven tool with or without gear et cetera e On the presence of a cooling or dry machining system e On the type of the cooling system external or interna
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