INSTALLATION MANUAL
Contents
1. Peculiarity Adjustment Menu screen 2 Touch the Close key twice to return to the Service mode menu screen 3 Service Mode Menu screen Touch the Machine Adjustment 4 Machine Adjustment Menu screen Touch the Printer Adjustment Touch the Start 7 This process takes about 1 minutes and 30 seconds and automatically stops with a com pletion message on the screen 5 Set the toner bottles 1 Shake the toner bottle as shown in the figure below and remove the cap AO3UIXC015SA 2 Open the toner supply unit external door on the right side of the machine 3 Open the toner supply unit interior door for the appropriate color and push the toner bottle to be set making sure the side with the triangle mark is on top Toner supply unit external door Triangle mark A1DUIXC045CA 4 Close the toner supply unit internal door 5 Set the remaining three color bottles in the same manner as above 6 Close the toner supply unit external door 7 Turn OFF the sub power switch 6 Various settings 1 Time and Date setting Turn ON the Sub power switch Press the Utility Counter key Touch the Administrator Setting Touch the System Setting Touch the Date Time Setting touched Be sure to touch the Ok The date will be updated to the current date Touch Exit l 7 Set date and time using the numeric keypa2. Peculiarity Adj 5 Drum Peculiarity Adjustment Menu screen Touch the Auto Developer Charge Check if the screen shows Y If the yellow developer is ready touch the Start Pour in the developer I AO3UIXCO04SA After the developer is completely poured in touch the Cancel Touch the M magenta Pour in the developer in the same manner as for yellow Note e Ensure before loading that the color of the developer matches to the color displayed on the screen e Make sure the developer charging funnel L is cleaned before moving from one color of the developer to the next e Replace the developer charging funnel U for each color of developer e Follow the same procedure for cyan C and black K developers E 18 Note When removing the developer charging plate from the machine lift the right side of the stopper plate and slide the developer charging plate to the left side to remove it AO3UIXE053SA 15 Return the developer charging funnel L and the developer charging plate to the original position 16 Reinstall the top cover Fr 2 screws 17 Tighten the screw on the fan cover 1 screws 18 Close the toner supply unit and tighten the toner supply unit lock screws 2 screws Note To fasten the two lock screws of the toner supply unit position the unit by fastening the screw at the lower section first before fastening the one at the upper section 19 Close t
3. Pull out the tray 1 and remove 2 ADU locking tapes Note The tapes on the lower left are overlapped and the inner tape cannot be removed L y A 4 3 eon A1DUIXC012CA 4 Remove 2 ADU lock bracket screws lower right and then remove the ADU lock bracket oa ADU Lock bracket 1 _ bottom right Remove the tape from the ADU section remove 1 screw and then remove the locking material 5 A1DUIXCO14CA 6 Turn the ADU release lever to the left while keeping the ADU lock open E r F ks gt Vey A1DUIXCO15CA Note Do not remove the red tags in this step because it shows that locking materials are on ADU inner part side Tags for lock marker Ea m a Loc AO3UIXE002CA 7 Pull out the ADU unit 8 Remove the locking tape from Lever M6 and remove the ADU locking bracket upper 2 screws AO3UIXE010SB 9 Remove the desiccating agent 10 Remove the locking tapes and the protection A1DUIXCO16CA 11 Remove the locking tape and two locking materials point of a thread of a red tag from ADU unit inner part side P A03UIXE003CA 12 Remove the locking tapes from the right hand side of the ADU unit Remove the spacer F K a la Va Locking tapes Spacer A1DUIXC017CA 13 Re insert the ADU unit into the machine and lock the ADU release lever 9 Install the operation panel 1 Remove 4 caps
4. _ OOO oo N A03UIXE027SA 6 Connect the connectors on the process unit to the YMCK developing units eeel A03UIXE026SA Yel Irs re 4 Connector location of connections a E 10 11 Remove the drum blade pressure release screw for each color Note e Do not expose the drum to light for a long time e Do not touch drum surface e Do not damage drum surface e Return the drum to the position it was in before it was removed e When installing the drum for K at the very bot tom shelf take care not to get the Mylar sheet entangled 1 Remove the drum from the process unit Process unit a 2 Remove the drum blade pressure release screws front rear 1 red screw each YMCK processing 9 T nb n a a Drum blade pressure release screw Drum blade pressure release screw A03UIXE030SA 3 Apply setting powder on both side of the drum and rotate both side edges with fingers in the direction shown in the figure to brush setting powder off Note Be sure to rotate both side edges with fingers not to touch image area Do not rotate in the opposite direction Application area A03UIXE007CA 4 Install the drum in the original position 12 Install the transfer unit Note 1 Loosen the two screws of the transfer unit fix Once the drum for K at the very bottom shelf has ing materials top bottom There are two been installed ensure that the mylar sheet
5. f A1DUIXCO18CA E 6 2 Remove 4 screws and then remove the top cover Rr Top cover Rr A1DUIXC020CA 3 Remove 2 screws and then remove the top cover Rt J Top cover Rt A1DUIXC019CA 4 Remove the rear cover 12 screws A1DUIXC021CA 5 Remove the board cover 9 screws E 7 6 Mount the operation panel on the main body Set 2 base pins on the operation panel to the holes on the main body and turn it to the arrow marked direction to lock Note To mount the operation panel be sure to pass the connectors of the operation panel through the operation panel installation section and pull them out at the rear of the machine Operation panel installation section 7 Mount the operation panel TP screw M4x6 6 O O P A TP screws 8 Set 2 wiring harness of the operation panel in 7 clamps Note Be careful not to set the wiring harness of the oper ation panel crossed over the wiring harness A Operation panel wiring harness L Operation panel gt wiring harness A1DUIXC025CA 10 Fix 2 wiring harness of the operation panel in 2 clamps as shown in the picture SEMS II screw M4x8 2 4 Operation panel wiring harness ho 2 m 11 Install the board installation plate TP screw M4x6 2 Board installation plate A1DUIXC028CA TP screw M3x6 4 E 8 13 Connect the connector and set the wiring har ness in 2 clam
6. Remove the top cover Fr 2 screws Top cover Fr E 16 4 Align the holes of the developer charging plate to the developer charging plate fixing screws and slide it to the right to secure it Note Be careful not to nip the wiring harness l Y developer charging plate fixing screws M C K developer charging plate fixing screws A1DUIXC042CA 5 Set the davelouet aa funnel L to the toner loading slot of the developing unit Place it on top of the developer charging plate as shown in the figure Developer charging plate Developer Charging _funnel L 6 Take out the developer charge funnel U which is bundled in the developer Unfold the devel oper charge funnel U and set it to the devel oper charge funnel L Note When opening the developer charging funnel U bend it outward against the inclination to flatten it Developer Charging funnel U PADU IXC044CA 7 Plug ie power cord into the outlet Caution Be sure to plug the power plug completely into the outlet 8 Set the developer Step Turn ON the Main power switch 2 Enter Service Mode Note Refer to procedures in the Service Manual to enter into the Service Mode To enter into the Service Mode follow the steosfrom the sub power OFF status described in the Service Manual 3 Service Mode Menu screen Touch the Process Adjustment 4 Process Adjustment Menu screen Touch the Drum
7. bizhub PRESSC7000 C6000 INSTALLATION MANUAL KONICA MINOLTA BUSINESS TECHNOLOGIES INC lt mportant gt Applied Machine bizhub pREsSc7000 C6000 Be sure to correctly follow the procedures in order as explained in this Installation Manual If you do not follow the procedure in order the image trouble may occur Installation Space Machine combination examples unit mm 1639 1478 41 2143 yCi CW COC d 766 gt 950 a 993 la i 200 i SD 506 RU 509 Machine PF 602 unit mm unit mm 1639 1041 1046 lt 1561 OT 502 Machine DF 622 MB 504 OT 502 Machine OC 506 MB 504 unit mm 39 a 5 ee lt gt 410 lt 760 gt ja 946 gt lt gt ET me T oot 3106 5 FS 612 RU 509 Machine DF 622 PF 602 unit mm 4573 Pree 544 gt 1170 lt 400 j 410 760 gt 718 oot FS 521 SD 506 FD 503 RU 509 Machine DF 622 LU 202 unit mm PB 503 SD 506 LS 505 RU 509 Machine DF 622 PF 602 Machine weight Approx 353kg E 1 A1DU960111 Pre installation Check Items 1 Select a level and stable place for installing the machine 2 Be sure to use a power source of the voltage and frequency indicated in
8. chnical administrators When doing the following setup be sure to check with the person in charge to get approval and proceed under that person s supervision Step Press the Utility Counter key 2 Touch Adminstrator Setting Note If an administrator password has been set already enter the current password and touch OK Touch Network Setting 4 On the screen that appears when Machine NIC Setting is touched set the following items e IP Address IP address of the machine e Subnet Mask subnet mask of network to be con nected to e Gateway Address IP address of the default gateway 5 Touch OK to display the Network Setting screen When the setup is completed be sure to turn OFF then turn ON the Main and Sub power switches Otherwise the new settings will not be registered When turning the Main and Sub power switches back ON wait for 10 seconds or more after turning them OFF E 22
9. d on the screen It cycles through day month year time or month day year time every time the Set is E 19 2 Setup Date Input Note Refer to procedures in the Service Manual to enter into the Service Mode 2 Service Mode Menu screen Select System Setting 3 System Setting Menu screen Select Setup Date Setting Setting Date Setting Menu screen Input the proper date using the numeric key pad on the screen It cycles through day month year or month day year every time the Set is touched 5 Be sure to touch the OK The date will be updated to the current date Leave the machine in Service Mode Menu do not turn the power OFF 3 Telephone number setting Step 1 System Setting Menu screen Select Service Center TEL FAX 2 Service Center TEL FAX Setting Menu screen Select Service Center TEL 16 Input numbers using the numeric keypad on the screen 16 digits E Select Service Center FAX 16 Service Center FAX 16 Oc ll numbers using the numeric Rena on the screen 16 digits Be sure to touch the OK 7 Leave the machine in Service Mode Menu do not turn the power OFF 4 Enter ADF serial number If ADF is installed You can find the 13 digit serialnumber on the bottom when you open the ADF Note When installing the optional DF 622 see the DF 622 installation procedure Step 1 Syst
10. e A1DUIXC048CA NI VI Imaging Verification Output an image to verify that output works correctly Note If it does not work correctly conduct the adjust ments in order to obtain correct image output by referring to the ADJUSTMENT SETTING of the Service Manual VII CS Remote Care For the setting refer to ADJUSTMENT SETTING in the service manual VIII Checking the ROM version with the security function Enter Service Mode Note Refer to procedures in the Service Manual to enter into the Service Mode 2 Service Mode Menu screen Touch Firmware Version Touch Firmware Version 4 Check if the ROM version of the Image Con trol 11 is the latest one with the security func tion A1DUOY0 0011 G00 10 latest A1 DUOYO 0011 G00 15 Note Also let client to check the ROM version that it must be the latest ones 5 Touch Return and Close to return to the Service Mode Menu screen E 21 IX Network Connection and Settings Connecting network cable 1 Connect a network cable 2 Check if the connector port LED lights LED1 and LED 2 are lit LED1 top Displays communication speed Orange 1Gbps Green 100Mbps OFF 10Mbps LED2 bottom Displays the link state Lighting Network is connected Blinking Data transfer state OFF Network is disconnected IP address assignment Note User networks and the PC environment are usu ally managed by te
11. em Setting Menu screen 7 Select Serial Number Setting Touch ADF to display the Serial number entry screen OK Use the Shift key to switch between upper case letters and lower case letters Serial number which is input in the serial number summary picture is verified 5 Turn OFF the Sub power switch 7 Insert and install the OC 506 optional to the hinge hole on the top of the Machine 8 Install the OT 502 optional on the left side of the machine Note When installing the optional paper exit tray see the OT 502 installation procedure 9 Install the User s guide holder on the left side of the machine Note The User s guide holder can also be installed on the optional m m a a zS m SS S OT 502 s Paper exit tray unit j option User s guide holder A03UIXE057SA 10 Put the sub power source label aligning it to the groove Sub power switch label E 20 11 Install the working table WT 508 optional not required when installing the PF 602 1 Use a wire cutter or other tool to snip the work ing table installation part covers on top of the machine s right side 2 places Note The working table is installed at three locations There is no cover at one of these locations Working table installation part Non cover 2 Tighten the thumb screws 5 pieces at three locations to mount the working table Working tabl
12. he front door of the machine V Adjustments and Settings Note Execute the adjustments and settings below 1 Toner density sensor initial auto adjustment Step 1 Return to Service Mode 2 Service Mode Menu screen Touch the Process Adjustment 3 Process Adjustment Menu screen Touch the Drum Peculiarity Adj Touch the Toner Density Sensor Init 5 Toner Density Sensor Initial Auto Adj screen Select the All and touch the Start This process takes about 3 minutes and 40 seconds and automatically stops with a com pletion message on the screen Drum Peculiarity Adjustment Menu screen 2 Blade setting mode Step 1 Touch the Return to return to the Drum Peculiarity Adjustment Menu screen Drum Peculiarity Adjustment Menu screen Touch the Blade Setting Mode Touch the Int Trans Belt This process takes about 20 seconds and automatically stops with a completion mes sage on the screen 3 Gamma automatic adjustment 1 Touch the Return key to return to the Drum Peculiarity Adjustment Menu screen Drum Peculiarity Adjustment Menu screen Touch the Gamma Automatic Adjustment key 3 Check the 0 and touch the Start This process takes about 2 minutes and automatically stops with a completion mes Sage on the screen 4 Color Regist auto adjustment 1 Touch the Return key to return to the Drum
13. is not screws in the top piece and two screws in the entangled lower piece Turn the transfer unit fixing mate rials counterclockwise to remove Transfer unit fixing materials i oO 2 Remove the transfer unit stand on the rear side of the toner supply unit Perry era BE 4 n dp z nea air ma i S ARG 4 Transfer unit stand E Cm F E So kh 3 Remove the transfer unit from the box Note When removing the transfer unit from the box never hold it at the positions shown in the figure When taking it out of the bag be careful not to touch the belt Mylar A03UIXE041SA 5 Return the process unit to the machine It is not necessary to lock it A03UIXC002SA E 12 4 Stand the transfer unit up using the transfer unit stand Transfer unit stand Transfer unit stand A1DUIXC036CA 5 Remove the two lock screws Red screws Note The left and right lock screws are different lengths note when reattaching them if you move them Lock screws Red screws AO3UIXE035SB 7 Remove the 1st transfer roller locking material front and rear 6 places 1 screw each ist transfer roller locking materials AO3UIXEO36SB 8 Install the separation claw unit Place the claw unit into the slit in the bottom right of the trans fer unit and screw the unit in while aligning it with the left projection TP screw M3x6 1
14. locks and do not plug the power cord into the outlet until you are instructed to do so 1 Remove the wrapping sheet on the top 2 Inspect the outward of the Machine 3 Remove the locking tapes put on the exterior panels Note e Locking guide tapes indicate the portions to be unlocked those tapes should be removed after the completion of each unlocking procedure 4 Open the toner supply unit external door and remove the locking guide tapes Toner supply unit external door A1DUIXC007CA E 3 5 Remove the locking tapes from inside each of the trays Remove the lock guide tape last Note When removing locking tapes from inside each of the trays be careful not to damage the black PET Locking Locking tapes Ny guide tape A03UIXJ001CB 6 Remove the optics unit locking screw on the left side of the Machine Locking tape y A03UIXJ003SB 7 Open the toner supply unit and the front door of the Machine 1 Open the front door of the Machine Front door ee oy DEJ 2 Loosen the upper lock screw of the toner sup ply unit Loosen the lower lock screw toner supply unit open the toner supply unit z z i i A j 4 Remove the mirror mat 5 Loosen the one screw of the fan cover to open it A1DUIXC010CA 8 Release the ADU lock 1 Remove the two screws of the ADU lock bracket bottom left ADU lock bracket Bottom left
15. pc Note Be careful not to damage the belt Caution Be careful not to get injured TP screw M3x6 AO3UIXEQ06CA 9 Apply setting powder on the surface of the belt 11 Rotate the belt driving coupling in the direction between the belt driving roller and the separa shown in the figure to brush all setting powder tion claw unit Belt driving coupling A1DUIXC037CA 12 Pull out the process unit again AO3UIXEO38SA 13 Press the portion marked with an arrow to 10 Install the belt cleaner unit by aligning it with aa that the drum cartridge is correctly set the angle of the top grooves of the transfer unit TP screw M3x 6 2 pcs Note Incorrect setting of the drum can damage the drum when installing the transfer unit A03UIXC003SA 14 Remove the transfer unit stand pull the han dle on the top of the transfer unit and lift the handle Note Return the transfer unit stand to the original posi tion l A03UIXE039SA A03UIXE042SA E 14 15 Note Set the transfer unit with the surface of its belt facing the drum side Position the unit obliquely as shown in the figure and move it into place from the rear then align it so that the pins of the transfer unit are engaged by the positioning hooks 4 places in the front and rear Be careful not to hit the drum with the transfer unit 16 A03UIXE043SA After installing the transfer unit return
16. ps A1DUIXC030CA 14 Reinstall the top covers Rt and Rr to the orig inal positions 15 Reinstall the board cover TP screw M3x4 22 removed screws 9 TP screw M3x4 13 bundled in the main body te 16 Reinstall the rear cover 12 screws 17 Reinstall 4 caps to the original positions 18 Install the arm cover Fr Truss screw black 10 Set the developing unit M4x6 3 1 Return the left and right levers of the process unit to the front and pull them toward you Truss screw black M4x6 A1DUIXC031CA 2 Remove the developing unit support part 2 places screws 3 pcs each 19 Install the arm cover Rr Truss screw black M4x6 2 Truss screws __ S v black M4x6 SN 3 Remove the tape from the toner loading slot of g Arm cover the developing unit Rr e Note Be careful not to touch the sleeve when removing the developing unit A1DUIXC032CA AO3UIXE025SA E 9 4 Install the developing units in the order YMCK 5 Install the developing unit support part 2 from the top in the machine To install insert places screws 3 pcs each To install insert each developing unit on the left side first and the bottom of the developing unit support part then set the right side and tighten with the screws Note Note When slipping the unit on the rail move straight Make sure that the springs do not come off Avoid slanting to the right or left Pa
17. the handle back to the original position AO03UIXE044SA 17 Turn the transfer unit fixing material in the direc tion of the arrow until it reaches the screws and secure it with screws 2 screws each 18 Push the process unit all the way until it clicks and bring the left and right levers to their original positions 19 Check the position of the white plastic for cross direction magnification adjustment Y M C When it is not positioned as shown in the picture pull out the process unit to move it to its normal position Note Never loosen the screw Cross direction magnification adjustment plastic A1DUIXCO51CA 20 Install a Bind screw M4x10 at each of the two locations on the transfer unit E 15 13 Install the exhaust cover 2 Remove the developer charging plate set on 1 Remove 2 screws on the rear side of the main the back of the toner supply unit and then body remove the developer charging funnel L eT ty A Developer charging funnel L Developer charging plate JEE A1DUIXC038CA f pee i a RIDUIXCOAICA 2 Slide and install the exhaust cover and then 3 Place a piece of paper below the toner inser secure it with 2 screws tion slots to pre vent soiling i Exhaust cover Paper for prevention of dirt A1DUIXC039CA AO3UIXE049SA 14 Set the developer Note Set developers in the order YMCK from the top of the developing unit 1
18. the product specifications Ensure that the current carrying capacity of the power outlet is at least equal to the current listed in the product specifications 3 Power the machine directly from a dedicated power outlet Do not use an extension cord 4 Do not plug or unplug the power cord with wet or dirty hands otherwise you may get an electric shock 5 Avoid a hot and humid environment or a place exposed to direct sunlight 6 Avoid a dusty location or a place near volatile and flammable substances 7 Avoid a poorly ventilated place lll Accessory parts Developer Y M C K each 1 3 Developing unit Eam each yuck a A A03UIXC007SA i Belt cleaner unit AO03UIXCO08SA AO03UIXCO09SA Separation claw unit 7 Operation panel A03UIXC012SA User s guide holder A03UIXC013SA N Sub power switch label Developing unit label Arm cover Fr Rr A1DUIXC003CA Installation manual Ss User s guide Except for Europe each ss 4 Power cord For option 15KVIXCO14SA 15 Clamp 6 TP screw M4x6 17 TP screw M3x4 8 TP screw M3x6 19 SEMS II screw M4x8 20 Bind screw M4x10 1 Truss screw black M4x6 Service port board 2 Board installation plate A1DUIXCO05CA NO NO No No N g gt Band for IC 601 A1DUIXCOO06CA 1set CD ROM lV Installation Procedure Note Release all
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