INSTALLATION MANUAL
Contents
1. 26 Remove the finisher exit tray two screws 45111XC112DA 27 Remove the exit tray mounting holders on the right and left one screw each 45111XC113DA 28 Remove the right and left covers two screws each 45111XC114DA 29 Use a nipper etc to cut out two separation cov ers 4510IXC029DA 30 Insert the left and right mounting brackets Note Make sure that the flat surface of each of the mounting brackets faces inward when installed 45111XC115DA 31 Secure the mounting brackets in position follow ing the order shown in the illustration three screw C s each furnished with the saddle stitcher y 45111XC071DA 32 Reinstall the right and left covers that has been removed in step 28 two screws each 45111XC116DA 33 Loosen the screw shown move it to the front and then tighten it again one screw Note This step must be performed properly to pre vent any trouble Do not move the screw by using the adjust plate Be sure to move the screw itself Adjust plate 45111XC117DA 34 Reinstall the left exit tray mounting holder that has been removed in step 27 one screw Note Install the holder at a2. lt Crease position adjustment gt 1 Make a copy in the crease mode Refer to the user s guide copy operations Fold the copy fed out along the crease Check the crease for deviation measure width A Reference 0 1 5mm A i lt Exit direction 4511IXC090DA 4 Display the Service Mode screen For details of how to display the Service Mode screen see the service manual 5 Touch Finisher Service Mode System 1 q System 2 uke List ae taid FAX Internet ISW AOOJIXE118DA 6 Touch CB FN adjustment Finisher AODHIXEO04DA 7 Touch Fold amp Staple Pos Adjustment Finisher 4512IXE077DA 8 Touch Fold Position Adjustment Finisher Adjustment Fold amp Staple Position Adjustment ggnver staple Bosition 4511IXE104DA 9 Touch A3 Ly and then touch Normal Paper Finisher Adjustment Fold Position Paper Size Paper Type Normal Paper 4511IXE105DA If the crease deviates as shown below 10 Using the key set the numeric value and touch END A T amp Exit direction 4511IXCO90DA If the crea
3. SD 505 Saddle Stitcher INSTALLATION MANUAL Note Lifting the machine in an awkward position or transporting it in a poorly balanced position could result in personal injury When transporting the machine assign an adequate number of persons to the job and ensure that each person can take a good position of not being excessively loaded mass approx 9 3 kg 20 1 2 Ib I Accessory parts No Name 1 Saddle unit Creasing unit Exit tray Shutter 45111XC024DA 4511U006AA 4511U007AA 4511U009AA Aa 4511U011AA Mounting bracket right Mounting bracket left Shutter mounting holder Creasing unit adjusting plate Mounting bracket cover E 1 Applied Machine FS 519 Name Screw A 3 x 6 mm Screw B 3 x 8 mm Screw C 4 x 8 mm 4511U012AA Screw D 3 x 8 mm Screw E 4 x 8 mm 9J08IXC079DA Shoulder screw A 4511U013AA Shoulder screw B g e F L 4511U014AA Installation manual 4980IXC019DA A WARNING After unpacking be sure to get rid of the packaging materials and keep them out of the reach of children Putting the head in the plastic bag involves danger of suffocation Note Take the same procedures though the machine illustrations or adjustment screens are different fr
4. ing bracket right one screw E furnished with the saddle stitcher Te ai 45111XC121DA 43 Remove the connector cover from the finisher one screw 44 Use a nipper etc to cut out the separation cover 45111XCO78DA 45 Connect the ground wire one screw D furnished with the saddle stitcher 46 Connect the two connectors 47 Insert the snap band Snap band 45111XC079DB 48 Reinstall the connector cover that has been removed in step 43 one screw 49 Install the exit tray 45111XCO52DA IV Adjustments State the adjustments of A3 Ly here 1 Plug the power cord into the power outlet and turn on the machine lt Crease tilt adjustment gt 2 Load the drawer with A3 L7 3 Select the crease mode and make a copy Refer to the user s guide copy operations 4 Fold the copy fed out along the crease 5 Fold the copy fed out in half 6 Check the crease for tilt measure width A Reference 0 1 5mm 45111XCO89DA K Exit direction 7 Open the front cover and loosen the screw on the creasing unit adjusting plate 8 Slide the adjusting plate to the right or left as nec essary to adjust tilt If the crease tilts as in step 6 move the adjusting plate to the left as shown below 45111XC122DA 9 Make a copy and check the crease for tilt
5. level one step lower than where it was removed in step 27 45111IXCO85DA 35 Use a nipper etc to cut out the crosshatched portion of the right exit tray mounting holder that has been removed in step 27 4510IXC032DA 36 Reinstall the right exit tray mounting holder one screw Note Install the holder at a level one step lower than where it was removed in step 27 ia 45111IXCO86DA 37 Reinstall the finisher exit tray that has been removed in step 26 two screws Note To prevent problems be sure to securely tighten the screws 45111XC118DA 38 Mount the saddle unit on the finisher Note Check that the tab of the saddle unit is below the tab of the shutter Tab of the saddle unit 45111XC119DA 39 Secure the saddle unit to the mounting bracket left two screw C s furnished with the saddle stitcher Note Temporarily tighten the left screw securely tighten the right screw and then securely tighten the left screw 4511IXCO75DA 40 Open the saddle unit 41 Secure the saddle unit to the mounting bracket right one screw C furnished with the saddle stitcher 45111XC120DA 42 Install the mounting bracket cover to the mount
6. om the ones in the procedures Il When installing to the printers e This manual provides the illustration of the machine used as MFP However the same instal lation procedure is used for the printers For screen adjustment make sure to use the field service tools Refer to the machine installation manual regarding how to connect and use the field service tools 4511 9560 01 Ill Installation procedures Note e When mounting the saddle stitcher mount it before mounting the finisher to the machine e When mounting the punch kit at the same time mount the punch kit first 1 Turn off the machine and unplug the power cord from the power outlet 2 Remove the saddle unit and all other accessories from the shipping carton and remove the protec tive tape and cushioning materials lt Saddle unit gt 45111XC108DA 45111XC123DA lt Exit tray gt 45111XC124DA 3 If the finisher is mounted on the machine remove the finisher Note For the finisher removal procedure see installa tion manual for finisher 4 Remove the rear cover of the finisher four screws 5 Disconnect the connector 45111XC057DB 6 Remove the upper cover three screws 45111XC058DB 4512IXC040DB 8 If the punch unit is mounted to the finisher remove the punch unit Note For the punch unit removal procedure see instal lation manual for punch kit 9 Remove the guide plate left
7. rvice Mode screen For details of how to display the Service Mode screen see the service manual 6 Touch Finisher Service Mode System 1 E System 2 Counter List Output Test Mode AOOJIXE118DA 7 Touch CB FN adjustment Finisher FN adjustment AODHIXEO04DA 8 Touch Fold amp Staple Pos Adjustment Finisher 4512IXE077DA 9 Touch Center Staple Position Finisher Adjustment Fold amp Staple Position Adjustment ggnver staple Bosition 4511IXE104DA 10 Touch A3 Ly and touch Normal Paper Finisher Adjustment Center Staple Position Paper Size Paper Type Normal Paper 4511IXE106DA If the staple positions deviate as shown below 11 Using the key set the numeric value and touch END 4511IXC093DA If the staple positions deviate as shown below 12 Using the key set the numeric value and touch END A 45111XCO94DA 13 Touch Enter three times 14 Touch Exit on the Service Mode screen 15 Make a copy and check the staple position for deviation from the crease 16 Adjust the o
8. se deviates as shown below 11 Using the key set the numeric value and touch END A lt 4 Exit direction 45111XC091DA 12 Touch END 13 Touch Exit on the Service Mode screen 14 Make a copy and check the crease for deviation 15 Adjust the other sizes in the same way lt Staple tilt adjustment gt 1 Load a five page A4 document in the docu ment feeding tray 2 Select the center staple mode and make a copy Refer to the user s guide copy operations 3 Fold the copy fed out along the crease 4 Check the staple positions for tilt measure width A Reference 0 1 5mm lt Staple position adjustment gt 1 Load a five page A4 document in the docu ment feeding tray 2 Select the center staple mode and make a copy Refer to the user s guide copy operations 3 Fold the copy fed out along the crease 4 Check the staple position for deviation from the crease measure width A Reference 0 1 5mm A amp Exit direction 45111IXCO92DA lt amp Exit direction 45111XCO93DA 5 Open the saddle unit lock release lever 6 Loosen the adjusting screw and move the saddle to the left or right to adjust tilt as necessary If the staple positions tilt as in step 4 move the saddle to the left as shown below 45111XCO54DA 7 Make a copy and check the staple positions for tilt Display the Se
9. tened only temporarily in step 13 17 Connect the connector of the creasing unit 45111XC083DA 18 Reinstall the cover that has been removed in step 7 two screws First fit the tab in position 4512IXCO54DA 19 Reinstall the upper cover that has been removed in step 6 three screws First fit the tab in position S 4511IXC063DB 20 Reconnect the connector that has been discon nected in step 5 21 Reinstall the rear cover that has been removed in step 4 four screws Note Be sure to reinstall the cover 1 that has been removed in step 4 45111XC081DA 22 Mount the finisher to the machine Note For the finisher mounting procedures see installa tion manual for finisher 23 Install the shutter mounting holder to the tray unit using screws two screw B s furnished with saddle stitcher 45111XC109DA 24 Using shoulder screws secure the shutter to the shutter mounting holder two shoulder screw B s furnished with saddle stitcher 45111XC110DA 25 Move the shutter up and down Release the shutter from a higher position to check to ensure that the shutter falls by its own weight If it does not fall by its own weight move the shutter up and loosen the screw of the shutter mounting holder which can be seen from the hole shown on the picture and adjust the posi tion of the shoulder screw B 45111XC111DA
10. ther sizes in the same way
11. two screws Note When mounting the punch kit at that time it has been removed 45111XCO59DB 10 Mount the punch unit that has been removed in step 8 Note For the punch unit mounting procedures see installation manual for punch kit 11 Let the connector of the creasing unit into the hole shown in the illustration 12 Carefully insert the creasing unit into the finisher along the notch provided in the rear of the fin isher Note Use care not to allow the parts shown in the illus tration to hit against the mating portions while the creasing unit is being inserted Insert it with the guide plate at the finisher side fac ing downward shown OK in the illustration 45111XCO60DB Guide plate Creasing unit 45111XC082DB 13 Place the creasing unit adjusting plate beneath the creasing unit and temporarily secure the unit by tightening screw only temporarily one screw A furnished with saddle stitcher 45111XC061DA 14 Secure the rear end of the creasing unit using shoulder screw one shoulder screw A furnished with saddle stitcher Note No clearance is allowed between the shoulder screw and the metal bracket 15 Secure the creasing unit adjusting plate and creasing unit using screw one screw A fur nished with saddle stitcher 45111XC062DB 16 Securely tighten screw that has been tigh
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