EXTER T150-st Installation Manual
Contents
1. 120 0hm XX gene KS 1 1K 6 OV 196 1 1K 120 SN 7 ov in ov 5 ae I Operator CAB8 Bus panel RS485 RS422 2 1 i tes 4 2 u In mje yan ov m i ov 17 5 i eG vcc r gt Shield uteri gt ce PM BV_14 VCC za Sc 120 ohm gl ov a 235v E 2 Bus termination L 5358 1 Some older operator panels had pull up and pull down resistance except for the actual bus termination at 120 ohm similar to Westermo and Profibus 2 Newer panels have another type of recipient so called built in Fail Safe where simple bus termination resistance is sufficient If other nodes on the RS485 network require pull up and pull down and the operator panel is at one end of the loop one of the following procedures can be carried out 3 Connect two 1k 0 25 W resistors in the 25 pole D sub contact Set jumper pins 6 19 4 Use CAB8 It offers the option of bus termination with pull up down It is also easy to connect the bus cable via the screw terminal block Beijer Electronics MAEN967 23 Beijer HEAD OFFICE SWEDEN Beijer Electronics Products AB Box 426 SE 201 24 Malm Sweden Tel 46 40 35 86 00 Fax 46 40 93 23 01 info beij erelectronics com SUBSIDIARIES GERMANY Elektronik Systeme Lauer GmbH amp Co KG2. This manual explains how to install the operator panel Please refer to the reference manual for further information Beijer Electronics AB MAEN967 2009 06 The information in this document is subject to change without notice and is provided as available at the time of printing Beijer Electronics AB reserves the right to change any information without updating this publication Beijer Electronics AB assumes no responsibility for any errors that may appear in this document Read the entire installation manual prior to installing and using this equipment Only qualified personnel may install operate or repair this equipment Beijer Electronics AB is not responsible for modified altered or renovated equipment Because the equipment has a wide range of applications users must acquire the appropriate knowledge to use the equipment properly in their specific applications Persons responsible for the application and the equipment must themselves ensure that each application is in compliance with all relevant requirements standards and legislation in respect to configuration and safety Only parts and accessories manufactured according to specifications set by Beijer Electronics AB may be used BEIJER ELECTRONICS AB SHALL NOT BE LIABLE TO ANYONE FOR ANY DIRECT INDIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE INSTALLATION USE OR REPAIR OF THIS EQUIPMENT WHETHER ARISING IN TORT CONTRACT OR OTHERWISE BUYER S SOLE REMED
3. installation the supplier cannot assume responsibility for actual use based on the figures The supplier neither guarantees that the operator panel is suitable for your particular application nor assumes responsibility for your product design installation or operation 1 2 During Installation The operator panel is designed for stationary installation on a plane surface where the following conditions are fulfilled no high explosive risks no strong magnetic fields no direct sunlight no large sudden temperature changes Install the product according to the accompanying installation instructions Ground the product according to the accompanying installation instructions Only qualified personnel may install the operator panel Separate the high voltage signal and supply cables Make sure that the voltage and polarity of the power source is correct before connecting the product to the power outlet Peripheral equipment must be appropriate for the application and location Beijer Electronics MAEN967 Safety Precautions 1 3 During Use Keep the operator panel clean Emergency stop and other safety functions may not be controlled from the operator panel Do not use too much force or sharp objects when touching the keys touch screen etc LA Service and Maintenance Only qualified personnel should carry out repairs The agreed warranty applies B
4. laminated film over the operator panel display to avoid static electricity that could damage the panel Beijer Electronics MAEN967 Installation 2 2 1 Mode Switches All mode switches must be in OFF position during operator panel use The mode switches should not be touched unless by qualified personell O U m SH a E E a all 1 o E MS A za a 2 2 2 Connections to the Controller For information about the cables to be used when connecting the operator panel to the controller please refer to the help file for the driver in guestion 2 2 3 Other Connections and Peripherals Cables peripheral eguipment and accessories must be suitable for the application and its environment For further details or recommendations please refer to the supplier Caution When using a compact flash card do not remove the card when the busy indicator is illuminated Beijer Electronics MAEN967 Installation 10 Beijer Electronics MAEN967 Technical Data 3 Technical Data Parameter EXTER T150 st Front panel WxHxD 398 x 304 x 6 mm Mounting depth 60 mm 160 mm including clearance Front panel seal IP 66 Rear panel seal IP 20 Keyboard material Front panel Touch screen Polyester on glass 1
5. 2 ozi 17 90 cz 100 5 023 M10 4 18 120 130 9 20 LA 21 D sub 25 pin Female 6 19 7 8 14 Signal Signal direc TxD Output TxD Output RxD Input RxD Input RTS Output RTS Output CTS Input cTs Input 1 1 Do not use Do not use ov 5V Output lt 100mA tion Signal Signal direction Tx Rx In Output Tx Rx In Outpul 2 4 Bus Connect to pin termination 10 19 for bus termination Bus termination See above ov 5V Output lt 100mA 1 Pin no 20 connected to pin no 21 internal in the terminal 2 Directly connected internaly to pin no 2 Tx Rx 3 Connected to pin no 15 Tx Rx internaly via a 1200hm 1 4W resistor 4 NOTE Only the first and the last unit on the bus should be terminated Device Signal direction In Output In Output Frame connected to chassis Signal direction Tx Rx Rx 5 7 8 GND Output Output Input Input Drawing No 5 5005 Date 2004 10 27 Beijer Electronics MAEN967 15 Operator Panel Drawings 5 2 EXTER T150 Outline RS422 485 SB Device Ethernet max 9 mm material thickness Drawing No S 5141 Date 2004 10 26 16 Beijer Electronics MAEN967 Additional Installatio
6. KelterstraBe 59 72669 Unterensingen GERMANY Tel 49 7022 9660 0 Fax 49 7022 9660 103 info l auer hmi com TAIWAN Hitech Electronics Corp 7 amp 8 F No 108 Min Quan Road Shin Tien Taipei Shien TAIWAN R O C 231 Tel 886 2 2218 3600 Fax 886 2 2218 9547 info hmi hitech Icd com tw USA Beijer Electronics Inc 939 N Plum Grove Road Suite F Schaumburg IL 601 73 USA Tel 1 847 619 6068 Fax 1 847 619 6674 info usa beij erelectronics com CHINA Beijer Electronics Co Ltd Room 201 Buildning B No 1618 Yishan Road Shanghai 201103 CHINA Tel 86 21 6145 0400 Fax 86 21 6145 0499 info beij erelectronics cn
7. MAEN967 2009 06 BeiJer ELECTRONICS EXTER T150 st Installation Manual English Foreword Installation manual for the EXTER series operator panels Foreword The EXTER stainless operator panel is designed to meet the tough demands found in business areas such as the Food amp Drugs and Pharmaceutical industries The rug ged stainless steel construction is resistant to acid based cleaning agents the stream lined design affording no front foil visible labels or fissures where bacteria and other pathogens might hide The frame and casing are made of stainless steel grade 316 1 4401 affording out standing toughness and excellent corrosion resistance for use throughout a whole range of corrosive environments and media All operator panels in the EXTER series are developed to satisfy the demands of hu man machine communication Built in functions such as displaying and controlling text dynamic indication time channels alarm and recipe handling are included The operator panel works primarily in an object oriented way making it easy to un derstand and use Configuration is carried out on a PC using Information Designer configuration tool The project can then be transferred and stored in the operator panel itself Various types of automation equipment such PLCs servos or drives can be connected to the EXTER stainless operator panel In this manual the term the controller re fers to the connected equipment
8. Y SHALL BE THE REPAIR REPLACEMENT OR REFUND OF PURCHASE PRICE AND THE CHOICE OF THE APPLICABLE REMEDY SHALL BE AT THE SOLE DISCRETION OF BEIJER ELECTRONICS AB Beijer Electronics MAEN967 Table of Contents Table of Contents 1 Safety E sosa dea eo oda ik ri 5 li General EE 5 12 During Installation era ada o E i ces GR o 5 1 3 During Use apatije ia 6 1 4 Service and MANE Ada 6 1 5 Dismantling and Scrapping iii EENEG 6 2 Ta stallati AA A Ara a EAEE E ESAD aiei 7 21 Space Requirements indica 7 2 2 Installation Process a 7 DAVE Mode Switches isidro 9 2 2 2 Connections to the Controller eaaaaaaaaa aaa aaa aaa aaa 9 2 2 3 Other Connections and Peripherals see ssesseseseseeeeeeeseseseeeeeeseneeeeeserseneeeeas 9 3 Technical Data ci A A A ER 11 4 Chemical A IA 13 4 1 Metal Casi da 13 41 1 Touch Screen SHEET tail celos 13 5 Operator Panel Dres diia 15 K EN tas i ai odds i eo ITA 15 52 EXTERTISO Outer ar Een Geseis 16 6 Additional Installation Tips cc aaa 17 6 1 Grounding the Operator Panel zeza anka vka Koda 17 6 2 Ethernet Connection in the Panel ek 18 6 3 To Achieve Better EMC Protection ananasa nana nana 19 6 4 Ambient emper acute A ek dildo 20 6 5 Safety asd aida dees Ae es ae eer Ee 21 6 6 Gralyani solo A RA a 22 6 7 Cable and Bus Termination RS485 cccccccsccccesssecesscecssssecsseeeesees 23 Beijer Electronics MAEN967 Table of Contents Beij
9. a Along thin grounding wire has a very high impedance resistance at high frequencies and will not guide disturbances to the ground Multi wire conductors are better than single wire conductors with the same area A braided conductor wire with the same area is even better The best is a short thick grounding braid Beijer Electronics MAEN967 17 Additional Installation Tips 6 2 Ethernet Connection in the Panel Industrial Ethernet R45 Lu R45 _ D R45 RJ 45 HM Operator panel RJ 45 mio 8 Operator panel RJ 45 E Short and Shielded H unshielded Operator panel RJ 45 6 Operator panel RJ 45 0 1 uF 1 250 V 5351 1 In some industrial units for Ethernet the RJ45 contacts shield is connected to the chassis via a capacitor 2 The operator panel s Ethernet shield is directly connected to the chassis Check whether the other Ethernet unit has its shield directly grounded or grounded via a capacitor In many cases connecting the shielded Ethernet cabling to the chassis at both ends is inappropriate Hum or grounding loops can occur Unshielded cabling may even result in fewer communication errors A good solution may be to use a shielded Ethernet cable but to connect the shield at one end only 3 One option is to break the shield 4 A more elegant method is
10. efore carrying out any cleaning or maintenance operations disconnect the equipment from the electrical supply Clean the display and surrounding front cover with a soft cloth and mild detergent Replacing the battery incorrectly may result in explosion Only use batteries recommended by the supplier 1 5 Dismantling and Scrapping The operator panel or parts thereof shall be recycled according to local regulations The following components contain substances that might be hazardous to health and the environment lithium battery electrolytic capacitor and display Beijer Electronics MAEN967 Installation 2 Installation 2 1 Space Requirements Installation plate thickness 1 5 9 0 mm 0 06 0 35 inch Space requirements when installing the operator panel 100 mm 4 0 inch A S N d 304 mm ja 11 97 inch gt gt 100 mm 50 mm 50 mm EH 4 0 inch 2 0 inch 2 0 inch ET Y ge i 100 mm pod 4 0 inch head 60 mm lt 398 mm gt 2 36 inch 15 67 inch Caution The openings on the enclosure are for air convection Do not cover these openings 2 2 Installation Process 1 Unpack and check the delivery If damage is found notify the supplier Panel cut out 355 5 x 278 5 mm 14 0 x 10 96 inch Note Place the operator panel on a stable su
11. er Electronics MAEN967 Safety Precautions 1 Safety Precautions Both the installer and the owner and or operator of the operator panel must read and understand this installation manual 1 1 General Read the safety precautions carefully Check the delivery for transportation damage If damage is found notify the supplier as soon as possible Do not use the operator panel in an environment with high explosive hazards The supplier is not responsible for modified altered or reconstructed equipment Use only parts and accessories manufactured according to specifications of the supplier Read the installation and operating instructions carefully before installing using or repairing the operator panel Never allow fluids metal filings or wiring debris to enter any openings in the operator panel This may cause fire or electrical shock Only qualified personnel may operate the operator panel Storing the operator panel where the temperature is lower higher than recommended in this manual can cause the LCD display liquid to congeal become isotopic The LCD display liquid contains a powerful irritant In case of skin contact wash immediately with plenty of water In case of eye contact hold the eye open flush with plenty of water and get medical attention The figures in this manual serves an illustrative purpose Because of the many variables associated with any particular
12. ger problem A substandard installation may work now but problems may arise when other devices are connected 22 Beijer Electronics MAEN967 Additional Installation Tips 6 7 Cable and Bus Termination RS485 Use shielded and twisted pair cable The pair capacitance may not exceed 52 5 pF m and area at least 0 25 mm AWG 24 if you want to use the maximum transfer distance and maximum transfer speed 0 V the reference voltage for communication should be included in the cabling With two way communication use two pairs one pair for communication and one pair for 0 V The shield must be grounded at one end The other end is usually grounded but with longer distances or when there is a difference in the ground potential the shield should be connected to the ground via 0 1 uF 250 V plastic capacitor to prevent ground current in the braided shield A number of manufacturers recommend that the shield be grounded at each node Various manufacturers have different systems for bus termination The RS485 standard does not describe how the Fail Safe function would be carried out just that the system should be able to handle the error Depending on the recipients design the bus wires may be on the same level or require pull up or pull down to ensure that no faulty signals are detected when the bus is in resting mode all transmitters are disconnected Inside operator pane QR H 14 Pa rao o Di 1K
13. ide Middle 120x120 mm SEN 45 inside Airflow Power Bottom 40 inside LI 5354 In most cases the ambient temperature for the operator panel is significantly higher than the device cabinet s ambient temperature If the cabinet is tall and there are a number of heat generating devices the temperature at the top of the cabinet will be considerably higher than the theoretical temperature increase that would be expected All electronics are sensitive to heat The lifespan of an electrolytic capacitor is cut in half with an 8 10 increase in temperature A 15 20 temperature increase results in a quarter of the lifespan etc Rittal has a good program for estimating the anticipated average temperature in the cabinet as well as a large program for controlling the temperature in the device cabinet An enamel coated steel cabinet has a radiant heat value of 5 5 W m and degrees C Installing a fan inside the cabinet will even out the temperature while moving air provides considerably better cooling than still air A suitable fan is a 120 x 120 mm axial fan available in 24 V DC 115 and 230 V AC Install the fan so that it sits in the cooler area and will blow cold air against the operator panel If the fan is mounted at the top and sucks air upwards the fan s ambient temperature will be higher shorter lifespan A good fan with a ball bearing mounting has an expected lifespan of at least 40 000 hours not a guaranteed
14. lifespan at 40 C This corresponds to at least 4 years of continuous use If a thermostat is installed the fan only needs to come on when needed Large graphic terminals draw only one fifth of the current when the background lighting is off The loss effect drops from e g 25 W to only 5 W The operator panel s loss effect supply voltage x current Virtually no power goes to external users and no loss effects due to inputs 20 Beijer Electronics MAEN967 Additional Installation Tips 6 5 Safety Most of the operator panels are fed with 24 V DC Power supply 230 V AC to 24 V DC way Operator panel Lei ov alt NO Power supply 230 V AC to 24 V DC Way Operator panel i Distance m U gt Aa Power supply 230 V AC to 24 V DC RAV Operator panel La O Small controller with expansion unit COM1 Cho o COM100 230 VAC E Ch101 1 Ifyou use a power supply that meets safety standards and only feeds the operator panel there is no problem 2 However if you have a 24 V unit that also feeds other units there is reason to be cautious The operator panel does not have insulation that meets safety requirements in the event of a potential short circuit between 230 V AC and 24 V DC It is assumed that the 24 V feed is secure for example SELV according to EN 60950 protectio
15. million finger touch operations Reverse side material Powder coated aluminum blue zink Weight 4 9 kg Serial port RS422 RS485 25 pin D sub contact chassis mounted female with standard locking screws 4 40 UNC Serial port RS232C 9 pin D sub contact male with standard locking screws 4 40 UNC Ethernet Shielded RJ 45 USB Host type A USB 1 1 max output current 500mA Device type B USB 1 1 CF slot Compact flash type and II Flash memory for 12 MB incl fonts application Real time clock 20 PPM error because of ambient temperature and supply voltage Total maximum error 1 min month at 25 C Temperature coefficient 0 004 ppm C Real time clock CR2450 battery Minimum lifetime 3 years Power consumption at Normal 1 2 A rated voltage Maximum 1 7 A Display TFT LCD 1024 x 768 pixels 64K color CCFL backlight lifetime at the ambient temperature of 425 C gt 35 000 h Active area of display WxH 304 1 x 228 1 mm Fuse Internal DC fuse 3 15 AT 5 x 20 mm Power supply 24V DC 20 30V DC Power supply connector CE The power supply must conform with the requirements according to IEC 60950 and IEC 61558 2 4 Ambient temperature Vertical installation 0 to 50 C Horizontal installation 0 to 40 C Storage temperature 20 to 70 C Relative humidity 5 85 non condensed CE appro
16. n Tips 6 Additional Installation Tips When experiencing communication problems in for example noisy environments or when operating close to temperature limits the following recommendations are to be noticed 6 1 Grounding the Operator Panel Door Mounting plate in the cabinet a sa Operator panel Y O e ra TO TSH 2 o ER A o O e 2 a o Power supply o o 24 V DC Ev o 5 Ferrite core o IN pos oN 1 The operator panel s mounting clamps do not provide a secure grounding con nection between the panel and the device cabinet 2 Connect a 2 5 mm wire between the operator panel s quick connect plinth and the panel chassis 3 Connect a 6 or 4 mm wire or grounding braid between the panel s chassis and the closest grounding point on the door 4 Connect a strong but short grounding braid between the door and the device cabinet 5 Twist the cables onto the 24 V DC feed 6 A ferrite core suppresses disturbances to the 24 V feed 2 turns around the ferrite core provide 4 times the suppression of 1 turn 3 turns around the ferrite core provide 9 times the suppression of 1 turn Remember The grounding wires should be short and the conductor should have a large are
17. n against electric shock and UL 950 Example Here is an example that explains why a secure 24 V DC feed can be ruined by mixing 24 V relay contacts with 230 V AC relay contacts in a smaller controller Check that the clearances and creepage distances between 24 V DC and 230 V AC fulfill EN 60950 or UL 950 If not input a separate 24 V unit into the operator panel 3 If there is a substantial distance between the relay contacts for 24 V DC and 230 V AC it is OK to use the same 24 V devices for all feeds 4 Connect 0 V on the 24 V feed to the ground This offers three advantages Safety is increased The 24 V feed will not be live in the event of a faulty connec tion or short circuit between 0 V 24 V and 230 V phase Transients on the 24 V feed are connected to the ground No risk that the 24 V feed is at a high level in relationship to the ground This is not unusual since there is high static electricity Beijer Electronics MAEN967 21 Additional Installation Tips 6 6 Galvanic Isolation Internal electronic Il Ethernet DC DC If Filter galvanic isolation vec CFL 24 V DC 0 V GND ov 2 nr T g 15m T RS422 485 RS232 USB USB 5356 The operator panel has galvanic isolation against the 24 V DC feed but no galvanic isolation between the communication
18. ports for RS232 RS422 485 and USB Only the Ethernet connection has galvanic isolation Operator panel Modular controller Printer RS422 RS232 USB Su Not same ground potential Internal 0 V GND connection When a PC is connected to the panel the panel s internal 0 V GND will be connected to the protective ground via the PC A number of USB devices can have the shield connected together with the protective ground Here the panel s 0 V GND is connected to the protective ground when for example a USB memory stick keyboard or similar device is plugged in Ifa number of units are connected that have a 0 V and a ground connection and these are connected to various grounding points there is a substantial risk of problems Grounding currents go through communication cables the rear plate of the controller and internally in the operator panel and can cause errors Use external units to improve communication and achieve galvanic isolation Westermo has good industry standard insulators that are also insulated from the 24 V DC feed Note It is very important to make sure that the 24 V feed in the external insulation unit is not connected to one of the communication outlets If it does not have 100 insulation against the 24 V feed disturbances and grounding currents from the 0 V on the 24 V side will disrupt communication Using this type of unit solves one problem but creates a lar
19. rface during installation Dropping it or letting it fall may cause damage 2 Place the panel cut out where the operator panel is to be situated draw along the outer sides of the holes and cut according to the markings Beijer Electronics MAEN967 Installation 3 Secure the operator panel in position using all the fastening holes and the provided brackets and screws 0 5 1 0 Nm 4 Connect the cables in the specified order A Caution Ensure that the operator panel and the controller system have the same electrical grounding reference voltage level otherwise errors in communication may occur Use an M5 screw and a grounding conductor as short as possible with a cross section of minimum 2 5 mm Caution AN Use only shielded communication cables Separate high voltage cables from signal and supply cables A Caution The operator panel must be brought to ambient temperature before it is started up If condensation forms ensure that the operator panel is dry before connecting it to the power outlet Ensure that the voltage and polarity of the power source is correct RS422 RS485 i RS232 o o O o o o o o O N Ethernet 5 Carefully remove the
20. to expand the shielded Ethernet cabling with a piece of unshielded Ethernet cable 5 You can ground the shield via an external 0 1 uF 250 V plastic capacitor This will connect the HF transients to the ground 18 Beijer Electronics MAEN967 Additional Installation Tips 6 3 To Achieve Better EMC Protection Initially use the original cabling from Beijer Electronics primarily Use shielded cables for RS232 communication Use twisted pair and shielded cabling for RS422 and RS485 Use the cabling intended for the bus type Ethernet Profibus CC Link CAN Device Net etc Install and connect according to applicable specifications for the relevant bus stan dard Use shielded cabling for Ethernet preferably with foil braided shield D sub covers should be shielded and the shield should be connected to the cover 360 where the cable comes in Connect the shield at both ends Shielded cable U 0 1 uF 250 V Ground plane 1 Ground plane 2 Not same potential Ground plate Ground plate in another building With longer distances there is a risk that the ground potential may be different In that case the shield should only be connected at one end A good alternative is to connect the other end of the shield to the ground via a 0 1 uF 250 V plastic capacitor Both ends are then connected to the ground in terms of HE but only connected to the ground at one end in terms of LE th
21. us avoiding the 50 Hz grounding loops Metal cabinet Metal cabinet Terminal or Terminal or connector connector y b Q00 Pir Os pa clamp in steel _ Plastic cable gland Short distance EMC cable gland Shielded cable Shielded cable sass Use an EMC cable gland or regular plastic cable gland remove the outer jacket and connect the shield to the installation plate with a 360 metal cable clamp Place the 24 V DC and communications cabling in one cable trunk cable duct and 230 380 V AC in another If the cables need to be crossed cross them at 90 only Avoid combining the cabling for stronger 24 V DC outputs with the communi cation cabling Ferrite cores that are snapped onto the shielded cabling may remove minor distur bances Large ferrite pieces that are snapped onto unshielded cabling and where the wires go 2 4 times around the cores are approximately 5 25 times more effi cient Beijer Electronics MAEN967 19 Additional Installation Tips 6 4 Ambient Temperature The maximum ambient temperature for the operator panel is provided in the specifications The ambient temperature refers to the temperature in the device cabinet which cools the panel s electronics J Top 1 7 x 50 inside Operator GER Power A Power Axial fan 30 C outs
22. vals Noise tested according to EN61000 6 4 emission and EN61000 6 2 immunity Beijer Electronics MAEN967 11 Technical Data 12 Beijer Electronics MAEN967 Chemical Resistance 4 Chemical Resistance 4 1 Metal Casing The frame and casing material is stainless steel grade 316 1 4401 of outstanding toughness typically used in food processing brewery and chemical petrochemical equipment Stainless steel grade 316 1 4401 has excellent corrosion resistance when exposed to a range of corrosive environments and media 4 1 1 Touch Screen Surface The touch screen surface on the panel withstands exposure to the following solvents without visible change Solvents Time Acetone 10 minutes Isopropanol 10 minutes Toluene 5 hours Beijer Electronics MAEN967 13 Chemical Resistance l4 Beijer Electronics MAEN967 Operator Panel Drawings 5 Operator Panel Drawings 5 1 Communication Ports RS 232 RS 422 485 USB Ethernet Signal Name Signal direction D sub 9 pin Male Receive Data Data Terminal Signal Ground Ring Indicator RS 422 Data Carrier Detect Input Input Transmit Data Output Ready Output Data Set Ready Input Request To Send Output Clear To Send Input Input Pin no ey 2 014 20 ag 15 30 og 40 3 o17 NGC 16 60 19 70 4 so 929
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