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Operating Instructions - Cont

1. C 54769AXX 54781AXX 54770AXX Dimension Size 1 Size 2 Size 3 Size 4 Size 5 Size 61 Height A mm 155 260 260 520 1045 1100 in 6 10 10 20 10 20 20 47 41 14 43 31 Width B mm 80 100 171 340 340 340 in 3 15 3 94 6 73 13 39 13 39 13 39 Depth C mm 130 175 175 220 220 330 in 5 12 6 89 6 89 8 66 8 66 12 99 Weight kg 14 26 5 3 28 68 Ib 243 5 73 11 68 61 73 149 91 149 91 a mm 72 92 163 320 320 320 in 2 84 3 62 6 42 12 6 12 6 12 6 b mm 4 4 4 9 5 9 5 9 5 in 0 16 0 16 0 16 0 37 0 37 0 37 c mm 25 25 25 50 50 50 in 0 98 0 98 0 98 1 97 1 97 1 97 d mm 105 210 210 420 945 945 in 4 13 8 27 8 27 16 54 37 21 37 21 Power terminal Nm 1 1 1 4 8 8 torque settings Ib in 8 85 8 85 8 85 35 4 70 8 70 8 Fixings 2 2 4 4 x M8 4 x M8 4 x M8 1 Size 6 comes with an external line choke Operating Instructions MOVITRAC LTP Mechanical Installation Dimensions 41 2 Dimensions of the IP55 NEMA 12 housing LTP xxx 10 and 20 A b b O I Pit iO D KES E St gt c4 O B 60198AXX 60200AXX 60199AXX Dimension Size 1 Size 2 Height A mm 200 310 in 7 9 12 2 Width B
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4. Operating Instructions MOVITRAC LTP Parameters Selection of Parameter P2 01 Digital Input Function 8 3 Selection of Parameter P2 01 Digital Input Function The functionality of the digital inputs within the MOVITRAC LTP is user programmable allowing the user to select the functions required for the application The following tables define the functions of the digital inputs depending on the value of parameter P1 12 Terminal keypad control and P2 01 Selection of digital input func tion 8 3 1 Selection table if P1 12 0 Terminal mode P2 01 Digi input 1 DI1 Digi input 2 DI2 Digi input 3 DI3 Analog input Al Comments Preset value 0 O Stop Disable O Analog input O Preset speed 1 Bipolar analog DI3 selects speed if C Run Enable C Preset speed 1 2 C Preset speed 2 input DI2 is closed 1 O Stop Disable O Preset speed 1 O Preset speed 1 2 O Preset speed Run Enable C Preset speed 2 C Preset speed 3 1 2 3 C Preset speed 4 2 O Stop Disable Open Open Open Preset speed 1 R n Enable Closed Open Open Preset speed 2 Open Closed Open Preset speed 3 Closed Closed Open Preset speed 4 Open Open Closed Preset speed 5 Closed Open Closed Preset speed 6 Open Closed Closed Preset speed 7 Closed Closed Closed Preset speed 8 3 O Stop Disable O Forward O Analog input Bipolar analog Run Enable C Reverse C P
5. 1 0 Unlock 1 Locked 181 Drive run time Read only Read values as hours 182 Drive power rating Read only Power stated to 2 decimal places 183 Reserved Read only Read as zero 198 Operating Instructions MOVITRAC LTP Software MODBUS Control Adr Description Data range Data format Example 199 Control mode 0 1 2 0 Vector speed control 1 Vector torque control 2 V f speed control 200 Motor parameter auto tune Oor 1 201 Speed controller P gain 0 4096 202 Speed controller integral time 0 001 0 100 s 120 001 s constant 203 Motor power factor 0 50 0 99 78 0 78 204 Torque reference select 0 3 0 Digital preset value 1 Bipolar analog input 2 2nd analog input 3 MODBUS reference 205 Maximum torque limit ref 0 200 96 100 100 206 Minimum torque limit 0 150 0 100 10 0 96 207 V f characterisitic adjustment 0 P1 09 500 50 0 Hz frequency 208 V f characterisitic adjustment 0 P1 07 100 100 V voltage 1 See chapter 9 1 6 Internal value 9 1 6 Internal value For some speed related parameters the drive uses an internal value instead of the ac tual speed in Hz in order to increase the resolution In order to set these speed related parameters correctly the internal value must be used instead of the display value Speed Internal Speed in Hz x Factor When P1 09 lt
6. Ifthe start key is now pressed the drive will return to its original speed unless con figured to start from zero speed see P2 19 If bi directional mode is enabled P1 12 2 pressing the start key reverses the direction NOTE The desired target speed can be preset by pressing the stop key whilst the drive is stopped When the start key is subsequently pressed the drive will then ramp to this speed 6 2 3 Key parameters Adjust the maximum and minimum speed limit using P1 01 and P1 02 Adjust the acceleration and deceleration times using P1 03 and P1 04 Setup the motor nameplate data in parameters P 1 07 to P1 10 Operating Instructions MOVITRAC LTP 29 7 go Operation and Service Drive status 7 Operation and Service To enable the operational status of the drive to be determined at any time the following information is displayed Status Mnemonic display Drive OK Static drive status Drive running Operational drive status Fault trip Fault 7 1 Drive status 7 1 1 Static drive status The following list indicates which mnemonics will be displayed as drive status informa tion when the motor is at a standstill Mnemonic Description StoP Drive power stage disabled This message will be displayed when the drive is stopped and no faults are present The drive is ready for normal operation P deF Default parameters loaded
7. Operating Instructions MOVITRAC LTP Software MODBUS Control Address Description Data format Example 38 Stator inductance 4 decimal places 156 0 0156 h 39 Rotor resistance 3 decimal places 156 0 156 ohm 40 DC bus voltage 256 256 41 Drive temperature 23 23 42 Supply voltage L1 230 230 V 43 Supply voltage L2 230 230 V 44 Supply voltage L3 230 230 V 451 Estimated rotor speed Internal value 46 Kwh meter 1 decimal place 156 15 6 Kwh 47 Mwh meter 156 156 Mwh 1 See chapter 9 1 6 Internal value 9 1 5 Parameter registers These registers are READ WRITE registers with support command 03 06 Adr Description Data range Data format Example 1291 Maximum speed limit 0 7200 Internal value 130 Minimum speed limit 0 7200 Internal value 131 Acceleration ramp time 0 30000 1 decimal place 300 30 0s 132 Deceleration ramp time 0 30000 1 decimal place 300 30 0s 133 Stop mode select 0 2 0 Ramp to stop 1 Coast to stop 2 Ramp to stop 134 Energy save 0 1 0 Disable 1 Enable 135 Motor rated voltage 20 250 low 20 500 high 136 Motor rated current Drive dependent 1 decimal place 300 30 0A 137 Motor rated frequency 25 2000 Data unit in Hz 138 Motor rated speed 0 60000 Data unit in RPM 139 Preset speed 1
8. 0 150 of drive rated power 10 Motor current 10 Motor current 0 10 V 0 200 96 of P1 08 P2 12 h Digital output control high Speed 0 200 96 100 96 Digital output state set to logic 1 when limit 200 max speed selected value in P2 11 larger than this Torque 0 200 limit 200 rated torque Limit in P2 12 relates to speed if P2 11 4 PID feedback 0 200 96 to motor torque if P2 11 5 or to the PID 200 max 2nd analog input feedback value 2nd analog input if P2 11 6 P2 12 L Digital output control low 0 P2 12 h 100 96 Digital output state back to logic 0 when limit selected value in P2 11 less than or equal to this limit P2 11 4 5 or 6 P2 13 User relay output function 0 Drive Enabled 1 If P2 15 0 Normally Open the relay select 4 Dave health contacts are closed when the selected con E dition is fulfilled 2 Motor at target speed If P2 15 1 Normally Closed the relay contacts are open when the selected condi 3 Motor speed gt 0 tion is fulfilled 4 Motor speed gt limit 5 Motor torque 2 limit 6 2nd analog input gt limit 1 Analog output format refers to P2 36 Operating Instructions MOVITRAC LTP 37 Parameters Parameter specifications Par Description Range Default Explanation P2 14 h User relay output control high limit Speed 0 200 200 max speed Torque 0 200
9. O_wvIH San MOVITRAC LTP Edition 12 2008 Operating Instructions 16766016 EN SEW EURODRIVE Driving the world 2 2 nnan eege 4 1 1 Structure of the safety 5 4 1 2 Application ermvironment nnn 5 to Waste disposal E 5 2 Safety EE 6 2 1 Installation and etartup A 6 2 2 Operation and servicing nenne 7 3 General 5 5 8 3 1 Input voltage eene 8 3 2 Product designation 9 3 3 Overload capability iresi 9 3 4 Protection features une cet dire xd a ette a a 10 4 Mechanical Installation eene eene enne nnne 11 4 1 Dimensions e REED BuU ebrius 12 42 IP20 NEMA 1 housing mounting and dimensions 14 5 Electrical Installation 16 5 1 Priorto installation rtt 16 52 ET EE 18 5 3 Optical interface inei ro e ERI RI Peer egeta 24 5 4 UL compliant installation A 24 5 5 Electromagnetic compatbilty 26 TT EE 27 6 1 Operating the kevpad nennen nnns 27 6 2 E LI EE 28 7 Operation and 30 f Drve status ai u ette teo tapete t te ace ore tet eet e 30 7 2 Faultcodes and history ce rena enr EE e eid 31 7 3 el
10. 100 Hz Factor 60 When P1 09 is 101 199 Hz Factor 30 When P1 09 gt 200 Hz e g 30 5 Hz 1830 e g 30 5 Hz 915 e g 250 Hz 3750 Factor 15 Operating Instructions MOVITRAC LTP 53 9 Software MODBUS Control 9 1 7 Drive error codes Error code Description 0x00 No trip 0x01 Brake circuit over current short circuit 0x02 Over current 0x03 External trip 0x04 DC bus over voltage trip 0x05 DC bus under voltage trip 0x06 Over temperature trip 0x07 Under temperature trip 0x08 Spin start fault 0x09 Parameter default Ox0A trip overload trip 0x0B Phase imbalance trip 0x0C Brake resistor overload 0x0D Power stage trip OxOE Communication link loss trip OxOF Phase loss trip 0x10 Thermistor fault 0x11 Auto tune fault Dataflow example MODBUS RTU read data from register 6 Request 01 03 00 05 00 01 94 OB Drive address Command Register start No of registers Checksum address Reply 01 03 02 00 00 B8 44 Drive address Command No of data Data Checksum bytes Please note that the start address for register 6 is 5 9 1 8 Display parameter In parameter 59 the last byte of information received by the drive can be monitored at the drive itself To display parameter P0 59 you must set P1 14 to 702 54 Operating Instructions MOVIT
11. 500 0 0 96 Sets the offset from zero at which speed starts to ramp up Value is 96 of the full scale input voltage P2 33 2nd analog input format 0 24 V digital input 0 24 Determines the format of the 2nd analog 0 10 V input Selecting 0 24 V sets up the input as 4 20 mA 0 20 mA a digital input P2 34 2nd analog input scaling 0 500 100 0 Scales the 2nd analog input by the factor set in this parameter Operating Instructions MOVITRAC LTP 39 40 Parameters Parameter specifications Par Description Range Default Explanation P2 35 Digital speed reference 0 Disabled no scaling 0 Only active in keypad mode scaling control 1 12 1 or 2 and Master Slave mode 1 Scaled by P2 29 1 Actual speed digital speed xP2 29 2 Scaled by P2 29 bipolar 2 Actual speed digital speed xP2 29 with analog input added bipolar analog reference as offset 3 Actual speed digital speed xP2 29 x bipolar analog reference 3 Scaled by P2 29 and by bipolar analog input P2 36 Analog output format 0 10 V 4 20 mA 10 0 V 0 10V Determines the analog output format 20 4 MA Min load impedance in voltage mode 1kQ Max load impedance in current mode 1kQ P2 37 Extended menu access 0 9999 101 Defines the extended menu access code code define used in P1 14 P2 38 Parameter Lock 0 Unlocked 0 When locked all parameter changes a
12. P1 01 P1 01 Internal value 140 Control mode 0 4 0 Terminal 1 Keypad forward only 2 Keypad forward and reverse 3 PID control mode 4 MODBUS control mode 141 Trip log Last 4 trips 142 Access code 0 30000 143 Digital input function 0 22 144 Preset speed 2 P1 01 P1 01 Internal value 145 Preset speed 3 P1 01 P1 01 Internal value 146 Preset speed 4 P1 01 P1 01 Internal value 1471 Preset speed 5 P1 01 P1 01 Internal value 1481 Preset speed 6 P1 01 P1 01 Internal value 149 Preset speed 7 P1 01 P1 01 Internal value 150 Preset speed 8 P1 01 P1 01 Internal value 1511 Skip frequency 1 P1 01 P1 01 Internal value 152 Skip frequency band 1 P1 02 P1 01 Internal value Operating Instructions MOVITRAC LTP 51 di 52 Software MODBUS Control Adr Description Data range Data format Example 153 Analog output function 0 10 Digital output ctrl limit h 0 100 Located in lower byte 154 Digital output ctrl limit L high limit Located in higher byte 155 Relay output function 0 6 Relay control limit 0 100 Located in lower byte 156 Relay control limit L high limit Located in higher byte 157 Relay output mode 0 1 0 Normally open 1 Nor
13. Tel 55 11 6489 9133 Sales Avenida Amancio Gaiolli 50 Fax 55 11 6480 3328 Service Caixa Postal 201 07111 970 http www sew com br Guarulhos SP Cep 07251 250 sew sew com br Additional addresses for service in Brazil provided on request Bulgaria Sales Sofia BEVER DRIVE GmbH Tel 359 2 9151160 Bogdanovetz Str 1 Fax 359 2 9151166 BG 1606 Sofia bever fastbg net Cameroon Sales Douala Electro Services Tel 237 33 431137 Rue Drouot Akwa Fax 237 33 431137 B P 2024 Douala 68 12 2008 Address List 1 Canada Assembly Toronto SEW EURODRIVE CO OF CANADA LTD Tel 1 905 791 1553 Sales 210 Walker Drive Fax 1 905 791 2999 Service Bramalea Ontario L6T3W1 http www sew eurodrive ca marketing sew eurodrive ca Vancouver SEW EURODRIVE CO OF CANADA LTD Tel 1 604 946 5535 7188 Honeyman Street Fax 1 604 946 2513 Delta B C V4G 1 E2 marketing sew eurodrive ca Montreal SEW EURODRIVE CO OF CANADA LTD Tel 1 514 367 1124 2555 Rue Leger Fax 1 514 367 3677 LaSalle Quebec H8N 2V9 marketing sew eurodrive ca Additional addresses for service in Canada provided on request Chile Assembly Santiago de SEW EURODRIVE CHILE LTDA Tel 56 2 75770 00 Sales Chile Las Encinas 1295 Fax 56 2 75770 01 Service Parque Industrial Valle Grande http www sew eurodrive cl LAMPA ventas sew eurodrive cl RCH Santiago de Chile P O Box Casilla 23 Correo Quilicura Santiago Chi
14. This message will be displayed when the user invokes the command to load the factory default parameters The reset button has to be pressed before the drive can be operated again Stndby Drive is in standby This message will be displayed 30 seconds after the drive is on 0 speed and the setpoint is 0 as well 7 1 2 Operational drive status The following list indicates which mnemonics will be displayed as drive status informa tion when the motor is in operation Use the lt Navigate gt button on the keypad to toggle between output frequency output current and speed Mnemonic Description H xxx The drive output frequency is displayed in Hz This message will be displayed when the drive is running A The drive output current is displayed in Amp This message will be displayed when the drive is running XXXX The drive output speed is displayed in rpm This message will be displayed when the drive is running and the motor rated speed is entered in parameter P 09 alee ads flashing dots Output current of the drive exceeds the current which is set in P1 08 MOVIT RAC LTP will monitor the level and duration of the overload Depending on the overload level the MOVITRAC LTP will trip with I t trP Auto t Automatic motor parameter measurement is carried out to configure the motor parameters Auto tune runs automatically on first enable after parameter default operation and when P1 08 has bee
15. ters are displayed in rpm P1 11 Preset speed 1 P1 01 P1 01 50 Hz 60 Hz Sets jog preset speed at which drive runs when preset speed 1 selected via digital inputs see P2 01 P1 12 Terminal Keypad control of 0 Terminal control Set to 0 for terminal control drive 1K d trol Set to 1 for uni direction keypad control Sea ue ro Set to 2 for bi directional keypad control only Keypad start key toggles between forward 2 Keypad control 0 Terminal and reverse fwd and rev control User PID feedback control set in parame ter group 3 Enable user PID Enable MODBUS Drive controlled via integrated MODBUS network control RTU interface P1 13 Trip log Last 4 trips stored Latest 4 trips stored Most recent displayed first P1 14 Extended menu access 0 30000 0 Permits access to extended menu when code P1 14 P2 37 Default access value 101 1 If the default value is 60 Hz 460 V this is shown on the name plate as 60 Hz Operating Instructions MOVITRAC LTP Parameter specifications Parameters 8 2 2 Extended parameters Par Description Range Default Explanation P2 01 Digital input function select 0 22 0 Defines the function of the digital inputs P2 02 Preset speed 2 P1 01 1 01 0 0 Hz Sets jog preset speed 2 P2 0
16. 0040 022 AC 5000 A AC 240 V AC 32 250 V 0055 AC 5000 A AC 240 V AC 50 250 V 0075 AC 5000 A AC 240 V AC 80A 250 V 0110 0150 AC 5000 A AC 240 V AC 100 A 250 V 0185 AC 5000 A AC 240 V AC 125 A 250 V 0220 AC 10000 A AC 240 V AC 160 A 250 V 0300 AC 10000 A AC 240 V AC 200 A 250 V 0370 0450 AC 10000 A AC 240 V AC 300 250 V 0550 AC 10000 A AC 240 V AC 350 A 250 V 0750 AC 10000 A AC 240 V AC 400 A 250 V 0900 AC 10000 A AC 240 V AC 500 A 250 V Operating Instructions MOVITRAC LTP Electrical Installation UL compliant installation 5 4 2 380 480 V Units MOVITRAC LTP Short circuit rating Max supply voltage Fuses 0008 0015 0022 AC 5000 A AC 480 V AC 10 A 600 V 0040 AC 5000 A AC 480 V AC 20 A 600 V 0055 0075 AC 5000 A AC 480 V AC 32 A 600 V 0110 0150 AC 5000 A AC 480 V AC 50 A 600 V 0185 AC 5000 A AC 480 V AC 80 A 600 V 0220 0300 AC 5000 A AC 480 V AC 100 A 600 V 0370 AC 5000 A AC 480 V AC 125 A 600 V 0450 AC 10000 A AC 480 V AC 160 A 600 V 0550 AC 10000 A AC 480 V AC 200 A 600 V 0750 0900 AC 10000 A AC 480 V AC 300 A 600 V 1100 AC 10000 A AC 480 V AC 350 A 600 V 1320 AC 10000 A AC 480 V AC 400 A 600 V 1600 AC 10000 A AC 480 V AC 500 A 600 V 5 4 3 575V Units MOVITRAC LTP Short circuit rating Max supply voltage Fuses 0008 AC 5000 A AC 575 V AC 6 A 600 V 0015 0022 0037 AC
17. 200 rated torque PID feedback 0 200 96 200 max 2nd analog input 100 User relay output closes P2 15 0 when selected value in P2 13 larger than this limit Limit in P2 14 relates to speed if P2 13 4 to motor torque if P2 13 5 or to the PID feedback value 2nd analog input if 2 13 6 P2 14 L User relay output control low limit 0 P2 14 h 100 Digital output state back to logic 0 when selected value in P2 13 less than or equal to this limit P2 13 4 5 or 6 P2 15 Relay output mode Normally Open NO Normally Closed NC 0 NO The drive must be powered up for the relay contacts to be closed P2 16 Zero Speed holding time 60 s 0 25 Determines the time for which the zero speed is held on the output before disabling the drive P2 17 Start mode select Edgr r Close digital input 1 after power up to start drive Auto 0 Drive runs whenever digi tal input 1 is closed Auto 1 5 As Auto 0 except 1 5 attempts to restart after a trip Auto 0 When set to Edge r if drive is powered up with digital Input 1 closed enabled drive will not run The switch digital input 1 must be opened and closed after power up or after a clear ing a trip for the drive to run When set to Auto 0 drive will run whenever digital input 1 is closed if not tripped Auto 1 5 makes 1 5 attempts to auto matically restart after a
18. 3000s 5 0 8 Time to ramp from 0 to rated frequency P1 09 P1 04 Deceleration ramp time s 0 0s 3000s 5 0s Time to ramp from rated frequency P1 09 to 0 If a braking resistor is not fitted the ramp time will be extended automatically to pre vent over voltage trip P1 05 Stop mode select 0 Ramp to stop If the supply is lost and P1 05 0 then the V cessio drive will try to continue running by reducing east 10 Sp the speed of the load using the load as a 0 Ramp to stop 2 Ramp to stop generator If P 05 2 the drive ramps on 2nd decelera tion ramp P2 25 to stop P1 06 Energy optimisation 0 Disable 0 When enabled automatically reduces V f mode only 1 Enable applied motor voltage on light load P1 07 Motor rated voltage 20 V 250 V 230 V Set to motor rated voltage from nameplate 1 Range limited to 250 V for 230 V drives 20290077 400 V 460 V Rated nameplate voltage of the motor in 20 600 V 575 volts The value is limited to 250 for low voltage drives Setting to 0 disables voltage compensation P1 08 Motor rated current limit 20 to 100 of drive Drive rating Set to motor rated current from nameplate related current Amps P1 09 Motor rated frequency 25 2000 Hz 50 0 Hz Set to motor rated frequency from name 60 0 Hz plate Hz Maximum limit dependent on switching fre quency Max Limit P2 24 16 P1 10 Motor rated speed 0 60000 rpm 0 When not set to 0 all speed related parame
19. A 0008 603 4 00 0015 603 4 00 0022 603 4 00 0037 603 4 00 0055 603 4 00 Part number 8286833 8286841 8286868 8286876 8286884 IP55 NEMA 12 housing MC LTP A 0008 603 4 10 0015 603 4 10 0022 603 4 10 0037 603 4 10 0055 603 4 10 MOVITRAC Part number 8290814 8290822 8290830 8290849 8290857 55 NEMA 12 with switch MC LTP A 0008 603 4 20 0015 603 4 20 0022 603 4 20 0037 603 4 20 0055 603 4 20 MOVITRAC Part number 8290865 8290873 8290881 8290903 8290911 INPUT Supply voltage Vmains 500 600 V 10 96 3 phase Supply frequency fmains 50 60 Hz Supply fuse rating A 6 10 20 Nominal input current A 2 2 4 1 6 1 7 6 11 7 OUTPUT Recommended motor power kW 0 75 1 5 2 2 3 7 5 5 hp 1 2 3 5 7 5 Output voltage V 3 x 20 575 V Output current A 1 7 3 1 4 1 6 1 9 Motor cable size Cu 75C mm 1 0 1 5 AWG 17 16 Max motor Shielded 100 cable length f nsnioided 150 GENERAL Heat loss at nominal output W 22 45 66 111 165 power Minimal braking resistor 47 value 10 3 13 3 phase system AC 575 V for 3 phase AC 575 V motors Size 3 MOVITRAC MC LTP A 0075 603 4 00 0110 603 4 00 0150 603 4 00 Part number 8286892 8286906 8298139 INPUT Supply voltage Vmains 500 600 V 10 96 3 phase Supply frequency fmains 50 60 Hz Supply fuse rating A 25 32 Nominal input current A 16 1
20. Business Centrum Praha Fax 420 220121237 Luzn 591 http www sew eurodrive cz CZ 16000 Praha 6 Vokovice sew sew eurodrive cz Denmark Assembly Kopenhagen SEW EURODRIVEA S Tel 45 43 9585 00 Sales Geminivej 28 30 Fax 45 43 9585 09 Service DK 2670 Greve http www sew eurodrive dk sew sew eurodrive dk Egypt Sales Cairo Copam Egypt Tel 20 2 22566 299 1 23143088 Service for Engineering amp Agencies Fax 20 2 22594 757 33 El Hegaz ST Heliopolis Cairo http www copam egypt com copam datum com eg Estonia Sales Tallin ALAS KUUL AS Tel 372 6593230 Reti tee 4 Fax 372 6593231 EE 75301 Peetri k la Rae vald Harjumaa veiko soots alas kuul ee Finland Assembly Lahti SEW EURODRIVE OY Tel 358 201 589 300 Sales Vesim entie 4 Fax 358 3 780 6211 Service FIN 15860 Hollola 2 sew sew fi http www sew eurodrive fi Gabon Sales Libreville Electro Services Tel 241 7340 11 B P 1889 Fax 241 7340 12 Libreville Great Britain Assembly Normanton SEW EURODRIVE Ltd Tel 44 1924 893 855 Sales Beckbridge Industrial Estate Fax 44 1924 893 702 Service P O Box No 1 http www sew eurodrive co uk GB Normanton West Yorkshire WF6 1QR info sew eurodrive co uk Greece Sales Athen Christ Boznos amp Son S A Tel 30 2 1042 251 34 Service 12 Mavromichali Street Fax 30 2 1042 251 59 P O Box 80136 GR 18545 Piraeus http www boznos gr info boznos gr Hong Kong Assembly Hong Kong SEW EURODRIVE LTD Tel 852 2 7960477 79604654 Sales Unit No 80
21. adhered to it will be impossible to ensure Trouble free operation Fulfillment of any rights to claim under guarantee Consequently read the operating instructions before you start working with the unit The operating instructions contain important information about servicing Therefore keep the operating instructions close to the unit Operating Instructions MOVITRAC LTP Important Notes Application environment 1 2 Application environment The following applications are forbidden unless measures are expressly taken to make them possible Use in explosion proof areas Usein environments with harmful substances Oils Acids Gases Vapors Dust Radiated interference Other harmful environments Use subject to mechanical vibration and shock loads in excess of the requirements in EN 50178 H the inverter performs safety functions which have to guarantee the protection of machinery and people 1 3 Waste disposal Please follow the current instructions dispose in accordance with the regulations in force Electronics scrap printed circuit boards Plastic housing Sheet metal Copper Operating Instructions MOVITRAC LTP Safety Notes Installation and startup 2 Safety Notes MOVITRAC LTP drive inverters may not perform safety functions without higher level safety systems Use higher level safety systems to guarantee the protection of machinery and peop
22. if com munication with the network master is lost after the time period set in P6 08 An r suffix indicates that the drive will ramp to stop if communication with the net work master is lost after the time period set in P6 08 P2 27 Drive communication 0 Disable 1 Distinct drive address used for all drive address s serial communications Tas Communication address 63 P2 28 Master Slave mode select 0 Slave mode 0 When in Master mode the drive transmits 4 Mast d its operational status via the serial data link ester NOUS Used to control slave drives via the serial link P2 27 must be 1 for Master mode P2 29 Digital speed reference 0 500 96 steps of 0 1 100 0 The digital speed reference input to the preset scaling factor drive is scaled by this factor when P2 35 1 Operates on references origi nating from the serial data link Can be used as an electronic gearbox for Master Slave applications P2 30 Bipolar analog input format 0 24 V 0 24 V Configures the analog input format to 0 10V match the reference signal connected to 10 10 V terminal 6 Only voltage signals can be 24 24 V directly connected mA reference signals require an external resistor connection P2 31 Bipolar analog input scal 0 500 100 0 Scales the analog input by this factor ing Set to 200 to give full speed range con trol with 0 5 V input when P2 30 0 10 V P2 32 Bipolar analog input offset 500 96
23. ified supply voltages cannot be guaranteed Drives from 0 37 kW 0 5 HP to 5 5 kW 7 5 HP must be fitted with external line chokes if the quality of the supply cannot be guaranteed An external line choke is always required for 575 V drives from 0 75 kW 1 HP to 5 5 kW 7 5 HP All drives with 7 5 kW 10 HP or greater have a built in choke and therefore do not need external chokes fitted to ensure transient protection An external choke is required if 230 V or 400 V drives up to 5 5 kW 7 5 HP are installed under the following conditions Local generator Large loads on the same supply High dV dt voltage fluctuations e g when welders are being used Outdoor pumping stations with exposed supply lines which may be hit by lightening strikes Always switch off the brake on the DC and AC sides with All hoist applications Drives that require a rapid brake response time It is essential to adhere to the connection sequence of the brake connector Incorrect connection will lead to irreparable damage to the brake The connection to the brake rectifier requires a separate supply system cable Supply from the motor voltage is not permitted If the brake rectifier is installed in the switch cabinet the connecting cable between the brake rectifier and the brake must be routed separately to other power cables Routing together with other cables is only permitted if the other cables are shielded Set P2 13 to 3 to use the relay
24. no effect Reverse rotation control by analog input only works when 1 12 2 When connecting a motor thermistor connect it between terminals 1 amp 4 and set P2 01 to 6 10 11 12 or 22 uses external trip output 8 3 3 Selection table if P1 12 3 User PID mode The following table defines the function of the digital inputs when the drive is in User PID control mode set using P1 12 3 P2 01 Digital input 1 DI1 Digital input 2 DI2 Digital input 013 Analog input Al Comments 0 10 O Stop Disable No effect No effect Bipolar analog input 13 18 C Run Enable 11 O Stop Disable O PID control External trip input Connect an external C Run Enable C Preset speed 1 O Trip PTC motor thermistor or C Run similar to DI3 P3 10 1 for external trip 12 O Stop Disable O Preset speed 1 External trip input Connect an external C Run Enable C PID control O Trip PTC motor thermistor or C Run similar to DI3 P3 10 1 for external trip 17 O Stop Disable O PID control No effect Run Enable C Analog input 19 O Stop Disable O PID control 2nd analog input Run Enable C 2nd analog input 20 21 O Stop Disable 2nd digital output No effect 2nd digital output shows C Run Enable 24 V drive healthy 22 O Stop Disable 2nd digital output External trip input Connect an external C Run Enable 24 V O Trip PTC motor thermistor
25. or C Run similar to DI3 P3 10 1 for external trip 2nd digital output shows drive healthy Operating Instructions MOVITRAC LTP Parameters Selection of Parameter P2 01 Digital Input Function 8 3 4 Selection table if P1 12 4 MODBUS control The following table defines the function of the digital inputs when the drive is in MODBUS control mode set using P1 12 4 P2 01 Digital input 1 DI1 Digital input 2 DI2 Digital input 3 DI3 Analog input Al Comments 0 1 2 4 O Stop Disable No effect No effect No effect 6 9 Run Enable 13 15 18 3 O Stop Disable O Forward O Master speed ref No effect Run Enable C Reverse C Preset speed 1 5 O Stop Disable O Master speed ref Open Open Preset speed 1 C Run Enable C Preset speed 1 Closed Open Preset speed 2 Open Closed Preset speed 3 Closed Closed Preset speed 4 10 O Stop Disable O Master speed ref External trip input No effect Connect an external C Run Enable C Digital speed ref O Trip PTC motor thermistor C Run or similar to DI3 11 O Stop Disable O Master speed ref External trip input No effect Connect an external C Run Enable C Preset speed 1 O Trip PTC motor thermistor C Run or similar to DI3 12 O Stop Disable O Master speed ref External trip input Analog speed Connect an external C Run Enable C Analog speed r
26. 1 806 8th Floor Fax 852 2 7959129 Service Hong Leong Industrial Complex contact sew eurodrive hk No 4 Wang Kwong Road Kowloon Hong Kong Hungary Sales Budapest SEW EURODRIVE Kft Tel 36 1 437 06 58 Service H 1037 Budapest Fax 36 1 437 06 50 Kunigunda u 18 office sew eurodrive hu 70 12 2008 Address List 1 India Assembly Baroda SEW EURODRIVE India Pvt Ltd Tel 91 265 2831086 Sales Plot No 4 Gide Fax 91 265 2831087 Service Por Ramangamdi Baroda 391 243 http www seweurodriveindia com Gujarat mdoffice seweurodriveindia com Ireland Sales Dublin Alperton Engineering Ltd Tel 353 1 830 6277 Service 48 Moyle Road Fax 353 1 830 6458 Dublin Industrial Estate info alperton ie Glasnevin Dublin 11 Israel Sales Tel Aviv Liraz Handasa Ltd Tel 972 3 5599511 Ahofer Str 34B 228 Fax 972 3 5599512 58858 Holon office liraz handasa co il Italy Assembly Milano SEW EURODRIVE di R Blickle amp Co s a s Tel 39 02 96 9801 Sales Via Bernini 14 Fax 39 02 96 799781 Service 1 20020 Solaro Milano http www sew eurodrive it sewit sew eurodrive it Ivory Coast Sales Abidjan SICA Tel 225 2579 44 Ste industrielle et commerciale pour l Afrique Fax 225 2584 36 165 Bld de Marseille B P 2323 Abidjan 08 Japan Assembly Iwata SEW EURODRIVE JAPAN CO LTD Tel 81 538 373811 Sales 250 1 Shimoman no Fax 81 538 373814 Service Iwata
27. 17 3 25 1 OUTPUT Recommended motor power kW 7 5 11 15 hp 10 15 20 Output voltage V 3 x 20 575 V Output current A 14 18 24 Motor cable size Cu 75C mm 2 5 4 AWG 14 10 Max motor cable length Shielded 100 Unshielded Im 150 GENERAL Heat loss at nominal output power W 185 330 450 Minimal braking resistor value 22 Operating Instructions MOVITRAC LTP Technical data Output power and current ratings 10 3 14 3 phase system AC 575 V for 3 phase AC 575 V motors Size 4 MOVITRAC MC LTP A 0220 603 4 00 0300 603 4 00 0450 603 4 00 Part number 8298149 8298157 8298165 INPUT Supply voltage Vmains 500 600 V 10 3 phase Supply frequency fmains 50 60 Hz Supply fuse rating A 50 63 80 Nominal input current A 46 6 54 1 69 6 OUTPUT Recommended motor power kW 22 30 45 hp 30 40 60 Output voltage V 3 x 20 575 V Output current A 39 46 62 Motor cable size Cu 75C mm 10 16 AWG 4 Max motor cable length Shielded 100 Unshielded Im 150 GENERAL Heat loss at nominal output power W 660 900 1350 Minimal braking resistor value 12 10 3 15 3 phase system AC 525 V for 3 phase 500 V motors Size 5 MOVITRAC MC LTP A 0550 603 4 50 0750 603 4 50 0900 603 4 50 Part number 8299315 8299323 829
28. 287015 8287023 8287031 INPUT Supply voltage Vmains 200 240 V 10 3 phase Supply frequency fmains 50 60 Hz Supply fuse rating A 50 63 80 Nominal input current A 46 6 54 1 69 6 76 9 OUTPUT Recommended motor power kW 7 5 11 15 18 5 hp 10 15 20 25 Output voltage V 3 x 20 250 V Output current A 39 46 61 72 Motor cable size Cu 75C mm 10 16 AWG Max motor cable length Shielded 100 Unshielded i 150 GENERAL Heat loss at nominal output power IW 225 330 450 555 Minimal braking resistor value 6 10 3 5 3 phase system AC 230 V for 3 phase 230 motors Size 5 MOVITRAC MC LTP A 0220 2A3 4 00 0300 2A3 4 00 03702A34 00 0450 2A3 4 00 Part number 8287058 8287066 8287074 8287082 INPUT Supply voltage Vmainsl 200 240 V 10 3 phase Supply frequency 50 60 Hz Supply fuse rating A 160 200 250 300 Nominal input current A 92 3 116 9 140 2 176 5 OUTPUT Recommended motor power kW 22 30 37 45 hp 30 40 50 60 Output voltage V 3x20 250V Output current A 90 110 150 180 Motor cable size Cu 75C mm 25 35 55 70 AWG 4 3 210 3 0 Max motor cable length Shielded 100 Unshielded m 150 GENERAL Heat loss at nominal output power IW 660 900 1110 1350 Minimal braking resistor value 3 Operating Instructions MOVITRAC LTP Output power and current ra
29. 3 Preset speed 3 P1 01 1 01 0 0 Hz Sets jog preset speed 3 P2 04 Preset speed 4 P1 01 1 01 0 0 Hz Sets jog preset speed 4 P2 05 Preset speed 5 P1 01 1 01 0 0 Hz Sets jog preset speed 5 P2 06 Preset speed 6 P1 01 1 01 0 0 Hz Sets jog preset speed 6 P2 07 Preset speed 7 P1 01 1 01 0 0 Hz Sets jog preset speed 7 P2 08 Preset speed 8 P1 01 1 01 0 0 Hz Sets jog preset speed 8 P2 09 Skip frequency P1 02 P1 01 0 0 Hz Centre point of skip frequency band set up in conjunction with P2 10 P2 10 Skip frequency band 0 P1 01 0 0 Hz Width of skip frequency band centred on disable frequency set in P2 09 P2 11 Analog output Digital output mode 7 Digital output mode Logic 1 DC 24 V Digital output 1 0 Dri bled 0 Logic 1 when dri bled Function select rive enable Logic 1 when drive enabled running 1 Drive healthy 1 Logic 1 when no fault condition exists on drive 2 Motor at target speed 2 Logic 1 when motor speed matches set point speed 3 Motor speed gt 0 3 Logic 1 when motor runs above zero speed 4 Motor speed gt limit 4 6 GE Digital output enabled using level set in 5 Motor torque gt limit P2 12h and P2 12L 6 2nd analog input gt limit Analog output mode Analog output mode T Motor speed 7 Motor speed 0 10V 0 P 01 8 Motor torque 8 Motor torque 0 10V 0 200 of motor rated torque 9 Motor power KW 9 Motor power 0 10V
30. 5000 A AC 575 V 10 A 600 V 0055 AC 5000 A AC 575 V AC 20 A 600 V 0075 0110 AC 5000 A AC 575 V AC 32 600 V 0150 AC 500 A 575 V AC 25 A 600 V 0220 AC 500 A 575 V AC 50 A 600 V 0300 AC 500 A AC 575 V AC 63 600 V 0450 AC 1000 A AC 575 V AC 80 A 600 V Operating Instructions MOVITRAC LTP 25 26 5 5 5 5 1 Electrical Installation Electromagnetic compatibility Electromagnetic compatibility The MOVITRAC LTP range of frequency inverters is designed for use in machines and drive systems They comply with the EMC product standard EN 61800 3 for variable speed drives For EMC compliant installation of the drive system follow the guidelines set out in council directive 2004 108 EC EMC EMC immunity The MOVITRAC LTP range meets the immunity levels defined in EN 61800 3 for both industrial and domestic light industrial environments 5 5 2 emissions The MOVITRAC LTP EMC emission levels comply with the limit classifications defined in EN 61800 3 and EN 55014 allowing it to be used in both industrial and domestic light industrial applications To obtain the best EMC performance the drives should be installed in accordance with the wiring guidelines in chapter Installation on page 18 thereby ensuring good earth connections for the drive system Screened motor cable must be used to achieve compliance with the radiated emissions levels The following table d
31. 8 8 OUTPUT Recommended motor power kW 1 5 2 2 hp 2 3 Output voltage V x 20 250 V Output current A 7 10 5 Motor cable size Cu 75C mm 1 5 AWG 16 Max motor cable length Shielded 100 Unshielded Im 150 GENERAL Heat loss at nominal output power W 45 66 Minimal braking resistor value 33 22 10 3 3 3 phase system AC 230 V for 3 phase AC 230 V motors Size 3 MOVITRAC MC LTP A 0030 2A3 4 00 0040 2A3 4 00 0055 2A3 4 00 Part number 8286965 8286973 8286981 INPUT Supply voltage V mains 200 240 V 10 3 phase Supply frequency fmains 50 60 Hz Supply fuse rating A 32 50 Nominal input current A 16 1 17 3 25 OUTPUT Recommended motor power kW 5 5 hp 4 7 5 Output voltage V x 20 250 V Output current A 14 18 24 Motor cable size Cu 75C mm 2 5 4 AWG 12 10 Max motor cable length Shielded 100 Unshielded Im 150 GENERAL Heat loss at nominal output power IW 90 120 165 Minimal braking resistor value 15 Operating Instructions MOVITRAC LTP 57 10 58 Technical data Output power and current ratings 10 3 4 3 phase system AC 230 V for 3 phase 230 V motors Size 4 MOVITRAC MC LTP A 0075 2A3 4 00 0110 2A3 4 00 0150 2A3 4 00 0185 2A3 4 00 Part number 8287007 8
32. 9226 IP55 NEMA 12 housing MOVITRAC MC LTP A 0004 2B1 1 10 0008 2B1 1 10 0015 2B1 1 10 Part number 8291756 8291764 8299234 IP55 NEMA 12 with switch MOVITRAC MC LTP A 0004 2B1 1 20 0008 2B1 1 20 0015 2B1 1 20 Part number 8291799 8291802 8299242 INPUT Supply voltage V mainsl 240 10 96 1 phase Supply frequency fmains 50 60 Hz Supply fuse rating A 10 16 20 Nominal input current A 6 7 12 5 19 3 OUTPUT Recommended motor power kW 0 37 0 75 1 5 hp 0 5 1 2 Output voltage V 3x20 250V Output current A 2 3 4 3 7 Motor cable size Cu 75C mm 1 5 AWG 16 Max motor cable length Shielded 25 Unshielded Im 40 GENERAL Heat loss at nominal output power W 11 22 45 Minimal braking resistor value Operating Instructions MOVITRAC LTP Technical data Output power and current ratings 10 3 2 1 phase system AC 230 V for 3 phase AC 230 V motors Size 2 Standard MOVITRAC MC LTP A 0015 2B1 4 00 0022 2B1 4 00 Part number 8286949 8286957 IP55 NEMA 12 housing MOVITRAC MC LTP A 0015 2B1 4 10 0022 2B1 4 10 Part number 8291772 8291780 IP55 NEMA 12 with switch MOVITRAC MC LTP A 0015 2B1 4 20 0022 2B1 4 20 Part number 8294925 8294933 INPUT Supply voltage Vmains 200 240 V 10 1 phase Supply frequency fmains 50 60 Hz Supply fuse rating A 20 32 Nominal input current A 19 3 2
33. 9331 INPUT Supply voltage Vmains 480 525 V 10 3 phase Supply frequency 50 60 Hz Supply fuse rating A 125 160 200 Nominal input current A 92 3 116 9 150 2 OUTPUT Recommended motor power kW 55 75 90 hp 75 100 120 Output voltage V 3 x 20 525 Output current A 90 110 150 Motor cable size Cu 75C mm 35 50 70 AWG 4 210 3 0 Max motor cable length Shielded 100 Unshielded ml 150 GENERAL Heat loss at nominal output power W 1650 2250 2770 Minimal braking resistor value 6 Operating Instructions MOVITRAC LTP 63 10 64 Technical data Output power and current ratings 10 3 16 3 phase system AC 525 V for 3 phase AC 500 V motors Size 6 MOVITRAC MC LTP A 1320 603 4 50 1600 603 4 50 2000 603 4 50 Part number 8299358 8299366 8299374 INPUT Supply voltage V mains 480 525 V 10 3 phase Supply frequency fmains 50 60 Hz Supply fuse rating A 300 400 Nominal input current A 217 2 255 7 290 OUTPUT Recommended motor power kW 132 160 200 hp 175 210 250 Output voltage V 3 x 20 525 V Output current A 202 240 270 Motor cable size Cu 75C mm 90 120 170 AWG 5 0 6 0 Max motor cable length Shielded 100 Unshielded 150 GENERAL Heat loss at nominal output power IW 3960 4800 6000 Minimal braking resistor value 6 Operating Instruct
34. Closed Closed Preset speed 4 19 O Stop Disable O Analog input 2nd analog input Bipolar analog Run Enable C 2nd analog input input 20 O Stop Disable 2nd digital output O Analog input Bipolar analog 2nd digital output C Run Enable 24 V C Preset speed 1 input shows drive healthy 21 O Stop Disable 2nd digital output O Forward Bipolar analog 2nd digital output C Run Enable 24 V C Reverse input shows drive healthy 22 O Stop Disable 2nd digital output External trip input Bipolar analog 2nd digital output C Run Enable 24 V O Trip input shows drive healthy C OK NOTE When P2 01 20 the 2nd digital input is configured as an output which outputs 24 V when the drive is healthy If the drive is not healthy the output will be 0 V When connecting a motor thermistor connect it between terminals 1 and 4 Set P2 01 to 6 10 11 12 or 22 uses external trip input Operating Instructions MOVITRAC LTP Parameters Selection of Parameter P2 01 Digital Input Function 8 3 2 Selection table if P1 12 1 or 2 Keypad mode P2 01 Digital input 1 Digital input 2 Digital input 3 DI3 Analog input Al Comments Preset value 011 012 0 Stop Disable Increase speed C Decrease speed No effect Close DI2 amp DI3 simultaneously C Run Enable to start drive 1 O Stop Disable C Increase speed External t
35. Digital speed ref Open Open Preset speed 1 C Run Enable C Preset speed Closed Open Preset speed 2 Open Closed Preset speed 3 Closed Closed Preset speed 4 19 O Stop Disable O Digital speed ref No effect Analog input gt 5 V Run Enable C 2nd analog input reverses rotation 20 21 O Stop Disable 2nd digital output O Digital speed ref Analog input gt 5 V 2nd digital output shows drive C Run Enable 24 V C Preset speed 1 reverses rotation healthy 22 O Stop Disable 2nd digital output External trip input Analog input gt 5 V Connect an external PTC motor C Run Enable 24 V O Trip C Run reverses rotation thermistor or similar to DI3 2nd digital output shows drive healthy 1 In addition to the speed being set using the pushbuttons on the front of the drive these settings allow the speed to be controlled remotely using remote pushbuttons connected to digital inputs 1 2 and 3 Operating Instructions MOVITRAC LTP 45 46 Parameters Selection of Parameter P2 01 Digital Input Function When P2 01 17 or 18 keypad mode is selected from within terminal mode see chap ter 8 3 1 For this reason the remaining digital inputs have no effect When P2 19 2 or 3 in keypad mode the drive start and stop is controlled from the hard ware enable input terminal 2 In this case the start stop buttons are not required and therefore have
36. IVE Service E triP External trip connected to digital input 3 E trip on digital input 3 Normally closed contact has opened for some reason Check motor thermistor if connected 4 20 F Analog input current out of range X3 Check input current is within range defined in P2 36 Check cable connection 32 Operating Instructions MOVITRAC LTP Operation and Service go SEW electronics service Trip message Explanation Solution SC trP Communication loss trip Check communication link between drive and external devices Make sure each drive in the network has its unique address P LOSS Input phase loss trip Drive intended for use with a 3 phase supply has lost one input phase Ph 1b Phase imbalance Mains incoming supply voltage has an imbal ance of 23 for over 30 seconds Check incoming supply and fuses dAtA F Internal memory fault Parameters not saved defaults reloaded Try again If problem reoccurs contact SEW EURODRIVE Service At FO1 Autotune failed Measured motor stator resistance varies between phases Ensure the motor is connected correctly and fault free Check the windings for correct resistance and balance At FO2 Measured motor stator resistance is too large Ensure the motor is connected correctly and fault free Check that the power rating correspon
37. RAC LTP Technical data Conformance 10 Technical data 10 1 Conformance All products conform to the following international standards UL 508C Power conversion equipment EN 61000 6 2 3 4 Generic immunity Emission standards EMC Enclosure protection level according to NEMA 250 EN 60529 Flammability rating according to UL 94 cUL Power conversion equipment certified for Canada 10 2 Environmental Operational ambient temperature range 0 50 C at default PWM frequency IP20 0 40 C at default PWM frequency IP55 NEMA 12k Maximum ambient temperature derating 4 1 up to 55 C for IP20 drives 4 96 up to 45 C for IP55 drives Storage ambient temperature range 40 60 C Maximum altitude for rated operation 1000 m Derating above 1000 m 1 96 100 m to max 2000 m Maximum relative humidity 95 96 non condensing Protection rating cabinet drive IP20 Protection rating high enclosure drive IP55 NEMA 12 k Operating Instructions MOVITRAC LTP 10 55 10 56 Technical data Output power and current ratings 10 3 Output power and current ratings 10 3 1 1 phase system AC 230 V for 3 phase AC 230 V motors Size 1 Standard MOVITRAC MC LTP A 0004 2B1 1 00 0008 2B1 1 00 0015 2B1 1 00 Part number 8286914 8286922 829
38. a static 1 Enable non rotating motor parameter measurement opera tion to configure the motor parameters P1 07 P1 08 and P1 09 must be set correctly according to the motor nameplate before enabling this function Auto tune runs automatically on first enable after parameter default operation and P1 08 have been changed No hardware enable is required P4 03 Speed controller 0 4096 internal value Drive Too high a value can cause instability Only available Proportional gain rating in vector mode P4 04 Speed controller Integral 0 000 1 000 s 0 05s Higher value gives slower more damped response time constant Only available in vector mode P4 05 Motor factor power 0 50 0 99 Drive Motor nameplate power factor cos rating Required for all vector control modes P4 06 Torque reference select 0 Preset value 0 Used when in vector control mode to set a maximum 1 Bipolar analog input torque limit 2 2nd analog input 3 MODBUS ref P4 07 Torque reference preset 0 200 96 200 0 Preset value used when P4 06 0 100 is rated value motor torque P4 08 Minimum torque reference 0 150 96 0 0 96 Defines the minimum limit for output motor torque limit P4 09 V f characteristic adjust 0 P1 09 0 0 Hz Sets the frequency at which the adjustment voltage ment frequency P4 10 is applied P4 10 V f characteristic adjust 0 P1 07 0 Sets the motor voltage to this value at the frequency ment voltage set in P4 09
39. as shown MOVITRAC LTP ground connections should not loop from one drive to another They should also not loop to or from any other equipment Ground loop impedance must conform to local industrial safety regulations To meet UL regulations UL approved ring crimp terminals should be used for all earth wiring connections Motor terminal box connections Motors are connected in either Star Delta Double Star or Star Nema motors The motor rating plate indicates the voltage rating for the method of connection which must match the operating voltage of the MOVITRAC LTP unit R13 W2 U2 2 U1 TV1 VW Low voltage A High voltage A Operating Instructions MOVITRAC LTP Electrical Installation Installation R76 T6 T4 T5 W2 U2 V2 WE T9 T7 T8 U3 V3 W3 T1 T2 T3 U1 V1 W1 L1 L2 L1 L1 L2 L1 Low voltage AA High voltage A DT DV U V W U V W Low voltage AA High voltage A Operating Instructions MOVITRAC LTP 19 20 Electrical Installation Installation 5 2 2 Drive and motor connection A WARNING Danger of electrical shock Risk of exposure to high voltage may occur if the unit is wired incorrectly Severe or fatal injuries e Itis essential to observe the connection sequence illustrated below L1 L2 N L3 not1 ph 230 V be K10 I AC 3 L 11 12 13 Option ND input chok
40. ating A 160 200 250 300 Nominal input current A 92 3 116 9 150 2 176 5 OUTPUT Recommended motor power kW 45 55 75 90 hp 60 75 100 120 Output voltage V 3 x 20 480 V Output current A 90 110 150 180 Motor cable size Cu 75C mm 25 55 70 AWG 4 210 3 0 Max motor cable length Shielded 100 Unshielded m 150 GENERAL Heat loss at nominal output power W 1350 1650 2250 2700 Minimal braking resistor value 6 10 3 11 3 phase system 400 V for 3 phase 400 V motors Size 6 MOVITRAC MC LTP A 1100 5A3 4 00 1320 5A3 4 00 1600 5A3 4 00 Part number 8287325 8287333 8287341 INPUT Supply voltage V mains 380 480 V 10 3 phase Supply frequency fmains 50 60 Hz Supply fuse rating A 315 350 400 450 500 Nominal input current A 217 2 255 7 302 4 OUTPUT Recommended motor power kW 110 132 160 hp 150 175 200 Output voltage V 3 x 20 480 V Output current A 202 240 300 Motor cable size Cu 75C mm 90 120 170 AWG 4 0 5 0 6 0 Max motor cable length Shielded 100 Unshielded Im 150 GENERAL Heat loss at nominal output power IW 3300 3960 4800 Minimal braking resistor value 6 Operating Instructions MOVITRAC LTP 10 61 Technical data Output power and current ratings 10 3 12 3 phase system AC 575 V for 3 phase AC 575 V motors Size 2 Standard MOVITRAC MC LTP
41. ction does not provide branch circuit pro tection Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes Operating Instructions MOVITRAC LTP Safety Notes Operation and servicing 2 2 Operation and servicing A WARNING Danger of electrical shock High voltages are present in the terminals and in within the drive for up to 10 minutes after the electrical supply has been disconnected Severe or fatal injuries Disconnect and isolate the MOVITRAC LTP from the electrical supply at least 10 minutes before commencing any work on it Dangerous voltages are present in the output terminals and the cables and motor terminals connected to them when the unit is switched on Dangerous voltages may also be present when the unit is inhibited and the motor at a standstill The unit is not necessarily deenergized when the LEDs and the 7 segment display are off Safety functions inside the unit or a mechanical blockage may cause the motor to stop The removal of the source of the malfunction or a reset can result in an automatic restart of the drive If for safety reasons this is not permissible for the driven machine disconnect the unit from the supply system before correcting the fault Operating Instructions MOVITRAC LTP 3 3 1 General specifications Input voltage ranges General specifications Input voltage ranges Dep
42. d appropriately High moisture salt or chemical content environments should use a suitably sealed non vented housing 4 2 1 Dimensions of non vented metal housing Sealed housing Drive power rating A B C D mm in mm in mm in mm in Size 1 0 75 kW 230 V 300 11 81 250 9 84 200 7 87 50 1 97 Size 1 1 5 kW 230 V 400 15 75 300 11 81 250 9 84 75 2 95 Size 2 1 5 kW 230 V 0 75 kW 1 5 kW 2 2 kW 400 V 400 15 75 300 11 81 300 11 81 60 2 36 2 2 kW 400 V Size 2 2 2 kW 230 V 4 0 kW 400 V 600 23 62 450 17 72 300 11 81 100 3 94 5 5 kW 575 V 54784AXX Figure 1 Housing Operating Instructions MOVITRAC LTP Mechanical Installation IP20 NEMA 1 housing mounting and dimensions 4 2 2 Dimensions of vented housing Vented housing Drive power rating B mm in mm in mm in mm in Size 1 1 5 kW 400 15 75 300 11 81 150 5 91 75 2 95 Size 2 5 5 kW 600 23 62 400 15 75 250 9 84 100 3 94 Size 3 15 kW 800 31 50 600 23 62 300 11 81 150 5 91 Size 4 22 kw 1000 39 37 600 23 62 300 11 81 200 7 87 Size 4 37 kW Size 5 90 kW Size 6 160 kW 4 2 3 Dimensions of force vented housing Force vented housing with fan Drive power rating A B C D mm in mm in mm in
43. ds to the power rating of the connected drive At FO3 Measured motor inductance is too low Ensure the motor is connected correctly and fault free At FO4 Measured motor inductance is too high Ensure the motor is connected correctly and fault free Check that the power rating corresponds to the power rating of the connected drive At FO5 Measured motor parameters are not conver gent Ensure the motor is connected correctly and fault free Check that the power rating corresponds to the power rating of the connected drive SPIn F Spin start failed Spin start function failed to detect the motor speed 7 3 SEW electronics service Send in for repair Please contact the SEW EURODRIVE electronics service if a fault cannot be rectified Please provide the following information when sending the unit in for repair Serial number nameplate Unit designation Brief description of the application application control via terminals or serial Connected components motor etc Nature of the error Accompanying circumstances Your own presumption of what has happened Any unusual events preceding the problem etc Operating Instructions MOVITRAC LTP 33 Parameters Parameter access and reset 8 Parameters 8 1 Parameter access and reset Accessing and changing parameters is done in an intuitive manner as illustrated below REAL TIME DISPLAY Press Navigate Press Na
44. e Vac Vac Vac ef e Mar Li L L3 Ls F14 F15 F14 F15 F14 F15 2 Ki Ki LA av Ki AA AC 3 AC 3 AC 3 10 V 11 10 10 4 11 11 GND 45 LAN braking resistor AC 3 AC 3 connection 3 GND GND 1 white 1 white 2 1 2 BG red BG red par BMK 2 BGE x 4 blue i 4 blue 5 13 red LS DT DV D 14 white DT DV D Cut off in the DC EL blue Cut off in the AC and AC circuits circuit 64606AEN Figure 2 Wiring diagram for power section 1 Mains supply contactor to drive 2 Mains supply to brake rectifier switched simultaneously by K10 3 Control contactor relay energized via the internal relay contact 4 in the drive and supplies the brake rectifier 4 Potential free relay contact inside the drive V External power supply for energizing the control contactor relay Size 2 and above Operating Instructions MOVITRAC LTP Electrical Installation Installation NOTE Connect the brake rectifier using a separate supply system lead Supply via the motor voltage is not permitted The 230 V and 400 V drives do not require a line choke on the supply unless the spec
45. e and no jams blockages or other mechanical faults exist Ol b Brake channel over current Over current in the brake resistor cir cuit Check the cabling to the braking resistor Check the braking resistor value Ensure minimum resistance values from the rating tables are observed OL br Braking resistor overload Increase deceleration time reduce load inertia or add further braking resistors in parallel Ensure minimum resistance values from the rating tables are observed PS trP Internal power stage fault Trip on drive enable Check for wiring error or short circuit Look for ph ph or ph Earth short circuit Trip during operation Check for sudden overload or over tempera ture Additional space or cooling may be required Uolt Over voltage on DC bus Check supply voltage is within limits If trip occurs on deceleration increase deceler ation time in P1 04 U_Uolt Under voltage on DC bus Occurs routinely when drive powered down If it occurs whilst running check supply voltage Heatsink over temperature Check drive cooling and enclosure dimensions Additional space or cooling may be required Ut Under temperature Occurs when ambient temperature is less than 10 C Raise temperature to over 10 in order to start the drive th FIt Faulty thermistor on heatsink Contact SEW EURODR
46. e 0 100 0 0 Sets the preset digital PID reference setpoint P3 07 PID controller high limit P3 08 100 100 Limits the maximum value output from the PID con output troller P3 08 PID controller low limit 0 P3 07 0 0 96 Limits the minimum output from the PID controller output P3 09 PID output limit function 0 Digital output limits 0 0 PID output range limited by P3 07 amp P3 08 control 1 Analog upper limit 1 PID maximum output limited by signal applied to 2 Analog lower limit the bipolar analog input 3 PID output biploar ana 2 PID minimum output limited by signal applied to log input reference the bipolar analog input 3 PID output added to speed reference applied to the bipolar analog input P3 10 PID feedback source 0 2nd analog input 0 Selects the source of the PID feedback signal select 1 Bipolar analog input Operating Instructions MOVITRAC LTP 41 42 Parameters Parameter specifications 8 2 4 High performance motor control Par Description Range Default Explanation P4 01 Control mode 0 Speed control vector 2 Whenever changing control mode ensure that an 1 Torque control vector Auto tune P4 02 is always carried out for best motor 2 Speed control V f performance Set to 0 for speed control with variable torque limits P4 02 Motor parameter auto tune 0 Disable 0 When set to 1 drive immediately carries out
47. e limits of that parameter unless parameter write access has been disabled P2 38 Pressing the lt Navigate gt key once more toggles back to display the parameter number in case further editing is required If the lt Navigate gt key is held for approx 1 second the display reverts to displaying the real time values speed frequency or current load The display will also revert to displaying the selected real time value if no buttons are pressed for gt 30 seconds in P1 01 10 This does not apply to parameters 01 30 in which the drive remains in parameter access mode The parameters are split into standard parameters e g max min speed which can be accessed in the basic menu and advanced parameters which can be accessed in the extended menu Operating Instructions MOVITRAC LTP 36 Parameters Parameter specifications 8 2 Parameter specifications 8 2 1 Standard parameters Par Title Range Default Description P1 01 Max speed limit Hz or rpm P1 02 1 09 x 5 50 0 Hz Sets the maximum speed limit up to 2000 Hz max 60 Hz Display of Hz or rpm dependent on P1 10 Maximum speed limit dependent on switch ing frequency Max Limit P2 24 16 P1 02 Min speed limit Hz or rpm 0 P1 01 0 0 Hz Minimum speed limit Hz or rpm display depending on P1 10 P1 03 Acceleration ramp time s 0 05
48. e motor winding is measured Auto tune is carried out only once after first comissioning If auto tune does not occur set P4 02 to 1 to enable auto tune For safety reasons parameter P4 02 can only be set and enabled on the drive For high performance sensorless vector control set P1 14 to 101 P4 01 to 0 and P4 05 cos power factor of motor from motor nameplate Setting P4 02 to 1 then starts auto tune where the motor winding is measured 6 2 1 Terminal mode default setting To operate in terminal mode default setting Ensure that P1 12 is set to 0 default setting Connect a switch between terminals 1 and 2 on the user terminal block Connect a potentiometer 1 k 10 k between terminals 5 6 and 7 with the wiper connected to pin 6 Close the switch to enable the drive Adjust speed with the potentiometer NOTE The default settings P 1 12 0 and P2 01 0 for the optional switch in the IP55 switch cabinet is FWD REV The motor speed can be set via potentiometer 28 Operating Instructions MOVITRAC LTP 6 6 2 2 Keypad mode To operate in keypad mode Change P1 12 to 1 uni directional or 2 bi directional Place a wire link or switch between terminals 1 and 2 on the user terminal block to enable the drive Now press the start key The drive enables at 0 0 Hz e Press the up key to increase speed To stop the drive press the stop key
49. ectrical supply to the drive is through a plug and socket connector do not disconnect until 10 minutes have elapsed after turning off the supply Ensure correct earthing connections See diagram in chapter Drive and motor connection on page 20 The earth cable must be sufficient to carry the maximum supply fault current which normally will be limited by the fuses or motor circuit breaker Risk of fatal injury if the hoist falls Severe or fatal injuries MOVITRAC LTP is not designed for use as a safety device in hoist applications Use monitoring systems or mechanical protection devices to ensure safety 5 1 Prior to installation Ensure that the supply voltage frequency and number of phases single or 3 phase correspond to the rating of the MOVITRAC LTP as delivered An isolator or similar should be installed between the power supply and the drive Never connect the mains power supply to the MOVITRAC LTP output terminals U V or W When installing 575 V inverters ensure the motor is always in STAR connection The cables are only protected when slow blow HRC fuses or a motor circuit breaker MCB are used Do not install any type of automatic switchgear between the drive and the motor Wherever control cabling is close to power cabling maintain a minimum separation of 100 mm and arrange crossings at 90 Ensure that screening or armoring of power cables is effected in accordance with the connections diag
50. ectronics service enne 33 B Parameter eege eei 34 8 1 Parameter access and 34 8 2 Parameter specifications 36 8 3 Selection of Parameter P2 01 Digital Input Function 43 9 SoftWare E 49 9 1 MODBUS GCohtrol tied cett ee dte ta ete ER ath 49 10 Technical data E 55 1041 ee ul 55 10 2 Environmental ee pco teet tibt eee tpe en 55 10 3 Output power and current raiings 56 MAINO EET 65 Operating Instructions MOVITRAC LTP Important Notes Structure of the safety notes 1 Important Notes 1 1 Structure of the safety notes The safety notes in these operating instructions are structured as follows Symbol A SIGNAL WORD Nature and source of hazard Possible consequence s if disregarded Measure s to avoid the hazard Symbol Signal Word Meaning Consequences if disregarded Example ARD Imminent hazard Severe or fatal injuries Possible hazardous situation Severe or fatal injuries General hazard A A CAUTION Possible hazardous situation Minor injuries Specific hazard e g electric shock STOP Possible damage to property Damage to the drive system or its environ Useful information or tip D Simplifies drive system handling Unless the information in the operating instructions is
51. ef O Trip reference PTC motor thermistor C Run or similar to DI3 17 O Stop Disable O Master speed ref O Master analog Analog speed If DI3 is closed DI2 C Run Enable C Analog speed ref input speed ref reference has no effect C Preset speed 1 19 O Stop Disable O Master speed ref 2nd analog input No effect Run Enable C 2nd analog input 20 21 O Stop Disable 2nd digital output O Master speed ref No effect 2nd digital output C Run Enable 24 V C Preset speed 1 shows drive healthy 22 O Stop Disable 2nd digital output External trip input No effect Connect an external C Run Enable 24 V O Trip PTC motor thermistor C Run or similar to DI3 2nd digital output shows drive healthy NOTE If P2 19 2 or 3 the drive can only be started or stopped by closing or opening digital input 1 If P2 19 0 or 2 the master speed reference will be automatically reset to zero each time the drive is stopped Operating Instructions MOVITRAC LTP 47 48 Parameters Selection of Parameter P2 01 Digital Input Function 8 3 5 Real time monitoring parameters Parameter group zero provides access to internal drive parameters for monitoring pur poses These parameters cannot be adjusted Par Description Display range Explanation P0 01 Bipolar analog input value 100 100 96 100 max
52. efines the conditions for the use of MOVITRAC LTP in drive applications Drive type rating Cat C1 class B Cat C2 class A Cat C3 230 V 1 phase ratings No additional filtering required LTPA xxxx 2B1 x xx Use screened motor cable 230 V 3 phase ratings Use lt 5 m screened No additional filtering required LTPA xxxx 2A3 x xx motor cable Use screened motor cable 400 V 3 phase ratings Use 5 m screened No additional filtering required xxxx 5A3 x xx motor cable Use screened motor cable 525 amp 575 3 phase ratings Use external filter LTPA xxxx 603 x xx Use screened motor cable Operating Instructions MOVITRAC LTP Startup go 6 Operating the keypad 6 Startup 6 1 Operating the keypad Each MOVITRAC LTP has an integrated keypad as standard allowing drive operation and set up without any additional equipment The keypad consists of 5 keys with the following functions Start Run Enable running of motor Stop Reset Stop motor Reset trip Navigate Press and release to display A Hz rpm Press and hold to enter exit parameter edit mode Up Increase Parameter Value Down Decrease Parameter Value The Start Stop buttons on the keypad are disabled when the parameters have their factory default settings To enable the operation of the start stop buttons on the keypad set P1 12 to 1 or 2 see chapter 8 2 1 Standard parame
53. ending upon model and power rating the drives are designed for direct connection to the following supplies MOVITRAC LTP 240 V units 200 240 V 10 1 phase 3 phase 50 60 Hz 5 NOTE t is also possible to connect 1 phase MOVITRAC LTP units to 2 phases of a 200 240 V 3 phase mains MOVITRAC LTP 400 V units 380 480 V 10 3 phase 50 60Hz 5 MOVITRAC LTP 525 V units 480 525 V 10 3 phase 50 60 Hz 5 Sizes 5 amp 6 only MOVITRAC LTP 575 V units 500 600 V 10 3 phase 50 60Hz 5 Products used with a 3 phase supply are designed for a maximum supply imbalance of 3 96 between phases For input supplies which have a supply imbalance greater than 3 96 typically the Indian subcontinent and parts of Asia Pacific including China we recommend that input chokes are used Operating Instructions MOVITRAC LTP General specifications Product designation 3 2 Product designation MCLTP A 0015 2 0 1 1 00 60 Hz 60 Hz Type Quadrants Connection type Interference suppression on the supply side Mains voltage Recommended motor power Version Product type 3 3 Overload capability American version only 00 Standard IP20 NEMA 1 housing 10 IP55 NEMA 12 housing 20 IP55 NEMA 12 housing with switch 50 525 V standard IP20 NEMA 1 housing OM Optional Modbus Firmware 1 4 Q without brake chopper Q wi
54. ent temperature is less than 10 C the drive may not power up Ensure that a local heating source keeps the ambient above 0 C in these conditions Speed limit or rated frequency parameters cannot be set above 250 Hz 500 Hz or 1000 Hz The maximum output motor frequency is limited by the switching frequency Ensure that P2 24 is at least 16 times greater than the required motor output fre quency before setting the required maximum or rated output frequency parameters Extended menus cannot be accessed Ensure that P1 14 is set to the extended access code This is 101 unless the code in P2 37 has been changed by the user 7 2 2 Fault history The parameter P1 13 in the parameter mode holds a record of the most recent 4 trips and or events that have occurred Each trip will be displayed in abbreviated text with the most recent trip being displayed first on entering into the value of P1 13 Whenever a new trip occurs this is entered at the top of the list and the other trips move down The oldest trip will then be removed from the trip log NOTE If the most recent trip in the trip log is an under voltage trip further under voltage trips will not be entered into the trip log This is to ensure that the trip log does not fill up with under voltage trips which occur naturally every time the MOVITRAC LTP is turned off Operating Instructions MOVITRAC LTP 9 31 7
55. explanation 4 Keypad de T re ER LIRE DERE 27 Operating Instructions MOVITRAC LTP 11 65 11 66 Index T Technical data 55 Terminal box connections 18 Troubleshooting 31 UL compliant installation 24 V Voltage ranges input 8 Waste disposal 5 Operating Instructions MOVITRAC LTP Address List Address List 1 Headquarters Bruchsal SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 0 Production Ernst Blickle Strae 42 Fax 49 7251 75 1970 Sales D 76646 Bruchsal http www sew eurodrive de P O Box sew sew eurodrive de Postfach 3023 D 76642 Bruchsal Service Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1710 Competence Center Ernst Blickle Strafe 1 Fax 49 7251 75 1711 D 76676 Graben Neudorf sc mitte sew eurodrive de North SEW EURODRIVE GmbH amp Co KG Tel 49 5137 8798 30 Alte Ricklinger Stra e 40 42 Fax 49 5137 8798 55 D 30823 Garbsen near Hannover sc nord sew eurodrive de East SEW EURODRIVE GmbH amp Co KG Tel 49 3764 7606 0 Dankritzer Weg 1 Fax 49 3764 7606 30 D 08393 Meerane near Zwickau sc ost sew eurodrive de South SEW EURODRIVE GmbH amp Co KG Tel 49 89 909552 10 DomagkstraRe 5 Fax 49 89 909552 50 D 85551 Kirchheim near Munchen sc
56. ext to the RJ11 connector is mainly used for commissioning and monitoring the drive with a pocket PC When LTP shell CE is installed the pocket PC can be used to commission the drive and monitor the current status of the drive 5 4 UL compliant installation Note the following for UL compliant installation The drives can be operated within an ambient temperature of 0 50 C Only use copper connection cables which can withstand ambient temperatures of up to 75 C Permitted tightening torques for MOVITRAC LTP power terminals are Sizes 1 2 amp 3 1 Nm 8 9 Ib in Size4 4Nm 35 4 Ib in Sizes5 amp 6 8Nm 70 Ib in MOVITRAC LTP drive inverters are suitable for operation in voltage power systems with an earthed star point TN and TT systems which can supply a maximum supply current and a maximum supply voltage in accordance with the following table The fuses listed in the following tables are the maximum permitted fuses for each inverter Only use melting fuses Only use tested units with a limited output voltage Vmax DC 30 V and limited output current 1 lt 8 A as an external DC 24 V source UL certification does not apply to operation in voltage supply systems with a non earthed star point IT systems 5 4 1 200 240 V Units MOVITRAC LTP Short circuit rating Max supply voltage Fuses 0004 AC 5000 A AC 240 V AC6A 250V 0008 AC 5000 A AC 240 V AC 10 250 V 0015 AC 5000 A AC 240 V AC 20A 250 V 0030
57. gt 58 gt m OQ oo Jannar oe aaa zo xo 123 4 567 8 9 1011 123 4 5 6 7 8 Q 10 11 ooooooooooQ ooooooooooQ E ken iL D 64485AEN 64608AEN The signal terminal block has the following signal connections Terminal Signal Connection Description no 1 24 V 24 V ref out Ref to activate DI1 DI3 100 mA max DI1 Digital input 1 Positive logic EE Logic 1 input voltage range DC 8 30 V DI2 DO2 Digital input 2 ocio Qi Digital output 2 Logic 0 input voltage range DC 0 8 V 4 DI3 12 Digital input 3 Positive logic P2 33 Analog input 2 Logic 1 input voltage range DC 8 30 V Logic 0 input voltage range DC 0 8 V 0 10 V O 20 mA 4 20 mA 5 10 V 10 V ref out 24 V ref for analog input pot supply 100 mA max 1 min 6 AIl DI Analog input 12 bit 0 10 V 10 10 V 0 24 V 24 24 V Digital input 4 Logic 1 input voltage range DC 8 30 V P2 30 DV 0 V common 0 V ref for analog input pot supply AO DO Analog output 8 bit 0 10V 4 20 mA analog Digital output 24 V 20 mA digital P2 36 9 DV 0 V common 0 V ref for analog output 10 Relay contact Relay contact relay contact AC 250 V DC 30 V 5 A 11 Relay common Relay common Operating Instructions MOVITRAC LTP Electrical Installation 5 Installation Key information on the control terminal Maximum i
58. http www sew eurodrive co jp Shizuoka 438 0818 sewjapan sew eurodrive co jp Korea Assembly Ansan City SEW EURODRIVE KOREA CO LTD Tel 82 31 492 8051 Sales B 601 4 Banweol Industrial Estate Fax 82 31 492 8056 Service 1048 4 Shingil Dong http www sew korea co kr Ansan 425 120 master sew korea co kr Busan SEW EURODRIVE KOREA Co Ltd Tel 82 51 832 0204 No 1720 11 Songjeong dong Fax 82 51 832 0230 Gangseo ku master sew korea co kr Busan 618 270 Latvia Sales Riga SIA Alas Kuul Tel 371 7139253 Katlakalna 11C Fax 371 7139386 LV 1073 Riga http www alas kuul com info alas kuul com Lebanon Sales Beirut Gabriel Acar amp Fils sarl Tel 961 1 4947 86 B P 80484 Bourj Hammoud Beirut 961 1 4982 72 961 3 2745 39 Fax 961 1 4949 71 gacar beirut com 12 2008 71 72 i Address List Lithuania Sales Alytus UAB Irseva Tel 370 315 79204 Naujoji 19 Fax 370 315 56175 LT 62175 Alytus info irseva t http www sew eurodrive It Luxembourg Assembly Brissel CARON VECTOR S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www sew eurodrive lu info caron vector be Malaysia Assembly Johore SEW EURODRIVE SDN BHD Tel 60 7 3549409 Sales No 95 Jalan Seroja 39 Taman Johor Jaya Fax 60 7 3541404 Service 81000 Johor Bahru Johor sales sew eurodrive com my West Malaysia Mexico Assemb
59. hway Fax Sales 1 864 439 7830 Sales P O Box 518 Fax Manuf 1 864 439 9948 Service Lyman S C 29365 Fax Ass 1 864 439 0566 Telex 805 550 http www seweurodrive com cslyman seweurodrive com Assembly San Francisco SEW EURODRIVE INC Tel 1 510 487 3560 Sales 30599 San Antonio St Fax 1 510 487 6381 Service Hayward California 94544 7101 cshayward seweurodrive com Philadelphia PA SEW EURODRIVE INC Tel 1 856 467 2277 Pureland Ind Complex Fax 1 856 845 3179 2107 High Hill Road P O Box 481 csbridgeport seweurodrive com Bridgeport New Jersey 08014 Dayton SEW EURODRIVE INC Tel 1 937 335 0036 2001 West Main Street Fax 1 937 440 3799 Troy Ohio 45373 cstroy seweurodrive com Dallas SEW EURODRIVE INC Tel 1 214 330 4824 3950 Platinum Way Fax 1 214 330 4724 Dallas Texas 75237 csdallas seweurodrive com Additional addresses for service in the USA provided on request Venezuela Assembly Valencia SEW EURODRIVE Venezuela S A Tel 58 241 832 9804 Sales Av Norte Sur No 3 Galpon 84 319 Fax 58 241 838 6275 Service Zona Industrial Municipal Norte http www sew eurodrive com ve Valencia Estado Carabobo ventas sew eurodrive com ve sewfinanzas cantv net 12 2008 75 SEW EURODRIVE Driving the world Drive Technology Drive Automation System Integration Services How we re driving the world With people who With comprehensive With uncompromising think fast and With a worldwide With drives and con
60. ing resistor value 22 10 3 9 3 phase system 400 V for 3 phase 400 motors Size 4 MOVITRAC MC LTP A 0185 4 00 0220 5 4 00 0300 4 00 0370 5A3 4 00 Part number 8287244 8287252 8287260 8287279 INPUT Supply voltage Vmainsl 380 480 V 10 96 3 phase Supply frequency 50 60 Hz Supply fuse rating A 80 80 100 100 125 Nominal input current A 46 6 54 1 69 6 76 9 OUTPUT Recommended motor power kW 18 5 22 30 37 hp 25 30 40 50 Output voltage V 3x20 480V Output current A 39 46 61 72 Motor cable size Cu 75C mm 10 16 AWG Max motor cable length Shielded 100 Unshielded m 150 GENERAL Heat loss at nominal output power IW 555 660 900 1110 Minimal braking resistor value 12 Operating Instructions MOVITRAC LTP Technical data Output power and current ratings 10 3 10 3 phase system AC 400 V for 3 phase AC 400 V motors Size 5 MOVITRAC MC LTP A 0450 5A3 4 00 05505A34 00 07505A44 00 0900 5A3 4 00 Part number 8287287 8287295 8287309 8287317 INPUT Supply voltage 380 480 V 10 3 phase Supply frequency fmainsl 50 60 Hz Supply fuse r
61. input voltage P0 02 2nd analog input value 0 100 100 max input voltage P0 03 Speed controller reference 500 500 96 100 Base frequency P1 09 P0 04 Digital speed ref digi pot P1 01 P1 01 Speed displayed in Hz rpm P0 05 Torque controller reference 0 200 100 motor rated torque P0 06 User PID ref input 0 100 PID controller reference value P0 07 User PID feedback 0 100 PID controller feedback value P0 08 User PID error input 0 100 Reference Feedback P0 09 User PID P term 0 100 Proportional component P0 10 User PID I term 0 100 Integral component 11 User PID D term 0 100 Differential component P0 12 User PID output 0 100 Combined output P0 13 Output Torque 0 200 96 100 motor rated torque P0 14 Magnetizing current Arms Magnetizing current in A rms P0 15 Rotor current Arms Rotor current in A rms P0 16 Field strength 0 100 Magnetic field strength P0 17 Stator resistance Ohm Phase Phase stator resistance P0 18 Stator inductance H Stator inductance in Henry P0 19 Rotor resistance Ohm Calculated rotor resistance P0 20 DC bus voltage V DC Internal DC bus voltage P0 21 Drive temperature C Internal drive temperature P0 22 Supply voltage L1 L2 V rms ph ph Phase phase supply voltage P0 23 Supply voltage L2 L3 V rms ph ph Phase phase supply voltage P0 24 Supply voltage L3 L1 V rms ph ph Phase phase supply voltage P0 25 Estima
62. ions MOVITRAC LTP Index 11 Index A M Application environment 5 Mechanical Installation 11 e En IT 28 42 Memory map for MODBUS control 49 MODBUS Control 49 C Drive error codes 54 Leg M mory map TEE 49 Communication socket RJ11 23 Monitor value registers 50 Conformance EE 55 Parameter registers 51 Current ratings sss 56 Register description 50 Specification d ds ii aed t ids e 49 D Digital Input Function P2 01 43 Dimensions En 12 Operation 7 IP20 NEMA 1 housing leote diviti S ite 12 Operation and service IP55 NEMA 12 housing GE 13 SEW Electronics Service 33 Non vented metal housing en 14 Optical interface E 24 Vented metal housing En 15 Output pOWEF 56 Drive error codes for MODBUS control 94 Overload e e teles 9 Drive statls e ER EUREN 30 P P2 01 Digital Input Function 43 Easy startup eene nennen nennen 28 Parameter access mode sss 35 Electrical Installation iati 16 Parameter registers for MODBUS contro
63. islava sew sew eurodrive sk http sk sew eurodrive com Zilina SEW Eurodrive SK s r o Tel 421 41 700 2513 ul Vojtecha Spanyola 33 Fax 421 41 700 2514 SK 010 01 Zilina sew sew eurodrive sk Bansk Bystrica 5 SK s r o Tel 421 48 414 6564 Rudlovska cesta 85 Fax 421 48 414 6566 SK 97411 Banska Bystrica sew sew eurodrive sk Slovenia Sales Celje Pakman Pogonska Tehnika doo Tel 386 3 490 83 20 Service UI XIV divizije 14 Fax 386 3 490 83 21 SLO 3000 Celje pakman siol net 12 2008 73 i Address List South Africa Assembly Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Tel 27 11 248 7000 Sales Eurodrive House Fax 27 11 494 3104 Service Cnr Adcock Ingram and Aerodrome Roads http www sew co za Aeroton Ext 2 dross sew co za Johannesburg 2013 P O Box 90004 Bertsham 2013 Capetown SEW EURODRIVE PROPRIETARY LIMITED Tel 27 21 552 9820 Rainbow Park Fax 27 21 552 9830 Cnr Racecourse amp Omuramba Road Telex 576 062 Montague Gardens dswanepoel sew co za Cape Town P O Box 36556 Chempet 7442 Cape Town Durban SEW EURODRIVE PROPRIETARY LIMITED Tel 27 31 700 3451 2 Monaceo Place Fax 27 31 700 3847 Pinetown dtait sew co za Durban P O Box 10433 Ashwood 3605 Spain Assembly Bilbao SEW EURODRIVE ESPANA S L Tel 34 94 43184 70 Sales Parque Tecnol gico Edificio 302 Fax 34 94 43184 71 Service E 48170 Zam
64. l 51 Prior to installation 16 Parameter specifications 36 Electromagnetic compatibility 26 Parameters si sore 34 48 EMC emissions 26 Aecassand reset c setis mel 24 immunity En 26 Power since ed ase D ee boe 56 Environment application e 5 Product designation 9 Environmental data En 95 Protection features 10 Explanation of symbols 4 Explosion proof areas 5 F Register description for MODBUS control 50 2 ie dane 33 Fault codes VS AA ET COLE ed Nee EC ECE Esai TERE OTT 32 RJ11 Communication socket 23 Fault finding iei edet 31 Fault histOby 31 S Safety Notes 6 SeIVICOG iiie desde e eite ed ob eech 33 Important Notes 4 WEEN 32 Input voltage ranges 8 S GIVIGIDG EE 7 Installation EE Eege 6 Signal terminal connections 22 Drive and motor connection 20 Specification for MODBUS RTU implementation 49 electrical 16 Specifications into 8 mechanical En 11 Startup see ee nde 6 UL compliant EE 24 Wm ANE 28 Status EEN 30 K Symbols
65. le Do not use MOVITRAC LTP drive inverters for any safety functions in conjunction with hoist applications Use monitoring systems or mechanical protection devices as safety features to avoid possible injury or damage to property 2 1 Installation and startup Never install or operate damaged products Please submit a complaint to the transport company immediately in the event of damage Installation startup and service work on the unit only by trained personnel The personnel must be trained in the relevant aspects of accident prevention and must comply with the regulations in force e g EN 60204 VBG4 DIN VDE 0100 0113 0160 Follow the specific instructions during installation and startup of the motor and the brake Make sure that preventive measures and protection devices correspond to the applicable regulations e g EN 60204 or EN 50178 Grounding the unit is a necessary protective measure Overcurrent protection devices are a necessary protective measure The unit meets all requirements for reliable isolation of power and electronics connections in accordance with UL508 All connected circuits must also satisfy the requirements for reliable isolation so as to guarantee reliable isolation Take suitable measures to ensure that the connected motor does not start up automatically when the inverter is switched on To do this you can connect binary inputs DIO1 through DIO3 to GND Integral solid state short circuit prote
66. le China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Tel 86 22 25322612 Assembly No 46 7th Avenue TEDA Fax 86 22 25322611 Sales Tianjin 300457 info sew eurodrive cn Service http www sew eurodrive cn Assembly Suzhou SEW EURODRIVE Suzhou Co Ltd Tel 86 512 62581781 Sales 333 Suhong Middle Road Fax 86 512 62581783 Service Suzhou Industrial Park suzhou sew eurodrive cn Jiangsu Province 215021 P R China Guangzhou SEW EURODRIVE Guangzhou Co Ltd Tel 86 20 82267890 No 9 JunDa Road Fax 86 20 82267891 East Section of GETDD guangzhou sew eurodrive cn Guangzhou 510530 P R China Shenyang SEW EURODRIVE Shenyang Co Ltd Tel 86 24 25382538 10A 2 6th Road Fax 86 24 25382580 Shenyang Economic Technological shenyang sew eurodrive cn Development Area Shenyang 110141 P R China Additional addresses for service in China provided on request Colombia Assembly Bogot SEW EURODRIVE COLOMBIA LTDA Tel 57 1 54750 50 Sales Calle 22 No 132 60 Fax 57 1 54750 44 Service Bodega 6 Manzana B http www sew eurodrive com co Santaf de Bogota sewcol sew eurodrive com co Croatia Sales Zagreb KOMPEKS d o o Tel 385 1 4613 158 Service PIT 4 11 Fax 385 1 4613 158 HR 10 000 Zagreb kompeks net hr 12 2008 69 Address List i Czech Republic Sales Praha SEW EURODRIVE CZ S R O Tel 420 220121234
67. ly Queretaro SEW EURODRIVE MEXIKO SA DE CV Tel 52 442 1030 300 Sales SEM 981118 M93 Fax 52 442 1030 301 Service Tequisquiapan No 102 http www sew eurodrive com mx Parque Industrial Queretaro scmexico seweurodrive com mx C P 76220 Queretaro Mexico Morocco Sales Casablanca Afit Tel 212 22618372 5 rue Emir Abdelkader Fax 212 22618351 MA 20300 Casablanca ali alami premium net ma Netherlands Assembly Rotterdam VECTOR Aandrijftechniek B V Tel 31 10 4463 700 Sales Industrieweg 175 Fax 31 10 4155 552 Service NL 3044 AS Rotterdam http www vector nu Postbus 10085 info vector nu NL 3004 AB Rotterdam New Zealand Assembly Auckland SEW EURODRIVE NEW ZEALAND LTD Tel 64 9 2745627 Sales P O Box 58 428 Fax 64 9 2740165 Service 82 Greenmount drive http www sew eurodrive co nz East Tamaki Auckland sales sew eurodrive co nz Christchurch SEW EURODRIVE NEW ZEALAND LTD Tel 64 3 384 6251 10 Settlers Crescent Ferrymead Fax 64 3 384 6455 Christchurch sales sew eurodrive co nz Norway Assembly Moss SEW EURODRIVE A S Tel 47 69 241 020 Sales Solgaard skog 71 Fax 47 69 241 040 Service N 1599 Moss http www sew eurodrive no sew sew eurodrive no Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel 51 1 3495280 Sales Fax 51 1 3493002 Service Los Calderos 120 124 http www sew eurodrive com pe Urbanizacion Industrial Vulcano ATE Lima sewperu sew eurodrive com pe 12 2008 Address List 1
68. mally closed 158 Zero speed holding time 0 60s 1 decimal place 600 60 0s 159 Start mode select 6 0 Edgr r 1 0 2 6 Auto 1 Auto 5 160 Reserved 0 Read as zero 161 Keypad restart mode 0 2 3 162 Enable standby 0 60 Data unit in seconds s 163 Display scaling factor 0 30000 3 decimal places 300 0 3 00 164 Display scaling source 0 1 0 2nd analog input 1 Drive speed 165 Brake circuit enable 0 3 166 Effective switching freq 0 4 0 4 KHZ drive dependent 1 8 KHz 2 16 KHz 3 24 KHz 4 32 KHz 167 2nd dec ramp time s 30000 1 decimal place 300 30 0 s 168 MODBUS baudrate 0 4 0 9600 bps 1 19200 bps 2 38400 bps 3 57600 bps 4 115200 bps 169 Drive comms address 1 63 170 Master Slave mode 0 1 Only for Optibus not MODBUS 171 Speed scaling factor 0 5000 1 decimal place 300 30 0 172 Bipolar analog input format 0 2 0 0 24V 1 0 10V 2 10 10V 173 Bipolar analog input scaling 0 5000 1 decimal place 300 30 0 96 174 Bipolar analog input offset 5000 5000 1 decimal place 300 30 0 96 175 2nd analog input format 0 3 0 0 24 V digital 1 0 10V 2 4 20 mA 3 0 20 mA 176 2nd analog input scaling 0 5000 1 decimal place 300 30 0 177 Digital speed reference scaling O control 178 Analog output format Oor 3 0 0 10V 1 4 20 mA 2 10 0V 3 20 4 mA 179 Extended access code 0 999 180 Parameter lock
69. mm in Air Flow Size 1 1 5 kW 275 10 83 150 5 91 150 5 91 50 1 97 15m h Size 2 5 5 kW 320 12 60 200 7 87 250 9 84 75 2 95 45m h Size 3 15 kW 400 15 75 250 9 84 250 9 84 100 3 94 gt 80 m h Size 4 22kW 800 31 50 500 19 69 300 11 81 130 5 12 300m h Size4 37 kW 800 31 50 500 19 69 300 11 81 130 5 12 zs 200 m h Size 5 90 kW 1500 59 06 600 23 62 400 1575 200 7 87 gt 900 m h Size 6 160 kW 1600 62 99 600 23 62 400 15 75 250 9 84 gt 1000 m h Operating Instructions MOVITRAC LTP 15 16 Electrical Installation Prior to installation 5 Electrical Installation It is essential to comply with the safety instructions in chapter 2 during installa tion WARNING Danger of electrical shock High voltages are present in the terminals and in within the drive for up to 10 minutes after the electrical supply has been disconnected Severe or fatal injuries Disconnect and isolate the MOVITRAC LTP from the electrical supply at least 10 minutes before commencing any work on it MOVITRAC LTP units should only be installed by qualified electricians and in accordance with local and national regulations and codes of practice The MOVITRAC LTP has an Ingress Protection rating of IP20 For higher IP ratings use a Suitable enclosure or the IP55 version Where the el
70. mm 140 165 in 5 5 6 5 Depth C mm 165 176 in 6 5 6 9 Weight kg 2 3 4 5 Ib 5 1 9 9 a mm 128 153 in 5 6 b mm 6 6 in 0 23 0 23 mm 25 25 in 0 98 0 98 d mm 142 252 in 5 6 9 9 X mm 22 25 in 0 87 0 98 mm 22 22 in 0 87 0 87 21 mm 17 17 in 0 67 0 67 Power terminal Nm 1 1 torque settings Ib in 8 85 8 85 Control terminal Nm 0 5 0 5 torque settings Ib in 4 43 4 43 Fixings 2 4 4 1 Glands Z are flip out glands Operating Instructions MOVITRAC LTP Mice UU 60497AXX 13 14 Mechanical Installation IP20 NEMA 1 housing mounting and dimensions 4 2 IP20 NEMA 1 housing mounting and dimensions For applications that require a higher IP rating than the IP20 offered by the standard drive the drive must be mounted in housing The following guidelines should be observed for these applications Housing should be made from a thermally conductive material unless forced venti lation is used When vented housing is used there should be venting above and below the drive to ensure good air circulation Air should be drawn in below the drive and expelled above the drive f the external environment contains contamination particles e g dust a suitable particle filter should be fitted to the vents and forced ventilation implemented The filter must be serviced and cleane
71. n changed No hardware enable is required to run auto tune C xxx Speed scaling factor Referring to P2 21 and P2 22 30 Operating Instructions MOVITRAC LTP ago Operation and Service Fault codes and history 7 2 7 2 1 Fault codes and history Troubleshooting Fault finding chart Symptom Cause and Solution Overload or over current trip on unloaded motor during acceleration Check Star Delta terminal connection in motor Rated operating voltage of drive and motor should match The Delta connection always gives the lower voltage rating of a dual voltage motor Overload or over current motor does not spin Check for locked rotor Check that the mechanical brake is released if fitted Drive will not enable display remains on StoP Check that the hardware enable signal is applied to digital input 1 Ensure that the User 24 V output voltage between terminals 5 and 7 is correct If not check wiring to user terminal strip Check P1 12 for terminal keypad mode If keypad mode selected press the start button Check that supply voltage is within specification Drive runs incorrectly when in vector mode Ensure that the motor name plate data has been entered into P1 07 P1 08 P1 09 before the parameter auto tune function has been carried out Set P4 02 1 to carry out auto tune In very cold ambient conditions drive will not power up If the ambi
72. nput voltage on any terminal DC 30 V All outputs are short circuit proof Recommended potentiometer resistance 1 k o Digital input response time 8 ms Bipolar analog input response time lt 16 ms Resolution 12 bit 0 025 96 Second analog input response time lt 16ms Resolution 11 bit 0 05 96 Analog digital output response time 16ms Resolution 8 bit 0 25 96 5 2 5 RJ11 Communication socket The RJ11 communication socket can be used to set up a RS 485 communication to the PC via UWS11A With MOVITRAC LTP units it is possible to use this RJ11 connector to set up a MODBUS communication network 1 2 3 4 5 6 57406 1 RS 485 MODBUS 1 2 RS 485 internal bus 1 3 RS 485 internal bus 1 4 24V 5 ov 6 RS 485 MODBUS 1 1 The bit format is fixed as 1 start bit 8 data bits 1 stop bit no parity The internal bus works with 115 k Baud bps It can be used for drive to drive commu nication In this case up to 63 drives can communicate The MODBUS RTU works between 9 6 and 115 k Baud bps It can be used to com municate directly with an external PLC or with a fieldbus gateway In this case up to 63 drives can be controlled via bus communication Operating Instructions MOVITRAC LTP 23 24 Electrical Installation Optical interface 5 3 Optical interface The optical interface which is located n
73. output to control the brake rectifier BGx 5 2 3 Motor thermal protection TF TH Motors with an internal PTC over temperature sensor TF TH or similar can be con nected directly to the MOVITRAC LTP A trip will then be displayed on the drive The sensor is connected to terminal 1 24 V and Digital Input 3 Parameter P2 01 must be set to external trip input to receive over temperature trips The trip level should be set to 2 5 Operating Instructions MOVITRAC LTP Electrical Installation Installation 5 2 4 Signal terminal overview The User Control terminals are available via an 11 way pluggable connector All termi nals are galvanically isolated allowing direct connection to other equipment STOP Danger of damage to the MOVITRAC LTP unit Do not connect mains supply voltages to any terminals other than the user relay output Doing so will result in permanent damage to the unit The user relay output can handle up to AC 250 V All other inputs only withstand DC 30 V without damage The functionality of the inputs and outputs is user configurable All operating modes are set up via the parameter set Up to 100 mA can be sourced from the User 24 V output and up to 20 mA from the analog output IP20 and IP55 IP55 with switch option e Be 3 E 5 8 8 gt 2 gt gt 2 gt gt rar obs6
74. peed Motor torque Motor current Selects the variable to be scaled by the fac tor set in P2 21 38 Operating Instructions MOVITRAC LTP Parameter specifications Parameters Par Description Range Default Explanation P2 23 Brake circuit enable 0 Disable 0 Enables the internal brake chopper 1 Enables Overload protection in software when set to NADIE ROWEN 1 or 2 See rating tables for resistor sizing 2 Enable hi power guidelines 3 Enable no protection P2 24 Effective switching 51 52 230 V 4 32 kHz 16 kHz Effective power stage switching frequency frequency X1 higher switching frequency means less 2 209 Vi nee kHz Se noise development on the motor but higher S3 S4 400 V 4 24 kHz 4 kHz losses at output stage 55 56 400 V 4 16 kHz 4 kHz Auto Auto selects minimum possible switching frequency for the speed range selected to minimize losses in spindle applications P2 24 must be 16 x P1 01 or greater P2 25 Second deceleration ramp 0s 3000s 0 0s Selected automatically on mains loss if time P1 05 2 Can also be selected via digital inputs during operation P2 26 MODBUS communication 19 6 119 2 138 4 157 6 1115 2 0 Kbaud MODBUS RTU serial data link communica baudrate r9 6 r19 2 r38 4 r57 6 r115 2 tion baudrate suffix indicates the drive will trip
75. pply voltage V mains 380 480 V 10 3 phase Supply frequency fmains 50 60 Hz Supply fuse rating A 6 10 10 16 20 Nominal input current A 2 9 5 4 7 6 12 4 OUTPUT Recommended motor power kW 0 75 1 5 2 2 4 hp 1 2 3 Output voltage V 3 x 20 480 V Output current A 2 2 4 1 5 8 9 5 Motor cable size Cu 75C mm 1 5 AWG 16 Max motor cable length Shielded 50 100 Unshielded Im 75 150 GENERAL Heat loss at nominal output power W 22 45 66 120 Minimal braking resistor value 47 33 Operating Instructions MOVITRAC LTP 10 59 Technical data Output power and current ratings 10 3 8 3 phase system AC 400 V for 3 phase AC 400 V motors Size 3 MOVITRAC MC LTP A 0055 4 00 0075 4 00 0110 4 00 0150 4 00 Part number 8287198 8287201 8287228 8287236 INPUT Supply voltage Vmains 380 480 V 10 3 phase Supply frequency fmains 50 60 Hz Supply fuse rating A 32 50 Nominal input current A 16 1 17 3 25 32 9 OUTPUT Recommended motor power kW 5 5 7 5 11 15 hp 7 5 10 15 20 Output voltage V 3 x 20 480 V Output current A 14 18 24 30 Motor cable size Cu 75C mm 2 5 4 0 6 0 AWG 12 10 8 Max motor cable length Shielded 100 unshielded Unehieided d 150 GENERAL Heat loss at nominal output power IW 165 225 330 450 Minimal brak
76. qu Operation and Service Fault codes and history 7 2 3 Fault codes Trip message Explanation Solution P dEF Factory default parameters have been loaded Press STOP key Drive is ready to configure for required application Deg Over current on drive output to motor Excess load on motor Over temperature on drive heat sink Check motor and motor connection cable for ph ph or ph Earth short circuit Check load mechanically for a jam or stalled condition or shock loads Ensure motor nameplate parameters are entered correctly P1 07 P1 08 P1 09 If operating in Vector mode P4 01 0 or 1 also check motor power factor in P4 05 reduce speed loop gain in P4 03 Ensure an autotune has been successfully completed for the connected motor Increase the ramp up time in P1 03 ttrP Drive overload trip occurring when the drive has been deliver ing gt 100 96 rated current set in P1 08 for a period of time The display flashes to indicate an overload condition Increase acceleration ramp or decrease motor load Check cable length is within drive specification Ensure motor nameplate parameters are entered correctly P1 07 P1 08 P1 09 If operating in Vector mode P4 01 0 or 1 also check motor power factor in P4 05 Ensure an autotune has been successfully completed for the connected motor Check the load mechanically to ensure it is fre
77. ram in chapter Drive and motor connection on page 20 Ensure that all terminals are tightened to the appropriate torque Operating Instructions MOVITRAC LTP Electrical Installation Prior to installation 5 1 1 Opening the front cover IP55 size 1 amp 2 Insert a screwdriver into the opening as illustrated below to release the front cover cT e amp ANANI 64506AXX 5 1 2 Helpcard In the IP20 housing the helpcard is located in a separate slot above the display In the IP55 housing the helpcard is attached to the inside of the front cover Operating Instructions MOVITRAC LTP 17 18 5 2 5 2 1 Electrical Installation Installation Installation Connect the drive according to the following diagram Ensure that the motor terminal box connections are correct There are two standards in general Star and Delta It is essen tial to ensure that the motor is connected in accordance with the voltage at which it will be operated For more information refer to the diagram below Please refer to chapter 10 for the recommended cabling and wiring sizing It is recommended that the power cabling should be 4 core PVC insulated screened cable laid in accordance with local industrial regulations and codes of practice The ground terminal of each MOVITRAC LTP should be individually connected directly to the site earth ground busbar through the filter if installed
78. re 4 Locked prevented P2 39 Hours run clock 0 99999 hours Read Indicates the number of hours the drive has only been running since new P2 40 Drive type rating Read Indicates drive power rating type code and only voltage rating Operating Instructions MOVITRAC LTP Parameter specifications Parameters 8 2 3 User feedback control PID control These parameters are not available in drives with MODBUS software xM Par Description Range Default Explanation P3 01 Proportional gain 0 1 30 0 2 PID Controller Proportional Gain Higher values pro vide a greater change in the drive output frequency in response to small changes in the feedback signal Too high a value can cause instability P3 02 Integral time constant 0 0s 30 0s 1s PID Controller Integral Time Higher values provide a more damped response for systems where the over all process responds slowly P3 03 Differential time constant 0 00s 1 00s 0 00 Can be set to zero disabled for most applications P3 04 PID operating mode 0 Direct 0 Direct operation Motor speed increases with an 1 Inverse increase in the feedback signal Inverse operation Motor speed decreases with an increase in the feedback signal P3 05 PID Setpoint reference 0 Digital 0 Sets the source for the PID reference setpoint select 1 Analog 0 P3 06 is used 1 Bipolar analog input is used P3 06 PID digital referenc
79. reset speed 1 input 4 O Stop Disable O Forward 2nd analog input Bipolar analog P4 06 0 or 1 C Run Enable C Reverse input speed reference at 2nd analog input 4 06 2 bipolar input is speed reference 2nd analog input is torque ref P2 36 sets format of DI3 5 O Stop Disable O Forward Open Open Preset speed 1 C Run Enable C Reverse Closed Open Preset speed 2 Open Closed Preset speed 3 Closed Closed Preset speed 4 6 O Stop Disable O Forward External trip input Bipolar analog Connect an external C Run Enable C Reverse O Trip input PTC motor thermistor C OK or similar to DI3 7 O Stop Disable O Stop Disable O Analog input Bipolar analog Run Forward C Run Reverse C Preset speed 1 input 8 O Stop Disable O Stop Disable O Preset speed 1 Bipolar analog Run Forward C Run Reverse C Analog input input 9 O Stop Disable O Stop Disable Open Open Preset speed 1 C Run Forward C Run Reverse Closed Open Preset speed 2 Open Closed Preset speed 3 Closed Closed Preset speed 4 Operating Instructions MOVITRAC LTP 43 44 Parameters Selection of Parameter P2 01 Digital Input Function P2 01 Digi input 1 DI1 Digi input 2 DI2 Digi input 3 DI3 Analog input Al Comments Preset value 10 O Stop Disable O Stop Disable External trip input Bipolar analog Connect an external C R
80. rip input C Decrease speed Close DI2 amp analog input simulta C Run Enable O Trip neously to start drive C OK Connect an external PTC motor thermistor or similar to DI3 2 O Stop Disable C Increase speed O Digital speed ref Analog input 5 V Reverse operation only available C Run Enable C Preset speed 1 reverses rotation in P1 12 2 3 9 O Stop Disable C Increase speed C Decrease speed O Forward Close DI2 amp DI3 simultaneously 19 14 Run Enable C Reverse to start drive 16 10 O Stop Disable O Digital speed ref External trip input Analog speed ref Connect an external PTC motor C Run Enable C Analog input O Trip thermistor or similar to DI3 C Run 11 O Stop Disable O Digital speed ref External trip input Analog input gt 5 V Connect an external PTC motor C Run Enable C Preset speed 1 O Trip reverses rotation thermistor or similar to DI3 C Run 12 O Stop Disable O Preset speed 1 External trip input Analog input gt 5 V Connect an external PTC motor C Run Enable C Analog input O Trip reverses rotation thermistor or similar to DI3 C Run 15 O Stop Disable O Digital speed ref O Decel ramp 1 Analog input gt 5 V C Run Enable C Preset speed 1 C Decel ramp 2 reverses rotation 17 O Stop Disable O Digital speed ref O Digital analog Analog speed ref DI3 overrides DI2 C Run Enable C Analog input speed C Preset speed 1 18 O Stop Disable O
81. rtical flame resistant vibration free surface within suitable housing This should be according to EN 60529 if specific Ingress Protection ratings are required Do not place flammable material close to the drive The entry of conductive or flammable foreign bodies should be prevented The maximum operational ambient temperature is 50 C and the minimum is 0 C Relative humidity must be less than 95 non condensing MOVITRAC LTP units can be installed side by side with their heatsink flanges touching This gives adequate ventilation space between them If the MOVITRAC LTP is to be installed above another drive or any other heat producing device the minimum vertical spacing is 150 mm The enclosure should either be force ventilated or large enough to allow natural cooling see chapter IP20 NEMA 1 housing mounting and dimensions on page 14 Operating Instructions MOVITRAC LTP 11 Mechanical Installation Dimensions 4 1 Dimensions MOVITRAC LTP is available in 2 housing versions Standard IP20 NEMA 1 housing for use in switch cabinets P55 NEMA 12 K version for size 1 and size 2 drives The IP55 NEMA 12 K housing is protected against moisture and dust Therefore the drives can be operated indoors under harsh conditions Electronically the drives are identical and the only differences are the dimensions of the housing and the weight 4 1 1 Dimensions of the IP20 NEMA 1 housing
82. sued sew eurodrive de West SEW EURODRIVE GmbH amp Co KG Tel 49 2173 8507 30 Siemensstrake 1 Fax 49 2173 8507 55 D 40764 Langenfeld near Dusseldorf sc west sew eurodrive de Electronics SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1780 Ernst Blickle Straf e 42 D 76646 Bruchsal Fax 49 7251 75 1769 sc elektronik sew eurodrive de Drive Service Hotline 24 Hour Service 49 180 5 SEWHELP 49 180 5 7394357 Additional addresses for service in Germany provided on request France Production Haguenau SEW USOCOME Tel 33 3 88 73 67 00 Sales 48 54 route de Soufflenheim Fax 33 3 88 73 66 00 Service B P 20185 http Awww usocome com F 67506 Haguenau Cedex sew usocome com Production Forbach SEW EUROCOME Tel 33 3 87 29 38 00 Zone Industrielle Technop le Forbach Sud B P 30269 F 57604 Forbach Cedex Assembly Bordeaux SEW USOCOME Tel 33 5 57 26 39 00 Sales Parc d activit s de Magellan Fax 33 5 57 26 39 09 Service 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Lyon SEW USOCOME Tel 33 4 72 15 37 00 Parc d Affaires Roosevelt Fax 33 4 72 15 37 15 Rue Jacques Tati F 69120 Vaulx en Velin Paris SEW USOCOME Tel 33 1 64 42 40 80 Zone industrielle 2 rue Denis Papin F 77390 Verneuil l Etang Fax 33 1 64 42 40 88 Additional addresses for service in France provided on request 12 2008 67 i Address List
83. ted Rotor speed Hz or rpm Applies to vector modes only P0 26 kWh meter 0 0 999 9 kWh Cumulative energy consumption P0 27 MWh meter 0 0 60000 MWh Cumulative energy consumption P0 28 Software ID IO processor e g 1 00 493F Version number and check sum P0 29 Software ID Motor control e g 1 00 7A5C Version number and check sum P0 30 Drive serial number 000000 999999 00 000 99 999 Unique drive serial number e g 540102 24 003 Operating Instructions MOVITRAC LTP Software MODBUS Control 9 Software 91 MODBUS Control 9 1 1 Specification The following table highlights the specification for the MODBUS RTU implementation in MOVITRAC LTP Protocol MODBUS RTU Error check CRC 9600 bps 19200 bps 38400 bps 57600 bps 115200 bps default 1 start bit 8 data bits 1 stop bit no parity RS 485 2 wire Baud rate Data format Physical signal User interface RJ11 9 1 2 Memory map Register Upper byte Lower byte Command Type 1 Command 03 06 Read Write 2 Speed reference 03 06 Read Write 3 Torque reference 03 06 Read Write 4 Acceleration ramp time Deceleration ramp time 03 06 Read Write 5 Reserved 03 Read only 6 Error code Drive status 03 Read only 7 Motor speed 03 Read only 8 Motor current 03 Read only 9 Motor torque 03 Read only 10 Motor power 03 Read only 11 Digital input sta
84. ters The Navigate key alone is used to gain access to the parameter edit menu Pressing and holding this key gt 1 second allows the user to toggle between the parameter edit menu and the real time display where the drive operating status running speed is displayed By pressing this key 1 second the user is able to toggle between the operating speed and operating current during drive operation 54787AXX 1 Display 2 Start 3 Stop Reset 4 Navigate 5 Up 6 Down NOTE To reset to factory default settings press the Up Down and Stop buttons simulta neously for gt 2 s The display then shows P deF Press the Stop button to acknowl edge the change and to reset the drive Operating Instructions MOVITRAC LTP 27 Easy startup 6 go Startup 6 2 Easy startup A CAUTION Danger due to possible rotating shaft during auto tune procedure Minor injuries Uncouple the load from the motor Take precautionary measures to ensure that no risk is posed by possible rotation of the shaft 1 Connect the motor to the drive checking the connection for the motor voltage rating Enter motor data from motor nameplate P1 07 motor rated voltage P1 08 motor rated current e P1 09 motor rated frequency Enable the drive by making a connection between terminal 1 and 2 The drive auto matically carries out a static auto tune where th
85. th brake chopper BA 5 380 480 V 6 500 600 V 0015 1 5 kW MC LTP All MOVITRAC LTP units have a possible overload of 150 96 for 60 seconds 175 for 2 seconds Operating Instructions MOVITRAC LTP 10 3 4 General specifications Protection features Protection features e Output short circuit phase to phase phase to ground Output over current Trip set at 175 of rated drive current Overload protection Drive delivers 150 of rated motor current for 60 seconds Braking transistor protected against short circuit Braking resistor overload when enabled Over voltage trip Setat 123 of drive maximum rated supply voltage Under voltage trip Over temperature trip Under temperature trip Drive will trip if enabled below 10 C Supply phase imbalance Arunning drive will trip if there is a supply imbalance of gt 3 persisting for more than 30 seconds Supply phase loss Arunning drive will trip if one phase of a 3 phase supply is lost for more than 15 seconds Operating Instructions MOVITRAC LTP Mechanical Installation Protection features 4 Mechanical Installation Carefully inspect the MOVITRAC LTP prior to installation to ensure it is undam aged Store the MOVITRAC LTP in its box until required Storage should be clean and dry and within the ambient temperature range 40 C to 60 C Install the MOVITRAC LTP on a flat ve
86. tings Technical data 10 3 6 3 phase system AC 230 V for 3 phase AC 230 V motors Size 6 MOVITRAC MC LTP A MC LTP A 0550 2A3 4 00 0750 2A3 4 00 0900 2A3 4 00 Part number 8287090 8287104 8287112 INPUT Supply voltage V mainsl 200 240 V 10 96 3 phase Supply frequency fmains 50 60 Hz Supply fuse rating A 315 350 400 450 500 Nominal input current A 217 2 255 7 302 4 OUTPUT Recommended motor power kW 55 75 90 hp 75 100 120 Output voltage V 3 x 20 250 V Output current A 202 240 300 Motor cable size Cu 75C mm 90 120 170 AWG 3 0 410 Max motor cable length Shielded 100 Unshielded mi 150 GENERAL Heat loss at nominal output power W 1650 2250 2700 Minimal braking resistor value 3 10 3 7 3 phase system AC 400 V for 3 phase AC 400 V motors Size 2 Standard MOVITRAC MC LTP A 0008 4 00 0015 5A3 4 00 0022 5A3 4 00 0040 5A3 4 00 Part number 8287147 8287155 8287163 8287171 IP55 NEMA 12 housing MOVITRAC MC LTP A 0008 4 10 0015 4 10 0022 5A3 4 10 0040 5A3 4 10 Part number 8292582 8292590 8292604 8292612 IP55 NEMA 12 with switch MC LTP A 0008 5A3 4 20 0015 5A3 4 20 0022 5A3 4 20 0040 5A3 4 20 MOVITRAC Part number 8292620 8292639 8292647 8292655 INPUT Su
87. torque The data value is stated to one decimal place 10 Motor power This register gives motor power information and the data is stated to 2 decimal places e g 124 1 24 KW HP The data unit depends on the drive type 11 Digital input status The value in this register represents the drive terminal digital input status digital input 1 4 The lowest bit indicates digital input status 1 9 1 4 Monitor value registers These registers are re ad only with command 03 Address Description Data format Example 21 Bipolar analog input value 1 decimal place 156 15 6 96 22 2nd analog input value 1 decimal place 156 15 6 96 23 Speed control reference 156 156 240 Digital speed reference Internal value 25 Motor torque reference 2000 200 0 26 User PID reference 1 decimal place 156 15 6 96 27 User PID feedback 1 decimal place 156 15 6 96 28 User PID error input 1 decimal place 156 15 6 96 29 User PID P term output 1 decimal place 156 15 6 96 30 User PID term output 1 decimal place 156 15 6 31 User PID D term output 1 decimal place 156 15 6 32 User PID output 1 decimal place 156 15 6 33 Motor output torque 1000 100 0 96 34 Magnetizing current 1 decimal place 156 15 6 35 Rotor current 1 decimal place 156 15 6 A 36 Field strength 1 decimal place 156 15 6 37 Stator resistance 3 decimal places 156 0 156 ohm
88. trip 20 s between attempts in default Drive must be powered down to reset the counter P2 18 Spin Start Enable V f mode only Disable Enable When enabled drive detects motor speed and starts driving the motor from this speed the motor speed can be in both directions forward or reverse A short delay of approx 1 s will result after enabling the drive before speed is detected This function only works when parameter P4 01 2 P2 19 Keypad restart mode Minimum speed Previous speed Min speed Auto r WO NI gt lS Previous speed Auto r If set to 0 or 2 drive will always start from minimum speed If set to 1 or 3 drive ramps up to the oper ating speed prior to the last STOP com mand If set to 2 and 3 the status of digital input 1 controls drive to start or stop The start and stop button will not work in this case P2 20 Standby mode 60 S Disable 0 0 s If P2 20 gt 0 drive enters standby mode disables output if minimum speed is main tained for the time specified in P2 20 If P2 16 gt 0 this function is disabled P2 21 Display scaling factor 0 000 30 000 0 000 Disabled if set to zero The variable selected in P2 22 is multiplied by this factor and displayed as a real time value on the drive in addition to speed cur rent and power P2 22 Display scaling source 2nd analog input Motor s
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90. tus 03 Read only Operating Instructions MOVITRAC LTP 50 Software MODBUS Control 9 1 3 Register description Type Register Register title Description no Read Write 1 Drive command 0 CMD Drive command setup 1 CMD 00 stop 01 start 10 reset 2 2nd 2nd deceleration ramp select flag 3 15 Reserved Reserved 2 Speed reference setup This register holds the speed reference value with one decimal place 200 20 0 Hz The maximum speed reference value is limited by P1 01 3 Torque reference setup This register holds the torque reference with one decimal place 450 45 0 The data range is from 0 0 to 2000 200 0 This torque reference is only active when P4 06 3 and the drive is in vector control mode Acc Dec ramp setup Ramp time in seconds e g 100 10 0 s Read only Drive status and error High byte gives the drive error code valid when the drive is tripped code Low byte gives the drive status 0 drive stopped 1 drive running 2 drive tripped 7 Motor speed information This register gives motor speed information The data is in Hz and with one decimal place e g 234 23 4 Hz 8 Motor current This register gives motor current information The data is in Amps with one decimal place e g 87 8 7 A 9 Motor torque This register gives motor output torque information It is a percentage value as 100 0 equals motor rated
91. udio Vizcaya http www sew eurodrive es sew spain sew eurodrive es Sweden Assembly J nk ping SEW EURODRIVE AB Tel 46 36 3442 00 Sales Gnejsv gen 6 8 Fax 46 36 3442 80 Service 5 55303 J nk ping http www sew eurodrive se Box 3100 S 55003 J nk ping info sew eurodrive se Switzerland Assembly Basel Alfred Imhof A G Tel 41 61 417 1717 Sales Jurastrasse 10 Fax 41 61 417 1700 Service CH 4142 M nchenstein bei Basel http www imhof sew ch info imhof sew ch Thailand Assembly Chonburi SEW EURODRIVE Thailand Ltd Tel 66 38 454281 Sales 700 456 Moo 7 Donhuaroh Fax 66 38 454288 Service Muang sewthailand sew eurodrive com Chonburi 20000 Tunisia Sales Tunis T M S Technic Marketing Service Tel 216 71 4340 64 71 4320 29 5 Rue El Houdaibiah Fax 216 71 4329 76 1000 Tunis tms tms com tn Turkey Assembly Istanbul SEW EURODRIVE Tel 90 216 4419163 164 3838014 15 Sales Hareket Sistemleri San ve Tic Ltd Sti Fax 90 216 3055867 Service Bagdat Cad Koruma Cikmazi No 3 http Awww sew eurodrive com tr TR 34846 Maltepe ISTANBUL sew sew eurodrive com tr 74 12 2008 Address List 1 Ukraine Sales Dnepropetrovsk SEW EURODRIVE Tel 380 56 370 3211 Service Str Rabochaja 23 B Office 409 Fax 380 56 372 2078 49008 Dnepropetrovsk http www sew eurodrive ua sew sew eurodrive ua USA Production Greenville SEW EURODRIVE INC Tel 1 864 439 7537 Assembly 1295 Old Spartanburg Hig
92. un Forward C Run Reverse O Trip input PTC motor thermistor C OK or similar to DI3 11 O Stop Disable O Analog input External trip input Bipolar analog Connect an external C Run Enable C Preset speed 1 O Trip input PTC motor thermistor C OK or similar to DI3 12 O Stop Disable O Preset speed 1 External trip input Bipolar analog Connect an external C Run Enable C Analog input O Trip input PTC motor thermistor C OK or similar to DI3 13 Normally Open NO Normally Closed O Analog input Bipolar analog Momentarily close to run NC C Preset speed 1 input forward Momentarily open to run 14 Normally Open NO Normally Closed Normally Open NO Bipolar analog Momentarily close to run NC Momentarily close to input forward Momentarily open to run reverse stop 15 O Stop Disable O Forward O Decel ramp 1 Bipolar analog Run Enable C Reverse C Decel ramp 2 input 16 O Stop Disable O Forward O Decel ramp 1 Preset speed 1 C Run Enable C Reverse C Decel ramp 2 C Preset speed 2 17 Normally Open NO Normally Closed Normally Open NO Preset speed 1 Up and Down buttons Momentarily close to run NC Momentarily close to C Keypad mode can be used to set the forward Momentarily open to run reverse speed when analog stop input is set to keypad mode 18 O Stop Disable Open Open O Terminal mode Preset speed 1 C Run Enable Closed Open C Keypad mode Preset speed 2 Open Closed Preset speed 3
93. vigate key for 1 second key for gt 1 second or no key activity for gt 30 seconds TTF EDIT PARAMETER NUMBER EDIT PARAMETER Press lt Navigate gt key VALUE 55992AEN 8 1 1 Real time display Normal real time display mode allows the key variables listed below to be displayed in real time Information type Letter displayed Value displayed Unit of measurement Estimated speed 0 60000 rpm Output frequency H 0 2000 Hz Output current A 0 100 0 Amp Output power P 0 300 kW The user can scroll between these variables by pressing and releasing the Navigate key within 1 second The scrolling mechanism rolls over from motor current back to speed 34 Operating Instructions MOVITRAC LTP Parameters Parameter access and reset 8 1 2 Parameter access mode To enter the parameter access mode press the lt Navigate gt button for more than 1 second The display changes from indicating operational speed to PX XX where X XX represents the parameter last accessed during the previous commissioning ses sion The value of X XX can be incremented or decremented using the lt up gt lt down gt keys The parameter scrolling mechanism rolls over from the max to min parameter number and vice versa Pressing and releasing the lt Navigate gt key once more will then display the current value of the selected parameter This can then be edited within th

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