FX3U-1PG INSTALLATION MANUAL
Contents
1. 1PG connects on the right side of an PLC main unit or extension units blocks including special function units blocks For connection to an FX3UC Series PLC or FX2NC Series PLC extension block an FX2NC CNV IF or FX3UC 1PS 5V is required For details refer to the respective PLC manual Refer to FX3U Series User s Manual Hardware E Refer to FX3UC Series User s Manual Hardware E 2 2 Mounting The product is mounted by the following method e DIN rail mounting e Direct mounting mounting screw M4 screw For details refer to the respective PLC manual Refer to FX3U Series User s Manual Hardware E Refer to FX3UC Series User s Manual Hardware Ed 3 Specification For details on specifications refer to the following manual Refer to FX3U 1PG User s Manual DANGER e Make sure to have the following safety circuits outside of the PLC to ensure safe system operation even during external power supply problems or PLC failure Otherwise malfunctions may cause serious accidents 1 Most importantly have the following an emergency stop circuit a protection circuit an interlock circuit for opposite movements such as normal vs reverse rotation and an interlock circuit to prevent damage to the equipment at the upper and lower positioning limits 2 Note that when the PLC CPU detects an error such as a watchdog timer error during self diagnosis all outputs are turned off Also when an error that cann2. 1PG with R ti DOG input 1 ms safe system operation even during external power supply problems or PLC the FX3UC PLC SSponise ume STOP input 4 ms failure az A able length Otherwise malfunctions may cause serious accidents 3 2 General Specifications a Circuit insulation Photo coupler insulation 2m or less 1 Most importantly have the following an emergency stop circuit a Items other than the following are equivalent to those of the PLC main unit Operation display LED ON at input ON protection circuit an interlock circuit for opposite movements such as For general specifications refer to the manual of the PLC main unit normal vs reverse rotation and an interlock circuit to prevent damage Refer to FX3U Series User s Manual Hardware Ed Signal voltage 5 to 24 V DC to the equipment at the upper and lower positioning limits Refer to FX3UC Series User s Manual Hardware Edition M Input current 20 mA or less 2 Note that when the PLC CPU detects an error such as a watchdog timer Item Specification ipi i A ip 3 7 Wiring Precautions error during self diagnosis all outputs are turned off Also when an error ON current 4 0 mA or more that cannot be detected by the PLC CPU occurs in an input output Dielectric withstand 500 V AC for one minute 1 The power supply used for FP RP PGO and CLR should be separate from control block output control may be disabled voltage Between all terminals and ground Gou O
3. External Dimensions and Part Names Without top cover a 2 4 5 mounting holes 5 8 P O f E i gelg a e e 22 8 I 85 2 a Tee gsls ee 2 a E mn LE 8 9 0 36 87 3 43 Unit mm inches MASS Weight Approx 0 2 kg 0 44 Ibs 1 Status LEDs red 6 DIN rail mounting groove DIN rail DIN46277 35 mm 1 38 width 2 Extension cable 7 DIN rail mounting hook 3 Power LED green 8 Terminal block M3 screw 4 Direct mounting hole 9 Extension connector 2 holes of 4 5 0 18 mounting screw M4 screw 5 Name plate 1 4 Status LEDs LED LED display color Status Description OFF 5 V DC is not being supplied from the PLC POWER Green ON 5 V DC is being supplied from the PLC OFF STOP input OFF STOP Red ON STOP input ON OFF DOG input OFF DOG Red ON DOG input ON OFF Zero point signal OFF PGO Red ON Zero point signal ON OFF Forward pulse or pulse train interrupted FP Red Flicker Forward pulses or pulse train is being output OFF Reverse pulse or directional output interrupted RP Red Flicker Reverse pulses is being output ON Directional output is being output OFF CLR signal is not output CLR Red ON CLR signal is being output cane EEDI Status Descri OFF Operating normally ERR Red Flicker Error occurred ON CPU error oc
4. This manual describes the part names dimensions mounting and specifications of the product Before use read this manual and the manuals of all relevant products fully to acquire proficiency in handling and operating the product Make sure to learn all the product information safety information and precautions Store this manual in a safe place so that it can be taken out and read whenever necessary Always forward it to the end user Registration The company and product names described in this manual are registered Manual Number Revision B Date October 2012 Compliance with EC directive CE Marking This note does not guarantee that an entire mechanical module produced in accordance with the contents of this note will comply with the following standards Compliance to EMC directive and LVD directive for the entire mechanical module should be checked by the user manufacturer For more information please consult with your nearest Mitsubishi product provider Regarding the standards that comply with the main unit please refer to either the FX series product catalog or consult with your nearest Mitsubishi product provider Requirement for Compliance with EMC directive The following products have shown compliance through direct testing of the identified standards below and design analysis through the creation of a technical construction file to the European Dir
5. ani r PGO Input terminal for zero point signal DANGER o conditions resulting in death or severe injury i E Ee Le eoe 4 0 16 9 0 36 8 PGO Power terminal for zero point signal Indicates that incorrect handling may cause hazardous e High energy surge 43 1 7 87 3 43 COM1 Common terminal for CLR signal output Z CAUTION conditions resulting in medium or slight personal injury e Voltage drops and interruptions or physical damage e Conducted RF Unit mm inches CLR Terminal for CLR signal output e Power frequency magnetic field MASS Weight Approx 0 2 kg 0 44 Ibs S S 24 V DC power terminal for STOP input and DOG input Depending on the circumstances procedures indicated by A CAUTION may r F z z P ini Caution for EC Directi 1 Status LEDs red 6 DIN rail mounting groove STOP Terminal for STOP input or interrupt input 1 also cause severe injury auton tor Irective DIN rail BINAE ZT It is important to follow all precautions for personal safety e Installation in Enclosure A 35 1 38 width DOG Terminal for DOG input or interrupt input 0 Programmable logic controllers are open type devices that must be installed and mm 1 38 width A iated M l used within conductive control cabinets Please use the programmable logic xtension cable rail mounting hool e Terminal block screw size and tightening torque d withi ducti trol cabinets PI th ble logi 2 Extensi bl 7 DIN rail iting hook Terminal block i d tightening ti ssociate anua
6. damage may occur Do not touch the conductive parts of the product directly Doing so may cause device failures or malfunctions Install the product securely using a DIN rail or mounting screws Install the product on a flat surface If the mounting surface is rough undue force will be applied to the PC board thereby causing nonconformities Reverse pulse or directional output interrupted Flicker Reverse pulses is being output ON Directional output is being output CLR signal is not output CLR signal is being output INSTALLATION WIRING Item Specification Item Specification PRECAUTIONS CAUTION PRECAUTIONS A CAUTION Motor system 1 ms or less Ta a 7 a a Positioning Starting time Machi im i Output form Transistor e When drilling screw holes or wiring make sure that cutting and wiring debris e When drilling screw holes or wiring make sure that cutting and wiring debris do aching system MO Onless do not enter the ventilation slits not enter the ventilation slits 8 points taken from either the input or output points Forward FP and reverse RP pulse or Failure to do so may cause fire equipment failures or malfunctions Failure to do so may cause fire equipment failures or malfunctions Number of I O occupied points of the PLC Output system Palee PLS with direction DIR can be Be sur
7. with EN61131 2 2007 General note on the use of the power supply cable The FX3U 1PG unit requires that the cable used for power supply is 30 m or less e The shield of the twisted pair cable used for the FP RP PGO and CLR signal wires should be grounded at both ends of the cable e Please attach a ferrite core less than 200 mm from the other end of the FP RP PGO and CLR signal wires The ferrite core should be a product equivalent to ZCAT3035 1330 by TDK Corp A 1 Introduction FX3U 1PG Pulse Output Block hereinafter referred to as FX3U 1PG is a special function block that can output a maximum 200 kHz pulse train and drive one servo motor or stepping motor through the servo amplifier or stepping motor driver For system configuration refer to FX3U 1PG User s Manual 1 1 Major Features of the FX3u 1PG 1 FX3U 1PG controls the positioning operation of one servo motor or stepping motor per unit 2 A pulse train of max 200 kHz can be output transistor output 3 The connected FX3U FX3UC PLC reads writes the positioning data from to the FX3U 1PG 4 For connection to the FX3uC PLC the FX2NC CNV IF or FX3UC 1PS 5V is needed 1 2 Incorporated Items Check to ensure the following product and items are included in the package Included Item FX3U 1PG 1 unit Special unit block No label 1 sheet Dust proof protection sheet 1 sheet Manuals Japanese version English version 1 manual each 1 3
8. 5 mA or less damage to the machinery or accidents due to abnormal data written to the Sey upuvsigna For CLR signal 5 to 24 V DC Current consumption ai PLC under the influence of noise 20 mA or less 1 Do not bundle the main circuit line together with or lay it close to the main 5 V DC Current consumption 150 mA This manual confers no industrial property rights or any rights of any other kind circuit high voltage line or load line i n Inner control Power is supplied through the extension cable F nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be Otherwise noise disturbance and or surge induction are likely to take from the PLC held responsible for any problems involving industrial property rights which may place As a guideline lay the control line at least 100mm 3 94 or more occur as a result of using the contents noted in this manual away from the main circuit or high voltage lines 3 4 Performance Specifications 2 Ground the shield wire or shield of a shielded cable Do not use common Warranty grounding with heavy electrical systems Item Specification Servo amplifier Mitsubishi will not be held liable for damage caused by factors found not to be Install module so that excessive force will not be applied to the terminal Number of control axes One axis Cable length the cause of Mitsubishi opportunity loss or lost profits caused by faults in the blocks 2 F Mitsubishi products damage secondary damage ac
9. Electric e Connect the ower sul wiring to the dedicated terminal described in i A i this manual P rey i Output frequency 1 Hz to 200 kHz signal RP Reverse pulse or direction signal e This product has been manufactured under strict quality control However If an AC power supply is connected to a DC input output terminal or DC aa mal E name when installing the product where major accidents or losses could occur if the power supply terminal the PLC will burn out Acceleration Trapezoidal acceleration deceleration Group 2 CLR CLR signal product fails install appropriate backup or failsafe functions in the system 1 to 32 767 ms Approximate S shaped acceleration deceleration 1 to 5 000 ms deceleration e Make sure to attach the top cover offered as an accessory before turning on process the power or initiating operation after installation or wiring work Failure to do so may cause electric shock MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN HIMEJI WORKS 840 CHIYODA CHO HIMEJI JAPAN
10. FF current 0 5 mA or less the power supply used for the other signals f T External circuits and mechanisms should be designed to ensure safe Insulation 5 MQ or more by 500 V terminal Signal form NPN open collector transistor 2 In an sata oh a wa noise aen neers such eae machinery operation in such a case resistance DC megger gap occur the influence of noise may be mitigated wi e following 3 Note that when an error occurs in a relay triac or transistor output Response time 4 us or more measures device the output could be held either on or off For output signals that 3 3 Power Supply Specifications er e Attach a noise filter TDK Lambda Corp MXB 1210 33 or similar on the may lead to serious accidents external circuits and mechanisms should m Circuit insulation Photo coupler insulation FX3U 1PG power supply line one on the end nearest the servo amplifier be designed to ensure safe machinery operation in such a case Item Specification Operation display LED ON at input ON and one on the end nearest the power supply unit inoud signal 24 V DC 10 e Attach a ferrite core TDK Corp ZCAT3035 1330 or similar to the VIN FP DESIGN CAUTION P g Current consumption 40 mA or less 3 5 2 Input wiring example RP PGO and CLR signal wires on the end nearest the servo amplifier PRECAUTIONS Z f For pulse output 5 to 24 V DC Current FX3u 1PG e Make sure to observe the following precautions in order to prevent any Dri Oiitout sianal consumption 3
11. JY997D47101B JAPANESE ff Side B ENGLISH 4 MITSUBISHI 47 ELECTRIC PROGRAMMABLE CONTROLLERS MELSEG F FX3U 1PG INSTALLATION MANUAL FX JY997D47101 This manual describes the part names dimensions mounting and specifications of the product Before use read this manual and the manuals of all relevant products fully to acquire proficiency in handling and operating the product Make sure to learn all the product information safety information and precautions Store this manual in a safe place so that it can be taken out and read whenever necessary Always forward it to the end user Registration The company and product names described in this manual are registered trademarks or the trademarks of their respective companies Effective October 2012 Specifications are subject to change without notice 2012 Mitsubishi Electric Corporation Manual Number Revision B Date October 2012 Safety Precaution Read these precautions before use This manual classifies the safety precautions into two categories DANGER and A CAUTION Indicates that incorrect handling may cause hazardous DANGER conditions resulting in death or severe injury Indicates that incorrect handling may cause hazardous Z CAUTION conditions resulting in medium or slight personal injury or physical damage Depending on the circumstances procedures
12. al External command positioning Interrupt 1 speed name positioning Interrupt stop Interrupt 2 speed positioning operation PGO Zero point signal input Group 2 Used for DOG type mechanical zero return operation Signal voltage PANDE Power is supplied from S S terminal Input current 7 0 mA ON current 4 5 mA or more OFF current 1 5 mA or less Group 1 No voltage contact input Signal form Sink input NPN open collector transistor Source input PNP open collector transistor R snonse Yme DOG input 1 ms p STOP input 4 ms Circuit insulation Photo coupler insulation Operation display LED ON at input ON Signal voltage 5 to 24 V DC Input current 20 mA or less ON current 4 0 mA or more OFF current 0 5 mA or less Group 2 Signal form NPN open collector transistor Response time 4 us or more Circuit insulation Photo coupler insulation Operation display LED ON at input ON 3 5 2 Input wiring example FX3u 1PG 1 Servo amplifier Cable length 2 m or less 3 6 Output specifications and wiring example 3 6 1 Output specifications Item Specification FP Forward pulse or pulse train Output Group 1 signal RP Reverse pulse or direction signal name i Group 2 CLR CLR signal Item Specification Output form Transistor Forward FP and reverse RP pulse or Output system pulse PLS with direction DIR can be selected Output fr
13. anuals Japanese version English version 1 manual each 1 3 External Dimensions and Part Names LED LED splay color Status Descri OFF Operating normally ERR Red Flicker Error occurred ON CPU error occurred 1 5 Terminal Layout Od dOLs a trademarks or the trademarks of their respective companies Type Programmable Controller Open Type Equipment O Effective October 2012 Models MELSEC FX3U series manufactured 4 2 4 5 mounting holes 5 Without top cover Specifications are subject to change without notice from September 1st 2012 FX3U 1PG 8 Terminal DE 2012 Mitsubishi Electric Corporation Standard Remark z name Descibtion S a i EN61131 2 2007 Compliance with all relevant aspects of the aE a VIN Power terminal for pulse output Safety Precaution Read these precautions before use Programmable controllers standard ae amp 6 COMO Common terminal for pulse output This manual classifies the safety precautions into two categories Equipment requirements EMI So 3 i 9 gt gt z DANGER and A CAUTION and tests e Radiated Emission 35 3 FP Terminal which outputs forward pulse or pulse train s orencee Emission 3 RP Terminal which outputs reverse pulse or direction signal Indicates that incorrect handling may cause hazardous e Radiated electromagnetic field
14. ay cause electric shock or damage to the product WIRING PRECAUTIONS Z CAUTION e Connect the DC power supply wiring to the dedicated terminal described in this manual If an AC power supply is connected to a DC input output terminal or DC power supply terminal the PLC will burn out Make sure to attach the top cover offered as an accessory before turning on the power or initiating operation after installation or wiring work Failure to do so may cause electric shock WIRING PRECAUTIONS Z CAUTION e When drilling screw holes or wiring make sure that cutting and wiring debris do not enter the ventilation slits Failure to do so may cause fire equipment failures or malfunctions Make sure to properly wire the extension equipment in accordance with the following precautions Failure to do so may cause electric shock equipment failures a short circuit wire breakage malfunctions or damage to the product The disposal size of the cable end should follow the dimensions described in the manual Tightening torque should follow the specifications in the manual DISPOSAL PRECAUTIONS Z CAUTION e Please contact a certified electronic waste disposal company for the environmentally safe recycling and disposal of your device TRANSPORTATION AND STORAGE PRECAUTIONS Z CAUTION e The PLC is a precision instrument During transportation avoid impacts larger than those specified in the general s
15. cident compensation Failure to do so may result in wire damage breakage or PLC failure Created by sequence programs using FROM TO TE caused by special factors unpredictable by Mitsubishi damages to products y g g A pee y g Positioning program instruction or direct specification of the buffer U other than Mitsubishi products and to other duties WIRING memory etc on the MOV instruction etc 1 PRECAUTIONS DANGER Method e Make sure to cut off all phases of the power supply externally before Unit attempting wiring work Increment Absolute A For safe use PLS um 10 inch mdeg 3 6 Output specifications and wiring example e This product has been manufactured as a general purpose part for general Failure to do so may cause electric shock or damage to the product Unit 1 10 100 1000 fold 3 6 1 Output specifications industries and has not been designed or manufactured to be incorporated in magnification es s a device or system used in purposes related to human life WIRING z Item Specification e Before using the product for special purposes such as nuclear power electric PRECAUTIONS CAUTION Positioning Range 2 147 483 648 to 2 147 483 647 PLS 5 power aerospace medicine or passenger movement vehicles consult with a TeC iy wiring fo he dedicated temninaid bedii Operation speed Hz cm min inch min 10deg min Output Group 1 FP Forward pulse or pulse train Mitsubishi
16. cted Emission EMS e Radiated electromagnetic field Fast transient burst Electrostatic discharge High energy surge Voltage drops and interruptions Conducted RF Power frequency magnetic field Caution for EC Directive e Installation in Enclosure Programmable logic controllers are open type devices that must be installed and used within conductive control cabinets Please use the programmable logic controller while installed within a conductive shielded control cabinet Please secure the cabinet door to the control cabinet for conduction Installation within a control cabinet greatly affects the safety of the system and aids in shielding noise from the programmable logic controller e Control cabinet The control cabinet must be conductive Ground the control cabinet with the thickest possible grounding cable To ensure that there is electric contact between the control cabinet and its door connect the cabinet and its doors with thick wires In order to suppress the leakage of radio waves the control cabinet structure must have minimal openings Also wrap the cable holes with a shielding cover or other shielding devices The gap between the control cabinet and its door must be as small as possible by attaching EMI gaskets between them Shielding cover Shielded cable EMI gasket Wires 1 These wires are used to improve the conductivity between the door and control cabinet e Note for compliance
17. curred 1 5 Terminal Layout germinal Description name VIN Power terminal for pulse output COMO Common terminal for pulse output FP Terminal which outputs forward pulse or pulse train RP Terminal which outputs reverse pulse or direction signal PGO Input terminal for zero point signal PGO Power terminal for zero point signal COM1 Common terminal for CLR signal output CLR Terminal for CLR signal output S S 24 V DC power terminal for STOP input and DOG input STOP Terminal for STOP input or interrupt input 1 DOG Terminal for DOG input or interrupt input 0 e Terminal block screw size and tightening torque Terminal block screw M3 screw Tightening torque 0 5 to 0 8 Nem Do not tighten the terminal block mounting screws exceeding the specified torque Failure to do so may cause equipment failures or malfunctions For details on the wiring needed to connect to the terminal blocks shown in the figure above refer to the following manual Refer to FX3U 1PG User s Manual 2 Installation For details on installation refer to the following manual Refer to FX3U 1PG User s Manual DANGER e Make sure to cut off all phases of the power supply externally before attempting installation work Failure to do so may cause electric shock or damage to the product INSTALLATION PRECAUTIONS INSTALLATION PRECAUTIONS Z CAUTION e Use the product within the generic environment specificatio
18. e to remove the dust proof sheet from the PLC s ventilation port when Make sure to properly wire the extension equipment in accordance with the re p installation work is completed following precautions 1 For details of other applied instructions and methods refer to the FX3G FX3U Output frequency 1 Hz to 200 kHz Failure to do so may cause fire equipment failures or malfunctions f Failure to do so may cause electric shock equipment failures a short circuit wire FX3GC FX3UC Programming Manual Make sure to attach the top cover offered as an accessory before turning on breakage malfunctions or damage to the product 3 5 Input specifications and wiring example Group 1 Rated load voltage 5 to 24 V DC the power or initiating operation after installation or wiring work n i A Failure to do so may cause electric shock The disposal size of the cable end should follow the dimensions described in 3 5 1 Input specifications Max load current 20 mA or less the manual Connect extension cables securely to their designated connectors 7 P i TET VIN current Loose connections may cause malfunctions Tightening torque should follow the specifications in the manual Item Specification S risumption 5 to 24 V DC 35 mA or less 5 Ff STOP Deceleration stop input or used for interrupt 2 1 Connection with PLC DISPOSAL CAUTION input of External command positioning Interrupt 2 Output ON voltage 1 0 V or less The FX3U 1 PG connects on the ri
19. ective for Electromagnetic Compatibility 2004 108 EC when used as directed by the appropriate documentation Attention e This product is designed for use in industrial applications Note e Manufactured by Mitsubishi Electric Corporation 2 7 3 Marunouchi Chiyoda ku Tokyo 100 8310 Japan e Manufactured at Mitsubishi Electric Corporation Himeji Works 840 Chiyoda machi Himeji Hyogo 670 8677 Japan e Authorized Representative in the European Community Mitsubishi Electric Europe B V Gothaer Str 8 40880 Ratingen Germany 1 Introduction FX3U 1PG Pulse Output Block hereinafter referred to as FX3U 1PG is a special function block that can output a maximum 200 kHz pulse train and drive one servo motor or stepping motor through the servo amplifier or stepping motor driver For system configuration refer to FX3U 1PG User s Manual 1 1 Major Features of the FX3u 1PG 1 FX3U 1PG controls the positioning operation of one servo motor or stepping motor per unit 2 A pulse train of max 200 kHz can be output transistor output 3 The connected FX3U FX3UC PLC reads writes the positioning data from to the FX3U 1PG 4 For connection to the FX3uC PLC the FX2NC CNV IF or FX3UC 1PS 5V is needed 1 2 Incorporated Items Check to ensure the following product and items are included in the package Included Item FX3U 1PG 1 unit Special unit block No label 1 sheet Dust proof protection sheet 1 sheet M
20. equency 1 Hz to 200 kHz Group 1 Rated load voltage 5 to 24V DC Max load current 20 mA or less VIN current 5 to 24 V DC 35 mA or less consumption Output ON voltage 1 0 V or less Operation display LED ON at output ON Output form Transistor Output system Pulse Output pulse width 20 ms Rated load voltage 5 to 24V DC Group 2 Max load current 20 mA or less Output ON voltage 1 5 V or less Operation display LED ON at output ON 3 6 2 Output wiring example FX3uU 1PG Servo amplifier Cable length 2 m or less Cable length 2 mor less 3 7 Wiring Precautions 1 The power supply used for FP RP PGO and CLR should be separate from the power supply used for the other signals 2 In an environment with a lot of noise when malfunctions such as position gap occur the influence of noise may be mitigated with the following measures e Attach a noise filter TDK Lambda Corp MXB 1210 33 or similar on the FX3U 1PG power supply line one on the end nearest the servo amplifier and one on the end nearest the power supply unit e Attach a ferrite core TDK Corp ZCAT3035 1330 or similar to the VIN FP RP PGO and CLR signal wires on the end nearest the servo amplifier This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any proble
21. ght side of an PLC main unit or extension units PRECAUTIONS speed positioning operation Operation display LED ON at output ON blocks including special function units blocks PI tact tified electroni te di for th For connection to an FX3UC Series PLC or FX2NC Series PLC extension block an Winer at i F ven if adio ae S pene lie eee Group 1 DOG Used for DOG input of DOG type mechanical Output form Transistor FX2NC CNV IF or FX3UC 1PS 5V is required environmentally Sate Tecyelngiane disposal OL your device Input zero return operation or used for interrupt input of For details refer to the respective PLC manual TTANSEORTATIONIANIG signal External command positioning Interrupt 1 speed Output system Pulse Output pulse width 20 ms Refer to FX3U Series User s Manual Hardware E name positioning Interrupt stop Interrupt 2 speed Refer to FX3UC Series User s Manual Hardware Ei STORAGE PRECAUTIONS CAUTION positioning operation Group 2 Rated load voltage 5 to 24 V DC 2 2 Mounting e The PLC is a precision instrument During transportation avoid impacts larger PGO Zero point signal input Max load current 20 mA or less The product is mounted by the following method than those specified in the general specifications of the PLC main unit manual Group 2 Used for DOG type mechanical zero return Output ON voltage 1 5 V or less e DIN rail mounting Failure to do so may cause failures in the PLC operation e Direct mounting mounting screw M4 scre
22. indicated by A CAUTION may also cause severe injury It is important to follow all precautions for personal safety Associated Manuals Manual name Manual No Description FX3U 1PG JY997D47301 Describes details of the FX3U User s Manual MODEL CODE 1PG pulse output block 09R629 p P i FX3U Series JY997D16501 Explains the FX3U Series PLC User s Manual MODEL CODE specifications for I O wiring Hardware Edition 09R516 installation and maintenance FX3UC Series JY997D28701 Explains the FX3UC Series PLC User s Manual MODEL CODE specifications for I O wiring Hardware Edition 09R519 installation and maintenance FX3G FX3U FX3GC FX3UC Series JY997D16601 Describes PLC programming for Programming Manual MODEL CODE basic applied instructions and Basic amp Applied 09R517 devices Instruction Edition How to obtain manuals For product manuals or documents consult with the Mitsubishi Electric dealer from who you purchased your product Certification of UL cUL standards FX3U 1PG units comply with the UL standards UL cUL UL cUL File Number E95239 Regarding the standards that comply with the main unit please refer to either the FX series product catalog or consult with your nearest Mitsubishi product provider Compliance with EC directive CE Marking This note does not guarantee that an entire mechanical module produced in accordance with the contents of this note will comply with the following standards Complia
23. ls controller while installed within a conductive shielded control cabinet Please secure 3 Power LED green 8 Terminal block M3 screw Terminal block screw M3 screw oat the cabinet door to the control cabinet for conduction Installation within a control i A Tightening torque 0 5 to 0 8 Nem uamue EU nla Daske cabinet greatly affects the safety of the system and aids in shielding noise from the a ree phe ere 9 Extension connector Do not tighten the terminal block mounting screws exceeding the specified FX3U 1PG J 997D47301 Describes details of the FX3U programmable logic controller mounting screws M4 screw torque Failure to do so may cause equipment failures or malfunctions User s Manual MODEL CODE j5G pulse output block e Control cabinet 5 For details on the wiring needed to connect to the terminal blocks shown in the 09R629 The control cabinet must be conductive 5 Name plate figure above refer to the following manual FX3U Series JY997D16501 Explains the FX3U Series PLC Ground the control cabinet with the thickest possible grounding cable 1 4 Status LEDs gt Refer to FX3U 1PG User s Manual User s Manual MODEL CODE specifications for I O wiring To ensure that there is electric contact between the control cabinet and its door TED TED 2 Installation i f Hardware Edition 09R516 installation and maintenance connect the cabinet and its doors with thick wires Status Description For details on installation refer to the f
24. ms involving industrial property rights which may occur as a result of using the contents noted in this manual Warranty Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi opportunity loss or lost profits caused by faults in the Mitsubishi products damage secondary damage accident compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubishi products and to other duties A For safe use e This product has been manufactured as a general purpose part for general industries and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life e Before using the product for special purposes such as nuclear power electric power aerospace medicine or passenger movement vehicles consult with Mitsubishi Electric e This product has been manufactured under strict quality control However when installing the product where major accidents or losses could occur if the product fails install appropriate backup or failsafe functions in the system MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN HIMEJI WORKS 840 CHIYODA CHO HIMEJI JAPAN JY997D47101B JAPANESE ff Side B ENGLISH 4 MITSUBISHI 47 ELECTRIC PROGRAMMABLE CONTROLLERS MELSEG F FX3U 1PG INSTALLATION MANUAL FX JY997D47101
25. nce to EMC directive and LVD directive for the entire mechanical module should be checked by the user manufacturer For more information please consult with your nearest Mitsubishi product provider Regarding the standards that comply with the main unit please refer to either the FX series product catalog or consult with your nearest Mitsubishi product provider Requirement for Compliance with EMC directive The following products have shown compliance through direct testing of the identified standards below and design analysis through the creation of a technical construction file to the European Directive for Electromagnetic Compatibility 2004 108 EC when used as directed by the appropriate documentation Attention e This product is designed for use in industrial applications Note e Manufactured by Mitsubishi Electric Corporation 2 7 3 Marunouchi Chiyoda ku Tokyo 100 8310 Japan e Manufactured at Mitsubishi Electric Corporation Himeji Works 840 Chiyoda machi Himeji Hyogo 670 8677 Japan e Authorized Representative in the European Community Mitsubishi Electric Europe B V Gothaer Str 8 40880 Ratingen Germany Type Programmable Controller Open Type Equipment Models MELSEC FX3U series manufactured from September 1st 2012 FX3U 1PG Standard EN61131 2 2007 Programmable controllers Equipment requirements and tests Remark Compliance with all relevant aspects of the standard EMI e Radiated Emission e Condu
26. ns Item Specification Number of control axes One axis Created by sequence programs using FROM TO instruction or direct specification of the buffer memory etc on the MOV instruction etc Positioning program Method Increment Absolute Unit PLS um 107 inch mdeg Unit ae 1 10 100 1000 fold magnification Range 2 147 483 648 to 2 147 483 647 PLS Hz cm min inch min 10deg min 1 Hz to 200 kHz Trapezoidal acceleration deceleration 1 to 32 767 ms Approximate S shaped acceleration deceleration 1 to 5 000 ms Positioni nes Operation speed Output frequency Acceleration deceleration process Item Specification Motor system 1 ms or less Positioning Machine system 2 ms or less Starting time 8 points taken from either the input or output points Number of I O occupied points of the PLC m 4 For details of other applied instructions and methods refer to the FX3G FX3U FX3GC FX3UC Programming Manual 3 5 Input specifications and wiring example 3 5 1 Input specifications Item Specification STOP Deceleration stop input or used for interrupt input of External command positioning Interrupt 2 speed positioning operation Group 1 DOG Used for DOG input of DOG type mechanical Input zero return operation or used for interrupt input of sign
27. ns described in PLC main unit manual Hardware Edition Never use the product in areas with excessive dust oily smoke conductive dusts corrosive gas salt air Cl2 H2S SO2z or NO2 flammable gas vibration or impacts or expose it to high temperature condensation or rain and wind If the product is used in such conditions electric shock fire malfunctions deterioration or damage may occur Do not touch the conductive parts of the product directly Doing so may cause device failures or malfunctions Install the product securely using a DIN rail or mounting screws Install the product on a flat surface If the mounting surface is rough undue force will be applied to the PC board thereby causing nonconformities INSTALLATION PRECAUTIONS Z CAUTION e When drilling screw holes or wiring make sure that cutting and wiring debris do not enter the ventilation slits Failure to do so may cause fire equipment failures or malfunctions Be sure to remove the dust proof sheet from the PLC s ventilation port when installation work is completed Failure to do so may cause fire equipment failures or malfunctions Make sure to attach the top cover offered as an accessory before turning on the power or initiating operation after installation or wiring work Failure to do so may cause electric shock Connect extension cables securely to their designated connectors Loose connections may cause malfunctions 2 1 Connection with PLC The FX3U
28. ollowing manual z Inorder to suppress the leakage of radio waves the control cabinet structure deplayal cele gt Refer to FX3U 1PG User s Manual PUG Seres JY997D28701 Explains the FXauC Series PLC must have minimal openings Also wrap the cable holes with a shielding cover OFF 5V DC is not being supplied from the PLC INST TION User s Manual MODEL CODE specifications for I O wiring orother shielding devices POWER Green ALLA DANGER Hardware Edition 09R519 installation and maintenance g i ON 5 V DC is being supplied from the PLC PRECAUTIONS The gap between the control cabinet and its door must be as small as possible FX3G FX3U FX3GC by attaching EMI gaskets between them STOP Red OFF STOP input OFF e Make sure to cut off all phases of the power supply externally before FX3UC Series JY997D16601 Describes PLC programming for ji ON STOP input ON attempting installation work Programming Manual MODEL CODE basic applied instructions and Failure to do so may cause electric shock or damage to the product Basic amp Applied 09R517 devices Shielding cover r Red OFF DOG input OFF Instruction Edition Shielded cable el INSTALLATION ON DOG input ON Z CAUTION PRECAUTIONS How to obtain manuals For product manuals or documents consult with the Mitsubishi Electric dealer PGO Red from who you purchased your product OFF Z int si OFF ero point signa e Use the product within the generic environment s
29. ot be detected by the PLC CPU occurs in an input output control block output control may be disabled External circuits and mechanisms should be designed to ensure safe machinery operation in such a case 3 Note that when an error occurs in a relay triac or transistor output device the output could be held either on or off For output signals that may lead to serious accidents external circuits and mechanisms should be designed to ensure safe machinery operation in such a case DESIGN PRECAUTIONS DESIGN PRECAUTIONS CAUTION e Make sure to observe the following precautions in order to prevent any damage to the machinery or accidents due to abnormal data written to the PLC under the influence of noise 1 Do not bundle the main circuit line together with or lay it close to the main circuit high voltage line or load line Otherwise noise disturbance and or surge induction are likely to take place As a guideline lay the control line at least 100mm 3 94 or more away from the main circuit or high voltage lines 2 Ground the shield wire or shield of a shielded cable Do not use common grounding with heavy electrical systems Install module so that excessive force will not be applied to the terminal blocks Failure to do so may result in wire damage breakage or PLC failure WIRING PRECAUTIONS DANGER e Make sure to cut off all phases of the power supply externally before attempting wiring work Failure to do so m
30. pecifications described in PLC main unit manual Hardware Edition ON Zero point signal ON A EMI gasket PRET Never use the product in areas with excessive dust oily smoke conductive 1 Certification of UL cUL standards Wires FP Red OFF Forward pulse or pulse train interrupted dusts corrosive gas salt air Cl2 H2S SO2z or NO2 flammable gas 1 These wires are used to improve the conductivity between the door and control Flicker Forward pulses or pulse train is being output vibration or impacts or expose it to high temperature condensation or rain FX3U 1PG units comply with the UL standards UL cUL R UL cUL File Number E95239 cabinet i OFF Regarding the standards that comply with the main unit please refer to either the e Note for compliance with EN61131 2 2007 FX series product catalog or consult with your nearest Mitsubishi product provider General note on the use of the power supply cable RP Red The FX3U 1PG unit requires that the cable used for power supply is 30 m or less e The shield of the twisted pair cable used for the FP RP PGO and CLR signal wires should be grounded at both ends of the cable OFF e Please attach a ferrite core less than 200 mm from the other end of the FP RP ON PGO and CLR signal wires The ferrite core should be a product equivalent to ZCAT3035 1330 by TDK Corp and wind If the product is used in such conditions electric shock fire malfunctions deterioration or
31. pecifications of the PLC main unit manual Failure to do so may cause failures in the PLC After transportation verify the operations of the PLC 3 1 Applicable PLC Maximum number of Model name Applicability conne cable units FX3U Series PLC Ver 2 20 and later 8 units FX3UC Series PLC Ver 2 20 and later 6 units The version number can be checked by reading the last three digits of device D8001 D8101 1 An FX2NC CNV IF or FX3UC 1PS 5V is necessary to connect the FX3U 1PG with the FX3UC PLC 3 2 General Specifications Items other than the following are equivalent to those of the PLC main unit For general specifications refer to the manual of the PLC main unit Refer to FX3U Series User s Manual Hardware Ed k Refer to FX3UC Series User s Manual Hardware Edition Item Specification Dielectric withstand 500 V AC for one minute voltage Between all terminals and ground Insulation 5 MQ or more by 500 V terminal resistance DC megger 3 3 Power Supply Specifications Item Specification 24 V DC 10 Current consumption 40 mA or less For pulse output 5 to 24 V DC Current consumption 35 mA or less For CLR signal 5 to 24 V DC Current consumption 20 mA or less 5 V DC Current consumption 150 mA Power is supplied through the extension cable from the PLC Input signal Drive power Output signal supply Inner control 3 4 Performance Specificatio
32. w After transportation verify the operations of the PLC T Operation display LED ON at output ON y i 7 24V Di For details refer to the respective PLC manual Signal voltage R r p o 3 1 Applicable PLC 9 9 Power is supplied from S S terminal 3 6 2 Output wiring example Refer to FX3U Series User s Manual Hardware E Refer to FX3UC Series User s Manual Hardware Ed FX3u 1PG Servo amplifier ion a Input current 7 0 mA Model name Applicability Maximum number of p connectable units 3 Specification ON current 4 5 mA or more For details on specifications refer to the following manual FX3U Series PLC Ver 2 20 and later 8 units OFF current 1 5 mA or less Cable length Refer to FX3U 1PG User s Manual A 4 p a FX3UC Series PLC Ver 2 20 and later 6 units Group 1 No voltage contact input DESIGN i A ini F Signal form Sink input NPN open collector transistor PRECAUTIONS DANGER The version number can be checked by reading the last three digits of device D8001 Source input PNP open collector transistor e Make sure to have the following safety circuits outside of the PLC to ensure 1 An FX2NC CNV IF or FX3UC 1PS 5V is necessary to connect the FX3U
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