INSTALLATION MANUAL USER MANUAL
Contents
1. Flow regulator V 17 e position CLOSED Graduated scale in l min position OPEN If copper piping has been used and joints have been hot brazed flush out the system to remove any bra zing residues Seal test the system after you have flu shed it out Fill the solar collector with glycol water mix immedia tely after flushing it out because flushing water may remain trapped in the circuit with a consequent risk of freezing A The propylene glycol supplied is specially formula ted for solar collector applications and remains fully efficient throughout the 32 to 180 C temperature range It is also non toxic biodegradable and bio compatible A Do NOT part fill the circuit with pure glycol then add water later A Do not use automatic or manual filling systems A If the water supply is highly chlorinated use distilled water to prepare the glycol water mix 15 INITIAL STARTUP FILLING THE SYSTEM 1 N Turn the knobs of the outlet and return valves M and R fully anti clockwise Close the flow regulator V so that the screw slot is horizontal Open the manual bleed valve at the highest point in the system and keep it open through2. 57 E 4 gf o chi io 9088 ET M 1 1 R Sol lat Ibi olar regulator SCO E a UAC IU A di s EN Mi dem S Y BE 6 E 8 E MIO i INT 9 U MEO a 16 i ie il PS 10 b DI 12 10 10 Water control system 14 10 15 10 7 Sio ag o lt EAF 98 8 1 Solar collector 18 Solar storage cylinder 2 Collector temperature sensor socket 19 DHW recirculation temperature sensor 3 Manual bleed valve UAC Domestic hot water outlet 4 Vent cock EAF Domestic cold water inlet 5 Vent valve M Collector outlet 6 Pressure gauge R Collector return 7 Safety valve PR DHW recirculation pump 8 Drain PS Solar collector circuit pump 9 Expansion vessel SB1 Storage cylinder bottom temperature sensor 10 Disconnect valves SCo Oollector probe 11 Temperature gauge 12 Flow regulator Note The above schematic is purely indicative 13 Flow meter 14 Pressure reducer 15 Water softener filter 16 Non return valve 17 Thermostatic mixer valve AN Beretta IDRA MS FI storage cylinders are delivered without a boiler heating pump A suitably rated pump must be provided and installed separately Flow rate from the solar collector circuit depends on the type and number of collectors installed For further information consult the manual for t
3. M SAFETY DRAIN REFERENCE VALUES pH 6 8 Electrical conductivity less than 200 uS cm 25 C Chlorine ions less than 50 ppm Sulphuric acid ions less than 50 ppm Total iron less than 0 3 ppm Alkalinity M less than 50 ppm Total hardness less than 35 F Sulphur ions none Ammonia ions none Silicon ions less than 30 ppm FLUSHING THE SYSTEM Turn the knobs of the outlet and return valves M and R fully anti clockwise Close the flow regulator V so that the screw slot is horizontal Open the cocks A and B on the return valve group Flush water in through the cock B and wait for it to PREMIXING WATER GLYCOL Glycol anti freeze is supplied separately and must be pre mixed with water in a suitable container before being used to fill the system For example a mix of 40 glycol and 60 water provides anti freeze protection down to a tem perature of 21 C come out of the cock A Anti freeze Temperature Density Close the cocks A and B and re open the flow re 50 32 C 1 045 kg dm gulator V so that the screw slot is vertical 40 21 C 1 037 kg dm 30 13 C 1 029 kg dm Outlet Return M group group R v A J E T aAA 2 B Pump i E A V
4. gen lt m owt SB yoy T ZA J 1 T o Hoses DESCRIPTION IDRA MS 150 FI UAC Domestic hot water outlet 1 F M Outlet from solar collector 1 M R Return to solar collector 1 M RL DHW recirculation A F EAF SB Domestic cold water inlet storage cylinder drain Psr Diameter length of solar controller sensor socket 16 175 mm RE Sleeve for electric heating element not supplied 1 F mm AD Diameter length of magnesium anode 33 450 mm TR Temperature gauge DSA Sensor power cable entrance ICP Rear cable entrance A 800 mm B 590 mm C 335 mm D 605 mm E 825 mm F 170 mm G 360 mm H 250 mm 895 mm L 1055 mm A We recommend that you install isolating valves in the outlet and return lines A Check the efficiency of the seals when filling refilling the storage cylinder 10 UNPACKING THE PRODUCT Beretta IDRA MS FI storage cylinders are delivered in a sin gle package protected by a cardboard box on a wooden pallet The following items are delivered in a plastic bag inside the packaging Instruction manual Spare parts catalogue Hydraulic test certificate IDRA MS 150 FI A 880 mm B 1040 mm H 1280 mm 11 HANDLING Make sure that any li
5. H2 9 o 9 15 16 A Beretta 20 CLEANING AND REMOVING INTERNAL COMPONENTS EXTERNAL CLEANING Clean the outside of the storage cylinder with a soft cloth damped in soapy water To remove stubborn marks use a cloth damped in a 50 mix of water and denatured alcohol or a suitable cleaning product Dry the storage cylinder after cleaning it e Do not use abrasive products petrol or triethylene INTERNAL CLEANING Removing and checking the magnesium anode Remove the plug 1 and insulation 2 and use a suitable wrench to unscrew the anode holder 3 Check the magnesium anode for wear and replace it if necessary On completion of cleaning follow the above steps in the reverse order to refit all removed parts NOTE Tighten the anode plug to a torque of 25 30 Nm 1 2 E Cleaning inside the storage cylinder Remove the screws 4 Remove the flange cover 5 Remove the insulation 6 Unscrew the bolts 7 and remove the cover 8 Remove the seal 9 Clean inside the storage cylinder and remove any re sidues through the access hole A Check the seal for wear and replace it if necessary On completion of cleaning follow the above steps in the reverse order to refit all removed parts A Tighten the bolts 7 proceeding
6. Model Serial number plate This specifies the serial number and model A If these plates or any other means of clearly iden tifying the product are defaced removed or lost proper installation and servicing may be rendered difficult Cy Beretta 5 SYSTEM LAYOUT in S 12 11 2 10 KR i X DI s Qr m I I I I I d I 1 1 1 1 1 1 agnesium anode 20 Flow regulator 2 Storage cylinder 21 Cock B 3 Temperature gauge 22 Pump 4 Sleeve for electric heating element not supplied 23 Pressure gauge 5 Cylinder inspection flange 24 Cock A 6 Flange cover 25 Fitting for expansion vessel 7 Coil 26 Safety valve outlet 8 Sensor socket 27 Safety valve 6 bar 9 Insulation 28 Return valve R 10 Valve group 29 Fitting for pipe to solar collector 11 Cover 30 Return temperature gauge 12 Plug for anode inspection and lifting 31 Fitting for pipe from solar collector 13 Outlet temperature gauge 14 Outlet valve M 15 Solar controller 16 Outlet pipe to coil 17 Return pipe from coil 18 Sensor power cable entrance 19 Flow meter l min 6 TECHNICAL SPECIFICATIONS DESCRIPTION IDRA MS 150 FI Type of storage cylinder Vitrified Storage cylinder layout Vertical Heat exchanger layout Vertical Storage cylinder capa
7. 19 N Beretta Via Risorgimento 13 23900 Lecco LC Italy Customer Service 199 13 31 31 www berettaclima it The manufacturer strives to continuously improve all products Appearance dimensions technical specifications standard equipment and accessories are therefore liable to modification without notice 20073550 Rev 1 03 14
8. diagonally around the flange to apply pressure uniformly around the seal Fill the storage cylinders DHW secondary circuit and check that there are no leaks from any of the se als Check the performance of the storage cylinder 21 RECYCLING AND DISPOSAL At the end of its useful working life do not abandon the sto rage cylinder in the environment but dispose of it through the proper channels in accordance with applicable legi slation 22 TROUBLESHOOTING FAULT CAUSE SOLUTION The storage cylinder functions incorrectly or irregularly There is air in the circuit Bleed the circuit The flow rate is too low or too high Check the flow rate of the collector circuit Pressure is too low Check that circuit pressure is ap proximately 3 bar when cold There is lime scale or sludge in the cylinder Check and clean as necessary Solar controller malfunction Solar controller malfunction The storage cylinder loses a lot of heat overnight There is natural circulation to the collectors Make sure that the non return valve is efficient and closes properly Repla ce if necessary 17 18 Gy Beretta END USER INSTRUCTIONS Refer to the GENERAL SAFETY INFORMATION and PRECAUTIONS section for safety related information 23 START UP The storage cylinder must be put into service for the first time by personnel from the manufacturer s Te
9. CRIPTION OF THE APPLIANCE Beretta IDRA MS FI solar storage cylinders are designed for installation in domestic hot water production systems hea ted by Beretta solar collectors The most important technical features of these solar stora ge cylinders are The storage cylinder and coil are specially designed and shaped for optimum performance in terms of stratification heat exchange and replenishment times The double vitrified cylinder lining is bacteriologically inert for maximum hygiene reduced lime scale depo sits and easy cleaning CFC free polyurethane insulation and an elegant ex ternal casing reduce heat loss and improve efficiency Temperature sensor and power cables are all inter nally routed A flange is provided for easy cleaning and mainte nance of the anti corrosion magnesium anode Beretta IDRA MS FI storage cylinders are equipped with a special solar controller and can easily be integrated in so lar heating systems in which Beretta boilers or water heaters provide supplementary heat 4 IDENTIFICATION Beretta IDRA MS FI storage cylinders are identified by Data plate This lists the technical specifications and performance of the product Beretta SOLAR STORAGE CYLINDER Serial Model number Code Obligatory ground connection Beretta Serial number
10. ION Beretta IDRA MS FI storage cylinders can be installed in any room where there is no specific requirement for an electri cal protection rating higher than IP XOD A Respect the minimum specified installation distances to ensure correct installation and access for mainte nance 13 INSTALLATION IN OLDER SYSTEMS AND SYSTEMS REQUIRING MODERNISATION When installing Beretta IDRA MS FI storage cylinders in old systems or systems requiring modernisation always per form the following checks Make sure that the system is fitted with safety and control devices in accordance with applicable legi slation and standards Make sure that the central heating circuit has been flushed out to remove all sludge and lime scale and has been vented and seal tested Make sure that a suitable water treatment system is installed if the quality of the supply recirculation water so demands Refer to the reference values listed in the table alongside STARTUP 14 PREPARING FOR INITIAL Connect the safety valve drain to a pipe T to avoid burns from expelled fluid and to permit the heat tran sfer fluid to be recovered Connect up an expansion vessel in solar water heating systems E designed for use Connect the pump and the sensors to the solar con troller if provided as instructed in the manual sup plied with the controller
11. SOLAR STORAGE CYLINDER IDRA MS 150 FI INSTALLATION MANUAL peretta USER MANUAL Gy Beretta RANGE MODEL CODE IDRA MS 150 FI 20072888 ACCESSORIES For a complete list of accessories and details of their com patibility refer to the Catalogue Dear Customer Thank you for choosing a Beretta solar storage cylinder You have purchased a modern quality product that is desi gned to give dependable and safe service and to provide comfort in the home for many years to come Arrange for your Beretta solar storage cylinder to be serviced regularly by an authorised Beretta service centre Their personnel are specially trained to keep your solar storage cylinder effi cient and cheap to run Beretta service centres also stock any original spare parts that might be required This manual contains important instructions and precau tions that must be observed to ensure the trouble free in stallation and efficient functioning of your Beretta solar sto rage cylinder Please accept our renewed thanks for your purchase Beretta CONFORMITY Beretta storage cylinders conform to DIN 4753 3 and UNI EN 12897 standards AN This product must only be used for the purpose for which it is designed and made as specified by Beretta Beretta declines all responsibility contractual or other for damage to property or injury to persons or animals caused by improper installation adjustment main
12. chnical Assi stance Centre Under certain circumstances such as after long periods of disuse the user may need to re start it without involving the Technical Assistance Centre Before doing so perform the following checks and operations Check that the supply cocks in the domestic water circuit are all open Switch the electricity supply ON at the mains power switch and at control panel switch if fitted ON e d OFF 24 TEMPORARY SHUTDOWN To reduce impact on the environment and save energy before leaving for the weekend or a short break etc pro vided outdoor temperatures will remain above ZERO sim ply adjust the storage cylinder s thermostat to its minimum temperature AN If outdoor temperature may drop below ZERO risk of freezing perform the operations described in the Preparing for extended periods of disuse section 25 PREPARING FOR EXTENDED PERIODS OF DISUSE If the storage cylinder is not going to be used for an exten ded period of time ask the manufacturers Technical Assi stance Centre to make the system safe 26 EXTERNAL MAINTENANCE Clean the cover painted and plastic parts with a cloth dam ped in soap and water To remove stubborn marks use a cloth damped in a 50 mix of water and denatured alcohol or a suitable cleaning product AN Do not use fuels sponges impregnated with abrasive solutions or powder detergents
13. city 150 Diameter of storage cylinder with insulation 605 mm Height with insulation 1055 mm Insulation thickness 50 mm Diameter length of first magnesium anode 33 450 mm Flange diameter external internal 183 130 120 mm Diameter length of sensor sockets 16 175 mm Sleeve for electric heating element not supplied 1w F Coil water capacity 4 8 Coil heat exchange surface area 0 78 m DHW production Primary coil at 80 C 585 I n AT 35 C Primary coil at 88 C 645 h NL performance factor 1 7 Heat loss in 24h 2 4 kWh 24h Maximum working pressure of coils 10 bar Maximum working pressure of storage cylinder 10 bar Maximum operating temperature 99 C Net weight with insulation 72 kg NL performance factor calculated according to DIN 4708 with primary circuit at a temperature of 80 65 C and water in storage cylinder at 65 C Pressure drops COIL PRESSURE DROP mbar Yo LA 100 200 300 400 500 600 700 800 900 1000 FLOW RATE l h Tests performed with a 30 glycol water solution Residual head of valve group fitted to Beretta IDRA MS 150 FI storage cylinders RESIDUAL HEAD mbar 450 400 350 300 250 200 150 100 50 0 0 200 400 600 800 1000 FLOW RATE 1 A Beretta 7 WATER CIRCUIT TYPICAL WATER SYSTEM SCHEMATIC
14. e been completed suc cessfully re start the boiler and the storage cylinder and 16 CHECKS DURING AND AFTER check the temperature settings and domestic hot water INITIAL START UP draw rate Once the system has been started up perform the fol lowing checks Check that the flow rate in the solar collector circuit is equivalent to 30 l h for each m of collector area 17 TEMPORARY SHUTDOWN If you are going away for a short period of time like a we ekend or a short holiday etc and outdoor temperatures are going to remain above ZERO proceed as follows Adjust the storage cylinder thermostat to its minimum setting A If outdoor temperature may drop below ZERO risk of freezing perform the operations described in the Preparing for extended periods of disuse section 18 PREPARING FOR EXTENDED PERIODS OF DISUSE If the storage cylinder is not going to be used for an exten ded period of time perform the following operations Cover the solar collectors with suitable protection Switch the electricity supply to the storage cylinder s valve group and to any associated boiler OFF at the main switch and at the control panel Close the shut off cocks for the domestic hot water circuit AN Drain the domestic hot water circuit if there is any risk of freezing Contact your local geretta Technical Assistance Centreif you encounter any problems in complet
15. for extended periods of disuse 18 26 External 18 The following symbols are used in this manual AN CAUTION Identifies actions that require caution and adequate preparation e STOP Identifies actions that you MUST NOT do This manual Code 20073550 Rev 1 03 14 comprises 20 pages Gy Beretta 1 GENERAL SAFETY INFORMATION AN Check that the product is complete undamaged and as ordered as soon as you receive it Report any di screpancies or damage to the Beretta dealer who sold it A This product must be installed by a legally qualified heating engineer On completion of the installation the installer must issue the owner with a declaration of conformity confirming that the installation has been completed to the highest standards in compliance with the instructions provided by Beretta in this in struction manual and that it conforms to all appli cable laws and standaras AN This product must only be used for the purpose for which it is designed and made as specified by Beretta Beretta declines all responsibility contractual or other for damage to property or injury to persons or animals caused by improper installation adjustment maintenance or use A The product must be serviced at least once a year Servicing must be arranged in advance with the Beretta Technical Assistance Centre A All servicing and repairs must be performed by a qualified
16. fting equipment is of adequate ca pacity to lift and move the storage cylinder Remove the brackets 1 to free the storage cylinder To lift the storage cylinder remove the plug 2 and insula tion 3 and screw an eyebolt 10 mm of suitable capa city for the weight of the cylinder into the hole 4 If suitable equipment is not on hand to lift the storage cylin der off the pallet using the eyebolt proceed as follows Place a platform of about half the height of the pallet near the storage cylinder Make sure the platform is able to support the weight of the storage cylinder Remove the brackets 1 then carefully rotate and slide the storage cylinder off the pallet on to the pla tform Make sure that the storage cylinder is perfectly stable and then remove the pallet Carefully rotate and slide the storage cylinder off the platform on to the floor Remove the platform Position the storage cylinder as required Adjust the feet to ensure that the storage cylinder is per fectly level AN Wear suitable personal protective equipment and use suitable safety devices e Do not dispose of packaging material into the envi ronment or leave it within the reach of children since it can become a potential hazard Dispose of packa ging material in compliance with applicable legisla tion 11 12 A Beretta 12 PLACE OF INSTALLAT
17. he collectors AN The domestic hot water system MUST INCLUDE an expansion vessel safety valve automatic vent valve and sto rage cylinder drain cock AN Safety valves must be connected to a suitable collection and drain system The manufacturer declines all responsi bility for damage caused by water escaping from safety valves A The choice of system components and the method of their installation are left up to the heating engineer installing the system Installers must use their expertise to ensure proper installation and functioning in conformity to all ap plicable legislation Circuits filled with anti freeze must be fitted with water disconnectors 8 LOCATION OF SENSORS Beretta IDRA MS FI storage cylinders are equipped with dedicated sockets for the storage cylinder TEMPERATURE GAUGE or TEMPERATURE SENSOR A The installer is responsible for making all necessary connections to the boiler and solar collectors Installers must use their expertise to ensure proper installation and functioning in compliance with all applicable legislation A Temperature sensor socket B Temperature sensor c Guide Psr Solar controller temperature sensor socket A Joins between temperature sensor cables and control panel extension cables must be soldered and protected by sheaths or other forms of electrical insulation 10 A Beretta 9 OVERALL DIMENSIONS AND WATER FITTINGS
18. heating engineer A If water leaks from the storage cylinder turn off the water supply and contact Beretta s Technical Assistan ce Centre or a qualified heating engineer immedia tely A If the solar storage cylinder is not going to be used for an extended period of time contact the manufactu rers Technical Assistance Centre to have at least the following operations performed Close the shut off cocks for the domestic hot water circuit Shut down the boiler connected to the storage cylin der as instructed in its own manual Switch the storage cylinder OFF at the control panel if fitted and at the mains power switch Drain the central heating circuit and domestic hot water circuit if there is any risk of freezing A Anti freeze propylene glycol is available separately and must be mixed with water in a percentage varying from 30 to 50 as instructed in the installation and maintenance manual for the Beretta solar collectors A Only fill the solar collector primary circuit with water and glycol premixed in the percentages specified in the Beretta installation and maintenance manual A This instruction manual is an integral part of the pro duct It must be kept safe and must ALWAYS accom pany the product even if it is sold to another owner or transferred to another user or to another installation If you lose this manual order a replacement imme diately 2 PRECAUTIONS The operation of any appliance
19. ing the above proce dure 19 MAINTENANCE Scheduled maintenance is essential for the safety efficien cy and long working life of your storage cylinder Proper maintenance also reduces energy consumption and ensu res reliability over time Have your storage cylinder serviced either by the manufacturer s Technical Assistance Centre or by a qualified heating engineer at least once a year Perform the following operations before beginning any maintenance Switch the electricity supply to the storage cylinder s valve group and to any associated boiler OFF at the main switch and at the control panel Close the shut off cocks for the domestic hot water circuit Drain the storage cylinders DHW secondary water circuit REPLACING THE PUMP Perform the following operations before starting work to re place the pump C Switch the electricity supply to the storage cylinder s valve group and to any associated boiler OFF at the main switch and at the control panel Close the flow regulator V furn the valve knob 90 clockwise to close the valve R Unscrew the ring nuts H1 and H2 and remove the pump C Reverse the above steps to fit the new pump Outlet Return group group E ed i H1
20. out the filling operation Pump the heat transfer fluid around the circuit with an external filling pump until all air bubbles have been eli minated Close the manual bleed valve at the highest point in the system Temporarily raise the pressure in the system to 4 bar Start up the system for about 20 minutes Bleed the system again from step 2 until all the air has been removed Set the pressure in the system to 3 bar Close the cocks A and B and re open the flow regu lator V Do not fill the system in bright sunny conditions or if the collectors are hot 13 Cy Beretta Check that the solar collector circuit has been pro perly bled Position of the knob of the valve R M Flow stopped Upward flow only non return valve function Outlet Return group group Check that the pressure of the system when cold is v A A approximately 3 bar Check that the safety valve operates at 6 bar al that all pipes in the water circuit have been gt ae insulated in conformity to relevant standards ie B E Pump Heat 5 transfer fluid filling pump T A V Anti freeze mix Provided all the above checks hav
21. tenance or use CONTENTS GENERAL a 4 1 General Safety 4 2 5 4 3 Description of the 5 4 Identification gt 5 System layout 6 6 Technical specifications 7 7 Water CIrCUlt salsa e ede Bates ai 8 8 Location of 9 9 Overall dimensions and water fittings 10 INSTALLER s oe Rie Roni 11 10 Unpacking the 11 Handling wc c RR Rte ees 11 12 Place of installation lisse esses 12 13 Installation in older systems and systems requiring modernisation 12 14 Preparing for initial startup 12 TECHNICAL ASSISTANCE CENTRE 13 Toe initial Stert p s e i e 13 16 Checks during and after initial start up 14 17 Temporary shutdown 15 18 Preparing for extended periods of disuse 15 19 15 20 Cleaning and removing internal components 16 21 Recycling and 16 22 Troubleshooting aa ee eese 17 END USER 18 23 uh RR RR E DERE 18 24 Temporary shutdown 18 25 Preparing
22. that uses electrical power demands that a number of fundamental safety precautions be respected In particular e Never attempt to install the system without using sui table personal protection equipment and without fol owing all applicable occupational safety standards Do not touch the storage cylinder when barefoot or wet if it has any electrical accessories connected to it Never clean or service the storage cylinder without first turning the mains power switch OFF to discon nect all electrical accessories if fitted from the mains electricity supply Never pull disconnect or twist any electrical cables coming from the appliance even if it is disconnected from the mains electricity supply Do not expose the storage cylinder to the elements It is not designed for use outdoors f the pressure in the solar collector circuit drops do not top up with water alone since this increases the risk of damage from freezing Do not use connections or safety devices or fittings expansion vessels pipes insulation that are not specifically designed and tested for use in solar wa ter heating systems Do not allow children or infirm persons to operate the system unsupervised 00 0000 Do not dispose of packaging material into the envi ronment or leave it within the reach of children since it can become a potential hazard Dispose of packa ging material in compliance with applicable legisla tion 3 DES
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