PWM60A V2.0 – Installation Manual HHO Plus - Smart
Contents
1. HHO gas will be produced But it is false to assume that a higher HHO gas production will mean a higher fuel savings There is an optimum point for all internal combustions engines The maximum amperage of the PWM will be set by the electrolyte concentration in the water The PWM will only control the amperage below this value HHO Plus Alternative Energies Lta Travessa das Serras 33 Vieira de Leiria Portugal Tel 00351244697116 Email info hhhoplusgas com HH Pius gt HAO Plus PWM60A V2 0 Installation Manual 9 Working Voltage Setup As mentioned before the PWM604A auto detects when the car engine is running and automatically switches ON the HHO System without any additional requirements The device will automatically power OFF when the car engine is turned OFF or not running Due to the different characteristics of each alternator in each car model we just need to set the voltage starting stopping point of the PWM PWM Voltage In the Dip Switch we can control the water level sensor circuit 1 SENS and the PWM Voltage Adjustment circuit 2 GATE Important The PWM auto switch is set always on 13 6 V as default mode In some cars especially the more modern one with strong alternators this value is sufficient for the PWM and HHO system to work correctly along with other electric equipments ex lights radio air conditioning In other cars the alternator is not strong enough to have all equipments running2. above the operational working voltage and the results is that the PWM will not start working and we will have 3 lights flashing In this case we will need to set manually the voltage starting point a Put the engine working with all car electrical devises running at the same time in order to have the maximum amperage load for the alternator You will have the 3 pwms lights flashing and the pwm will be not working b Inthe Dip Switch place the button 2 forwards near the letters ON c In the PWM Voltage Adjustment turn slowly the trimmer to the left in order to reduce the voltage starting point Stop turning when the 3 lights stop flashing and are steady The pwm and the HHO system should be now working perfectly HHO Plus Alternative Energies Lta Travessa das Serras 33 Vieira de Leiria Portugal Tel 00351244697116 Email info hhhoplusgas com PTS we HHO Plus PWM60A V2 0 Installation Manual 10 d Stop the engine and verify if the PWM stops working If the PWM is still working then turn slowly the PWM Voltage Adjustment trimmer to the right until the PWM stops working e Turnthe engine ON and verify that the PWM starts working after a few seconds Water Level Sensor The water level should be placed in a way that when the water level is above the minimum value the signal coming from the PWM returns to the PWM That is the water level circuit should operate as normally closed NC Using our compa
3. O output Efficiency HHO generators will run cooler than standard linear power amps requiring substantially less heat sink mass Amperage control the control of the amperage going into the generator will be very easy to control The ability to control the amperage keeps the cell running at cool operating temperatures and prolongs the life of the cell while increasing the HHO output HHO Plus Alternative Energies Lta Travessa das Serras 33 Vieira de Leiria Portugal Tel 00351244697116 Email info hhhoplusgas com Clus PWM60A V2 0 Installation Manual gt 6 Main Features of the PWM60A PWM6oA is an electronic device designed for making the automatic power supply of the HHO System without the need for relays or picking up the signal from the alternator ignition key making the system safer to use and easier to install In general the new PWM6oA will work based on the voltage of the car truck Engine is stopped voltage in car truck is 12V or 24V PWM is not working Engine is working voltage in car truck is 13 8V 27 6V PWM is working The PWM60A autodetect when the car engine is running and automatically switches ON the HHO System without any additional requirements The device will automatically power OFF when the car engine is turned OFF or not running Due to the different characteristics of each alternator in each car model we just need to set the voltage starting stopping point of t
4. PWM60A V2 0 Installation Manual HHO Hydrogen on Demand Dual Fuel Generator Systems HHO Plus Alternative Energies Ltd Technical Department Travessa das Serras 33 Vieira de Leiria Portugal 00 351 244 697 116 E ip com gt we HHO Plus PWM60A V2 0 Installation Manual 2 CONTENTS Disclaimer 3 Safety Precautions 3 Parts List 3 Technical Specifications 4 Pulse Width modulation 5 Main Features of the PWM60A 6 Electrical Connections 6 Amperage Control 8 Water Level Sensor 9 HHO Plus Alternative Energies Lta Travessa das Serras 33 Vieira de Leiria Portugal Tel 00351244697116 Email info hhhoplusgas com PWM60A V2 0 Installation Manual Disclaimer When purchasing this device you are held responsible for any damage that may occur during installation or operation of this device The manufacturer or seller are not held liable and hold no responsibility for any personal harm or property damage Thank you for purchasing PWM60A Automatic Power Device Please read contents carefully in order to understand the installing and operation procedures before getting started Safety Precautions Read and follow these safety precautions to avoid hazards If you do not understand these instructions or do not like to work on vehicles please have a qualified mechanic do the installation for you Incorrectly installing or using the PWM60A and or the HHO Syste
5. ays 60A Max Power supply e 60A External Automotive Fuse e Dual LED meter Voltmeter Ammeter 5 to 40V 60A e Automatic detection of battery voltage and auto configuration for 12V 24V power supply e Quad operational chip sensor with 1 tolerance Zenner voltage detector e Auto power ON when the Engine is running e 1Second delay PWM control after Engine ON is detected e Auto Power OFF when Engine is turned OFF e Soft PWM startup to the max Ampere out power supply e Embedded trimmer for PWM control from o96 to 100 HHO CELL power supply e Logical IC sensor MUST be powered with 2 wires DIRECT from the battery e Embedded 4 way power barrier Positive Gnd CELL OUT CELL OUT e Optional Water tank sensor switch embedded on system e Compact black ABS cabinet Alluminium dissipator for the 60A Mosfet 111 411 HHO Plus Alternative Energies Lta Travessa das Serras 33 Vieira de Leiria Portugal Tel 00351244697116 Email info hhhoplusgas com E gt HHO Plus PWM60A V2 0 Installation Manual 5 Pulse Width modulation Pulse Width Modulation is a method of transmitting information on a series of pulses changing the frequency rather than a continuously varying analog signal It will allow you to control the amperage going into the generator in a very easy way This ability keeps the cell running at cool operating temperatures and prolongs the life of the cell while increasing the HH
6. he PWM The PWM is also capable to control a water level sensor inserted in the water tank turning the system OFF when the level drops from a certain point Electrical Connections PMW60A device is splitted in 4 different working zones 1 DSP Voltage detector and Car engine running sensor 2 PWM power supply to HHO CELL 3 Battery power supply to PWM 4 PWM power supply to Water Level Sensor HHO Plus Alternative Energies Lta Travessa das Serras 33 Vieira de Leiria Portugal Tel 00351244697116 Email info hhhoplusgas com EPIS PWM60A V2 0 Installation Manual g e 7 n nz L 7 M ur uw 4 up s an x A ved cs H e 4 T l Important 1 The cables for the DSP Voltage detector must always be connected directly to the battery terminals using the two 0 5 mm diameter wires included in the kit They should be independent of the cables of the Battery Power supply Important 2 The distance between the PWM60A and the HHO DryCell must be the shortest possible in order not to have voltage losses in the circuit that could compromise the DSP Voltage detection car Engine ON Please refer to the illustration below for typical configuration of the electrical connections of the PWM60A Bia lle t 7 w arm amp 7 g
7. m may result in serious damage to you and or your vehicle It should take approximately 0 5 hours to install this unit so ensure that you have enough time to complete the installation Be sure to work outside no smoking at any time during the installation make sure the engine is off and very importantly not hot Your HHO System does not store hydrogen subsequently there is no fire hazard when installed properly However water electrolysis generates Hydrogen an explosive gas which means that you should never light a match or smoke near or in front of the generators output the water tank could blow up Be careful with the generator working when the car is not moving A small amount of hydrogen can accumulate in the air intake of the motor and could explode if you smoke or use an open flame near it Be sure to wear goggles and rubber gloves and only use professional tools use common sense and general safety procedures used for any work carried out on automotive installations and maintenance Parts List The PWM60A package includes the following items e 1PWM6O0A Automatic Power Switch Detection e 4 Yellow Crimp Terminals HHO Plus Alternative Energies Lta Travessa das Serras 33 Vieira de Leiria Portugal Tel 00351244697116 Email info hhhoplusgas com QT we HAO Plus PWM60A V2 0 Installation Manual 4 Technical Specifications e Direct connection from Battery Input to HHO CELL generator without external rel
8. ny models the water level sensor should be placed down please check last picture on this manual The PWM is set as default mode for the scenario of not using the water level sensor If you are using a water level sensor in your system then you must place the button 1 of the Dip Switch backwards away from the letters ON HHO Plus Alternative Energies Lta Travessa das Serras 33 Vieira de Leiria Portugal Tel 00351244697116 Email info hhhoplusgas com ric Diagra m HHO Tank Water Sensor DC 12 24 Battery 4 pRY CEL Ls H HO Plus rez 4 Tive Ne 240 Get ier trc enm ia tms i AS gt ar HHO PLU HHO Plus Energias Alternativas Lda VAT Id Number PT 509 055 036 Headquarters 2 Travessa das Serras 33 2430 720 Vieira de Leiria 4 Portugal Production Plant Rua 5 de Outubro 42 2430 769 Vieira de Leiria Portugal Email info hhoplusgas com Telephone 00 351 244 697 116
9. on 3 pert v Eu i R MS I gE M pem 1 E 4 gt Pu rc BL PLI gt m E M M o 4 Im gt E gt cs 3 E 3 p LIE H HHO Plus Alternative Energies Lta Travessa das Serras 33 Vieira de Leiria Portugal Tel 00351244697116 Email info hhhoplusgas com HHO Plus PWM60A V2 0 Installation Manual 8 Bed Amperage Control Electrolysis of water is the decomposition of water molecule H20 into oxygen O2 and hydrogen gt gases due to an electric current passing in the water Electrolysis of pure water requires excess energy in the form of potential to overcome various activation barriers Without the excess energy the electrolysis of pure water occurs very slowly or not at all This is in part due to the limited self ionization of water The efficacy of electrolysis is increased through the addition of an electrolyte such as a salt an acid or a base The electrolyte should be added to the water the first time that you use the system and also when refilling but in lower quantities The more electrolyte you add to the water the more amperage you will have in the system and also more
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