PYRAMID SERIES USER MANUAL
Contents
1. 3 INSTALLATION Non compliance with the installation guidelines contained in the present manual could adversely effect the working and or reliability of the UPS 3 1 Introduction WARNING e Do not apply electrical power to the UPS equipment before the arrival of authorized service personnel e Installation and maintenance has to be done by authorized service person only 3 2 Unpacking The UPS is packed and enclosed in a structural cardboard carton to protect it from damage 1 Inspect for damage that may have occurred during the transport if any damage is noted please call the forwarder or insurance company immediately and retain the shipping carton and the UPS 2 Carefully open the carton and take the UPS out 3 Keep the carton and packing material for future re use 3 3 Equipment Positioning 1 The equipment s installation place must be easy to service 2 Install the UPS in a protected area with adequate airflow and free of excessive dust 3 You must therefore allow for a minimum gap of 250 mm behind the unit to allow adequate air flow See Figure 3 1 4 Select a suitable place temperature is between 0 C and 40 and the relative humidity 9690 max 5 It is recommended to use air conditioned room 24 6 Temperature is a major factor in determining the battery life and capacity Battery manufacturers quote figures for an opera2. AC INPUT AC B INPUT CONNECTIONS TO STATIC BY PASS SPLIT BY PASS INPUT TO RECTIFIER SCR U3 V3 W3 N3 AC INPUT AC B INPUT CONNECTIONS Figure 3 2 c FROM STATIC BY PASS OUTPUT amp INVERTER U2 V2 W2 N2 AC OUTPUT AC OUTPUT CONNECTIONS A TO LOAD FROM STATIC BY PASS OUTPUT amp INVERTER U2 2 W2 N2 AC OUTPUT A OUTPUT CONNECTIONS A TO LOAD Normal Connections Split By Pass Connections 40 60 kVA UPS Power Connections FROM STATIC BY PASS OUTPUT amp INVERTER TO STATIC BY PASS TO RECTIFIER SCR BATTERY INPUT U2 V2 W2 N2 AC INPUT AC OUTPUT AC AC OUTPUT CONNECTIONS B INPUT CONNECTIONS A TO LOAD TO STATIC FROM STATIC BY PASS OUTPUT SCR amp INVERTER 111 5 SPLIT BY PASS INPUT TO RECTIFIER SCR W3 N3 U2 V2 W2 2 AC INPUT AC OUTPUT AC AC OUTPUT CONNECTIONS B INPUT CONNECTIONS A TO LOAD Normal Connections Split By Pass Connections Figure 3 2 d 80 kVA UPS Power Connections U2 V2 Output W2 These links connections N2 must be To load removed for Battery power split bypass U3 connections V3 Input W3 connections N3 UPS rectifier and inverter input connections Normally these termina
3. ADAM R 3 S ONLINE SERIES 10 200kVA USER MANUAL Uninterruptible Power Systems 5 1 EM ER tho O EEE EE 2 2 HANDLING ARA 4 3 INSTALLATION MAMMA 5 MM LL 5 3 22 sent corso A ed 5 3 3 Equipment 5 34 Connection of Power Cable Sarcini aaa EEEE RAR 6 3 4 1 Safety Barthes iioii ie tr PER EP EREERE sese 7 3 4 2 rh rb E EP E EE rr rr rd Rr DS 7 3 4 3 Battery InstallatiOrna uia cde tret e este eee obse ete etel 12 3 4 4 Gommunication UPS S GrVer satiated sdal das dasa Ran 15 4 FRONT tee 16 AT EE 16 42 Alarms and Troubleshooting eee etel 17 4 3 Menu D6SCrIptiOn erret ett enr etd entente 20 4 4 Main tenera neenon asa EE a bets bebe beke bele 22 45 Measures Men ems bee nA A e Aa A I ARA ARA RA RA n Ade RA X RS 22 4 6 Menu iic erii nera rei dente 22 4 7 ntormauorn Me
4. 1 Overload 2 Short circuit 3 UPS is out of order Call service A13 OUTPUT LOW Inverter output voltage is under than min tolerance voltage value Inverter is stopped A14 BATTERY HIGH Battery voltage is over than max tolerance A15 FUSEFAILURE Fuse blowned not used at this power range 16 BYP INPUT BAD During transfer to bypass Voltage or frequency value of bypass source is incorrect and the UPS turn off the load power During normal inverter operation some times you can see this message During bypass if the bypass protection option is on and if the bypass source is tolerant out UPS switch off the static bypass for load protection A17 BATT CB OPEN Battery circuit breaker is off batteries are not connected to UPS At start up if the mains is okay you can start operation but this message is active At start up during line failure UPS waits for turn on battery CB and then it starts ALARM DESCRIPTION A18 BATT CAPA LOW If the battery charge is low this message indicates that charge period is not completed If mains failure occurs during this message battery operating time is not valid UPS will beep once every 15 sec A19 BATT FAULT Possible Causes Battery test aborted And batteries are not normal UPS gives beep sound whitin 15 sec You can clear this message by pressing 3 seconds to ENTER key 1 Rectifier fault 2 Battery cells damaged 3 PURE
5. Do not set the operation modes of the parallel connected UPSs to ON LINE otherwise serious damage may occur User can select one of the operation modes according to purpose if parallel control board is installed on UPS You can select operation mode from SETTINGS MENU in this chapter you can find parallel operation mode informations 6 2 1 Symetric Parallel Mode On UPS panel shortly PARALLEL MODE word is used This mode is useful for increasing power capacity Mains power is used as the spare energy supply In case of an Inverter failure in one of the UPS s the static bypass system of all UPS s go to bypass together If everything returns to normal than the inverters resume the load together If current sharing is active current is shared 5096 5096 by two UPS s During bypass the UPS s also share the load If this mode is active on the LCD panel of one UPS you will see PARALLEL MODE SL and on the LCD panel of the other UPS you will see PARALLEL 5 SL means SLAVE MS means MASTER The inputs of two UPS are connected to mains outputs of two UPS are connected to each other there are two battery groups 581 and 583 static bypass switches work always together They turn on off together If these static switches are conducted than the load is connected to mains directly 582 and 584 static switches work always together If these static switchs are conducted than the load is connected to inverter In this posi
6. follows UPS side PC side 9 Tx 2 Rx 7 Gnd 5 Gnd 6 Rx 3 Tx For remote panel UPS connection cable is okay SERIAL LINK SETUP BAUD RATE 2400 baud STOP BIT 1 DATABITS 8 BIT PARITY None 7 3 Modem Connection TELESERVICE UPS can be controlled through a normal telephone line by means of a remote operator connected through a PC with modem device who performs a phone call to the UPS connected number So the operator can see all parameters and control the UPS if permitted from SETTINGS MENU 7 3 1 Hardware Configuration All needs for modem connection is as follows e PC with modem e WINDOWS 98 e Available UPS control software e DUMP modem which is connected to UPS In order to perform this function a PC with UPS control software and an external or internal modem device connected to telephone line are needed A standard modem device configured according to DUMP and auto answer modes will be installed on the UPS and once programmed will following a telephone call of the PC embedded modem connect the UPS to the telephone line 7 3 2 Function Principle The remote operator by means of a PC and a modem device and using the remote connection function of the control software calls the UPS through the number to which this is connected The dumb modem device connected to the UPS will answer the call and convert the data coming from UPS serial on the telephone line This way al
7. and Signal cable connections for parallel operation 30 kVA Figure 6 4 c Switch and Fuse Positions and Signal cable connections for parallel operation 40 60 kVA Figure 6 4 d Switch and Fuse Positions and Signal cable connections for parallel operation 80 kVA VAM 002 091 021 001 suonoeuuoo e qeo pue pue yms 9 TWLISIG 6 5 UPS Switch on Procedure in Parallel Mode With all the switches and fuses S1 S2 53 S4 and S5 in OFF 0 position and with S6 in NORMAL position Turn on the parallel connected UPS s UPS1 and UPS2 separately as follows Make sure that two UPS s are properly connected for parallel operation in accordance with the diagrams given in INSTALLATION PROCEDURES section Turn on the S1 switch inverter input into 1 position By turning on S1 you will see the following messages on the LCD panel a RECTIFIER START b INVERTER START c STATUS NORMAL After these messages the UPS will start running and the green INVERTER LED on the front panel will be turned on Using the UP DOWN buttons on the front panel select SETTINGS MENU on LCD and press ENTER When you see display using and buttons select either one of the following operation modes which is suitable for your needs After selecting one of the modes pre
8. and the line are connected together sPuT Loacourpur Y PASS BATTERY RECTIFIER INPUT FUSE INPUT FUSES SUPPLY The split by pass supply s voltage and frequency must be compatible with the UPS output voltage and frequency Y PASS INPUT l EER __ op Figure 3 2 b 30 kVA Cable Connections Verify that the UPS s switches are totally at 0 position Connect the AC input supply cables between the mains distribution panel and the UPS AC Input U1 V1 W1 N1 terminals ATTENTION ENSURE CORRECT PHASE SEQUENCE If there is a phase sequence fault A21 A39 ROTATE PHASE message appears the front panel and the UPS can t work Connect the UPS output cables between the UPS output AC output U2 V2 W2 N2 and the load distribution panel Make the connection of the battery groups Please look at the Battery Installation item for it ATTENTION Remove the battery fuse before making the connection of the battery circuit breaker during the battery installation Turn off into 0 OFF position The BATT and BATT cables coming from the battery group terminals must be connected to the lower ends of the BATTERY and respectively battery circuit breaker is going to be used it should be connected in series with the BATT and BATT cables TO STATIC BY PASS TO RECTIFIER SCR
9. battery connection A20 BOOST CHARGE Boost charge is active for 10 hours At the end of this time UPS stops the boost charge UPS gives beep sound whitin 15 sec A21 ROTATE PHASE Phase sequence is changed on the UPS input Please change A23 MODE FAILURE In parallel system the operation mode of 1 UPS is differenf from the other A24 P FAILURE 17 Parallel controller board failure A25 P FAILURE 18 Parallel controller board failure A26 P FAILURE 19 Parallel controller board failure A27 P FAILURE 20 Parallel controller board failure A28 P FAILURE 21 Parallel controller board failure A29 P TEST MODE Paralel controller is in test mode A30 P FAILURE 23 Parallel controller board failure A31 DUBL UPS NR Same UPS number is used in parallel system Possible Causes 1 Change from settings menu A39 PSP FAILURE Power supply is not functioning possibly because either of a wrong phase sequence or rectifier fault A40 CANT FIND PR One of parallel modes is selected but there is no parallel control board on UPS Change mode from settings menu A41 P BAL FAILURE In parallel operation current sharing is not okay A42 BATTERY TEST Performing battery test A43 P SYNC FAIL In parallel system SLAVE UPS is not synchronized to MASTER UPS A44 BT OPERATION UPS is operating from batteries Possible Causes 1 Central system is black out 2 Distribution problems upfront of the UPS After main
10. bypass source is out of tolerance UPS turn off load power OFF UPS turn off load power only during bypass moves If bypass period is completed UPS continues to feed load 6 ENTER EXIT Enter J exit from submenu Goto first submenu item 49 COMMAND Menu Items You can give immediate commands to UPS by using this menu Submenu items Function 1 SOUND ON OFF Use for turn on off beep alert sound If you press ENTER key the option will change one press ON one press OFF If the OFF option is used sound alert is turn off but if a new different alarm is valid UPS changes de option to ON state 2 ENTER B TEST gt 432 If you press enter for 3 seconds battery test starts for 15 seconds If battery test failes AG BATT FAULT message is on panel and this message stays until you press ENTER key for 3 seconds Numbers at the right shows the battery voltage Starting of battery test time is recorded to log event menu if the test is successful you can see only BATTERY TEST message on log records 3 ENTER BYPASS If you press ENTER key for 3 seconds UPS transfers load to bypass If the load is on bypass in this submenu you see ENTER lt INVERTER gt message at this position if you press ENTER key for 3 seconds UPS transfers the load on inverter In parallel modes this function disables and you see BYP FUNC DISABLE message on this submenu item 4 ENTER MODEM INIT If you
11. ee ea oae Ru e CERE oE SRE 30 6 PARALLEL OPERATION car No mer eu Tuc re oe Le ee 31 GT t E 31 6 2 Parallel Operation sss 31 6 2 1 Symetric Parallel assesses 31 6 2 2 Parallel Redundant 32 6 2 3 Hot Standby Mode cie O 32 6 3 Parallel Operation Mode Fault CodeS sss sass 33 6 4 Parallel System Accessories ssssssssssssssesssssssseenee eene nnne nnne nnn nnns nnns 33 6 5 UPS Switch On Procedures Parallel Mode 42 6 6 Transfer to Maintenance By Pass Mode assesses 43 6 7 Transfer from Maintenance By Pass to Inverter 43 REMOTE MONITORING AND CONTROL eene nennen nnne nennen 44 7 1 Serial Link Interface uiia Aves E me amm amie tans 44 7 2 Serial Link Interface Cable sesane 44 7 3 Modem Connection TELESERVICE 45 7 3 1 Hardware 45 7 3 2 Functioning 45 7 3 3 SMART Modem Programming PC 45 7 3 4 DUMB Modem Programming 45 7 3 5 DUMB Modem UPS Connection 46 7 4 Dry Contact I
12. first submenu item 4 10 TIME Menu Items You can see date and time of RTC real time clock on UPS And you can adjust date and time Submenu item Function 1 TIME 23 15 time 2 DATE 11 10 2001 date 3 SET HOURS 11 and adjust hours 0 23 4 SET MINS 38 and adjust minutes 0 59 5 SET DAY 21 and adjust day 1 31 6 SET MONTH 06 and adjust month 1 12 7 YEAR 2001 and adjust year 2000 2099 8 ENTER lt UPDATE gt Enter update new date and time 9 ENTER EXIT Enter 1 exit from submenu Goto first submenu item 4 11 PASSWORD Menu Items Only authorized person can use this menu incorrect usage of this menu can damage the UPS Submenu item Function 1 PASSWORD XXX Service password input key 100 DOWN key 10 key 1 changes after you write the password on screen press ENTER key if the password is wrong than there is no action If the password is valid a beep sounds and you see ADJUST MODE at the second line 2 ENTER EXIT Enter J exit from submenu Goto first submenu item 5 OPERATING INSTRUCTIONS 51 UPS Switch on Procedures 10 to The following stages have to be carried out chronologically If alarms are displayed on the mimic panel the problem has to be solved before going any further 1 Open the UPS doors to gain access t
13. of the UPS Then press ENTER button 2 Press on the DOWN button when there is ENTER lt BYPASS gt message on the front panel of the UPS Then press ENTER button for 3 seconds static by pass led lit and inverter led off Now your load is feeding from the Static By pass 3 Take out the lock from the S3 maintenance bypass switch 4 on into 1 position the S3 maintenance bypass switch 5 F1 F2 F3 S1 rectifier input fuses inverter input S4 UPS output S2 static by pass BATT and BATT Open this fuses and the switches Into 0 OFF position WARNING Inside the UPS the following points will be on operation By pass AC input mains terminals Maintenance by pass switch Static by pass switch UPS output terminals Now the load is completely supplied from the maintenance by pass and the UPS is closed WARNING During the maintenance or static by pass the connected load at the UPS output is not protected against the mains failure 5 4 Transfer to Maintenance By Pass Mode 40 to 200 This procedure should be followed when turning from normal operation to maintenance bypass This procedure can be used for supplying temporary mains voltage to the system during the maintenance of the UPS or in case of failure 1 Press on the DOWN button when there is COMMAND MENU message on the front panel of the UPS Then press ENTER button 2 Press on the DOWN button when there is ENT
14. on the front panel Now the UPS system is on normal operation You can start up your PC printer etc 5 8 UPS Shutdown Procedures 10 to All the power switches isolators and circuit breakers will on open position Turn into 0 OFF position There will be no voltage on the load WARNING This procedure will leave the load without energy 10 15 20 kVA S1 inverter input S4 open UPS output switch Turn off into 0 position S2 static by pass F1 F2 F3 rectifier input fuses and BATT Open this fuses and the switches into 0 OFF position 30 kVA F1 F2 F3 S1 rectifier input fuses inverter input S4 open UPS output switch Turn off into 0 position S2 static by pass BATT Open this fuses and the switches into 0 OFF position 5 9 UPS Shutdown Procedures 40 to 200 All the power switches isolators and circuit breakers should be turned off with the following sequence Turn off into 0 OFF position There will be no voltage on the load WARNING This procedure will cut the energy of all the equipments that are connected to UPS output 54 UPS output 52 static by pass 51 inverter input 55 Battery circuit breaker battery fuse 5 10 Utility Interruption When there is a utility power interruption the inverter led continuously lit also battery and on the LCD 10 LINE FAILURE message appears Additionally an audible alarm sounds Your U
15. s for uninterrupted operation 5 When MAINT SWITCH ON message appears on LCD turn off S3 switches maintenance bypass of both UPS s 6 Bring S6 switches static bypass of both UPS s to NORMAL position 7 REMOTE MONITORING AND CONTROL SAVIOR 3 3 ONLINE UPS s can be provided with boards that are designed as communication interface with computer systems or remote monitoring panels dry contacts interface The serial link interface The remote signalling control panel and its connection interface 7 1 Serial Link Interface Using serial link interface which is installed in your system user can get all information about UPS All measured parameters alarms can be monitored This port is interactive and you may use the following commands e Switch to BYPASS e Switch to INVERTER e SOUND on off e Adjust UPS time and date e Start SIMULATION mode e Short BATTERY TEST e BATTERY TEST until battery low alarm e CANCEL battery test e Turn off UPS output voltage immediately SHUTDOWN e Turn off UPS output voltage after delay WAITING SHUTDOWN e off UPS output voltage SHUTDOWN and turn on UPS output voltage WAITING RESTART e CANCEL SHUTDOWN e RENAME UPS UPS will give response to these commands if the REMOTE ENABLE opsion is selected from SETTINGS MENU 7 2 Serial Link Interface Cable The maximum length for RS232 communication cable is 25 meters cable connector pins are as
16. starts again EMERGENCY STOP If an external EPO switch is installed to system connected to interface board to stop all UPS parts rectifier static bypass inverter etc is possible After pressing EPO switch all parts of the UPS stops for restart turn off S1 inverter input switch and turn on again FAULT STATUS In some cases controller checks events but can not find solutions in this case controller decide to stop system restart user must be turn off S1 inverter input switch and turn on again WARNING STATUS Some events recorded to log event file stays on LCD PANEL but UPS continues to work these messages named as warning messages user can clear this messages by pressing ENTER key for 3 seconds These are e 20 Boost charge alert A6 Charger fault e A18 Batt capacity low Shutdown Messages UPS is communicating with operating system by using softwares that you can send commands to UPS from operating system UPS takes these commands and produces some messages These are WAITING SHUTDOWN Shutdown command is performed from operating system and UPS is waiting for a certain delay for shutdown UPS SHUTDOWN UPSis in shutdown status WAITING RESTART UPS is shutdown but it is waiting for a certain delay to restart PAR SHUTDOWN n parallel system the other UPS send shutdown command and UPS is in shutdown status CANCEL SHUTDOWN Shutdown command is canceled Only operating system or a PC com
17. 1VS8 H gri iria Sdn b Sdn VAY 002 091 021 001 NOILVH3dO T3TIVHVd 5 54 OML H3MOd q 9 eui Aq perjddns eq 01 E dr A Tel ace eTe EN i i SS ir asnan i i i i g vanvaue g g g mine Im stil H I im 7 y nouos NH1 1 Y Y 4 MI 14 pup pnp __ ________ _ __ ____ lt CM LIT TTI IOUT TT TECO a opoje Andino 9v 3 Ll 2d OW __ LAE ____ ______ 1____ es ZN an INdino Ov i e e 1 i Jenna e le 9 Lel i i i 43SVHd i AH3LLVG t 1_ contem c dien e 1 52 54 52 54 BATTERY BATTERY T Figure 6 4 a Switch and Fuse Positions and Signal cable connections for parallel operation 10 15 20 kVA CTT TY i Figure 6 4 b Switch and Fuse Positions
18. By this way the load will be fed from the static by pass 4 See STATUS NORMAL message on the front panel and the green inverter led lit 5 on the BATT and BATT fuses into 1 ON position Now the UPS system is in normal operation You can start up your load 5 6 Transfer from Maintenance Pass to Inverter Mode 40 to 200 1 While the S3 switch in closed position 1 ON turn on into 1 position the S2 static bypass and S4 UPS output Switch 2 Turn on into 1 position the S1 inverter input switch 3 When MAINT SWITCH ON message appears on the front panel turn off into 0 position the S3 maintenance by pass switch By this way the load will be fed from the static by pass 4 See STATUS NORMAL message on the front panel and the green inverter led lit 5 Turn on the battery circuit breaker into 1 ON position or insert the battery fuse Now the UPS system is in normal operation You can start up your PC printer etc 5 7 Transfer from Static By Pass to Inverter Mode 1 Press on the DOWN button when there is COMMAND MENU message on the front panel of the UPS Then press ENTER button 2 Press on the DOWN button when there is ENTER INVERTER message on the front panel of the UPS Then press ENTER button for 3 seconds static by pass led off and inverter led on Now your load is fed from the Static By pass 3 See STATUS NORMAL message
19. ER lt BYPASS gt message on the front panel of the UPS Then press ENTER button for 3 seconds Static by pass led lit and inverter led off Now your load is supplied via Static By pass NOTE Using the procedure in 4 2 2 1 and 4 2 2 2 you can switch the load to by pass manually MANUAL BY PASS 3 Take out the lock from the S3 maintenance bypass switch 4 Turn on into 1 position the S3 maintenance bypass switch 5 Turn off all the following switches into 0 position 51 inverter input S2 static bypass 54 UPS output 55 Battery circuit breaker or battery fuse WARNING Inside the UPS the following points will be on operation By pass AC input mains terminals Maintenance by pass switch UPS output terminals Now your load is completely supplied via maintenance by pass and the UPS is not operating WARNING During the maintenance or static by pass the connected loads at the UPS output are not protected against the mains by pass source failure 5 5 Transfer from Maintenance By Pass to Inverter Mode 10 to 30kVA 1 While the S3 switch in closed position 1 ON turn on into 1 position the F1 F2 F3 S1 rectifier input fuses inverter input S2 static bypass and S4 UPS output Switch 2 Turn on into 1 position the S1 inverter input switch 3 When MAINT SWITCH ON message appears on the front panel turn off into 0 position the S3 maintenance by pass switch
20. PS continues to convert the battery voltage to AC voltage and protect against loss of data and failure The autonomy can be increased by disconnecting relatively unimportant loads But do not connect this load again before the end of autonomy time When the utility power is restored the UPS will return to normal operation and on the front panel of the UPS A45 MAINS OK mesage appears When there is A7 BATTERY LOW message appears and audible alarm sounds shut down your PC If not than all the batteries will be discharge in a few minutes After you shut down the critical load computer system Apply the completely powering down the UPS Apply the normal operation procedure to start up the UPS again after a long time later NOTE not forget to turn on the battery circuit breaker into 1 ON position when the mains voltage return If not in case of a second power cut there will be no voltage for the critical load If you have a reserve generator you can use it to feed the UPS s input and the batteries starts to charge By using UPS and the generator at the same time ensures to charge the batteries faster 6 PARALLEL OPERATION optional 6 1 Introduction The PARALLEL connection of SAVIOR 3 3 ONLINE UPS SYSTEMS allow high security by power redundant operation 6 2 Parallel Operation Modes Parallel operation is in 3 modes e SYMETRIC PARALLEL operation e REDUNDANT parallel operation e HOT STANDBY operation CAUTION
21. T NOTE Parallel system installation is much more complex from standalone UPS installation it needs qualified service staff You have to keep 80 cm distance between two UPS for service purposes The maximum length of digital and analog cable is 2 meters Add 20 tolerance to cables fuses and circuit breakers in parallel connection At figure 6 2 the connection of 2 parallel UPSs and load switch panel is shown hth Li 9 L3 NEUTRAL BOARD BOARD NH FUSE CIRCUIT 1 1 1 CIRCUIT 1 BREAKER 8 BREAKER ERATH INPUT INPUT lt m EJ INPUT 52 AC INPUT 51 ELEK AC OUTPUT 2020205 CIRCUIT CIRCUIT BREAKER 9 BREAKER 0 nse os LOAD DISTRIBUTION BOARD iF Figure 6 2 Parallel UPS VAY 02 61 01 NOILVH3dO T3T1VHVd HOS S SdN SNOLLO3NNOO H3MOd 9 avo o perddns NOILLNSIHLSIO gt TENON 3SYHd 1 OV 4e Hc Di VAX NOLLVH3dO T3T1VHVd HOS S SdN 40 SNOLLO3NNOO H3MOd 9 sowoysn y 5 NOLLNSIMLSIC GWOT p 3SVHd OW uL AH31
22. bmenu item 4 8 SETTINGS Menu Items From this menu user can set some important options Submenu item Function 1 MODE ONLINE By using PLUS and MINUS keys you can move on 4 operation mode options ONLINE stand alone mode PARALLEL 2 UPS in symmetric parallel operation HOT STANDBY 1 UPS main the other UPS spare mode REDUNDANT 2 UPS in redundant parallel mode press ENTER for 3 seconds and the selection is valid 2 UPS No 001 By using PLUS and MINUS keys you can change number 0 to 3 In parallel operation select different number for each UPS If you select the same number DUBL UPS NUMBER message tells the fault press ENTER for 3 seconds and the selection is valid 3 REMOTE ENABLE By using PLUS and MINUS keys you can change enable and disable options enable remote battery test shutdown and bypass function is enabled disable these functions are disabled press ENTER for 3 seconds and the selection is valid 4 RESTART ON OFF By using PLUS and MINUS keys you can change on and off options ON during mains failure at the end of battery discharge UPS shutdowns after mains restored UPS startes again battery trip out is on every time OFF during mains restore UPS don t start again battery trip out is off press ENTER for 3 seconds and the selection is valid 5 BYP PROTECT ON By using PLUS and MINUS keys you can change on and off options ON if the
23. ded Cable Size BUS BAR CONNECTION STUD SIZE Input Mains With full battery Recharge Bypass output At full load 380V 400V 415V 380V 400V 415V Battery at min Battery Voltage A mm 22 6 A mm 20 6 A mm 19 6 A mm 16A 6 A mm 15A 6 A mm 14A 6 A mm 28 6 Input Output Cable Terminations U V W N 16mm Terminals Battery Terminations amp 16mm Terminals 32A 6 30A 6 28 6 23A 6 22 6 21 6 41 10 16mm Terminals 16mm Terminals 43A 10 39A 10 37A 10 31A 10 29A 10 28A 10 55A 16 16mm Terminals 16mm Terminals 64 16 59A 16 56A 16 46A 10 44A 10 42 10 82A 25 35mm Terminals 35mm Terminals 85 25 78 25 7 25 61 16 58 16 56A 16 1104 35 sura 168 50 1604 50 154 50 121 35 115 35 111 35 220A 70 100 120 256A 70 234 70 218A 70 182 70 174A 70 168A 70 326A 100 329A 95 312A 95 301A 95 230A 70 218A 70 210A 70 430 120 357A 185 339A 185 327 185 243A 150 230A 150 223A 150 560 185 NOTES The neutral conductor should be sized for 1 5 times the output bypass phase current The Earth con
24. ductor should be sized at 2 times the output oypass conductor this is dependent on the fault rating cable lengths type of protection etc These recommendations are for guideline purposes only and are superceded by local regulations and codes of practice 3 4 1 Safety Earth The safety earth cable must be connected to the earth BUS BAR and to each cabinets in the system and also the earthing and neutral bonding arrangements must be in accordance with the local laws ATTENTION Failure to follow adequate earthing procedures can result in electric shock hazard to personnel or the risk of fire 3 4 2 Cable Connections ATTENTION A All the cable connections of the UPS must be done by the authorized service person Once the equipment has been finally positioned and secured connect the power cables as described in the following procedure F F2 F8 BATTERY RECTIFIER FUSES INPUT FUSES Split External By Pass WHITE Supply Connections CABLES a The three white cables shown in Figure 3 2 are removed b The three phase neutral cables coming from the split by pass supply are connected to terminals U3 V3 lac INPUT B W3 and Figure 3 2 a 10 15 20 kVA Cable Connections c The three phase neutral AC Input cables are connected to terminals U1 V1 W1 and 1 to supply the necessary operational input power of the UPS d Note that in this connection the neutrals of the split by pass supply
25. e tools with insulated handles e Batteries in the UPS are recyclable Batteries must be disposed of according to local environmental laws If not disposed of properly batteries contain lead and may cause danger for the environment and human health e Do not dispose the batteries in a fire Batteries will explode Do not open or mutilate the batteries They contain an electrolyte that is toxic and harmful to the skin and eyes In any contact with the electrolyte please wash the zone immediately e Please do not discharge the battery 2 HANDLING NOTE THE UPS CABINETS MUST ALWAYS BE HANDLED VERTICALLY DURING TRANSPORT Do take care to the UPS balancing during handlings Handling You can either use a pallet truck or a lift truck for side handling provided that the removable side panel is unscrewed SAVIOR 3 3 ONLINE Battery cabinet UPS cabinet It is possible to use slings provided they are at least 1 5 m long Suitable lifting eyes with nuts can be supplied on request Remove the top panel to gain access to the 4 holes designed for the fixing of the lifting eye screws If the height of the ceiling does not make it possible to use slings use a lifting beam with shorter slings
26. enu you can see recorded log events and valid alarms Submenu item Function UPS STATUS Valid alarm is on LCD PANEL 0002311201 23 15 See recorded log events At the first line the first 3 numbers shows the event number 000 numbered event is the last event Date ddmmyy time hh mm At the second line of LCD PANEL you can see all recorded alarms Use PLUS and MINUS keys for moving on events ENTER CLEAR LOG Enter J clear log event records After you cleared events you see EMPTY LOG message at lines PARR ERR NR 017 Parallel control board fault number use if the parallel board is installed 0 means that there is no error on parallel board ENTER EXIT Enter J exit from submenu Goto first submenu item 4 7 INFORMATION Menu Items This menu gives information about UPS Submenu item Function 1 SYNC OK COMM OK If the UPS is operating syncron to mains SYNC OK if not syncron SYNC If communication is active COMM OK if not active COMM 2 POWER VA The maximum power rating of the UPS 3 VERSION MC1xx Shows the UPS version 4 FREQUENCY PLL Frequency generation mode PLL phase locked loop is generating the frequency XTAL XTAL oscillator is generating the frequency SLAVE in parallel system master is generating the frequency 5 ENTER EXIT Enter J exit from submenu Goto first su
27. ff the SLAVE ups and turn on again A24 P FAILURE 17 Parallel Controller Board Failure A25 P FAILURE 18 Parallel Controller Board Failure A26 P FAILURE 19 Parallel Controller Board Failure A27 P FAILURE 20 Parallel Controller Board Failure A28 P FAILURE 21 Parallel Controller Board Failure A29 P TEST MODE Parallel control board is in test position A30 P FAILURE 23 Parallel Controller Board Failure The same UPS number is selected for SLAVE ups you must give separate ups number to each ups in parallel system A31 DUBL UPS NR Go to SETTINGS MENU and change UPS number Don t forget to press ENTER key for 3 seconds Turn off the SLAVE ups and turn on again Parallel mode is selected but main controller could not find parallel control board A40 CANT FIND PR Select ONLINE mode from SETTING MENU Turn off the ups and turn on again A41 P BAL FAILURE Current sharing failed in parallel operation after a delay sharing will try again In parallel system SLAVE UPS is not synchronized to MASTER UPS BASE UNG EAE After a delay SLAVE ups will try to syncron again A48 STATIC BYP In parallel system static bypass switch S6 is in ON position 6 4 Parallel System Accessories For parallel operation the following parts need to be installed inside the UPS e Parallel control board e Current transformers e Digital connection cable e Analog connection cable e Fully static bypass system IMPORTAN
28. g panel can be used from 400 meters away from UPS Up to 25 meters there is no need extra hardware RS232 communication is normal But if the distance is longer than 25 meters extra RS485 hardware is needed Up to 5 remote monitoring panels can be used in system 8 END USER GUIDE WARNING There are no customer serviceable components inside DO NOT open the cover or attempt to service the unit High voltage may remain when the unit is shut down Unauthorized service will finish warranty and could cause serious damage 8 1 Maintenance The following operations are suggested to maximize the unit lifetime The will help to ensure trouble free operation for several years 1 Vacuum the dust from the ventilation intake on the front panel 2 Wipe the cover with a dump cloth 3 Check the batteries charge with the manual battery test procedure See Automatic and Manual Battery Test CAUTION It is recommended to test the battery discharging capability only after the software in use has been saved and all files have been closed 8 2 Storage 1 Check the batteries charge with the manual battery test before storage 2 Connection s uninstall operation will be done by the authorized service 3 During the storage period the batteries should be charged once per six months 4 Keep the equipment and the batteries in a dry cool place Best storage temperature for the UPS Between 0 C and 40 C max Best storage temperature for the batterie
29. l measures and controls allowed by the RS232 serial port can be carried out 7 3 3 SMART Modem Programming PC modem The connected modem to PC smart modem will be programmed from UPS control software automaticly BO E1 F1 M1 90 V1 BAUD 2400 PARITY2N WORDLEN 8 DIAL TONE amp amp B1 amp C1 800 amp H1 810 amp M4 amp R2 850 amp T5 871 7 3 4 DUMB Modem Programming The connected modem to UPS can be program from COMMAND MENU ENTER MODEM INIT automatically But the user can programme this modem from a PC by following options BO E1 F1 M1 QO V1 BAUD 2400 PARITY WORDLEN 8 DIAL TONE amp amp 1 amp C1 800 amp H1 8 0 amp M4 amp R2 850 amp T5 amp Y1 7 3 5 DUMB Modem UPS Connection Cable The connection cable between dumb modem and UPS is as followed UPS MODEM DB9 female DB25 male 6 3 7 7 9 2 7 4 Dry Contact Interface Connection Some important events can be monitored by this connection for each event a relay is located on interface board and NC C NO contacts are connected terminals These are LINE FAILURE BATTERY LOW LOAD ON BYPASS BATTERY CB input BATTERY CB output EMERGENCY STOP input EMC BATT CB STOP Battery Circuit Emergency Stop Line Failure Battery Low Relay By Pa Breaker Input Relay or Common Alarm NR E CN3 CN4 7 5 Remote Monitoring Panel Remote minitorin
30. ls are not used for the input connections Split External By pass Connection Remove the shown links in the figure Connect the R S T N cables to the B terminals from the external by pass source Connect the mains input R S T N cables to the C terminals The external by pass s voltage and frequency must be suitable With the UPS s Figure 3 2 e 100 120 160 200 kVA UPS Power Connections 1 Verify that the UPS s switches are totally at 0 position 2 Connect the AC input supply cables coming from the input mains distribution panel to the B terminals as in Fig 3 2 c d e ATTENTION PLEASE BE SURE OF CORRECT PHASE SEQUENCE If there is a phase sequence fault A21 A39 ROTATE PHASE message appears on the front panel and the UPS can t work THE CORRESPONDING AC INPUTS OF BOTH UPS s U3 V3 W3 MUST BE EXACTLY OF THE SAME PHASE 3 Connect the UPS output cables from the output terminals to the load distribution panel ATTENTION For proper load sharing during parallel operation the cables between the AC distribution panel and the AC output terminals of one UPS must be exactly the same size and length as the cables between the distribution panel and the AC output terminals of the second UPS 4 Make the connection of the battery groups Please look at the 3 3 Battery Installation item for it ATTENTION Remove the battery fuses before making the connection of the battery circuit breaker during the battery installatio
31. n Turn off into O OFF position 5 Connect the copper earth bus which is under the safety earth and the cables power connection Note The earth and the neutral connections must be done according to national rules If the REMOTE STOP option is going to be used you should connect the remote stop button normally open to the pins 4 and 5 of the remote stop connector CN3 on the PCB ITF3 3 4 3 Battery Installation ATTENTION Remove the battery fuse before making the connection of the battery circuit breaker box during the battery installation The batteries of the UPS equipment are usually contained in a purpose built battery cabinet which sits alongside the main UPS equipment Sealed maintenance free batteries are normally used in this type of installations Where battery racks are used they should be positioned in accordance with the battery manufacturer s recommendations In general batteries require a well ventilated clean and dry environment at reasonable temperatures to obtain efficient battery operation In general a minimum space of 10 mm must be left on all vertical sides of the battery block A minimum clearance of 20 mm should be allowed between the cell surface and any walls A clearance of minimum150 mm should be allowed between the top of the cells and the underside of the shelf above this is necessary for monitoring and servicing the cells All metal racks and cabinets must be earthed All live cell connecti
32. nt Hemne Geese ri ra TA ARAS ATA 23 4 8 Settings Menu Items ctt tert dte thin dide hte deiner 23 4 9 i t rtr rao RR exa Te Ra a Ada a ade rade Asi bris 24 4 10 Time Menu roit rrr rn rrt rh rn earn a A ATA ARAS 25 4 11 Password Menu ltems sssssssssseeeeee nennen nennen nennen nennen nenne senes nsns sessi esses 25 5 OPERATING 26 5 1 UPS Switch On Procedure 10 to 30KVA s annann nanana 26 5 2 UPS Switch On Procedure 40 200kVA 26 5 3 Transfer to Maintenance By Pass Mode 10 to 27 5 4 Transfer to Maintenance By Pass Mode 40 to 200KVA ss ss 27 5 5 Transfer from Maintenance By Pass to Inverter Mode 10 to 28 5 6 Transfer from Maintenance By Pass to Inverter Mode 40 to 200 28 5 7 Transfer from Static By Pass to Inverter Mode 29 5 8 UPS Shutdwon Procedure 10 to 3OKVA sess ren 29 5 9 UPS Shutdwon Procedure 40 to 200 sess 30 5 9 1 Utility Interruptions cr rete e e nre e Po peto
33. nterface Connection sssssssssssssssseseseee eene nennen nnne nnns 46 7 5 Remote Monitoring Panel 00 sa 46 8 END USER GUIDE DUM m TH C SOM OP eee 47 8 1 Maintenance dde derer etaed derent een deseen Ae 47 MEER MEE T X N eo as 47 9 LIMITED WARRANTY ennnen nnmnnn nnmnnn nenn 48 1 SAFETY Thank you for choosing SAVIOR UPS Systems This document provides the instructions necessary for the instllation and the operation of the SAVIOR 3 3 ONLINE Uninterruptible Power Supply For the staff and the equipment safety it is necessary for the users to fully read and understand this manual before working on this equipment DESCRIPTION OF THE SYMBOLS ON THE UPS 2 DANGER DANGEROUS VOLTAGES red yellow A READ THE OPERATING INSTRUCTIONS black yellow GROUNDING TERMINAL BLOCK black silver IMPORTANT NOTICES Please read and save the manual before operating the system Please do not remove the protection panels internal voltage is dangerous Please follow all the instructions and warnings Please do not operate the unit without grounded source Power cord of the UPS should be routed carefully so that they are not to be walked on Please save or recycle the packaging materials The equipment should be always kept in vertical position This equipment is compliant with the European directives which shall be applied t
34. o the main power switches 2 Make sure that the S3 switch maintenance bypass is in 0 OFF position 3 Turn on the rectifier input fuses F1 F2 F3 and inverter input switch S1 by bringing them into 1 ON position Upwards 4 Turn on the static by pass switch S2 into 1 ON position 5 Turn on the S4 fuse switch UPS output into 1 ON position RECTIFIER START Rectifier is working and static bypass continues to feed the load INVERTER START Inverter is working and static bypass continues to feed the load STATUS NORMAL The UPS is operating normally its inverter supplying the outlet 6 Turn on the BATT and BATT fuses into 1 ON position By this way it is ensured to connect the battery group to the UPS 7 Your UPS system is ready to use You can start up your load ATTENTION At this stage the load is supplied by the inverter 5 2 UPS Switch on Procedures 40 to 200kVA 1 Make sure that all the switches and fuses 51 S2 53 S4 and S5 are in OFF position and S6 is in NORMAL position NOTE THAT S6 SHOULD ALWAYS BE IN NORMAL POSITION FOR ONLINE OPERATION 2 Turn S2 switch static bypass into 1 ON position 3 Turn on S4 output switch now the load is connected to bypass supply 4 Turn on the S1 switch inverter input into 1 position By tuming on S1 all lights on the front panel will be lit for 4 secs lamp test and then the following messages will appear
35. o this product Hence it is marked e Do not insert any object into ventilation holes or other openings RON WARNING e Avoid the sudden temperature changes which could cause condensation inside the UPS Otherwise wait for at least two hours before switching on e To reduce the risk of fire or electric shock install in temperature and humidity controlled indoor area e This equipment complies with standards EN50091 2 for electromagnetic compatibility In a domestic environment it can cause radio interference accordingly complementary measures must be made e To reduce the risk of fire replace fuses with the same type and rating when necessary CAUTION e authorized person has to make installation or maintenance of UPS and batteries e Risk of electric shock Please do not remove cover No user serviceable parts inside please contact to authorized service e The output may be energized when the unit is not connected to a mains supply e Risk of electric shock Hazardous live parts inside the unit are activated by the battery supply even when the input AC power is not connected e Switch the UPS OFF before connecting the computer interface signal cable Reconnect the power cord only after signaling interconnections have been made BATTERY WARNINGS e Risk of electric shock The following precautions have to be taken during the operation on battery Remove watches rings or other metal objects Us
36. on LCD RECTIFIER START Rectifier is operating and static bypass continues to supply the load INVERTER START Inverter is operating and static bypass continues to supply the load STATUS NORMAL The UPS is operating normally and the inverter is supplying the load ATTENTION AC output voltage is applied to the load at this step 5 Turn on the 55 The battery circuit breaker into 1 position or insert the battery fuse this way the battery group is connected to the UPS 6 Once you see the green inverter led on the front panel then the UPS system is now ready for use You can start up your loads ATTENTION In a single unit application the UPS must be operated in ONLINE mode And the mode selection should be followed up as follows e Using the UP DOWN buttons on the front panel select SETTINGS MENU on LCD and press ENTER When you see MODE display using and buttons select ONLINE mode e After selecting ONLINE mode press ENTER until the beep sound stops e Turn S1 off and few seconds later turn it on again You will see INVERTER START and than STATUS NORMAL messages on the LCD 5 3 Transfer to Maintenance By Pass 10 to 30kVA The manual by pass enables direct supply of the load from mains without the control functions of the UPS It is used for the UPS maintenance 1 Press on the DOWN button when there is COMMAND MENU message on the front panel
37. ons must be shrouded The batteries are connected to the UPS through a circuit breaker optional which is manually closed and electronically tripped via the UPS control circuitry If the batteries are cabinet mounted this circuit breaker is fitted within the cabinet however if the batteries are rack mounted or otherwise located remote to the main UPS cabinet then the battery circuit breaker must be mounted as near as possible to the batteries themselves and the power and control cables connected to the UPS using the most direct route possible 1 Unpack each battery and check its terminal voltage If any battery has terminal voltage less than 10 5 V it must be charged before 2 Please check the battery connecting materials 3 Please put 8 pieces of the batteries to each rack 4 Start installing the batteries from top to the bottom on the racks 5 Connect the cable between the battery circuit breaker s positive port BAT first then battery tray at the left topside as in the figure 3 3 6 Connect the cable between the battery circuit s negative port BAT first then battery tray at the right bottom side as in the figure 3 3 7 Please pay attention to the connections and the poles s directions between the racks 8 Connect the battery circuit breaker s UPS gt and UPS gt BATT Ports to the battery group connection terminals at the UPS cabinet 9 Connect the shielded control cable be
38. ource voltages IPI 031 040 020 A G input currents BATT 405 V 06 7A Battery voltage and charge current TEMP 24 C Cabinet inside heat CHARGE LEVEL 60 Battery charge level ENTER EXIT Exit from submenu ALARMS MENU UPS STATUS Valid alarm 000 gt Date and alarm Recorded log events ENTER CLEAR LOG Clearing log records PARR ERR NR Parallel control board error nr ENTER EXIT Exit from submenu INFORMATION MENU SYNC OK COMM OK Syncronization and comminication POWER VA Output power of the UPS VERSION MC1XX Version of UPS FREQUENCY PLL XTAL Frequency generation mode ENTER EXIT Exit from submenu PASSWORD MENU password required System settings ENTER EXIT Exit from submenu SETTINGS MENU MODE Operation mode selection UPS UPS number selection REMOTE ENABLE Remote access on off RESTART ON OFF Mains restored setting BYP PROTECT ON Bypass load protection ENTER EXIT Exit from submenu COMMAND MENU SOUND ON OFF Sound alert on off ENTER B TEST gt 432 Manuel battery test ENTER BYPASS Manuel bypass ENTER MODEM INIT Modem settings ENTER lt BOOST gt Boost charge on off SIMULATION OFF Simulation mode selection ENTER EXIT Exit from submenu TIME MENU TIME 23 15 time DATE 11 10 2001 date SET HOURS 11 Adjust hours SET MINS 38 Adjust minutes SET DAY 21 Adj
39. press ENTER key the connected modem of RS232 port is installed UPS sends AT command set to modem for installation If the function is completed you must hear a beep sound At the end of this function modem is ready to answer dial up connection 5 ENTER lt BOOST gt If you press ENTER key for 3 seconds boost charge starts The given time for boost charge is 10 hours At the end of this time UPS stops the boost charge If the boost charge is active this submenu item changes to STOP BOOST gt 005H message the 005H shows that boost charge is started before 5 hours If the number is 10 boost charge stops If you press ENTER key boost charge stops immediately Boost charge starting and boost charge end time is recorded to log event menu If boost is active UPS beeps in each 15 seconds 6 SIMULATION OFF The purpose of this submenu to check dry contact connections Normally to check line failure contact you must turn off mains power This is not necessary with this utility 3 options are avalible SIMULATION OFF simulaion mode is off SIM LINE FAILURE if you press ENTER key for 3 seconds line failure lamp on interface board lits SIM LIN F BT LOW if you press enter key for 3 seconds line failure and battery low lamp on interface board lits SIM BYPASS if you press ENTER key for 3 seconds bypass aux lamp on interface board lits So you can check the connections 7 ENTER EXIT Enter J exit from submenu Goto
40. put at his disposal so that he may become the sole owner The warranty legally ceases if the Purchaser has of his own initiative undertaken modifications or repairs on the Manufacturer s products without the written consent of the latter The Manufacturer s liability is limited to the obligations as defined herein repair or replacement all other items of damage being formally excluded The Purchaser is liable for taxes or duties of any kind in compliance with either the European regulations or those of the country of import or transit
41. puter can send this commands If the shutdown command is performed during line failure UPS shutdown and if the mains is normal UPS starts again automaticaly 4 3 Menu Description By using DOWN function key on front panel you can move on main menu functions when main menu appears on LCD panel if you press ENTER key you can go to submenu item In submenu you can move by DOWN key if there is option on submenu item you can change options by pressing PLUS and MINUS keys If you press ENTER key the option is valid MEASURES submenu LD output load percentage OPV output voltages FREQU output frequency IPV input voltages BYP bypass source voltages BATT battery voltage and current ee etc SAMPLE menu selection If you want to go measures menu use UPS and DOWN keys find MEASURES MENU press ENTER key now you can move on measures menu sub items by DOWN key At the end of sub menus ENTER EXIT is located during this message if you press ENTER key you can go back main menu At ALARMS MENU you can see LOG HISTORY log events are recorded with event time and date PASSWORD Menu is located for service purposes This menu is developed only for adjustment Menu and submenu items MAIN MENU SUBMENU MEANING MEASURES MENU LD 050 030 060 Output load OPV 220 221 219 V Output voltage FREQU 50 0 Hz Output frequency IPV 240 230 226 V Input voltages BYP 225 221 219 V Bypass s
42. s Between 10 C and 35 C max 9 LIMITED WARRANTY Certificate of Warranty The warranty conditions are stipulated in the sales contract if not the following points shall apply The manufacturer exclusively guarantees his own products against any defect in construction or operation arising from faulty design materials or workmanship according to the conditions set down below The manufacturer at his discretion is entitled to adapt his product in order to comply with the warranty or replace the faulty parts The manufacturer s warranty does not apply in the following cases Defects arising either from designs or parts imposed or supplied by the Purchaser Failure due to fortuitous circumstances or force majeure Replacements or repairs resulting from normal wear of units and machinery damage or injuries caused by negligence lack of inspection or maintenance or improper use of the products The period of validity of the warranty may never exceed 12 months after delivery Replacements repairs or modifications of parts during the warranty period cannot extend the duration of the warranty For these stipulations to be valid the Purchaser must within a maximum of 8 days beyond which the warranty lapses expressly inform the Manufacturer of the faulty design or the material or manufacturing defect stating in detail the grounds for his complaint Defective parts replaced free of charge by the Manufacturer are to be
43. s failure mains voltage restored again This message appears on A45 MAINS OK screen for 15 seconds after mains restored A46 BOOST CH END Boost charge mode is finished normal charge is valid A47 CANNOT START Analog start system in UPS is failed Status messages This message group simply shows the UPS STATUS atthe upper line of LCD PANEL RECTIFIER START INVERTER START MAINT SWITCH MANUEL BYPASS STATUS ALARM STATUS NORMAL EMERGENCY STOP WAITING SYNC STATUS FAULT UPS started the rectifier UPS started the inverter Maintenance bypass switch is on Load is transferred to mains manually Alarm status UPS is operating External emergency signal is detected Inverter started waiting for syncronization Fault status CLOSE UPS is waiting for battery CB close STATUS WARNING Warning message is valid on LCD panel RECTIFIER START At start up the UPS controller board check for input voltage frequency battery voltage for starting if these parameters are normal then UPS starts INVERTER START If the inverter stops controller board tries to start again during inverter start this message appears on first line of LCD PANEL MAINT SWITCH ON Maintenance bypass switch is connected from input to the output of UPS directly controller stops inverter for accidental short circuits between mains voltage and inverter output If the user turn off the maintenance switch then the inverter
44. ss ENTER until the beep sound stops Turn S1 off inverter input and few seconds later turn it on again Now the inverter is ready to operate in the selected mode Perform the same procedure given above for both UPS s UPS1 and UPS2 Make sure that you select the same mode for both UPS s If you select different modes then a fault signal will be generated After selecting the operation modes for both devices then perform the following procedure Turn on the Battery Circuit Breaker S5 Optional or insert the battery fuse to connect the battery group to the UPS for uninterrupted operation Turn on S2 switches static by pass of both UPS s When you restart UPS s again make sure that the CB1 and CB2 switches on the AC distribution panel are in DFF position Then turn on S4 output switches of both inverters ATTENTION VOLTAGE AT THE OUTPUT Before going any further measure the voltage using an AC voltmeter between the corresponding phase outputs of UPS s at the CB1 and CB2 contacts on the distribution panel Only after you are sure that there is no voltage difference between the corresponding contacts turn on CB1 and CB2 on the AC distribution panel Now the outputs of the UPS s are connected in parallel and the parallel system is ready for use with AC loads 6 6 Transfer to Maintenance By Pass Mode 1 Bring S6 static by pass into STATIC BYPASS position of either one of the UPS s 2 See tha
45. t the red coloured by pass leds on the front panels of both UPS s are lit Static bypass operation 3 Turn on S3 switches maintenance bypass of both UPS s 4 Turn off S4 switches AC output of both UPS s 5 Turn off S1 switches of both UPS s 6 Turn off S2 switches AC output of both UPS s 7 Turn off S5 optional battery circuit breaker or remove battery fuses of both UPS s Now the UPS s are completely turned off but the load is supplied by the AC input via the Maintenance By Pass switch WARNING Inside the UPS s the following points will be on operation By pass AC input mains terminals Maintenance by pass switch UPS s output terminals Now your load is completely supplied by the maintenance by pass supply and the UPS s are not operating WARNING During the maintenance or static by pass the connected loads at the UPS output are not protected against the mains by pass source failure 6 7 Transfer from Miantenance By Pass to Inverter Mode With the S6 switches static bypass of the inverters at least one of them in STATIC BYPASS position turn on the parallel connected UPS s UPS1 and UPS2 as follows 1 on the S2 switches static bypass of both UPS s 2 Turn on S4 switches AC output of both UPS s 3 Turn on S1 switches inverter input of both UPS s 4 Turn on the Battery Circuit Breakers S5 optional or insert the battery fuses of both UPS s to connect the battery groups to the UPS
46. ting temperature of 20 C On a normal installation the battery temperature is maintained between 15 C and 25 C Keep batteries away from main heat sources or main air inlets etc 7 In case of UPS operation in a dusty environment please clean the air with a suitable air filtration system 8 Keep out of your equipment from the explosive and flammable items 9 Avoid direct sunlight rain and high humidity WARNING Check the capacity of the forklift if it is available for lifting DO NOT MOVE THE BATTERY CABINET WHILE THE BATTERIES ARE INSTALLED Front face 3 4 Connection of Power Cables Figure 3 1 Air inlet are designed at the bottom and the rear of the UPS whereas air outlet are located on the top of the it is therefore useless to leave a lateral clear distance unit Installation Diagram CAUTION Only authorized person has to install or maintain UPS batteries The AC input of the UPS should be supplied by a separate line from the AC distribution board The input output cables can be sized to suit the modules rating according to the table below The connections of the electric panel should be supplied by grounded outlet Cables enter the UPS modules via entry panels in the base of cabinet All control cables should be screened and run in a separate trunking to the power cables The input output cables can be sized to suit the modules rating according to the table below NOMINAL CURRENT Ampere Recommen
47. tion current sharing is active If a failure occurs at one of the UPS bypass system transfer load to by pass AC DC 1 INVERTER 1 LINE ye 21 AC DC 2 INVERTER 2 Figure 6 1 Parallel connection 6 2 2 Parallel Redundant Mode At this mode if one of the UPS fails the other UPS continues to feed load Assume that 51 on figure 6 1 is failed SB1 and SB2 static switches shall turn off and the UPS 1 is isolated from load The SBA static switch of the UPS 2 shall stay in conducted position and it continues to feed the load If UPS 1 is operating after a delay this UPS will join the system If two UPSs fail than SB3 static switches shall turn on and load is transferred to bypass This is a level redundancy UPS1 UPS2 UPS2 Current sharing is active in this mode 6 2 3 Hot Standby Mode In this mode UPS 1 feeds the load and the UPS 2 waits spare there is no current it is in standby mode but it is ready to work If a failure occurs on UPS 1 static switch system shall isolate UPS 1 from load and activate the UPS 2 this is a very fast response Current sharing is not active in this mode 6 3 Parallel Operation Mode Fault Codes FAULT DESCRIPTION SLAVE ups search for the same operating mode with MASTER ups if they are different this message locates on LCD panel A23 MODE FAILURE Change the operation mode of SLAVE ups from SETTINGS MENU Don t forget to press ENTER key for 3 seconds Turn o
48. tween the UPS and the battery circuit breaker as in the following Battery circuit Inside of the UPS Breaker box eee er 1 ITF3 Board BAC60 Board c T 2 e 3 CN3 D a NIC NS BAT BAT cen IIIIII Fuse UPS UPS To UPS Cabinet Figure 3 3 a UPS Battery Group Connection With Battery Fuse 3 444 Communication UPS Server Dry relay alarm contacts or RS232 communication port can be used for communication with UPS Users can get information about any possible alarm like Battery Low Line Failure Load On By pass The relay interface AS400 and Windows NT is an special edition for the systems You should use ITF3 and RS330 board for the communication with the PC For this connections there must be a dedicated serial port ATTENTION The communication cables of this option must be shielded and must install away from the voltage cables The RS232 port at RS330 board and DB9 female definition RS232 Signal Gnd isolated 7 RS232 Receive 6 RS232 Transmit 9 The settings for the Microsoft NT server IBM AS400 connections will be done by the system s operator in accordance to the each user s needs BATT CB LINE BATT NO Battery Circuit Emergency Stop Line Failure Battery Low Relay By Pass Breaker Input Relay or Common Alarm Relay Vo M NES CEN 24 CN3 CN4 Figure 3 4 ITF3 Board Connection Details 4 FRONT PANEL 4 1 Introd
49. uction The front panel of UPS consisting of a 2 lines alphanumeric display 6 status lamps plus 4 function keys allows the complete monitoring of the UPS status The mimic flow diagram helps to comprehend the operating status of the UPS By using the function keys operator can move on menus and change some parameters Figure 4 1 Control and display panel Line If lamp is lit mains is okay Battery If lamp is lit UPS is operating on batteries By pass If lamp is lit static bypass is active and load is connected to mains voltage Maint Sw If lamp is lit mechanical bypass switch is on Inverter If lamp is lit inverter feeds the load O P Sw If lamp is lit S4 power output switch 1 on position There are 4 function keys on front panel these are ENTER DOWN PLUS and MINUS DOWN key helps moving on menus PLUS and MINUS keys select options ENTER key means the selected option or menu is valid 4 2 Alarms and Troubleshooting Totally 64 alarms and status messages might be extended please consult us are used in UPS which helps the user Messages are coded for easy dialog with service organization all messages contains numbers A1 A2 A3 An Messages and events in UPS are recorded to a log file with event time and date ALARM DESCRIPTION A1 BYPASS FAILURE Possible Causes Bypass system failure 1 Maybe bypass parts are defective call service A2 INVERTER FAILURE Possible Causes Inverter digital start s
50. ust day SET MONTH 06 Adjust month SET YEAR 2001 Adjust year ENTER lt UPDATE gt Write new time and date ENTER EXIT Exit from submenu 44 MAIN Menu The main menu items are given at the following table you can move on main menu items by using DOWN key Main Menu item Function STATUS MENU The status message which shows the UPS status MEASURES MENU Enter go to Meausures submenu ALARMS Enter go to Alarms submenu INFORMATION MENU Enter go to Information submenu PASSWORD MENU Enter go to password submenu SETTINGS MENU Enter go to Settings submenu COMMAND MENU Enter go to Command submenu TIME MENU Enter go to Time and date submenu Go to STATUS MENU 4 5 MEASURES MENU Items At this menu you can see all measured values use DOWN key for moving on submenu items Submenu item Function 1 LD 060 074 080 Output load percentage capacity 2 OPV 220 221 220 Output voltages 3 FREQU 50 0 Hz Output frequency 4 IPV 240 235 220 Input voltages 5 BYP 230 232 231 Bypass source voltages 6 IPI 022 010 030 Input currents amperes 7 BATT 405V22 1A Battery voltage and charge current 8 TEMP 030c Cabinet inside temperature 9 CHARGE LEVEL 100 Battery charge level 10 ENTER EXIT Enter 4 exit from menu Goto first submenu item 4 6 ALARMS Menu Items At this m
51. ystem is failed Internal failure Call service A3 3 OVERTEMP Possible Causes Overload in UPS repeated at 3 times in 30 min 1 Overload 2 Fan failure or durty air inlets outlets 3 Bad UPS settling A4 OUT FAILURE UPS output voltage is out of tolerance at 3 times in 30 min Internal failure Call service A5 BATT AUT END Batteries empty at last of line out Wait to return of electric A6 CHARGER FAULT Rectifier is not to produce DC bus voltage A7 BATTERY LOW Possible Causes Batteries are low 1 UPS wrought long time when line out 2 Charger system failure A8 OUTPUT HIGH Possible Causes Inverter output voltage is over than max tolerance voltage value Inverter is stopped 1 Inverter failure A9 OVERLOAD UPS loaded over than max 96100 load level Possible Causes Load on the UPS output is over than max Load capacity This state is maybe continous or short time When this alarm is continous to check loads A10 LINE FAILURE Possible Causes Line failure 1 Maybe line out 2 There is a problem on the UPS input board Please Check 3 UPS input fuses are blowned 11 HIGH TEMPER Possible Causes Over temperature inverter or rectifier section 1 Overload for inverter 2 Over temperature 3 Fan failure or durty air inlets 4 Bad UPS settling There is not vantilation area A12 IGBT FAILURE Possible Causes Inverter output system failure
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