4 - SEW-Eurodrive
Contents
1. 4 Startup 4 1 Startup procedure for MOVIFIT FC The following chapter describes how to start up the special design MOVIFIT FC motor Observe the additional documents listed in the following table A WARNING If you use applications with safe disconnection you must additionally observe the SEW publication MOVIFIT Functional Safety Severe or fatal injuries Observe the additional startup notes and safety conditions in the SEW publication MOVIFIT Functional Safety For information refer to DR 71 225 315 AC Motors operating instructions or 1 Motor startup sDR DV DT DTE DVE AC Motors CT CV Asynchronous Servomotors operating instructions 2 Starting up For information refer to MOVIFIT FC MOVIFIT FC operating instructions C Parameter For information refer to setting MOVIFIT Function Level Classic manual 2 3 Programming MOVIFIT Function Level Technology manual with MOVI PLC Programming in the PLC Editor manual MOVITOOLS gt MPLCMotion_MC07 and MPLCMotion MM Libraries for MotionStudio MOVI PLC manual EZ For information refer to Fieldbus MOVIFIT FC operating instructions chapter Starting up 4 corifid rati MOVIFIT on the fieldbus guration 2 ur 2 MOVIFIT Function Level Classic manual MOVIFIT Function Level Technology manual 1 Parameters can2. Error number Unit status 1742971915 The following table shows the assignment of status word 1 for MOVIFIT FC Bit Meaning Explanation 0 Output stage enabled 1 MOVIFIT inverter output stage is enabled 0 MOVIFIT inverter output stage is not enabled 1 Inverter ready 1 Inverter power section is ready for operation 0 Inverter power section is not ready for operation 2 PO data enabled 1 Process data is enabled Drive can be controlled via fieldbus 0 Process data is inhibited Drive cannot be controlled via fieldbus Reserved For reserved bits the value 0 is transferred for later use Current parameter set 7 activated 0 Parameter set 1 drive 1 drive 1 Parameter set 2 drive 2 5 Error warning 1 Error warning present 0 OK 6 Reserved For reserved bits the value 0 is transferred for later use 7 Reserved For reserved bits the value 0 is transferred for later use 8 15 Bit 5 0 Unit status If there is no fault warning bit 5 0 the operating 0 24 V operation enable status of the inverter power section is displayed in 1 Controller inhibit this byte eee 2 No enable If there isa fault warning bit 5 1 the fault number is displayed in this byte 3 Standstill current 4 Enable 18 Manual mode active Bit 5 1 Error number 32 Addendum to the Operating Instructions MOVIFIT FC for Dual Motor Operation Switchover between drive 1 and d
3. S 14 4 1 Startup procedure for ue 14 4 2 cPreparatlons tu 15 4 3 Motor brake startup with E Ciena antennae RR DER 18 44 Switchover between drive 1 and drive 2 31 Addendum to the Operating Instructions MOVIFIT amp FC for Dual Motor Operation General Information Structure of the safety notes 1 General Information 1 1 Structure of the safety notes 1 1 1 Meaning of the signal words The following table shows the grading and meaning of the signal words for safety notes notes on potential risks of damage to property and other notes Signal word Meaning Consequences if disregarded A DANGER Imminent danger Severe or fatal injuries A WARNING Possible dangerous situation Severe or fatal injuries A CAUTION Possible dangerous situation Minor injuries NOTICE Possible damage to property Damage to the drive system or its envi ronment INFORMATION Useful information or tip Simpli fies the handling of the drive system 1 1 2 Structure of the section related safety notes Section safety notes do not apply to a specific action but to several actions pertaining to one subject The used symbols indicate either a general or a specific hazard This is the formal structure of a section safety note A SIGNAL WORD Type and source of danger Possible consequence s if dis
4. Drive Technology Drive Automation System Integration Services UUM AAA AA EURODRIVE Addendum to the Operating Instructions js n di f 777 MOVIFIT FC Special Design for Dual Motor Operation Edition 04 2011 17077214 EN SEW EURODRIVE Driving the world Lu i25 Content Content 1 General information coecceceenttenseeteceeredsescauecscnedeescevencaeeseedecescuencieecerersveens 4 1 1 Structure of the safety notes tenes emn 4 1 2 Rights to claim under limited 5 1 3 Exclusion of liability eee ete ihe eie ecce 5 1 4 Other applicable documentation 5 2 Unit Stru t re 2 2 Genes FIRE Pe Rey eR eua De Ewa els 6 2 1 Special design MOVIFIT FC for dual motor 6 2 2 Example of an ABOX type 7 2 9 ACCeSSOLIOS 6 8 3 Electrical Installation 9 3 1 Terminal 9 3 2 Replacing switching 13 MEE DC
5. Activate the via constant voltage checkbox Enter the brake supply voltage either as AC or DC voltage If the motor is not equipped with a brake activate the no brake checkbox INFORMATION lil It is not possible to control the brake via the binary output Addendum to the Operating Instructions MOVIFIT FC for Dual Motor Operation 25 a Startup 4 Motor brake startup with MOVIFIT FC INFORMATION 1 For the assignment of MOVIFIT motors to Standard brakes refer to the MOVIFIT FC operating instructions chapter DIP switches 10 5 For DT DV motors the brake type is not stated explicitly You can determine the type of the installed brake on the basis of the motor size and the specified braking torque see motor nameplate The following table shows the assignment of brake types and braking torques to the motor sizes The table also lists the reduced braking torques of the brakes Brake For motor max Reduced braking torques Mg red Type size Nm Nm BMG02 DT56 1 2 0 8 BRO3 DR63 3 2 2 4 1 6 0 8 BMG05 DT71 DT80 5 0 4 25 1 6 1 2 BMG1 DT80 10 7 5 6 BMG2 DT90 DV100 20 16 10 66 5 BMG4 DV100 40 30 24 Example 1 Designation on the motor nameplate Brake V 230 VAC 20 Nm for DT90L4 Interpretation using the table Motor DT90 Brake BMG2 with braking torque Mg max 20 Nm Example 2 Designation on the motor na
6. piecanstentoitaan 230 V 96 V E Binary output with fixed setting to Brake released X81 i zis a __ No brake 3731645835 Standard SEW brake control If the motor is equipped with the brake intended for the MOVIFIT drive activate the SEW brake checkbox and select manual selection to select the brake according to the nameplate data With the SEW standard brake control the brake is directly supplied from the DC link thus using regenerative energy The brake temperature is monitored 24 Addendum to the Operating Instructions MOVIFIT amp FC for Dual Motor Operation Startup go 4 Motor brake startup with MOVIFIT FC Alternative brake control INFORMATION lil When you select an alternative brake control the drive must already be equipped with an internal or external braking resistor The braking resistor dissipates the regenera tive power during deceleration The alternative brake control is intended for the case that the motor is equipped with a brake different from the one intended for the MOVIFIT drive see table on next page or that several motors brakes are operated with one MOVIFIT in parallel l e you have selected no loose coupling in the System configuration window step 4 In this case the brakes must have the same rated voltage Only the following control method is available Brake control via constant voltage
7. connection m um 792948363 Addendum to the Operating Instructions MOVIFIT FC for Dual Motor Operation Startup go 4 Motor brake startup with MOVIFIT FC 6 Select the control mode The vector controlled operating mode VFC is adapted for use with SEW motors For non SEW motors select the operating mode V f characteristic curve if the VFC operating mode does not produce a satisfactory result Parameterbaum unbenannt MTF AOQUT5 5A3 g amp Startup Unnamed MTF A0015 543 Control parameter settings Control mode Standardiv f s EY Ug Ug E XP Ya i f 4 3 al a a zl 792950027 7 Choose one of the following operating modes Speed control DC braking Do not select Hoist Startup Unnamed MTF A0015 5A3 Operating mode n 3 ae um i DC braking Sa um 7 SSeS E aay 3729375115 INFORMATION lil The operating mode DC braking is used to slow a drive without delivering regenera tive energy to a connected SEW three wire brake coil or a braking resistor In this mode the energy released during the braking process is converted to heat losses in the motor Addendum to the Operating Instructions MOVIFIT FC for Dual Motor Operation 21 Gr Startup Motor brake startup with MOVIFIT FC 8 Choose the connected motor d Startup Unnamed
8. only be set in Expert mode 2 The MOVIFIT Function Level Classic and MOVIFIT Function Level Technology manuals are available in several fieldbus 14 specific variants Addendum to the Operating Instructions MOVIFIT FC for Dual Motor Operation EE 4 4 2 Preparations 4 2 1 MOVITOOLS MotionStudio The MOVITOOLS MotionStudio software package is the SEW engineering tool you can use to access all SEW drive units With simple applications you can use MOVITOOLS MotionStudio to perform diagnostics for the MOVIFIT unit series For more demanding applications you can use the wizards available in MOVITOOLS MotionStudio to startup configure and program MOVIFIT units MOVITOOLS MotionStudio can communicate with the drive units using different com munication links and fieldbus systems The most simple application for connecting a PC laptop and a MOVIFIT unit via the diagnostic interface serial RS485 point to point connection is described in the follow ing chapter 4 2 2 Preparations on MOVIFIT 1 Always follow the safety and warning instructions in the relevant operating instructions when working on MOVIFIT units 2 Install the latest software version of MOVITOOLS MotionStudio version 5 6 0 or higher on your PC laptop 3 Set DIP switch 510 1 to ON activating Expert mode 837925643 Addendum to the Operating Instructions MOVIFIT FC for Dual Motor Operation 15 4 C
9. warning notes 3 1 Terminal assignment A WARNING Electric shock due to dangerous voltages present in the ABOX The maintenance switch only disconnects the integrated frequency inverter from the power supply Voltage is still present on the terminals of the MOVIFIT unit Severe or fatal injuries Switch off the power to MOVIFIT using a suitable external disconnecting device and wait at least 1 minute before opening the wiring space 3 1 1 X1 Line terminals power bus 1739094539 Line terminal power bus No Name Function x1 1 PE Line connection PE IN 2 L1 Line connection phase L1 IN 3 L2 Line connection phase L2 IN 4 L3 Line connection phase L3 IN 11 PE Line connection PE OUT 12 L1 Line connection phase L1 OUT 13 L2 Line connection phase L2 OUT 14 L3 Line connection phase L3 OUT Addendum to the Operating Instructions MOVIFIT amp FC for Dual Motor Operation Electrical Installation Terminal assignment 3 1 2 X20 24 V supply terminal 24 V power bus 1741520651 24 V supply terminal 24 V power bus No Name Function X20 1 FE Functional earth IN 2 24V C 24 V continuous voltage supply IN 3 0V24 C 0V24 reference potential continuous voltage IN 5 24V_S 24 V supply switched IN 6 0V24 S 0V24 reference poten
10. 5 1 3 Select the unit you want to configure 4 Right click to open the context menu As a result you will see a number of unit specific tools to execute various functions with the units These include Bus monitor Startup Parameterization Addendum to the Operating Instructions MOVIFIT FC for Dual Motor Operation 4 17 18 4 Motor brake startup with MOVIFIT FC ag Startup 4 3 Motor brake startup with MOVIFIT FC INFORMATION Expert mode S10 1 ON must be active for the following motor brake startup procedure 4 3 1 Starting up drive 1 1 Choose the startup tool in MOVITOOLS MotionStudio see chapter Including MOVIFIT in MOVITOOLS MotionStudio The window for selecting the parameter set opens 2 Parameter set 1 must be selected for drive 1 E Parameterbaum unbenannt MTF A0015 543 e Startup Unnamed MTF A0015 543 4bx Start Parameterset _ 2 i 792943371 Addendum to the Operating Instructions MOVIFIT amp FC for Dual Motor Operation Startup a Motor brake startup with MOVIFIT FC D 3 After you have selected the parameter set an overview displaying the current device information is displayed display values only Parameterbaum unbenannt MTF ADOU15 5A3 f Startup Unnamed MTF AQ015 5A3 z4dx Unit information gj Firmwarebasicumt 1821 087 2 12 a Operating mode VFC Sign
11. MTF 0015 5A3 Motor type EY Standard motors DR ptovpas eo DZ DX _ BRASIL CSA NEMA p Non SEW motors Do TARAA 3646073739 Standard motors When selecting an SEW standard motor select Motor type Rated motor voltage corresponding to the respective connection type Star or Delta Rated motor frequency Refer to the nameplate of the motor e Startup Unnamed MTF A0015 5A3 Motor selection SEWEEURODRIME 76646 Bruchsal Germany RF47 DRESOM4BE2 TF Z C 01 300123456 0002 06 WPT 14257 99 kW 1 181 i 4622 V 230 400 A Y 0 0 79 445 255 a Mi IP55 Hz 50 DRE100M4 50Hz 2200 W UBR 220 240 AC Nm 20 BGE1 5 kg 41 Motor Nenn Spannung A 400 pm 7 Motor data i Protective model of motor x 3647665291 Addendum to the Operating Instructions MOVIFIT FC for Dual Motor Operation Startup go 4 Motor brake startup with MOVIFIT FC Non SEW motors With non SEW motors you have to provide nameplate additional data Start a calibration process via Start calibration to determine additional motor parameters Before you start make sure that the e motor is connected mains voltage is present unit is ready for operation A DANGER The connected motor is energized during calibration Se
12. Modbus TCP Connection configuration S02 Standard ABOX with terminals and cable bushings 42 Hybrid ABOX with M12 for I Os 52 Hybrid ABOX with M12 for I Os bus 62 Hybrid ABOX with M12 for I Os and push pull RJ45 for bus Connection type 3 3 phase AC Supply voltage 50 380 V 500 V version Series 11 Standard IP65 12 HygienicP S design IP69K Device type Connection box MT MOVIFIT unit series 1 Only available in connection with UL Addendum to the Operating Instructions MOVIFIT FC for Dual Motor Operation Unit Structure Accessories 2 3 Accessories The following accessories are required for replacing faulty relays The relays can also be replaced during maintenance to increase system availability The accessories are available from SEW EURODRIVE Type Figure Content Part number Switching relay including support 3 pc 1 821 7478 __ 30 pc 1 821 748 6 7 Addendum to the Operating Instructions MOVIFIT FC for Dual Motor Operation Electrical Installation Terminal assignment 3 Electrical Installation INFORMATION lil The following chapter describes the modified connection assignment of the ABOX For the terminal assignment of all terminals that are not described here refer to the MOVIFIT FC operating instructions Observe the MOVIFIT FC operating instructions in particular the safety and
13. Startup Preparations 4 2 3 Connecting the PC The following figure shows the connection of a a PC laptop to the diagnostic interface X50 of MOVIFIT RS 232 USB USB11A S UWS21B E 6 mz RJ10 MOVIFIT RS485 RS485 812444555 The diagnostic interface can be connected to a PC using one of the following options USB11A with USB interface part number 0 824 831 1 UWS21B with serial interface RS 232 part number 1 820 456 2 16 Addendum to the Operating Instructions MOVIFIT amp FC for Dual Motor Operation Startup go Preparations 4 24 Including MOVIFIT in MOVITOOLS MotionStudio Starting the Proceed as follows to start MOVITOOLS MotionStudio and create a project software and 1 Start the MOVITOOLS MotionStudio from the Windows start menu via creating the project Start Programs SEW MOVITOOLS MotionStudio MOVITOOLS MotionStudio 2 Create a project with a name and directory Establishing Proceed as follows to establish a communication with MOVITOOLS MotionStudio and communication scan your network and scanning the 1 Set up a communication channel to communicate with your units network For detailed information on how to configure a communication channel see the chapter about the relevant communication type 2 Scan your network unit scan Press the Start network scan button 1 in the tool bar W D 4
14. X45 X25 X30 X31 X35 X50 CO i og aaa W g 00000 Lar _ K1 D meim 9 cms Mama t Mi al a F lt 1737858315 Addendum to the Operating Instructions MOVIFIT FC for Dual Motor Operation Unit Structure Example of an ABOX type designation 2 2 Example of an ABOX type designation The following table shows the type designation of the special ABOX of MOVIFIT FC MTA11A 503 8533 D01 30 BW2 M11 B Option 2 ABOX M11 Stainless steel mounting rail Option 1 ABOX BW1 BW2 Integrated braking resistor ABOX variant 30 Special design Dual motor operation Maintenance switch D01 Load disconnector M11 Motor circuit breaker up to 4 M12 Motor protection switch up to 9 A Fieldbus 1 PROFIBUS 2 DeviceNet 3 EtherNet IP PROFINET
15. ature a MIF ADA E Rated voltage 400 V E gl E z Rated output current 2 Rated power supply vol 400 V gy Rated motor speed 1430 min EI Rated motor power 1 500 kw Rated frequency 50 Hz 792945035 4 Select the configuration for the motor output Activate the Switchable checkbox Parameteibaum unbenannt MTF A0015 543 gb Startup Unnamed MTF 0015 543 4bx Motor output configuration A ey Motor output V Switchable zi E mea 2 hw 2 aj E Al E 1771084939 Addendum to the Operating Instructions MOVIFIT FC for Dual Motor Operation 9 20 Gr Startup Motor brake startup with MOVIFIT FC 5 Select the system configuration With one motor MOVIFIT FC controls a single motor With rigid coupling MOVIFIT FC controls several motors that are rigidly coupled via the axes With no loose coupling MOVIFIT FC controls several motors that are not or loosely coupled via the axes With rigid coupling or no loose coupling you will have to select the alternative brake control Via constant voltage in the Brake menu Different is not possible for MOVIFIT units Parameterbaum unbenannt MTF A0015 543 g amp Startup Unnamed MTF AQ015 543 System configuration eee aaa WE WEE Drives Single drive Identical Different Rigid coupling im um Em 00 No loose
16. be transferred for later use Reserved For reserved bits the value 0 must be transferred for later use Parameter set switchover 0 Parameter set 1 drive 1 Switchover between drive 1 1 Parameter set 2 drive 2 and drive 2 6 Fault reset If there is a fault in the inverter power section an error reset is requested by changing this bit from 0 to 1 Reserved For reserved bits the value 0 must be transferred for later use 8 Brake release without drive This function is not active in Easy mode The functionality is acti enable vated by setting an additional parameter 1 Release brake without drive enable 0 Do not release brake 9 15 Reserved For reserved bits the value 0 must be transferred for later use Addendum to the Operating Instructions MOVIFIT FC for Dual Motor Operation 4 31 Startup C Switchover between drive 1 and drive 2 Evaluation via status word 1 for MOVIFIT FC Byte n 1 Bit 4 Current parameter set in the MOVIFIT FC status word 1 is used for determining which drive has been activated via the control word Byte n 15 13 12 11 10 5 4 3 1 1o 0 Output stage enabled 1 Inverter ready for operation 2 PO data enabled 3 Reserved 0 4 Current parameter set 5 Fault warning 6 Reserved 0 T Reserved 0 YES Fault warning
17. er applicable documentation This additional information does not replace the detailed operating instructions and manual Installation and startup only by trained personnel observing the relevant accident prevention regulations and the following publications MOVIFIT FC operating instructions and MOVIFIT Functional Safety manual and MOVIFIT Function Level Classic manual or MOVIFIT Function Level Technology manual Addendum to the Operating Instructions MOVIFIT FC for Dual Motor Operation Unit Structure Special design MOVIFIT FC for dual motor operation 2 Unit Structure 2 1 Special design MOVIFIT FC for dual motor operation INFORMATION lil This special design MTA S 30 comprises the following changes on the connec tion box compared to the standard design Modified connection assignment of the ABOX 1TH thermostat each can be connected to all motors Asan alternative 1 TF temperature sensor can be connected to a maximum of 2 motors ntegrated K1 K2 K3 relay for switching between drive 1 and drive 2 The relays have a service life of 1 000 000 switching cycles The relays have to be replaced after that The binary output DBOO is not available This special design is not permitted for hoist operation The following figure shows the connection board of the special design MOVIFIT FC for dual motor operation X1 X10 X9 X8 X81 X20 X29
18. l mode by clicking the Activate manual mode button 1 The field Actual values appears 2 4 To switch between the drives select the other parameter set in the Parameter set field 4 The switch icon 3 changes its position see illustration above when you change from one drive to the other Addendum to the Operating Instructions MOVIFIT FC for Dual Motor Operation 33 SEW EURODRIVE Driving the world _th cr a 14 EP i S am SEW EURODRIVE Driving the world EURODRIVE SEW EURODRIVE GmbH amp Co KG P O Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com
19. leration 3 100 1 00 El gj Accept 888384651 Addendum to the Operating Instructions MOVIFIT amp FC for Dual Motor Operation 27 28 C a9 Startup Motor brake startup with MOVIFIT FC 11 In the next step parameters are set for the speed limits and ramp times The ramp times are always based on a change in the output speed of 1500 rpm The ramp times apply when a ramp time has not been specified via the process data and an enable revoke enable occurs The stop ramp is active when a Rapid stop is requested or when specific errors occur Click the black arrow to accept the default values Click the right mouse button in the input field to display additional input options You can accept each default value individually or you can accept all default values by choosing the Accept button bi Puseentinun Daina 4 Le TMTE AGUS stano 4 Le 1 AQ015 SAXI System limits nimm 207 M aseman ipto d IN ameti 1 doen 0 21009 3000 pus min B im 1m Y 120 up 1322 B 100 100 020 o2 903482379 Addendum to the Operating Instructions MOVIFIT FC for Dual Motor Operation Startup go Motor brake startup with MOVIFIT FC 12 Click the Download or Finish button to download the parameters to the unit Before you download the parameters you can switch to any of the previous pages The settings are not lost IgE Parame
20. meplate Brake V 230 VAC 10 Nm for DV100L4 Interpretation using the table Motor DV100 Brake BMG2 with reduced braking torque reg 10 Nm The BMG4 brake cannot be installed in this example as the respective braking torque is not listed in the above table 26 Addendum to the Operating Instructions MOVIFIT amp FC for Dual Motor Operation Startup go 4 Motor brake startup with MOVIFIT FC 10 The next step Application parameters is used to activate the Speed monitoring function and to set the current limit When speed monitoring is active a fault is triggered after the specified deceleration time when the output current reaches the set current limit continuously The percentage current level is based on the rated unit current The output frequency is reduced to protect the motor from stalling when the current limit is reached To ensure stall protection accept the default value for the current limit Click the black arrow to accept the default values Click the right mouse button in the input field to display additional input options You can accept each default value individually or you can accept all default values by choosing the Accept button IgE Parameterbaum unbenannt MTF A0015 543 ef Startup Unnamed 0015 5 3 gf EY 500 Speed monitoring ET 3 of ot s Eo EYI 303 Current limit 130 9 160 EY zy EY A M EY 501 Dece
21. put DBOO is not available Severe or fatal injuries Donotchange the setting Parameter set of parameter P620 30 Addendum to the Operating Instructions MOVIFIT amp FC for Dual Motor Operation Startup go Switchover between drive 1 and drive 2 4 4 Switchover between drive 1 and drive 2 4 4 1 Switching via MOVIFIT FC control word Bit 5 Parameter set switchover in the MOVIFIT FC control word is used for switching between drive 1 and drive 2 INFORMATION lil A switchover is only possible when the output stage is inhibited evaluation via status word 1 bit O page 31 The relays have a service life of 1 000 000 switching cycles The relays have to be replaced after that Byte n 1 Byten Ts JAHE 1 0 Controller inhibit enable 1 Enable rapid stop 2 Enable stop 3 4 Reserved 0 5 Parameter set change 6 Reset T Reserved 0 8 Brake release without drive enable 9 15 Reserved 0 1742961547 The following table shows the functions of the control word for MOVIFIT FC Bit Meaning Explanation 0 Controller inhibit Enable 0 Enable 1 Inhibit controller activate brake 1 Enable rapid stop 0 Rapid stop 1 Enable 2 Enable stop 0 Stop at normal ramp 1 Enable Reserved For reserved bits the value 0 must
22. r TH TF motor 1 2 TH Connection for temperature sensor TH TF motor 1 3 TH Connection for temperature sensor TH TF motor 2 4 TH Connection for temperature sensor TH TF motor 2 X10 1 R Braking resistor connection R 2 R Braking resistor connection R Addendum to the Operating Instructions MOVIFIT amp FC for Dual Motor Operation 11 3 Electrical Installation Terminal assignment 3 1 4 X29 24V distributor terminal A WARNING When you use terminals X29 5 and X29 6 for safe disconnection you must observe the publication MOVIFIT Functional Safety Severe or fatal injuries Observe the permissible wiring diagrams and safety conditions in the SEW publication MOVIFIT Functional Safety 1741533579 24V distributor terminal for distributing the supply voltage s to the integrated inverter and the option card No Name Function X29 24V C 24 V supply for binary inputs continuous voltage jumpered with X20 2 0V24 C 0V24 reference potential for binary inputs continuous voltage jumpered with X20 3 24V S 24 V supply for binary outputs switched jumpered with X20 5 0V24 5 0V24 reference potential for binary outputs switched jumpered with X20 6 24V P 24 V supply for integrated frequency inverter IN 0V24 P 0V24 reference potential for integrated frequency inverter IN 24V 24V supply for option ca
23. rd supply 0V24 O 0V24 reference potential for the option card supply INID 12 Addendum to the Operating Instructions MOVIFIT FC for Dual Motor Operation Electrical Installation 3 Replacing switching relays 3 2 Replacing switching relays A WARNING Disconnect the units from power before installing removing the relay Dangerous voltages may still be present for up to one minute after disconnection from the power supply Severe or fatal injuries from electric shock Disconnect the MOVIFIT from the mains using an appropriate external dis connecting device and secure it against unintentional reconnection to the voltage supply Then wait at least for 1 minute You can replace the K1 K2 or K3 switching relays as follows 1 Remove the support brackets of the relay 2 Carefully remove the relay in upward direction Important Make sure you do not tilt the relay to prevent the socket and its pins from being damaged 1741934859 3 Replace the faulty relay by the new one and install the parts in reverse order Make sure you do not damage the new relay when inserting it INFORMATION lil SEW EURODRIVE recommends to replace all 3 relays to increase system availability Addendum to the Operating Instructions MOVIFIT FC for Dual Motor Operation 13 4 Gr Startup Startup procedure for MOVIFIT FC
24. regarded e Measure s to prevent the danger 1 1 3 Structure of the embedded safety notes Embedded safety notes are directly integrated in the instructions just before the descrip tion of the dangerous action This is the formal structure of an embedded safety note A SIGNAL WORD Nature and source of hazard Possible consequence s if disregarded Measure s to prevent the danger Addendum to the Operating Instructions MOVIFIT amp FC for Dual Motor Operation General Information Rights to claim under limited warranty 1 2 Rights to claim under limited warranty A requirement of fault free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in the operating instructions Therefore read the operating instructions before you start working with the unit Make sure that the operating instructions are legible and available to persons responsi ble for the plant and its operation as well as to persons who work independently on the unit 1 3 Exclusion of liability You must comply with the information contained in these operating instructions to ensure safe operation of MOVIFIT FC and to achieve the specified product and perfor mance features SEW EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non observance of these operating instructions In such cases any liability for defects is excluded 1 4 Oth
25. rive 2 Startup 4 4 2 Switchover in manual mode EI INFORMATION The following function is only available for EBOX types from firmware version 14 and higher 1 Firmware version of the EBOX TIONI T f 25 4 2 Feldbus Fieldbus Profibuz Claxx a 4 TAN MTF118022 503 P 108 0 duisi Input EURODRIVE D 76646 Bruchsal Made in Germany MOVIFIT Elektronikbox Electr b 01 1360918503 0001 1 3x380 500V AC 5 0R AC 400V 50 60H OX 14 13 14 11 11 0 13 fib AW 1 Switching between drives 1 and 2 takes place in the manual mode of MOVITOOLS MotionStudio 1 Carry out startup for both drives 2 Click the Manual mode button to open the Manual mode menu 1 Manual mode Unnamed MTF A0015 543 Man mode Unnamed MTF A001 2 5A3 3 v Maximum Rapid speed Variable Creep speed Minimum Actual values Status No enable Active parameter set Output current 0 Stop t C Rapid speed Deactivate manual mode n2 limin Creep speed m STD DI S MT 5g les e Stet Release Variable br eco t e Tmin ccw cw Ramptime s 10 4 gt Tow bj 5 Output current 0 Parameter set X Stop 3654689291 3 Activate manua
26. terbaum unbenannt MTF AODI5SA3 e Startup Unnamed MTF A0015 5A3 ENS 2 Calculation of startup parameters is complete BY Press Download to transmit the calculated data to the inverter without finishing startup EY Download T EY Press Finish to transmit the calculated data to the inverter and finish startup 906417803 INFORMATION lil Startup of a hoist drive is not permitted with this special design Addendum to the Operating Instructions MOVIFIT FC for Dual Motor Operation 4 29 4 ago Startup Motor brake startup with MOVIFIT FC 4 3 2 Starting up drive 2 1 Startup of drive 1 must have been completed successfully by clicking the Finish button 2 Choose the startup tool in MOVITOOLS MotionStudio see chapter Including MOVIFIT in MOVITOOLS MotionStudio The window for selecting the parameter set opens 3 Parameter set 2 must be selected for drive 2 IE Parameterbaum unbenannt 00155 3 a Startup Unnamed 40015 543 zdpx Start Parameterset f _ Parameterset 2 1742371339 4 Do not change the setting switchable the menu Motor output configuration 5 All other points are the same as for startup of drive 1 see points 3 to 12 4 3 3 Do not change parameter P620 Hazard caused by uncontrolled unit behavior when changing parameter P620 The parameter P620 was set to Parameter set during startup The binary out
27. tial switched IN 11 FE Functional earth OUT 12 24V C 24 V continuous voltage supply OUT 13 0V24 C 0V24 reference potential continuous voltage OUT 15 24V_S 24 V supply switched OUT 16 0V24 S 0V24 reference potential switched OUT Addendum to the Operating Instructions MOVIFIT amp FC for Dual Motor Operation Electrical Installation Terminal assignment 3 1 3 X8 X81 X9 and X91 Connection terminals for motor and braking resistor 1741527563 Motor connection terminal connection via hybrid cable No Name Function X8 1 PE Motor 1 PE connection 2 U Output motor 1 phase U 3 V Output motor 1 phase V 4 Output motor 1 phase W 5 15 Connection for SEW brake motor 1 terminal 15 blue 6 14 Connection for SEW brake motor 1 terminal 14 white 7 13 Connection for SEW brake motor 1 terminal 13 red X9 1 PE Motor 2 PE connection 2 U Output motor 2 phase U 3 V Output motor 2 phase V 4 Output motor 2 phase W 5 15 Connection for SEW brake motor 2 terminal 15 blue 6 14 Connection for SEW brake motor 2 terminal 14 white 7 13 Connection for SEW brake motor 2 terminal 13 red X81 1 TH Connection for temperature senso
28. vere or fatal injuries from electric shock The terminal box of the drive that has been connected must be closed during the calibration process Parameterbaum unbenannt MTF AO015 543 ef Startup Unnamed MTF A0015 543 Non SEW motor EY Motor data E 2 Rated speed E Rated motor power 1 500 kw E cos phi sy Rated motor voltage Q Rated molor current 3340 4 Y Rated motor frequency 5 Hz a E Rated output current E Calibration process Einmessen starten Typ XYZN4 234 TFIAV1Y 35 IEC 34 Nr 013210064101000201 i 1 timin 1380 Nm kw 0 75 51 cos 0 73 v 230A 400 3 65 2 10 50 kg 15 670 iP 54 iso F 1 Bremse V 280AC Nm10 Gieichnenter BG1 5 Made Germany 181 068 6 13 Status ievalid coltenios 792956683 Addendum to the Operating Instructions MOVIFIT FC for Dual Motor Operation 23 a Startup 4 Motor brake startup with MOVIFIT FC 9 With brakemotors once motor startup has been concluded you must now select the brake el Startup Unnamed MTF 40015 5A3 Brake gf Standard SEW brake control system Sie XO SETS 4 EY 76646 Bruchsal Germany RF47 DRE90M4BEJZ TF ZIC 01 300123456 0002 06 EY M rpm 1425 88 1 181 i 1622 h V 230 400A Y cos 0 79 445 255 EY M1 IP 55 Hz 50 220 240AC Nm 20 BGE15 kg 41 EY Alternative brake control El a
Download Pdf Manuals
Related Search