Series 2000 Control Unit Installation of Controller Operating
Contents
1. Terminals Suitable 2 For 2 5mm Max Wire 2000 EL 3ACP C MOD STATUS THE COPYRIGHT OF THIS DRAWING IS VESTED IN WYNN MARINE LTD AND MUST NOT BE REPRODUCED WITHOUT WRITTEN PERMISSION OF THE COMPANY OR USED FOR ANY PURPOSE OTHER THAN THAT FOR WHICH IT HAS BEEN SUPPLIED WYNN MARINE LIMITED CHELTENHAM ENGLAND TITLE Connection Diagram for 2000 Series Controller with PSU to C Type Wiper with a 5 Phase AC Motor DRAWING 2000 EL 3ACP C2. DIN DATE Wiper with a 3 Phase AC Motor TITLE Connection Diagram for 2000 gt H AC 50 60 Hz Heater Supply Via Circuit Breaker If Heater option is Fitted HHHH H O OC 3 50 60 2 Wiper Supply Circuit Breaker Wire Link to each Wiper Synch Terminal EN DC POWER SUPPLY FITTED DO NOT CONNECT TO AN EXTERNAL 24V DC SUPPLY TOLERANCES UNLESS OTHERWISE STATED DECIMAL DIMS TO 2 PLACES 0 1mm DECIMAL DIMS TO 1 PLACE 0 25mm NO DECIMAL PLACES 0 5mm ANGLES 1 DRAWN DCT MAT Li 155 DATE ISS DIN CHKD CHANGE D Terminals Suitable For 2 5mm Max Wire To Wash Motors or Soleniod Valve 6A Switching Note Heater Earth wire May be sleeved with G Y Sleeve DO NOT REMOVE Brown OG I Junction Box Supplied by Customer Wire Link See Table for Voltage amp Currents Motor Protection Fuses Fitted on Control PCB Connection Diagram for 2000 Series Controller with PSU to C Type Wiper with a 3 Phase AC Motor DATE GNE NE ISS DIN 02 07 08 21 10 02 May 25 01 14 4 99 15 12 97 Wiper Case z Bulkhead 7 52775771 3x1 0mm 2 Wiper Case Heater Optional Supplied With 2Mtrs Cable Park Sensor N D 3 Pp
3. For 2 5mm Max Wire Purge Supply Wash Supply 240V Max AC or DC Wiper Case 240V Max AC or DC To Wash Motor or To Purge Solenoid Valve Solenoid Valve TT T IF Note Heater Earth wire May be sleeved Wiper Case Heater with G Y Sleeve DO NOT A Optional TT Junction Box AC 50 60 Hz Supplied by Supplied With Circuit Breaker Customer 2Mtrs Cable If Heater Option is Fitted Park Sensor ov mum 2 2x0 75mm Series 2000 Control Unit 5 1 Way Shown Wiper Terminals Repeated For Number of Ways 3 PHASE AC 50 60 Hz Wiper Supply Via Terminals Suitable Circuit Breaker For 2 5mnt Max Wire Wire Link to each Wiper Connector Synch Terminal 24V DC Wiper Supply Via See table for Circuit Breaker Voltage amp Current of Fuses i Motor Protection Fuses Fitted on Control PCB Connection Diagram for 2000 Series Controller without PSU to C Type AC 3 Phase Induction Motor Wiper with a 3 Phase AC Motor 2000 EL 3AC C 3rd ANGLE PRO QE ___ FOR ANY PURPOSE OTHER THAN THAT FOR WHICH IT HAS BEEN SUPPLIED TOLERANCES UNLESS OTHERWISE STATER EXNE X WYNN MARINE LIMITED 5 a 155 DECIMAL DIMS TO 2 PLACES Qmm 21 10 02 DECIMAL DIMS TO 1 PLACE 0 25mm CHELTENHAM ENGLAND NO DECIMAL PLACES 0 5mm May 25 01 ANGLES 1 1744010 17 1 01 Series Controller without PSU to Type MAT L 1155 DATE ISS
4. UNLESS OTHERWISE STATED DECIMAL DIMS TO 2 PLACES 0 1mm DECIMAL DIMS TO 1 PLACE 0 25mm NO DECIMAL PLACES 0 5mm 2000 EL DC C 3 Terminals Suitable For 2 5mnf Max Wire To Wash Solenoid Valve Wiper Case Heater Optional Junction Box Supplied by Supplied With Customer 2Mtrs Cable Park Sensor Junction Box Supplied by Customer See Table for Voltage amp Currents DC Permanent Motor Protection Fuses Magnet Motor Fitted on Control PCB 124150101 MOD STATUS THE COPYRIGHT OF THIS DRAWING IS VESTED IN WYNN MARINE LTD AND MUST 5 FOR ANY PURPOSE OTHER THAN THAT FOR WHICH IT HAS BEEN SUPPLIED Lat WYNN MARINE LIMITED 3 ee 4499 pes _______ h kons SUE Connection Diagram for 2000 Series Controller to C Type Wiper with a DC Motor NOT BE REPRODUCED WITHOUT WRITTEN PERMISSION OF THE COMPANY OR USED Terminals Suitable For 2 5mm Max Wire Wash Supply 240V Max AC or DC To Wash Solenoid Valve Bulkhi Note Heater Earth wire May be sleeved with G Y Sleeve DO NOT REMOVE 3 1 0 2 Wiper Case Heater Optional Junction Box Supplied by Supplied With 1 Phase Heater Supply Customer 2Mtrs Cable via Circuit Breaker If Heater Option is Fitted Park Sensor Series 2000 Control Unit 2x0 75mnt 1 Way Shown AC Wiring Repeated For Number of Ways 1 PHASE AC 50 60 Hz Wiper Supply Via Circuit Breaker Terminals Suitable 2 For 2 5mm Max Wire Wire Link t
5. correct channel Operating Instructions To operate the wiper turn the wiper operation switch clockwise one position to select Intermittent wipe turn a further position for low speed or fully clockwise for high speed operation if it is a 3 phase 2 speed version To park the wipers turn the switch fully anticlockwise The wipers will complete their current wipe and then park The intermittent switch has 15 positions each turn clockwise decreases the delay between wipes from 32 seconds down to 4 seconds Functional Test 1 Set the wiper switch to the off position fully anti clockwise Set the Intermittent switch to the shortest time increment fully clockwise Apply power to the system Check each wiper switch in turn as follows 2 Switch to Intermittent mode the first clockwise position The wiper will immediately make one wipe returning to the park position After 4 seconds the wiper will make one wipe and park 3 Switch control to continuous speed second clockwise position The wiper will operate continuously Slow speed in 3 phase application Fast speed in 1 phase applications 4 Switch into fully clockwise position Fast speed in 3 phase 2 speed AC systems only 5 Heaters Switch on and ensure that the wipers begin to heat up 6 Wash Wipe Switch on and hold down and ensure water is sprayed through the system Ajodgo 0 0002 Ued L0 60 Imensions BulA
6. Series 2000 Control Unit Installation of the control unit and wiper must be done by competent electrician Series 2000 controllers are available in units from 1 6 ways They allow direct connection of the wiper motor without the need for intermediate power supplies Wipers can be individually controlled or Group controlled by the Master Control Switch Wipers are synchronised when in Intermittent mode AC supply voltages at the controller input with wiper running should be within 10 The internal DC supply for electronic components is generated by a 24V power supply The system complies with all relevant safety and EMC regulations Installation of Controller A N Remove power prior to working on controller 1 Cut out and de bur a hole in the console relevant to the sizes shown in the table below Number of ways Panel Cut Out Overall size Fixing Holes mm mm Location mm 1 Way 86 x 107 95 x 135 81 x 121 2 Way 167 x 107 175 x 135 161 x 121 3 Way 167 x 107 175 x 135 161 x 121 4 Way 167 x 222 175 x 270 159 x 254 5 Way 167 x 222 175 x 270 159 x 254 6 Way 167 x 222 175 x 270 159 x 254 2 Remove the connector s from the rear of the unit 3 Fit the unit into the mounting hole and secure with 4 off M4 screws or similar 4 Connect wiring to the removed connectors according to the appropriate wiring diagram 5 Reconnect the connectors to the rear of the controller taking care to fit into the
7. o each Wiper Connector Synch Terminal See Table for Voltage amp Currents Motor Protection Fuses 24V DC Fitted on Control PCB Ships Supply Control Unit Connection Diagram for 2000 AC Induction Motor Series Controller without PSU to C Type Motor Terminal Box Thermal Cutout Fitted Wiper with a 1 Phase AC Motor Cable Gland M20 self reseting 2000 EL 1AC C po THE COPYRIGHT OF THIS DRAWING IS VESTED IN WYNN MARINE LTD AND MUST 3rd ANGLE PRU BE MOD STATUS NOT BE REPRODUCED WITHOUT WRITTEN PERMISSION OF THE COMPANY OR USED 21 10 02 RECIEN WYNN MARINE LIMITED DECIMAL DIMS 2 PLACES Olmm 3 May29 01 CHELTENHAM ck DECIMAL DIMS TO 1 PLACE 0 25mm 1451 9 4 99 NO DECIMAL PLACES 05 To T f 2 1451 9499 DOO ___ Tt 1293 274 98 Series Controller without PSU to Type MAT L 155 DATE ISS DIN DATE ISS DIN DATE Wiper with T PhasscAB Moter 20002 13 SCALE NTS DRAWN DCT CHKD CHANGED DRAWING No 2000 EL 1AC C Wash Supply 240V Max AC or DC 1 Phase Heater Supply via Circuit Breaker If Heater Option is Fitted Series 2000 Control Unit Terminals Suitable For 2 5mm Max Wire To Wash Solenoid Valve Note Heater Earth wire May be sleeved with G Y Sleeve DO NOT REMOVE Junction Box Supplied by Customer Bulkhead 3 1 0 2 Wiper Case Heater Optional S
8. owel 310494 ejejos 08 004 Series 2000 Controller Single Way LINN 40 8V38 NO MIIA N 1 N 1 ON 34 ZN 1 HSVM 98 IN uos inp cov waung abelon 0007 017 INIYYN NNAM ANO LND ZOL SY HOLIMS 03114 Sv HOLIMS x x sorioeoo X 2010 00001 7 x 101 105 0002 A 004525002 10 NOILdO W3TIOHLNODO x x 01 00 0002 X 201 008 0002 101 006 0002 x A _____00 00 0002 LINN TWNYSLNI Od rc AALL 311041 002 LINN 144 5 YAMOd TWNYSLNI HLIM 3114 LON YSTIONLNOO 7 S3IOH s 0002 5 14 45 TOYLNOD Series 2000 Control Panel Variants B 2000 Manuals Front panels WIPER CONTROL uunn SERIES 2000 a E nc na 0 lt gt WIPER CONTROL Wash Supply 24 DC OUT QUT 24V DC Heater Supply via Circuit Breaker Heater Option is Fitted Series 2000 Control Unit 1 Way Shown DC Wiring Repeated For Number of Ways Fuse 6 of 1 24V DC Wiper Supply Via Circuit Breaker Wire Link to each Wiper Connector Synch Terninal Control Unit 3rd ANGLE PRO TOLERANCES
9. upplied With 2Mtrs Cable Park Sensor 2x0 75mnt 1 Way Shown AC Wiring Repeated For Number of Ways 1 PHASE AC 50 60 Hz Wiper Supply Via Circuit Breaker Terminals Suitable 2 For 2 5mm Max Wire Wire Link to each Wiper Connector Synch Terminal See Table for Voltage amp Currents Motor Protection Fuses Fitted on Control PCB DC POWER SUPPLY FITTED DO NOT CONNECT TO AN EXTERNAL 24V DC SUPPLY Capt pn Connection Diagram for 2000 Series Controller with PSU to C Type Wiper with a 1 Phase AC Motor AC Induction Motor Thermal Cutout Fitted self reseting 2000 EL 1AC C po MOD STATUS THE CDPYRIGHT DF THIS DRAWING IS VESTED IN WYNN MARINE LTD AND MUST Motor Terminal Box Cable Gland M20 3rd ANGLE TOLERANCES UNLESS OTHERWISE STATED DECIMAL DIMS TO 2 PLACES 0 1mm DECIMAL DIMS 1 PLACE 0 25mm FOR ANY PURPOSE OTHER THAN THAT FOR WHICH IT HAS BEEN SUPPLIED 4 6 2110 02 WYNN MARINE LIMITED 3 29 01 CHELTENHAM ENGLAND NO DECIMAL PLACES 0 5mm __ __ _2 1 51 9499 Tt 1293 274 98 Series Controller with PSU to Type MATLi SSS DIN DATE ISS DIN DATE ISS DIN DATE WIESE WINN 2000 EL IAC IAC C i3 SCALE NTS DRAWN DCT CHKD _____ DRAVING 2000 EL 1ACP C TITLE Connection Diagram for 2000 Terminals Suitable
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