Plumbing & Installation Manual For SprayLink Cable
Contents
1. Jet Agitator Meter Agitator Throttling Plumbing Diagram Centrifugal Flow Based System imi Centrifugal Pump Tank Shut Off Strainer Throttle Valve Pressure Pressure Transducer Regulating Electric Ball Valves T Valve JA Jet Agitator Agitator fi Boom Sections Centrifugal TT Throttling Plumbing Diagram i Pressure Based System O nia Centrifugal Pump Tank Shut Off Saige Throttle Valve 7 98 70005 R1 Plumbing and Installation leelet Mounting Sprayer Components PRESSURE REGULATOR IN BYPASS MODE All pressure regulating valves for TeeJet control kits will be wired for use in a by pass system While plumbed in a by pass mode with the Auto Man key in the MAN mode the valve should close when the key switch is pressed and open when the key switch is pressed The pressure regulating valve can also be mounted in a throttle position as an alternative location Refer to the plumbing diagrams in the plumbing section of this manual for differences between throttle and bypass plumbing REGULATOR IN THROTTLING MODE The pressure regulating valve can be located in the supply line before the boom control valves This means that all of the flow going through the regulating valve is directed to the spray booms If you choose this location the control console will need to be properly programmed to reverse the polarity of the valve This programming step can be foun2. Strainer Tank Shut Off Bypass Plumbing Diagram Pressure Based System Throttle Valve Pressure Regulating Centrifugal Pump 98 70005 4 R1 leelet Plumbing and Installation Throttle Plumbing Diagram Flow Based System Diaphragm Pump Jet Agitator Pressure Regulating Valve Agitator _ if Vive JA Electric Ball Valves Diaphragm Ss eee ae i A Flow Meter Boom Sections Tank Bypass Plumbing Diagram Pressure Based System Jet Agitator Diaphragm Pump Diaphragm Pressure Transducer 3 Agitator Electric Ball x is valva Valves 1 Boom Sections Pressure Regulating Valve 5 98 70005 R1 Plumbing and Installation leefet Throttle Plumbing Diagram Tank Flow Based System Diaphragm Pump Jet Agitator Pressure Diaphragm Regulating E Valve f Agitator Electric Ball Valves E N A AIA iaiia a DA AE A E Strainer Pressure Relief Valve Bypass Control Valve Throttle Plumbing Diagram Tank Pressure Based System Diaphragm Pump Jet Agitator Pressure Transducer Electric Ball D Diaphragm f Agitator Valves r a Valve JA m E CALATI A tf gn ne n e Pressure Regulating EE _ Valve Boom Sections Bypass Control Valve 98 70005 6 R1 leelet Plumbing and Installation Pressure Regulating Solenoid Valves Valve A 5 L a a e DI A Flow Boom Sections i
3. Teglet Sprayer Control Plumbing amp Installation Manual For SprayLink Cable Installations 98 70005 R1 Plumbing and Installation Ieefet Table of Contents Introduction 3 Plumbing Diagrams 3 Mounting Sprayer Components 8 PRESSURE REGULATOR IN BYPASS MODE 8 REGULATOR IN THROTTLING MODE 8 FLOW METER 9 BOOM CONTROL VALVES 9 PRESSURE TRANSDUCER eee Installing the Speed Sensor Assembly 11 Speed Step 1 Location 11 Speed Step 2A Installing the Magnetic Sensor 11 Installing the Wheel Magnets 12 Speed Step 2B Installing the Proximity Sensor 13 Step 3 Confirming Speed Sensor Installation 14 Magnetic amp Proximity Wheel Sensor 14 Radar _ SSS M Mounting The Console 15 Console Step 1 Location 15 Console Step 2 Mounting 15 Electrical Connections 16 Connect Step 1 Power 16 Connect Step 2 Sensors 17 Connect Step 3 Valves 18 Connect Step 4 Console 20 System Tests 21 Test Step 1 Test Console Power UP 21 Test Step 2 Test Speed Sensor Installation 21 Test Step 3 Test Valves Installation 22 Test Step 4 Test Flow Meter Installation 22 Test Step 5 Pressure Transducer Installation 22 Machine Connector 22 98 70005 2 R1 leelet Plumbing and Installation Introduction Congratulations And thank you for choosing a Spraying Systems advanced sprayer control system With its proper installation and maintenance you can enjoy many seasons of accurate and uniform spray application with fingertip convenience and ease o
4. _ CONSOLE n j RED POS _ CONSOLE 7 BATTERY woe WIRES i K BLACK NEG BLACK NEG D O 24 VOLT SYSTEM USING ONE 12 VOLT BATTERY TWO 12 VOLT BATTERIES Pd n RED POS pce om x mace ar Jeon gt RED POS BATTERY e gt WIRES LE BLACK NEG E ANI BLACK NEG A N se 12 VOLT SYSTEM USING Le 12 VOLT SYSTEM USING TWO 6 VOLT BATTERIES he TWO 6 VOLT BATTERIES Reliable operation of the 844 Sprayer Control depends on a clean power supply Ensure this by connecting the power cables directly to the battery and not to another power source Connect the battery terminal rings to the battery posts making sure that the positive red and negative black wires correspond with the polarity of the battery terminals Connect the battery cable to the main cable by matching the appropriate connectors Note The power cable is designed to provide the simple addition of a remote master boom switch in a convenient location i e on the throttle gear shift of floor switch To install a remote boom switch simply splice the switch into the brown wire in the power cable The switch should be rated to handle the total current used by all boom section valves combined If installed the remote master switch will operate in series with the boom switches on the console 98 70005 16 R1 leelet Plumbing and Installation CONNECT STEP 2 SENSORS Now that you have the console installed you can begin connecti
5. power continue on with the installation and confirm speed installation during the testing procedures Magnetic amp Proximity Wheel Sensor After your wheel or proximity sensor is installed and once the control console is installed and powered up you can test the speed sensor installation Connect the wheel speed or proximity sensor to the main cable and in turn connect the main cable to the control console When the connection is made rotate the wheel that is being used for the speed sensor If using a proximity sensor you will be sensing metal objects and not magnets Each time a magnet metal object for proximity sensor passes the sensor a red LED orange LED for proximity sensor on the back of the sensor will light The LCD display on the console will also indicate a speed as the sensor receives and sends electronic pulses LED iz Radar If you are using a radar speed sensor it should be connected to the speed sensor connector on the main cable An adapter cable will be necessary when using most radars and is available through your TeeJet dealer The TeeJet control console will automatically sense if the speed sensor is a wheel speed proximity type or radar type sensor during calibration TeeJet control consoles are automatically adapted to most brands of radar speed sensors provided that the appropriate adapter cable is used If using a radar sensor the control console will usually show
6. some indication on the display during the calibration procedure The indication may be different from console to console Refer to the speed sensor calibration instructions in the Programming and Operating Manual for your console 98 70005 14 R1 leelet Plumbing and Installation Mounting The Console CONSOLE STEP 1 LOCATION Determine the best location for the control console in the cab or operator s compartment Allow sufficient clearance approximately 6 to 8 inches 15 20 cm to accommodate for the Main Cable that will be connected to the connector on the right hand side of the console CONSOLE STEP 2 MOUNTING Mount the console to a firm support within the cab area and secure using the slots provided on the top back or bottom of the Console The mounting brackets included with the kit can provide angle adjustment if necessary The slots in the Console will accept 1 4 6 mm bolts 15 98 70005 R1 Plumbing and Installation leelet Electrical Connections CONNECT STEP 1 POWER Locate the power cable it has a black connector on one end and two battery terminal rings on the other Extend the battery terminal ring end of this cable to the battery Note Some tractors use two 6 Volt batteries as a power source Make sure there is a total of 12 Volts delivered to the controller by connecting to the terminal on one battery and the terminal on the other battery Refer to the diagram _ RED POS
7. L fe ue ea J JES I i a j lt Sa E o 7 ee a E lt 22 X amp PSS sa Ne CS oT RZ ia e 2 Pressure Connection Regulating Valve Connection Flow Connection 17 98 70005 R1 Plumbing and Installation leelet CONNECT STEP 3 VALVES Repeat the procedure above with the cable leads to the Pressure Regulating Valve and the Boom Control Valves Refer to the chart below when attaching the boom section wires This cable also includes two ground wires for ground connections and two wires for constant power 12 VDC connections if needed i e for electric ball valves Main Cable 1 2 3 4 5 i Valve Wire Chart nio E Description Wire Color Nba ni ft 1 section Brown via istic ose l i Y k f 12 VDC i E N X TIILO CCDC COSCO ECO ERE SERCO SEE 3 Note Most TeeJet controls are f A designed to handle a maximum of Boom Sections 4 amps per boom section i T tap connectors must be attached to the ground wires to connect them to the boom control valves which should be evenly distributed across the two The same procedure with the T tap connectors should be followed for the constant power wires if used x HUT LAS f 7 e i joe a toa T Ae A Step A Step B Step 98 70005 18 R1 leelet Plumbing and Installation White Wires Connected to the appropriate section wires from Main cable see table above Red W
8. d in the Programming and Operating Manual supplied with your console step the polarity must be changed at the valve Refer to the figures below for directions on changing the valve polarity HESE WIRES ARE BYPASS THROTTLING MODE ODE When in throttling mode with the sprayer control console in manual mode the valve should open when the key switch is pressed and close when the key switch is pressed Be sure to check this before plumbing the valve into the system 98 70005 8 R1 leelet Plumbing and Installation FLOW METER To ensure accurate readings the flow meter if used must be mounted 10 to 12 25 35 cm from other pipe fittings on the inlet side of the flow meter and 5 to 7 12 17 cm on the exit side of the flow meter Mount preferably in a vertical position with the flow going up with direction of flow arrow pointing toward the boom control valves Refer to figure below 5 7 in 12 17cm 10 12 in 25 35cm Be sure the flow meter is plumbed so that all liquid passing through it is routed to the booms and not back to the tank When using three way boom control valves refer to Programming and Operating instruction manual of your sprayer controller for programming guidelines BOOM CONTROL VALVES The Boom Control Valves are connected in tandem and centered in front of the boom sections See the Control Valve Instruction Manual for mounting instructions Note I
9. essure transducer with the control console powered on activate the sprayer pump Now turn on the individual spray boom switches that will be used during the test Next toggle the Master switch to the on position You should see spray start to come out of the spray tips View your console display screen to see if pressure information is being recorded MACHINE CONNECTOR The machine connector is a 28 pole Framatome connector with all necessary machine connections The connector socket on the side plate has male pins so the connector on the cable should have the matching female sockets The functions of each pin are explained in the following table Male Pin Connector console connector 98 70005 22 R1 leelet Plumbing and Installation en Signa Remar OOOO O O 8 Section cmmamemenemmermi T e Section cmmamemene mer Sections cmmameme meme E Section4 ommamemnemmerm CF Sections cmmaeme memori o Sections cmmamemene mer TH Section cme meme Sections omne memore w m me Oo CN NA pew ooo e TNA pew ooo CR Flow Sensor roren S__ Pressure Sensor rorerveresm serovars u m me w m pew ooo Cv onn Printer seme i o E 420 printer seme ire ronan PO a Reg valve gt comme nie seirmemmeo 12V Switched 12V Supply for Main valve and Boom section valve outputs Input ASTA 23 98 70005 R1
10. f operation Installation of your control system components will be covered in easy to follow step by step instructions WE RECOMMEND THAT YOU READ THESE INSTRUCTIONS COMPLETELY before attempting installation of your sprayer control system The unit s performance will depend on it s proper installation i along with planned preventive maintenance of your entire sprayer Plumbing Diagrams The following diagrams are shown as general guidelines to follow when plumbing TeeJet Sprayer control components The type of pump used type of valves used and location of other components can vary from sprayer to sprayer It is important to ensure that if a pressure transducer is used that it is located as close to the spray tips as possible Normally this is at the boom control valves However if a particular boom section is always used the pressure transducer can be mounted on that particular boom section If a flow meter is used ensure that all of the flow going through the flow meter is directed to the spray tips Make sure that proper distance is allowed on the inlet and outlet side of the flow meter refer to the flow meter section of this manual 3 98 70005 R1 Plumbing and Installation Ieefet Electric Ball Valves Jet Agitator Boom Sections Tank Shut Off Bypass Plumbing Diagram Flow Based System Centrifugal Pump Pressure Transducer Solenoid Valves Agitator Agitator Boom Sections Valve
11. f using a flow based flow meter control system flow should i not be bypassed back to the tank from the valves unless using three way constant pressure valves All flow that goes through the 5 flow meter should either be directed to the boom sections or dead headatthe valves If using three way valves refer to the instruction manual of the valves you are using for valve calibration instructions Te GR EI LUNI AN CONO OSS e 9 98 70005 R1 Plumbing and Installation leelet PRESSURE TRANSDUCER The pressure transducer if used should be installed as close to the spray tips as possible Normally this is at the boom control valve assembly Refer to diagrams below Mount the unit vertically on a short stand pipe to help protect the sensor Pressure Transducer Pressure Transducer T Solenoid Valves T Electric Ball Valves DI ER B m ER m AA fj oe i D Tete Boom Sections Boom Sections NOTE Pressure drop to some degree is found in most plumbing systems Pressure drop is created when there is any kind of restriction in the spray line reducing flow rate and is quite often produced between the 5 boom control valve assembly and the spray tips If one of the boom sections on the sprayer is always used the pressure transducer can be installed on that particular boom section therefore minimizing any potential p
12. ires Connected to the red or black 12VDC wires from Black Wires the Main cable Connected to the blue or pink ground wires from Main cable Brown Wires Connected to the appropriate section wires from Main cable see table above Te Wires Connected Yellow Green Wires to the red or black Red or Black Connected to the blue 12VDC wires from the Main cable Blue or Pink or pink ground wires from Main cable 19 98 70005 R1 Plumbing and Installation leelet CONNECT STEP 4 CONSOLE Now connect the main cable to the console The connection is slotted so that it will connect in only one way Simply rotate the connector until you feel the slots line up Then twist the locking ring of the connector onto the console connection to complete the connection Locking Ring 98 70005 20 R1 leelet Plumbing and Installation System Tests TEST STEP 1 TEST CONSOLE POWER UP Make sure that the Main Cable is connected with the Console Check if the Console starts up by pressing the appropriate ON key refer to the Programming and Operating Manual of your console for instructions on turning the console on of the Console If the display shows information then the power to the Console is correctly connected If the Console does not power up check the Main Cable connection and check the connection at the battery Note Most TeeJet Sprayer Controls ha
13. ng it to the other components of the system Lay out the cables before installing the sprayer components to be sure the cables are long enough If your installation requires longer cables an extension that installs between the console and the standard main cable is available If an exit hole had to be cut in the cab be sure the edges are de burred and protected to prevent damage to the cables First match the connectors from the main cable to the mating connectors on the sensors i e speed flow etc Next determine the best cable routing to the sprayer control components on the sprayer This could be along the flow line mainframe of the sprayer or wherever the cables can be conveniently secured Avoid any situation where the cables may lay in puddles or come in contact with extreme heat sources feet 1 meter from areas of excessive vibration i e engines to avoid high frequency interference Now route the appropriate cable lead for each sensor to the sensor Be sure to tie up any unused cable lengths to prevent possible damage Connect the sensor leads from the main cable to the sensors If both the flow meter and pressure transducer are not used simultaneously there will be one extra connection on the sensor end cable Simply tie this part of the cable back as it will not be used Power Connection Shut off Valve Wires Refer to Valve Connect Section for wire colors L
14. or for drive shaft speed sensing The proximity sensor will work by sensing any metal object The proximity sensor must be mounted in line with the bolts and positioned within 1 8 to 3 8 inch 3 mm to 10 mm from each bolt as they pass the Sensor assembly Secure the Proximity speed sensor to a bracket that is mounted on a vertical member near the non driven wheel Note A mounting bracket is not included with a proximity i 7 speed sensor kit You will need to fabricate a mounting bracket i This is usually accomplished using a flat piece of steel that is rigid enough to avoid vibration yet flexible enough to bend to position the sensor in the desired location TARGET FACES TIRE LUGS The proximity sensor should be secured with two self tapping screws The sensor bracket must be installed in such a way that excessive vibration is prevented Otherwise false pulses can be detected by the sensor due to vibrations of the sensor itself Your installation will likely vary from the example It may be necessary to customize the installation to accommodate your specific machine Keep in mind that the bolts must be spaced an equal distance around the wheel which is normally the case 13 98 70005 R1 Plumbing and Installation leelet STEP 3 CONFIRMING SPEED SENSOR INSTALLATION Note Control console must be powered on to confirm the speed sensor installation If you have not yet installed the i control console and connection to
15. ressure drops between the sensor and spray tips If the si pressure drop in your system is greater than 5 psi 0 3 bar you should n consider this as an alternative location for the pressure transducer Check all components to make sure they are mounted securely to avoid excessive vibration 98 70005 10 R1 leelet Plumbing and Installation Installing the Speed Sensor Assembly Magnetic Speed Sensor Components Two magnets Sensor with attached connector cable and mounting hardware Proximity Speed Sensor Components Proximity speed sensor with attached connector cable TeeJet Radar Speed Sensor Radar speed sensor and appropriate adapter cable if ordered If you are installing a radar ground speed sensor follow the instructions supplied with that unit SPEED STEP 1 LOCATION The speed sensor assembly should be installed on a non driven wheel to avoid potential errors that are likely to occur from a slipping drive wheel In case of a tractor mounted sprayer the speed sensor is usually mounted on one of the front wheels In case of a trailed sprayer the sensor is usually mounted on one of the sprayer wheels SPEED STEP 2A INSTALLING THE MAGNETIC SENSOR The flat L bracket of the wheel speed sensor kit should be secured to a vertical member near the non driven wheel The Flat L Bracket round right angle steel bei bracket is then secured to ji the flat bracket with the aeaa e two U bolts and necessary hard
16. the Console to Manual mode When the Master switch is ON you can drive the regulating valve by pressing the or the key The key should increase pressure and the key should decrease pressure TEST STEP 4 TEST FLOW METER INSTALLATION Warning Perform those initial tests only with water no chemicals Make sure that the flow meter pick up sensor is mounted in the correct position If using a standard turbine type flow meter the pickup sensor should be mounted in the hole closest to the arrow on the flow meter body This hole is also deeper than the other one To test the flow meter with the control console powered on activate the sprayer pump Now turn on the individual spray boom switches that will be used during the test Next toggle the Master switch to the on position You should see spray start to come out of the spray tips View your console display screen to see if the flow information is being recorded It is also possible to activate the flow meter by blowing through the flow meter until you see the turbine turning in the flow meter body You can test the flow signal also when the flow meter pickup sensor is not yet screwed into flow meter body The sensor can be activated by bringing a piece of metal e g screw driver against the pickup TEST STEP 5 PRESSURE TRANSDUCER INSTALLATION Make sure that the pressure sensor is securely mounted and the sensor lead for the pressure transducer has been plugged in To test the pr
17. ve an automatic power down feature With the master boom switch in the off position the console will automatically shut down after 10 minutes of no inputs This prevents possible battery drainage To turn the console off refer to the Programming and Operating manual shipped with your console Warning DO NOT SWITCH OFF THE i iti CONSOLE BY REMOVING THE MAIN CABLE s TEST STEP 2 TEST SPEED SENSOR INSTALLATION Rotate the wheel on which the speed sensor is installed Each time a bolt magnet passes the sensor an LED on the sensor will light up The display on the console will also indicate a speed as the bolts magnets pass the sensor or you can count the pulses when the Console has an auto speed calibration mode see Programming and Operation Manual of the Console If using a radar speed sensor follow the instructions supplied with that unit The only good test with a radar is to actually drive the vehicle with the radar installed and connected to determine if you are getting a speed signal 21 98 70005 R1 Plumbing and Installation leefet TEST STEP 3 TEST VALVES INSTALLATION From the Console turn the Master switch and the Boom Section switches ON and OFF one by one and verify whether the valves open and close properly The Master switch must be on for the individual boom switches to work correctly The regulating valve can be tested by switching
18. ware SENSOR provided The round right angle bracket is then i used to secure the a A x magnetic sensor Steel mounting clamp Bracket Sensor Clamp 11 98 70005 R1 leefet Plumbing and Installation Sensor The magnetic sensor should be inserted into the mounting clamp and positioned to within 1 8 to 3 8 inch 3 10 mm of the wheel magnet Tighten the sensor clamp using the clamp screw Your installation will likely vary from the example It may be necessary to customize the installation to accommodate your specific machine The magnetic sensor must be mounted in line with the magnets and positioned within 1 8 inch to 3 8 inch 3 10 mm from each if DI magnet as they pass the Sensor assembly A Magnet Jt Rim al L WHEEL Pine 3 8 10 mm HOLE FOR MAGNET Installing the Wheel Magnets The two magnets must be spaced an equal distance around the wheel Check for pre drilled holes in the wheel rim If pre drilled holes are not available lay out a pattern as shown in figure above and drill two 3 8 inch 10 mm holes locating them near the outer edge of the rim if possible and 180 from each other Place the magnets into each of the two holes on the inside rim and securely fasten using the nuts and washers provided 98 70005 12 R1 leelet Plumbing and Installation SPEED STEP 2B INSTALLING THE PROXIMITY SENSOR An optional proximity sensor is available to use in cases where space is limited
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